Mitsubishi Electronics OD62E, OD62D, OD62 User Manual

High-Speed Counter Module User's Manual
-QD62
-QD62E
-QD62D
-GX Configurator-CT (SW0D5C-QCTU-E)

SAFETY PRECAUTIONS

(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. For the safety precautions of the programmable controller system, refer to the user's manual for the CPU module used. In this manual, the safety precautions are classified into two levels: "
Under some circumstances, failure to observe the precautions given under " serious consequences. Observe the precautions of both levels because they are important for personal and system safety. Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
[Design Precautions]
WARNING" and " CAUTION".
CAUTION" may lead to
WARNING
Do not write any data to the "system area" of the buffer memory in the intelligent function module. Doing so may cause malfunction of the programmable controller system.
Outputs may remain on or off due to a failure of the external output transistor. Configure an external circuit for monitoring output signals that could cause a serious accident.
CAUTION
Do not install the control lines or communication cables together with the main circuit lines or power cables. Keep a distance of 150 mm (5.9 inch) or more between them. Failure to do so may result in malfunction due to noise.
[Installation Precautions]
CAUTION
Use the programmable controller in an environment that meets the general specifications in the user’s manual for the CPU module used. Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product.
To mount the module, while pressing the module mounting lever located in the lower part of the module, fully insert the module fixing projection(s) into the hole(s) in the base unit and press the module until it snaps into place. Incorrect mounting may cause malfunction, failure or drop of the module. When using the programmable controller in an environment of frequent vibrations, fix the module with a screw. Tighten the screw within the specified torque range. Undertightening can cause drop of the screw, short circuit or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may result in damage to the product.
Do not directly touch any conductive part or electronic component of the module. Doing so can cause malfunction or failure of the module.
[Wiring Precautions]
CAUTION
Connectors for external devices must be crimped with the tool specified by the manufacturer or must be correctly soldered. Incomplete connections may cause short circuit, fire, or malfunction.
Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter can cause a fire, failure, or malfunction.
A protective film is attached to the top of the module to prevent foreign matter, such as wire chips, from entering the module during wiring. Do not remove the film during wiring. Remove it for heat dissipation before system operation.
Place the cables in a duct or clamp them. If not, dangling cable may swing or inadvertently be pulled, resulting in damage to the module or cables or malfunction due to poor contact.
[Wiring Precautions]
CAUTION
When disconnecting the cable from the module, do not pull the cable by the cable part. For the cable with connector, hold the connector part of the cable. Pulling the cable connected to the module may result in malfunction or damage to the module or cable.
Individually ground the shielded cables on the encoder side (relay box) with a ground resistance of 100 Failure to do so may cause malfunction.
Check the rated voltage and terminal layout before wiring to the module, and connect the cables correctly. Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure.
or less.
[Startup and Maintenance Precautions]
WARNING
Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction.
Shut off the external power supply (all phases) used in the system before cleaning the module or retightening the connector screws or module fixing screws. Failure to do so may result in electric shock or cause the module to fail or malfunction. Undertightening can cause drop of the screw, short circuit or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
CAUTION
Do not disassemble or modify the module. Doing so may cause failure, malfunction, injury, or a fire.
Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may cause the module to fail or malfunction.
After the first use of the product, do not mount/remove the module to/from the base unit more than 50 times (IEC 61131-2 compliant). Exceeding the limit of 50 times may cause malfunction.
Before handling the module, touch a conducting object such as a grounded metal to discharge the static electricity from the human body. Failure to do so may cause the module to fail or malfunction.
[Disposal Precaution]
CAUTION
When disposing of this product, treat it as industrial waste.

CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general
industries. MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in; y Nuclear Power Plants and any other power plants operated by Power companies, and/or any other
cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
y Railway companies or Public service purposes, and/or any other cases in which establishment of a
special quality assurance system is required by the Purchaser or End User.
y Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator
and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.
Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.

