Mitsubishi PLY-0418, PLY-0418F User Manual

MITSUBISHI

0

Industrial Sewing

Model

PLY·0418F P.LY-0418

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INDEX

Construction · · ··· · · · ·· · ·· · · · · ··· · · ··· ·· · · ·· · · · · · ·· · · ··· ·· · · · ·· ·· · · · · · · · ·· · · · Fase plate

·········

Main clamp mechanism ····· Tab

knife mechanism

Frame mechanism ···· ·······

Stacker mechanism · · ··· ····· · ··· · Air

cylinder mechanism

Machine Parts Catalog

Page

·························································

·········

················

......................

···· ········· ······

·········································

············································

·····

·· ·· · · ·· · · ·· ····· ·· · ····

..........................

··········

....... ...... ..... .. .

......

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......

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21 -27

28 -36

37 -40 41

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No.

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2009 2010 2011

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set

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plato

Fig.1)

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(for

Fig.3)

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II

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8~

-12%gaugo)

(14%-16%

{1

8%

-20'%.

bar

II

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II

)

Upper thread holder base Upper

thread holder positioning guide

Upper

thread knife(8% -I2-'%rgauge)

II

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plate

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thread

Fig.10)

holdinJ?:

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(18% ,20%

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spring(8'%r-12-'%rJ?;auge)l

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II

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(for

Fig.12)

Upper thread holding spring set Needle clamp

II

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set

10'%rgauge

12'%rgauge

8 %gauge 14'%rgauge 16'%rgauge I8%gauge

20'%rgauge

screw Needle 2 Needle

Lower knife

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plate

II

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(

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I4%gauge 16%gauge 18-'%rgauge

20%gauge

Fig.l9)

II

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set

8

'%gauJ?:e

)

Thread tension regulator releaser I Screw

(for

Fig.21) I

Cvlinder Screw

set

(for

plate

Fig.23)

Nock pin

Thread guide

"

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(for

Cy

linder

Screw

(for

Rack

giar(8-'%r,10%,14%.-20%gauge)

"

(top

(upper)

Fig.27)

set

plate

Fig.29)

(12%gauge)

cover)

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I

2 1

2

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1

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2

1 I I

I I I

1

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2

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1

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-9-

Fig.

nts

1111~1

m

No.

Parts.

No.

T33 T34 T35

II II

T36 T37

II

T38

II

SMll

2020 2021

SMlO

2019 2019-1 2019 SMlO

II

T39 T40

II

T41

II

T42 T43 T44 T45 T46 T47 T48 T49 TSO T51

TS06

T52 T53 T54 T55 T56 T57 T58 T59 T60

2022-M

II

2022 2022-1 2022-2

2022- 3 2022- 4

2022- 5 2022- 6

M615

SW06

WOS6 P315 2023 M615 P315 J

2029 SM02

SM20

US003

2024

2025

M615 SMll

2026 2027 2028 SM12 2030

T61 SM13 T62 T63 T64 T65 T66 T67 T68 T69 T70

2035 M640 M630 SW06 WOS6 2037 2039 2042 2038

T71 SM09 T72 T73 T74 T75

2040 N932 2036 M615

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II

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trimmer

II

Fig.41)

base

plate(IO%gauge)

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Fig.49) Lower

thread

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trimmer

set shaft arm

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set

Fig.53)

Fig.56)

#2

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screw Center knife operating arm Center knife Pin Screw

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Fig.58)

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II

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)

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Req.

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M

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0

T76 T77 T78 T79 T80

20tH 2034 M615 2033

SM14 T81 2031 T82 T83 T84 T85 T86 T87 T88 T89

T90

M615

SW06

WOS6 2032

N1164 2055

M515 2051 SM15

T91 M325 T92 T93 T94 T95

T96 T97 T98 T99 TlOO

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cvlinder) I

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M28 M29 M30 M31 M32 M33 M34 M35 M36 M37 M38 M39

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M42 M43

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No.

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M635 3009

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Main clamp

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Sorin~r

II

(for

Fig. I )

washer

set

base

(left)

(rig_ht)

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II

arm

#1

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(right) Bushil}g Screw

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Fig.

6)

screw Washer Nut

II

Vibration stopper plate

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Fig.l2)

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II

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j_

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rear

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sorin~r

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Fig.24)

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(left)

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(for

Fig,22)

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Re~rulatar

base

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Nut

Cylinder supporting bracket

II

teflon Nut Regulatar screw Cylinder set plate

II

(left) (right)

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To~r~rle

switch

set

plate

Set screw

Spring washer

Washer Pin screw

Receive~ate

Screw Spring washer

Washer Main clamp

ann

#2

(left)

with flap

II

(right)

II

Amt.

