Mitsubishi PMFY-P20VBM, PMFY-P25VBM, PMFY-P32VBM, PMFY-P40VBM SERVICE MANUAL

Page 1
SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
2000
No. OC220
Indoor unit [Model names] [Service Ref.]
PMFY-P20VBM PMFY-P20VBM PMFY-P25VBM PMFY-P25VBM PMFY-P32VBM PMFY-P32VBM PMFY-P40VBM PMFY-P40VBM
Ceiling Cassettes
R407C
R22
CONTENTS
1. SAFETY PRECAUTION ·······················2
2. PART NAMES AND FUNCTIONS········4
3. SPECIFICATION···································6
4. OUTLINES AND DIMENSIONS··········10
5. WIRING DIAGRAM·····························11
6.
REFRIGERANT SYSTEM DIAGRAM
7. TROUBLE SHOOTING ·······················13
8. DISASSEMBLY PROCEDURE ···········19
9. PARTS LIST········································22
···12
INDOOR UNIT
Page 2
1
SAFETY PRECAUTION
Cautions for devices that use R407C refrigerant.
· Do not use the existing refrigerant piping.
-The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrig­erator oil of the new unit to deteriorate.
· Use “low residual oil piping”.
-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the refrigerator oil will result.
· Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
· Use Suniso 4GS or 3GS (small amount) as the refrigerator oil to coat flares and flange connection parts.
-The refrigerator oil used with the air conditioner is highly hygroscopic. If it is used, water may be mixed in and deterioration
of the refrigerator oil may result.
· Use liquid refrigerant to seal the system.
-If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance
may drop.
· Do not use a refrigerant other than R407.
-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate.
· Use a vacuum pump with a reverse flow check valve.
-The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerator oil to deteriorate.
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[1] Service tools
Gravimeter
Unit
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 35kgf/cm
2 Charge hose ·Only for R407C.
·Use pressure performance of 52kgf/cm
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
[2] Notice on repair service
·After recovering the all refrigerator in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After complete the repair service, recharge the cycle with the specified amount of the liquid refrigerant.
2
2
or over.
or over.
[3] Refrigerant recharging
(1) Refrigerant recharging process
1Direct enclosure from the bomb.
·Confirm that R407C bomb on the market are syphon pipe.
·Leave the syphon pipe bomb raising and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerator in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After complete the repair service, recharge the cycle with the specified amount of the
liquid refrigerant.
3
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2
Press this button to switch the cooler electronic dry (dehumidify) automatic and heater modes.
OPERATION SWITCH button
This sets the room temperature the temperature setting can be performed in 1: units Setting range Cooler 19: to 30: Heater 17: to 28:
TEMP. ADJUSTMENT button
This switches between continuous operation and the timer operation.
TIMER button
This switches between the operation and stop modes each time it is pressed. The lamp on this button lights during operation.
ON/OFF button
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
CHECK-TEST RUN button
This switch the horizontal fan motion NO and OFF.
(This button does not operate in this model)
LOUVER button
This adjusts the vertical angle of the ventilation.
AIR DIRECTION button
This resets the filter service indication display
FILTER button
This sets of switches the current time, start time and stop time.
TIME SETTING button
This sets the ventilation fan speed.
AIR SPEED button
PART NAMES AND FUNCTIONS
Indoor (Main) Unit
Horizontal Air Outlet
Auto Air Swing Vane
Disperses airflow up and down and adjusts the angle of airflow direction.
Guide vane
Air flow can be changed to horinzontally by moving the Guide vane to the left or right.
Filters
Remove dust and pollutants from inhaled air.
Remote controller
Operation buttons
Air intake
Inhales air from room.
[PAR-F25MA]
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
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5
Display
CENTRALLY CONTROLLED display
This indicates when the unit is con-
trolled by optional features such as central control type remote controller.
TIMER display
This indicates when the continuous
operation and time operation modes are set.
It also display the time for the timer
operation at the same time as when it is set.
OPERATION MODE display
This indicates the operation mode.
STANDBY display
This indicates when the standby
mode is set from the time the sleep operation starts until the heating air is discharged.
CLOCK display
The current time , start time and stop time can be displayed in ten second intervals by pressing the time switch button. The start time or stop time is always displayed during the timer operation.
In this display example on the bot­tom left, a condition where all dis­play lamps light is shown for expla­nation purposes although this differs from actual operation.
AIR DIRECTION display
The selected fan speed is displayed.
FAN SPEED display
This displays the air direction.
ROOM TEMPERATURE display
The temperature of the suction air is displayed during operation. The dis­play range is 8° to 39°C. The display flashes 8°C when the actual temper­ature is less than 8° and flashes 39°C when the actual temperature is greater than 39°C.