REVISIONS

The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Dec., 1999 SH(NA)-080036-A First edition
Oct., 2000 SH(NA)-080036-B
Correction
About the Generic Terms and Abbreviation, Section 2.1, Section 7.2.2,
7.3.3, 7.6.1
Jun., 2001 SH(NA)-080036-C Standardize the name from software package (GPP function) to Product
name (GX Developer). Standardize the name from utility package (QCTU) to Product name (GX Configurator-CT).
Addition
Section 2.2, 2.3
Correction
SAFETY PRECAUTIONS, Conformation to the EMC Directive and Low Voltage Instruction, About the Generic Terms and Abbreviations, Product Structure, Section 2.1, Section 3.2, 3.5, Section 6.2, Section
7.2, 7.2.1, 7.2.2, 7.3.3
Feb., 2002 SH(NA)-080036-D
Correction
About the Generic Terms and Abbreviation, Section 2.1, Section 7.2.1,
7.2.2
Feb., 2003 SH(NA)-080036-E
Correction
SAFETY PRECAUTIONS, INTRODUCTION, CONTENTS, About the Generic Terms and Abbreviations, Section 2.1, Section 3.5, Section 4.3, Section 5.4, Section 7.2.2, Section 7.3.2, Section 7.3.3, Section 7.4 to Section 7.6, Section 8.1.1, INDEX
May, 2003 SH(NA)-080036-F
Correction
Section 2.3, Section 5.3
Jun., 2004 SH(NA)-080036-G
Addition
Section 2.4
Correction
SAFETY PRECAUTIONS, Section 4.1, Section 5.1.3, Section 7.4, Section 7.6.1, Section 8.1, Section 8.2
Oct., 2004 SH(NA)-080036-H
Correction
SAFETY PRECAUTIONS, Section 2.1, Section 4.1
Jul., 2005 SH(NA)-080036-I
Correction
Section 6.5, Section 8.2
Feb., 2006 SH(NA)-080036-J
Correction
Conformation to the EMC Directive and Low Voltage Instruction, Section 2.2, Section 7.2.2
The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Jun., 2007 SH(NA)-080036-K
Correction
CONTENTS, About the Generic Terms and Abbreviations, Section 3.1, Section 3.3.2, Section 4.1, Section 4.3 to 4.5, Section 5.1.1, Section 5.2, Section 5.3, Section 6.4, Section 6.5, Section 7.3.1 to 7.3.3, Section 7.4 to 7.6, Chapter 8, Section 8.1.1, Section 8.3, Section 9.1 to 9.3, INDEX
Jan., 2008 SH(NA)-080036-L
Correction
CONTENTS, About the Generic Terms and Abbreviations, Section 2.2, Section 2.5, Section 7.2.2, Section 7.3.2, Section 7.3.3, Section 7.4, Section 7.6
Addition
Section 2.3
May, 2008 SH(NA)-080036-M
Correction
SAFETY PRECAUTIONS, Compliance with the EMC and Low Voltage Directives, About the Generic Terms and Abbreviations, Section 2.1, Section 2.5, Section 3.5, Section 4.1, Section 4.4.2, Section 7.2.1, Section 7.3.1, Section 7.3.3
Mar., 2009 SH(NA)-080036-N
Correction
About the Generic Terms and Abbreviations, Section 1.1, Section 2.1, Section 4.4.5, Section 6.2 to Section 6.5, Section 7.2.1, Section 7.6.1, Chapter 8
Section numbers changed
Section 4.5 Section 4.5.1, 4.5.2, Section 8.1 Section 8.1.1, Section 8.2
Section 8.1.2
Addition
Section 4.5, Section 8.2
The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Sep., 2010 SH(NA)-080036-O
Correction
SAFETY PRECAUTIONS, About the Generic Terms and Abbreviations, Chapter 1, Section 1.1, Section 2.1, Section 2.3, Section 2.5, Section 3.1, Section 3.2, Section 3.3, Section 3.3.1, Section 3.3.2, Section 3.4, Section 3.5, Section 4.3, Section 4.4.1 to Section 4.4.4, Section 4.5.1, Section 5.1.1, Section 5.1.3, Section 5.2.1, Section 5.2.2, Section 5.3, Section 5.4, Section 6.1, Section 6.1.1, Section 6.1.2, Section 6.2 to Section 6.5, Section 7.1, Section 7.2.1, Section 7.3.3, Section 7.5, Section 7.6.1, Chapter 8, Section 8.1.1, Section 8.1.2, Section 8.2.1, Section 8.2.2, Section 8.3, Section 9.1 to Section 9.3, Appendix 1
Addition
CONDITIONS OF USE FOR THE PRODUCT, Section 9.4 to Section 9.6
Jul., 2012 SH(NA)-080036-P
Correction
SAFETY PRECAUTIONS, COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES, ABOUT THE GENERIC TERMS AND ABBREVIATIONS, PACKING LIST, Section 2.1, Section 2.5, Section 4.2, Section 4.4.1, Section 4.4.5, Section 4.5.1, Section 4.5.2, Section 5.1.3, Section 5.2.1, Section 5.3, Section 6.1.1, Section 6.5, Section 7.2.1, Section 7.2.2, Section 7.3.1, Section 7.3.2, Section 7.3.3, Section 7.4, Section 7.5, Section 7.6.1, Section 8.1.1, Section 8.1.2, Section 8.2.1, Section 8.2.2, Section 9.1, Section 9.2, Section 9.3
Japanese Manual Version SH-080035-S
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 1999 MITSUBISHI ELECTRIC CORPORATION

INTRODUCTION

Thank you for purchasing the MELSEC-Q series programmable controller. Before using the equipment, please read this manual carefully to develop full familiarity with the functions and performance of the Q series programmable controller you have purchased, so as to ensure correct use.

