Mitsubishi OC390 Service Manual

Page 1
SPLIT-TYPE, AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
April 2006
No. OC390
Indoor unit [Model names] [Service Ref.]
PK-2.5FAKL PK-2.5FAKL PK-3FAKL PK-3FAKL PK-4FAKL PK-4FAKL
NOTE:
• This manual does not cover outdoor units. When servicing outdoor units, please refer to the service manual OC206,OC353 and this manual in a set.
No.OC152,
Indoor unit
Remote controller
Model name indication
CONTENTS
1. PART NAMES AND FUNCTIONS ···················2
2. SPECIFICATIONS············································4
3. DATA ································································8
4. OUTLINES AND DIMENSIONS·····················12
5. WIRING DIAGRAM ········································15
6. REFRIGERANT SYSTEM DIAGRAM············16
7. TROUBLESHOOTING ···································17
8. FUNCTION SETTING·····································30
9. SYSTEM CONTROL ·····································33
10. DISASSEMBLY PROCEDURE ······················47
11. PARTS LIST···················································50
12. OPTIONAL PARTS·························Back Cover
Page 2
1 PART NAMES AND FUNCTIONS
Air intake
room air is suctioned in here.
(Removes dust and dirt from the intake air.)
Disperses airflow up and down as well as adjusts the angle of air flow direction.
Filter Air intake grille
Air outletAir outlet
Swing louvers
Indicator lamp section
Air flow can be changed to horizontally by moving the Guide vane to the left or right.
Guide vane
Indoor Unit
2
Page 3
ON/OFF TEMP
FAN
VANE
TEST RUN
AUTO STOP
AUTO START
h
min
LOUVER
MODE
CHECK
RESETSET CLOCK
MODEL SELECT
NOT AVAILABLE
CHECK
TEST RUN
˚C
AMPM
AMPM
VANE CONTROL button
Used to change the air flow direction.
CLOCK button
RESET button
SET button
ON/OFF button
The unit is turned ON and OFF alternately each time the button is pressed.
LOUVER button
This switch the horizontal fan motion ON and OFF.
(Not available for this model.)
MODE SELECT button
Used to switch the operation mode between cooling, drying, blowing, heating and auto mode.
CHECK-TEST RUN button
Only press this button to perform an inspec­tion check or test operation. Do not use it for normal operation.
FAN SPEED SELECT button
Used to change the fan speed.
TIMER display
Displays when in timer operation or when setting timer.
button
SET TEMPERATURE button sets any desired room temperature.
CLOCK display
Displays the current time.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
w In case the outdoor unit is cool only type,
the heating mode is not available.
Buttons used to set the “hour and minute” of the current time and timer settings.
h and min buttons
display
SET TEMP. display indicates desired temper­ature set.
display
FAN SPEED display indicates which fan speed has been selected.
display
The vertical direction of air flow is indicated.
display
Blinks when model is selected.
display
Lights up while transmission to the indoor unit is mode using switches.
display
CHECK&TEST RUN display indicates that the unit is being checked or test-run.
display
OPERATION MODE display Operation mode display indicates which op­eration mode is in effect.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch is set, the air conditioner will be au­tomatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatical­ly started at the preset time.
MODEL SELECT
CHECK
TEST RUN
Wireless remote controller
3
Page 4
2
w4 w5
22,700
6,650
3.54
3.44
15.8(99) 58
27/19.0°C, 35/24°C
Cooling (JIS B8616)
PK-2.5FAKL
PK-2.5FAKL
Munsell 3.4Y 7.7/0.8(White)
Plate fin coil
Line flow (direct) o 2
0.04
15 - 20(530-706)
0 (direct blow)
Wireless remote controller & Built-in
39 - 45
20 (13/16)
1,400 (55-1/8)
235 (9-1/4)
340 (13-3/8)
24 (53)
23,900
7,000
2.56 / 2.62
PU-2.5VJA
1.TH
Single, 50Hz, 220/240V
2.46 / 2.52
11.4 / 10.7 (98/98) 45 / 49
24,400
7,150
3.01
PU-2.5NJA.TH
Single, 60Hz, 220V
2.91
13.4 (99) 58
Munsell 3.0Y 7.8/1.1
Capillary tube
Hermetic
Line start
Inner thermostat, HP/LP switch
Plate fin coil
Propeller (direct) o 1
0.085
50 (1765)
870 (34-1/4)
295 (+24) (11-5/8 (add 1))
850 (33-7/16)
71 (157)
9.52 (3/8)
15.88 (5/8) Flared Flared
w3 Max. 20m w3 Max. 30m
NHJ41VMDT
2.0
32 / 38
NHJ38NBDT
1.7
52 53
R-22 2.4 (5.3) R-22 2.4 (5.3)
Single, 60Hz, 220V
0.095
0.44 (98)
0.7
Single, 50Hz, 220/240V
0.095 / 0.095
0.44 / 0.44 (98/90)
0.7 / 0.8
Item
Service Ref.
Condition Capacity w1 Total input w1
Service Ref. Power supply(phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-High) w2 Unit drain pipe. O.D.
Dimensions
Weight Service Ref. Power supply (phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow Defrost method Noise level w2
Dimensions
Weight Refrigerant Charge
Pipe size O.D.
Connection method Between the indoor &
outdoor units
Btu/h
W
kW
kW
A(%)
A
kW
m
3
/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A(%)
A
kW
W
kW
m
3
/min(CFM)
dB(A) mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs) mm(in.) mm(in.)
Indoor, Outdoor D.B./W.B.°C
Liquid
Gas
W
D H
W
D H
REFRIGERANT PIPING
OUTDOOR UNIT
Indoor side Outdoor side Height difference Piping length
INDOOR UNIT
Fan
Fan
SPECIFICATIONS
2-1. STANDARD SPECIFICATION
w1 Refrigerant piping length (one way) : 5m (16ft) w2 Noise level is measured in an unacoustic room based on JIS conditions. w3 Up to 20m it is unnecessary to charge additional refrigerant. w4 Indoor, Outdoor D.B./W.B. : 29/19°C, 46/24°C. w5 Cooling SSA385, 386
4
Page 5
Item
Indoor, Outdoor D.B./W.B.°C
Condition Capacity w1 Total input w1
Service Ref. Power supply(phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Heat exchanger Fan
Booster heater
INDOOR UNIT
Operation control & Thermostat Noise level (Low-High) w2 Unit drain pipe. O.D.
Dimensions
Weight Service Ref. Power supply (phase, cycle, voltage)
External finish Refrigerant control Compressor
Heat exchanger
OUTDOOR UNIT
Fan
Defrost method Noise level w2
Dimensions
Weight Refrigerant Charge
Pipe size O.D.
Connection method Between the indoor &
outdoor units
REFRIGERANT PIPING
Fan(drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure
Input
Running current (Power factor)
Starting current
Model
Motor output
Starter type
Protection devices
Crankcase heater
Fan(drive) o No.
Fan motor output
Airflow
Indoor side Outdoor side Height difference Piping length
W
D H
W
D H
Liquid
Gas
Service Ref.
Btu/h
W
kW
kW
A(%)
A
kW
3
/min(CFM)
m
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A(%)
A
kW
W
kW
3
/min(CFM)
m
dB mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs) mm(in.) mm(in.)
27,000
7,900
3.28 / 3.30 3.28 / 3.30
Single, 50Hz, 220/240V
0.095 / 0.095
0.44 / 0.44 (98/90)
0.7 / 0.8 Munsell 3.4Y 7.7/0.8(White)
Wireless remote controller & Built-in
PU-3VJC
Single, 50Hz, 220/240V
15.1/13.9(96/96)
NH52VNHT
1.TH
3.18 / 3.20
54 / 58
2.2
w6 w7
32 / 38 32 / 38 38
R-22 2.8 (6.2)
PU-3YJC.TH
3, 50Hz, 380/415V
3.18 / 3.20
5.7/5.3(85/84)
NH52YDAT
52 53
295 (+24) (11-5/8 (add 1))
PK-3FAKL
27/19.0°C, 35/24°C
Cooling (JIS B8616)
PK-3FAKL
Plate fin coil
Line flow (direct) o 2
15 - 20 (530-706)
0 (direct blow)
39 - 45
20 (13/16)
1,400 (55-1/8)
235 (9-1/4)
340 (13-3/8)
24 (53)
34 / 37
Munsell 3.0Y 7.8/1.1
Capillary tube
Hermetic
2.4 Line start
Plate fin coil
Propeller (direct) o 1
50 (1765)
870 (34-1/4)
850 (33-7/16)
73 (161)
9.52 (3/8)
15.88 (5/8)
w3 Max. 20m w3 Max. 30m
w1 Refrigerant piping length (one way) : 5m (16ft) w2 Noise level is measured in an unacoustic room based on JIS conditions. w3 Up to 20m it is unnecessary to charge additional refrigerant. w4 Indoor, Outdoor D.B./W.B. : 29/19°C, 46/24°C w5 Cooling SSA385, 386 w6 Inner thermostat, HP switch, LP switch. w7 Thermal switch, Reversed-phase protector, HP switch, LP switch, Thermal relay.
0.04
0.085
Flared Flared
27,300
8,000
3.54
Single, 60Hz, 220V
0.095
0.44 (98)
0.7
PU-3NJA.TH
Single, 60Hz, 220V
3.44
17.6(89) 80
NHJ47NADT
2.2
w6
R-22 3.5 (7.7)
w4 w5
23,500
6,900
4.19
4.09
20.9(89) 80
5
Page 6
Item
Service Ref.
PK-4FAKL
27/19.0°C, 35/24°C
Cooling (JIS B8616)
w4 w5
33,800
9,900
5.08
37,500 11,000
4.38
33,400
9,800
3.46 / 3.63 3.40 / 3.47
PU-4VLJSA
2.TH
Single, 50Hz, 220/240V
3.35 / 3.52
16.9 / 16.3 (90/90) 79 / 79
PU-4YJSA
1.TH
3, 50Hz, 380/415V
3.29 / 3.36
5.7 / 5.5 (87/85) 38 / 38
NH56VNDT
2.7
NHJ56YDAT
2.7 Line start
Munsell 3.0Y 7.8/1.1
Capillary tube
Hermetic
Plate fin coil
Propeller (direct) o 2
0.065 + 0.065 95 (3352)
870 (34-1/4)
295 (+24) (11-5/8 (add 1))
1258 (49-1/2)
94 (207)
9.52 (3/8)
19.05 (4/3) Flared Flared
w3 Max. 30m w3 Max. 40m
PU-4TJSA.TH
3, 60Hz, 220V
4.27
12.2 (92) 69
NHJ56TKAT
2.7
w6 w7 w7
54 55 55
32 / 38 32 / 38 38
R-22 3.8 (8.4) R-22 4.6 (10.1) R-22 4.6 (10.1)
4.97
14.0(93) 69
PK-4FAKL
Munsell 3.4Y 7.7/0.8(White)
Plate fin coil
Line flow (direct) o 2
0.07
22 - 28 (777 - 989)
0 (direct blow)
Wireless remote controller & Built-in
41 - 46
20 (13/16)
1,680 (66-1/8)
235 (9-1/4)
340 (13-3/8)
28 (62)
Single, 50Hz, 220/240V
0.114 / 0.114
0.53 / 0.53 (98/90)
0.8 / 0.9
Single, 60Hz, 220V
0.114
0.53 (98)
0.8
Condition Capacity w1 Total input w1
Service Ref. Power supply(phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow (Low-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-High) w2 Unit drain pipe. O.D.
Dimensions
Weight Service Ref. Power supply (phase, cycle, voltage)
Input
Running current (Power factor)
Starting current External finish Refrigerant control Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater Heat exchanger
Fan(drive) o No.
Fan motor output
Airflow Defrost method Noise level w2
Dimensions
Weight Refrigerant Charge
Pipe size O.D.
Connection method Between the indoor &
outdoor units
Btu/h
W
kW
kW
A(%)
A
kW
m
3
/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
kW
A(%)
A
kW
W
kW
m
3
/min(CFM)
dB mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs) mm(in.) mm(in.)
Liquid
Gas
W
D H
W
D H
REFRIGERANT PIPING
OUTDOOR UNIT
Indoor side Outdoor side Height difference Piping length
INDOOR UNIT
Indoor, Outdoor D.B./W.B.°C
Fan
Fan
w1 Refrigerant piping length (one way) : 5m (16ft) w2 Noise level is measured in an unacoustic room based on JIS conditions. w3 Up to 20m it is unnecessary to charge additional refrigerant. w4 Indoor, Outdoor D.B./W.B. : 29/19°C, 46/24°C w5 Cooling SSA385, 386 w6 Inner thermostat, HP switch, LP switch, Thermal switch w7 Thermal switch, Reversed-phase protector, HP switch, LP switch, Thermal relay.
6
Page 7
2-2. POWER SUPPLY & MODEL NAMES
Power supply Service Ref. (Indoor unit)
Service Ref. (Outdoor unit)
50Hz
1ph. 3ph. 1ph. 3ph.
220,230,240V 380/220,400/230,415/240V 220V 220V
PK-2.5FAKL
PU-2.5VJA1.TH
PU-2.5NJA.TH
PK-3FAKL
PU-3VJC
1.TH
PU-3YJC.TH PU-3NJA.TH
PK-4FAKL
PU-4VLJSA2.TH PU-4YJSA1.TH
PU-4TJSA.TH
60Hz
Power supply (1 Phase) V : 220V 50Hz V : 230V 50Hz
Service Ref.
PK-2.5FAKL
0.44
0.095
0.7
PU-2.5
PK-3FAKL
0.44
0.095
0.7
PU-3
PK-4FAKL
0.53
0.114
0.8
PU-4
PK-2.5FAKL
0.44
0.095
0.8
PU-2.5
PK-3FAKL
0.44
0.095
0.8
PU-3
PK-4FAKL
0.53
0.114
0.8
PU-4
Current Input Starting current Outdoor unit
A
kW
A
Power supply (1 Phase) V : 240V 50Hz N : 220V 60Hz
Service Ref.
PK-2.5FAKL
0.44
0.095
0.8
PU-2.5
PK-3FAKL
0.44
0.095
0.8
PU-3
PK-4FAKL
0.53
0.114
0.9
PU-4
PK-2.5FAKL
0.44
0.095
0.7
PU-2.5
PK-3FAKL
0.44
0.095
0.7
PU-3
PK-4FAKL
0.53
0.114
0.8
PU-4
Current Input Starting current Outdoor unit
A
kW
A
Notes : 1. Power supply key N
……
1ph, 220V, 60Hz Y…3ph, 380/220, 400/230,
V(L) …1ph, 220, 230 240V, 50Hz 415/240V, 50Hz, 4 wires
……
T
3ph, 220V, 60Hz
2. Primary power supplies for all indoor units are single-phase.
2-3. ELECTRICAL SPECIFICATION
Rating conditions Series PK Indoor Unit (Single Phase)
JIS B8615, 8616
Indoor : D.B. 27°C (80°F), W.B. 19°C(66°F) Outdoor : D.B. 35°C (95°F)
7
Page 8
DATA3
Service Ref.
Temperature
PK-2.5FAKL
T.C. C.F.
(T.I.)
PK-3FAKL
T.C. C.F.
(T.I.)
PK-4FAKL
T.C. C.F.
(T.I.)
Outdoor D.B.
21: (69.8°F)
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F)
7.0
7.5
7.7
7.8
7.9
8.4
0.81
0.82
0.83
0.83
0.84
0.86
7.9
8.4
8.7
8.8
9.0
9.5
0.81
0.82
0.83
0.83
0.84
0.86
0.81
0.82
0.83
0.83
0.84
0.86
6.9
7.3
7.6
7.7
7.8
8.3
0.84
0.85
0.86
0.86
0.87
0.89
7.7
8.3
8.5
8.7
8.8
9.4
0.84
0.85
0.86
0.86
0.87
0.89
0.84
0.85
0.86
0.86
0.87
0.89
6.6
7.1
7.3
7.4
7.5
8.0
0.90
0.92
0.93
0.93
0.94
0.96
7.5
8.0
8.2
8.4
8.5
9.0
0.90
0.92
0.93
0.93
0.94
0.96
0.90
0.92
0.93
0.93
0.94
0.96
6.5
6.9
7.1
7.2
7.4
7.8
0.93
0.95
0.96
0.97
0.97
0.99
7.3
7.8
8.1
8.2
8.3
8.8
0.93
0.95
0.96
0.97
0.97
0.99
0.93
0.95
0.96
0.97
0.97
0.99
6.3
6.8
7.0
7.1
7.2
7.7
0.96
0.99
1.00
1.00
1.01
1.04
7.2
7.6
7.9
8.0
8.2
8.7
0.96
0.99
1.00
1.00
1.01
1.04
0.96
0.99
1.00
1.00
1.01
1.04
6.1
6.5
6.7
6.8
6.9
7.4
10.3
1.06
1.07
1.08
1.08
1.11
6.8
7.3
7.6
7.7
7.8
8.3
1.03
1.06
1.07
1.08
1.08
1.11
1.03
1.06
1.07
1.08
1.08
1.11
6.0
6.4
6.7
6.8
6.9
7.4
1.04
1.06
1.08
1.08
1.09
1.12
6.8
7.3
7.5
7.6
7.8
8.3
1.04
1.06
1.08
1.08
1.09
1.12
1.04
1.06
1.08
1.08
1.09
1.12
5.8
6.2
6.4
6.5
6.6
7.1
1.10
1.12
1.14
1.15
1.16
1.20
6.5
7.0
7.2
7.3
7.5
8.0
1.10
1.12
1.14
1.15
1.16
1.20
1.10
1.12
1.14
1.15
1.16
1.20
5.7
6.1
6.4
6.4
6.5
7.0
1.11
1.14
1.15
1.16
1.17
1.21
6.4
6.9
7.2
7.2
7.4
7.9
1.11
1.14
1.15
1.16
1.17
1.21
1.11
1.14
1.15
1.16
1.17
1.21
5.4
5.9
6.1
6.2
6.2
6.8
1.16
1.19
1.21
1.22
1.23
1.28
6.1
6.6
6.8
6.9
7.0
7.6
1.16
1.19
1.21
1.22
1.23
1.28
1.16
1.19
1.21
1.22
1.23
1.28
20
0.11
0.81
20
0.12
0.73
28
0.12
0.77
5.3
5.7
5.9
6.0
6.2
6.6
1.19
1.22
1.24
1.25
1.26
1.31
6.0
6.5
6.7
6.8
7.0
7.5
1.19
1.22
1.24
1.25
1.26
1.31
1.19
1.22
1.24
1.25
1.26
1.31
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67 °F) 20: (68°F) 22: (71.6°F)
25: (77°F)
30: (86°F)
32.2: (90°F)
35: (95°F)
40: (104°F)
40.6: (105°F)
45: (113°F)
46: (115 °F)
50: (69.8°F)
52: (125.5°F)
Evaporator airflow (CMM) Bypass factors S.H.F . at rating conditions
Indoor W .B.
9.8
10.5
10.8
10.9
11.1
11.8
9.6
10.2
10.6
10.7
10.9
11.6
9.3
9.9
10.2
10.3
10.5
11.2
9.1
9.7
10.0
10.2
10.3
11.0
8.9
9.5
9.8
9.9
10.1
10.8
8.5
9.1
9.4
9.5
9.7
10.3
8.4
9.0
9.3
9.5
9.6
10.3
8.1
8.6
8.9
9.1
9.3
9.9
8.0
8.6
8.9
9.0
9.2
9.8
7.6
8.2
8.5
8.6
8.8
9.4
7.4
8.0
8.3
8.4
8.6
9.2
3-1. PERFORMANCE DATA
COOLING CAPACITY
50Hz
Notes: 1. T.C.: Total capacity (kW) …(kcal/h)=(kW) o 860, (Btu/h)=4 o (kW) o 860
C.F.(T.I.) : Correction factors of Total input(Indoor unit input + Outdoor unit input)
2. (°F)=32+9/5(°C)
3. Guaranteed operating range(cooling)
Lower limit … Indoor : D.B. 21°C(70°F), W.B. 15.5°C(60°F), Outdoor : D.B. 21°C(70°F).
{
Upper limit … Indoor : D.B. 35°C(95°F), W.B. 22.5°C(72.5°F), Outdoor : D.B. 52°C(125.5°F).
8
VLJ... D.B. 46°C(115°F).
Page 9
COOLING CAPACITY
8.0
8.6
8.8
8.9
9.1
9.6
7.8
8.4
8.6
8.7
8.9
9.5
7.6
8.1
8.3
8.4
8.6
9.1
7.4
7.9
8.2
8.3
8.4
9.0
7.3
7.7
8.0
8.1
8.3
8.8
6.9
7.4
7.7
7.8
7.9
8.4
6.9
7.4
7.6
7.7
7.9
8.4
6.6
7.1
7.3
7.4
7.6
8.1
6.5
7.0
7.2
7.3
7.5
8.0
6.2
6.7
6.9
7.0
7.2
7.7
6.1
6.5
6.8
6.9
7.0
7.5
11.0
11.8
12.1
12.3
12.5
13.2
10.8
11.5
11.9
12.0
12.2
13.0
10.4
11.1
11.4
11.6
11.8
12.6
10.2
10.9
11.3
11.4
11.6
12.4
10.0
10.6
11.0
11.1
11.4
12.1
9.5
10.2
10.5
10.7
10.9
11.6
9.5
10.1
10.5
10.6
10.8
11.6
9.1
9.7
10.0
10.2
10.4
11.1
9.0
9.6
9.9
10.1
10.3
11.0
8.6
9.2
9.5
9.7
9.9
10.6
8.4
9.0
9.3
9.5
9.7
10.4
Service Ref.
Temperature
Outdoor D.B.
21: (69.8°F)
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F)
0.81
0.82
0.83
0.83
0.84
0.86
0.84
0.85
0.86
0.86
0.87
0.89
0.90
0.92
0.93
0.93
0.94
0.96
0.93
0.95
0.96
0.97
0.97
0.99
0.96
0.99
1.00
1.00
1.01
1.04
1.03
1.06
1.07
1.08
1.08
1.11
1.04
1.06
1.08
1.08
1.09
1.12
1.10
1.12
1.14
1.15
1.16
1.20
1.11
1.14
1.15
1.16
1.17
1.21
1.16
1.19
1.21
1.22
1.23
1.28
1.19
1.22
1.24
1.25
1.26
1.31
0.81
0.82
0.83
0.83
0.84
0.86
0.84
0.85
0.86
0.86
0.87
0.89
0.90
0.92
0.93
0.93
0.94
0.96
0.93
0.95
0.96
0.97
0.97
0.99
0.96
0.99
1.00
1.00
1.01
1.04
1.03
1.06
1.07
1.08
1.08
1.11
1.04
1.06
1.08
1.08
1.09
1.12
1.10
1.12
1.14
1.15
1.16
1.20
1.11
1.14
1.15
1.16
1.17
1.21
1.16
1.19
1.21
1.22
1.23
1.28
1.19
1.22
1.24
1.25
1.26
1.31
0.81
0.82
0.83
0.83
0.84
0.86
0.84
0.85
0.86
0.86
0.87
0.89
0.90
0.92
0.93
0.93
0.94
0.96
0.93
0.95
0.96
0.97
0.97
0.99
0.96
0.99
1.00
1.00
1.01
1.04
1.03
1.06
1.07
1.08
1.08
1.11
1.04
1.06
1.08
1.08
1.09
1.12
1.10
1.12
1.14
1.15
1.16
1.20
1.11
1.14
1.15
1.16
1.17
1.21
1.16
1.19
1.21
1.22
1.23
1.28
1.19
1.22
1.24
1.25
1.26
1.31
PK-2.5FAKL
T.C. C.F.
(T.I.)
7.2
7.6
7.9
8.0
8.1
8.6
PK-3FAKL
T.C. C.F.
(T.I.)
PK-4FAKL
T.C. C.F.
(T.I.)
7.0
7.5
7.7
7.8
8.0
8.5
6.8
7.2
7.4
7.6
7.7
8.2
6.6
7.0
7.3
7.4
7.5
8.0
6.5
6.9
7.2
7.3
7.4
7.9
6.2
6.6
6.8
7.0
7.1
7.6
6.1
6.6
6.8
6.9
7.0
7.5
5.9
6.3
6.5
6.6
6.7
7.2
5.8
6.2
6.5
6.6
6.7
7.2
5.6
6.0
6.2
6.3
6.4
6.9
5.4
5.9
6.0
6.2
6.3
6.8
Indoor W .B.
20
0.11
0.78
20
0.13
0.78
28
0.14
0.73
16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F) 16: (60.8°F) 18: (64.4°F) 19: (66.2°F)
19.4: (67°F) 20: (68°F) 22: (71.6°F)
25: (77°F)
30: (86°F)
32.2: (90°F)
35: (95°F)
40: (104°F)
40.6: (105°F)
45: (113 °F)
46: (115 °F)
50: (69.8°F)
52: (125.5°F)
Evaporator airflow (CMM) Bypass factors S.H.F . at rating conditions
60Hz
Notes: 1. T.C.: Total capacity (kW) …(kcal/h)=(kW) o 860, (Btu/h)=4 o (kW) o 860
C.F.(T.I.) : Correction factors of Total input(Indoor unit input + Outdoor unit input)
2. (°F)=32+9/5(°C)
3. Guaranteed operating range(cooling)
{
Lower limit … Indoor : D.B. 21°C(70°F), W.B. 15.5°C(60°F), Outdoor : D.B. 21°C(70°F). Upper limit … Indoor : D.B. 35°C(95°F), W.B. 22.5°C(72.5°F), Outdoor : D.B. 52°C(125.5°F)…NJ, TJ
9
Page 10
Service Ref.
Refrigerant piping length (one way)
5m (16ft)
1.0
1.0
1.0
10m (33ft)
0.983
0.978
0.984
15m (49ft)
0.972
0.962
0.974
20m (66ft)
0.961
0.948
0.964
25m (82ft)
0.951
0.934
0.954
30m (98ft)
0.940
0.921
0.944
35m (115ft)
— —
0.914
40m (13ft)
— —
0.902
PK-2.5FAKL PK-3FAKL PK-4FAKL
Refrigerant piping length (one way)
Service Ref.
5m (16ft)
1.0
1.0
1.0
10m (33ft)
0.978
0.971
0.980
15m (49ft)
0.963
0.950
0.966
20m (66ft)
0.948
0.931
0.952
25m (82ft)
0.934
0.913
0.939
30m (98ft)
0.921
0.896
0.926
35m (115ft)
— —
0.941
40m (131ft)
— —
0.902
PK-2.5FAKL PK-3FAKL PK-4FAKL
COOLING CAPACITY correction factors
50Hz
COOLING CAPACITY correction factors
60Hz
3-2. STANDARD OPERATION DATA
Service Ref.
MODE COOLING
Capacity
TotalElectrical CircuitRefrigerant circuit
Input
Indoor unit Service Ref.
phase, Hz Volts Amperes
Outdoor unit Service Ref.
phase, Hz Volts Amperes
Discharge pressure
Suction pressure Discharge temperature
Condensing temperature Suction temp. Ref. pipe length
Intake air temperature Discharge air temperature
Indoor side
Intake air temperature
side
Outdoor
D.B.
W.B.
D.B. D.B.
W.B.
W
kw
Mpa
(O/F)
Mpa
(O/F)
: : :
m
: : : : :
Total Electrical circuit Refrigerant circuit Indoor side Outdoor side
The unit of pressure has been changed to Mpa on the international system of unit(SI unit system). The converted score against the traditional unit system can be gotten according to the formula below. 1(Mpa)=10.2(
OO/FF
)
PK-2.5FAKL PK-3FAKL PK-4FAKL
7,000
2.56
PK-2.5FAKL
1,50
220
0.44
PU-2.5
1.TH
VJA
1,50
220
11.4
2.05
(20.9)
0.47
(4.79)
74.3 52
10.3
5 27 19
14.4 35 24
COOLING
6,650
3.54
1,60
220
0.44
PU-2.5 NJA.TH
1,60
220
15.8
2.13
(21.7)
0.44
(4.49)
87 54 10
5 29 19
14.1 46 24
COOLING
7,900
3.28
1,50
0.44
PU-3 VJC
1,50
15.1
1.99
(20.3)
0.47
(4.79)
13.0
PK-3FAKL
220
1.TH
220
86 51
6
5 27 19
35 24
COOLING
6,900
4.19
1,60
220
0.44
PU-3 NJA.TH
1,60
220
20.9
2.07
(21.1)
0.44
(4.49)
70 53
4
5 29 19
13.2 46 24
COOLING
9,800
3.46
PK-4FAKL
1,50
220
0.53
PU­4YJSA1.TH
3,50
380
5.7
1.80
(18.4)
0.48
(4.89)
65 49
6
5 27 19
13.9 35 24
COOLING
9,900
5.08
1,60
220
0.53
PU­4TJSA.TH
3,60
220
14.0
1.93
(19.7)
0.45
(4.59)
74 52
5
5 29 19
13.2 46 24
3-3. ADDITIONAL REFRIGERANT CHARGE (R-22…kg(lbs))
Service Ref.
PK-2.5FAKL PK-3FAKL PK-4FAKL
Outdoor unit precharged (kg)
V---2.4, N---2.4 V---2.8, Y---2.8, N---3.5 VL---3.8, Y---4.6, T---4.6
(up to 20m)
20m (66ft)
0 0 0
10
Refrigerant piping length (one way)
25m (82ft)
0.06(0.13)
0.06(0.13)
0.15(0.33)
30m (98ft)
0.12(0.26)
0.12(0.26)
0.30(0.66)
35m (115ft)
— —
0.45(0.99)
40m (131ft)
0.6(1.32)
— —
Page 11
3-4. OUTLET AIR SPEED AND COVERAGE RANGE
Airflow Air speed Coverage range
w
Airflow Air speed Coverage range
w
m3/min
m/sec.
m(ft)
m
3
/min
m/sec.
m(ft)
60Hz 50Hz
Frequency
Configuration Wall mounted
Service Ref.
20
4.9
12.4(41) 20
4.9
12.4(41)
PK-2.5FAKL
20
4.9
12.4(41) 20
4.9
12.4(41)
PK-3FAKL
28
5.4
15.3(50) 28
5.4
15.3(50)
PK-4FAKL
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB(0dB=0.0002 µ bar)
BAND CENTER FREQUENCIES, Hz
PK-2.5FAKL PK-3FAKL
High
Low
45
SPL(dB)39LINE
NOTCH
UNIT
WALL
1m
1m
MICROPHONE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE TERESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB(0dB=0.0002 µ bar)
BAND CENTER FREQUENCIES, Hz
PK-4FAKL
High
NOTCH
Low
46
SPL(dB)
41
LINE
w The air coverage range is the value up to the position where the air speed is 0.25m/sec. when air is blown out horizontally
from the unit at the Hi notch position. The coverage range should be used only as a general guideline since it varies according to the size of the room and furni­ture inside the room.
3-5. NOISE CRITERION CURVES
11
Page 12
4
235
45
235
45
235
45
235
62.5
13
58
42
340
197
Top
Front
Right side
Left side
1400
1090
Air intake
235
C
Knock out hole for right piping Refrigerant pipe. Drain pipe
Knock out hole for left piping
Drain hose for left-hand side piping
Drain hose
Lower side Auto vane
(Gas pipe)
Drain hose
Bolt
Gas pipe
15
Terminal block for power supply
Terminal block for control
Terminal block for wired remote controller
(Liquid pipe)
Liquid pipe 9.52(3/8F) Gas pipe 15.88(5/8F)
Liquid pipe
A
30
32
39
98
37
74
439
100
30
37
74
4
2980
280
3030
18430
60
10
39
37
65
100
AB C
Knock out hole for piping
25
1110
183
240
B
1120
552
55 120
107 111
Air outlet
552
Air outlet
Change vane (manual)
Under panel Removable at left-hand
side piping
Knock out hole for under-piping Refrigerant pipe. Drain pipe
Rear piping opening
Range for left rear piping opening
12-ø6 hole for tapping screw
66-ø6 hole for tapping screw
Wall fixture
Unit center
32-ø12 hole for bolt
225
18
18
91
900
990
455
285
245
19
240 280 314
610
90
Drainage range on left-hand side
Drainage range on right-hand side
10 91=(910)
180
OUTLINES AND DIMENSIONS
PK-2.5FAKL PK-3FAKL
Unit : mm
12
Page 13
Terminal block for wired remote controller
235
45
235
45
235
45
235
45
235
62.5
13
58
42
340
197
Top
Front
Right side
Left side
1680
1370
Air intake
235
C
Knock out hole for right piping
Knock out hole for left piping
Drain hose for left-hand side piping
Drain hose
Drain hose
Lower side
Auto vane
(Gas pipe)
Bolt
Gas pipe
15
Terminal block for power supply
Terminal block for control
(Liquid pipe)
Gas pipe 19.05(3/4F) Liquid pipe 9.52(3/8F)
Liquid pipe
A
30
32
39
98
37
74
439
100
30
37
74
4
2980
280
3030
18430
60
10
39
37
65
100
AB C
Knock out hole for wiring
25
1110
183
240
B
1400
55 120
102 111
694
Air outlet
694
Air outlet
Change vane (manual)
Under panel
(Removable at left-hand side piping)
Knock out hole for under-piping Refrigerant pipe. Drain pipe
Rear piping opening
Range for left rear piping openingRange for left rear piping opening
12-ø6 hole for tapping screw
84-ø6 hole for tapping screw
Wall fixture
Unit out line
Unit center
41-ø12 hole for bolt
295 225
18
18
91
900
1270
595
285
245
19
240 280 314
750
90
Drainage range on right-hand side
13 91=(1183)
180
Drainage range on left-hand side
PK-4FAKL
Unit : mm
13
Page 14
WIRELESS REMOTE CONTROLLER
159.3
55
58
19
Unit : mm
14
Page 15
5
WIRING DIAGRAM
PK-2.5FAKL PK-3FAKL PK-4FAKL
SYMBOL NAME
P.B
INDOOR POWER BOARD
I.B
INDOOR CONTROLLER BOARD FUSE FUSE (T6.3AL250V) ZNR VARISTOR CN2L CONNECTOR<LOSSNAY> CN32 CONNECTOR<REMOTE SWITCH> CN41 CONNECTOR<HA TERMINAL-A> CN51 CONNECTOR<CENTRALLY CONTROL> SW1 SWITCH <MODEL SELECTION>wSee Table 1. SW2 SWITCH <CAPACITY CODE>wSee Table 2. SW5 SWITCH<SYSTEM SELECTION>wSee Table 3. SW6
SWITCH<EMERGENCY OPERATION>
SWE
CONNECTOR<EMERGENCY OPERATION> X1 RELAY<DEW PREVENTION HEATER> X4 RELAY<FAN MOTOR> BCR
FAN CONTROL ELEMENT LED1
POWER SUPPLY<I.B> LED2
POWER SUPPLY<R.B>
Please set the voltage using the remote controller. For the setting method, please refer to the indoor unit Installation Manual
Refer to tables 1, 2, 3.
BCR
ON OFF
SWE
w
When installing optional
drain-up machine, disconnect the CN31 jumper connector and replace it with the drain sensor (DS).
When installing drain-up machine (Optional part).
WHT
(
)
D.SENSOR
CN31
1 2 1 23
DS
SYMBOL NAME
C CAPACITOR<FAN MOTOR>
FAN MOTOR
MF MV
VANE MOTOR
TB2
TERMINAL BLOCK (POWER SUPPLY)
TB4
TERMINAL BLOCK<INDOOR/OUTDOOR CONNECTING LINE>
TB5
TERMINAL BLOCK<REMOTE CONTROLLER TRANSMISSION LINE >
TH1
ROOM TEMP.THERMISTOR <0:/15k", 25:/5.4k" DETECT>
TH2
PIPE TEMP.THERMISTOR/LIQUID <0:/15k", 25:/5.4k" DETECT>
MF
1 3 5
C
RED
WHT WHT
RED
1 3 1 31 3 1 3 1 3
5
(FAN)
X4 X1
SW5SW1 SW2
(
PUMP
CN27
<For PK-2.5, 3, 4FAKL-H models>
WHT FAN
X4
RED
WHT
(D.SENSOR)
CN31
)
(
OPTION
(D.HEATER)
RED
(PUMP)
CN27
1 21 2 3
DP
XP
CNC
)
RED
GRN
(VANE)
CN6V
MV
XP
6
H2
X1
TB2
BLU
BLU
ON OFF
WHT
(
WIRELESS
CN90
W.B
L N
BLU
(D.U.M)
CNP
FUSE
ZNR
SW6 1 2
(INTAKE)
)
RU
RECEIVER
RED
RED
BLU
ORN
(POWER)
CND
CN41 CN2L
CN51 CN32
(
INDOOR/OUTDOOR
RED
COMUNICATION
WHT
CN20
(PIPE)
1 2
TH1 TH2
1 2 3
CN21
1 2 1 2
YLW
9
CNB
BZ
LED1 LED2 SW2 SW1
[Servicing] Fasten terminal of the terminal board"TB4"equips lock system. To remove the fastened terminal, pull it while pressing the protruding portion (locking lever) of the terminal. The fastened terminal protruding portion should face upward.
WHT
BOARD)
LED2
BLK
CN30
ORN
RED
(POWER
CNDK
WHT
(POWER
BOARD)
CN2D
)
BLU
(
REMOCON
CN22
BLU
I.B
LED1
BLU
R.B
WIRED REMOTE CONTROLLER BOARD (OPTION)
TB6
TERMINAL BLOCK<REMOTE CONTROLLER TRANSMISSION LINE >
W.B
WIRELESS REMOTE CONTROLLER BOARD RECEIVING UNIT
RU BZ
BUZZER
LED1
LED<RUN INDICATOR >
LED2
LED<HOT ADJUST>
SW1
SWITCH<HEATING ON/OFF>
SW2
SWITCH<COOLING ON/OFF
H2
DEW PREVENTION HEATER
DS
DRAIN SENSOR
DP
DRAIN-UP MACHINE
XP
RELAY (DRAIN-UP MACHINE)
P.B
CNSK
1 2
3
(RED)
DC13.1V
CN2S
1 2
(WHT)
BLK
1
WHT
2
)
TB5
1
TRANSMISSION WIRES DC12V
2
NAMESYMBOL
GRN/YLW
R.B (OPTION)
TB6
TB2
TB4
L
N
1 2 3
12
POWER SUPPLY ~(1 PHASE) 220-240V 50Hz 220V 60Hz
TO OUTDOOR UNIT
Table 1
SW1
1 2 3 4 5
NOTES:
1. Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
2. Indoor and outdoor connecting wires are made with polarities, make wiring matching terminal numbers (1, 2, 3).
3. Symbols used in wiring diagram above are, : Connector, : Terminal (block). [Self-diagnosis]
Please refer to technical manuals etc. [Emergency operation procedure]
1.When the indoor unit microcomputer has failed, but all other components work properly, if you set the switch(SWE,SW6)on the indoor control board, the indoor unit will begin Emergency Operation.
2.When you activate emergency operation of the cooling, you have to set the switch(SWE)and switch(SW6)on indoor controller. SWE:ON · Indoor fan is running high speed. · Drain-up machine(Optional)is working. SW6-1:ON · Emergency operation of cooling mode.
3.Before you activate emergency operation, check the following points:
(1) Emergency operation cannot be activated when:
· The outdoor unit malfunctions. · The indoor fan malfunctions.
(2) Emergency operation becomes continuous only by switching the power source on / off. ON / OFF on the remote control or temperature control etc. does not function. (3) Emergency cooling should be limited to 10 hours maximum(The indoor unit heat exchanger may freeze). (4) After emergency operation has been deactivated, set the switches etc. to their original positions. (5) Movement of the vanes does not work in emergency operation, therefore you have to slowly set them manually to the appropriate position.
ON OFF
Table 2
PK-2.5FAKL
SW2MODELS
1 2 3 4 5
MODELS SW2
ON
PK-3FAKL
OFF
1 2 3 4 5
ON OFF
MODELS
PK-4FAKL
SW2
1 2 3 4 5
ON OFF
Table 3
SW5
1 2 3 4 5 6 7 8
ON OFF
15
Page 16
6
INDOOR UNIT PK-2.5 PK-3 PK-4
OUTDOOR UNIT PU-2.5/3J series PU-4J series
Flexible tube
Flared connection
Strainer
Flared connection
PK-2.5
/ PK-3 Refrigerant pipe [15.88(5/8")
(with insulator) option PK-4 Refrigerant pipe [19.05(3/4") (with insulator) option
Refrigerant pipe [ 9.52(3/8") (with insulator) option
Low pressure switch
Charge pIug
Check pIug
High pressure switch
Outdoor heat exchanger
Muffler
Strainer
Capillary tube for injection Only PU-2.5V/ N PU-3N PU-4Y/ T
Capillary tube
Compressor
Accumulator
Ball valve (with service port)
flow of refrigerant
PU-2.5 [O.D.3.2 o I.D.1.6 o L760] o 2pcs PU-3 [O.D.3.2 o I.D.1.8 o L800] o 2pcs PU-4 [O.D.3.2 o I.D.2.0 o L840] o 2pcs
Capillary tube size
Ball valve
strainer
Indoor heat exchanger
Distributor with strainer
Pipe temperature thermistor TH2
Indoor heat exchanger
Distributor with strainer
Flexible tube
Flared connection
Flared connection
Refrigerant pipe [15.88(5/8") (with insulator) option
Refrigerant pipe [ 9.52(3/8") (with heat insulator) option
Ball valve
Low pressure switch
Charge pIug
Check pIug
High pressure switch
Outdoor heat exchanger
Capillary tube
Compressor
Accumulator
Ball valve (with service port)
flow of refrigerant
[O.D.3.2 oI.D.1.8 oL800] o2pcs
strainer
Pipe temperature thermistor TH2
D.P.R. (Discharge pressure regulator)
strainer
strainer
REFRIGERANT SYSTEM DIAGRAM
PK-3FAKL / PU-3VJC
1.TH, PU-3YJC.TH
Unit : mm(inch)
PK-2.5FAKL / PU-2.5VJA1.TH, PU-2.5NJA.TH PK-3FAKL / PU-3NJA.TH PK-4FAKL / PU-4VLJSA
2
.TH, PU-4YJSA1.TH, PU-4TJSA.TH
16
Page 17
7 TROUBLESHOOTING
Unit conditions at service
Error code
Actions to be taken for service (summary)
The inferior phenomenon is reoccurring.
Displayed
Not displayed
Judge what is wrong and take a corrective action according to “SELF-DIAGNOSIS ACTION TABLE” (7-3).
Identify the cause of the inferior phenomenon and take a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (7-4).
The inferior phenomenon is not reoccurring.
Logged
Not logged
1Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the inferior phenomenon occurred, and wiring related. 2Reset error code logs and restart the unit after finishing service. 3There is no abnormality in electrical components, controller boards, and remote controller.
1Recheck the abnormal symptom. 2Identify the cause of the inferior phenomenon and take
a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (7-4). 3Continue to operate unit for the time being if the cause is not ascertained. 4There is no abnormality in electrical components, controller boards, remote controller etc.
7-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service,which depends on whether or not the the inferior phenomenon is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.
17
Page 18
7-2. MALFUNCTION-DIAGNOSIS METHOD BY REMOTE CONTROLLER
ON/OFF
TEMP
FAN
VANE
MODE
CHECK
LOUVER
TEST RUN
AUTO STOP
AUTO START
h
min
RESET
SET
CLOCK
CHECK
CHECK display
Temperature button
CHECK button
Address display
HOUR button
ON/OFF button
[Output pattern A] Errors detected by indoor unit
*1If the beeper does not sound again after the initial
two beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on,
there are no error records.
*2If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
OPERATION INDICATOR lamp flash pattern
Beep
Beep Beep Beep Beep Beep Beep
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
On
0.5 sec.
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.
· · · Repeated
Number of flashes/beeps in pattern indicates the check code in the following table (i.e., n=5 for “P5”)
Number of flashes/beeps in pattern indicates the check code in the following table
n
th
1st2nd3
rd
1st2
nd
Self-check starts (Start signal received)
Beeper sounds
• Refer to the following tables for details on the check codes. [Output pattern A]
• On wireless remote controller
2The continuous buzzer sounds from receiving section of indoor unit. 3Blink of operation lamp
Beeper sounds/OPERATION
INDICATOR lamp flashes 1 Check code
Symptom Remark
(Number of times)
Wireless remote controller
Wired remote controller
1P1
Intake sensor error
2
P2 Pipe (TH2) sensor error
4 P4 Drain sensor error 5
P5 PA
Drain pump error
Forced compressor stop 6 P6 Freezing/ Overheating safeguard operation 8 P8 Pipe temperature error / Outdoor unit error 9 E4, E5 Remote controller signal receiving error
10
11
– –
12 Fb Indoor unit control system error (memory error, etc.)
E0, E3
E1, E2 Remote controller control board error
Remote controller transmission error
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop.
<Malfunction-diagnosis method at maintenance service>
Wireless remote controller
[Procedure]
1. Press the CHECK button twice.
• "CHECK" lights, and address "00" flash­es.
• Check that the remote controller's display has stopped before continuing.
2. Press the temperature buttons.
3. Point the remote controller at the
sensor on the indoor unit and press the HOUR button.
4. Point the remote controller at the
sensor on the indoor unit and press the ON/OFF button.
• Select the address of the indoor unit for the self-diagnosis.
Main indoor unit : “00” Sub indoor unit : “01”
• If an air conditioner error occurs, the indoor unit's sensor emits an intermit­tent buzzer sound, the operation light flashes, and the error code is output. (It takes 3 seconds at most for error code to appear.)
• The check mode is cancelled.
18
Page 19
If the unit cannot be operated properly after test run has been performed, refer to the following table to remove the cause.
• Symptom
Wired remote controller
PLEASE WAIT
PLEASE WAIT Error code
Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).
On the wireless remote controller with condition above, following phenomena takes place.
• No signals from the remote controller are accepted.
• Operation lamp is blinking.
• The buzzer makes a short piping sound.
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2) provided on the indoor controller, refer to the following table.
LED1 (power for microcomputer) Indicates whether control power is supplied. Make sure that this LED is LED2 (power for wired remote controller)
For about 2 minutes follow­ing power-on
After about 2 minutes has expired follow­ing power-on
• For about 2 minutes following power-on,op­eration of the remote controller is not possible due to system start-up. (Correct operation)
•Connector for the outdoor unit’s protection device is not connected.
•Reverse or open phase wiring for the outdoor unit’s power terminal block
•Incorrect wiring between indoor and outdoor units
•Remote controller wire short
always lit. Indicates whether power is supplied to the wired remote controller.
This LED lights only in the case of the main indoor unit.
Cause
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Page 20
7-3. SELF-DIAGNOSIS ACTION TABLE
Error Code
P1
P2
Meaning of error code and detection method Abnormality of room temperature
thermistor (TH1)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating operation. Short: 90: or more Open: -40: or less
Abnormality of pipe temperature thermistor/Liquid (TH2)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating (except defrosting) operation. Short: 90: or more Open: -40: or less
Cause
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN20) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective indoor controller
board.
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN21) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective refrigerant circuit is
causing thermistor temperature of 90: or more or -40: or less.
5 Defective indoor controller board.
Countermeasure
13 Check resistance value of thermistor. 0: ······15.0k" 10: ····9.6k" 20: ····6.3k" 30: ····4.3k" 40: ····3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to 7-7. Turn the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller. Replace indoor controller board if there is abnormal difference with actual room temperature.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21) on
the indoor controller board. Refer to 7-7. Turn the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Check pipe <liquid> temperature with remote
controller in test run mode. If there is exclusive difference with actual pipe <liquid> temperature, replace indoor controller board.
P4
P5
Abnormality of drain sensor (DS)
1 Suspensive abnormality, if short/open of
thermistor is detected for 30 seconds continuously. Turn off compressor and indoor fan.
2 Short/open is detected for 30 seconds
continuously during suspensive abnormality. (The unit returns to normal operation,
if it has normally reset.)
3 Detect the following condition.
• During cooling and drying operation.
• In case that pipe <liquid> temperature
- room temperature <-10deg (Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open temperature.
• During drain pump operation.
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor
of drain sensor is let heat itself and temperature rises slightly. Turn off compressor and indoor fan.
2 Drain pump is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pump
operation.
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN31) on the indoor controller board. (Insert failure).
3 Breaking of wire or contact
failure of drain sensor wiring.
4 Defective indoor controller board.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3 Attached drop of water at the
drain sensor
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain.
4 Defective indoor controller board.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. 0: ······6.0k" 10: ····3.9k" 20: ····2.6k" 30: ····1.8k" 40: ····1.3k" 2 Check contact failure of connector (CN31) on
the indoor controller board. Refer to 7-7. Turn the power on again and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears.
Turn the power off, and on again to operate after check.
1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor
and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears. Refer to 7-7.
Turn the power off, and on again to operate after check.
20
Page 21
Error Code
P6
Meaning of error code and detection method Freezing/overheating protection is
working
1 Freezing protection (Cooling mode)
The unit is in six-minute resume prevention mode if pipe temperature stays under
-15: for three minutes, three minutes after the compressor started. Abnormal if it stays under -15: for three minutes again within 16 minutes after six-minute resume prevention mode. <Frost prevention mode> If pipe temperature is 1: or below when 16 minutes has passed after com­pressor starts operating, unit will start operating in frost prevention mode which stops compressor operation. After that, when pipe temperature stays 10: or more for 3 minutes, frost prevention mode will be released and compressor will restart its operation.
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
Cause
operation beyond the tolerance range
defective.
(clogs)
Countermeasure
(Cooling or drying mode)
1 Check clogs of the filter. 2 Remove shields.
4 Measure the resistance of fan motor's winding.
Measure the output voltage of fan's connector (FAN) onthe indoor controller board. WThe indoor controller board should be
normal when voltage of AC 220~240V is detected while fan motor is connected. Refer to 7-7.
5 Check outdoor fan motor. 67 Check operating condition of refrigerant
circuit.
P8
E0
or
E4
Abnormality of pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes later of compressor start and 6 min­utes later of the liquid pipe is out of cooling range. Note 1) It takes at least 9 min. to detect. Note 2) Abnormality P8 is not detected in
drying mode. Cooling range : -5 deg ] (TH2-TH1) TH2: Liquid pipe temperature TH1: Intake temperature
Abnormality in outdoor unit
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller can not receive normally any transmission from indoor unit of refriger­ant address “0” for three minutes. (Error code : E0)
2 Abnormal if sub remote controller could
not receive for any signal for two min­utes. (Error code: E0)
1 Abnormal if indoor controller board can
not receive normally any data from remote controller board or from other indoor controller board for three minutes. (Error code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for two minutes. (Error code: E4)
1 Slight temperature difference
between indoor room temperature and pipe tempera­ture thermistor
• Shortage of refrigerant
• Disconnected holder of pipe thermistor
• Defective refrigerant circuit
2 Converse connection of
extension pipe (on plural units connection)
3 Converse wiring of indoor/
outdoor unit connecting wire (on plural units connection)
4 Defective detection of indoor
room temperature and pipe temperature thermistor
5 Stop valve is not opened
completely.
1 Wrong wiring of indoor/outdoor
connecting wire
2 Reversed phase 3 Protection device is working 4 Damaged outdoor coil thermis-
tor
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Mis-wiring of remote controller. 4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board of refrigerant address “0”.
6 Noise has entered into the
transmission wire of remote controller.
1~4 Check pipe temperature with room
temperature display on remote controller.
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor unit connecting wire.
1 Check the indoor/outdoor connecting wire. 2 Change the connection of electric wiring. 3 Check the protection device. 4 Measure the resistance of the outdoor coil
thermistor. If the resistance is normal, replace the outdoor controller board.
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main”.
If there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max.500m (Do not use cable x 3 or more)
• The number of connecting indoor units:
max.16units
• The number of connecting remote con-
troller: max.2units
When it is not the above-mentioned problem of
1~3 4 Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem. Put the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller. c) When “RC E3” is displayed, d) When “ERC 00-06” is displayed, [ c),d)Noise may be causing abnormality. ]
If the unit is not normal after replacing
indoor controller board in group control, indoor controller board of address “0” may be abnormal.
21
Page 22
Error Code
E3
or
E5
Fb
E1
or
E2
PA (2502) (2500)
Meaning of error code and detection method
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for six seconds and could not transmit.
(Error code: E3)
2 Remote controller receives transmitted
data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Error code: E5)
2 Indoor controller board receives trans-
mitted data at the same time, compares the data,and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E5)
Abnormality of indoor controller board
Abnormal if data cannot be normally read from the nonvolatile memory of the indoor controller board.
Abnormality of remote controller con­trol board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board.
(Error code: E1)
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
Forced compressor stop (due to water leakage abnormality)
1 When the intake temperature subtracted
with liquid pipe temperature is less than
-10:, drain sensor is detected whether it is soaked in the water or not at the interval of 90 seconds. (Drain pump will start operating
when the drain sensor is detected to be
soaked in the water.)
2 The unit has a water leakage abnormality
when the following conditions, a and b, are
satisfied while the above-mentioned detection
is performed. a) The drain sensor is detected to be
soaked in the water 10 times in a row.
b) The intake temperature subtracted with
liquid pipe temperature is detected to be less than -10: for a total of 30 minutes. (When the drain sensor is detected to
be NOT soaked in the water, the detection record of a and b will be cleared.)
3 The drain sensor detection is performed
in operations other than cooling. (When the unit stops operating, during heating or fan operation, when the unit stops because of some abnormality)
*Once the water leakage abnormality is
detected, abnormality state will not be released until the main power is reset.
1 Two remote controller are set
2 Remote controller is connected 3 Repetition of refrigerant 4 Defective transmitting receiving 5 Defective transmitting receiving
6 Noise has entered into trans-
1 Defective indoor controller
1 Defective remote controller. 1 Replace remote controller.
1 Drain pump trouble 2 Drain defective
3 Open circuit of drain sensor
4 Contact failure of drain sensor
5 Dew condensation on drain
6 Extension piping connection
7 Mis-wiring of indoor/ outdoor
8 Room temperature thermistor /
Cause
as “main.” (In case of 2 remote con-
trollers) with two indoor units or more. address. circuit of remote controller. circuit of indoor controller
board. mission wire of remote con-
troller.
board.
· Drain pump clogging
· Drain pipe clogging
side heater
connector
sensor
· Drain water descends along
lead wire.
· Drain water waving due to filter
clogging.
difference at twin, triple,
quadruple system.
connecting at twin, triple,
quadruple system.
liquid pipe temperature thermis-
tor detection is defective.
Countermeasure
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting. 4~6 Diagnose remote controller.
a) When “RC OK”is displayed, remote con-
trollers have no problem. Put the power off,and on again to check. When becoming abnormal again, replace
indoor controller board.
b)When “RC NG”is displayed, replace
remote controller.
c)When “RC E3”or “ERC 00-66”is displayed,
noise may be causing abnormality.
1 Replace indoor controller board.
Check the drain pump. Performance Please confirm whether water can be drained.
Confirm the resistance of the drain sensor side
heater.
Check the connector contact failure.
1 Check the drain sensor leadwire mounted. 2 Check the filter clogging
Check the piping connection.
Check the indoor/ outdoor connecting wires.
Check the room temperature display of remote controller. Check the indoor liquid pipe temperature dis-
play of outdoor controller board.
22
Page 23
7-4. TROUBLESHOOTING BY INFERIOR PHENOMENA
Phenomena
(1)LED2 on indoor controller board
is off.
• When LED1 on indoor controller board is also off.
1 Power supply of 220~240V AC is not supplied to
indoor unit.
2 Defective indoor controller board.
3 Defective indoor power board.
Cause
Countermeasure
1 Check the voltage of indoor power supply
terminal block (L,N).
• When AC220~240V is not detected. Check the power supply wiring.
• When AC220~240V is detected.
-Check 2 (below).
2 Check voltage output from CNDK on
indoor controller board.
• When AC220~240V is not detected. Check the fuse on indoor controller board. Check the wiring connection between indoor power supply terminal block and CND on indoor controller board.
• When AC220~240V is detected.
-Check 3 (below).
3 Check voltage output from CN2S on
indoor power board.
• When no voltage output. Check the wiring connection between CNDK on indoor controller board and CNSK on indoor power board. If no problem are found,indoor power board is defective.
• When DC12.5~13.7V is detected. Check the wiring connection between CN2S on indoor power board and CN2D on indoor power board. If no problem are found,indoor con­troller board is defective.
(2)LED2 on indoor controller board
is blinking.
• When LED1 on indoor controller board is lit.
1 Mis-setting of main/sub for indoor unit
(There is no unit corresponding to main unit.)
• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire
• When LED1 is lit.
1 Mis-wiring of remote controller wires
When 2 indoor units are wired in one refrigerant system, each indoor unit sets main unit. (SW5-3)
2 Short-cut of indoor/outdoor unit connecting wire.
3 Short-cut of remote controller wires 4 Defective remote controller
1 Reconfirm the setting of main/sub for
indoor unit Set the main unit. Set main/sub using SW5-3 on indoor controller board.
Check indoor/outdoor unit connecting wire for connection failure.
1 Check the connection of remote con-
troller wires in case of twin triple indoor unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of those units.
2 Remove indoor/outdoor connecting wires
and check LED2 on indoor controller board.
• When LED2 is blinking, check the short­cut of indoor/outdoor connecting wires.
• When LED2 is lit, connect indoor/outdoor connecting wires again, and; if LED2 is blinking, outdoor unit’s controller board is defective; if LED2 is lit, connection failure of indoor/outdoor terminal block etc. has returned to normal.
34 Remove remote controller wires and
check LED2 on indoor controller board.
• When LED2 is blinking, check the
short-cut of remote controller wires.
• When LED2 is lit, connect remote
controller wires again and: if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.
23
Page 24
1 Turn on the power to the unit at least 12 hours before the test run. 2 Press the button twice continuously.
(Start this operation from the status of remote controller display turned off.) A and current operation mode are displayed.
TEST RUN
TEST RUN
3 Press the button to activate mode, then check whether cool air is blown out from the unit.
MODE
COOL
4 Press the button and check whether fan speed changes.
FAN
5 Press the button and check whether the auto vane operates properly.
VANE
6 Press the ON/OFF button to stop the test run.
Note:
Point the remote controller towards the indoor unit receiver while following steps 2 to 6.
• It is not possible to run the in FAN or DRY mode.
Phenomena
• After completing installation and the wiring and piping of the indoor and outdoor units, check for refrigerant leakage, looseness in the power supply or control wiring, wrong polarity, and no disconnection of one phase in the supply.
• Use a 500-volt megohmmeter to check that the resistance between the power supply terminals and ground is at least 1.0M".
• Do not carry out this test on the control wiring (low voltage circuit) terminals.
Warning: Do not use the air conditioner if the insulation resistance is less than 1.0M".
(3)Upward/downward vane
performance failure
1 The vane is not downward during defrosting and
heat preparation and when the thermostat is OFF in HEAT mode. (Working of COOL protection function)
Cause
2 Vane motor does not rotate.
• Defective vane motor
• Breaking of wire or connection failure of connector
• Up/down vane setting is “No vanes”.
3 Upward/downward vane does not work.
• The vane is set to fixed position.
(4)Receiver for wireless remote
controller
1 Weak batteries of wireless remote controller. 2 Contact failure of connector (CNB) on wireless
remote controller board.
(Insert failure)
3 Contact failure of connector (CN90) on indoor con-
troller board.(Insert failure)
4 Contact failure of connector between wireless
remote controller board and indoor controller board.
7-5. TEST RUN AND EMERGENCY OPERATION
7-5-1. Before test run
Countermeasure
1 Normal operation (The vane is set to hor-
izontal regardless of remote control.)
2 Check 2 (left).
• Check the vane motor. (Refer to “How to check the parts”.)
• Check for breaking of wire or connec­tion failure of connector.
• Check “Up/down vane setting”. (Unit function selection by remote controller).
3 Normal operation (Each connector on
vane motor side is disconnected.)
1 Replace batteries of wireless remote con-
troller.
2~4
Check contact failure of each connector. If no problems are found of connector, replace indoor controller board. When the same trouble occurs even if indoor controller board is replaced, replace wireless remote controller board.
7-5-2. Test run (Using wireless remote controller)
A
TEST RUN
ON/OFF TEMP
6
FAN
AUTO STOP
3
2
CHECK
TEST RUN
LOUVER
RESETSET CLOCK
VANE
MODE
4
AUTO START
5
h
min
24
Page 25
7-5-3. When wireless remote controller troubles or its battery is exhausted
Receiver
Operation lamp
Emergency operation switch (cooling)
Mode
Cooling
Set temperature
Fan speed
Airflow direction
24: High
Horizontal (30deg)
wEmergency operation will be performed as follows.
1.When the indoor unit microcomputer has failed, but all other components work properly, if you set the switch(SWE,SW6)on the indoor control board, the indoor unit will begin Emergency Operation.
2.When you activate emergency operation of the cooling, you have to set the switch(SWE)and switch(SW6)on indoor controller. SWE:ON · Indoor fan is running high speed. · Drain-up machine(Optional)is working. SW6-1:ON · Emergency operation of cooling mode.
3.Before you activate emergency operation, check the following points: (1)
Emergency operation cannot be activated when:
· The outdoor unit malfunctions. · The indoor fan malfunctions. (2)
Emergency operation becomes continuous only by switching the power source on / off. ON / OFF on the remote control or
temperaturecontrol etc. does not function.
(3)
Emergency cooling should be limited to 10 hours maximum(The indoor unit heat exchanger may freeze).
(4)
After emergency operation has been deactivated, set the switches etc. to their original positions.
(5) Movement of the vanes does not work in emergency operation, therefore you have to slowly set them manually to the appropriate
position.
1. Emergency operation is available in such a case using emergency operation switch equipped next to the receiver of indoor unit.
2. To start operation
• Cooling Operation·······Press (Cooling) switch.
wWhen the unit starts operating, the operation lamp is lit.
3. To stop operation
• Press either emergency operation switch.
7-5-4. When wired remote controller or indoor unit micro computer troubles
25
Page 26
7-6. HOW TO CHECK THE PARTS
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50
< Thermistor for lower temperature >
Temperature (:)
Resistance (K")
Room temperature thermistor (TH1) Pipe temperature thermistor (TH2)
Fan motor (MF)
Disconnect the connector, then measure the resistance using a tester. (Surrounding temperature 10°C~30°C)
Measure the resistance between the terminals using a tester.
Normal
4.3k"~9.6k"
Abnormal
Open or short
Motor terminal
or
Relay connector
Normal
PK-
2.5, 3FAKL
Abnormal
Red-White
99.5"i10% Open or short
White-Black
103.5"i10%
Protector OFF : 130i5˚C ON : 80i20˚C
Parts name Check points
4
FAKL
62.6"i10%
74.0"i10%
Vane motor (MV)
Measure the resistance between the terminals using a tester. (Surrounding temperature 20°C~30°C)
Normal
186~214"
Abnormal
Open or short
3 6 1
4 5 2
M
Pink
Connector
Red
Orange
Blue
Brown
Yellow
Brown-Yellow
Brown-Blue
Red-Orange
Red-Pink
PK-2.5FAKL PK-3FAKL PK-4FAKL
Relay connector
1
Red
1
White
2
3
Black
3 5
<Thermistor Characteristic graph>
Thermistor for lower temperature
Room temperature thermistor(TH1) Pipe temperature thermistor(TH2)
Thermistor R0=15k' ±3% Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.4k' 30: 4.3k' 40: 3.0k'
26
Page 27
7-7. TEST POINT DIAGRAM
7-7-1. Indoor power board PK-2.5FAKL PK-3FAKL PK-4FAKL
CN2S Connect to the indoor controller board (CN2D)
11
Between
33
to
12.6-13.7V DC (Pin11(+))
CNSK Connect to the indoor controller board (CNDK) Between
11
to 33220-240V AC
27
Page 28
7-7-2. Indoor controller board PK-2.5FAKL PK-3FAKL PK-4FAKL
CNDK Connect to the indoor power board (CNSK) (220~240V AC)
FUSE (6.3 A 250 V)
CND Power supply input (220~240V AC)
CNP Drew prevention heater (H2) (220-240V AC)
CN2D Connect to the indoor
power board (CN2S)
(12.5~13.7V DC)
LED1 Power supply (I.B)
LED2 Power supply (R.B)
SW6 Emergency operation
CN22 Connect to the terminal block(TB5) (Remote controller connecting wire) (10.4~14.6V DC)
CN30 Transmission (Indoor/outdoor)
CN20 Room temperature thermistor (TH1)
CN21 Pipe temperature thermistor/Liquid (TH2)
CN31 Drain sensor (DS)
CN90 Connect to the wireless remote controller board (CNB)
CN6V Vane motor output (MV)
CN41 Connector (HA terminal-A)
CN51 Centrally control
SWE Emergency operation
FAN Fan motor output
Jumper wire J41, J42 Pair number setting with
wireless remote controller
28
SW2 Capacity setting
CN105/92 (RED)
CN24 Heater output (12V DC)
CN27 Drain pump output(DP) (12V DC)
CN32 Remote switch
CN2L Connector (LOSSNAY)
SW5 System setting
SW1 Model setting
Page 29
7-8. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
SW1
Setting by the dip switch and jumper wire
Functions
Jumper wire
Model settings
SW5
System settings
Capacity settings
Pair number setting with wireless remote controller
Remarks
SW2
J41 J42
0 1 2
3 ~ 9
Wireless remote
controller setting
Control PCB setting
J41 J42
<Settings at time of factory shipment> Wireless remote controller: 0 Control PCB: (for both J41 and J42) Four pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper line is disco­nnected.)
(Marks in the table below) Jumper wire ( : Short : Open)
SW5-3 Main/Sub setting OFF : Main ON : Sub SW5-4 Rotaion operation setting OFF : Not avairable ON : avairable
SW1
ON
OFF
1 2 3 4 5
SW5
ON OFF
1 2 3 4 5 6 7 8
SW2MODELS
PK-2.5FAKL
PK-3FAKL
1 2 3 4 5
ON OFF
1 2 3 4 5
ON OFF
PK-4FAKL
1 2 3 4 5
ON OFF
Each function is controlled by the dip switch and the jumper wire on control p.c. board.
29
Page 30
8 FUNCTION SETTING
Function
Settings
Mode No.
Setting No.
Initial setting
(when sent from the factory)
Remarks
Power failure automatic recovery Indoor temperature detecting
LOSSNAY connectivity
Power supply voltage Frost prevention temperature Humidifier control
Rotation
OFF ON Indoor unit's (Main) internal sensor
Remote controller's internal sensor w1 Not supported Supported (indoor unit not equipped with outdoor air intake) Supported (indoor unit equipped with outdoor air intake) 240V 220V,230V 1: (Normal)
-3: When the compressor operates, the humidifier also operates. When the fan operates, the humidifier also operates. 24h cycle 168h cycle Back up function
1 2 1 2 3 1 2 3 1 2 1 2 1 2 1 2 3
01
02
03
04 15 16
20
The setting is applied to all the units in the same refrigerant system.
Function Settings
No.
Mode
No.
Setting
Initial setting (Factory setting
)
- : Not available
4-Way cassette
Ceiling
concealed
Ceiling
suspended
Wall
mounted
Floor
standing
PL-AAK
PE-EAK
PC-GAK
PK-GAKL
PS-GAK
PK-FAKL
Filter sign 100Hr 1
2500Hr 07 2
No filter sign indicator
3 Air flow Quiet Standard 1 - - ­(
Fan speed
)
Standard
High ceiling1
08 2 - - -
High ceiling
High ceiling2
3--­No.of air outlets 4 directions 1 - - - -
3 directions 09 2 - - - ­2 directions
3----­Optional high efficiency
Not supported
10
1
---
filter Supported
2
---
Vane setting
No vanes (Vane No.3 setting:PL-AAKonly
)
1---
Vane No.1 setting
11 2 - - -
Vane No.2 setting
3--­Energy saving air Disabled
12
1
---
flow (Heating mode
)
Enabled
2
---
Optional humidifier Not supported
13
1
--- -
(
PLH-AAK(H) only
)
Supported
2
--- -
Vane differential setting No.1 setting (TH2: 24-28:
)
1- ­in heating mode No.2 setting (Standard, TH2: 28-32:
)
14 2 - -
(
cold wind prevention
)
No.3 setting (TH2: 32-38:
)
3- ­Swing Not available
23
1
--
Available
2
--
Quiet operation mode Disabled (Standard
)
26
1
--- -
of PL-AAK(Fan speed
)
Enabled (Quiet operation mode
)
2
--- -
Fan speed when the
Set fan speed
27
1 cooling thermostat is OFF Stop
2 Detection of abnormality of Available
28
1 the pipe temperature (P8)Not available
2
}
PL-AAK
PL-KAK
-
-
-
-
8-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER
Each function can be set according to necessity using the remote controller. The setting of function for each unit can only be done by the remote controller. Select function available from the table 1. (1) Functions available when setting the unit number to 00 (Select 00 referring to 4 setting the indoor unit number.)
W1 The functions below are available only when the wired remote controller is used.The functions are not available for floor
standing models.
<Table 1> Function selections
(2) Functions available when setting the unit number to 01-03 or AL (07 in case of wireless remote controller)
• When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to 4 setting the indoor unit number.
• When setting functions for a simultaneous- Twin indoor unit system, set the unit number to 01 to 02 for each indoor
unit in case of selecting different functions for each unit referring to 4 setting the indoor unit number.
• When setting the same functions for an entire simultaneous Twin indoor unit system, set refrigerant address to AL
(07 in case of wireless remote controller) referring to 4 setting the indoor unit number.
30
Page 31
Rotation setting (Function setting mode No.20
)
Function setting
Features Indoor controller board
Mode No.
This system can correspond only by the pattern of two refrigerant group by 1 : 1 (indoor and outdoor unit combination) systems.
Setting No.
SW5-3 setting SW5-4 setting
20
01
(
24hours cycle
)
02
ON
OFF : Main ON : Sub
(
168hours cycle
)
03
(
Back up
function
)
When abnormality occurs while operating, it changes as a back up unit
,
and operating continues.
Each system operates alternately for 24hours.
Each system operates alternately for 168hours.
Example of unit's operation
(Setting No. = 01 or 02)
Main Unit is abnormal
Operation starts MainSub SubMain
(Setting No. = 02
• • •
168hours cycle)
Outdoor unit
(Setting No. = 03)
Main Unit is abnormal
Indoor
Operation starts MainSub
unit
Remote Controller
MainSub
ON
OFF
OFF
Main
ON
OFF
ON
ON
OFF
indoor unit
Sub indoor unit
24h 24h
Main indoor unit
Sub indoor unit
Main
Sub
31
Page 32
ON/OFF
TEMP
FAN
VANE
MODE
CHECK
LOUVER
TEST RUN
AUTO STOP
AUTO START
h
min
CHECK
RESET
SET
CLOCK
h
CHECK
min
h
The flow of the function selection procedure is shown below. This example shows how to turn off the function that raises the set temperature by 4 degrees during HEAT operation . The procedure is given after the flow chart.
1 Check the function selection setting. 2 Switch to function selection mode.
(Enter address "50" in troubleshooting mode, then press the HOUR button.)
Troubleshooting mode is the mode entered when you press the INSPECT button twice to display "INSPECT".
3 Specify unit No. "01" (since the function applies to unit 01).
(Set address "01" while still in troubleshooting mode, then press the MINUTE button.)
Note: You can't specify the refrigerant address.
4
Select mode No. "24" (function that raises set temperature by 4 degrees during HEAT operation).
(Set address "24" while still in troubleshooting mode, then press the HOUR button.)
6
Finished
8 End function selection mode.
(End troubleshooting mode.)
YES
NO
Note: When you switch to function selection mode
on the wireless remote controller's operation area, the unit ends function selection mode automatically if nothing is input for 10 minutes or longer.
5 Select setting No. "02" (OFF).
(Set address "02" while still in troubleshooting mode, then press the HOUR button.)
Change unit No.
YES
NO
7
Selecting functions using the wireless remote controller (Type C)
h
min
Functions can be selected with the wireless remote controller. Function selection using wireless remote controller is available only for refriger­ant system with wireless function. Address cannot be specified by the wireless remote controller.
[Flow of function selection procedure]
[Operating instructions]
1 Check the function settings. 2 Press the button twice continuously. CHECK is lit and “00” blinks.
Press the temp button once to set “50”. Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
3 Set the unit number.
Press the temp button to set the unit number. (Press “01” to specify the indoor unit whose unit number is 01.) Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
By setting unit number with the button, specified indoor unit starts performing fan operation. Detect which unit is assigned to which number using this function. If unit number is set to AL, all the indoor units in same refrigerant system start performing fan operation simultaneously.
* If a unit number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the unit number
setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double beep” may be heard. Reenter the unit number
setting.
4 Select a mode.
Press the temp button to set a mode. Press “24” to turn on the function that raises the set temperature by 4 degree during heat operation. Direct the wireless remote controller toward the sensor of the indoor unit and press the button. The sensor-operation indicator will flash and beeps will be heard to indicate the current setting number. Current setting number: 1 = 1 beep (one second)
2 = 2 beeps (one second each)
* If a mode number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the mode
number.
* If the signal was not received by the sensor, you will not hear a beep or a “double beep” may be heard. Reenter the mode
number.
5 Select the setting number.
Press the temp button to select the setting number. (02: Not available) Direct the wireless remote controller toward the receiver of the indoor unit and press the button. The sensor-operation indicator will flash and beeps will be heard to indicate the the setting number.
Setting number: 1 = 2 beeps (0.4 seconds each)
* If a setting number that cannot be recognized by the unit is entered, the setting will turn back to the original setting.
6 Repeat steps 4 and 5 to make an additional setting without changing unit number. 7 Repeat steps 3 to 5 to change unit number and make function settings on it. 8 Complete the function settings
* Do not use the wireless remote controller for 30 seconds after completing the function setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double beep” may be heard. Reenter the setting number.
Press button.
3 = 3 beeps (one second each)
2 = 2 beeps (0.4 seconds each, repeated twice) 3 = 2 beeps (0.4 seconds each, repeated three times)
32
Page 33
SYSTEM CONTROL9
System Name System Diagram Features
Parts Required in Addition to Standard System
Components (Indoor/Outdoor Units, Remote Controller)
A.Remote control-
ler operation (Standard)
B.Remote control-
ler operation
Use of two con­trollers enables operation of the air conditioner both from a distance and nearby.
C.Group control
operation
Use of one remote controller to con­trol multiple air conditioners with the same settings simultaneously.
D.Remote/local
combined control operation
Allows start/stop of the air condi­tioner from a dis­tance, and prohib­its/permits start/ stop from remote controllers.
E.Operation by
external signal
F.
Control and remote display by external signal (extraction of monitor signal)
Enables you to display the op­eration state and control start/stop from a distance.
• There are two types of remote controllers: wired type and wireless type.
• Simultaneous twin indoor units are started or stopped simultaneously.
• Up to two remote controllers can be connected to one group.
• Simultaneous twin units are counted as each unit.
• Operation control by the latest command (last en­tered priority)
• Wired and wireless remote controllers can be com­bined as a pair.
• One group can consist of up to 16 indoor units, and they can be started sequentially by connecting the remote controller to them and assigning an address to each inter face.
• Simultaneous twin units are counted as one unit.
• All the units belonging to the same group are oper­ated in the same mode, but thermostats can be turned ON/OFF individually for each indoor unit.
• Up to two remote controllers can be connected.
• All the air conditioners can be turned ON/OFF collectively from a distance.
• Operation can be switched between the remote operat­ing panel and local controller.
• Operations (e.g., temperature adjustment, airflow, air­flow direction) except for start/stop operations can be performed even if the remote controller is being oper­ated.
• In the case of simultaneous twin units connect the
controller to one indoor unit only. If connected to two indoor units, an error (operation stop) may occur.
• Control by an external timer is possible by connecting it.
• Use of optional "remote ON/OFF adapter" enables remote control via relay. (Level signal)
Extraction of non-voltage contact output
Extraction of DC12 V contact output
* One of the wired remote con-
trollers must be set as a sub remote controller.
Wired remote controller (addi­tional) (PAR-21MAA)
Inter face MAC-397IF-E
Remote ON/OFF adapter (PAC-SE55RA-E) Relay box (Part to be provided at your site) Remote operating panel (Part to be provided at your site)
Remote ON/OFF adapter (PAC–SE55RA-E)
Remote operation adapter (PAC-SF40RM-E) Remote display panel (Part to be provided at your site)
Remote display adapter (PAC-SA88HA) Remote display panel (Part to be provided at your site)
• Use of optional "remote operation adapter" and "remote display panel" (Part to be provided at your site) provides non-voltage contact outputs of signals (operation, error) and operation/stop input function.
• Use of optional "remote display adapter" and "re­mote display panel" (Part to be provided at your site) provides DC12 V contact outputs of signals (operation, error) and operation/stop input function.
9-1. VARIETY OF SYSTEM CONTROL FUNCTIONS
Indoor unit
Outdoor unit
Remote Controller
Relay box
Indoor unit
Remote Controller
Remote operating panel
Remote Controller
Indoor unit
Remote Controller
Inter face Indoor
unit Outdoor unit
Remote
display kit
Indoor unit
Remote Controller
Remote display (operation, error)
33
Page 34
Outdoor unit
Indoor unit
Sub
Main
Remote Controller
System Name System Diagram Features
Parts Required in Addition to Standard System
Components (Indoor/Outdoor Units, Remote Controller)
G. Timer operation
Enables control of start and stop.
* For control by
external timer, refer to Remote/ handheld com­bined control op­eration".
H.Interlock opera-
tion with periph-
eral equipment
Enables control of Mitsubishi Lossnay ventilator by remote controller.
I.Rotation
• Weekly timer: In addition to ON/OFF, up to eight temperature patterns can be set for each day of the week.
* Only one timer can be selected; the auto off, simple
and weekly timers cannot be combined.
• Simple timer: Start and stop operations can each be
performed once within 72 hours (can be set in 1-hour increments).
• Auto off timer:Operation is stopped when the preset
time elapses following the start of operation. The time can be set from 30 minutes to 4 hours in 30-minute increments.
* Only one timer can be selected; the simple and auto
off timers cannot be combined.
• Connecting a Lossnay ventilator and an indoor unit enables control of interlock/solo ventilation opera­tion and airflow. (Only the microcomputer type Lossnay ventilator can be used.)
MA Remote controller (PAR-21MAA)
When abnormality occurs while operating, it changes into operating the back up unit, and operating is continued. (Unit function Mode No. 20 setting No.3 , Indoor controller board SW-5-4 ON) Main / Sub setting Main : Indoor controller board SW5-3 : OFF Sub : Indoor controller board SW5-3 : ON Each system operates alternately for 24 hours or 168 hours. (Unit function Mode No. 20 setting No.1: 24 hours/ No.2 : 168 hours, Indoor controller board SW 5-4 ON) Main / Sub setting Main : Indoor controller board SW5-3 : OFF Sub : Indoor controller board SW5-3 : ON
This system can correspond only by the pattern of two refrigerant group by 1 : 1 (indoor and outdoor unit combination) systems.
Lossnay ventilator
Indoor unit
Remote Controller
34
Page 35
9-2. ONE REMOTE CONTROLLER (STANDARD) OPERATION
Slim Air Conditioners System
Remote controller connection circuit (Controller cable)
Outdoor unit OC
Indoor unit IC
Wired remote controller R
Indoor/Outdoor connection cable
Remote controller cable
OC
IC-1
R
IC-2
2
2
OC
IC-1
R
2
2
Standard 1:1 Simultaneous Twin Indoor controller board switch setting
SW5-3
OFF
ON
Indoor unit IC
IC-1 (Main)
IC-2 (Sub)
OC IC
1 2
LN
Power source wiring
1 2
1 2
1 2
R
(No polarity)
Outdoor unit Indoor unit Remote controller
Power source wiring
(Polarity)
Slim Air Conditioners System
Remote controller optical receiver section connection circuit
Outdoor unit OC
Indoor unit IC
Wireless remote controller receiver section R'
Indoor/Outdoor connection cable
Wireless remote controller cable
Wireless remote controller cable
Remote controller cable
OC
IC-1
R'
IC-2
2
2
9
OC
IC-1
R'
2
9
Standard 1:1 Simultaneous Twin Indoor controller board switch setting
SW5-3
OFF
ON
Indoor unit IC
IC-1 (Main)
IC-2 (Sub)
CN90
Controller board
Indoor unit IC
9
CNB
12
Wireless remote controller
optical receiver section R’
Remote controller cable terminal block
(1) One Wired Remote Controller
(OC: Outdoor unit IC: Indoor unit R: Remote controller (for wireless type: optical receiver adapter)
(Reference)
11
If simultaneous twin connect the remote controller to indoor units. Can control all functions of the indoor unit even if dif-
ferent models (different types) are mixed. Note that there may be some restrictions of the functions.
22
Electrical wiring diagram
• Power supply terminal block L, N
• Indoor/outdoor connection cable terminal block 1,2 (Polarity)
• Remote controller cable terminal block 1,2 (No polarity)
(2) Wireless remote controller
(Reference)
11
If simultaneous twin connect the remote controller to indoor units. Can control all functions of the indoor unit even if dif-
ferent models (different types) are mixed. Note that there may be some restrictions of the functions.
22
Electrical wiring diagram
35
Page 36
9-3. TWO-REMOTE CONTROLLER OPERATION
(1) Two Wired Remote Controllers
(R: Wired remote controller)
Slim Air Conditioner System
Standard 1:1 Simultaneous Twin
[Reference] 1 In the case of free component multi type systems consisting of simultaneous twin units, connect the remote controllers to each indoor unit.
All the functions of the connected indoor units can be controlled even if the system consists of different models. However, some function may be restricted.
2 In the case of free component multi type systems consisting of simultaneous twin units, the indoor units should be connected by crossover wiring. 3 Set one of the remote controllers as the main controller (factory setting) and the other as the sub controller using the remote controller's function
selection.
(2) Two Wireless Remote Controllers
Slim Air Conditioner System
Standard 1:1 Simultaneous Twin
Remote controller connection circuit (Controller cable)
Outdoor unit OC
Indoor unit IC
Wired remote controller R
Outdoor unit OC
Indoor unit IC
Wired remote controller R
OC
2
2
IC-1
IC-2
R-1
R-2
2
2
2
OC
2
IC
R-1
R-2
2
OC
2
IC-1
IC-2
R-1
R-2
2
2
Remote controller receiver connection circuit
Outdoor unit OC
Indoor unit IC
Wireless remote controller re­ceiver section R'
* Numbers given in ( ) apply when power is supplied to the indoor and outdoor units separately. [Reference] 1 In the case of free component multi type systems consisting of simultaneous twin units, connect two wireless remote controller receivers
(one each) to any two of the indoor units. All the functions of the connected indoor units can be controlled even if the system consists of different models. However, some functions may be restricted.
2 In the case of free component multi type systems consisting of simultaneous twin units, the indoor units should be connected by crossover wiring.
In the case of "standard 1:1" connection, it is not possible to connect two remote controller receivers to the indoor units. However, with systems
3
consisting of simultaneous twin units, it is possible to connect a remote controller receiver to two indoor units. In this case, all the pair numbers will be "0" (factory setting, no change necessary), and all the units will be turned ON/OFF simultaneously.
4 When using two or more wireless remote controllers, the display contents on the remote controllers may differ from the actual settings, since the
operation made last by any of the remote controllers will be effective.
(3) One Wired and One Wireless Remote Controller
(R: Wired remote controller, R': Wireless remote controller receiver)
Slim Air Conditioner System
Standard 1:1 Simultaneous Twin
Remote controller receiver connection circuit
Outdoor unit OC
Indoor unit IC
•Wired remote controller R
•Receiver R'
OC
2
2
IC-1
IC-2
R
R'
9
[Reference]
1
In the case of free component multi type systems consisting of simultaneous twin units, connect both the wired remote controller and wireless remote controller receiver to any one of the indoor units. All the functions of the connected indoor units can be controlled even if the system consists of different models. However, some functions may be restricted.
2
In the case of free component multi type systems consisting of simultaneous twin units, the indoor units should be connected by crossover wiring.
3
When using two or more wireless remote controllers, the display contents on the remote controllers may differ from the actual settings, since the operation made last by any of the wireless remote controllers will be effective.
(R': Wireless remote controller receiver)
2
2
2
Remote controller cable
Indoor controller board switch setting
SW5-3
OFF
ON
Indoor unit IC
IC-1 (Main)
IC-2 (Sub)
Indoor controller board switch setting
SW5-3
OFF
ON
Indoor unit IC
IC-1 (Main)
IC-2 (Sub)
Indoor controller board switch setting
SW5-3
OFF
ON
Indoor unit IC
IC-1 (Main)
IC-2 (Sub)
Remote controller cable
OC
2
IC
2
R-1
Indoor/outdoor connection cable
R-2
2
Indoor/outdoor connection cable
Receiver connection cable
OC
2
IC-1
9 9
R'-1
IC-2
R'-2
Remote controller cable
OC
3(2)
IC
Receiver connection
9
2
cable
R
R'
Indoor/outdoor connection cable
36
Page 37
2.Connecting the remote control interface with each system
(For details on each system, see the relevant instruction manual.)
• Replace the interface unit mounting cord clamp with a supplied mounting cord clamp based on the thickness of the connecting cable used for each system.
• The cables connected to the Indoor unit should be mounted on or near the Indoor unit. If the connecting cable is not securely mounted, the connector may detach, break, or malfunction.
• Set the interface dip switch (SW500–502) settings before turning on the power.
• If the interface dip switch (SW500–502) settings are not set correctly, the system will not function properly.
INDOOR
9-4. GROUP CONTROL OPERATION
(COLLECTIVE OPERATION AND CONTROL OF MULTIPLE REFRIGERANT SYSTEMS (2 to 16))
Group control can be operated by using MAC-397IF-E. The setting of wired remote controller is subjected to variation according to the function of the indoor unit. (for mode operation, setting temperature, fan step, air direction) The display of remote controller and operating the indoor unit might be different. Neither the test run nor the function setting can be done by MA remote controller connected with MAC-397IF-E.
1.Connecting the MA& CONTACT TERMINAL Interface to the Indoor Unit
• Connect the interface unit and the indoor control board using the connecting cable that came with the interface.
• Extending or shortening the connecting cable that comes out of the interface may cause it to malfunction. Also,
keep the connecting cable as far as possible away from the electrical wires and ground wire. Do not bundle them together.
CN105
or
CN92
Indoor control board
Mounting screws (black) 3.5 o 12
Connect the connecting cable that comes with the interface unit to the connector CN105 or CN92 on the indoor control board.
Interface unit mounting cord clamp or mounting cord clamps
Connecting cable for each system
Mounting cord clamp
Electrical wire mounting bracket
Mounting screws 4 o 16
Mounting screws 4 o 10
Mounting cord clamp
37
Page 38
Use as a Wired Remote Control (Using the MA Remote Controller)
Note:
1. Be sure the Auto Heating/Cooling Display Setting on the MA remote controller is set to OFF before use.
• For information on how to set the Auto/Heating Cooling Display Setting, see the MA remote controller instruction manual.
• The actual operating status of the unit may differ from what is shown on the remote controller display
2. A test run cannot be initiated using the test run switch on the MA remote controller..
3. The horizontal vanes on the unit cannot be operated using the louver switch.
4. The range of room temperature indication is between 10: and 38:.
CN560
TB580
2
1 2 A B
Indoor unit
Remote control cord that came with the MA remote controller (Non polarity)
Dip switch settings
SW500 does not have to be set.
SW501: SW501- No. 1-4: Refrigerant address
Set this switch when multiple indoor units (and remote control interfaces) are connected to a single MA remote controller. Always start the refrigerant address at "0".
1
Even when connecting multiple outdoor units, set a different refrigerant address for each indoor unit.
ON
1
2 3 4
ON
1
2 3 4
ON
1
2 3 4
ON
1
2 3 4
1Outdoor unit 2Outdoor unit 3Indoor unit 4Interface 5MA remote controller
Refrigerant address
0
1
2
15
SW501- No. 5–6
ON
5
6
When the model of Mr. SLIM exists in the same group, it sets it to turning ON.
Set them to ON only when using the room temperature sensor installed in the MA remote controller. * This can be switched when an accurate room temperature cannot be detected by the air conditioner unit. PK-FAK series do not have a room temperature sensor on their MA remote controllers.
No. 5 should normally be set to OFF. Under the following conditions, No.6 should normally be set to ON.
Interface unit
Refrigerant address "0"
Refrigerant address "1"
Refrigerant address "2"
MA remote controller (PAR-21MAA) * PAR-20MAA cannot be used
with this interface.
112
3333
4
5
44
38
Page 39
SW501: Settings to accommodate MA remote controller and settings to accommodate outdoor units
SW No.
No. 1 No. 2 No. 3 No. 4
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
ON
1
Functions OFF ON Comments
Only specify these settings when connecting an
2 3 4 5 6
Refrigerant address 0
MA remote controller.
Refrigerant address 1
2 3 4 5 6
Refrigerant address 2
2 3 4 5 6
Refrigerant address 3
2 3 4 5 6
Refrigerant address 4
2 3 4 5 6
Refrigerant address 5
2 3 4 5 6
Refrigerant address 6
2 3 4 5 6
Refrigerant address 7
2 3 4 5 6
Refrigerant address 8
2 3 4 5 6
Refrigerant address 9
2 3 4 5 6
Refrigerant address 10
2 3 4 5 6
Refrigerant address 11
2 3 4 5 6
Refrigerant address 12
2 3 4 5 6
Refrigerant address 13
2 3 4 5 6
Refrigerant address 14
2 3 4 5 6
Refrigerant address 15
2 3 4 5 6
SW No.
No. 5 No. 6
Functions Room temperature detector The model of Mr. SLIM exists in the
same group.
Indoor unit Not mixed
OFF
39
ON Remote control Mixed
Comments This should normally be set to OFF. This should normally be set to ON.
Page 40
* Fan speed 2 step model : An actual fan speed is 2 step though the display of remote controller becomes 4 step or 3 step.
3. Test Run (Check Operations)
Interface status monitor
You can check the status of the interface by the LED lamp on the interface unit board.
LED lamp no.
LED521
LED522
LED523
Lamp off
DC 12 V is not being supplied from the air conditioner.
Device is not communicating properly with the air conditioner.
Device is not communicating properly with the MA remote controller.
Lamp on
DC 12 V is being supplied from the air conditioner.
Blinking
Blinking at approx. 1 second intervals: Device is communicating normally with the air conditioner.
Blinking at approx. 8 second intervals: Device is com­municating normally with the MA remote controller.
SW502 : Air Conditioner Function Settings
SW No.
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7 No. 8
Functions
Cooling only type/ Heat pump type
Auto mode
Fan speed
Vane
Swing
Not in use Fan mode
OFF
Heat pump type
Not available
(setting No.3 disabled)
Available
(unit)
Available
Available
Not available
ON
Cooling only type
Available
(setting No.3 enabled)
Available
(remote controller)
Not available
Not available
Available
Comments
Set to OFF.
Permanently set to OFF.
4 speeds
3 speeds (2-speed
model set ON)
When operating a 2-speed model with the 3-speed setting (ON), the MA remote controller display will indicate 3 fan speeds. The table below shows the displays and the actual outputs at that time.
Display Meaning Indoor unit output
Low speedLow speed
Medium speed High speed
High speed
Set the mode in accordance with the operation manual for the indoor unit.
Heat pump type : Set to ON. Cooling only type : Set to OFF.
The Vane function of either of indoor unit : When the function is provided, it is Available (OFF). When the function is not provided, it is Not available (ON).
The Swing function of either of indoor unit : When the function is provided, it is Available (OFF). When the function is not provided, it is Not available (ON).
Set to ON.
High speed
4. Mounting the Remote Control Interface Unit
The Interface unit should be placed in a location where the connecting cable from the interface can reach an indoor unit. The device will not function properly if the connecting cable is extended so the connecting cable should not be extended. Mount the interface unit securely to a pillar or wall using 2 or more screws.
When Using Wall Mounting Brackets
1
Attach the wall mounting brackets to the interface unit using 2 mounting screws.
2
Mount the unit to a pillar or wall using 2 mounting screws.
Interface unit
Wall mounting brackets
Mounting screws
Mounting screws
Cord clamp for wiring
Mounting screws
40
Page 41
When Mounting Directly to a Wall
Mount the interface unit case to the wall using the mounting screws.
Interface case mounting screws
Mounting screws
* When mounting the interface unit using a cushioning
material , be sure to mount it in a location where it will not fall.
Interface unit
Cushioning material
When mounting the interface unit inside a ceiling or wall, install an access door to facilitate mainte­nance.
When the interface unit is mounted above an indoor unit, it should be positioned 40 mm or more away from the unit to ensure that ceiling grills can be removed.
40 mm or more
Attach the interface unit connecting cable here. Store extra connecting cable in the ductwork space behind the indoor unit.
* If there is any slack in the connecting cable, use a
fastener to keep it in place.
41
Page 42
9-5. POWER OUTAGE AUTOMATIC RECOVERY OPERATION
Indoor unit Indoor unit Indoor unit
Remote controller
Control room room 1 room 2 room 3
Indoor unit
Relay box Relay box Relay box
Indoor unit
Control circuit power supply
Indoor unit Indoor unit
Remote controller
Remote/Local selection switch
Control room W
room 1 room 2 room 3
Remote controller
Remote controller
Remote controller
• Whenever a power outage or switching of the power supply causes the power supply of an operating air conditioner to go from OFF to ON, this function will automatically restore the operation of the air conditioner to its previous operating mode. w If the power is turned from OFF to ON when the air conditioner is not in operation, the air conditioner will not automatically
be turned on. However, the timer operation will be cancelled if the air conditioner is in timer operation (including when the unit is waiting for its start time). Setting for timer operation must be performed once again.
• If there is a momentary power outage of less than one second while the air conditioner is in operation, there may not be a clear determination of whether or not there was a power failure. When it has been determined that there has been a power failure, recovery will take approximately four minutes after the power is restored. Please wait. (Once "PLEASE WAIT" has appeared on the display, a protection system will operate to prevent the unit from restarting for three minutes.) When it has been determined that there has been no power failure, operation will continue as is.
• Settings can be made by function selections from the remote controller.
• When there is group control, selection of all refrigerants is required.
9-6. INDIVIDUAL CONTROL OPERATION FROM A SEPARATE ROOM
• By simply centralizing the remote controllers installed in each room in a separate control room, individual control or central­ized monitoring of the air conditioners in each room can be attained.
• Air conditioner control can be performed up to a total of 500 meters away by connecting the indoor units and remote con­trollers with 0.3 to 1.25 mm22-core cable.
• If a remote controller is installed in a room and control room, refer to the section on operating with two remote controllers.
9-7. COMBINED REMOTE/LOCAL CONTROL
• Operation/remote controller prohibit/ stop can be controlled from a remote location by routing the remote stop/start adapter (PAC-SE55RA-E sold separately) through the relay box installed on site. When this remote control is cancelled, the local remote controller can be used for operating and stopping the air conditioner.
1. Basic system wiring
• Use the remote start/stop adapter (PAC-SE55RA-E) and connect the "Start/Stop Circuit From Remote Location" that comes from the relay box and remote/local selection switch and connect it to the CN32 connector on the printed circuit board for the indoor unit
<Points of precaution>
11
Match the rated power supply voltage of the remote/local selection switch and relay (X2) with the power supply for the con-
troller.
22
When performing group control of multiple outdoor unit using a timer, be sure to arrange the timer so that all units do not start
at the same time. If this is not performed, all of the units will start at one time creating an over current that will cause the circuit breaker to operate.
33
An on-delay system is one that includes specifications for operating a limited time when an on signal is received and has a tem-
porary off timer for recovery operations.
44
Use a connecting relay when the wiring length exceeds 10 meters, such as when performing remote wiring. If this is not pro-
vided, abnormal operation will occur.
(1) System diagram
W The AC for the control room is usually disconnected from the remote/local control system.
42
Page 43
Control circuit power supply
Dedicated short circuit prevention device
Remote/Local selection switch
No.1 unit relay box
No.2 unit relay box
3 Relay box
2
Adapter for
remote start/stop
1
Remote/Local
selection switch
T Timer
(On delay system)
X Relay
Model PAC-SE55RA-E (Sold separately)
(Example) Single polarity single-throw switch (125V rating)
To next unit
T
Brown Red
X
2 X2
T
One method of easily distinguishing the on/off status of SW1 and SW2 is to use together with a "illuminated switch R" or pilot lamp.
T
X
2
SW1 SW2
T
X
2
Orange Orange
Brown
Red
Starting/stopping with remote controller disabled.
• Starting/stopping by remote operation enabled.
Starting/stopping with remote controller disabled.
• AC is in operation.
• Starting/stopping by remote operation enabled.
Starting/stopping with remote controller disabled.
• Starting/stopping by remote operation enabled.
Starting/stopping with remote controller disabled.
• AC is in operation.
• Starting/stopping by remote operation enabled.
Remote control
OFFON
Description of functions
OFFON
SW1 SW2
OFFON
Remote/Local selection switch
(2) Basic wiring diagram
Indoor unit circuit board
CN32
Orange Red
Brown
On site wiring On site wiring
On site wiring
Timer
Timer
For remote operation
On site wiring
On site wiring
This is not used. Protect exposed wire by wrapping with insulating tape
On site wiring
SW1
Indoor unit circuit board
CN32
Orange Red
Brown
SW1 SW2
Indoor unit circuit board
CN32
Orange Red
Brown
SW2
Indoor unit circuit board
CN32
Orange Red
Brown
SW2
Indoor unit circuit board
CN32
Orange Red
Brown
Indoor unit circuit board
CN32
Orange Red
Brown
SW2
For remote operation
For timer operation
(3) Part specifications
Note: When using group address, connect to refrigerant
address "0" on the inside.
2. Examples of system applications
In any of the following examples, there is a five to six second delay from the time the operating command is issued until the operation begins. 1 This is when starting and stopping is performed by remote operation or external timer and when starting and stopping by
the remote controller is to be prohibited.
2 This is when starting and stopping is performed by remote operation or external timer and when starting and stopping by
the remote controller is to be separated.
3 This is when starting and stopping is performed by remote operation and then allowing starting or stopping by remote con-
trol at any time.
4 This is when permitting or prohibiting operation by remote controller is performed by external circuit.
Use momentary switch for SW2. (Manual operation/automatic recover switch on time is more than one second.) Press SW2 (on time is more than one second) and operation starts. After this has been done, stopping or restarting can be down by remote controller.
43
If SW2 is on, operation by remote controller cannot be performed. If SW2 is off, operation by remote controller is permitted.
Page 44
9-8. OBTAINING REMOTE DISPLAY
CN90 CN1
CN41
Wireless
3
TB3
External input
TB2
Error
TB1
Operation
2
Indoor control circuit board Remote operation adapter
5
External input
Error output (No voltage momentary "a" contact)
Operating output (No voltage momentary "a" contact)
No voltage (Momentary "a" contact)
HA
Power supply for controller
Timer control
panel (on-site)
Remote controller
Indoor unit
Remote controller
Indoor unit
Remote controller
Indoor unit
Use the remote operation adapter (PAC-SF40RM-E) to provide operation/error non-voltage contact output and on/off input function.
(1) Wiring method
..
Caution
TB3 is a dedicated terminal for contact point input. Never input voltage. It will damage the indoor control circuit board.
<Connections on the indoor unit side>
1 When using external output function
Insert the 9-prong connector (3-core) of the attached cable to CN90 on the indoor control circuit board.
2 When using the external input function
Insert the 4-prong connector (2-core) of the attached cable to CN41 on the indoor control circuit board. W The connector is direction-sensitive. Use care not to make an error when inserting.
Never force the connectors. This will result in damage.
(2) Locally procured parts
Item Name Model and specifications
External output function External output signal wire Use sheathed vinyl coated cord or cable.
Wire type: CV, CVS or equivalent. Wire size: Stranded wire 0.5mm
2
to 1.25mm
Single straged: {0.65mm to 1.25mm
Display lamp, etc. No voltage “a” contact AC200V (DC30V), 1Aor less
External input function External input signal wire Use sheathed vinyl coated cord or cable.
Wire type: CV, CVS or equivalent. Wire size: Stranded wire 0.5mm2to 1.25mm
Single straged: {0.65mm to 1.2mm
Switch No voltage “a” contact
(Start and stop operation is switched by inputting a pulse of 200ms or more)
2
2
9-9. TIMER OPERATION
Timer operation can be performed by setting the wired or wireless remote controller timer. Start and stop times can be set in 10-minute increments within a 24-hour period.
When used in combination with the central control remote controller of the M-NET control system for the outdoor unit, one program timer can be used for individual timer settings for each group of the central control system. (Each timer setting can be stored in data memory so timer settings for up to 50 groups can be set individually.)
W Please refer to the MELANS catalog or technical information for details about the central control remote controller.
1.Operating with on-site timer
(1) Summary of system
If the “Remote ON/OFF adapter” (PAC­SE55RA-E) (sold separately) is used, the on-site timer can be operated to turn each unit on and off.
44
Page 45
(2) Basic pattern for timer control
Orange
As selected by remote controller operation switch.
From indoor unit
Red Brown
T
SW ON SW OFF
Timer control Remote controller control
SW
Orange
From indoor unit
Red Brown
T
Wiring diagram
Control circuit board
Slim indoor unit
Lossnay
Lossnay linkage (PAC-SB81VS)
External control
input terminal
block
1 2
3
Connector
(CN2L)
Basic wiring
X: Relay (DC12V) CN25 (Indoor unit circuit board)
System example
Remote controller
Indoor unit
Relay box (On-site tinstallation)
Relay box
(On-site tinstallation)
Remote controller
Humidifier unit
Humidifier
unit
Use a no-voltage contact point output timer (one that has separate circuits for the load side and timer power supply). a) Timer-independent control b) Combined control by timer and remote controller
(3) Basic system
Refer to 9-7.
9-10. LINKED OPERATION WITH PERIPHERAL AIR CONDITIONERS EQUIPMENT
Lossnay operation
Linked operation with a Lossnay unit can be obtained by connecting Lossnay linkage cable (Model PAC-SB81VS - sold
separately) to the CN2L (Remote kit) on the circuit board of the indoor unit. This function must be selected from the remote controller.
1 Summary of wiring
Connect the Lossnay linkage cable (Model PAC­SB81VS) connector to CN2L on the indoor unit on the circuit board of the indoor unit.
Connect the lead wire of the Lossnay linkage cable to the Lossnay external control input terminal blocks (1) and (2). (At this time, the input terminal blocks (1) and (2) have no polarity.)
2 Precautions when wiring
The Lossnay linkage cable can be extended up to a maximum of 500 meters. When extending the Lossnay linkage cable, be sure to connect securely and take proper steps to ensure insulation. (Extension cable specifications: Sheathed vinyl cord or cable 0.5 to 0.75mm
Lossnay linked cable
Arrange wiring so that there can be no contact between the Lossnay linkage cable and the power supply cord. Contact
may cause malfunctioning. (Separate by 5cm or more.)
2
)
9-11. OBTAINING HUMIDIFIER SIGNAL
9-12. EXTERNAL MOUNTING OF TEMPERATURE SENSOR
The humidifier signal that is linked to the AC heating operation (indoor unit ventilator) can be obtained by connecting the adapter for the humidifier signal to connector CN25 on the printed circuit for the indoor unit and wiring it to the humidifier unit via the on-site relay box. There is no output when the thermostat is off, during heating preparation and during defrosting.
W Please consult your nearest Mitsubishi Electric
representative for information about obtaining the adapter for humidifier signal.
Temperature control from an alternative external location can be performed by connecting the temperature sensor (Model PAC-SE41TS-E - sold separately) to the CN20 connector on the circuit board for the indoor unit.
The wired remote controller also has an internal temperature sensor. Function selection from the remote controller is required. Refer to “FUNCTION SETTING” for information of installation manual about selecting functions with the remote controller.
45
Page 46
9-13. MULTIPLE REMOTE CONTROL DISPLAY
CN51
connector(5P)
GREEN
Power supply
Electrical insulation is needed.
Wiring at the actual place
Optional multiple display adapter
The maximum distance between indoor board and relay is 10m.
YELLOW ORANGE
RED
BROWN
5
X2
X2
GL
RL
X1
X1
1
<Wiring >
Power supply
Remote controller cable
Relay box (Field supply)
Remote controller
Remote controller
Remote controller
3wires 3wires 3wires
2wires
No.1 unit No.2 unit No.3 unit
Muitiple remote control ON-OFF display (Field supply)
(Operation check)
<System>
Power supply
RL-1 GL-1
Multiple Remote Control Display
Multiple remote controller adapter
connect to the connector CN51
Relay box
5
X1-1
X2-1
1
<Wiring diagram>
RL-2 GL-2
RL-3
No.1 unit
GL-3
X1-1
X2-1
X1-2
X1-3
X2-3
X2-2
5
1
No.2 unit
5
1
No.3 unit
X1-2
X2-2
X1-3
X2-3
You can control several units with a multiple remote control display, by wiring an optional multiple display adapter (PAC-SA88HA-E) with relays and lamps on the market.
How to wire
(1) Connect the multiple display adapter to the connector CN51 on the
indoor controller board.
(2) Wire three of the five wires from the multiple display adapter as shown
in the figure below.
[Notes on Signs] X1:Relay (for operation lamp) X2:Relay (for check lamp) RL:Operation Lamp GL:Check Lamp
[Field supplied parts]
Relays:12V DC with rated coil power
consumption below 0.9W.
Lamps:Matching to power supply voltage.
46
Page 47
DISASSEMBLY PROCEDURE10
Metal fixture
Screws
Hanger of indoor unit
Catch of installation plate
Terminal cover
Electrical box cover
Connector
Connector
Indoor controller board
Right side panel
PK-4FAKL
OPERATING PROCEDURE PHOTOS & ILLUSTRATION
1. Removing the lower side of the indoor unit from the instal­lation plate
(1) Remove the 2 screws.
Hang the indoor unit hangers to the catches on the instal­lation plate.
Figure 1
2. Removing the right side panel
(1) Remove the 2 screws of the right side panel:one on the
bottom and the other on the upper right-hand side. (2) Disconnect the connector from the adapter case. (3) Sliding the right side panel to the right, pull it out toward
you.
3. Removing the indoor controller board
(1) Remove the right side panel. (2) Remove the screw of the electrical box cover, and remove
the cover. (3) Disconnect the connectors on the indoor controller board. (4) To unhook the catches on the right-hand side of the indoor
controller board, pull the left-hand side toward you and lift
up the cover to the right. Then the indoor controller board
can be removed.
Figure 2
Photo 1
Indoor controller board
Electrical box cover
Catches
4. Removing the electrical box
(1) Remove the right side panel. (2) Remove the screw of the electrical box cover, and remove
the cover. (3) Remove the room temperature thermistor and the pipe
temperature thermistor. (4) Disconnect the vane motor connector on the indoor
controller board. (5) Remove the 2 screws of the electrical box. (6) Disconnect the connector of the heater lead wire connec-
tor. (7) Disconnect the connector of the fan motor lead wire. (8) Remove the electrical box.
47
Photo 2
Room temperature thermistor
Pipe temperature thermistor
Screws
Electrical box
Page 48
OPERATING PROCEDURE PHOTOS & ILLUSTRATION
Catch on the left side panel
Catch on the unit
(9) Remove the screws of the indoor controller board case,
and pull out the indoor controller board case. Then the indoor power board and the fan capacitor can be serviced.
5. Removing the vane motor
(1) Remove the right side panel. (2) Remove the screw of the electrical parts box cover, and
remove the cover.
(3) Remove the 2 screws of the vane motor, and remove the
motor from the shaft.
(4) Disconnect the vane motor connector on the indoor con-
troller board.
Photo 3
Capacitor
Indoor controller board case
Photo 4
Indoor power board
Electrical parts box
Screws
6. Removing the intake grille
(1) Remove the right side panel. (2) To remove the left side panel, remove the screw on the
bottom and the screw on the upper left-hand side. (See Figure 3.)
1. Press up this side of the left side panel to unhook the catch on the panel from the catch on the unit.
2. Slide the left side panel to the left to remove the panel.
Note: Fix the unit to the metal fixture securely. (3) Remove the air filters. (4) Hold and press the centre cover. (5) Remove the screws of the grille. (6) Pull the lower side of the grille toward you and slide the
upper to the right to remove the grille.
7. Removing the drain pan
(1) Remove the left and right side panels. (2) Remove the grille. (3) Remove the electrical box cover. (4) Loosen the drain hose band to remove. (5) Remove the 3 screws of the drain pan, and slide the drain
pan toward you to remove drain pan.
Vane motor
Figure 3
Photo 5
Left side panel
Photo 6
Indoor controller board
Slide to the right
Screws for grille
Drain pan
Screws
Grille
Drain hose band
Drain hose
48
Page 49
OPERATING PROCEDURE PHOTOS
8. Removing the lineflow fan and the fan motor
(1) Remove the left and right side panels. (2) Remove the grille. (3) Remove the electrical box. (4) Remove the drain pan. (5) Loosen the screw that fixes the lineflow fan to the fan
motor. (See Photo 7. )
(6) Remove the 4 screws of the motor fixture, and remove the
fan motor and the motor fixture at a time (See Photo 8.)
(7) Remove the screws of the left and right motor supports,
and remove the motor supports and the fan motor. (See Photo 9.)
(8) Remove the screw of the centre support, and remove the
support. (See Photo 10. )
(9) Remove the 2 screws on the left and right sides of the heat
exchanger, and pull the bearing support toward you. (See Photo 11.)
(10) Pull the left-hand side of the heat exchanger toward you,
and remove the lineflow fan.
Photo 7
Photo 8
Fan motor
Lineflow fan
Screw
Fan motor
Screw
Motor fixture
Heat exchanger
Bearing support
Lineflow fan
Photo 9Photo 11
Screw
Motor support
Photo 10
Centre support
Fan motor
Lineflow fans
Screw
Screw
Motor support
49
Page 50
11 PARTS LIST
RU
1 1 1 4 2 1 1 1 1 1 1 1 1 1
R01 12G 662 R01 E01 812 R01 E00 811 R01 A17 500 R01 12G 691 R01 24K 658 R01 12G 661 R01 E00 075 R01 E01 049 T7W E06 714 R01 12G 808 R01 E01 641
R01 12G 523
1 2 3 4 5 6 7 8
9 10 11 12 13 14
(RG00A734GK4)
Part No.
No.
Wiring
Diagram
Symbol
Recom­mended
Q,ty
Unit
Amount
Remarks
(
Drawing No.
)
Part Name
Specifications
Q,ty/set
LEFT SIDE PANEL UNDER PLATE NOSE AIR FILTER INTAKE GRILLE RECEIVER RIGHT SIDE PANEL WIRELESS REMOTE CONTROLLER HOLDER WIRELESS REMOTE CONTROLLER DOOR WIRELESS REMOTE CONTROLLER BACK PLATE TOP PLATE BOX ASSEMBLY DRAIN SOCKET
PK-•FAKL
Price
2.5, 3
STRUCTURAL PARTS PK-2.5FAKL PK-3FAKL
1112
1
13
8
910
2
3
5
7
4
6
Part numbers that is circled is not shown in the figure.
50
Page 51
RU
1 1 1 5 2 1 1 1 1 1 1 1 1 1 1
R01 12G 662 R01 E00 812 R01 E01 811 R01 A17 500 R01 12G 691 R01 24K 658 R01 12G 661 R01 E00 075 R01 E01 049 T7W E06 714 R01 16G 808 R01 E00 641
R01 16G 692 R01 12G 523
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
(RG00A734GK5)
Part No.
No.
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Unit
Amount
Remark
(
Drawing No.
)
Part Name
Specification
Q,ty/set
LEFT SIDE PANEL UNDER PLATE NOSE AIR FILTER INTAKE GRILLE RECEIVER RIGHT SIDE PANEL WIRELESS REMOTE CONTROLLER HOLDER WIRELESS REMOTE CONTROLLER DOOR WIRELESS REMOTE CONTROLLER BACK PLATE TOP PLATE BOX ASSEMBLY INTAKE GRILLE DRAIN SOCKET
4
PK-•FAKL
Price
STRUCTURAL PARTS PK-4FAKL
1112
14
13
8
910
1
2
3
7
5
4
6
Part numbers that is circled is not shown in the figure.
51
Page 52
Part No.
Specification
No.
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit
Amount
Remarks
(
Drawing No.
)
Q,ty/set
PK-•FAKL
2.5 3
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16
R01 Z61 102 R01 13G 114 T7W 572 480 T7W 573 480 T7W E13 529
— R01 12G 621 R01 12G 063 R01 12G 002 R01 KV5 527
— R01 E05 223 R01 E03 317
— R01 588 255 T7W E47 310
Part Name
BEARING MOUNT LEFT LINEFLOW FAN HEAT EXCHANGER HEAT EXCHANGER DRAIN PAN GUIDE V ANE ARM CENTER COVER JOINT SHAFT AUT O V ANE DRAIN HOSE GUIDE V ANE VANE MOTOR WIRELESS ADAPTER CONTROLLER BOARD TERMINAL COVER CAPACITOR INDOOR CONTROLLER BOARD
1 1 1
1
16
3 1 1 2 1 4 1 1 1 1 1
1 1
1 1
16
3 1 1 2 1 4 1 1 1 1 1
(BG25J821H01) (BG25H301H02)
(BG25J821H02)
(BG02J608H07)
MV
W.B
C
I.B
2.0= 440V
ELECTRICAL PARTS PK-2.5FAKL PK-3FAKL
1
37
36
2
32
33
34
35
3
4
31
5
30
29
27
6
28
7
8
25
22
21
20
26
19
23
18
9
24
11
10
13
14
15 16 1712
52
Continued to the next page.
Page 53
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
R01 E02 239
— T7W E24 313 T7W 512 716 T7W E27 716 T7W A14 716 T7W E12 202 R01 E02 202
— R01 12G 220 R01 12G 105
— R01 13G 115
— R01 KV5 102 R01 12G 103
— T7W B02 675 R01 005 103
FUSE CONTROLLER COVER CONTROLLER CASE INDOOR POWER BOARD TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK ROOM TEMPERA TURE THERMISTOR PIPE TEMPERA TURE THERMISTOR MOTOR BAND FAN MOTOR RUBBER MOUNT MOTOR BAND RIGHT LINEFLOW FAN CENTER SUPPORT BEARING BAND BEARING MOUNT SLEEVE BEARING MOTOR LEG FUN GUARD SLEEVE BEARING
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1
250V 6.3A
2P(1, 2) 3P(1, 2, 3) 3P(L,N,;)
PN4S40-K
(BG02A648G03) (BG25J080H02)
(BG02H065H01)
(BG02H178H01)
(BG00R259G07) (BG02L462H02)
(BG02A534H16)
FUSE
P.B TB5 TB4 TB2 TH1 TH2
MF
Part No. Part Name
Specification
2.5 3
PK-•FAKL
Unit
Remarks
(
Drawing No.
)
Wiring
Diagram
Symbol
Recom­mended
Q,ty
Amount
Price
Q,ty/set
No.
From the previous page.
53
Page 54
Part No.
Specification
No.
Wiring
Diagram
Symbol
Recom­mended
Q,ty
Price
Unit
Amount
Remarks
(
Drawing No.
)
Q,ty/set
PK-•FAKL
4
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
R01 Z61 102 R01 17G 114 R01 46G 480 T7W E14 529
— R01 12G 621 R01 12G 063 R01 16G 002 R01 KV5 527
— R01 E05 223 R01 E03 317
— R01 576 255 T7W E47 310
Part Name
BEARING MOUNT LEFT LINEFLOW FAN HEAT EXCHANGER DRAIN PAN GUIDE V ANE ARM CENTER COVER JOINT SHAFT AUT O V ANE DRAIN HOSE GUIDE V ANE VANE MOTOR WIRELESS ADAPTER CONTROLLER BOARD TERMINAL COVER CAPACITOR INDOOR CONTROLLER BOARD
1 1 1 1
22
4 1 1 2 1 4 1 1 1 1 1
(BG25J821H01) (BG25H301H02)
(BG25J821H02)
(BG02J608H07)
MV
W.B
C
I.B
3.0= 440V
ELECTRICAL PARTS PK-4FAKL
1
37
36
2
32
33
34
35
3
4
31
5
30
29
27
6
28
7
8
25
22
21
20
26
19
23
18
9
24
11
10
13
14
15 16 1712
54
Continued to the next page.
Page 55
From the previous page.
Part No. Part Name
No.
17
R01 E02 239 18 19 20
T7W E24 313 21
T7W 512 716 22
T7W E27 716 23
T7W A14 716 24
T7W E12 202 25
R01 E02 202 26 27
T7W 571 762 28
R01 16G 105 29 30
R01 17G 115 31 32 33
R01 KV5 102 34
R01 12G 103 35 36
T7W B03 675 37
R01 005 103
— —
— —
FUSE CONTROLLER COVER CONTROLLER CASE INDOOR POWER BOARD TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK ROOM TEMPERA TURE THERMISTOR PIPE TEMPERA TURE THERMISTOR MOTOR BAND FAN MOTOR RUBBER MOUNT MOTOR BAND RIGHT LINEFLOW FAN CENTER SUPPORT BEARING BAND BEARING MOUNT SLEEVE BEARING MOTOR LEG FUN GUARD SLEEVE BEARING
Specification
250V 6.3A
2P(1, 2) 3P(1, 2, 3) 3P(L,N,;)
PN4S70-K
Q,ty/set
PK-•FAKL
4
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1
Remarks
(
Drawing No.
Wiring
Diagram
)
Symbol
FUSE (BG02A648G03) (BG25J080H02)
P.B TB5 TB4 TB2 TH1 TH2
(BG02H065H01)
MF
(BG02H178H01)
(BG00R259G07) (BG02L462H02)
(BG02A534H17)
Recom-
mended
Q,ty
Unit
Price
Amount
55
Page 56
12
1 2 3 4 5
BRN RED ORN YLW GRN
OPTIONAL PARTS
12-1. REFRIGERANT PIPES
Service Ref. : PK-2.5FAKL PK-3FAKL
Part No. PAC-05FFS-E PAC-07FFS-E PAC-10FFS-E PAC-15FFS-E Pipe length 5m 7m 10m 15m Pipe size O.D . Connection method Indoor unit: Flared Outdoor unit: Flared
Service Ref. : PK-4FAKL
Part No. PAC-PC51PI-E PAC-SC52PI-E PAC-SC53PI-E PAC-SC54PI-E Pipe length 5m 7m 10m 15m Pipe size O.D. Connection method Indoor unit: Flared Outdoor unit: Flared
Note 1. How to connect refrigerant pipes.
Factory supplied optional refrigerant pipings contain refrigerant at the above atmospheric pressures. As long as the connection takes no more than 5 minutes, no air will enter, and there will be no need for air purging. Remove the blind caps and make the connections within 5 minutes. After the connections for the indoor and outdoor units are made, open the stop valve on the outdoor unit to allow refrigerant gas to flow.
Note 2. The following main parts are contained in the optional refrigerant piping kit.
Heat insulating cover, vinyl tapes, nipples, sleeve and flange (for wall hole).
Liquid:[9.52 Gas:[15.88
Liquid:[9.52 Gas:[19.05
12-2. REMOTE DISPLAY ADAPTER
This adapter is needed for remote indication (operation/check).
Part No.
Applicable Service Ref.
PAC-SA88HA-E
PK-2.5, 3, 4FAKL
12-3. REMOTE ON/OFF ADAPTER
Part No.
Applicable Service Ref.
12-4. REMOTE SENSOR
Part No.
Applicable Service Ref.
12-5. REMOTE OPERATION ADAPTER
Part No.
Applicable Service Ref.
12-6. WIRED REMOTE CONTROLLER
Part No.
Applicable Service Ref.
12-7. DRAIN-UP MACHINE
Part No.
Applicable Service Ref.
PAC-SE55RA-E
PK-2.5, 3, 4FAKL
PAC-SE41TS-E
PK-2.5, 3, 4FAKL
PAC-SF40RM-E
PK-2.5, 3, 4FAKL
PAR-21MAA
PK-2.5, 3, 4FAKL
PAC-SE90DM-E
PK-2.5, 3, 4FAKL
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CCopyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Apr. 2006 No.OC390 PDF 9 Made in Japan.
New publication, effective Apr. 2006 Specifications subject to change without notice.
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