Operation lamp
This lamp lights during operation, goes off when the unit stops and flashes when a malfunction occurs.
DEFROST display
This indicates when the defrost oper-
ation is performed.
CHECK MODE
TEST RUN
This display lights in the check mode or when a test operation is per­formed.
display
FILTER display
CHECK display
This indicates when a malfunction
has occurred in the unit which should be checked.
SET TEMPERATURE display
This displays the selected setting
temperature.
Caution
Only the Power display lights when the unit is stopped and power supplied to the unit.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button
and TEMP. adjustment button do not operate.
“NOT AVAILABLE” is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that “H0” is displayed on the room temperature indication (For max. 2minutes). Please wait until this “H0” indication disappear then start the operation.
POWER display
This lamp lights when electricity is supplied to the unit.
This lamp lights when the filter need to be cleaned.
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3
Item
V
·Hz
kcal/h
kW
Btu/h
kcal/h
kW
Btu/h
kW kW
A
A % %
mm mm mm
k/min
Pa
kW
[mm [mm [mm
dB
kg
Cooling capacity
Power
Heat exchanger
Insulator
Air filter
Fan No
Air flow #3
Pipe
dimensions
Unit drain pipe size Noise level #3 Product weight
Exterior
(munsell symbol)
Fan motor
output
External
static pressure
Liquid
side
Gas side
Heating capacity
F
a
n
Dimensions
Height
Width
Depth
Electric characteristic
Input
Cooling Heating Cooling Heating Cooling Heating
Current
Power
factor
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
Single phase 220V-240V 50 Hz/220V 60Hz
2,000
2.3 7,900 2,250
2.6 8,900
0.042
0.042
0.20
0.20 95—88 95—88
2,500
2.9 9,900 2,800
3.3
11,100
0.044
0.044
0.21
0.21 95—87 95—87
3,150
3.7
12,500
3,550
4.1
14,100
0.044
0.044
0.21
0.21 95—87 95—87
4,000
4.7
15,900
4,500
5.2
17,900
0.054
0.054
0.26
0.26 94—87 94—87
9.3-8.6-8.0-7.3
37-36-34-32
8.7-8.0-7.2-6.5
35-33-30-27
10.7-9.7-8.7-7.7
39-37-35-33
-Unit : Galvanized sheets · Standard grills : ABS resin acrylic coating Munsell<0.98Y 8.99/0.63> 230<30>
854<1,000>
395<470>
Cross fin
Line flow fan 1
0
0.028
Polyethylene sheet
PP honeycomb fabric
12.7(1/2")
6.35(1/4")
O.D.25 (PVC pipe VP-20 connectable)
14<3.0>
SPECIFICATION
3-1. Specification
Note 1. Rating conditions
Note 2. The number indicated in < > is just for the grille. Note 3. Air flow and the noise level are indicated as High-Middium 1-Middium 2-Low.
Cooling: Indoor: D.B. 27°C W.B. 19.5°C Heating: Indoor: D.B. 21°C
outdoor: D.B. 35°C outdoor: D.B. 7°C W.B. 6°C
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Page 7
3-2. Air capacity taken from outside
50.0
-50.0
-100.0
0.0 0.5 1.0 Air flow (m
3
/min)
2 intakes
1 intake
Characteristic diagram of air capacity taken from outside of PMFY-P·VBM
Static pressure (Pa)
1.5 2.0 2.5
0.0
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
8.7m3/min
9.3m3/min
9.3m3/min
10.7m3/min
Max 1.74m3/min Max 1.86m3/min Max 1.86m3/min Max 2.14m3/min
Air flow
(Hi)
Air capacity taken outside
(Knock out)
4-{2.8
Flesh air intake hole
(Knock out)
Flesh air intake hole
90-
{
122
{
100
108
250 288.5
CN51
Multiple remote controller adapter PAC-SA88HA-E
Indoor controller board
Distance between indoor controller board and relay must be within 10m.
Be sure to secure insulation material by tape and such
5
Green
Yellow
Orange
Connector (5P)
Package side
Multiplr remote controller adapter PAC-SA88HA-E
Be sure to secure insulation material by tape and such
Installation at site
CN51 on indoor unit board
Red
Brown
1
MB
~
Q
0
B
A
C
1
2
3
Curve in the left praphs.
Duct characteristics at site
Q
A
E C
Q
Qa
A D
PMFY-P·VBM series are possible to be taken air from outside. When taking air from the outside, the duct fan can be used to. The air capacity should be 20% or less of the air flow SPEC(Hi).
