Before obtaining access to termnal, all supply
ciucuits must disconnected.
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with
the followings.
· For RP60/71VHA3 and RP100/125/140, be sure to
perform replacement operation before test run.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Make sure that the inside and outside of refrigerant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.
Store the piping to be used indoors during
installation and both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
If large amount of mineral oil enters, that can cause deterioration of refrigerant oil etc.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
5
Page 6
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale
4Gas leak detector ·Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check ·Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder ·Only for R410A ·Top of cylinder (Pink)
·Cylinder with syphon
8Refrigerant recovery equipment
specifications
. (UNF1/2)
[4] Refrigerant leakage detection function
This air conditioner (outdoor unit PUHZ-RP•HA2/HA3) can detect refrigerant leakage which may happen during a
long period of use. In order to enable the leakage detection, settings are required to let the unit memorize the initial
conditions(initial learning). Refer to 14-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION.
6
Page 7
3-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart
Measure the existing pipe thickness and check for damage.
The existing pipe thickness meets specifications and the pipes are not damaged.
Check if existing air conditioner can operate.
Existing air conditioner can
operate.
Perform cooling operation
for about 30 minutes and
then do a pump down work.
Disconnect existing air conditioner from piping.
Existing pipes can be reused.
Existing air conditioner
cannot operate.
Use a refrigerant recovery
equipment to recover the
refrigerant.
In case existing pipes were used
+
for gas or oil heat pump system,
be sure to clean the pipes for RP100-140 models.
Use new pipes for RP35-71 models.
The existing pipe thickness does not meet
specifications or the pipes are damaged.
Existing pipes cannot be
reused. Use new pipes.
In case the unit is RP35/50
or RP60/71VHA2
(1) which
utilizes HAB oil.
In case the unit is RP60/71
VHA3 or RP100/125/140
which utilize ester oil or
ether oil.
Connect a new air conditioner.
Connect a new air conditioner.
Perform replacement operation.
·When performing replacement operation, make sure that DIP SW8-2 on outdoor unit controller board is
set to ON.
+Chemical compounds containing chlorine left in existing pipes are collected by replace filter.
●The air conditioner automatically performs cooling operation through replace filter for about 2 hours.
Connecting a new air conditioner
Flaring work should be done so that flare meets the dimension for R410A.
Use flare nut provided with indoor and outdoor unit.
When using gas piping of :19.05mm for RP100, 125 or 140.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to keep the pressure on pipes within permissible range.
●Use different diameter joint or adjust the piping size by brazing.
When using pipes larger than specified size for RP35, 50, 60 or 71.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to prevent oil flow ratio from lowering due to the decrease in flowing refrigerant.
●Use different diameter joint or adjust the piping size by brazing.
When existing pipes are specified size.
The pipes can be reused referring to TECHNICAL DATA BOOK (OCS05).
●Use different diameter joint or adjust the piping size by brazing.
* When using existing pipes for RP60/71VHA3 and RP100/125/140
Make sure that DIP SW8-2 on outdoor unit controller board is set to ON and perform
replacement operation.
+Chemical compounds containing chlorine left in existing pipes are collected by replace filter.
●The air conditioner automatically performs cooling operation through replace filter for about 2 hours.
7
Page 8
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7mm or below.)
Diagram below: Piping diameter and thickness
Nominal
dimensions(inch)
1/4
3/8
1/2
5/8
3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
(mm)
Thickness
R410AR22
0.8
0.8
0.8
1.0
—
(mm)
0.8
0.8
0.8
1.0
1.0
2 Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refriger ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also
have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring
dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
Flare cutting dimensions
Nominal
dimensions(inch)
1/4
3/8
1/2
5/8
3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
Dimension A
R410AR22
9.1
13.2
16.6
19.7
—
+0
( )
-0.4
9.0
13.0
16.2
19.4
23.3
(mm)
Flare nut dimensions
Nominal
dimensions(inch)
1/4
3/8
1/2
5/8
3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
R410A
17.0
22.0
26.0
29.0
—
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materialsUseR410A toolsCan R22 tools be used?
Gauge manifold
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermistor vacuum gauge and
vacuum valve
Charging cylinder
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
Air purge, refrigerant charge
and operation check
Gas leak check
Refrigerant recovery
Refrigerant charge
Apply to flared section
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Refrigerant charge
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refrigerant to thermistor vacuum gauge)
Refrigerant charge
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
oil (minimum amount)
Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can
be used if equipped with adopter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.
Max.30m (PUHZ-RP35/50/60/71/100/125/140)
The refrigerant circuit with LEV (Linear Expansion Valve) and power receiver always control the optimal refrigerant
level regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during
installation often causes problems. It is completely eliminated by chargelss system. This unique system improves the quality
and reliability of the work done. It also helps to speed up the installation time.
REFRIGERANT LEAKAGE DETECTION FUNCTION
PUHZ-RP•HA2/HA3 series can detect refrigerant leakage which may happen during a long period of
use.
