Mitsubishi PLY-E7100, PLY-E7200 User Manual

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INDEX

Arm

bed

mechanism Thread tension regulator Lipper shaft • Lower shaft

PL Y-7206

Upper

Hook saddle mechanism

Lower thread trimmer mechanism ·· ......... ··· · ·

Face plate mechanism Patch guide ...... --.. --.... --.. · .. · · .. --· .... ·

Face plate mechanism Making lamp, Electric

Main clamp mechanism PLY-7206 Tab knife mechanism Without PLY-7206 Tab knife mechanism Main clamp moving mechanism .. · Main clamp moving mechanism ··

Table· Motor· Foot

Pneumatic control unit Pneumatic control unit Pneumatic control

Stacker mechanism Stacker mechanism Accessories

Gauges.............................

Needle

thread • Center knife mechanism

Stand mechanism Detector mechanism

pedal

mechanism

bar rock motion mechanism

unit

(YS-2) (YS-1)

.................................................................................

PLY- 7 2 0 6

7 2 7 2

0 6 E 0 2

PLY- 1 2 0 3

1 2 0 2

3 0 0 0

1 2 0 5

....................................................................

mechanism...............................................

........ · ·········

.......

··

...................... ; ..........................................

......................................................

..............................................................

..........................................................

........................................

...................................................................

· .... ·

...... --· · · · · · ....... · .... · · · · · ·

...........................................................

........................ . ...........................

......... ·· · · · ...... · · · ·· · ... · ...... ·--.. ·· · 5

............... · ..........

.........

· ··

...................

............. · ........

.......................... . ............

................................

..................... · ..................... · ........

· · ·· · ..... ·

.........

eye

..............

· · ·-- .. ···

............................

· .. --·--·

· ····

.. · ··

··

.. · · ·

....

· ·

· ··

........

............

..........

· · ..... ·

..........

Page

.

·--..

...

.....

· 9

·--· ..

· ...

...

·

17

21

23 25 27 31 33 37

....... · 39

41 43

· .. ·..

45 47 49

51

53

3

7

II

13 15

P-178

199303

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Arm

[I]-

bed mechanism

1

A32

A33

A34

A35

0//

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~

(A12)

A26

;.25

A2.4

A23(A2.1)

\

(A2.0)A2.2

A21

/

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(A40)

SA01

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model

No.

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(2)

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Length

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Fig.

No.

A3

A4 ASYO A7 A8YO

A9

A10 All A12 A13 A14

A15 A16 A17 A19

A20

A21

A22.

A23 A24

A25

A26YO A27

A28

A29

A30 A31 A32

A33

A34 A35

A36

A37

A38

A39

A40 A41

A42

-trA43 A44 A45

A46

'A-SA01

A47 A49

P-50

A51 A52 A53

A54

A55

A56

A57

A58

A59

A60

A61 A62

HI

H47 H56

SJOI

J47 J48YO J49

Arm

AI A2YO

YL

Y9 YO YO

M9 1106

MN MN YO M9 YO

Y9

ML Y9 Y9 YO YO

Y9

M9 M9 M9

MF

MG4180

YO YO YO YO YO

YO Y9

bed mechanism

$~:::::1-1-"

Part

No.

Y9

MM0035A 10A4

04A

10A3

YO

Y9 Y9 YO

YO

M9

Y9 Y9 MN M9 M9 ML

YO MG

Y9 YO YO YO Y9

YO YO YO

ML70AO

Y9

M9 ML M9 MN MN

MN M9 MN

10H2 10H2 328 50J1 50JI SOJl MM0415S

39A

MH0606A

10M

05A

MM0615A

86A

10A3 10A4

06A

IOAO

63A

f1507

065

MM0615A

MHOS

05A

15AO

910

0819

063

0703

060

50AO

956

lOAO

62A

lOBO

833

MH0606A

418

50A3

10A1

52A

10A8

86A

SM70

OOA

10A8

85A

50A3

48A

10A8

56A

10A8

64A

454 MM0510A 1106

004

70AO

237

1116

002

40AO

180

IOAO

131

10AO

476

70AO

180

1201

011

10M

742

PS04

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1

OAIJ

23A

SOFl

II B

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50A5

742

70A{)

742

10A6

26A

1106

011

OOAIJ

536

SM38

OOA

70A1

742

MS05

!SA

SM32

12A

80A6

Z2A

80A6

23A

MH04

OSA

1180

080

1302

080

0880

080

60AO

742

60A5

740 742

50H2 008 10HO

90A 32A

24A 20A 19A

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lJ32(56)X4 ...... Screw lf32(56)X4

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(:t:i)· ...............

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M5X15 ........... Screw

:;

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:;

········ .............. Pin screw (for

......................

:Y

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M4X5 .............

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.. · ..... · .. · ..... · · · · · Rubber plug · .... · · · · ·· · ...

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7-

· .............. ······· Push switch···· ................. ····

.....................

1-

(W,

...........

......................

...................... Base (for Fig.

M6X6············· Screw M6X6

......................

M6X15··· .. ······ BoltMSX15 .. ··············•············ .. ··•· 2

...................... Supporting bracket········

······················Set

(2)

.................

7 ... ·

··

· ·· ······ · .... E-type retaining ring 7 ··· ····•·· ····· ·· .. · 1

M6X15

···········Bolt M5X5··········· .. Screw (M5X5) (I)

................. Connecting link (1)

...................... Pin

......................

(2) ................. Connecting

(!)

.................

...................... Upper bushlnB

M6X6 ............. Screw (M6X6

(1) ................. Shaft ( 1)

··· ............ ·· ···· · Squar brock ··· .................... ····

...................... Pin screw (for

15f&o~(28)

...................... Operating arm

(til··"········

(3}

(3)

(2) ................. Shaft (2)

M5X10 ...........

11

... ·· ................ · Rear cover·

11

(7"-.l.J:::.)·······

· · · · · · .. · · · · ·· · .. · .. · ·

...................... Spacer········

(

.......... Nut

................. Connecting link (3)

1:::'/.if-

9 ..... Pin screw (for Flg. A28)

/64(40)X8 ····· Screw 11/64(40) X8

/6-1(40)X8

J"-

··

................. Accept knife

/64(40) X8 ..... Screw 11/64(40) X8 •····

··

·· · ... · ·· ... ···· · Rubber plug ·

SWM)M4Xl5··

..... Screw 11/54(40)X8

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.. · ..

..

................ Support plate

................

.. •····· Needle plate set

·•·· .......... Joint

............

3 /

Description

Bolt

M6X35···"····

Set

plate (for oyllnder)

Set

pin·· ........................................ 1

pin··

........................................

Arm (2)

link

Arm (1)

....

Lower bushing (r1ght)

Bolt

Thread guide 011

........................................

(M6X15)

...............................................

........................................

.......................................

15/64(28)

.......................................

(M5X10)

guard plate · · ·· · ·· · ·· · ......... · · · · · · · · · · 1

..

·········"········

A2)

.................................

................................

link

...............................

Ag.

..................................

...............................

................................

...................................

(upper)

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...................

......................... 1

.................

..............................

........................

(2) ........................ 1

..............................

A26)

.................

.....................

........................

.................

.........................

....................

· · Thread guide .... ···· ..... · .. · .. ·· ..

Screw9/64(40)X6.5

on

cap

.........................................

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... Screw 11164(40)X6

Cap

..............................................

Cap

(left}

.....................................

Cap

(right)

....................................

MSX15

Set

plate (for Fig.

Bolt

M4X5

....................................

Rubber plug .........

Oil

cap

(upper)

Oil

wick··

Oil

AJr Tube (M6) black

..

Push switch complete (option) setplate(forFig.

Bolt

......................................

cap

.........................................

cylinder (for

BF6u

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W,

.......................

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(fOl

··

SW)

.....................

.........................

(10.

gauge)

.........................

needle

plate) ··· ·· ·· 1

..........................

................................

....................

needle

be.r)

A55)

...................

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· · · .. · · ... · ·

·•

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.............................

center

..

knife)

............................

..........................

J47)

...................

M4X15

.. ··· 2

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1

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gauges

parts.

PLY

Thread

A71

tension

A72

A73

I

A74

ulator

A75

mechanism

SAC2

M,2

M,3

A84

A85

M6

A87

A88

A106

A105

AI

(A71) (A73)

Alii

A112

SAG3

A113

A114

A115

A116

Al28

A127

A126

Al25

A124

A123

(AI17)

3'

A12l

A120

A119A118A117

Thread tension ulator mechanism

Fig.

SA02

A71

A72

A73 A74

A75

A76 A77 A78 A79

ABO A81 A82 A83 A84 ASS A86 A87 A88 A89

A90

A91 A92 A93 A94 A95

A96 A97 A98 A99

AlOO A101 A102 A103

A104

A105 A106 A107 A108 A109

AllO

SA03

A111

A112 A113 A114 A115 A116 A117 A118 A119

A120 A121 A123 A124 A125 A126 A127 A128 A129

§!';~:::J

No.

YO

M9 MN MN MN M9 M9 MN

M N MF

MN M9 M9 M9 MF MMllAO MN

MT M9 M9

MN

MN M9 MN M9 MN MN M9 MN MN70E1

MN MN MN MN M9

MN M9 M9

7009

Y9 0526

M9

0906

MN

10AO

YO

1

MN

10AO

MN

70EO

M9

0901 MN10AO MN

10A1 M9

0930 M9

1603 MN

10A3

MN

TOAO

MN

lOAO

M9 0603 MN

10EO

MN

10AO

MN

10AO

M9 0910 M9

0906

MN

lOAO

Y9

0526

Part

80AO

0902

50EO

10AO 70AO 1106 1105 70A1 70AO 10A1

70AO 1101

7007

0205

10AO 10A3

60AO

1610

7008 70A3

70A2 1611 70AO

0915

70AO 70AO 0802 70AO

70A1 70AO 70AO 70EO

0928

70AO 1513

OAO

t-'

No.

55

B

015

220

851 601

004

045 553 553 555

245

046

060

555

556 245 802

046

060 553

553 046 573 003

477

154 001 750 175

187 308

187 175 015 554

001 060

060

002

477

55A J:

220

601 045 155

555

016 046 245 556

555 003

175

187

554

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A209

A208

A207

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A204

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A208

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A227

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A233

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A235

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A236

MN25A1

A237

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A238

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A240

M9 0806

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A242

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A246

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A248

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(W,

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15

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(lil.)------

1

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1

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M4X5

(

t.j1})

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M6X6

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9

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......................

9

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.....................

(:t£)·

..

· .................. · Spacer----·------

1

/s(44)X8

.....................

1

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3

132(56)

......................

(

:ti)

· ................. ·

BF6U ....... · .. · Joint BF6U

........

SWf.t)M4Xl0----

#16

....

#14

.... Needle

#18----

.........

....... Screw 1/e(44)X3

................

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................. Steel ball

...........

..........

....

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.............

... · ........

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t:

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..

Xll

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· Holding

...............

....... Screw 1/s(44)X8--

· Guide

....... Screw

X4

...... Screw

· .. ·

....

·--

· .. · Hoder

..

...........

Description

·· Bolt

(with

W,

SW)M5X15

........

Push pin Nut M4

JointBolt

Set plate Screw---·----··-----------

· Connecting arm ...... ·

Nut Screw

Supporting Nut

Cylinder

Bolt

Supporting bracket·----Needle

Needle Needle

Needle

Stopper Spring Needle Triangle pin

Stud Spring

Nut Nut

Pin Sleev· Spring Pin

Screw 15f64(28)X10···--··--··

Needle Screw

Spring

Needle

Screw

· Stopper

Bushing Needle

Screw Thread take-up

Take-up

Oil

Take-up

Crank

Oil Connecting

Bushing Felt

Screw9f64(40)X3.5

Holder

Suppoter for

Air cylinder

Tubu

.......................................

.........................................

............................................

(with

W,

(2)

M4

.........................................

...........................................

M5

.........................................

set

(with

W,

OPX17 OPX17 OPX17 clamp

bar complete·--

........................................

..........................................

bar·

......................................

.............................................

• • • • • • • • • + • • • • ~ • •

5

/6-4(64)

5fG<(64)X9.5

...............................................

...........................................

..........................................

...............................................

bar supporter complete

1

/e(44)X3.5

lfs(44)X6

..........................................

bar supporter

M4X5

.....

(for

bar connecting stud

M6X6

lever

wick

........................................

lever

pin·

........... · .........................

wick

........................................

link

........................................

..............................................

stopper·

(left)

plate

............................ --.... · 1

1

/a(44)X6 ............................ 1

3f32(56)

(right)

(for

...... · ............................

{M6)

· .... ·

SW)M3X10

.................................

......................

.. · .. · ...........

bracket

...................................

(2)

plete

............ · ..

SW)M4X10

#16·

......................

#14

.......................

#18

.......................

................................

............................

.....................

...................................

*'*a • '•••

...................................

···························

.........................

............................

.................................

· .. · Fig. A242}

.................................

..................................

holder

.. · ............................

.....................

...........

·•

lever

......................

support stud

link

.........................

..............................

.........................

.......................

.... ·

..................

...............................

..........................

X4

..........................

........................

needle

bar)

.....................

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..

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...................

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...................

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· .... 2

.... · .......

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1

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2

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2

2 4

2

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1

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A~f*

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5

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----------

(A317)~

A313

A312

],

J

-

LLJ.--(A316)

A330

A331

(A317)

L

----..-----

SA08

A298

A296 A294 A292

A311

9

Fig.

No.

A281 A282 A283 A284

A287

A292 A293

SA08

A294 A295

"1:rA296

A297 A298

"1:rA299

A300

-f:rA301 A302 A303 A304

A305

Upper

{!t£::J-

Part.

No.

Y9

SM40

YO

10A8

Y9

SM70

Y9

MM0510A

Y9

MM0325A

Y9

MM0615S

YO

10A3

YO

80AO

YO

80AO

YO

80AO

Y9

SM34

YO

10AB

YO

10A6

Y9

SM34

YO

1

OAO

YO

lOAO

YO

10AO

YO

10A0

YO

lOAO

Y9

MM0405S

Y9

SM32

YO

10A3

--

..-

thread • Center knife mechanism

1--"

lOA 57A 51

A T

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47A 47B 47C OOX 34A

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(18-20mm)--··--· Upper!hreadtrimmerccmplete(18-20tm) ... 1 1 1 1 1 1 1 1 1

;J

(SWf.t)91&i(4Q)X4

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11

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...... Screw 3he(32)

Nut3/16(32) BoltM5X10

··

· · Bolt

M3X25

M6X15

·· Bolt( with

........

Upper

thread

..

Upper

thread

··

Screw( with SW)9/64( 40) Support spring

·····Spring

....... Screw

· · ·

··

· · · ·

..

· · · · · Cover · · · · · · .. · .. · ...... ·· .. · .. · · .. · • · · · · ..... ·.. 1 1 1 1 1 1 1 1 1

..... Pic-up

..... Knife

···

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· Set

M4X5···

{40)X13 ... Screw 11fG4(40}X13

for

'ls(44}X6 fOf

fOf

plate(

Bolt( with W, SW)

f!ffliift

Aml

Description

X6

..........................

..................................

..

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W,

SW)

M6X15

................ 2 2 2 2 2 2 2 2 2

trimmer

!Timmer

upper

upper thread ................... 1 1 1 1 1 1 1 1 1

upper

fOf

Fig. A301) .. · .... · .......... 1 1 1 1 1 1 1 1 1

......................

complete(9-12Jz) ... 1 1 1 1 1 1 1 1 1

ccmplete(14-1t:cm)·

X4

...............................

thread

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thread

M4X5

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1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 4 4 4 4 4 4 4 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1 1

Req.

,....,.,.....(""')

A311

A312

A313 A314 A315 A316 A317

A318 A319

A320 A322 A323

A324 A325 A326 A327 A328

A329 A330

A331 A332 A333 A334 A335 A336

A337 A339

H3

H4

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J28 J29 J37

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Y9 Y9

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Y9

Y9 Y9

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Y9

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Y9

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YO

YO YO YO

YO

YO YO

YO

YO YO

YO

98A

SM40

20A

NJ04

OOA

MH04

16A

SM34

12A MH0508A 56AO

664

80A4

OOB

10A4

OOA

1

OA3

96A

MM0510A 10A3

87A

10A3

97A

MM0410S

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5065

83E

lOAO

08A

MP03

05A

MP03

12A

MS02

05A

10AO

09A MM0510A 10A3

93A M H05

OSA 10A4

07A

80A3 996 t

10A4

OlA

1

OA4

02A

80A3 906 t /

10H2

01A

lOHO

21A

50HO

228

lOHO

90A

10H6

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10H2

32A

10H2 328

50J1

33A

50JO

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tf

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1-

(W,SWf.t}M4X10

1-

M3

7 3 .................... Nylon

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M3X5····

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M2XS·

· · · ...... · .. · · · ·

il

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I-

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MSX5

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...

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(2}

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· .... · · .. · ·

......

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.......... ··· ....... · · Cylinder ...

-

8F6u

:f.

#

UEFGU

7

(MG)~

(MG}ji

7

..

· ... · · · ·· ........... Center knife safety switch .. · ·

...................... Connector with wire

f.:

(}!.3J!:.t,

1-

fOf

....... Screw 1/a(40}X9

...... · ..........

............

•• • .....

................. Nut M3 ······

...........

..

··

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................

..

· .. · · ·

..

Nut

Screw Bushing

·• • • • Guide

Guide for center knife

.....

BoltMSXlO·--

....

Bolt( with

......... Screw

Screw

..

· .. Bracket

... · · Bolt

· .. Base(

8ase(2)f0f

· · ..... · · Center knife .... · · · · ... · ·

· ...... · Cylinder( for center

center

M4

............... · ....................

M4X16

................................

MSX8·····

........................................

fOf

center knife

................................

........................................

W,

SW)M4X10

...................................

clip 3 ...................................

fOf

switch

M3X5

.................................

M3X1z

...............................

M2X5··

M5X5 · ...............................

1)

.............................

fOf

magunet .. · .. ·

Xl

0 · ..... · ..... · · ·

for

Fig.

A334)

'for center

center knife

··

............

............ Joint clamp BF6U

............ Joint

........... Tube

:Jfq) .... Magnet (with

elbow

(M6) (M6}

UEFGU black··yellow

screw)

knife·············

............................

.........................

............................

........ 1 1 1 1 1 1 1 1 1

3 3 3 3 3 3 3 3 3

···

..

1

3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4

bar·

bar

guide

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..............

...............

1

.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1 1

..........................

...........

............... · ..

........

fOf

Fig. A334) ........ 1 1 1 1 1 1 1 1 1

knife··

.. · ..

··· ....... · 1 1 1 1 1 1 1 1 1

...................

.......

· · .... · .... · .. 1 1 1 1 1 1 1 1 1

knife)

........

···

....................

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1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

· .... · 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

··· ..... 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1 1

··

· ... · 1 1 1 1 1 1 1 1 1

.........

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2

· 2 2 2 2 2 2 2 2 2

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

•·

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1 0

PlY

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Hook

w-

saddle

o

mechanism

A351

SA11

A382

~··

~A355

~------

A354

SAO&

A356

A357

SAUJ

A368

·---A369

A380

A379---------

1 1

A376

A3n

1...-"""J

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Hook

Fig.

gji£:::~-r:

No.

ParLNo.

ML

A351 A352 A353

SA09 MN52EO

A354

A355 A356 A357 A358 A359

SA10

A360 M9

A361 A362 A363 M9 A364

A365

A366 A367 A368

A369 A370 M9

A371 A372 M9 A373 A374 A375 A376 M9 A377 A379

A380 A382

SA11

A363 M9 1602 A384 A385 A387

70AO

M9

1509

MP

OOBO

MN

52EO

MN

52AO MN52AO YO

0001

MF

10EO

MP

41AO

MN

10EO

1254

MP

40AO

MP

40AO 0910

M9

0401 MN50AO M9

0501 M9 1252 MN12B1 M9

1203

1001 MN

70AO

0701

M9

1652 M9

1206 M9

1206

1503

Ml

70E2

M9

1112

ML

70E3

ML

70AO

MN40AO MN40AO

M9

1602

MN

lOAO

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saddle

345

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120

7J

125

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123

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245

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148

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302 301

030 340

301

003

050 300 053 045 342

002

050 343 050 002

045

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(A430)

(A411)

A427

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A440

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A430

A419

A431

(A405)

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No.

Part.

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M9 A402 MN50AO A403 A404 MNSOBO A405

A406 A407 A408 A409 MN50AO

A410

SAl2

A411 A412

A413

A414 A415 A416 A417 MN60EO A418 MN60AO

A419 A420

A421 A426

A427 A428 A429

A430 A431 A432 A435 A437

A438 A439

A440 A441

H6

H48 H56

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1102

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0916

M9

0801

M9

0944

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0605

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1106

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9

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Knife Screw

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Base for cylinder

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knife holder----

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0 0 0 0 0 0 0 0

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........

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10 10

2

z 2 2 2

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(W,SWf:t)M6X15

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(2.

......................

.... ·

BF6U (M6)!! (M6)if

..

· · ..... · Face plate ................. · ............

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·

..

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· .. · .. · .... · ·.... Nut

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............

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............

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f-

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(right)

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(left)

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MS

· ........ · ........ · ........ ·

Upper thread releaser

M4

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Rubber plug ....... · ...... · ··

Bracket

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M6X15·

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(with

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BoltM4X15 Set plate

Set plate Nylon

Set plate for marking lamp

Base............................................

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clip

pin·

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for

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..............

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...........

Joint Tube

clamp

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··

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.............................

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SW)

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SW)

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................................

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··

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.

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1 1 1

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2 2 2 2 2 2 2

for electric eye) .......... I 1 1

................................

..................................

................................

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1 I 1

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1 1 1

...................................

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....................................

...................................

..

· .. ·

..

· .. · .. · · · .. · ...... ·.... 1

...................................

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NK-2N

NK-6N

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.........................

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