Req.

_2_

!cOmmon

J

I 4 4 4 I

1

2 2

_2_

2 2 2 2 4 4 4 2 2 2

20

2 4 2 2

2

I

1

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Amt.

ammon Parts

M1

Req.

M50

II

M51 M52

M53

M54

If

II

If

II

If

II

0

II

M55

If

II

M56

M57

M58

M59

II

M60

0

M61

II

M62

M63

II

M64 M65

II

M66

II

M67 M68

• M69

M70 M71

II

3019LI 3019RI

M830

swos

woos

3047 3047- 1

3047- 2

3047- 3

3047 4 3047- 5 3047- 6 3047- 7 3047- 8 3047- 9 3020L 3020R 3020L1

3020RI

3020L2 3020R2 M620

SW06

W006

3027L 3027R 3027L1 3027Rl 3027L2 3027R2 3027L3 3027R3 SM19 3026L 3026R 3026Ll 3026Rl SM03 3024L 3024R 3024Ll 3024Rl 3024L2 3024R2

SM21 3022L

3022R 3021L

3021R M625

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II

Set

screw 4

Spring

washer

(right)

II

Washer

Spncer 0.5'%

II

Main

II

Screw Spring

2.5%

3.5% 4% 5% 6% 7% 8% 9%

10%

clamp(left)with

(right) (lcft)with (right) (left)

16'%t-20'%rgauge

(right)

(for

Fig.55)

washer

flap

II

out

II

flap

Washer Folder brade guide forward(left)with

_\

Screw

(for

II

Fi1?:.59)

(right) (lcft)with (right) (left) (16%.- (rieilt)\with flap /t

(left) (16'%.- (right)\ without

ll

out

II

fla_j)

flap!

:D%\1

al-%\1

f1apj]

Folder brade guide rear( left)

Screw

(for

II

Fi1?:.61)

(right) (left) 16'%.(right)

20'%agaugc

II

Folder blade(left)with flap 1

II

Screw

(for

Set

plate

II

Base

Cleft)

II

(right) Screw Cfor Spring

washer

(right)

(left)with out flap (risrttt) (left (risrttt)

Fig.63) Cleft) (right)

Fig.66)

II

)16'%-2(}'%.gauge

II

Washer Screw Cfor Cylinder

Fig.65)

set

II

plate

Cleft) (right)

I I

4

I

1

2 2 2

1

4

1

I

4

1

I

4

1 1

I

1

4

4 4 2

I

1

-

17-

1

Fig.

No.

M72 M73 M74 M75 M76 M77 M78 M79 M80 M8I M82 M83

II

M84

/1

M85 M86 M87 M88

II

M89

1

i~~

1

u

1ti ~ J

1

Parls.

No.

M415 SW04 W004 3029 3029 1 3028 3028 1 3031 N004 3050 SM22 3048 3048 3048 3048- 3 3032L 7 7 3032R

M415

SW04

W004 3033L 3033R 3050- 1

M90 SM22 M91

3034

M92 SM19 M93

II

M94

3035L 3035R M410

M95 SW04 M96 M97 M98 M99

II

MIOO

W004 3030A

3031 3037L

3037R M410

MIOI SW04 M102 W004 M103

II

If

II

If

II

3036L 3036R 3036Ll 3036Rl 3036L2 3036R2 3036L3 3036R3 3036L4 3036R4 3036L5 3036R5 3036L6 3036R6

Ml04 SM19 M105 M106

3048 3048F

- 2

~~

ii!i

ffil ,•;,•,

Pnrl<;

ffll

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1111

1?,

Description

00

.

Amt.

J..'

lcOmmon

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Req.

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(for

.11

:~-*·:;

1

A 7•

'./

/}

• '7

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(ti.)

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(ti.)

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(;(j)

(ti.)

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(;(j)

(ti.)

8'%r7"-'iff.l

(;(j)

(ti.)

14"'

(;(j)

(ti.)

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(;(j)

(ti.)

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(tr..)

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Spring wnshcr

Cylinder Pin screw 2 Adjusting screw 2 Supporting bracket

Teflon

Nut Spring Screw Rubber

II

Flap

Screw Spring washer Washer Flap

Spring 2 Screw Pin Screw Cylinder

Screw

Sprin~

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Screw Spring washer Washer 4 Flap

Screw

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II

Fi~.71)

supporting

(for

Fig.81)

brakct

2%

3% 4% 5%

clamp

set

base

(left)

II

(for

Fig.

clamp base

II

(for

Fig.89)

(for

Fig.91) 2

set

plate

II

(for

Fig.