9
Page 10
5SPECIFICATIONS
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Gas
Indoor side
Outdoor side
Height difference
Piping length
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
mm(in.)
mm(in.)
kW
W
kW
dB
dB
PUHZ-RP60VHA2(1) / VHA3(#1)
Cooling
A
A
)
L
6.61
VHA2
VHA2(1) : 0.87(NEO22) / VHA3(#1) : 0.70(FV50S)
Heating
Single, 50Hz, 230V
7.50
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
(1) : TNB220FMBH / VHA3 : SNB172FDGM1
Inverter
HP switch Discharge thermo
Comp.shell thermo(for VHA3#1)
Plate fin coil
Propeller fan % 1
55(1,940)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
943(37-1/8)
VHA2(1) : 75(165) / VHA3(#1) : 68(150)
3.5(7.7)
9.52(3/8)
15.88(5/8)
Max. 30m
Max. 50m
PUHZ-RP71VHA2
Cooling
8.04
19
—
0.060
47
48
R410A
Flared
Flared
(1) / VHA3(#1)
Heating
9.74
1.61.4
10
Page 11
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Airflow
OUTDOOR UNIT
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
mm(in.)
mm(in.)
kW
W
kW
dB
dB
PUHZ-RP100VHA2
Cooling
A
A
L
12.53
ANV33FDDMT
)
Heating
12.39
49
51
121(267)116(256)
Cooling
Single 50Hz, 230V
15.53
28
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Discharge thermo
Plate fin coil
Propeller fan % 2
0.060+0.060
100(3,530)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
1.40(MEL56)
15.88(5/8)
Heating
15.98
Hermetic
ANB33FCKMT
2.41.9
Inverter
HP switch
—
R410A
5.0(11.0)
9.52(3/8)
Flared
Flared
Max. 30m
Max. 75m
50
52
PUHZ-RP140VHA2PUHZ-RP125VHA2
Cooling
19.65
Heating
19.92
29.5
2.9
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Airflow
OUTDOOR UNIT
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling
Heating
W
D
H
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
Liquid
Gas
mm(in.)
mm(in.)
Indoor side
Outdoor side
Height difference
Piping length
kW
W
kW
dB
dB
PUHZ-RP100YHA2
Cooling
Heating
Cooling
Heating
PUHZ-RP140YHA2PUHZ-RP125YHA2
Cooling
Heating
3phase, 50Hz, 400V
A
4.08
4.03
5.04
A
13
5.20
6.37
6.46
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
ANV33FDBMT
2.41.9
ANB33FDFMT
2.9
Inverter
HP switch
Discharge thermo
—
Plate fin coil
Propeller fan % 2
0.060+0.060
)
100(3,530)
Reverse cycle
49
51
50
52
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
135(298)
130(287)
R410A
5.0(11.0)
L
1.40(MEL56)
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 30m
Max. 75m
11
Page 12
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Airflow
OUTDOOR UNIT
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
mm(in.)
mm(in.)
A
A
kW
W
kW
dB
dB
L
PUHZ-RP100VHA21 / VHA3(#1)
Cooling
12.53
ANV33FDJMT(VHA21)
ANB33FCNMT(VHA3)
ANB33FCRMT(VHA3#1)
)
VHA21:121(267) / VHA3(#1):116(256)
Heating
12.39
49
51
PUHZ-RP140VHA21/VHA2#2PUHZ-RP125VHA21/VHA2#2
Cooling
Single 50Hz, 230V
15.53
28
Munsell 3Y 7.8/1.1
Linear Expansion Valve
HP switch Discharge thermo
Comp.shell thermo(for VHA3#1, VHA2#2)
Plate fin coil
Propeller fan % 2
0.060+0.060
100(3,530)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
1.40(FV50S)
Heating
15.98
Hermetic
ANB33FCNMT(VHA2
ANB33FCRMT(VHA2#2)
2.41.9
Inverter
—
R410A
5.0(11.0)
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 30m
Max. 75m
Cooling
19.65
50
52
116(256)
Heating
19.92
29.5
1)
2.9
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Airflow
OUTDOOR UNIT
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling
Heating
W
D
H
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
Liquid
Gas
mm(in.)
mm(in.)