Interlocking operation method with duct fan
(Booster fan)
Whenever the indoor unit is operating, the duct fun also operates. (1)Connect the optional multiple remote controller
adapter(PAC-SA88HA-E)to the connector CN51 on the indoor controller board.
(2)Drive the relay after connecting the 12V DC relay
between the Yellow and Orange connector lines.
(w)Use a relay under 1W. MB: Electromagnetic switch power relay for duct fan.
X: Auxiliary relay (12V DC LY-1F)
How to read curves
Q…Planned amount of fresh air intake A…Static pressure loss of fresh air
intake duct system with air flow amount Q
B…Forced static pressure at air condi-
tioner inlet with air flow amount Q
C…Static pressure of booster fan with
air flow amount Q
D…Static pressure loss increase
amount of fresh air intake dust system for air flow amount Q
E…Static pressure of indoor unit with
air flow amount Q
Qa…Estimated amount of fresh air
intake with out D <m3/min>
3
<m
/min>
<mmAq>
<mmAq> <mmAq>
<mmAq> <mmAq>
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3-3. NOISE CRITERION CURVES
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROTIMATE TERESHOLD OF REARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
PMFY-P20VBM
Hi
NOTCH
Mi1 Mi2
Lo
35
SPL(dB)
33 30 27
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROTIMATE TERESHOLD OF REARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
PMFY-P25VBM PMFY-P32VBM
Hi
NOTCH
Mi1 Mi2
Lo
37
SPL(dB)
36 34 32
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROTIMATE TERESHOLD OF REARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
PMFY-P40VBM
Hi
NOTCH
Mi1 Mi2
Lo
39
SPL(dB)
37 35 33
LINE
UNIT
1.5m
MICROPHON
CEILING
Ambient temperature 27:
Test conditions are based on JIS Z8731
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Page 9
Parts name
Model
Symbol
TH21
TH22
TH23
FUSE
MF
MV
DP
DS
LEV
TB2
TB5
Resistance 0:/15k", 10:/9.6k", 20:/6.3k", 25:/5.4k", 30:/4.3k", 40:/3.0k"
Resistance 0:/15k", 10:/9.6k", 20:/6.3k", 25:/5.4k", 30:/4.3k", 40:/3.0k"
Resistance 0:/15k", 10:/9.6k", 20:/6.3k", 25:/5.4k", 30:/4.3k", 40:/3.0k"
250V 6.3A
(L, N, ;) 330V 30A
(M1, M2, S) 250V 20A
Liquid pipe thermistor
Gas pipe thermistor
Drain-up mechanism
Drain sensor
Linear expansion valve
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
Room temperature thermistor
Fuse (Indoor controller board)
Fan motor
Vane motor
Power supply terminal block
Transmission terminal block
DC Brushless Motor
8-pole OUTPUT 28W
PN0H28-MA
MSFJC 20M23
12V/380
"
PJV-1046
220-240V 50/60Hz
Thermistor resistance 0:/6k", 10:/3.9k", 20:/2.6k", 25:/2.2k", 30:/1.8k", 40:/1.3k"
DC12V Stepping motor drive port
(0~2000pulse)
EDM-402ME
3-4. Electrical parts specifications
9
Page 10
4
Details of fresh air intake hole
Knock out
4-{2.8 Burring hole
Flesh air intake hole
110
230
235 or more
110
suspension bolt(M10 or W3/8)
Panel(grille):PMP-40BM
Installation space required around indoor unit
mounting plate
176
Panel(grille):PMP-40BM
Lower view
60 40
200600200
Top
Air outlet(lower)
46
43
2828
20
26
20
53
69
247
30
Right side
outer line of grille
center of unit
75926
811 suspension bolt pitch74.5
960 seiling opening20 20
1000 outer side of grille
17.517.5
45
340 suspension bolt pitch
45
430 seiling opening
470 outer side of grille
20
20
74.5
Terminal block for power supply
Terminal biock for transmission
812
96
Left side
Front
drain pan
elect box
Drainage pipe
PVC pipe:VP-20[O.D.{25]
Refrigirant pipe(gas)
O.D.{12.7
Refrigirant
pipe(liquid)
O.D.{6.35
ceiling panel
drain pan
ceiling
panel
O.D.{12.7(1/2")
PVC pipe:VP-20[O.D.{25(1')]
O.D.{6.35(1/4")
O.D.{43
Drainage piping
Gas pipe
Liquid pipe
pipe cover
Refrigerant
piping
1000 outer side of grille
470 outer side of grille
{50
(56)
230
(96)
(20) (10)
302
254
198
141 759
395
90-
{
122
{
100
108
250 288.5
same line
OUTLINES AND DIMENSIONS
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
Unit : mm
10
Page 11
5
NAME
NAME
SYMBOL I.B
SYMBOL MF MV DP DS TB2 TB5 TH21
TH22 TH23 LEV
POWER SUPPLY TRANSMISSION ROOM TEMP.DETECTION (0:/15k",25:/5.4k") PIPE TEMP.DETECTION/LIQUID (0:/15k",25:/5.4k") PIPE TEMP.DETECTION/GAS (0:/15k",25:/5.4k")
FAN MOTOR VANE MOTOR DRAIN WATER LIFTING-UP MACH. DRAIN SENSOR TERMINAL BLOCK THERMISTOR
LINEAR EXPANSION VALVE
A.B
CN25 CN27 CN32 CN41 CN51 CN52 SW2 SW3 SW4 ZNR FUSE X1 T LED1 LED2
SW1 SW5 SW11 SW12 SW14
HUMIDIFIER DAMPER REMOTE SWITCH HA TERMINAL-A CENTRALLY CONTROL REMOTE INDICATION CAPACITY CODE MODE SELECTION MODEL SELECTION
DRAIN PUMP
MODE SELECTION VOLTAGE SELECTION ADDRESS SETTING 1ST DIGIT ADDRESS SETTING 2ND DIGIT CONNECTION NO.