(right)

84)

(left) (right)

93)

washer 4

clamp

set

plate

(left)

II

(for

Fig.97)

clamp

plate

II

If

II

If

II

II II

(for

Fig.lOl)

(ri~ht)

IO'%rgauge(left) I

II

(right)

12%gauge(left)

II

(right)

8 '%rgauge(left)

/1

(right)

14

'9irgau_ge(_}eft)

If

(right)

16'%rgauge(left)

II

(right)

18'%rgauge(left)

If

(right)

20%gauge(left)

(right)

2% I%

4

2

2 6 2 4

1

I 4 4 4

I

4

2

I

4

2 2

I

4

I

IO

2

0

-18-

Fig.

No.

1

~~s

r1u

(ff

J

Parts

~

J

. No.

ms

r.J~

iill

ffll

im·b

II

llll

~

Description

Amt

ommon Pnrts

.

J?,

Req.

S06

II

S07

II

MI07

II

Ml08 MI09

II

0

MilO M410- B

S08 OS001L

II

Mill Mll2 Mll3 Mll4 Mll5 MJJ6 Mll7 MII8 M119 Ml20 Ml21

Ml22

MI23

MI24 Ml2 Ml26 Ml27 MI28 MI29 Ml30 MI3I MI32 MI33 MI34 M135 Ml36 MI37 Ml38 Ml39 MI40 M14l M142

5

FS001L FS001 R FS002L FS002 R 303S 303S 303S- 2

3038

- 4

3038- 5 3038

SMJ5 3045 30453045- 2

OS001 R OS002L OS002R OS003L OS003R OS004L OS004R 5060 5061 5062 5063 M855

woos

NOOS 5064 5064-1 M820

SWOS

woos

M620

SW06

W006 5065 M820

SWOS

W008 5096 5098 509S

-1 5097 5099 5099

-1 5097-1 5100 MS30 SWOS

woos

WOBS 5100-1

6

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·:;

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16

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5-~

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.=.111

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(ti:)

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(:ti)

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II

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-7'-

:/

J

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~

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(,('j)

II

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c

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~

1'-

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(B)

Flap

clamp

plate

set

(r

ight

(left)

(r

)

Flap

clamp

II

set (left)

Main clamp upper plate(left)with flap

Screw Patch,Fiap Patch Flap, Special flap Screw Main

m

Main clamp

(for

clamp

II

Fig. matelial Tab

matelial

Fig_.1

set(left)with

()!>Cfating

(right) (lcft)with out flap I (ri_g_ht) (left) I

_{.ri_g_h!l

107) 6 seting

matelial

sctingplate

07_2

(right)

(left)with

(right)

(left)

16%

(right) (left)

(

right

)

base

II

Screw Washer Nut Set

base

A

B

Set

base B

(for

F~g_.

11S,119)

Spring

washer

Washer

Screw

(for

Fig.

11S,119)

Spring

washer

Washer

Main

clamp

operatin_g_ base

Screw

(for

Fig.

126)

S

pring washer Washer Main

clamp Bearing_ case Snao

ring-

Bearing case

operating

(for

F~

Fig.

shaft 111,114)

112,113) Felt Felt

stoper

Sna

p ring_ M.!!.in Screw Spring

clarno

(for

washer

ring

operating

Fig-.

137)

shaft

Washer

/1

Main

clamp

QQeratin~

shaft

ight)

II

e%-~~llge

II

plate

seting

plate

flap

II

out

flap

II

....,20%.__g_a1!9_e

II

bearing case A

B

c

D

bas~A~

base(

B)

1 1

1

I

1 I I

I

1

4

1

1 1

1

1 1

1

I

1 I 2 2 2 1 I

s

8

8 8 8 1 6 6 6 2 2

4

2 4 4

4

_2_

4 4 4 4 2

-19-

Fig.

filS

?ft

111~1

No.

Parts.

No.

M143 M144 M145 Ml46

MS30

SWOS

woos

5066 Ml47 MS20 M1

4S

SWOS

49

51

woos

5067

MS20

SWOS

woos

506S

MS20

SWOS

W008 5113 5069

Ml MISO Ml Ml52 M153 M154 M155 Ml56 M157 Ml58 Ml59

Ml60 M820 Ml61

Ml62

SWOS

woos

M163 5070 Ml64 M165 Ml66 Ml67

M820

SWOS

woos

5072 M168 M615 Ml69

SW06

M170 W006

71

M1 Ml72

5071

M620 M173 WOB6 M174

WOS6 M175 SW06 Ml76

N006

~t

il!i

fill

~"'ommon

® ·

I j

ms

Oil

1.1

~

Description

€!