Indoor side
Outdoor side
Height difference
Piping length
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
NOISE
10
631252505001000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
PUHZ-RP125/140VHA2(#2)
PUHZ-RP125/140VHA2
1
PUHZ-RP125/140YHA2(#2)
PUHZ-RP125/140YHA2
90
1
MODE
COOLING
HEATING
MODE
COOLING
HEATING
SPL(dB)
47
48
SPL(dB)
50
52
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
LINE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
10
631252505001000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
14
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
10
631252505001000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
Page 15
6-4. STANDARD OPERATION DATA
Representative matching
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
PLA-RP35AAPLA-RP50AAPLA-RP60AA
Cooling
3,600
W
kW
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
1.07
PLA-RP35AAPLA-RP50AAPLA-RP60AA
V
A
PUHZ-RP35VHA2
V
4.01
A
2.70
1.01
15.6
0.89
0.11
70
46
15
27
19
35
24
5
1 , 50
230
0.79
1 , 50
230
Heating
4,100
1.12
4.23
2.69
0.74
71
41
2
5
20
15
35.5
7
6
—
—
Cooling
5,000
1.55
PUHZ-RP50VHA2
6.16
2.91
0.99
73
49
11
27
19
15.4
35
24
0.86
0.14
5
Heating
6,000
1.62
1 , 50
230
0.79
1 , 50
230
6.47
2.76
0.67
77
44
-1
5
20
15
37.8
7
6
—
—
Cooling
6,000
1.65
PUHZ-RP60VHA2
6.61
2.60
0.99
14.3
0.78
0.14
65
44
12
27
19
35
24
5
Heating
7,000
1.85
1 , 50
230
0.79
1 , 50
230
7.50
2.63
0.70
81
44
8
5
20
15
40.9
7
6
—
—
PLA-RP71AA
Cooling
7,100
1.97
PLA-RP71AA
PUHZ-RP71VHA2
8.04
2.68
0.94
70
46
10
27
19
14.2
35
24
0.74
0.18
5
Heating
8,000
2.34
1 , 50
230
0.79
1 , 50
230
9.74
2.87
0.73
74
48
1
5
20
15
41.6
7
6
—
—
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/f)
15
Page 16
Representative matching
PLA-RP100AA2PLA-RP125AA2PLA-RP140AA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Cooling
10,000
3.02
PLA-RP100AA2PLA-RP125AA2PLA-RP140AA2
PUHZ-RP100VHA2PUHZ-RP125VHA2PUHZ-RP140VHA2
12.53
2.55
0.94
63
44
11
5
27
19
13.0
35
24
0.78
0.04
1 , 50
230
0.92
1 , 50
230
Heating
11,2 00
3.02
12.39
2.46
0.70
70
42
3
5
20
15
42.5
7
6
—
—
Cooling
12,500
3.87
15.53
2.72
0.88
69
46
9
5
27
19
12.2
35
24
0.74
0.05
Heating
14,000
3.88
1 , 50
230
0.92
1 , 50
230
15.98
2.73
0.66
76
47
2
5
20
15
45.5
7
6
—
—
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/f)
Cooling
14,000
4.65
19.65
2.86
0.81
76
48
8
5
27
19
11. 2
35
24
0.71
0.05
Heating
16,000
4.69
1 , 50
230
0.92
1 , 50
230
19.92
2.90
0.64
83
50
1
5
20
15
49.6
7
6
—
—
16
Page 17
Representative matching
PLA-RP100AA2
PLA-RP125AA2
PLA-RP140AA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Cooling
10,000
3.02
PLA-RP100AA2PLA-RP125AA2PLA-RP140AA2
V
A
PUHZ-RP100YHA2PUHZ-RP125YHA2PUHZ-RP140YHA2
V
A
4.08
2.55
0.94
63
44
11
5
27
19
13.0
35
24
0.78
0.04
1 , 50
230
0.92
3 , 50
400
Heating
11,200
3.02
4.03
2.46
0.70
70
42
3
5
20
15
42.5
7
6
—
—
Cooling
12,500
3.87
5.04
2.72
0.88
69
46
9
5
27
19
12.2
35
24
0.74
0.05
Heating
14,000
3.88
1 , 50
230
0.92
3 , 50
400
5.20
2.73
0.66
76
47
2
5
20
15
45.5
7
6
—
—
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/f)
Cooling
14,000
4.65
6.37
2.86
0.81
76
48
8
5
27
19
11. 2
35
24
0.71
0.05
Heating
16,000
4.69
1 , 50
230
0.92
3 , 50
400
6.46
2.90
0.64
83
50
1
5
20
15
49.6
7
6
—
—
17
Page 18
Representative matching
PLA-RP35BAPLA-RP50BAPLA-RP60BA
PLA-RP71BA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
Cooling
3,600
W
kW
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
1.07
V
A
PUHZ-RP35VHA3
V
4.01
A
2.70
1.01
15.8
0.84
0.28
Heating
4,100
1.12
PLA-RP35BAPLA-RP50BAPLA-RP60BA
1 , 50
230
0.22
1 , 50
230
4.23
2.69
0.74
70
46
15
5
27
19
35
24
71
41
20
15
34.6
—
—
Cooling
5,000
1.55
PUHZ-RP50VHA3
6.16
2.91
0.99
73
49
2
5
7
6
11
27
19
15.3
35
24
0.81
0.24
5
1 , 50
230
0.36
1 , 50
230
Heating
6,000
1.62
6.47
2.76
0.67
77
44
-1
5
20
15
37.8
7
6
—
—
Cooling
6,000
1.65
PUHZ-RP60VHA3
6.61
2.60
0.99
65
44
12
27
19
14.3
35
24
0.76
0.21
5
Heating
7,000
1.85
1 , 50
230
0.36
1 , 50
230
7.50
2.63
0.70
81
44
8
5
20
15
40.8
7
6
—
—
Cooling
7,100
1.94
PLA-RP71BA2
PUHZ-RP71VHA3
8.04
2.77
0.99
14.2
0.73
0.21
68
46
11
27
19
35
24
5