INDOOR CONTROLLER BOARD CONNECTOR
SWITCH
VARISTOR FUSE(6.3A/250V) AUX.RELAY TRANSFORMER POWER SUPPLY(I.B) POWER SUPPLY(I.B) CIRCUIT BOARD SWITCH
[ LEGEND ]
NOTES:
1.At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2.Symbol[S] of TB5 is the shield wire connection.
3.Symbols used in wiring diagram above are, :terminal block, :connector.
4.The setting of the SW2 dip switches differs in the capacity for the detail,see the table below.
5.Please set the switch SW5 according to the power supply voltage. Set SW5 to 240V side when the power supply is 230 and 240 volts. When the power supply is 220 volts,set SW5 to 220V side.
O
CN32
I.B
TH23
TH21
CN21
(WHT)
LIQUID
CN29 (BLK)
GAS
CN20
(RED)
INTAKE
TH22
CN31
(WHT)
DRAIN
6
4
DS
(SHIELD)
M1 M2
TB5
TO OUTDOOR UNIT BC CONTROLLER
DC24-30V
CN2M
(BLU)
M-NET
REMOTE CONTROLLER
5
FUSE
MV
LEV
MF
PULL BOX
1
5
1
5
CN51
(WHT)
CENTRALLY
CONTROL
1
HA
CN41
(WHT)
(RED)
ADDRESS
CN81CN42
ADDRESS
(RED)
(WHT)
REMOTE
3
1
CN27
CN25
0FF
65432 109876543211
10N2345
ZNR
X1
(RED)
CND
(YLW)
CNP
0FF
0N
SW2 SW3 SW4
DP
SWC
(RED)
ADDRESS
CN43
(RED)
ADDRESS
CN82
A.B
CONNECTION
SW14
2ND. DIGIT
1ST. DIGIT
3RD. DIGIT
SW11SW12
TB2
L
CN60
(WHT)
LEV
CN6V
(GRN)
VANE
RED
BLU
BLU
BLU
BLU BRN ORN YLW RED WHT
BRN RED ORN YLW GRN
(WHT)
FAN
POWER
D.U.M
4
8
12 345678910
SW1
*See fig:W1
No.
240V
SW5
220V
CN52
(GRN)
REMOTE
INDICATION
SWITCH
RED
BLU
RED
RED
N
GRN/YLW
INDOOR UNIT
TO NEXT
(15A) (15A)
BREAKERFUSE
~/N 220-240V 50Hz 220V 60Hz
POWER SUPPLY
0N
0FF
654321
0N 0FF
654321
0N 0FF
654321
123 456
0FF
0N
LED1
LED2
PE
123 456
0FF
0N
123 456
0FF
0N
123 456
0FF
0N
0N
0FF
654321
10987
10987
10987
10987
3
1
1
3
431 2 21 3 4 5 6 7 8
1
2
2 1
5
4
3
2
1
1
2
3
4
5
6
6 5 4 3 2 1
1
2
1
2
1
2
1
2
3
21
21 3 654
1
2
3
4
1
2
3
4
5
6
7
8
<W1>
P20VBM
SW2
MODELS
P25VBM
P32VBM
P40VBM
SW3
X1
T
000
WIRING DIAGRAM
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
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Page 12
REFRIGERANT SYSTEM DIAGRAM6
Strainer (#50mesh)
Strainer (#100mesh)
Strainer (#100mesh)
Heat exchanger
Room temparature thermistor TH21
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Linear expansion valve
w1 w2
Gas pipe
Flare connection
Gas pipe
Liquid pipe
PMFY-P20, P25, P32, P40VBM
[12.7<1/2F> [6.35<1/4F>
Item
Service Ref.