Amt.

,•,:,

Pnrts

Req.

Screw

(for

Jt

VJ

.:?-

:.)

A7"1)

'/'J'?·:~

?·:~ Y-~>

iMI:;.t

ti:VJ

A

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Set

base Screw Sorinf! Washer Set

base (B) Screw Spring

Washer Joint Base Screw Spring Washer 2 Cvlinder Screw Spring Wash Base Screw Spring Wash Cylinder Screw Washer Washer Spring Nut

Fig. 142)

washer er plate

(for

Fi~-t.

washer

(A)

(for

Fig.l50)

washer

(for

Fig.l54)

washer

Cfor Fig.159)

washer

set

plate

(for

Fig.163)

washer er

(for

Fig.167)

was

her

er

set

plate

(for

Filr.171)

washer

146)

(forward)

(rear)

6 6 6

4 4 4

2 2 2

2

2 2

2 2 2 2

1

2

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1

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1

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knife

mechanism

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0

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Fig.

No.

fflS

iu'•

Parts.

"1ft

No.

\J

ffl~

IJII

~l;

.ii!i

ffl\

~~

rommon

@·ti

II

~

Description

Amt.

.

Purts

Req.

Nl N2 N3 N4

N5

N6 N7

N8

N9

NIO

Nil

Nl2

Nl3

Nl4

NJ5

NI6

4001 4002 4003 M625 SW06 WOS6 4004

M625

SW06

WOB6

4005

M425 4018 M405 4006

4007 N I7 4010 NI8 NJ9

M625

4010- 1 N20 M640 N21 N22 N23 N24 N25 N26 N27 N28 N29 N30 N3I N32 N33 N34 N35 N36 N37 N38 N39 N40 N4 N42 N43 N44 N45 N46 N47

N48 N49

I

N006

4008

M640

N006

M625

SW06

WOS6

4069

4071

4071- 1

4069- 1

M306

4011F

4011R

M630

SW06

W006

4012F

4012R

M420

4014

M515

4013

M520

4016

4016- 1

4017

4019

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N51

N52

N53

N54

N55

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N006

4021 4022

M620

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1

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1

)

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:;

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f-

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1

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y

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Washer Bearing Felt

Felt Bearing Screw Tab knife shaft support plate(forward)

y Screw

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·:;

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-

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t:±-EJ'(RiJ)

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9"

II

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y

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y

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Screw Shaft Screw Shaft Screw Base oioe

Nut Bushing

Regulator Screw Regulator screw

Nut Regulator Plate Screw

knife block base

, ,

(for

Fig.

base

(for

Fig.7)

shaft

(for

Fig.ll)

(for

Fig.13)

shaft

II

case

stoper

base

II

holder

II

(A)

(rear)

case

(rear)

(for

Fi~r.l9)

(forward)

(for

Fig.22)

(for

Fig.17,19,22)

13'%.

ring

stoper

(for

Fig.31)

(for

Fig.33

(forward) (rear)

(for

Fig.38,39)

(forward)

(for

Fig.41)

(rear)

(for

Fig.43)

(upper) (under)

arm

(fo

r Fig-.49)

screw _gu1do

(for

Fig.54)

(C)

(A)

(B)

1.

2,

3)

base platc(forward)

(rear)

ring

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Parts.

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fi:J

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ng

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Amt.

Req.

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plate Screw Sorin,g-

washer Washer Posision

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(A)

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Fi~.l18)

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base

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Sorinl! washer

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plate

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r

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olate

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ight)

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,

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r Fig.136)

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(for

Fig.139)

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(for

(

(for

Fig.l40)

) B

II

)

Fig.I42,143,144,145)

washer

A

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eft)

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tar

screw

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screw

(right)

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lifter

set

plate

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knee

washer

lifter)

Washer Shaft Screw Knee

put

set

ber

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air

switc

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hjl;

ommon Pnrts

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I

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I

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I

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1

2

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1

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I

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3 3 3

3

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4

I

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jffi

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No.

A164 Al65 A166 A167 Al68 A169

ffll.'u'o.ffi:

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I:J-

No.

SW05

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(fo

r a

ir

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asher

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sw ich)

OO·f:i'

Amt.

Req.

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2

~~

mmon

iiD

ffll

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mechanism

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Ftg.

No.

Sl

s 2 s 3

S4 S5 S6

s 7

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s 9 s

10 5 II Sl2 513

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s

14

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520 521 S22

523 524

S25 S26

527

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528 529 530 S31 S32

S33

S34 S35 S36 537 538 539 540

S41 S42 S43 S44

545

546

547 S48

549

550

ms

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. No.