Heating
8,000
1.90
1 , 50
230
0.51
1 , 50
230
9.74
2.51
0.70
68
42
1
5
20
15
40.3
7
6
—
—
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/f)
18
Page 19
Representative matching
PLA-RP100BA2PLA-RP100BA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Cooling
10,000
2.44
PLA-RP100BA2PLA-RP100BA2
PUHZ-RP100VHA3PUHZ-RP100YHA3
12.53
2.55
0.95
66
43
13
5
27
19
13.5
35
24
0.74
0.21
1 , 50
230
1.00
1 , 50
230
Heating
11, 200
2.54
12.39
2.58
0.71
74
43
5
5
20
15
40.0
7
6
—
—
Cooling
10,000
2.50
4.08
2.55
0.95
66
43
13
5
27
19
13.5
35
24
0.74
0.21
Heating
11, 200
2.60
1 , 50
230
0.92
3 , 50
400
4.03
2.58
0.71
74
43
5
5
20
15
40.0
7
6
—
—
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/f)
19
Page 20
7OUTLINES AND DIMENSIONS
PUHZ-RP35/50VHA2(1)
PUHZ-RP35/50VHA3
347.5
Air intake
43.6
152
Air intake
:33 drain hole
45.4
4-10 % 21 oval hole
(M10 foundation bolt)
18
Handle for
moving
600
300
10
150
287.5
Free space around the outdoor unit
(basic example)
100 mm or more as long as
no obstacle is placed on the
rear and right-and-left sides
of the unit.
100 mm or more
+ 1
500 m
+ 2
2 sides should be open in
the right, left and rear side.
400
:33 drain hole
Air discharge
Installation bolt pitch: 500
800
+ 1
Basically open
100 mm or more
ore
or m
m
155
40
350 mm or more
330
365
300
23
32.5
155
90
69
Service port
1. FOUNDATION BOLTS
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts, washer and nut must
be purchased locally.)
<Foundation bolt height>
FOUNDATION
18 or below
Unit : mm
Service panel
Service panel
for charge plug
Connection for
liquid pipe
35
43
Connection for
gas pipe
183
2. PIPING-WIRING DIRECTION
Piping and wiring connection can
be made from the rear direction only.
3. ATTACHING THE CONDUIT
In order to attach the conduit, it is
necessary to fix the metal plate with
2 screws to the back panel. Procure
the metal plate and make screw holes
locally. It is recommended to use the
metal plate shown below. Align the
metal plate to the marks on the unit
and attach it.
+ The position and the size of
conduit hole depend on the
conduit to be used.
40
20
Minimum installation space for outdoor unit
+ 1 In the place where short cycle tends to occur, cooling and heating
capacity and power consumption might get lowered 10%. Air outlet
guide (optional PAC-SG58SG) will help them improve.
+ 2 If air discharges to the wall, the surface might get stained.
20
+ Conduit hole
60
Holes for metal plate fixing screw
+ The size of hole depends on the
screw to be used.
80
Page 21
PUHZ-RP60VHA2
Over 10mm
Over 500mm
Over 100mm
Ove
r 10mm
FREE
PUHZ-RP71VHA2
Unit : mm
1 • • Refrigerant GAS pipe connection (FLARE)[15.88 (5/8 inch)
Switch <Address setting : 2nd digit>
LED <Power Supply : DC5V>
LED <Connection to Outdoor Unit>
LED <Transmission : Sending>
LED <Transmission : Receiving>
LED <Power Supply : DC12V>
28
Page 29
PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2
Symbols used in wiring diagram above are, :Connector, :Terminal(block)
Connector<Connection for Option>
Connector<A-Control Service Inspection Kit>
Connector<Connected to Optional M-NET Adapter Board>
Connector<Connected to Optional M-NET Adapter Board>
Connector< Connected for Option (Contact Input)>
Terminal Block <M-net connection>
Connector <Transmission>
Connector <Power Supply>
Connector <M-NET communication>
Switch <Status of communication>
Switch <Address setting>
Switch <Address setting : 2nd digit>
LED <Power Supply : DC5V>
LED <Connection to Outdoor Unit>
LED <Transmission : Sending>
LED <Transmission : Receiving>
LED <Power Supply : DC12V>
RED
BLK
DCL
ACTM
NAME
BLK
L1
4
WHT
L2
61
RED
P
N1
N2
WHT
Io
POWER SUPPLY
~/N 230V 50Hz
BLU
RED
GRN/YLW
L NS1 S2 S3
YLW
INDOOR
UNIT
ORN
BRN
+1. MODEL SELECT
MODEL
CY1
CY2
100V
TB1
125V
140V
+2. SW5 -1 to 5 : Function Switch
SW6
ON
OFF
12345678
ON
OFF
12345678
ON
OFF
12345678
SW5-6 +2
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
31
Page 32
PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2
SYMBOL
TB1
TB2Terminal Block(Indoor/Outdoor )
MC
MF1,MF2
21S4
SVSolenoid Valve (Bypass Valve)
