39.5 27.5
Terminal block for indoor and outdoor unit connection
Terminal block for power line
Handle for moving
77
524
339
282
297
444
650 (25-5/8)
4060524
Service panel
(Ground terminal)
Refrigerant-pipe flared
connection
[15.88 3/8F
Refrigerant-pipe flared
connection
[9.52 3/8F
Knock out hole
for front piping
(refrigerant,drainage
and wiring)
Knock out hole
for front piping
(refrigerant,drainage
and wiring)
R
20
R20
60
120
4553
25 max.
Knock out holes for
power line 2-[27
Standard bolt length
65
Front right piping holes-
detail figures
80
17
42
45
12
R6
104
33
Bottom
piping hole
2-U-shaped
notched
holes
Drain hole
Drain hole
2-12o23 Oval holes
(standard bolt M10)
Handle for moving
PU-2NJA.TH
Unit : mm (inch)
5
Page 6
PU-2.5NJA.TH
10010
1000For 10 units or less
200
Outdoor Unit-necessary surrounding clearance
(Concentrated installation)
The upper side must be open.
Outdoor Unit-necessary surrounding clearance
200
10
10
10
Note:Allow adequate
upper clearance
150
500
500
Service space
Front opening
Handle
for moving
138
95
Rear piping hole
23
33
Rear fresh
air intake
Side air intake
724(1)295(11-5/8)
Outlet guide
installation hole
302
Air intake
Air intake
Air outlet
870(34-1/4)
185
(7-9/32)
185
(7-9/32)
500(19-11/16)
330(13)
362(14-1/4)
1715
39.5 27.5
Terminal block for indoor and outdoor unit connection
Terminal block for power line
Handle for moving
179524
441
337
352
403
553
850(33-7/16)
4060524
Service panel
(Ground terminal)
Refrigerant-pipe flared
connection [15.88 5/8F
Refrigerant-pipe flared
connection [9.52 3/8F
Knock out hole
for front piping
(refrigerant,drainage
and wiring)
Knock out hole
for front piping
(refrigerant,drainage
and wiring)
R
20
R20
60
120
4553
25 max.
Knock out holes for
power line 2-[27
Standard bolt length
65
Front right piping holes-
detail figures
80
17
42
45
12
R6
104
33
Bottom
piping hole
2-U-shaped
notched
holes
Drain hole
Drain hole
2-12o23 Oval holes
(standard bolt M10)
Handle for moving
PU-3NJA.TH
Unit : mm (inch)
6
Page 7
PU-4TJSA.TH
300
Outdoor Unit-necessary surrounding clearance
Note:Allow adequate
upper clearance
10
Front opening
10
1715
185
(7-9/32)
150
500
Service space
500
10
Terminal block for
indoor and outdoor
unit connection
362(14-1/4)
330(13)
39.5 27.5
(Ground terminal)
Terminal block for power line
Service panel
Handle
for moving
Refrigerant-pipe flared
1258(49-1/2)
959
4553
Knock out holes for
60
connection [19.05 3/4F
Refrigerant-pipe flared
connection [9.52 3/8F
Knock out hole
for front piping
403
382
power line 2-[27
120
(refrigerant,drainage
104
Knock out hole
for front piping
and wiring)
57
52
39
R20
R20
(refrigerant,
Bottom
Unit : mm (inch)
Standard bolt length
25 max.
80
65
Front right piping holes-
17
R6
drainage and wiring)
piping hole
2-U-shaped
notched
holes
detail figures
12
Air intake
500(19-11/16)
185
(7-9/32)
Air intake
300
1000For 10 units or less
The upper side must be open.
870(34-1/4)
302
Air outlet
Outlet guide
724(1)295(11-5/8)
installation hole
Side air intake
52461
585
Handle for moving
Rear fresh
air intake
345
2-12o23 Oval holes
(standard bolt M10)
83524
4060524
Drain hole
33
23
Drain hole
Outdoor Unit-necessary surrounding clearance
(Concentrated installation)
15010
Handle
for moving
7
Rear piping hole
95
138
Page 8
PU-5TJSA.TH PU-6TJSA.TH
15010
1000For 10 units or less
300
Outdoor Unit-Necessary surrounding clearance
(Concentrated installation)
Outdoor Unit-Necessary surrounding clearance
The upper side must be open.