Capillary tube w1 Capillary tube w2
PMFY-P20, P25VBM
O.D.[4.6 o I.D.[3.4 o R200
PMFY-P32, P40VBM
O.D.[3.6 o I.D.[2.4 o R200
O.D.[3.6 o I.D.[2.4 o R80
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
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7
Parts name Check points
Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 10:~30:)
Disconnect the connector then measure the resistance valve using a tester. Refer to the next page for a detail.
Measure the resistance between the terminals using a tester. (Surrounding temperature 20:~30:)
Measure the resistance between the terminals using a tester. (Surrounding temperature 20:)
Measure the resistance between the terminals using a tester. (Surrounding temperature 20:~30:)
Vane motor
Linear expansion valve
Drain-up mechanism
Drain sensor
(Refer to the thermistor)
(Refer to the thermistor)
Room temperature thermistor (TH21) Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23)
1 2
Blue
Blue
1 2 3
Normal
4.3k"~9.6k"
Abnormal
Open or short
Abnormal
Open or short
Normal
0.6k"~6.0k"
Abnormal
Open or short
Normal
150k" i10%
(1)-(5)
White-Red
(2)-(6)
Yellow-Blown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
NormalConnector Abnormal
380" i7% Open or short
Normal Abnormal
400"~480" Open or short
Orange
Red
White
Blue
Brown
Yellow
3
6
1
5
4
2
3
6
1
5
4
2
MV
M
Orange
Red
Brown
Brown — Yellow Brown — Red Brown — Orange Brown — Green
Green
Yellow
31
5
4
2
TROUBLE SHOOTING
7-1. How to check the parts PMFY-P•VBM
13
Page 14
<Thermistor Characteristic graph>
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50
< Thermistor for lower temperature >
Temperature (:)
Resistance (K")
Thermistor for lower temperature
Room temperature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe temperature thermistor(TH23)
Thermistor R0=15k' ± 3% Fixed number of B=3480k' ± 2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0: : 15k' 10: : 9.6k' 20: : 6.3k' 25: : 5.2k' 30: : 4.3k' 40: : 3.0k'
Thermistor R0=6.0k' ± 3% Fixed number of B=3390k' ± 2%
Rt=6exp { 3390( ) }
1
273+t
1
273
0: : 15k' 10: : 9.6k' 20: : 6.3k' 25: : 5.2k' 30: : 4.3k' 40: : 3.0k'
< Thermistor for lower temperature >
50
40
30
Resistance (K")
20
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Linear expansion valve
Operation summary of the linear expansion valve.
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve>
Controller board
Relay connector
Linear expansion valve
Blue
4
6
2 3
Orange
Brown
Yellow
M
White
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
5
1
Red
[4 [3
[2 [1
5
1 3
4 6
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
the lead wire.
DC12V
62 5
4 3
2 1
Drive circuit
[4 [3
[2 [1
14
Page 15
<Output pulse signal and the valve operation>
D
A
E
B
C
Open
Extra tightning (80~100pulse)
Pulse number
2000 pulse Opening a valve all the way
Close
Valve position (capacity)
Thermistor ()
Linear expansion valve
150
10%.
Output
(Phase)
{1 {2 {3 {4
Linear expansion valve operation
1 ON ON
OFF OFF
2
OFF
ON ON
OFF
Output
3 OFF OFF
ON ON
4
ON OFF OFF
ON
Closing a valve : 1 2 3 4 1 Opening a valve : 4 3 2 1 4
The output pulse shifts in above order.
1. When linear expansion valve operation stops, all output phase
become OFF.
2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will locks and vibrates.
When the switch is turned on, 2200 pulse opening valve signal
will be send till it goes to
A point in order to define the valve posi-
tion.
When the valve move smoothly, there is no noise or vibration occurring from the linear expansion valve : however, when the pulse number moves from E to A or when the valve is locked, more noise can be heard than normal situation.
Noise can be detected by placing the ear against the screw
driver handle while putting the screw driver to the linear expan­sion valve.
Trouble shooting
Symptom
Operation circuit fail-
ure of the micro processor.
Linear expansion
valve mechanism is locked.
Short or breakage of
the motor coil of the linear expansion valve.
Valve doesn't close
completely (thermis­tor leaking).
Wrong connection of
the connector or contact failure.
Check points
Disconnect the connector on the controller board, then con­nect LED for checking.