63H
TH3
TH4
TH6
TH7
TH33
LEV
ACL1~ACL4
CB1,CB2
CK
RS
P. B.
Reactor
Main Smoothing Capacitor
Capacitor
Rush Current Protect Resistor
Power Circuit Board
Connection Terminal(U/V/W-Phase)
Connection Terminal(
Connection Terminal
Connection Terminal
Connection Terminal
Current Trans
Switch <Model Select>
Switch <Function Setup>
Switch <Function Setup>
Switch
Switch <Pump Down>
Connector <Emergency Operation>
LED <Operatiion Inspection Indicators>
FUSE <T6.3AL250V>
Connector <A-Control Service Inspection Kit>
Connector
<Connect to Optional M-NET Adapter Board>
Connector
<Connect to Optional M-NET Adapter Board>
Connector
< Connection for Option
Connector < Connection for Option>
Connector < Connection for Option>
5
5
3
CN5
(WHT)
1
LED2
LED3
LED4
M-NET SUBSTRATE
2
1
CN2M
(WHT)
LED5
ABS
TB7
M-NET
+1. MODEL SELECT
MODEL
100Y
125Y
140Y
+2. SW5 -1 to 5 : Function Switch
LO1
LO2
LO3
NO
BLK
3
1
RED
WHT
BLK
BLU
ON
OFF
ON
OFF
ON
OFF
ACL4
BLK
L3-OU
SW6
12345678
12345678
12345678
WHT
L3-A2
CN7
(WHT)
L1-A1
RED
SW1
CND
(WHT)
31
LED1
3
WHT
L2-OU
CONV.B.
RED
SW11
SW12
RED
L2-A2
L1-IN
BLU
(Contact Input)>
SW5-6 +2
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
RED
L1-A2
L1-OU
N-IN
CK-OU
BLK
ACL1
ACL2
ACL3
34
Page 35
9WIRING SPECIFICATIONS
9-1. FIELD ELECTRICAL WIRING (power wiring specifications)
Outdoor unit model
Outdoor unit power supply
Outdoor unit input capacity*1
Main switch (Breaker)
Outdoor unit power supply
)
2
. %
Outdoor unit power supply earth
ing
Indoor unit-Outdoor unit*2
Wir
Indoor unit-Outdoor unit earth*2
Wire No
size (mm
Remote controller-Indoor unit*3
Outdoor unit L-N (single)
Outdoor unit L1-N, L2-N, L3-N (3 phase)
Indoor unit-Outdoor unit S1-S2*4
Indoor unit-Outdoor unit S2-S3*4
Circuit rating
Remote controller-Indoor unit*4
*1.
A breaker with at least 3 mm contact separation in each poles shall be provided. Use earth leakage beaker(NV).
The breaker shall be provided to ensure disconnection of all active phase conductor of the supply.
*2. Refer to 9-3.
*3. The 10 m wire is attached in the remote controller accessory.
*4. The figures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device .
DC 24 VDC 24 VDC 24 VDC 24 VDC 24 V
DC 12 VDC 12 VDC 12 VDC 12 VDC 12 V
Notes: 1. Wiring size must comply with the applicable local and national code..
2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable.
(Design 60245 IEC 57)
3. Install an earth longer than other cables.
230V
Single phase
Isolator
3 poles isolator
A-Control
Outdoor Unit
S1
S2
S3
S1
S2
S3
A-Control
Indoor Unit
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between
power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals
when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
1:1 system Electrical wiringSynchronized twin and triple system Electrical wiring
• Synchronized twin
Indoor
unit
1
2
S1
S2
S3
Unit
power
supply
Earth leakage breaker
wiring circuit breaker or
isolating switch
Outdoor
unit
L
N
Indoor/outdoor
unit connection
cable
S1
S2
S3
Indoor
unit
S1
S2
S3
1
Remote
controller
2
Unit
power
supply
Earth leakage breaker
wiring circuit breaker or
isolating switch
Outdoor
unit
L
N
Indoor/outdoor
unit connection
cable
S1
S2
S3
Indoor
unit
S1
S2
S3
1
Remote
controller
2
• Synchronized triple
35
Unit
power
supply
Earth leakage breaker
wiring circuit breaker or
isolating switch
Outdoor
unit
L
N
Indoor/outdoor
connection cable
S1
S2
S3
Indoor
unit
S1
S2
S3
1
2
Remote
controller
Indoor
unit
1
2
S1
S2
S3
Indoor
unit
1
2
S1
S2
S3
Page 36
9-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES
The following connection patterns are available.
The outdoor unit power supply patterns vary on models.
1:1 System
<For models without heater>
* The optional indoor power supply terminal kit is required.
L
N
S1
S2
S3
L
N
S1
S2
S3
1
2
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Simultaneous twin/triple system
<For models without heater>
* The optional indoor power supply terminal kits are required.