CONTENTS

SAFETY PRECAUTIONS..............................................................................................................................A- 1
CONDITIONS OF USE FOR THE PRODUCT .............................................................................................A- 5
REVISIONS ....................................................................................................................................................A- 6
INTRODUCTION............................................................................................................................................A- 9
CONTENTS....................................................................................................................................................A- 9
COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES ...............................................................A-12
ABOUT THE GENERIC TERMS AND ABBREVIATIONS ...........................................................................A-12
PACKING LIST...............................................................................................................................................A-13
1 OVERVIEW 1- 1 to 1- 3
1.1 Features .................................................................................................................................................. 1- 2
2 SYSTEM CONFIGURATION 2- 1 to 2- 8
2.1 Applicable Systems................................................................................................................................. 2- 1
2.2 About Use of the QD62 (E/D) with the Q00J/Q00/Q01CPU ................................................................. 2- 5
2.3 About Use of the QD62 (E/D) with the Redundant CPU ....................................................................... 2- 5
2.4 About Use of the QD62 (E/D) on the MELSECNET/H Remote I/O Station.......................................... 2- 6
2.5 How to Check the Function Version/Serial No./Software Version ........................................................ 2- 6
3 SPECIFICATIONS 3- 1 to 3-15
3.1 Performance Specifications .................................................................................................................... 3- 1
3.2 Function List ............................................................................................................................................ 3- 4
3.3 I/O Signals for the CPU Module ............................................................................................................. 3- 5
3.3.1 List of I/O signals .............................................................................................................................. 3- 5
3.3.2 Functions of I/O signals.................................................................................................................... 3- 6
3.4 Buffer Memory Assignments .................................................................................................................. 3- 9
3.5 Interface with External Devices ..............................................................................................................3-12
3.6 Encoders that can be Connected ........................................................................................................... 3-15
4 SETUP AND PROCEDURE BEFORE STARTING THE OPERATION 4- 1 to 4-17
4.1 Handling Precautions .............................................................................................................................. 4- 1
4.2 Procedure Before Starting the Operation............................................................................................... 4- 2
4.3 Part Identification Nomenclature ............................................................................................................ 4- 3
4.4 Wiring....................................................................................................................................................... 4- 5
4.4.1 Wiring precautions............................................................................................................................ 4- 5
4.4.2 Wiring example of a module and an encoder ................................................................................. 4- 6
4.4.3 Wiring example of a controller and an external input terminal ....................................................... 4- 8
4.4.4 Wiring example with an external output .......................................................................................... 4-11
4.4.5 Using the connector/terminal block converter module.................................................................... 4-12
4.5 Setting from GX Developer..................................................................................................................... 4-14
4.5.1 Intelligent function module detailed setting ..................................................................................... 4-14
4.5.2 Switch setting for intelligent function module .................................................................................. 4-16
5 BASIC USAGE 5- 1 to 5-12
5.1 Pulse Input and Counting Method .......................................................................................................... 5- 1
5.1.1 Types of pulse input methods.......................................................................................................... 5- 1
5.1.2 Setting the count method ................................................................................................................. 5- 3
5.1.3 Reading the present values ............................................................................................................. 5- 3
5.2 Selecting the Counter Format................................................................................................................. 5- 4
5.2.1 Selecting the linear counter ............................................................................................................. 5- 4
5.2.2 Selecting the ring counter ................................................................................................................5- 5
5.3 Using the Coincidence Output Function................................................................................................. 5- 7
5.4 Using the Preset Function ...................................................................................................................... 5-11
6 CONVENIENT USAGE 6- 1 to 6-10
6.1 Selecting the Counter Function ..............................................................................................................6- 1
6.1.1 Reading the counter function selection count value .......................................................................6- 2
6.1.2 Count error ....................................................................................................................................... 6- 3
6.2 Using the Disable Count Function .......................................................................................................... 6- 4
6.3 Using the Latch Counter Function .......................................................................................................... 6- 5
6.4 Using the Sampling Counter Function ................................................................................................... 6- 6
6.5 Using the Periodic Pulse Counter Function ...........................................................................................6- 7
7 UTILITY PACKAGE (GX Configurator-CT) 7- 1 to 7-18
7.1 Functions of the Utility Package .............................................................................................................7- 1
7.2 Installing and Uninstalling the Utility Package ....................................................................................... 7- 2
7.2.1 Handling precautions ....................................................................................................................... 7- 2
7.2.2 Operating environment .................................................................................................................... 7- 4
7.3 Explanation of Utility Package Operations ............................................................................................. 7- 6
7.3.1 How to perform common utility package operations ....................................................................... 7- 6
7.3.2 Operation overview .......................................................................................................................... 7- 8
7.3.3 Starting the Intelligent function module utility .................................................................................. 7-10
7.4 Initial Settings .......................................................................................................................................... 7-12
7.5 Auto Refresh ........................................................................................................................................... 7-14
7.6 Monitoring/Test........................................................................................................................................ 7-16
7.6.1 Monitoring/Test................................................................................................................................. 7-16
8 PROGRAMMING 8- 1 to 8-27
8.1 Using Programs in Normal System Configuration .................................................................................8- 1
8.1.1 Program example when GX Configurator-CT is used .................................................................... 8- 2
8.1.2 Program example when GX Configurator-CT is not used .............................................................. 8- 7
8.2 Using Programs on Remote I/O Network............................................................................................... 8-12
8.2.1 Program example when GX Configurator-CT is used .................................................................... 8-13
8.2.2 Program example when GX Configurator-CT is not used .............................................................. 8-19
A - 10 A - 10
8.3 Example of a Program Using the Coincidence Detection Interrupt Function ....................................... 8-26
9 TROUBLESHOOTING 9- 1 to 9- 5
9.1 Error Information ..................................................................................................................................... 9- 1
9.2 The Module Does Not Start Counting Operation ................................................................................... 9- 3
9.3 The Module Does Not Count Pulses Correctly ...................................................................................... 9- 4
9.4 Coincidence Output Function Does Not Operate Correctly .................................................................. 9- 5
9.5 Coincidence Detection Interrupt Does Not Occur.................................................................................. 9- 5
9.6 Present Value Cannot Be Replaced with the Preset Value .................................................................. 9- 5
APPENDICES App- 1 to App- 2
Appendix 1 External Dimension Diagram ................................................................................................App- 1
Appendix 2 Difference Between A1SD62, A1SD62E and A1SD62D(S1) ..............................................App- 2
INDEX Index- 1 to Index- 2
A - 11 A - 11

COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES

(1) Method of ensuring compliance
To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals.
• QCPU User's Manual (Hardware Design, Maintenance and Inspection)
• Safety Guidelines (This manual is included with the CPU module or base unit.) The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives.
(2) Additional measures
No additional measures are necessary for the compliance of this product with EMC and Low Voltage Directives.