Pulse signal will be sent out for 10 seconds as soon as the main switch is turn on. If there is LED with lights on or lights off, it means the operation circuit is abnormal.
Motor will idle and make ticking noise when motor is operated while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Measure the resistance between the each coil (red-white, red-orange, brown-yellow, brown-blue) using a tester. It is normal if the resistance is in the range of
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble.
Check the color of lead wire and missing terminal of the con­nector.
LED1k"
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expansion valve is closed completely and if there are some leaking, detecting tempera­ture of the thermistor will go lower. If the detected temperature is much lower than the temperature indicated in the remote
6 5 4 3 2 1
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Exchange the linear expansion vale.
Exchange the linear expansion valve.
If large amount of thermis­tor is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
15
Page 16
7-2. TROUBLE SHOOTING
Notes
· High voltage is applied to the connecter (FAN) for the fan motor. Give attention to the service.
· Do not pull out the connector (Fan) for the motor with leaving the power supply on. (It causes trouble of the control
p.c.board)
Self check Conditions : The indoor fan cannot turn around.
N0
Wiring contact check Contact of fan motor connector (FAN) Contact of power supply cable.
Fan motor check Measure the resistance between the fan motor connecter 1(+) and 3(–). (With the connecter is pulled out from the
p.c.board)
Power supply check Check the voltage in the indoor control
p.c.board
Approx. 310~340V between the connecter (FAN) 1(+) and 3(–). Approx. 1~3V between the connecter (FAN) 5(+) and 3(–). The voltage between the 5 and 3 is a value during the fan motor operation. In the case that the fan motor off, the voltage is 0V.
Fan motor position sensor signal check Turn around the fan motor more than one revolution slowly, and check the voltage between the connecter (FAN) 6(+) and 3(–).
Check method of indoor fan motor (fan motor / control p.c.board)
Wiring recovery
Trouble of the fan motor Replacement of the motor
Is the resistance 1M" or more?
Trouble of the indoor
p.c.board
Replacement of the indoor control
p.c.board
Trouble of the fan motor Replacement of the motor
Dose the voltage repeat DC0V and DC15V?
Replacement of the indoor control
p.c.board
Is the voltage normal?
Was contact caused good?
Yes
1
2
N0
Yes
N0
Yes
N0
Yes
16
Page 17
7-3. FUNCTION OF DIP SWITCH
Switch Function Remarks
<At delivery>
ON
OFF
1 2 3 4 5 6 7 8 9
10
Address board
Operation by switch
ON OFF
(
w1
) Fan operation at Heating
mode. (
w2
) Heater thermo ON is
operating. (
w3
) SW 1-7=OFF, SW 1-8=ON Setting air flow. SW 1-7=OFF, SW 1-8=ON Indoor fan stop.
Pole
Bult-in remote controller Provided 2,500hr Effective Thermostat ON signal indication Always operated while the heat in ON w1 Low w3 Setting air flow Effective Effective
Filter crogging detection Filter cleaning sign Fresh Remote indication switching Humidifier control Air flow at Heat thermostat OFF Auto reset function Power ON/OFF
Indoor unit Not provided 100hr Not effective Fan output indication Operated depends on the condition w2 Extra low w3 Depends on SW1-7 Not effective Not effective
Cooling only Available Available Available Second setting Horizontal angle Effective Not effective 9deg. (5deg.) w6 15deg.
Heat pump / Cool only Louver Vane Vane swing function Vane horizontal angle Vane cooling limit angle setting w4
Heating 4deg. up Target superheat setting w5 Target sub cool setting w5
Heat pump Not available Not available Not available First setting Down A, B, C Not effective Effective 6deg. (2deg.) w6 10deg.
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6 7 8 9
10
SW1
Mode
Selection
SW2
Capacity
code
setting
1~6
1~5
SW3
Function
Selection
SW4
Unit
Selection
Indoor linear expansion valve opening change
Thermistor <intake temperature detection> position
<At delivery>
ON
OFF
1 2 3 4 5 6 7 8 9
10
Indoor controller board
( w4 ) At cooling mode, each angle can be used only 1 hour.
(
w6
)
The numerical valve in the parentheses shows the case which the R22 outdoor unit is connected.
Left setting
Indoor controller board
<At delivery>
Set while the unit is off.
Set while the unit is off.
Set while the unit is off.
Set for each capacity.