L
N
S1
S2
S3
L
N
S1
S2
S3
1
2
L
L
N
N
S1
S1
S2
S2
S3
S3
1
1
2
2
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cords
Remote controller
Indoor unit
Option
Indoor unit power supply
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cords
Remote controller
Indoor unit
Option
Indoor unit power supply
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
If the indoor and outdoor units have separate power supplies, refer to the table below.
If the optional indoor power supply terminal kit is used, change the indoor unit
electrical box wiring referring to the figure in the right and the DIP switch settings of the
outdoor unit control board.
Indoor unit specifications
Indoor power supply terminal kit (option)
Indoor unit electrical box connector connection change
Label affixed near each wiring diagram
for the indoor and outdoor units
Outdoor unit DIP switch settings (when
using separate indoor unit/outdoor unit
power supplies only)
ON
OFF
Required
Required
Required
3
12(SW8)
Electric heater
(For models with
heater)
L
N
S1
S2
S3
Indoor unit power supplied from outdoor unit
(when shipped from factory)
Connectors (connections when shipped
from the factory are for indoor unit power
supplied from outdoor unit)
BLUE
BLUE
YELLOW
YELLOW
ORANGE
CND
CND
Indoor unit
control board
Electric heater
(For models with
heater)
L
N
If the indoor and
outdoor units have
separate power
supplies, change the
connections of the
connectors as shown
in the following
figure.
YELLOW
BLUE
YELLOW
BLUE
Set the SW8-3 to ON.
* There are 3 types of labels (labels A, B, and C). Affix the appropriate labels to
the units according to the wiring method.
Indoor unit model
Indoor unit power supply
Indoor unit input capacity
Main switch (Breaker)
Indoor unit power supply
Indoor unit power supply earth
)
2
Indoor unit-Outdoor unit
(mm
Wiring
Indoor unit-Outdoor unit earth
Wire No. % size
Remote controller-Indoor unit
Indoor unit L-N*4
Indoor unit-Outdoor unit S1-S2*4
Indoor unit-Outdoor unit S2-S3*4
rating
Circuit
Remote controller-Indoor unit*4
*1
*2
*3
RP35~140
~/N (single), 50 Hz, 230 V
16 A
2 % Min. 1.5
1 % Min. 1.5
2 % Min. 0.3
–
2 % 0.3 (Non-polar)
AC 230 V
–
DC24 V
DC12 V
*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
The breaker shall be provided to ensure disconnection of all active phase conductor of the supply.
*2. Max. 120 m
*3.The 10 m wire is attached in the remote controller accessory. Max. 500 m
*4.The figures are NOT always against the ground.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cables and indoor unit/outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable
(Design 60245 IEC 57)
3. Install an earth longer than other cables.
S1
S2
S3
Separate indoor unit/outdoor unit power
supplies
Connectors
CND
Indoor unit
control board
ORANGE
CND
36
Page 37
9-3. INDOOR – OUTDOOR CONNECTING CABLE
The cable shall not be lighter than design 60245 IEC or 60227 IEC.
Outdoor power supply
Max. 45m
Max. 50m
Wire No. % Size ($)
Max. 80m
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
+ The Max. cable length may vary depending on the condition of installation, humidity or materials, etc.
Indoor/Outdoor separate
power supply
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
+ The optional indoor power supply terminal kit is necessary
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication errors if water enters the cables and causes insufficient
insulation to ground or a poor electrical contact at the intermediate connection point.
3 % 1.5 (polar)
1 % Min. 1.5
3 % 2.5 (polar)
1 % Min. 2.5
Wire No. % Size ($)
3 % 2.5 (polar) and S3 separated
1 % Min. 2.5
Max. 120m
2 % Min. 0.3
—
37
Page 38
9-4. M-NET WIRING METHOD
(Points to notice)
(1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from
making an influence on the signal communication. Place them at intervals of more than 5cm. Do not put them in the same
conduit tube.
(2) Terminal block (TB7) for transmission wires should never be connected to 220~240V power supply. If it is connected,
electronic parts on M-NET P.C. board may burn out.
(3) Use 2-core x 1.25mm2 shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be sent or
received normally if different types of transmission wires are put together in the same multi-conductor cable. Never do this
because this may cause a malfunction.
Group
remote
controller
It would be ok if M-NET wire (non-polar, 2-cores) is arranged in addition to the wiring for A-control.
(4) Ground only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to
the influence of electromagnetic noise.
“Ed” error will appear on the LED display of outdoor unit.
“0403” error will appear on the central-control remote controller.