ABOUT THE GENERIC TERMS AND ABBREVIATIONS

This manual describes the Type QD62, QD62E and QD62D high-speed counter module using the following generic terms and abbreviations, unless otherwise
Generic Term/Abbreviation Description
QD62 Abbreviation of the Type QD62 high-speed counter module QD62E Abbreviation of the Type QD62E high-speed counter module QD62D Abbreviation of the Type QD62D high-speed counter module QD62(E/D) Generic term of QD62, QD62E and QD62D DOS/V personal computer DOS/V-compatible personal computer of IBM PC/ATRand its compatible GX Developer GX Works2
GX Configurator-CT
QCPU (Q mode)
Redundant CPU Generic term for the Q12PRHCPU and Q25PRHCPU
Windows VistaR
WindowsR XP
specified.
Product name of the software package for the MELSEC programmable controllers
Abbreviation for counter module setting/monitor tool, GX Configurator-CT (SW0D5C­QCTU-E) Generic term for the Q00JCPU, Q00CPU, Q01CPU, Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU, Q02PHCPU, Q06PHCPU, Q12PHCPU, Q25PHCPU, Q12PRHCPU, Q00UJCPU, Q00UCPU, Q01UCPU, Q25PRHCPU, Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU, Q10UDHCPU, Q13UDHCPU, Q20UDHCPU, Q26UDHCPU, Q03UDECPU, Q04UDEHCPU, Q06UDEHCPU, Q10UDEHCPU, Q13UDEHCPU, Q20UDEHCPU, Q26UDEHCPU, Q50UDEHCPU, and Q100UDEHCPU
Generic term for the following: MicrosoftR Windows VistaR Home Basic Operating System, Microsoft Microsoft Microsoft Microsoft Generic term for the following: MicrosoftR WindowsR XP Professional Operating System, Microsoft
R
Windows VistaR Home Premium Operating System,
R
Windows VistaR Business Operating System,
R
Windows VistaR Ultimate Operating System,
R
Windows VistaR Enterprise Operating System
R
WindowsR XP Home Edition Operating System
A - 12 A - 12
Generic Term/Abbreviation Description
WindowsR 7
Generic term for the following: Microsoft Microsoft Microsoft Microsoft Microsoft Note that the 32-bit version is designated as "32-bit Windows version is designated as "64-bit Windows
R
WindowsR 7 Starter Operating System,
R
WindowsR 7 Home Premium Operating System,
R
WindowsR 7 Professional Operating System,
R
WindowsR 7 Ultimate Operating System,
R
WindowsR 7 Enterprise Operating System
R
7".
R
7", and the 64-bit

PACKING LIST

Model Name Product Quantity
QD62 Type QD62 high-speed counter module 1
QD62E Type QD62E high-speed counter module 1
QD62D Type QD62D high-speed counter module 1
SW0D5C-QCTU-E GX Configurator-CT Version 1 (1-license product) (CD-ROM) 1
SW0D5C-QCTU-EA GX Configurator-CT Version 1 (Multiple-license product) (CD-ROM) 1
The product package contains the following.
A - 13 A - 13

1 OVERVIEW

1 OVERVIEW
MELSEC-Q
1
This User's Manual describes the specifications, handling and programming method for the QD62, QD62E and QD62D high-speed counter modules (QD62 (E/D)) used together with the MELSEC-Q series CPUs. The QD62(E/D) modules are available with the following I/O types, maximum counting speeds and number of channels.
Item QD62 QD62E QD62D
I/O type
Maximum counting speed 200 kPPS 500 kPPS
Number of channels 2 channels
The QD62(E/D) modules have the following input methods for 1 phase/2 phase pulse input:
• Phase 1 pulse input multiple of 1 • Phase 1 pulse input multiple of 2 • CW/CCW
• Phase 2 pulse input multiple of 1 • Phase 2 pulse input multiple of 2
• Phase 2 pulse input multiple of 4 See Section 5.1 for details on the input methods.
An overview of QD62 (E/D) operation is shown in the figure below.
DC input sinking
output
DC input sourcing
output
Differential input
sinking output
1) Counts the pulses to be input to the QD62 (E/D).
2) Preset or counter function can be selected with an external control signal.
3) The present count value and the coincidence output point setting value can be compared to output a coincidence signal.
4) Using the sequence program, the I/O signal and buffer memory status of the QD62 (E/D) can be verified. Also, count start/stop, preset, and counter function can be selected.
1 - 1 1 - 1
1 OVERVIEW
MELSEC-Q