Indoor controller board
(
w5
) SW 3-9 setting PMFY-P20, P25VBM=ON PMFY-P32, P40VBM=OFF SW 3-10 setting PMFY-P20, P25VBM=ON PMFY-P32, P40VBM=OFF
ON
OFF
1 2 3 4 5
ON
OFF
MODELS
PMFY-
P20VBM
PMFY-
P25VBM
PMFY-
P32VBM
PMFY-
P40VBM
SW 2 MODELS SW 2
1 2 3 4 5 6
ON
OFF
1 2 3 4 5 6
ON
OFF
1 2 3 4 5 6
ON
OFF
1 2 3 4 5 6
17
Page 18
0
5
9
4
8
3
7
2
6
1
0
5
9
4
8
3
7
2
6
1
0
5
9
4
8
3
7
2
6
1
0
5
9
4
8
3
7
2
6
1
0
8
F
7
E
6
D
5
C
4
B
3
A
2
9
1
0
8
F
7
E
6
D
5
C
4
B
3
A
2
9
1
220V 240V
Rotary switchRotary switch
SW14
Connection
No.
setting
SW5
Voltage
Selection
SW11 1st digit address
setting
SW12
2hd digit
address
setting
2
Address setting should be done when network remote controller (PAR-F25MA) is being used.
This is the switch to be used when the indoor unit is operated with R2, series outdoor unit as a set.
If the unit is used at the 230V or 240V area, set the voltage to 240V. If the unit is used at the 220V, set the voltage to 220V.
Address can be set while the unit is stopped.
Address board
<At delivery>
Address board
<At delivery>
Address board
SW1210SW11
1
SW12 SW11
SW14
SW14
<At delivery>
220V 240V
Switch Pole RemarksOperation by switch
18
Page 19
8
DISASSEMBLY PROCEDURE
PMFY-P32VBM
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
Be careful on removing heavy parts.
1. Removing the intake grille
Opening the air intake grille
(1) Press the of the air intake grille.(See figure 1) (2) Put your figure on the both end of nut of the air intake grille
and put it down after the grille clicked.
Removing the air intake grille
(1) Press the of air intake grille, and pull down the both
end of nut with your fingers after the grille clicked. (See figure 1)
(2) Pull out the handle of air intake grille strong toward you.
(See figure 2)
(3) Draw the string of air intake grille to prevent the grille from
dropping.(see figure 3)
PUSH
PUSH
Photo 1
Air filter
Figure 1
Figure 2
Figure 3
19
Page 20
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
2.Removing the electrical parts box
(1) Remove the panel.
3. Removing the nozzle
(1) Remove the panel. (2) Remove the room temperature thermistor. (3) Unhook the claw in the middle of nozzle and remove the
drain pan. (5 screws) (See photo 2) (4) Remove the nozzle side of the heat exchanger.(2 screws) (5) Remove the address p.c.board cover. (6) Remove the electrical parts cover. (7) Disconnect the connector of vane motor. (8) Remove the insulation material (white) on the right side of
nozzle. (9)Remove the nozzle. (6 screws)
Photo 2
Drain pan
Photo 3
Photo 4
Claw in middle of nozzle
Nozzle
Room temperature thermistor
Nozzle
Heat exchanger
Electrical parts
Electrical parts cover
Clump cover
Vane motor
Note when the nozzle is removed
·Since the insulation material (white) which prevents water­drops from putting is mounted to the side of vane motor,remove the insulation material when the nozzle is removed.(See figure 4)
·After completing the service, mount the insulation material as before as shown in right figure.
·Since the insulation material to prevent water-drops from putting consists of double layer of soft and hard materials, mount the insulation material so that the hard material faces to the nozzle side.
4. Removing the vane motor
(1) Remove the nozzle. Refer to above-mentioned (3)
Removing the nozzle.
(2) Remove the vane motor.
20
Figure 4
Photo 5
Hard material
Nozzle
Insulation material
Soft material
Vane motor
Page 21
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
5. Removing the drain pump
(1) Remove the panel. (2) Unhook the claw in the middle of nozzle and remove the
drain pan. (3) Remove the address p.c board cover. (4) Remove the electrical parts cover. (5) Disconnect the connector of drain pump. (6) Remove the drain hose. (7) Remove the drain pump.(2 screws)
6. Removing the fan motor and line flow fan
(1) Remove the panel. (2) Unhook the claw in the middle of nozzle and remove the
drain pan. (3) Unscrew 2 screws at the nozzle side of the heat exchang-
er (4) Remove the address p.c.board cover. (5) Remove the electrical parts cover. (6) Disconnect the connector of vane motor,fan motor and
drain pump. (7) Remove the nozzle side of the heat exchanger.(2 screws) (8) Remove the nozzle. (9) Remove the drain pump.
(10) Unscrew 2 screws in the motor support. (11) Remove the fan motor and line flow fan (The fan motor
and line flow fan can be removed without removing the
heat exchanger.)