M-NET transmission wire
Power
supply
unit for
transmission
wire
A-control
remote
controller
Bad example (Multi spot grounding of shield wire)
×
Central
remote
controller
Power
supply
appliance
Refrigerant
address 00
M-NET
address 01
M-NET type
outdoor unit
M-NET type
outdoor unit
A-control
remote
controller
Refrigerant
address 00
M-NET
address 02
M-NET type
outdoor unit
Refrigerant
address 00
M-NET
address 03
A-control
remote
controller
Good example 1 (Single spot grounding of shield wire)
Central
remote
controller
M-NET transmission wire
Good example 2 (Single spot grounding of shield wire)
Central
remote
controller
M-NET transmission wire
If there are more than 2 grounding spots on the shield wire, noise may enter into the shield wire because the ground wire
and shield wire form 1 circuit and the electric potential difference occurs due to the impedance difference among grounding
spots. In case of single spot grounding, noise does not enter into the shield wire because the ground wire and shield wire
do not form 1 circuit.
To avoid communication errors caused by noise, make sure to observe the single spot grounding method described in the
installation manual.
Power
supply
appliance
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
38
Page 39
M-NET wiring
d
(1) Use 2-core x 1.25mm
(Excluding the case connecting to system controller.)
(2) Connect the wire to the M-NET terminal block.Connect one core of the
2
shield wire for electric wires.
M-NET
terminal
block
Groun
wire
transmission wire (non-polar) to A terminal and the other to B. Peel the
shield wire, twist the shield part to a string and connect it to S terminal.
(3) In the system which several outdoor units are being connected, the terminal
(A, B, S) on M-NET terminal block should be individually wired to the other
ABS
Transmission
wire
Shield
part
outdoor unit’s terminal, i.e. A to A, B to B and S to S. In this case, choose one of those outdoor units and drive a screw
to fix an ground wire on the plate as shown on the right figure.
9-4-1. M-NET address setting
In A-control models, M-NET address and refrigerant address should be set only for the outdoor unit. Similar to CITY MULTI
system, there is no need to set the address of outdoor unit and remote controller. To construct a central control system, the
setting of M-NET address should be conducted only upon the outdoor unit. The setting range should be 1 to 50 (the same as
that of the indoor unit in CITY MULTI system), and the address number should be consecutively set in a same group.
Address number can be set by using rotary switches
(SW11 for ones digit and SW12 for tens digit), which
is located on the M-NET board of outdoor unit.
(Initial setting: all addresses are set to “0”.)
<Setting example>
M-NET Address No.
SW11
Switng
setting
ones
digit
SW12
tens
digit
12
3
3
4
4
2
2
5
1
0
2
1
0
9
5
1
6
6
0
7
7
9
9
8
8
3
3
4
4
2
5
5
1
6
6
0
7
7
9
8
8
50
3
4
2
5
1
6
0
7
9
8
~
3
4
2
5
1
6
0
7
9
8
9-4-2. Refrigerant address setting
In case of multiple grouping system (multiple refrigerant circuits in one group), indoor units should be connected by remote
controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group setting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Initial setting: all
switches are OFF. (All refrigerant addresses are “00”.)]
Refrigerant
address
ON
OFF
1
ON
OFF
1
ON
OFF
1
3
4
5
2
6
0
ON
OFF
1
3
4
5
2
6
8
ON
OFF
1
3
4
5
2
6
1
ON
OFF
1
3
4
5
2
6
9
ON
OFF
1
3
4
5
2
6
2
ON
OFF
1
3
4
5
2
6
10
ON
OFF
1
3
4
5
2
6
3
ON
OFF
1
3
4
5
2
6
11
ON
OFF
1
3
4
5
2
6
4
ON
OFF
1
3
4
5
2
6
12
ON
OFF
1
3
4
5
2
6
5
ON
OFF
1
3
4
5
2
6
13
ON
OFF
1
3
4
2
6
3
4
2
14
3
5
5
4
5
2
6
OFF
6
6
7
ON
1
3
4
5
2
6
15
9-4-3. Regulations in address settings
In case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the above section. Set the lowest number in the group for the outdoor unit whose refrigerant address is “00” as its M-NET address.
Group AGroup BGroup C
System
controller
Power
supply
unit for
transmission
wire
Refrigerant
address 00
M-NET
address 01
A-control
remote
controller
w Refrigerant addresses can be overlapped if they are in the different group.
Group AGroup B
System
controller
Power
supply
unit for
transmission
wire
Refrigerant
address 00
M-NET
address 01
A-control
remote
controller
Refrigerant
address 00
M-NET
address 02
A-control
remote
controller
Refrigerant
address 01
M-NET
address 02
TB5
TB5
A-control
remote
controller
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 00
M-NET
address 04
Refrigerant
address 00
M-NET
address 04
A-control
remote
controller
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 02
M-NET
address 05
w In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group. As
“3” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in the
group for the outdoor unit whose refrigerant address is “00”.
Thermistor TH32 (Shell)
(Only for RP·HA3#1,
RP·HA2#2)
Strainer
#100
Refrigerant flow in cooling
Refrigerant flow in heating
Thermistor TH33
(Outdoor pipe)
Page 42
10-1. Refrigerant recovering (pump down)
Perform the following procedures to recover the refrigerant when moving the indoor unit or the outdoor unit.
1 Turn on the power supply (circuit breaker).
wWhen power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If
“CENTRALLY CONTROLLED” is displayed, the refrigerant recovering (pump down) cannot be completed normally.