600.1

I

6002 6002 2 6002 3 :fli

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SW06

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M620 WOB6 N006 6004 6004- 1

M815

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woos

6006

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SW06

W006

6008

M410

SW04

W004

6015 6015- 1

M620

SW06

W006

6016 6056

N006

6019 M825 SWOB WOBB 6013 6011

MR15

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(for

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Material

II

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base

tra_r J

Fig.

coats)

base I

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ring

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r Fig.

bar

8) Screw 2 Washur

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l hold

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washer

plate

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( l

ongl

(long)

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washer Washer 4 Set

base

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(IOJ!g)

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~in_g_

washer 2 Washer Staker arm cylinder supporting braket Screw Nut Base 2

Screw 4 Sm·ing

washer Washer 4

Shaft Stacker Scre.w__{_for Switch Screw Switch

arm

set

base 1

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activation~ate

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Fig.41)

set

base

activatwn_pjate

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.

SnriruL.washer_

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switch Screw Sprin?;

(for

limit

washer

set

_Qlate

switch)

Washer

Amt.

Req.

1

4 4

4

J

I

4 2

I

2 2

3

I

2 3

3)

2 4 4

1 1

2

1

4

I

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No.

ffl~M

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No.

t~~

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nu

~

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®·a

Amt.

Req.

;11.;

iil1

romrr on

ffll

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Pa

rts

SSJ N004 S52 S53 S54 S55 S56

5023

M4101-l

SW04

W004

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6051 S61 6052 S62 S63 S64 S65 S66

,

S67

,

S68 S69 S70

s

71

S72 S73 S74 S75 S76 S77 S78 S79 S80

6052- 1

6053

6054

M820

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woos

6055

M510

6056

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SWlO

WOlO

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M820

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605S

6062

M625

6059

6060

S81 6063 S82 S83 S84 S85

S86 S87 SSR S89 S90

W625 6064 M515 SW05

woos

6067 MS20 SWOS

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S91 6061 S92 S93 S94 S95 S96 S97 S98 S99

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slacks)

bar

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(for

Fi~r.64)

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(for

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(for

Fig.67)

8 4 8

4 4

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set

pin screw 2

4

2

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(for

Fi1!.77) Cylinder Pin screw (f

supporting

or

Fig.79)

braket

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(for

Fig.Sl) Air

switch

(for

activation

Fig.83)

olate

base

2

2 2

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2

plate

2

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pipe

(for

braket

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Fig.94)

Fig.96)

1 2 2

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No.

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P

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tff~

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fi

ll

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flM

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Description

Amt

.

~=:,

P11rts

Req.

C I 7001 C2 C3 C4 C5 C6 C7 C8 C9 CIO C

II

c

12 Cl3 CI

7002 7003 7004 7005 7006 7007 7008 7009

7010

7011

7012

7013

4 7014 C IS 7015 CI6 CI7 C18 CI9

C20

7016

7017 7030 - _g-!? 7031

7032

C21 7033 C22 C23 C24 C25 C26 C27 C28

II

C29 C30

7034 7035 7036 7037 7038

7039 7040 7040-1 7040-2

M410 SW04

C31 W004 C32

II

C33 C34 C35 C36 C37 C38 C39

C40 C4I C42 C43 C44 C45

7041

7041-2 7042 7060 7061 7062 7063 7064 7065 7066 7067 7068 7069 7070

7071 C46 7075 C47 C48 C49 C50 C5

7076

7077

7078

7079

1 7080

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acke

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washer Washer Air

solenoid valve 050E1

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pressure

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II

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e

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Parts.

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7082 C54 7083 C55 C56

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7085

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7088

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valve

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l"ig.

drive

motor

block

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tank

filler

cap/

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breezier

bolt

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pump

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cylinder

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3)

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4 9005 9006 900

7 9008 90

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1 9019

9020

9021

9022

4

902 90

24

9025

8 9026

9027 9028

1

9029 9030

9011-0

3

E34 9031

E35

9031- 1 E36 9032 E37 E38

9032

9033

E39 9033- T

E40 E

41 E 42 E43 E44 E45 E46

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37 9038 9039 9040

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box(A)

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machine Center knife switch I Ta

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knife

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main control)

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bulb

safety

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h(S-1-S-3)

it

switch

adjusting

limit

L-3 L-5

switch(L-1

L-7)

0)

switch (L-12)

Am

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.

12

11

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f

l.

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0

Mitsubishi PLY-0418, PLY-0418F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual