Mitsubishi Electric PSA-RP71GA, PSA-RP140GA, PSA-RP125GA, PSH-P71GAH, PSH-P100GAH Service Manual

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Page 1
SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS SPLIT-TYPE, AIR CONDITIONERS
No. OC332
REVISED EDITION-B
CONTENTS
1. TECHNICAL CHANGES
2
2. REFERENCE MANUAL
..............................................
2
3. SAFETY PRECAUTION
...................................
3
4. PART NAMES AND FUNCTIONS
....................
7
5. SPECIFICATIONS
............................................
9
6. NOISE CRITERION CURVES
........................
12
7. OUTLINES AND DIMENSIONS
.....................
14
8.
WIRING DIAGRAM
.................................................
16
9.
REFRIGERANT SYSTEM DIAGRAM
....................
17
10. TROUBLESHOOTING
....................................
18
11. SPECIAL FUNCTION
.....................................
29
12. DISASSEMBLY PROCEDURE
......................
32
13. PARTS LIST
...................................................
35
14. RoHS PARTS LIST
.........................................
39
Indoor unit [Model names] [Service Ref.]
PSA-RP71GA PSA-RP71GA
PSA-RP71GA#1
PSA-RP100GA PSA-RP100GA
PSA-RP100GA#1
PSA-RP125GA PSA-RP125GA
PSA-RP125GA#1
PSA-RP140GA PSA-RP140GA
PSA-RP140GA#1
PSH-P71GAH PSH-P71GAH PSH-P100GAH PSH-P100GAH PSH-P125GAH PSH-P125GAH PSH-P140GAH PSH-P140GAH
May 2008
Note:
• This manual describes only service data of the indoor units.
• RoHS compliant products have <G> mark on the spec name plate.
• For servicing of RoHS compliant products, refer to the RoHS Parts List.
Revision:
• PSA-RP71~140GA#1 are added
in REVISED EDITION-B.
• Some descriptions have been
modified.
• Please void OC332 REVISED EDITION-A.
Page 2
2
PSA-RP71GA PSA-RP71GA#1 PSA-RP100GA PSA-RP100GA#1 PSA-RP125GA PSA-RP125GA#1 PSA-RP140GA PSA-RP140GA#1
INDOOR CONTROLLER BOARD(I.B.) has been changed.
2
REFERENCE MANUAL
2-1. OUTDOOR UNIT’S SERVICE MANUAL
2-2. TECHNICAL DATA BOOK
TECHNICAL CHANGES
1
Service Ref. Service Manual No. PUHZ-RP71/100/125/140VHA
(1)
PUHZ-RP100/125/140YHA
OC334
PUHZ-RP71/100/125/140VHA
(1)
-A OC337
PUHZ-RP200/250YHA
(1)(2)
OC338
PUHZ-RP200/250YHA
(1)
-A OC339 PU(H)-P • VGAA.UK PU(H)-P • YGAA.UK
OC336
PUHZ-P100/125/140VHA.UK OC359 PUHZ-RP71/100/125/140VHA2
(1)
PUHZ-RP100/125/140YHA2
(1)
PUHZ-RP71/100VHA3 PUHZ-RP100YHA3
OC374
PU(H)-P71/100VHA
(1)
.UK
PU(H)-P100/125/140YHA
(1)
.UK
OC379
PUHZ-P100/125/140VHA2
(1)
.UK OCH415 / OCB415 PUHZ-RP71/100/125/140VHA2-A PUHZ-RP100/125/140YHA2-A
OCH422 / OCB422
PUHZ-BP100/125/140VHA-A PUHZ-BP200/250YHA-A
OCH423 / OCB423
PUHZ-P200/250YHA2 OCH424 / OCB424 PUHZ-HRP71/100VHA PUHZ-HRP100/125YHA
OCH425 / OCB425
PUHZ-RP200/250YHA2 OCH428 / OCB428
Series (Outdoor unit) Manual No. PUHZ-RP • HA(-A) OCS01
PU(H)-P • GAA.UK OCS02 PUHZ-RP • HA2 OCS05 PUHZ-P • HA OCS06 PU(H)-P • HA OCS07 PUHZ-P • VHA2, PUHZ-P • YHA OCS08 PUHZ-RP • HA2-A OCS09 PUHZ-BP • HA OCS10 PUHZ-HRP • HA OCS11
Page 3
3
SAFETY PRECAUTION
3
Cautions for units utilising refrigerant R407C
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Use ESTER , ETHER or HAB as the lubricant to coat flares and flange connection parts.
If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.
Use liquid refrigerant to charge the system.
If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
Store the piping to be used during installation indoors with keep both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
3-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
Page 4
4
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications 1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over. 2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over. 3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon 8 Refrigerant recovery equipment.
[2] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[1] Cautions for service
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
Gravimeter
Unit
Page 5
5
Cautions for units utilising refrigerant R410A
CAUTIONS RELATED TO NEW REFRIGERANT
Use new refrigerant pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
In case of using the existing pipes for R22, be careful with the followings.
· For RP71VHA3 and RP100, 125 and 140, be sure to perform replacement operation before test run.
· Change flare nut to the one provided with this product. Use a newly flared pipe.
· Avoid using thin pipes.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
If large amount of mineral oil enter, that can cause deterio­ration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Page 6
6
Gravimeter
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications 1 Gauge manifold ·Only for R410A
·Use the existing fitting
specifications
. (UNF1/2)
·Use high-tension side pressure of 5.3MPa·G or over. 2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over. 3 Electronic scale 4 Gas leak detector ·Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check ·Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder ·Only for R410A Top of cylinder (Pink) Cylinder with syphon 8 Refrigerant recovery equipment
Page 7
77
Disperses air up and down
Disperses air left and right.
Removes dust and pollutants from intake air.
(Intakes air from room.)
PART NAMES AND FUNCTIONS
4
Controller
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
Indoor Unit
Operation buttons
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Set T emperature buttons
Down Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back Ahead
Timer On/Off button (Set Day button)
Opening the door.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To preceding operation number.
Ventilation button (
Operation button)
T o next operation number.
Page 8
8
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
°F°C
°F°C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON OFF
Hr AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
Identifies the current operation
Shows the operating mode, etc. * Multilanguage display is sup-
ported.
“Centrally Controlled” indicator
Indicates that operation of the re­mote controller has been prohib­ited by a master controller.
“Timer Is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, shows the time remaining.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
Comes on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to weak and downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off after one hour, at which time the airflow di­rection also changes.
Room Temperature display
Shows the room temperature.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is stationary.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Caution
 Only the Power on indicator lights when the unit is stopped and power supplied to the unit.  If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”
message. If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not present at the parent unit.  When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication
(For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.
Display
Page 9
99
SPECIFICATIONS
5
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure Booster heater Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
W
D H
INDOOR UNIT
PSA-RP100GA, PSA-RP100GA#1
Cooling
0.24
1.06
1.50
Heating
0.24
1.06
1.50
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.070
24-31(850-1,060)
0(direct blow)
Ñ
Remote controller & built-in
44-49
20(13/16) 600(23-5/8) 350(13-3/4)
1,900(74-13/16)
51(112)
Cooling
0.15
0.66
0.80
Heating
0.15
0.66
0.80
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.03
15-18(530-635)
0(direct blow)
Ñ
Remote controller & built-in
40-45
20(13/16) 600(23-5/8) 270(10-5/8)
1,900(74-13/16)
43(98)
PSA-RP71GA, PSA-RP71GA#1
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure Booster heater Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
W D H
INDOOR UNIT
Cooling
0.28
1.23
1.50
Heating
0.28
1.23
1.50
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.11
26-33(920-1,165)
0(direct blow)
Ñ
Remote controller & built-in
46-51
20(13/16) 600(23-5/8) 350(13-3/4)
1,900(74-13/16)
51(112)
PSA-RP125GA, PSA-RP125GA#1
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure Booster heater Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
W
D H
INDOOR UNIT
Page 10
10
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure Booster heater Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
W
D H
INDOOR UNIT
PSA-RP140GA, PSA-RP140GA#1
Cooling
0.36
1.59
2.10
Heating
0.36
1.59
2.10
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.11
27-35(955-1,240)
0(direct blow)
Ñ
Remote controller & built-in
47-52
20(13/16) 600(23-5/8) 350(13-3/4)
1,900(74-13/16)
53(117)
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
W
D H
INDOOR UNIT
Cooling
0.15
0.66
0.80
Heating
0.15<1.93>
0.66<8.39>
0.80<8.39>
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.03
15-18(530-635)
0(direct blow)
<1.93>
Remote controller & built-in
40-45
20(13/16) 600(23-5/8) 270(10-5/8)
1,900(74-13/16)
45(99)
PSH-P71GAH
+1 : < > Shows the only booster heater rating.
Cooling
0.24
1.06
1.50
Heating
0.24<2.48>
1.06<10.78>
1.50<10.78>
Single phase, 50Hz, 230V
Munsell 0.70Y
8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.07
24-31(850-1,060)
0(direct blow)
<2.48>
Remote controller & built-in
44-49
20(13/16)
600(23-5/8) 350(13-3/4)
1,900(74-13/16)
53(117)
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
W
D H
INDOOR UNIT
PSH-P100GAH
Service Ref.
Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
Page 11
11
Cooling
0.28
1.23
1.50
Heating
0.28<2.76>
1.23<12.00>
1.50<12.00>
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.11
26-33(920-1,165)
0(direct blow)
<2.76>
Remote controller & built-in
46-51
20(13/16) 600(23-5/8) 350(13-3/4)
1,900(74-13/16)
53(117)
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
W D H
INDOOR UNIT
PSH-P125GAH
Cooling
0.36
1.59
2.10
Heating
0.36<2.76>
1.59<12.00>
2.10<12.00>
Single phase, 50Hz, 230V
Munsell 0.70Y 8.59/0.97
Plate fin coil
Centrifugal (direct) % 1
0.11
27-35(955-1,240)
0(direct blow)
<2.76>
Remote controller & built-in
47-52
20(13/16) 600(23-5/8) 350(13-3/4)
1,900(74-13/16)
55(121)
kW
A A
kW
*/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
W D H
INDOOR UNIT
PSH-P140GAH
Service Ref.
Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions
Weight
+1 : < > Shows the only booster heater rating.
Page 12
12
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF REARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )
BAND CENTER FREQUENCIES, Hz
PSA-RP71GA PSA-RP71GA#1 PSH-P71GAH
NOTCH
High
Low
SPL(dB)
45 40
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF REARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )
BAND CENTER FREQUENCIES, Hz
PSA-RP100GA PSA-RP100GA#1 PSH-P100GAH
NOTCH
High Low
SPL(dB)
49 44
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF REARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )
BAND CENTER FREQUENCIES, Hz
PSA-RP125GA PSA-RP125GA#1 PSH-P125GAH
NOTCH
High
Low
SPL(dB)
51 46
LINE
NOISE CRITERION CURVES
6
Page 13
1313
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF REARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )
BAND CENTER FREQUENCIES, Hz
PSA-RP140GA PSA-RP140GA#1 PSH-P140GAH
NOTCH
High
Low
SPL(dB)
52 47
LINE
1m
1m
unit
about 1.4m
MICROPHONE
floor
Page 14
14
125
240
Front side
Metal fixture
against overturning
controller
Rear side
Knockout hole
for branch duct
100
10
3838
50260
130130
766
1900
608
50
115
714 123
767
110
480
590
216
40
82730
2010
130
132
VIEW "A"
A
340
370
520
260
240
130 71
530
600
270
250
70
180
235
Knockout hole for
wiring.:27
(Provided on both sides)
Knockout hole for refrigerant and drainage.
90 60 oval (Provided on both sides)
Knockout hole for piping and wiring
(140 80 oval)
20
105
Terminal block for
indoor/outdoor
connection.
Electrical parts box
Liquid pipe :9.52(3/8F)
1. Service access allows for
insertion of screw driver.
2. Adjustable
Gas pipe :15.88(5/8F)
Drain pipe
Terminal block for
heater power supply
(Only PSH-P¥GAH)
95
46122
47
Front side
Rear side
Knockout hole
for bottom fixing
Knockout hole
for under-piping
Knockout hole for
under-piping(120 70 oval)
277
160
20
218
175
90
55 143
100
95
40 66
186
100 or more 100 or more
2
5 or more
1
300 or more
Front 1,000 or more
10
PSA-RP71GA PSA-RP71GA#1 PSH-P71GAH
Unit : mm
OUTLINES AND DIMENTIONS
7
Page 15
1515
125
240
Front side
Metal fixture
against overturning
controller
Rear side
Knockout hole
for branch duct
100
10 3838
50260
130130
766
1900
608
50
115
714 123
767
110
480
590
216
40
82730
2010
130
132
340
370
520
260
240
130 71
530
600
350
330
70
260
315
Knockout hole for
wiring.:27 (Provided on both sides)
Knockout hole for refrigerant and drainage.
90 60 oval (Provided on both sides)
Knockout hole for piping and wiring
(140 80 oval)
20
105
Electrical parts box
Liquid pipe :9.52(3/8F)
1. Service access allows for
insertion of screw driver.
2. Adjustable
Gas pipe :15.88(5/8F)
:19.05(3/4F)
Drain pipe
95
46122
47
Front side
Rear side
Knockout hole
for bottom fixing
Knockout hole
for under-piping
Knockout hole for
under-piping(120 70 oval)
277
120
20
218
255
140
77
201
120
95
40 66
261
100 or more 100 or more
2
5 or more
1
300 or more
Front 1,000 or more
10
VIEW "A"
A
Terminal block for
indoor/outdoor
connection.
Terminal block for
heater power supply
(Only PSH-P·GAH)
: 9.52
RP100,125,140
: 15.88
: 19.05
Use the current nuts meeting the pipe size
of the outdoor unit.
Available pipe size
LIQUID SIDE
GAS SIDE
: 9.52
P100,125,140—: 19.05
: Initial flare nut size
PSA-RP100GA PSA-RP100GA#1 PSH-P100GAH PSA-RP125GA PSA-RP125GA#1 PSH-P125GAH PSA-RP140GA PSA-RP140GA#1 PSH-P140GAH
Unit : mm
Page 16
16
PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
1357
MF
ORN
C
RED
BLK
BLU
YLW
13 13 13 12
1
2
2 1
3
13
ML
YLW
YLW
BLK
ORN
YLW
YLW ORNS1S2
S3
WHT
WHT
WHT
BRN
ORN
RED
I.B
FAN (WHT)
LOUVER CNL (YLW)
X4X5X6
X6
X5 X4
X2
ZNR
FUSE
X2
LED3 LED2 LED1
SWE
ON OFF
POWER CNDK (RED)
POWER CND (ORN)
POWER CN2D (WHT)
WIRELESS
CN90
(WHT)
2 1
REMOCON
CN22
(BLU)
CN32
CN2L
2
1
TB6
2 2
1 1
2 1
LIQUID CN21 (WHT)
INTAKE CN20 (RED)
PIPE CN29 (BLK)
CN24 CN41
CN51
R.B
TRANSMISSION WIRES DC12V
BLU BLU
TH1
TH2
TH5
SW1SW2
TB4
REDRED
WHT
RED BLU
GRN/YLW
88H
FS1FS2
H
53
1 2
L N
TB2
POWER SUPPLY ~(1 PHASE) 230V 50Hz
2 1
6 5
RED RED
YLW
26H
88H
YLW
YLW
16
HEATER
CN24 (YLW)
I.B
PSH -P.GAH
models only
INDOOR UNIT
Please set the voltage using the remote controller. For the setting method, please refer to the indoor unit Installation Manual.
INDOOR/OUTDOOR
COMMUNICATION
CN3C
(BLU)
Refer to tables 1 and 2 for service PCB.
P.B
CNSK (RED)
CN2S (WHT)
DC13.1V
TO OUTDOOR UNIT
3131
POWER
CND
(ORN)
INDOOR/OUTDOOR
COMMUNICATION
CN3C
(BLU)
TB2
TB4
POWER SUPPLY ~(1PHASE) 230V 50Hz
RED
BLU
GRY/YLW
RED
BLU
TO OUTDOOR UNIT
L
S1 S2
S3
N
I.B
YLW
ORN
ORN
BRN
1 (Fig.1)
Service board
SW2
Table 2
1 2 3 4 5
MODELS
PSA-RP71GA PSH-P71GAH
PSA-RP100GA
PSH-P100GAH
PSA-RP125GA
PSH-P125GAH
PSA-RP140GA
PSH-P140GAH
ON OFF
1 2 3 4 5
ON OFF
1 2 3 4 5
ON OFF
1 2 3 4 5
ON OFF
Service board
SW2
Table 1
1 2 3 4 5
MODELS PSA-RP.GA
PSH-P.GAH
ON OFF
P.B
INDOOR POWER BOARD
SYMBOL NAME SYMBOL NAME SYMBOL NAME
I.B
I.B
INDOOR CONTROLLER BOARD FUSE FUSE (T6.3AL250V) ZNR VARISTOR CN2L CONNECTOR (LOSSNAY) CN32 CONNECTOR (REMOTE SWITCH) CN41 CONNECTOR (HA TERMINAL-A) CN51 CONNECTOR (CENTRALLY CONTROL)
SW1
SWITCH (MODEL SELECTION) See Table 1.
SW2
SWITCH (CAPACITY CODE) See Table 2.
SWE SWITCH (EMERGENCY OPERATION)
X4 RELAY (FAN MOTOR) X5 RELAY (FAN MOTOR) X6 RELAY (FAN MOTOR)
X2
RELAY (LOUVER)
POWER SUPPLY (R.B)
LED1 POWER SUPPLY (I.B) LED2
TRANSMISSION (INDOOR-OUTDOOR)LED3
WIRED REMOTE CONTROLLER BOARD TERMINAL BLOCK (REMOTE CONTROLLER
TRANSMISSION LINE)
R.B
TB6
HEATER
HEATER
THERMAL FUSE (110°C16A)
H
FS1,2
HEATER THERMAL SWITCH
26H
HEATER CONTACTOR
88H
C CAPACITOR (FAN MOTOR)
FAN MOTOR
MF
LOUVER MOTOR
ML TB2
TERMINAL BLOCK (INDOOR/OUTDOOR CONNECTING LINE)
TB4
TERMINAL BLOCK (HEATER) PSH-P.GAH models only or option for PSA-RP.GA models.
ROOM TEMP.THERMISTOR (0°C/15k, 25°C/5.4k DETECT)
PIPE TEMP.THERMISTOR/LIQUID (0°C/15k, 25°C/5.4k DETECT)
COND./EVA.TEMP.THERMISTOR (0°C/15k, 25°C/5.4k DETECT)
TH1
TH2
TH5
[NOTES]
1.Symbols used in wiring diagram above are, : Connector, : Terminal (block).
2.Indoor and outdoor connecting wires are made with polarities, make wiring matching terminal numbers (S1,S2,S3).
3.Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
4.This diagram shows the wiring of Indoor and Outdoor connecting wires (specification of 230V), adopting superimposed system of power and signal.
1 ; When work to supply power separately to Indoor and Outdoor unit
was applied, refer to Fig1.
2 ; For power supply system of this unit, refer to the caution label
located near this diagram.
WIRING DIAGRAM
8
Page 17
17
PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
Pipe temperature thermistor/liquid (TH2)
Distributor with strainer #50
Condenser/evaporator temperature thermistor (TH5)
Room temperature thermistor (TH1)
Refrigerant flow in cooling Refrigerant flow in heating
Strainer #50
Strainer #50
Heat exchanger
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
REFRIGERANT SYSTEM DIAGRAM
9
Page 18
18
TROUBLESHOOTING
10
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service and the trouble reoccurrence at field are summarized in the table below. Check the contents below before investigating details.
10-1. TROUBLESHOOTING
Unit conditions at service
Error code
Actions to be taken for service (summary)
The trouble is reoccurring.
Displayed
Not displayed
Judge what is wrong and take a corrective action according to “SELF-DIAGNOSIS ACTION TABLE” (10-2).
Conduct troubleshooting and ascertain the cause of the trouble according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (10-3).
The trouble is not reoccurring.
Logged
Not logged
Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the trouble occurred, and wiring related. Reset error code logs and restart the unit after finishing service. There is no abnormality in electrical components, controller boards, and remote controller.
Recheck the abnormal symptom.Identify the cause of the trouble and take a corrective
action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (10-3). Continue to operate unit for the time being if the cause is not ascertained. There is no abnormality in electrical components, controller boards, remote controller etc.
Page 19
1919
10-2. SELF-DIAGNOSIS ACTION TABLE
Note: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.
Error Code
Abnormal point and detection method
Cause
Countermeasure
P1
P2
P4
Drain sensor (DS)
1 Suspensive abnormality, if short/open
of thermistor is detected for 30 seconds continuously.Compressor and indoor fan will be turned off
2 Short/open is detected for 30 seconds
continuously during suspensive abnormality. (The unit returns to normal operation, if it has normally reset.) 3 Detect the following condition.
• During cooling and drying operation.
• In case that pipe <liquid> temperature ­room temperature <-10deg
(Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open
temperature.
• During drain pomp operation.
1 Defective thermistor characteristics 2 Contact failure of connector
(CN31) on the indoor controller
board. (Insert failure). 3 Breaking of wire or contact failure of drain sensor wiring.
4 Defective indoor controller board.
1–3 Check resistance value of thermistor.
0:
......
6.0k"
10:
....
3.9k"
20:
....
2.6k"
30:
....
1.8k"
40:
....
1.3k"
2 Check contact failure of connector (CN31)
on the indoor controller board. Refer to 10-6. Turn the power on again and check restart
after inserting connector again. 4 Replace indoor controller board if drain pump operates with the line of drain sensor
connector CN31-1 and 2 is short-circuited,
and abnormality reappears. Turn the power off, and on again to operate
after check.
P5
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor of drain sensor is let heat itself and temperature rises slightly. Compressor
and indoor fan will be turned off.
2 Drain pomp is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pump
operation.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe 3 Attached drop of water at the
drain sensor
Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain.
4 Defective indoor controller board.
1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor
and check clogs of the filter. 4 Replace indoor controller board if drain pump operates with the line of drain sensor
connector CN31-1 and 2 is short-circuited
and abnormality reappears. Refer to 10-6.
Turn the power off, and on again to operate after check.
Room temperature thermistor (TH1)
1 The unit is in 3-minute resume prevention mode if short/open of thermistor is detected. Abnormal if the
unit does not reset normally after 3 min­utes. (The unit returns to normal opera-
tion, if it has been reset normally.) 2 Constantly detected during cooling, drying, and heating operation. Short: -90: or more Open: -40: or less
1 Defective thermistor characteristics 2 Contact failure of connector
(CN20) on the indoor controller
board (Insert failure) 3 Breaking of wire or contact failure of thermistor wiring 4 Defective indoor controller
board
13 Check resistance value of thermistor.
0:
....
15.0k"
10:
....
9.6k"
20:
....
6.3k"
30:
....
4.3k"
40:
....
3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermis­tor, breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20)
on the indoor controller board. Refer to 10-6. Turn the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller.
Replace indoor controller board if there is
abnormal difference with actual room
temperature. Turn the power off, and on again to operate
after check.
Pipe temperature thermistor/Liquid (TH2)
1 The unit is in 3-minute resume
prevention mode if short/open of
thermistor is detected. Abnormal if the
unit does not reset normally after 3 min­utes. (The unit returns to normal opera-
tion, if it has been reset normally.) 2 Constantly detected during cooling, drying, and heating (except defrosting)
operation Short: 90: or more Open: -40: or less
1 Defective thermistor characteristics 2 Contact failure of connector
(CN44) on the indoor control-
ler board (Insert failure) 3 Breaking of wire or contact failure of thermistor wiring 4 Defective refrigerant circuit is
causing thermistor tempera-
ture of 90: or more or -40:
or less. 5 Defective indoor controller
board
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN44)
on the indoor controller board. Refer to 10-6. Turn the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Check pipe <liquid> temperature with
remote controller in test run mode. If there is extremely difference with actual pipe <liquid> temperature, replace indoor controller board.
Turn the power off, and on again to operate after check.
Page 20
20
Error Code
Abnormal point and detection method
Cause
Countermeasure
P6
Freezing/overheating protection is work­ing
1 Freezing protection (Cooling mode)
The unit is in 6-minute resume preven­tion mode if pipe <liquid or condenser/ evaporator> temperature stays under
-15: for 3 minutes, 3 minutes after the compressor started. Abnormal if it stays under -15: for 3 minutes again within 16 minutes after 6-minute resume pre­vention mode.
2 Overheating protection (Heating mode)
The units is in 6 minute resume prevention mode if pipe <condenser / evaporator> temperature is detected as over 70: after the compressor started. Abnormal if the temperature of over 70: is detected again within 30 minutes after 6 minute resume prevention mode.
P8
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser /
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of extension pipe (on plural units
connection) 3 Converse wiring of indoor/ outdoor unit connecting wire
(on plural units connection) 4 Defective detection of indoor
room temperature and pipe
<condenser / evaporator> temperature thermistor 5 Stop valve is not opened completely.
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
operation out of the tolerance
range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defec­tive.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
(Heating mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Over-load (high temperature)
operation out of the tolerance range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defec­tive.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
8 Bypass circuit of outdoor unit
is defective.
(Cooling or drying mode)
1 Check clogs of the filter. 2 Remove shields.
4 Refer to 10-6.
5 Check outdoor fan motor
. 67 Check operating condition of refrigerant circuit.
(Heating mode)
1 Check clogs of the filter. 2 Remove shields.
4 Refer to 10-6.
5 Check outdoor fan motor. 6~8Check operating condition of refrigerant
circuit.
Pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes after compressor start and 6 minutes after the liquid or condenser/evaporator pipe is out of cooling range. Note 1) It takes at least 9 minutes to
detect.
Note 2) Abnormality P8 is not detected in
drying mode. Cooling range : -3 °C ] (TH-TH1) TH: Lower temperature between: liquid
pipe temperature (TH2) and condens­er/evaporator temperature (TH5)
TH1: Intake temperature <Heating mode>
When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/ evaporator pipe temperature is not in heat­ing range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality. Note 4) It excludes the period of defrosting.
(Detection restarts when defrosting
mode is over.) Heating range : 3 °C [ (TH5-TH1)
1~4 Check pipe <liquid or condenser / evapo-
rator> temperature with room tempera­ture display on remote controller and outdoor controller circuit board.
Pipe <liquid or condenser / evaporator>
temperature display is indicated by set­ting SW2 of outdoor controller circuit board as follows.
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor unit connecting wire.
Conduct temperature check with outdoor controller circuit board after connecting ‘A-Control Service Tool(PAC-SK52ST)’.
(
)
Page 21
21
Error Code
Abnormal point and detection method
Cause
Countermeasure
P9
Pipe temperature thermistor / Condenser-Evaporator (TH5)
1 The unit is in 3-minute resume protec-
tion mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within 3 minutes. (The unit returns to normal operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating operation (except
defrosting) Short: 90: or more Open: -40: or less
1 Defective thermistor characteristics 2 Contact failure of connector
(CN44) on the indoor controller
board (Insert failure) 3 Breaking of wire or contact failure of thermistor wiring 4 Temperature of thermistor is
90: or more or -40: or less
caused by defective refrigerant
circuit. 5 Defective indoor controller
board
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN44)
on the indoor controller board. Refer to 10-7. Turn the power on and check restart after
inserting connector again. 4 Operate in test run mode and check pipe
<condenser / evaporator> temperature with
outdoor controller circuit board. If pipe <condenser / evaporator> temperature is
extremely low (in cooling mode) or high (in
heating mode), refrigerant circuit may have
defect. 5 Operate in test run mode and check pipe
<condenser / evaporator> temperature with
outdoor control circuit board. If there is extreme difference with actual pipe <condenser / evaporator> temperature,
replace indoor controller board. There is no abnormality if none of above
comes within the unit. Turn the power off and on again to operate.
E0
or
E4
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller cannot receive any transmission normally from indoor unit of refrigerant
address “0” for 3 minutes. (Error code : E0) 2 Abnormal if sub remote controller could
not receive any signal for 2 minutes.
(Error code: E0) 1 Abnormal if indoor controller board can
not receive any data normally from
remote controller board or from other
indoor controller board for 3 minutes.
(Error code: E4) 2 Indoor controller board cannot receive
any signal from remote controller for 2
minutes. (Error code: E4)
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller. 2 Set one of the remote controllers “main” if there is no problem with the action above. 3 Check wiring of remote controller.
• Total wiring length: max. 500m (Do not use cable x 3 or more.)
• The number of connecting indoor units: max. 16 units
• The number of connecting remote control­ler: max. 2 units
When it is not the above-mentioned problem of
1~3 4
Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller.
c)When “RC E3” or “ERC 00-66” is dis-
played, noise may be causing abnormality.
* If the unit is not normal after replacing
indoor controller board in group control, indoor controller board of address “0” may be abnormal.
E3
or
E5
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for 6 sec­onds and could not transmit.
(Error code: E3) 2 Remote controller receives transmitted
data at the same time and compares the received and transmitted data. Abnormal if these data are judged to be different 30 continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Error code: E5) 2 Indoor controller board receives trans-
mitted data at the same time and com­pares the received and transmitted data. Abnormal if these data are judged to be different 30 continuous times. (Error code: E5)
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting. 4~6 Diagnose remote controller.
a) When “RC OK” is displayed, remote con-
trollers have no problem. Turn the power off,and on again to check. When becoming abnormal again, replace
indoor controller board. b)When “RC NG” is displayed, replace
remote controller. c)When “RC E3” or “ERC 00-66” is dis-
played, noise may be causing abnormal-
ity.
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Miswiring of remote controller 4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board of refrigerant addresses “0”.
6 Noise has entered into the
transmission wire of remote controller.
1 2 remote controllers are set as
“main.” (In case of 2 remote con­ trollers) 2 Remote controller is connected
with 2 indoor units or more. 3 Repetition of refrigerant
address 4 Defective transmitting receiving
circuit of remote controller 5 Defective transmitting receiving
circuit of indoor controller board 6 Noise has entered into trans-
mission wire of remote control-
ler.
In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service tool (PAC-SK52ST).
(
)
Page 22
22
E6
E7
Error Code
Abnornal point and detection method
Cause
Countermeasure
Fb
E1
or
E2
PA
Forced compressor stop (due to water leakage abnormality)
1 When the intake temperature subtracted with liquid pipe temperature is less than
-10:, drain sensor is detected whether it is soaked in the water or not at the interval of 90 seconds. (Drain pump will start operating
when the drain sensor is detected to be soaked in the water.) 2 The unit has a water leakage abnormality
when the following conditions, a and b, are
satisfied while the above-mentioned detection is performed. a) The drain sensor is detected to be soaked in the water 10 times in a row. b) The intake temperature subtracted with
liquid pipe temperature is detected to be less than -10: for a total of 30 minutes. (When the drain sensor is detected to
be NOT soaked in the water, the detection record of a and b will be cleared.) 3 The drain sensor detection is performed in operations other than cooling. (When the unit stops operating, during heating or fan operation, when the unit stops because of some abnormality) *Once the water leakage abnormality is detected, abnormality state will not be released until the main power is reset.
1 Drain pump trouble 2 Drain defective
· Drain pump clogging
· Drain pipe clogging 3 Open circuit of drain sensor
side heater 4 Contact failure of drain sensor
connector 5 Dew condensation on drain
sensor
· Drain water descends along lead wire.
· Drain water waving due to filter clogging.
6 Extension piping connection difference at twin, triple, quadruple system.
7 Mis-wiring of indoor/ outdoor connecting at twin, triple, quadruple system.
8 Room temperature thermistor / liquid pipe temperature thermis­ tor detection is defective.
1 Check the drain pump. 2 Please confirm whether water can be
drained.
3 Confirm the resistance of the drain sensor.
4 Check the connector contact failure.
5 Check the drain sensor leadwire mounted.
Check the filter clogging
6 Check the piping connection.
7 Check the indoor/ outdoor connecting wires.
8 Check the room temperature display of
remote controller. Check the indoor liquid pipe temperature display of outdoor controller board.
1 Contact failure, short circuit or,
miswiring (converse wiring) of indoor/outdoor unit connecting wire
2 Defective transmitting receiving
circuit of indoor controller board
3 Defective transmitting receiving
circuit of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
* Check LED display on the outdoor control
circuit board. (Connect A-control service
tool, PAC-SK52ST.) Refer to outdoor unit service manual. 1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or
outdoor unit. Check all the units in case of twin triple indoor unit system. 2-4 Turn the power off, and on again to check.
If abnormality generates again, replace
indoor controller board or outdoor controller circuit board. * Other indoor controller board may have defect in case of twin triple indoor unit system.
Indoor/outdoor unit communication error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into power
supply.
3 Noise has entered into outdoor
control wire.
1-3 Turn the power off, and on again to check.
If abnormality generates again, replace indoor controller board.
Indoor/outdoor unit communication error (Signal receiving error)
1
Abnormal if indoor controller board
cannot receive any signal normally for 6
minutes after turning the power on. 2 Abnormal if indoor controller board cannot receive any signal normally for 3
minutes. 3 Consider the unit abnormal under the fol-
lowing condition: When 2 or more indoor
units are connected to an outdoor unit, indoor controller board cannot receive a signal for 3 minutes
from outdoor controller circuit board, a
signal which allows outdoor controller
circuit board to transmit signals.
Indoor controller board
Abnormal if data cannot be read normally from the nonvolatile memory of the indoor controller board.
1 Defective indoor controller
board
1 Replace indoor controller board.
Remote controller control board
1 Abnormal if data cannot be read nor-
mally from the nonvolatile memory of the
remote controller control board.
(Error code: E1) 2 Abnormal if the clock function of remote
controller cannot be operated normally.
(Error code: E2)
1 Defective remote controller 1 Replace remote controller.
Page 23
23
(For the separate indoor/outdoor unit power sup-
ply system)
1 Power supply of 220~240V AC is not supplied to
indoor unit.
2 The connectors of the optional replacement kit are
not used.
3 Defective indoor controller board.
4 Defective indoor power board.
10-3. TROUBLESHOOTING BY INFERIOR PHENOMENA
Note: Refer to the manual of outdoor unit for the detail of remote controller.
Phenomena
Cause
Countermeasure (1)LED2 on indoor controller board is off.
• When LED1 on indoor controller board is also off. 1 Power supply of rated voltage is not supplied to out-
door unit.
2 Defective outdoor controller circuit board.
3 Power supply of 220~240V is not supplied to indoor
unit.
4 Defective indoor power board.
5 Defective indoor controller board.
1 Check the voltage of outdoor power
supply terminal block (L, N) or (L3, N).
• When AC 220~240V is not detected. Check the power wiring to outdoor unit and the breaker.
• When AC 220~240V is detected.
—Check 2 (below). 2 Check the voltage between outdoor terminal block S1 and S2.
• When AC 220~240V is not detected.
Check the fuse on outdoor controller cir-
cuit board.
Check the wiring connection.
• When AC 220~240V is detected.
—Check 3 (below). 3 Check the voltage between indoor terminal
block S1 and S2.
• When AC 220~240V is not detected. Check indoor/outdoor unit connecting wire for mis-wiring.
• When AC 220~240V is detected.
—Check 4 (below).
4 Check voltage output from CN2S on indoor
power board (DC13.1V). Refer to 10-6-1.
• When no voltage is output. Check the wiring connection.
• When output voltage is between DC12.5V
and DC13.7V.
—Check 5 (below).
5 Check the wiring connection between indoor
controller board and indoor power board. Check the fuse on indoor controller board. If no problems are found, indoor controller board is defective.
• When LED1 on indoor controller board is lit. 1 Mis-setting of refrigerant address for outdoor unit (There is no unit corresponding to refrigerant address “0”.)
1 Reconfirm the setting of refrigerant address
for outdoor unit Set the refrigerant address to “0”. (For grouping control system under
which 2 or more outdoor units are connected, set one of the units to “0”.) Set refrigerant address using SW1 (3-6) on outdoor controller circuit board.
1 Check the voltage of indoor power supply
terminal block (L,N).
• When AC220~240V is not detected. Check the power supply wiring.
• When AC220~240V is detected.
-Check 2 (below).
2 Check that there is no problem in the meth-
od of connecting the connectors.
• When there are problems in the method of connecting the connectors.
Connect the connector correctly referring
to installation manual of an optional kit.
• When there is no problem in the method of connecting the connectors.
-Check 3 (below).
3 Check voltage output from CNDK on indoor
controller board.
• When AC220~240V is not detected.
Check the fuse on indoor controller board. Check the wiring connection between
indoor power supply terminal block and CND on indoor controller board.
• When AC220~240V is detected.
-Check 4 (below).
4 Check voltage output from CN2S on indoor
power board.
• When no voltage output.
Check the wiring connection between CNDK on indoor controller board and CNSK on indoor power board. If no problem are found,indoor power
board is defective.
• When DC12.5~13.7V is detected.
Check the wiring connection between
CN2S on indoor power board and
CN2D on indoor power board. If no problem are found,indoor controller
board is defective.
Page 24
24
Note: Refer to the manual of outdoor unit for the detail of remote controller.
(3)Upward/downward vane performance failure
1 The vane is not downward during defrosting and heat
preparation and when the thermostat is OFF in HEAT mode. (Working of COOL protection function)
2 Vane motor does not rotate.
• Defective vane motor
• Breaking of wire or connection failure of connector
• Up/down vane setting is “No vanes”.
3 Upward/downward vane does not work.
• The vane is set to fixed position.
1 Normal operation (The vane is set to
horizontal regardless of remote control.)
2 Check 2 (left).
• Check the vane motor. (Refer to “How to check the parts”.)
• Check for breaking of wire or connec­tion failure of connector.
• Check “Up/down vane setting”. (Unit function selection by remote controller).
3 Normal operation (Each connector on
vane motor side is disconnected.)
Phenomena
Cause
Countermeasure
(2)LED2 on indoor controller board is blinking.
• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire
• When LED1 is lit. 1 Mis-wiring of remote controller wires
Under twin triple indoor unit system, 2 or more indoor
units are wired together.
2 Refrigerant address for outdoor unit is wrong or not
set. Under grouping control system, there are some units whose refrigerant address is 0.
3 Short-cut of remote controller wires 4 Defective remote controller
Check indoor/outdoor unit connecting wire for connection failure.
1 Check the connection of remote con­ troller wires in case of twin triple indoor
unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of
those units.
2 Check the setting of refrigerant address
in case of grouping control system. If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 (3-6) on outdoor controller circuit board. 34 Remove remote controller wires and check LED2 on indoor controller board.
• When LED2 is blinking, check the short­cut of remote controller wires.
• When LED2 is lit, connect remote
controller wires again and: if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.
(4)Receiver for wireless remote controller
1 Weak batteries of wireless remote controller. 2 Contact failure of connector (CNB) on wireless
remote controller board.
(Insert failure) 3 Contact failure of connector (CN90) on indoor con-
troller board.(Insert failure)
4 Contact failure of connector between wireless remote
controller board and indoor controller board.
1 Replace batteries of wireless remote con-
troller.
2~4 Check contact failure of each connector. If no problems are found of connector,
replace indoor controller board.
When the same trouble occurs even if
indoor controller board is replaced,
replace wireless remote controller
board.
Page 25
25
White
Orage
Red
Black
Blue
Yellow
White
Orage
Red
Blue
Black
Brown
Yellow
Measure the resistance of each heater element by using a tester.
Heater(H) (Only PSH)
Normal
Abnormal
71
18.9
0.7kW 80V
100
14.7
0.9kW 80V
125, 140
13.2
1kW 80V
Open or short
Parts name Check points
Disconnect the connector then measure the resistance using a tester
.
(Surrounding temperature 10~30)
(Refer to the <Thermistor Characteristic graph> for a detail.)
Room temperature thermistor (TH1)
Pipe temperature thermistor (TH2)
Condenser/evaporator temperature thermistor (TH5)
Normal
4.3k~9.6k
Abnormal
Open or short
Fan motor(MF) 71, 100
125, 140
Measure the resistance between the terminals using a tester. (Winding temperature 20)
Abnormal
Open or short
White–Black
Black–Blue
Blue–Yellow
Black–Red
Motor terminal
or
Relay connector
71
112.1
22.1
41.0
178.5
100
91.5
18.0
29.6
174.9
Normal
Abnormal
Open or short
White–Brown Brown–Black
Black–Blue Blue–Yellow Yellow–Red
Motor terminal
or
Relay connector
125
28.0
6.9
13.3
8.4
53.6
140
21.7
7.8
14.3
7.7
54.4
Normal
Measure the resistance between the terminals using a tester. (Surrounding temperature 25)
Louver motor(ML)
Normal
11000~13000
Abnormal
Open or short
0
10
20
30
40
50
-20-100 1020304050
< Thermistor for lower temperature >
Temperature ()
Resistance (K)
<Thermistor Characteristic graph>
Room temperature thermistor(TH1) Pipe temperature thermistor(TH2) Condenser/evaporator temperature thermistor(TH5)
Thermistor R0=15k" ± 3% Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) } 0: 15k"
10: 9.6k" 20: 6.3k" 25: 5.4k" 30: 4.3k" 40: 3.0k"
Thermistor for lower temperature
1
273+t
1
273
10-5. HOW TO CHECK THE PARTS PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
Page 26
26
10-6. TEST POINT DIAGRAM
10-6-1. Power board PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
CNSK Connect to the indoor controller board (CNDK) Between 1 to 3 220-240V AC
CN2S Connect to the indoor controller board (CN2D) Between 1 to 3 12.6-13.7V DC (Pin1 (+))
Page 27
27
10-6-2. Indoor controller board PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH
FAN Fan motor output
CNP Drain-pump output (DP) (220~240V AC)
CNC Dew prevention heater (H2) (220~240V AC)
CNDK Connect to the indoor power board (CNSK) (220~240V AC)
FUSE (6.3A 250V)
CND Power supply input (220~240V AC)
SWE Emergency operation
SW2 Capacity setting
SW1 Model setting
CN2L Connector (LOSSNAY)
CN51 Centrally control
CN6V Vane motor output (MV)
CN90 Connect to the wireless remote controller board (CNB)
CN31 Drain sensor (DS)
CN29 Condenser/evaporator temperature thermistor (TH5)
CN21 Pipe temperature thermistor/Liquid (TH2)
CN20 Room temperature thermistor (TH1)
CN22 Remote controller connecting wire (10.4~14.6V DC)
LED3 Transmission (Indoor/outdoor)
LED2 Power supply (R.B)
LED1 Power supply (I.B)
CN2D Connector to the indoor power board (CN2S) (12.5~13.7V DC)
CN3C Transmission (Indoor/outdoor) (0~24V DC)
}
}
Non polarity
+
+
CN41 Connector (HA terminal-A)
CNL Louver motor output (220~240V AC)
Page 28
28
SW1
Setting by the dip switch and jumper wire
Functions
Jumper wire
Model settings
Capacity settings
Pair number setting with wireless remote controller
For service board
Remarks
SW2
J41 J42
Unit type setting
JP1
Indoor controller board type setting
JP3
0 1 2
3 ~ 9
Wireless remote
controller setting
Control PCB setting
J41 J42
<Initial setting> Wireless remote controller: 0 Control PCB: (for both J41 and J42) Four pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper line is disco­nnected.)
There is no jumper (JP1) because these models have the cond./eva. temperature thermistor (TH5).
(Marks in the table below) Jumper wire ( : Short : Open)
Without TH5
With TH5
Model
JP1
For product
Service parts
Indoor controller board type
JP3
12345
ON
OFF
Service board
MODELS
1 2 3 4 5
1 2 3 4 5
PSA-RP71GA PSH-P71GAH
1 2 3 4 5
ON OFF
PSA-RP100GA PSH-P100GAH
ON OFF
PSA-RP125GA PSH-P125GAH
1 2 3 4 5
ON OFF
PSA-RP140GA PSH-P140GAH
ON OFF
10-7. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch and the jumper wire on control P.C. board. SW1 and SW2 are equipped only for service parts. Model setting and capacity setting are memorized in the nonvolatile memory of the control P.C. board of the unit.
Page 29
2929
SPECIAL FUNCTION
11
Note:
· When the uint is restarted to operate after turning off the power or OFF operation, the unit which was operating will start operation.
· To operate the main unit, refer to the 11-1-2. and set the requet code No. which is not the same as the current one, and set again the former request code No.
(2) 2nd stage cut-in function
• Outline of functions
· Number of operating units is determined according to the room temperature and set point.
· When room temperature becomes higher than set point, standby unit starts.(2 units operation)
· When room temperature falls below set point -4:, standby unit stops.(1 unit operation)
• System constraint
· This function is available only in rota­tion operation and back-up function in cooling mode.
[2nd stage cut-in function]··· Request code number "322~324"
Start operation Sub unit start operation
Room temp. Set point
Sub unit stop
Run
Stop StopRun
Main
unit
IC-1
Sub unit
IC-2
Room temp. < Set point -4
11-1. ROTATION FUNCTION(AND BACK-UP FUNCTION, 2ND STAGE CUT-IN FUNCTION)
For PSA-RP71/100/125/140GA#1 11-1-1. Operation (1) Rotation function (and Back-up function)
• Outline of functions
· Main and sub unit operate alternately according to the interval of rotation setting. w Main and sub unit should be set by refrigerant address.(Outdoor Dip switch setting) Refrigerant address"00" Main unit Refrigerant address"01" Sub unit
· When error occurrs to one unit, another unit will start operation.(Back-up function)
• System constraint
· This function is available only by the grouping control system(INDOOR UNIT : OUTDOOR UNIT=1:1) of 2 refrigerant
groups.(Refer to Fig. 1)
· Main indoor unit should be connected for wired remote controller and the transmission line(TB5) for main and sub unit
should also be connected. (Refer to Fig. 1)
(This function cannot be set by wireless remote controller.)
· Set refrigerant address of each unit.(Dip switch on the outdoor unit···Refrigerant address 00/01)
Operation pattern
OC-1
OC-2
IC-1
IC-2
3(2)
3(2)
2
RC
2
Main unit
Sub unit
Refrigerant address "01"
Refrigerant address "00"
Fig. 1
[Back-up function only]··· Request code number "312"

[Rotation function] & [Back-up function]··· Request code number "313~318"
(Ex:When the request code number is "313", each unit operates alternately in daily cycle.)
Error occurs on main unit.
Start operation
Run
Abnormal condition
Stop
Run
Main
unit
IC-1
Sub unit
IC-2
Error occurs on main unit.
Start operation
1~28 days 1~28 days
Run
Abnormal condition
Stop
Stop
Run
Run
Stop Run
Main
unit
IC-1
Sub unit
IC-2
Main Sub
Main Sub Sub Main Main Sub
OC : Outdoor unit IC : Indoor unit RC : Wired remote controller
Page 30
30
11-1-2. How to set rotation function(Back-up function, 2nd stage cut-in function)
You can set these functions by wired remote controller.(Maintenance monitor)
Both main and sub unit should be set in same setting. Every time replacing indoor controller board for servicing, the function should be set again.
NOTICE
Setting No.
(Request code)
Setting contents
Initial
setting
No.1 (310)
Monitoring the request code of current setting.
No.2 (311)
Rotation and Back-up OFF (Normal group control operation)
No.3 (312)
Back-up function only
No.4 (313)
Rotation ON (Alternating interval = 1day) and back up function
No.5 (314)
Rotation ON (Alternating interval = 3day) and back up function
No.6 (315)
Rotation ON (Alternating interval = 5day) and back up function
No.7 (316)
Rotation ON (Alternating interval = 7day) and back up function
No.8 (317)
Rotation ON (Alternating interval = 14day) and back up function
No.9 (318)
Rotation ON (Alternating interval = 28day) and back up function
Setting No.
(Request code)
Setting contents
Initial
setting
No.1 (320)
Monitoring the request code of current setting.
No.2 (321)
Cut-in function OFF
No.3 (322)
Cut-in Function ON(Set point = Set temp.+ 4°C(7.2°F))
No.4 (323)
Cut-in Function ON(Set point = Set temp.+ 6°C(10.8°F))
No.5 (324)
Cut-in Function ON(Set point = Set temp.+ 8°C(14.4°F))
(1) Request Code List Rotation setting
2
nd stage cut-in setting
Page 31
31
(2) Setting method of each function by wired remote controller
B: Refrigerant address C: Data display area D: Request code display area
TEST
CHECK
FILTER
  
FILTER
ON/OFF
1. Stop operation().
2. Press the button () for 3 seconds so that [Maintenance mode] appears on the screen (). After a while, [00] appears in the refrigerant address number display area.(at  )
3. Press the button () for 3 seconds to switch to [Maintenance monitor]. Note) It is not possible to switch to [Maintenance monitor] during data request in maintenance mode
(i.e., while “----” is blinking) since no buttons are operative.
[----] appears on the screen () when [Maintenance monitor] is activated. (The display () now allows you to set a request code No.)
4. Press the [TEMP ( and )] buttons () to select the desired refrigerant address.
5. Press the [CLOCK ( and )] buttons () to set the desired request code No.(“311~318”, “321~324”)
6. Press the button () to perform function setting.
If above setting operations are done correctly, "Request code number" will appear in data display area.() [Example: When the "311" of "Request code number" is set, [311] appears on the screen.()]
[Refererence] You can check current "request code number" setting by setting the "request code number"(“310” or “320”) and pressing the button.() [Example: When the current setting is "Setting No.2(Request code 311)", [311] appears on the screen.()]
7. To return to normal mode, press the button ().
[ScreenB]
Page 32
32
OPERATING PROCEDURE PHOTOS
1. Removing the intake grille
(1) Remove the screw at the centre of the knob of the intake grille. (2) Pull the knob of the intake grille toward you. (3) Remove the 2 hangers. (4) Lift the intake grille to remove.
2. Removing the indoor controller board
(1) Remove the intake grille. (2) Remove the 3 screws of the electrical parts cover and remove the electrical parts cover. (3) Disconnect the fan motor connector and the connectors on the indoor controller board. (4) Unhook the catch of the controller case by opening, and remove the indoor controller board.
3. Removing the room temperature thermistor
(1) Remove the intake grille. (2) Remove the electrical parts cover. (3) Take out the room temperature thermistor with the holder. (See Photo 3.) (4) Pull the room temperature thermistor out of the holder. (5) Disconnect the red connector CN20 on the indoor controller board.
4. Removing the indoor fan and the indoor fan motor
(1) Remove the intake grille. (2) Remove the fan GUARD. (3) Turn the bell mouth clockwise to remove. (4) Remove the fan nut and the washer. (5) Pull out the indoor fan. (See Photo 2.) (6) Remove the 2 screws of the wiring cover and remove the wiring cover. (7) Remove the 4 fan-motor nuts and remove the indoor fan motor. (8) Remove the electrical parts cover. (9) Disconnect the fan motor connector. (See Photo 3.)
Photo 1
Photo 2
Photo 3
Photo 4
Knob
Hanger
Intake grill
Capacitor
Fan motor connector Indoor controller board
Room temperature thermistor
Relay
Transformer
Controller case
Catches
Nuts
Indoor fan motor
Screws
Wiring cover
Electrical parts box
Screws
Bell mouth
Indoor fan
Fan nut & washer
Electrical parts cover
Heater con­nector
PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1
DISASSEMBLY PROCEDURE
12
Page 33
3333
OPERATING PROCEDURE PHOTOS
5. Removing the front panel
(1) Remove the intake grille. (2) Remove the 2 screws at the lower part of the front panel. (3) Pull the front panel down to remove. (4) Disconnect the blue connector of the controller.