1.1 Features

The features of the QD62(E/D) are as follows:
(1) Counting can be performed in a wide range (The count value can be
expressed within the range between -2147483648 and 2147483647)
• A count value is stored in 32-bit signed binary.
• The number of channels is 2.
(2) The maximum counting speed can be changed
The maximum speed of the QD62D can be changed by selecting from among 500 k, 200 k, 100 k and 10 k, while that of the QD62 and QD62E can be selected from among 200 k, 100 k and 10 k. This allows an error-free count even with gradual rise/fall pulses.
(3) Pulse input can be selected
The pulse input can be selected from 1 phase multiple of 1, 1 phase multiple of 2, 2 phase multiple of 1, 2 phase multiple of 2, 2 phase multiple of 4, CW and CCW.
(4) Counter format can be selected
Either one of the following counter formats can be selected.
(a) Linear counter format
A count from -2147483648 to 2147483647 is possible and if the count exceeds the range, an overflow will be detected.
(b) Ring counter format
This type counts pulses repeatedly within the range between the ring counter upper limit and the ring counter lower limit.
(5) Coincidence output is possible
Any channel coincidence output point can be preset to compare with the present counter value to output the ON/OFF signal output, or to start an interrupt program.
(6) Selection can be made from four counter functions
One of the following four functions can be selected.
(a) Count disable function
This function stops counting pulses by inputting a signal while CH Count enable command (Y4, YC) is on.
(b) Latch counter function
This function latches the present value of the counter when the signal was input.
(c) Sampling counter function
This function counts the pulses that were input within the preset time period from the signal input.
(d) Periodic pulse counter function
This function stores the present and previous values of the counter at each preset time interval while the signal is being input.
1 - 2 1 - 2
1
1 OVERVIEW
MELSEC-Q
(7) Execution of the preset function and the selected counter function
with an external control signal
(a) The preset function can be performed by applying a voltage to the preset
input terminal.
(b) The function selected from counter function selection can be performed by
applying a voltage to the function start input terminal.
(8) Easy settings using the GX Configurator-CT
The use of GX Configurator-CT sold separately allows you to execute the QD62(E/D) setting on screen, resulting in reducing the number of sequence programs. Also, the use of GX Configurator-CT makes it easy to check the setting status and operating status for modules.
(9) A blown fuse in the external output section can be detected
A blown fuse in the external output section can be detected; it is notified by the input signal X and the LED display on the module.
1 - 3 1 - 3
2 SYSTEM CONFIGURATIONS
MELSEC-Q

2 SYSTEM CONFIGURATION

2.1 Applicable Systems

Applicable CPU module Base unit2
CPU type CPU model
Basic model QCPU
High Performance model QCPU
Process CPU
Programmable controller CPU
Redundant CPU
Universal model QCPU
This chapter explains the system configuration of the QD62 (E/D).
This section describes the applicable systems.
(1) Applicable modules and base units, and No. of modules
(a) When mounted with a CPU module
The table below shows the CPU modules and base units applicable to the QD62 (E/D) and quantities for each CPU model. Depending on the combination with other modules or the number of mounted modules, power supply capacity may be insufficient. Pay attention to the power supply capacity before mounting modules, and if the power supply capacity is insufficient, change the combination of the modules.
Q00JCPU Up to 16
3
Q00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU Q12HCPU Q25HCPU Q02PHCPU Q06PHCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU Q00UJCPU Up to 16 Q00UCPU Q01UCPU Q02UCPU Up to 36 Q03UDCPU Q04UDHCPU Q06UDHCPU Q10UDHCPU Q13UDHCPU Q20UDHCPU Q26UDHCPU
No. of modules
Up to 24
Up to 64
Up to 64
Up to 53
Up to 24
Up to 64
1
Main base unit Extension base unit
4 5
: Applicable, : N/A
2
2 - 1 2 - 1
2 SYSTEM CONFIGURATIONS
Applicable CPU module Base unit2
CPU type CPU model
Programmable controller CPU
Universal model QCPU
2
Safety CPU QS001CPU N/A
C Controller module
MELSEC-Q
1
Main base unit Extension base unit
6
Q03UDECPU Q04UDEHCPU Q06UDEHCPU Q10UDEHCPU Q13UDEHCPU Q20UDEHCPU Q26UDEHCPU Q50UDEHCPU Q100UDEHCPU
Q06CCPU-V Q06CCPU-V-B Q12DCCPU-V
No. of modules
Up to 64
Up to 64
: Applicable, : N/A 1 Limited within the range of I/O points for the CPU module. 2 Can be installed to any I/O slot of a base unit. 3 For the coincidence detection interrupt function, use the Basic model
QCPU of function version B or later. 4 Use the QD62 (E/D) whose serial No. (first five digits) is 09012 or later. 5 The coincidence detection interrupt function is not supported. 6 Connection of extension base units is not available with any safety
CPU.
REMARK
For use of a C Controller module, refer to the C Controller Module User’s Manual.
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2 SYSTEM CONFIGURATIONS
(b) Mounting to a MELSECNET/H remote I/O station
The table below shows the network modules and base units applicable to the QD62 (E/D) and quantities for each network module model. Depending on the combination with other modules or the number of mounted modules, power supply capacity may be insufficient. Pay attention to the power supply capacity before mounting modules, and if the power supply capacity is insufficient, change the combination of the
Applicable network
QJ72LP25-25 QJ72LP25G QJ72LP25GE QJ72BR15
modules.
module
1 Limited within the range of I/O points for the network module. 2 Can be installed to any I/O slot of a base unit. 3 The coincidence detection interrupt function is not supported.
MELSEC-Q
3
No. of mountable
modules 1
Up to 64
Main base unit of
remote I/O station
Base unit 2
Extension base unit of
remote I/O station
: Applicable, : N/A
REMARK
The Basic model QCPU or C Controller module cannot create the MELSECNET/H remote I/O network.
(2) Support of the multiple CPU system
When using the QD62 (E/D) in a multiple CPU system, refer to the following manual first.
• QCPU User's Manual (Multiple CPU System)
(a) QD62(E/D) supporting the multiple CPU system
There are no restrictions on the function version of the QD62(E/D) .
(b) Intelligent function module parameters
Write intelligent function module parameters to only the control CPU of the QD62(E/D).
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2 SYSTEM CONFIGURATIONS
(3) Supported software packages
Relation between the system containing the QD62 (E/D) and software package is shown in the following table.
Q00J/Q00/Q01CPU
Q02/Q02H/Q06H/Q12H/ Q25HCPU
Q02PH/Q06PHCPU
Q12PH/Q25PHCPU
Q12PRH/Q25PRHCPU Redundant system
Q00UJCPU/Q00UCPU/ Q01UCPU
Q02U/Q03UD/ Q04UDH/Q06UDHCPU
Q10UDHCPU/ Q20UDHCPU
Q13UDH/Q26UDHCPU
Q03UDE/Q04UDEH/ Q06UDEH/Q13UDEH/ Q26UDEHCPU
Q10UDEHCPU/ Q20UDEHCPU
Q50UDEH/ Q100UDEHCPU
If installed in a MELSECNET/H remote I/O station
GX Developer or GX Works2 is required for the QD62(E/D).
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
(4) Connector
For the QD62(E/D), the connector is sold separately. See Section 4.3 and make separate arrangements for the connector.
MELSEC-Q
Software Version
GX Developer GX Configurator-CT GX Works2
Version 7 or
later
Version 8 or
later
Version 4 or
later
Version 6 or
later
Version 8.68W
or later
Version 7.10L or
later
Version 8.45X
or later
Version 8.76E
or later
Version 8.48A
or later
Version 8.76E
or later
Version 8.62Q
or later
Version 8.68W
or later
Version 8.76E
or later
Not available Not available
Version 6 or
later
Version 1.10L or later
(cannot be used with the
SW0D5C-QCTU-E 50F
or earlier versions)
SW0D5C-QCTU-E 00A
or later
SW0D5C-QCTU-E 50F
or later
Version 1.13P or later
(cannot be used with the
SW0D5C-QCTU-E 50F
or earlier versions)
Version 1.16S or later
Version 1.25AB or later Version 1.15R or later
SW0D5C-QCTU-E 50F
or later
Version 1.15R or later
Version 1.87R or later
Version 1.31H or later
Version 1.40S or later
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2 SYSTEM CONFIGURATIONS