Photo 6
Photo 7
Drain sensor
Line flow fan
Heat exchanger
Fan motor
Fan motor
7. Removing the thermistor<Intake temperature detector>
(1) Remove the panel. (2) Bring down the electrical parts box and remove the cover. (3) Remove the thermistor <intake temperature detector> (4) Disconnect the lead wire from the cord clamp (5 points) (5) Disconnect the connector (CN20) on the indoor controller
board.
8. Removing the thermistor<Liquid pipe temperature detec tor> <Gas pipe temperature detector>
(1) Remove the panel. (2) Bring down the electrical parts box and remove the cover. (3) Remove the drain pan. (4) Remove the thermistor <Gas pipe temperature detector>
/<Liquid pipe temperature detector>. (5) Disconnect the lead wire from the cord clamp (6) Disconnect the connector (CN20)/(CN29) on the indoor
controller board.
21
Page 22
PARTS LIST9
1 2 3 4 5 6 7 8
9 10 11 12
T7W E11 003
R01 E00 055
R01 E00 099 RO1 E01 054 RO1 E02 500
R01 E01 500
TW7 E01 691
R01 E00 054
R01 E00 648
R01 E00 044
R01 E00 096
1 2 2 2 2 1 1 1 2 1 2 1
(DT88D360H03)
AIR OUTLET GRILLE LATCH HANGER PANEL HOOK GRILLE CATCH LL.FILTER LL.FILTER INTAKE GRILLE GRILLE CATCH RECEIVER COVER MAGNET SCREW CAP
No. Part No. Part Name Specification
Q'ty/set
Price
Unit
Amount
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
PMFY-P20/P25 P32/P40
VBM
PANEL PARTS PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
11
12
11
2
3
1
4
5
2
3
4
10
5
6
9
7
8
22
Page 23
FUNCTIONAL PARTS
1 2 3 4 5 6 7
8
9
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
— —
R01 22A 102
R01 005 103 R01 E02 114 R01 E00 079 R01 E00 092
T7W E39 480 T7W E40 480
R01 E04 529 R01 E00 202 R01 E00 038 R01 E01 202 R01 E00 401 R01 E03 202 R01 E01 002 R01 E01 223 R01 E00 110 R01 31K 241 R01 E01 266
T7W E02 355
R01 E00 130 R01 E03 220 R01 E01 105 R01 E00 527
R01 E01 673
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PMFY-P·VBM
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TH21
TH22
LEV
TH23
MV
DS DP
MF
(DT00A479G59) (RG02L277H01)
(BG00L311G02)
CABINET ADDRESS BOARD COVER BEARING MOUNT SLEEVE BEARING LINE FLOW FAN STABILIZER ASSY VANE SLEEVE HEAT EXCHANGER HEAT EXCHANGER DRAIN PAN THERMISTOR GUIDE VANE THERMISTOR LINEAR EXPANSION VALVE THERMISTOR VANE VANE MOTOR CASING SENSOR HOLDER DRAIN SENSOR DRAIN PUMP MOTOR SUPPORT FAN MOTOR MOTOR MOUNT DRAIN PIPE CONTROL BOX COVER SCREW ASSY
No.
Part No. Part Name Specification
Q'ty/set Price
Unit
Amount
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
10
P20 P25 P32 P40
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
25
24
1
2
23
19
3 4
22 21
18
20
10
Part numbers that is circled is not shown in the figure.
5
6
7
17 16
15 14
8
13
12
9
11
23
Page 24
ELECTRIC PARTS
1 2 3 4 5 6 7
T7W A14 716
T7W E00 716
T7W B01 294
R01 E00 304 T7W 520 239 T7W E11 310
1 1 1 1 1 1 1
(RG02B337G07)
TB2 TB5 A.B
FUSE
I.B
CONTROL BOX TERMINAL BLOCK TERMINAL BLOCK ADDRESS BOARD CABLE ASSY FUSE INDOOR CONTROLLER BOARD
No. Part No. Part Name
Specification
Q'ty/set
Price
Unit
Amount
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
PMFY-P20/P25
P32/P40
VBM
3P (L,N, )
3P (M1,M2,S)
250V 6.3A
;
CNP
FAN
CN60
CN6V
RG79L094H01
PMFY-P20VBM PMFY-P25VBM PMFY-P32VBM PMFY-P40VBM
1
2
3
7
6
cCopyright 2000 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Issued in Mar. 2000. No. OC220 1263 Printed in Japan
HEAD OFFICE MITSUBISHI DENKI BLDG.MARUNOUCHI TOKYO100-8310 TELEX J24532 CABLE MELCO TOKYO
4
5
New publication, effective Mar. 2000 Specifications subject to change without notice
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