MITSUBISHI SEMICONDUCTOR <Dual-In-Line Package Intelligent Power Module>
MITSUBISHI SEMICONDUCTOR <Dual-In-Line Package Intelligent Power Module>
PS22052
TRANSFER-MOLD TYPE
TRANSFER-MOLD TYPE
INSULATED TYPE
INSULATED TYPE
PS22052
INTEGRATED DRIVE, PROTECTION AND SYSTEM CONTROL FUNCTIONS
• For upper-leg IGBTS :Drive circuit, High voltage high-speed level shifting, Control supply under-voltage (UV) protection.
• For lower-leg IGBT
• Fault signaling : Corresponding to an SC fault (Lower-side IGBT) or a UV fault (Lower-side supply).
• Input interface : 5V line CMOS/TTL compatible (High active logic).
S : Drive circuit, Control supply under-voltage protection (UV), Short circuit protection (SC).
INTEGRATED POWER FUNCTIONS
1200V/5A low-loss 4th generation IGBT inverter bridge for
3 phase DC-to-AC power conversion
PS22052
APPLICATION
AC400V 0.2kW~0.4kW inverter drive for small power motor control.
Fig. 1 PACKAGE OUTLINES
30✕2.54(=76.2)
±
0.3
2.54
12 34 56 78 9
10 11 12 13 14 15 16 17 18 19 20 21
Type name , Lot No.
QR
±
0.3
±
67
±
79
Code
0.3
0.5
Heat sink side
0.5
±
18.5
0.5
±
8.2
±
0.2
2-φ4.5
22 23 24 25 26 27 28
±
0.3
8
All external terminals are treated with lead free solder (ingredient : Sn-Cu) plating.
10.16
(2.5)
0.5
±
44
0.3
±
16.1
0.6
±
48.6
Detail : A
Heat sink side
0.5
±
27.4
0.5
±
20.4
A
(2)
(0.3)
(2)
0.5
0.5
±
±
34
42.6
(0.3)
(1.7)
1. VUFS
2. VUFB
3. VP1
4. UP
5. VVFS
6. VVFB
7. VP1
8. VP
9. VWFS
10. VWFB
11. VP1
12. VPC
13. WP
14. VN1
15. VNC
16. CIN
17. CFO
18. FO
19. UN
20. VN
21. WN
Dimensions in mm
22. P
23. U
24. V
25. W
26. NU
27. NV
28. NW
May 2005
MITSUBISHI SEMICONDUCTOR <Dual-In-Line Package Intelligent Power Module>
Fig. 2 INTERNAL FUNCTIONS BLOCK DIAGRAM (TYPICAL APPLICATION EXAMPLE)
CBV+
CBU–
CBV–
C1 : Tight tolerance, temp-compensated electrolytic type
(Note : The capacitance depends on the PWM control
scheme used in the applied system.)
C2 : 0.22~2µF R-category ceramic capacitor for noise filtering
Inrush current
limiter circuit
High-side input (PWM)
(5V line) (Note 1,2)
Input signal
conditioning
Level shifter
Protection
circuit (UV)
Drive circuit
P
Input signal
Input signal
conditioning
conditioning
Level shifter Level shifter
Drive circuit Drive circuit
Protection
circuit (UV)
Protection
circuit (UV)
CBU+
PS22052
TRANSFER-MOLD TYPE
INSULATED TYPE
CBW+
CBW–
C2
C1
(Note 6)
DIP-IPM
AC line input
(Note 4)
C
Z
N
1
V
NC
Z : ZNR (Surge absorber)
C : AC filter (Ceramic capacitor 2.2~6.5nF)
(Protection against common-mode noise)
Note1: To prevent input signals oscillation, an RC coupling at each input terminal is recommended.
2: By virtue of integrating HVIC inside the module, direct coupling to MCU terminals without any opto-coupler or transformer isolation is possible.
3: Fo output is open drain type. The signal line should be pulled up to the positive side of a 5V supply with an approximate 10kΩ resistor.
4: The wiring between the power DC-link capacitor and the P/N1 terminals should be as short as possible to protect DIP-IPM against catastrophic high
surge voltage. For extra precaution, a small film type snubber capacitor (0.1~0.22µF, high voltage type) is recommended to mount closely to the
P and N1 terminals.
5: Fo output pulse width (t
FO
=22nF)
at C
6: High voltage (1200V or more) and fast recovery type (less than 100ns) diodes should be used for the bootstrap circuit.
7: It is recommended to insert a Zener diode (24V/1W) between each pair of control supply terminals to prevent surge destruction.
8: To prevent LVIC from surge destruction, it is recommended to mount a fast recovery type diode between V
FO
) should be determined by connecting external capacitor between CFO and VNC terminals. (Example : tFO=2.4ms(typ.)
Input signal conditioning
Low-side input (PWM)
(5V line) (Note 1, 2)
NU
NV
(Note 8)
NW
CIN
Fo logic
FOCFO
Fault output (5V line)
(Note 3, 5)
Drive circuit
Fig. 3 EXTERNAL PART OF THE DIP-IPM PROTECTION CIRCUIT
Protection
circuit
Control supply
Under-Voltage
protection (UV)
H-side IGBT
S
U
V
W
L-side IGBT
S
(Note 7)
V
D
V
NC
(15V line)
NC
and NU, NV, NW terminals.
M
AC line output
DIP-IPM
P
H-side IGBT
A
B
C
(Note 2)
CIN
V
L-side IGBT
NU
NV
NW
NC
External protection circuit
Shunt
resistor
N1
(Note 1)
R
C
Note1: In the recommended external protection circuit, please select the RC time
constant in the range 1.5~2.0µs.
2: To prevent erroneous protection operation, the wiring of A, B, C should be
as short as possible.
Drive circuit
S
S
Drive circuit
Protection circuit
IC (A)
SC protection
trip level
U
V
W
Collector current
waveform
0
2
Short Circuit Protective Function (SC) :
SC protection is achieved by sensing the L-side DC-Bus current (through the external
shunt resistor) with a suitable filtering time (defined by the RC circuit).
When the sensed shunt voltage exceeds the SC trip-level, all the L-side IGBTs are turned
OFF and a fault signal (Fo) is output.
Since the SC fault may be repetitive, it is recommended to stop the system and check the fault,
when the Fo signal is received.
w
(µs)
t
May 2005
MITSUBISHI SEMICONDUCTOR <Dual-In-Line Package Intelligent Power Module>
PS22052
TRANSFER-MOLD TYPE
INSULATED TYPE
MAXIMUM RATINGS (Tj = 25°C, unless otherwise noted)
INVERTER PART
ConditionSymbol Parameter Ratings Unit
CC
V
VCC(surge)
VCES
±IC
±ICP
PC
Tj
Supply voltage
Supply voltage (surge)
Collector-emitter voltage
Each IGBT collector current
Each IGBT collector current (peak)
Collector dissipation
Junction temperature
Applied between P-NU, NV, NW
Applied between P-NU, NV, NW
C = 25°C
T
T
C = 25°C, less than 1ms
C = 25°C, per 1 chip
T
(Note 1)
900
1000
1200
5
10
38.3
–20~+125
Note 1 : The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@ TC ≤ 100°C) however, to en-
sure safe operation of the DIP-IPM, the average junction temperature should be limited to T
j(ave) ≤ 125°C (@ TC ≤ 100°C).
CONTROL (PROTECTION) PART
D
V
VDB
VIN
VFO
IFO
VSC
Parameter
Control supply voltage
Control supply voltage
Input voltage
Fault output supply voltage
Fault output current
Current sensing input voltage
ConditionSymbol
Applied between V
P1-VPC, VN1-VNC
Applied between VUFB-VUFS, VVFB-VVFS,
WFB-VWFS
V
Applied between UP, VP, WP-VPC,
N, VN, WN-VNC
U
Applied between FO-VNC
Sink current at FO terminal
Applied between CIN-V
NC
Ratings Unit
20
20
–0.5~VD+0.5
–0.5~V
D+0.5
1
D+0.5
–0.5~V
V
V
V
A
A
W
°C
V
V
V
V
mA
V
TOTAL SYSTEM
Symbol Ratings Unit
CC(PROT)
V
TC
Tstg
Viso
Self protection supply voltage limit
(short circuit protection capability)
Module case operation temperature
Storage temperature
Isolation voltage
Parameter
D = 13.5~16.5V, Inverter part
V
T
j = 125°C, non-repetitive, less than 2 µs
60Hz, Sinusoidal, AC 1 minute, connection
pins to heat-sink plate
Condition
(Note 2)
800
–20~+100
–40~+125
2500
Note 2 : TC MEASUREMENT POINT
Control terminals
Heat sink boundary
Power terminals
Heat-sink
T
C
T
C
V
°C
°C
rms
V
May 2005