2.2 About Use of the QD62 (E/D) with the Q00J/Q00/Q01CPU

Here, use of the QD62 (E/D) with the Q00J/Q00/Q01CPU is explained.
(1) Number of QD62 (E/D) that can be installed when the
Q00J/Q00/Q01CPU is used
See Section 2.1 concerning the number of QD62 (E/D) that can be installed when the Q00J/Q00/Q01CPU is used.
(2) Limitations when using the Q00J/Q00/Q01CPU
To use the coincidence detection interrupt function, use the Q00J/Q00/Q01CPU of function version B or later.

2.3 About Use of the QD62 (E/D) with the Redundant CPU

Here, use of the QD62 (E/D) with the Redundant CPU is explained.
(1) GX Configurator-CT
When using GX Developer to access the Redundant CPU through the intelligent function module on the extension base unit, GX Configurator-CT cannot be used. Connect a personal computer to the Redundant CPU with a communication path indicated below.
MELSEC-Q
1 2
Main base unit
Extension base unit
(GX Configurator-CT cannot be used.)
1
Direct connection to the CPU
2
Connection through an intelligent function module on the main base unit (Through Ethernet module, MELSECNET/H module, or CC-Link module)
2 - 5 2 - 5
2 SYSTEM CONFIGURATIONS

2.4 About Use of the QD62 (E/D) on the MELSECNET/H Remote I/O Station

Here, use of the QD62 (E/D) on the MELSECNET/H remote I/O station is explained.
(1) Number of QD62 (E/D) that can be installed when the remote I/O
station is used
See Section 2.1 concerning the number of QD62 (E/D) that can be installed when the remote I/O station is used.
(2) Limitations when using the remote I/O station
(a) The coincidence detection interrupt function cannot be used.
(b) When the QD62 (E/D) is used on the MELSECNET/H remote I/O station, a
delay will occur due to the link scan time. Therefore, fully verify that there will be no problem with controllability in the target system.
Example) When processing is executed using the counter value input by a
sequence program, variations will occur due to a delay in the link scan time.