Handle
for moving
138
95
Rear piping hole
23
33
Rear fresh
air intake
Side air intake
724(1)345(13-9/16)
Outlet guide
installation hole
352
Air intake
Air intake
Air outlet
970(38-3/16)
185
(7-9/32)
185
(7-9/32)
600(23-5/8)
380(14-31/32)
412(16-1/4)
1715
39.5 27.5
Terminal block for
indoor and outdoor
unit connection
Terminal block for power line
300
10
10
10
Note:Allow adequate
upper clearance
150
500
500
Service space
Handle for moving
52461
585
83524
345
382
403
959
1258(49-1/2)
9060524
Service panel
(Ground terminal)
Handle
for moving
Refrigerant-pipe flared
connection [19.05 3/4F
Refrigerant-pipe flared
connection [9.52 3/8F
Knock out hole
for front piping
(refrigerant,drainage
and wiring)
Knock out hole
for right piping
(refrigerant,
drainage and wiring)
R
20
R20
60
120
4553
25 max.
Knock out holes for
power line 2-[27
Standard bolt length
65
Front right piping holes-
detail figures
80
17
52
57
12
R6
104
39
Bottom
piping hole
2-U-shaped
notched
holes
Drain hole
Drain hole
2-12o23 Oval holes
(standard bolt M10)
Front opening
PU-5XJSA.TH PU-6XJSA.TH
Unit : mm (inch)
8
Page 9
5WIRING DIAGRAM
WHT
BLU
BRN
YLW
WHT
49F4
MF4
MF3
MC
BLU
RED
ORN
4
2
1
3
WHT
YLW
YLW
GRY
GRY
C
HC
9695
47
51C
52C
13
32
31
14
63L
26C
63H
A1
A2
A
WHT
REDTB3
1
1
2
2
BP1P3P3
X17
X6
X6
X17X14
X14
CP
P2
52C 52C
52C
52
C
F3
(5A)
WHT
WHT
BRN
VLT
VLT
GRY
GRY
RED
ORN
YLW
WHT
BLU
RED
ORN
WHT
BLU
BLU
C3
C4
RED
WHT
BLK
GRY
RED
WHT
BLU
RED
TB1
TB1
26C
47
49F3,4
51C
52C
63H
63L
CP
C3,4
F3
HC
MC
MF3,4
POWER SUPPLY TERMINAL BLOCK
LINE TERMINAL BLOCK
TB3INDOOR/OUTDOOR CONNECTING
THERMAL SWITCH
ANTI-PHASE PROTECTOR
FAN MOTOR INTERNAL THERMOSTAT
THERMAL RELAY
COMPRESSOR CONTACTOR
HIGH PRESSURE SWITCH
LOW PRESSURE SWITCH
COMPRESSOR PROTECTOR
FAN MOTOR CAPACITOR
FUSE(5A)
CRANKCASE HEATER
COMPRESSOR
FAN MOTOR
NOTES:1.THE DOTTED LINES SHOW FIELD WIRING.
2. TO INDOOR UNIT TERMINAL BLOCK.
POWER SUPPLY
3~
220V 60Hz
L1
L2
L3
GRN/
YLW
T3/6
T2/4
T1/2
L3/5
RST
47
L2/3
L1/1
51C
52C
WHT
49F3
BLU
RED
ORN
4
U
2
1
3
V
W
A
PU-2NJA.TH PU-2.5NJA.TH
POWER
SUPPLY
~/N
220V 60z
PU-3NJA.TH
TB3
POWER
SUPPLY
~/N
220V 60Hz
TB3
TB1
RED
1
2
WHT
N
L
(5A)
RED
1
2
WHT
F3
TB1
L
N
F3
(5A)
GRN/YLW
RED
YLW
A
1
2
GRY
P1
P1
X6
L1/1
L3/5
HC
22
21
1314
GRY
52C
X6
X6
52C
L1/1
T1/2
WHT
P3 P3
T1/2
T3/6
GRY
BLUT3/6
C3
63L
WHT
WHT
GRY
P2
X17
CP
BLU
WHT
C3
63L
WHT
WHT
P2
CP
X17
L3/5
63H
GRY
52C
52C
X6
52C
63H
52C
VLT
VLT
52C
P3 P3
RED
BLU
GRN/YLW
BLU
RED
A1
52
C
A2
YLW
ORN
A
B
X14
1
X17X14
2
WHT
BLU
BLU
GRY
52C
A1
52
C
A2
ORN
B
X14
X17X14
WHT
ORN
BLU
BLU
RED
WHT
49C
C
C
S
RED
R
BLU
WHT
3
ORN
1
REDRED
2
BLU
4
BLU
C
RED
BLU
4
RED
2
ORNORN
1
3
WHT
S
C
49C
49F3
R
MC
MF3
MC
MF3
49F3
C
COMPRESSOR RUN CAPACITOR
CP
COMPRESSOR PROTECTOR
C3
FAN MOTOR CAPACITOR
F3
FUSE(5A)
MC
COMPRESSOR
MF3
FAN MOTOR
TB1
POWER SUPPLY TERMINAL BLOCK
TB3
INDOOR/OUTDOOR CONNECTING LINE TERMINAL BLOCK
49C
COMPRESSOR INTERNAL THERMOSTAT
49F3
FAN MOTOR INTERNAL THERMOSTAT
52C
COMPRESSOR CONTACTOR
63H
HIGH PRESSURE SWITCH
63L
LOW PRESSURE SWITCH
NOTES:1.THE DOTTED LINES SHOW FIELD WIRING.
2. TO INDOOR UNIT TERMINAL BLOCK.
C
COMPRESSOR RUN CAPACITOR
CP
COMPRESSOR PROTECTOR
C3
FAN MOTOR CAPACITOR
F3
FUSE(5A)
HC
CRANKCASE HEATER
MC
COMPRESSOR
MF3
FAN MOTOR
TB1
POWER SUPPLY TERMINAL BLOCK
TB3
INDOOR/OUTDOOR CONNECTING LINE TERMINAL BLOCK
49C
COMPRESSOR INTERNAL THERMOSTAT
49F3
FAN MOTOR INTERNAL THERMOSTAT
52C
COMPRESSOR CONTACTOR
63H
HIGH PRESSURE SWITCH
63LLOW PRESSURE SWITCH
NOTES:1.THE DOTTED LINES SHOW FIELD WIRING.
2. TO INDOOR UNIT TERMINAL BLOCK.
PU-4TJSA.TH
9
Page 10
PU-5TJSA.TH PU-6TJSA.TH
96
95
51C
A
C
47
51C
T1/2
T2/4
T3/6
TB1
26C
63H
GRY
63L
GRY
BLK
WHT
CIRCUIT
BREAKER
BLU
49C
49C
49C
GRN/YLW
N
POWER SUPPLY
3N~ (3PHASE 4WIRES)
380V 60Hz
L1
L2
L3
BLK
WHT
RED
F3
(5A)
BLU
RED
A1
A2
14
13
52C
GRY
RED
WHT
GRY
RED
BLK
YLW
47
RTS
RED
WHT
BLK
L3/5
L2/3
L1/1
52C
52
C
T3
T2
T1
BLK
WHT
RED
MF4
49F4
WHT
ORN
RED
BLU
WHT
ORN
RED
BLU
MC
MF3
49F3
C4
C3
WHT
ORN
RED
BLU
BLU
RED
ORN
WHT
3
1
2
4
3
1
2
4
CP
X17
X6
X14
P2P3P3
52C
52C
P1
BA
WHT
RED
TB3
X6
2
1
1
2
X17
X14
THERMAL RELAY51C
LOW PRESSURE SWITCH63L
PHASE PROTECTOR47
INTERNAL THERMOSTAT FOR MC49C
NOTES: 1.THE DOTTED LINES SHOW FIELD WIRING.
2. TO INDOOR UNIT TERMINAL BLOCK.
TERMINAL BLOCK (CONNECTING WIRES INDOOR/OUTDOOR)
CP
TERMINAL BLOCK (POWER SUPPLY)
COMPRESSOR
FAN MOTOR
FUSE (5A)
FAN MOTOR CAPACITOR
HIGH PRESSURE SWITCH
COMPRESSOR CONTACTOR
INTERNAL THERMOSTAT FOR MF3,4
THERMAL SWITCH
COMPRESSOR PROTECTOR
63H
52C
49F3,4
26C
TB3
TB1
MF3,4
MC
F3
C3,4
POWER SUPPLY
3~ (3PHASE)
220V 60Hz
CIRCUIT
BREAKER
TB3
TB1
RED
L1
L2
L3
F3
(5A)
RED
1
*
2
*
WHT
1
2
RED
YLW
X14
A1
52
A2
WHT
BLK
GRN/YLW
WHT
C
GRY
X17X14
RED
RTS
51C
52C
RED
BLK
52C
P1BA
X6
X6
52C
95
96
L1/1
L2/3
L3/5
WHT
63L
1413
BLK
GRY
RED
52C
47
GRY
26C
63H
X17
WHT
P2P3P3
51C
47
T1/2
T2/4
T3/6
BLK
GRY
RED
WHT
T2
49C
BLK
BLU
BLUBLU
WHT
RED
C3
ORN
A
C
WHT
BLU
RED
C4
ORN
WHT
CP
C3,4
CP
F3
T3
4
RED
2
ORN
1
WHT
3
BLU
4
RED
2
ORN
1
WHT
3
COMPRESSOR PROTECTOR
FAN MOTOR CAPACITOR
FUSE(5A)
T1
MC
49C
49C
MF3
49F3
MF4
49F4
PHASE PROTECTOR47
MC
MF3,4
TB1
TB3
26C
COMPRESSOR
FAN MOTOR
TERMINAL BLOCK(POWER SUPPLY)
TERMINAL BLOCK
! When trouble occurs during operation, the unit stops and enters the self-diagnostic mode, and displays the trouble loca-
tion with the timer lamps on the remote controller. All the other lamps are OFF.
@ To activate the self-diagnostic function for service, press the UP and DOWN buttons simultaneously for more than two
TEMP.
seconds during operation with lamp ON.
# The timer lamps show the latest trouble. Trouble data is memorized until the next trouble occurs, even when the breaker
turns OFF. To clear the memory, press the UP and DOWN buttons simultaneously for more than two seconds during the
test run.
$ All buttons except the POWER ON/OFF button are unavailable during the self-diagnostic mode.
% To release the self-diagnostic mode, press the POWER ON/OFF button.
Unit
Transmission error
Unit
No.1
Unit
No.2
Unit
No.1
Unit
No.2
Unit
No.1
Unit
No.2
Unit
No.1
Unit
No.2
Unit
No.1
Unit
No.2
12
12
11
11
10
10
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
TIMER
▲
TEMP.
29
29
28
28
27
27
26
26
25
25
24
24
23
23
22
2221
21
20
20
19
19
18
18
▲
▲
Trouble location
in twin control
Outdoor unit
Room
temperature
thermistor
(RT1)
Indoor coil
thermistor
(RT2)
Drain sensor
(DS)
Drain
overflow
protection
Coil frost
or overheat
prevention
Cause
●Wrong wiring between No. 1
and No. 2 units
●Poor connector contact
●Wrong wiring between
indoor/outdoor units
●Outdoor unit abnormality
detection
●Malfunction of outdoor coil
thermistor
●Reversed phase detected
●Poor connector contact
●Thermistor malfunction
●Poor connector contact
●Thermistor malfunction
●Poor connector contact
●Thermistor malfunction
●Drain pump malfunction
●Drain sensor improperly
mounted
●Air passage short cycle
●Air filter clogged
●Indoor fan malfunction
Measures
●Check dip switch setting
●Check wiring
●Check wiring
●Check outdoor unit
●Check outdoor coil thermistor
●Check connector
●Check thermistor
➔ No trouble ➔ replace indoor
●Check connector
●Check thermistor
➔ No trouble ➔ replace indoor
●Check connector
●Check thermistor
➔ No trouble ➔ replace indoor
●Check drain pump
●Check drain sensor
➔ No trouble ➔ replace indoor
●Remove blockage
●Check air filter
●Check indoor fan
}
controller
board.
}
controller
board.
}
controller
board.
}
controller
board.
(Indicates that the unit is in self-diagnostic mode)
12
Page 13
7-1-2. WIRED REMOTE CONTROLLER(2)
1) When malfunction occurs during operation
When a malfunction occurs, the indoor and outdoor units stop and the malfunction is displayed on the LCD of the remote
controller.
(1) ON the set temperature display part, “CHECK” appears, and the unit
address and the check code are displayed alternately at one-second
intervals. (Check mode)
Example
CHECK mode
Check
code
Unit
address
(2) When one remote controller controls several units in the group con-
trol, the LCD shows the unit address and check code of the first malfunctioning unit.
(3) To cancel the check mode, press the ON/OFF button. In remote
ON/OFF control, press the remote ON/OFF switch. In centralized
control, turn OFF the ON/OFF button of centralized controller.
Check button
NOTE: The latest check code is memorized, even if the check mode is cancelled by the way mentioned above. It takes
60 seconds maximum to display the memorized check code.
2) How to use the self diagnostic function for service
A. For normal control with one unit and one remote controller
(1) Pressing the CHECK button on the remote controller twice starts the self diagnostic function.
(2) During the self diagnostic function, “CHECK MODE” appears at two positions on the remote controller display. Then, at
least 10 seconds later, the unit address and the check code is alternately displayed at one-second intervals.
(3) Check and repair the unit according to the check code.
B. For group control using one remote controller
(1) Pressing the CHECK button on the remote controller twice starts the self diagnostic function.
(2) Press the TEMP. button or TEMP. button on the remote controller to advance or go back to the unit address.
Each time TEMP. button is pressed, the unit address advances by one. Each time TEMP. button is pressed,
▲
▲▼
▼
the unit address goes back by one.
The check code and the unit address, appear alternately.
(3) The check code “U8” means no malfunction has occurred since installation.
The check code “EO” means the following conditions:
● The unit address displayed on the remote controller does not apply to any unit.
● power is not supplied to the unit.
● Signal transmitting/receiving circuit is abnormal.
(4) Check and repair the unit according to the check code.
13
Page 14
Check
code
(P1)
(P2)
Diagnosis of malfunctionCauseCheck points
Abnormality of room temperature thermistor (RT1)
Abnormality of indoor coil
thermistor (RT2)
1) Bad contact of thermistor
2) Damaged thermistor
1) Check the thermistor.
2) Measure the resistance of the thermistor.
Normal resistance should be as follows.
0°C···15kΩ30°C····4.3kΩ
10°C·····9.6kΩ 40°C·····3.0kΩ
20°C·····6.3kΩ
If the resistance is normal, replace the indoor
controller board.
(P4)Abnormality of drain sensor 1) Bad contact of transmission
(P5)Malfunction of drain pump1) Malfunction of drain pump
(P6)Coil frost protection is work-
ing.
(P8)Abnormality in outdoor unit1) Wrong wiring of indoor/outdoor
wire
2) Damaged thermistor
2) Damaged drain sensor
1) Short cycle of air cycle
2) Dirty air filter
3) Damaged fan
4) Abnormal refrigerant
connecting wire
2) Reversed phase
3) Protection device is working
4) Damaged outdoor coil thermistor
1) Check the connector.
2) Measure the resistance of the thermistor 4 ~
5.
As for the normal resistance, refer to the case
of P1.
If the resistance is normal, replace the indoor controller board.
1) Check the drain pump.
2) ● Check the drain sensor.
● Check the drain sensor heater. Normal resistance should be 82Ω.
If the resistance is normal, replace the indoor controller board.
1) Clear obstructions from the air cycle.
2) Clean the air filter
3) Check the fan.
4) Check the refrigerant temperature.
1) Check the indoor/outdoor connecting wire.
2) Change the connection of electric wiring.
3) Check the protection device.
4) Measure the resistance of the outdoor coil thermistor. If the resistance is normal, replace the
outdoor controller board.
14
Page 15
7-2. HOW TO CHECK THE PARTS
Check points
FAN MOTOR
Parts name
Measure the resistance between the terminals using a tester.
(
MF3,MF4
)
(Surrounding temperature
20:
)
Motor lead wire
Normal
Abnormal
2,2.5,3N4T5,6T,X
White-Blue68.8"74.6"91.3"
Open or short
Blue-Red(Brown
)
88.4"122.0"96.0"
Protector
OPEN:145I8:
CLOSE:90I15:
CRANK CASE
Measure the resistance between the terminals using a tester.
HEATER(HC
)
Normal
Abnormal
3N4T
1274"1274"Open or short
COMPRESSOR1Winding resistance
(")
(MC)
Measure the resistance between the terminals using a tester.
(
Remove the 5 screws and the top panel. (3 screws in
front and 2 screws in rear
(2)
Remove the screw of the cover panel. To remove the
cover panel, pull it toward you and unhook the catches from the side panel.
(3)
Remove the screw of the service panel. To remove the
service panel, pull it down toward you and unhook the
catches on the both sides.
)
Photo 1
Photo 2
Screws
Front panel
Compressor
protector
Top panel
Service panel
Panel cover
Capacitor
Contactor
2. Removing the fan motor
(1)
Remove the 3 screws of the front panel. Open the
front panel to a 45-degree angle. Then lift it and
unhook the 3 catches to remove.
(2)
Remove the propeller nut and the propeller.
(3)
Remove the 3 screws and the fan motor.
Disconnect the lead connectors.
Photo 3
Propeller
16
Terminal blockScrews
Motor support
Propeller nut Crankcase heater
Separator support plate
High-pressure control
Lead
connectors
Valve bed
switch
Page 17
OPERATING PROCEDUREPHOTOS
3. Removing the heat exchanger and the compressor
(1)
Remove the rear panel (2 screws in front, 1 screw on
the side, 3 screws in the rear). Remove the valve bed,
and open the rear panel to the rear to remove.
NOTE :
All panels are fixed by catches, and must be removed by
shifting up and down.
(2)
Remove the 4 screws of the right side panel and
remove it.
(3)
Remove the 3 screws of the rear guard and remove
the rear guard.
(4)
Remove the 4 screws of the separator support plate
and remove the separator support plate .
(5)
Remove the 2 screws of the motor support and
remove the motor support.
(6)
Remove the 5 screws of the valve bed.
The valve bed is fixed by the catches on the right and
left sides.
Lift it to remove.
(7)
Remove the electrical parts box.
Disconnect the connectors from the high pressure
switch, crank case heater, shell thermo, and fan motor
lead.
(8)
Remove the 2 screws of the separator and remove the
separator.
(9)
Remove the 2 screws of the heat exchanger and
remove the heat exchanger.
Detach the welded point of pipe.
)
(
Remove the 3 nuts of the compressor and remove the
10
compressor.
Detach the welded points of the compressor suction
pipe and discharge pipe.
Photo 4
Screws
Screws
Photo 5
Heat exchanger
Accumulator
Photo 6
Charge plug
Ball valve
Compressor
17
Page 18
9PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.Part Name
SpecificationNo.
Q,ty/set
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit
Amount
SCREW
LEFT SIDE PANEL
HANDLE
FRONT PANEL
FAN GUARD
MOTOR SUPPORT
BASE
SERVICE PANEL
PANEL COVER
REAR PANEL
LABEL
REAR GUARD
TOP PANEL
13
1
3
1
1
1
1
1
1
1
1
1
1
Remarks
(BG00N264G06)
(JG79C180H02)
(5o10)
NJA.TH
PU-2
—
E07 001 249
E07 001 009
E07 001 232
E07 001 521
—
E07 003 290
E07 001 245
E07 001 006
E07 001 522
—
E07 001 523
E02 214 297
(Z004M203H10)
13Pcs/set
STRUCTURAL PARTS
PU-2NJA.TH
1312
11103
1
2
3
4
5
7689
18
Page 19
STRUCTURAL PARTS
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.Part Name
SpecificationNo.
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit
Amount
SCREW
LEFT SIDE PANEL
FRONT PANEL
HANDLE
FAN GUARD
BASE
MOTOR SUPPORT
SERVICE PANEL
PANEL COVER
REAR PANEL
LABEL
REAR GUARD
TOP PANEL