6. Removing the louver motor
(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the 5 screws of the swing louver and remove the swing louver. (4) Remove the 2 screws of the louver motor and remove the louver motor. (5) Remove the electrical parts cover. (6) Disconnect the yellow connector CNL (LOUVER) on the indoor controller board.
7. Removing the indoor coil thermistor
(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the 10 screws of the insulation panel and remove the insulation panel . (4) Remove the swing louver. (5) Remove the screw of the piping cover and remove the piping cover. (6) Remove the indoor coil thermistor from the holder on the copper pipe. (7) Remove the electrical parts cover. (8) Disconnect the connector CN21 on the indoor controller board.
Photo 5
Photo 6
Photo 7
Photo 8
Photo 9
Swing louver
Controller
Screws
Top panel
Front panel
Swing louver screws
Screws
Swing louver
Swing louver
<Back view of swing louver>
Piping cover
Screw
Screw
Insulation panel
Indoor heat exchanger
Indoor coil thermistor
Screws
Screws
Louver motor
Page 34
34
Screws
OPERATING PROCEDURE PHOTOS
8. Removing the booster heater
(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the insulation panel. (4) Remove the green connector of the heater.
9. Removing the indoor heat exchanger
(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the insulation panel. (4) Remove the 6 screws of the top panel and remove the top panel. (5) Remove the swing louver. (6) Remove the electrical parts box. (7) Remove the 3 screws of the drain pan support and remove the drain pan support. (8) Remove the 4 screws of the indoor heat exchanger to remove it.
10. Removing the drain pan
(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the insulation panel. (4) Remove the top panel. (5) Remove the swing louver. (6) Remove the electrical parts box and the drain pan support. (7) Remove the pipe support. (8) Remove the drain pan.
Photo 10
Photo 11
Photo 12
Swing louver
Booster heater
Screws
Drain pan support
Electrical parts box
Drain pan
Drain pan support
Indoor heat exchanger
Indoor heat exchanger
Screws
Pipe support
Screws
Page 35
3535
PARTS LIST (non-RoHS compliant)
13
Recom-
mended
Q’ty
Part No.
Part Name
Specification
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
No.
1 2
3
4 5 6
7
8
9 10 11 12
13
14 15 16 17 18
19
20 21
22
23 24 25
R01 A28 529 R01 E02 239 R01 580 255 R01 E01 255 T7W E23 716 T7W A14 716 R01 71G 215 T7W 551 762 T7W 552 762 R01 71G 117 R01 85G 117 R01 71G 527 R01 08K 097 R01 A28 675 R01 E00 119 R01 71G 114 R01 85G 114 R01 E41 202 R01 E02 313 T7W E41 310 R01 110 700 T7W 23J 706 T7W E02 300 T7W E14 300 R01 E44 202 T7W E23 202 T7W E32 480 T7W E33 480 T7W E59 480 T7W E00 675 R01 20J 303 R01 18J 303
DRAIN PAN FUSE FAN MOTOR CAPACITOR FAN MOTOR CAPACITOR TERMINAL BLOCK TERMINAL BLOCK HEATER RELAY FAN MOTOR FAN MOTOR SCROLL SCROLL DRAIN HOSE SPL WASHER FAN GUARD BELL MOUTH SIROCCO FAN SIROCCO FAN THERMISTOR (ROOM TEMPERATURE) POWER BOARD INDOOR CONTROLLER BOARD HEATER THERMAL SWITCH THERMAL FUSE HEATER ELEMENT HEATER ELEMENT THERMISTOR (PIPE TEMPERATURE) THERMISTOR (COND TEMPERATURE) HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEATER GUARD INSULATOR INSULATOR
250V 6.3A
3.5 440V
4.0 440V (S1,S2,S3) (L,N,) LY-3F 12VDC PA8V30-SB PA8V70-SB
OFF80ON60 11016A 250V 700W 80V 900W 80V
1 1 1
1 1 1 1
1
1 1 1 1 1
1 1 1 1 1 3
1 1 1
1 1 6
1 1 1
1
1
1
1 1 1 1 1
1 1 1
1 1 1
1 1
1 1
1
1 1 1 1 1
1 1 1 1
1 1
1
FUSE
C
C TB4 TB2 88H
MF MF
TH1
P.B
I.B
26H
FS1,2
H
H TH2 TH5
71 100 71 100
GAH
1 1
1 1 1 1
1
1 1 1 1 1
1 1 1 1 1 1
3 1 1
1
1 6
GA
PSH-P PSA-RP
17
18
22
20
19
15
9
4
8
7
5
1 2
6
3
14
16
13
10
12
FUNCTIONAL PARTS PSH-P71GAH PSH-P100GAH PSA-RP71GA PSA-RP100GA
11
21
Part numbers that are circled are not shown in the figure.
Page 36
36
FUNCTIONAL PARTS PSH-P125GAH PSH-P140GAH PSA-RP125GA PSA-RP140GA
17
18
22
20
19
15
9
4
8
7
5
1
2
6
3
14
16
13
10
12
11
21
Page 37
37
Recom­mended
Q’ty
Part No.
Part Name
Specification
PSH-P
PSA-RP
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
No.
1 2 3 4 5 6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21
22
23 24
R01 A28 529 R01 E02 239 R01 736 255 T7W E23 716 T7W A14 716 R01 71G 215 T7W 553 762 T7W 554 762 R01 85G 117 R01 71G 527 R01 08K 097 R01 A28 675 R01 E00 119 R01 85G 114 R01 E41 202 R01 E02 313 T7W E41 310 R01 110 700 T7W 23J 706 T7W 553 300 R01 E44 202 T7W E23 202 T7W E34 480 T7W E35 480 T7W E60 480 T7W E61 480 R01 20J 303 R01 18J 303
DRAIN PAN FUSE FAN MOTOR CAPACITOR TERMINAL BLOCK TERMINAL BLOCK HEATER RELAY FAN MOTOR FAN MOTOR SCROLL DRAIN HOSE SPL WASHER FAN GUARD BELL MOUTH SIROCCO FAN THERMISTOR (ROOM TEMPERATURE) POWER BOARD INDOOR CONTROLLER BOARD HEATER THERMAL SWITCH THERMAL FUSE HEATER ELEMENT THERMISTOR (PIPE TEMPERATURE) THERMISTOR (COND TEMPERATURE) HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER INSULATOR INSULATOR
250V 6.3A
5.0 440V (S1,S2,S3) (L,N,) LY-3F 12VDC PA8V110-SB PA8V120-SB
OFF80ON60 110 16A 250V 1000W 80V
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 3 1 1 1
1 6
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 3 1 1
1
1 6
1 1 1 1
1 1 1 1 1 1 1 1 1 1
1 1
1
1 1 1 1
1
1 1 1 1 1 1 1 1 1
1 1
1
FUSE
C TB4 TB2
88H
MF MF
TH1
P.B
I.B
26H
FS1,2
H TH2 TH5
125 125140 140
GAH GA
Part numbers that are circled are not shown in the figure.
Page 38
38
Part numbers that are circled are not shown in the figure.
STRUCTURAL PARTS PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA
71 71
GAH GA
100
125,140
100
125,140
No.
Part No.
Part Name
Specification
PSH-P PSA-RP
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
1
2
3
4 5
6 7 8
9 10 11 12
13 14
15
16
17 18
1
1
1
1 1 1 1 1 8
1 1
1 6
1 1
1 1 1
1
1
1
1
1 1 1 1 8
1 1
1 6
1 1 1
1 1
1
1
1
1 1 1 1 1
8 1
1 1
6 1 1
1 1 1
1
1
1
1
1 1 1 1
8 1
1 1
6 1 1 1
1 1
R.B
ML
R01 71G 676 R01 85G 676 T7W E00 662 T7W E01 662 R01 71G 686 R01 85G 686 R01 71G 661 R01 85G 661 R01 E12 691 R01 A28 500 T7W E09 713 R01 71G 651 R01 71G 035 T7W E00 035 R01 71G 019 T7W 87J 003 T7W E00 003 R01 71G 021 R01 71G 038 T7W E00 038 T7W 87J 222 R01 71G 060 R01 71G 641 R01 85G 641 R01 12G 523 R01 87J 097
REAR PANEL REAR PANEL SIDE PANEL L SIDE PANEL L BASE BASE SIDE PANEL R SIDE PANEL R INTAKE GRILLE AIR FILTER REMOTE CONTROLLER FRONT PANEL GUIDE VANE (H) GUIDE VANE (H) VANE ARM (H) SWING LOUVER SWING LOUVER VANE ARM (V) GUIDE VANE (V) GUIDE VANE (V) LOUVER MOTOR CRANK TOP PANEL TOP PANEL DRAIN SOCKET KNOB SCREW
16 15 12
11
5
4
2
1
3
6
7
8
9
10
14 13
Page 39
3939
RoHS PARTS LIST
14
17
18
22
20
19
15
9
4
8
7
5
1 2
6
3
14
16
13
10
12
FUNCTIONAL PARTS PSH-P71GAH PSA-RP71GA PSA-RP71GA#1 PSH-P100GAH PSA-RP100GA PSA-RP100GA#1
11
21
Part numbers that are circled are not shown in the figure.
No.
Part No. Part Name
Specifi cations
PSH-P PSA-RP
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
71 100 71 100 71 100
GAH GA GA#1 1 G R01 A30 529 DRAIN PAN 111111 2 G R01 E06 239 FUSE 250V 6.3A 111111 FUSE
3
G R01 902 255
FAN MOTER CAPACITOR
3.5+ 440V 1 1 1 C
G R01 901 255
FAN MOTER CAPACITOR
4.0+ 440V 1 1 1 C
4 G T7W E32 716 TERMINAL BLOCK (L, N,
;
) 1 1 TB2
5 G R01 E20 246 TERMINAL BLOCK (S1, S2, S3) 111111 TB4 6 G R01 E03 215 HEATER RELAY LY-3F 12VDC 1 1 88H
7
G T7W 650 762 FAN MOTOR PA8V30-SB 1 1 1 MF G T7W 651 762 FAN MOTOR PA8V70-SC 1 1 1 MF
8
G R01 90G 117 SCROLL 1 1 1 G R01 91G 117 SCROLL 1 1 1
9 G R01 80G 527 DRAIN HOSE 111111
10 G R01 09K 097 SPL WASHER 111111 11 G R01 A30 675 FAN GUARD 111111 12 G R01 E04 119 BELL MOUTH 111111
13
G R01 E31 114 SIROCCO FAN 1 1 1 G R01 E27 114 SIROCCO FAN 1 1 1
14 G R01 901 202
THERMISTOR(ROOM TEMPERATURE)
111111 TH1
15 G R01 E38 313 POWER BOARD 111111 P.B 16
G T7W E51 310
INDOOR CONTROLLER BOARD
1111 I.B
G T7W E74 310
INDOOR CONTROLLER BOARD
1 1 I.B
17 G R01 E12 700
HEATER THERMAL SWITCH
OFF80°C ON60°C
1 1 26H
18 G T7W 25J 706 THERMAL FUSE
110°C 16A 250V
1 1 FS 1, 2
19
G T7W E19 300 HEATER ELEMENT 700W 80V 3 H G T7W E20 300 HEATER ELEMENT 900W 80V 3 H
20 G R01 902 202
THERMISTOR(PIPE TEMPERATURE)
111111 TH2
21 G T7W 900 202
THERMISTOR(COND TEMPERATURE)
111111 TH5
22
G T7W H48 480 HEAT EXCHANGER 1 1 1 G T7W H49 480 HEAT EXCHANGER 1
G T7W H52 480 HEAT EXCHANGER 1 1 23 G T7W E17 675 HEATER GUARD 1 24 G R01 31J 303 INSULATOR 1 1 25 G R01 21J 303 INSULATOR 6 6
RoHS
Page 40
40
FUNCTIONAL PARTS PSH-P125GAH PSA-RP125GA PSA-RP125GA#1 PSH-P140GAH PSA-RP140GA PSA-RP140GA#1
17
18
22
20
19
15
9
4
8
7
5
1
2
6
3
14
16
13
10
12
11
21
Page 41
41
No.
Part No. Part Name
Specifi cations
PSH-P PSA-RP
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
125 140 125 140 125 140
GAH GA GA#1 1 G R01 A30 529 DRAIN PAN 111111 2 G R01 E06 239 FUSE 250V 6.3A 111111 FUSE 3 G R01 900 255
FAN MOTER CAPACITOR
5.0+ 440V 111111 C
4 G T7W E32 716 TERMINAL BLOCK (L, N,
;
) 1 1 TB2
5 G R01 E20 246 TERMINAL BLOCK (S1, S2, S3) 111111 TB4 6 G R01 E03 215 HEATER RELAY LY-3F 12VDC 1 1 88H
7
G T7W 652 762 FAN MOTOR PA8V110-SD 1 1 1 MF
G T7W 653 762 FAN MOTOR PA8V120-SC 1 1 1 MF 8 G R01 91G 117 SCROLL 111111 9 G R01 80G 527 DRAIN HOSE 111111
10 G R01 09K 097 SPL WASHER 111111 11 G R01 A30 675 FAN GUARD 111111 12 G R01 E04 119 BELL MOUTH 111111 13 G R01 E27 114 SIROCCO FAN 111111 14 G R01 901 202
THERMISTOR(ROOM TEMPERATURE)
111111 TH1
15 G R01 E38 313 POWER BOARD 111111 P.B
16
G T7W E51 310
INDOOR CONTROLLER BOARD
1111 I.B
G T7W E74 310
INDOOR CONTROLLER BOARD
1 1 I.B
17 G R01 E12 700
HEATER THERMAL SWITCH
OFF80°C ON60°C
1 1 26H
18 G T7W 25J 706 THERMAL FUSE
110°C 16A 250V
1 1 FS 1, 2 19 G T7W E10 300 HEATER ELEMENT 700W 80V 3 3 H 20 G R01 902 202
THERMISTOR(PIPE TEMPERATURE)
111111 TH2 21 G T7W 900 202
THERMISTOR(COND TEMPERATURE)
111111 TH5
22
G T7W H50 480 HEAT EXCHANGER 1 G T7W H51 480 HEAT EXCHANGER 1 G T7W H53 480 HEAT EXCHANGER 1 1
G T7W H54 480 HEAT EXCHANGER 1 1 23 G R01 31J 303 INSULATOR 1 1 24 G R01 21J 303 INSULATOR 6 6
Part numbers that are circled are not shown in the figure.
RoHS
Page 42
42
71 71
GAH GA
100
125,140
100
125,140
71
100
125,140
GA#1
No.
Part No.
Part Name
Specification
PSH-P PSA-RP
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom­mended
Q'ty
1
2
3
4 5
6 7 8
9
10
11 12
13 14
15
16
17 18
RoHS
G G G G G G G G G G G G G G G G G G G G G G G G G G
1
1
1
1 1 1 1 1 8
1 1
1 6
1 1
1 1 1
1
1
1
1
1 1 1 1 8
1 1
1 6
1 1 1
1 1
1
1
1
1 1 1 1 1
8 1
1 1
6 1 1
1 1 1
1
1
1
1
1 1 1 1
8 1
1 1
6 1 1 1
1 1
R.B
ML
R01 90G 676 R01 91G 676 T7W E04 662 T7W E05 662 R01 90G 686 R01 91G 686 R01 90G 661 R01 91G 661 R01 E34 691 R01 A31 500 T7W E13 713 R01 90G 651 R01 90G 035 T7W E01 035 R01 90G 019 T7W E14 003 T7W E15 003 R01 90G 021 R01 90G 038 T7W E01 038 T7W E03 222 R01 90G 060 R01 90G 641 R01 91G 641 R01 E02 523 R01 88J 097
REAR PANEL REAR PANEL SIDE PANEL L SIDE PANEL L BASE BASE SIDE PANEL R SIDE PANEL R INTAKE GRILLE AIR FILTER REMOTE CONTROLLER FRONT PANEL GUIDE VANE (H) GUIDE VANE (H) VANE ARM (H) SWING LOUVER SWING LOUVER VANE ARM (V) GUIDE VANE (V) GUIDE VANE (V) LOUVER MOTOR CRANK TOP PANEL TOP PANEL DRAIN SOCKET KNOB SCREW
1
1
1
1
1 1 1 1
8 1
1 1
6 1 1 1
1 1
1
1
1
1 1 1 1 1
8 1
1 1
6 1 1
1 1 1
Part numbers that are circled are not shown in the figure.
STRUCTURAL PARTS PSH-P71GAH PSA-RP71GA PSA-RP71GA#1 PSH-P100GAH PSA-RP100GA PSA-RP100GA#1 PSH-P125GAH PSA-RP125GA PSA-RP125GA#1 PSH-P140GAH PSA-RP140GA PSA-RP140GA#1
16 15 12
11
5
4
2
1
3
6
7
8
9
10
14 13
Page 43
43
Page 44
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in May 2008 No.OC332 REVISED EDITION-B PDF 7 Distributed in Jul. 2006 No.OC332 REVISED EDITION-A PDF 8 Distributed in Jun. 2005 No.OC332 PDF 9 Made in Japan.
New publication, effective May 2008. Specifications subject to change without notice.
TM
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