2.5 How to Check the Function Version/Serial No./Software Version

MELSEC-Q
Check the function version and serial No. of the QD62(E/D) and the GX Configurator­CT software version by the following methods.
(1) Checking the function version and serial No. of the QD62(E/D)
The serial number and function version of the QD62(E/D) can be checked on the rating plate, on the front of the module, and on the System monitor window in GX Developer.
(a) Confirming the serial number on the rating plate
The rating plate is situated on the side face of the QD62(E/D).
Serial No. (Upper 6 digits)
function version
Relevant regulation standards
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2 SYSTEM CONFIGURATIONS
(b) Checking on the front of the module
The serial No. on the rating plate is also indicated on the front of the module (lower part).
MELSEC-Q
(c) Confirming the serial number on the system monitor (Product
Information List)
To display the system monitor, select [Diagnostics] [System monitor]
Product Inf. List
of GX Developer.
Function version
Serial No.
Production number
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2 SYSTEM CONFIGURATIONS
POINT
The serial No. on the rating plate may be different from the serial No. displayed on the product information window of GX Developer.
• The serial No. on the rating plate indicates the management information of the product.
• The serial No. displayed on the product information window of GX Developer indicates the function information of the product. The function information of the product is updated when a new function is added.
(2) Checking the software version of GX Configurator-CT
The software version of GX Configurator-CT can be checked by selecting [Help]
[Product information] of GX Developer.
MELSEC-Q
REMARK
The version indication for the GX Configurator-CT has been changed as shown below from the SW0D5C-QCTU-E 50F upgrade product.
Previous product Upgrade and subsequent versions
SW0D5C-QCTU-E 50F
2 - 8 2 - 8
GX Configurator-CT Version 1.10L

3 SPECIFICATIONS

MELSEC-Q
3 SPECIFICATIONS
The following describes the performance specifications, I/O signals for the CPU module and buffer memory specifications of the QD62(E/D). For the general specifications of the QD62(E/D), see the User's Manual for the CPU module used.

3.1 Performance Specifications

The following describes the performance specifications of the QD62(E/D):
Item
Counting speed switch settings 1 200 k (100 k to 200 kPPS) 100 k (10 k to 100 kPPS) 10 k (10 kPPS or less)
I/O occupied points 16 points (I/O assignment: Intelligent 16 points)
Number of channels 2 channels
Count input
signal
Phase
Signal level (
Counting speed (max) 2 200 kPPS 100 kPPS 10 kPPS
Counting range 32-bit signed binary values (-2147483648 to 2147483647)
Model UP/DOWN Preset counter + Ring counter function
(1) QD62 (DC input sinking output type) performance specifications
Model name
1-phase input (1 multiple/2 multiples), 2-phase input (1 multiple/2 multiples/4 multiples),
φ
A, φ B) 5/12/24 V DC 2 to 5 mA
5
QD62
CW/CCW input
10
100
3
Counter
Minimum count pulse
width (Duty ratio 50 %)
Comparison range 32-bit signed binary values
Coincidence
output
input
External
output
5 V DC internal current consumption 0.30 A
Weight 0.11 kg
Comparison result
Preset External
Function start
Coincidence output
2.5 2.5
(Unit: s)
(Min. phase differential for
2-phase input: 1.25
μ s)
Transistor (sinking type) output: 2 points/channel
12/24 V DC 0.5 A/point 2 A/common
5 5
(Unit: s)
(Min. phase differential for
2-phase input: 2.5
Set value < Count value
Set value = Count value
Set value > Count value
5/12/24 V DC
2 to 5 mA
μ s)
50 50
(Unit: s)
(Min. phase differential for
2-phase input: 25
μ s)
1: The counting speed switch settings can be set using the intelligent function module switch. 2: Counting speed is affected by pulse rise and fall time. Possible counting speeds are shown in the following
table. Note that if a pulse that has a large rise and/or fall time is counted, a miscount may occur.
Counting speed switch settings 200 k 100 k 10 k
Rise/fall time Both 1 and 2 phase input
t = 1.25 μ s or less 200 kPPS 100 kPPS 10 kPPS
t = 2.5 μ s or less 100 kPPS 100 kPPS 10 kPPS
t = 25 μ s or less
t = 500 μ s
— —
10 kPPS 10 kPPS
500 PPS
tt
3 - 1 3 - 1
3 SPECIFICATIONS
Item
Counting speed switch settings 1 200 k (100 k to 200 kPPS) 100 k (10 k to 100 kPPS) 10 k (10 kPPS or less)
I/O occupied points 16 points (I/O assignment: Intelligent 16 points)
Number of channels 2 channels
Phase
Signal level (
Counting speed (max) 2 200 kPPS 100 kPPS 10 kPPS
Counting range 32-bit signed binary values (-2147483648 to 2147483647)
Model UP/DOWN Preset counter + Ring counter function
Count input
signal
3
Counter
Coincidence
output
input
External
output
5 V DC internal current consumption 0.33 A
Weight 0.11 kg
Minimum count pulse
width (Duty ratio 50 %)
Comparison range 32-bit signed binary values
Comparison result
Preset External
Function start
Coincidence output
(2) QD62E (DC input sourcing output type) performance specifications
Model name
1-phase input (1 multiple/2 multiples), 2-phase input (1 multiple/2 multiples/4 multiples),
φ
A, φ B) 5/12/24 V DC 2 to 5 mA
5
2.5 2.5
(Unit: s)
(Min. phase differential for
2-phase input: 1.25
μ s)
Transistor (sourcing type) output: 2 points/channel
(Min. phase differential for
12/24 V DC 0.1 A/point 0.4 A/common
QD62E
CW/CCW input
10
5 5
(Unit: s)
2-phase input: 2.5
Set value < Count value
Set value = Count value
Set value > Count value
5/12/24 V DC
2 to 5 mA
μ s)
(Min. phase differential for
2-phase input: 25
1: The counting speed switch settings can be set using the intelligent function module switch. 2: Counting speed is affected by pulse rise and fall time. Possible counting speeds are shown in the following
table. Note that if a pulse that has a large rise and/or fall time is counted, a miscount may occur.
Counting speed switch settings 200 k 100 k 10 k
Rise/fall time Both 1 and 2 phase input
t = 1.25 μ s or less 200 kPPS 100 kPPS 10 kPPS
t = 2.5 μ s or less 100 kPPS 100 kPPS 10 kPPS
t = 25 μ s or less
t = 500 μ s
— —
10 kPPS 10 kPPS
500 PPS
MELSEC-Q
100
50 50
(Unit: s)
μ s)
tt
3 - 2 3 - 2
3 SPECIFICATIONS
(3) QD62D (differential input sinking output type) performance
Item
Counting speed switch settings 1
I/O occupied points 16 points (I/O assignment: Intelligent 16 points)
Number of channels 2 channels
Count input
signal
Counter
Phase
Signal level (
Counting speed (max)
2
Counting range 32-bit signed binary values (-2147483648 to 2147483647)
Model UP/DOWN Preset counter + Ring counter function
φ
specifications
Model name
A, φ B)
QD62D
500 k
(200 k to 500 kPPS)
1-phase input (1 multiple/2 multiples), 2-phase input (1 multiple/2 multiples/4 multiples),
Differential line driver level (AM26LS31 [manufactured by Texas Instruments] or equivalent)
500 kPPS 200 kPPS 100 kPPS 10 kPPS
2
200 k
(100 k to 200 kPPS)
CW/CCW input
EIA Standard RS-422-A
5
100 k
(10 k to 100 kPPS)
10
MELSEC-Q
10 k
(10 kPPS or less)
100
Minimum count pulse
width (Duty ratio 50 %)
Comparison range 32-bit signed binary values
Coincidence
output
input
External
output
5 V DC internal current consumption 0.38 A
Weight 0.12 kg
Comparison result
Preset External
Function start
Coincidence output
1 1
(Unit: s)
(Min. phase
differential for 2-phase
input: 0.5
μ s)
(EIA Standard RS-422-A Differential Line Driver may be connected)
2.5 2.5
differential for 2-phase
Transistor (sinking type) output: 2 points/channel
(Unit: s)
(Min. phase
input: 1.25
12/24 V DC 0.5 A/point 2 A/common
μ s)
Set value < Count value
Set value = Count value
Set value > Count value
5/12/24 V DC 2 to 5 mA
differential for 2-phase
5 5
(Unit: s)
(Min. phase
input: 2.5
μ s)
50 50
differential for 2-phase
(Unit: s)
(Min. phase
input: 25
μ s)
1: The counting speed switch settings can be set using the intelligent function module switch. 2: Counting speed is affected by pulse rise and fall time. Possible counting speeds are shown in the following
table. Note that if a pulse that has a large rise and/or fall time is counted, a miscount may occur.
Counting speed switch settings 500 k 200 k 100 k 10 k
Rise/fall time Both 1 and 2 phase input
t = 0.5 μ s or less 500 kPPS 200 kPPS 100 kPPS 10 kPPS
t = 1.25 μ s or less 200 kPPS 200 kPPS 100 kPPS 10 kPPS
t = 2.5 μ s or less
t = 25 μ s or less
t = 500 μ s
— —
— — —
100 kPPS 100 kPPS 10 kPPS
10 kPPS 10 kPPS
500 PPS
tt
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3 SPECIFICATIONS

3.2 Function List

MELSEC-Q
Name Function Reference section
Linear counter function
Ring counter function
Coincidence output function
Coincidence detection
interrupt function
Preset function Rewrites the present counter value to any numeric value. Section 5.4
Disable count
function
Latch counter
Counter
function
selection
function
Sampling counter
function
Periodic pulse
counter function
The QD62(E/D) functions are listed below.
Values from -2147483648 to 2147483647 can be counted. If the count
exceeds the range, this function detects an overflow.
This function counts pulses repeatedly within the range between the
ring counter upper limit and the ring counter lower limit.
Compares the coincidence output point of any preset channel with the
present counter value, and outputs the ON/OFF signal.
Generates an interrupt signal to the CPU module when coincidence is
detected, and starts the interrupt program.
Stops the pulse count while the count enable command is being
executed.
Stores the present counter value at the time the counter function
selection start command signal is input in the buffer memory.
Counts the pulses that are input during the preset sampling time
period from the time the counter function selection start command is
input, and stores the count in the buffer memory.
This function stores the present and previous counter values to the
buffer memories at the preset cycle (T) while the counter function
selection start command signal is input.
Section 5.2.1
Section 5.2.2
Section 5.3
Section 6.2
Section 6.3
Section 6.4
Section 6.5
POINT
(1) Each function can be used together with other functions.
However, select either of the linear counter function or the ring counter function and any one of the counter functions from counter function selection.
(2) The preset function and the function selected from counter function selection
can also be performed by the following external inputs.
• When using the preset function, apply a voltage to the preset input terminal.
• When using the function selected from counter function selection, apply a voltage to the function start input terminal.
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