2 After the liquid stop valve is closed, set the SWP switch on the control board of the outdoor unit to ON. The
compressor(outdoor unit) and fans (indoor and outdoor units) start operating and refrigerant recovering operation begins.
LED1 and LED2 on the control board of the outdoor unit are lit.
wSet the SWP switch (push-button type) to ON in order to perform refrigerant recovering operation only when the unit is
stopped. However, refrigerant recovering operation cannot be performed until compressor stops even if the unit is stopped.
Wait 3 minutes until compressor stops and set the SWP switch to ON again.
3 Because the unit automatically stops in about 2 to 3 minutes after the refrigerant recovering operation (LED1 is not lit and
LED2 is lit), be sure to quickly close the gas stop valve.
wIn case the outdoor unit is stopped when LED1 is lit and LED2 is not lit, open the liquid stop valve completely, and then
repeat step 2 3 minutes later.
wIf the refrigerant recovering operation has been completed normally (LED1 is not lit and LED2 is lit), the unit will remain
stopped until the power supply is turned off.
4 Turn off the power supply (circuit breaker.)
10-2. Unit replacement operation
When reusing the existing pipes that carried R22 refrigerant for the RP60/71VHA3 and RP100/125/140 models, replacement operation must be performed before performing a test run.
1 If new pipes are used, these procedures are not necessary.
2 If existing pipes that carried R22 refrigerant are used for the RP35-71VHA2 and RP35/50VHA3 model, these procedures
are not necessary.
(The replacement operation cannot be performed.)
3 During replacement operation, “C5” is displayed on “A-Control Service Tool (PAC-SK52ST)”. (This is applied to only RP60/
71VHA3 and RP100/125/140 models.)
Replacement operation procedures
1 Turn on the power supply.
2 Set DIP switch SW8-2 on the control board of the outdoor unit to ON to start replacement operation.
• The replacement operation is performed using the cooling system. Cool air will flow from the indoor unit during the replace ment operation.
• During the replacement operation, is displayed on the remote controller and LED1 (green) and LED2 (red) on the
control board of the outdoor unit flash together.
3 Replacement operation requires at least two hours to complete.
• After setting switch SW8-2 to ON, the unit automatically stops after 2 hours.
• Replacement operation can be performed repeatedly by setting switch SW8-2 from OFF to ON. Make sure to perform the
operation more than 2 hours. (If the operation is performed less than 2 hours, the existing pipes cannot be cleaned
enough and the unit may be damaged.)
• If replacement operation is performed over 2 hours, this action is recorded into nonvolatile memory of control board.
4 Set switch SW8-2 to OFF. (Replacement operation is completed.)
wThe unit can be operated normally by remote controller even if SW8-2 remains ON.
wIf the indoor temperature is less than 15:, the compressor will operate intermittently but the unit is not faulty.
TEST RUN
10-3. Start and finish of test run
• Operation from the indoor unit
Execute the test run using the installation manual for the indoor unit.
• Operation from the outdoor unit
By using the DIP switch SW4 on the control board of outdoor unit, test run can be started and finished, and its operation
mode (cooling/heating) can be set up.
1 Set the operation mode (cooling/heating) using SW4-2.
2 Turn on SW4-1 to start test run with the operation mode set by SW4-2.
3 Turn off SW4-1 to finish the test run.
• There may be a faint knocking sound around the machine room after power is supplied, but this is
no problem with product because the linear expansion pipe is just moving to adjust opening pulse.
• There may be a knocking sound around the machine room for several seconds after compressor
starts operating, but this is no problem with product because the check valve itself, generates the
sound because pressure difference is small in the refrigerant circuit.
Note:
The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1,
change the operation mode and restart the test run by SW4-1.)
Stop Operation
Cooling Heating
<SW4>
ON
OFF
12
42
Page 43
11TROUBLESHOOTING
11-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit.
Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the
table below. Check the contents below before investigating details.
Unit conditions at service
The trouble is reoccurring.
The trouble is not reoccurring.
Error code
Displayed
Not displayed
Logged
Not logged
Actions to be taken for service (summary)
Judge what is wrong and take a corrective action according
to “11-4. Self-diagnosis action table”.
Conduct trouble shooting and ascertain the cause of the
trouble according to “11-5. Troubleshooting
by inferior phenomena”.
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing
service.
There is no abnormality in electrical component,
controller board, remote controller and etc.
Re-check the abnormal symptom.
Conduct trouble shooting and ascertain the cause of the
trouble
by inferior phenomena”.
Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.
according to “11-5. Troubleshooting
11-2. CHECK POINT UNDER TEST RUN
(1) Before test run
• After installation of indoor and outdoor units, piping work and electric wiring work, re-check that there is no refrigerant leak-
age, loosened connections and incorrect polarity.
• Measure impedance between the ground and the power supply terminal block(L, N) on the outdoor unit by 500V Megger and
check that it is 1.0M" or over.
wDon’t use 500V Megger to indoor/outdoor connecting wire terminal block(S1, S2, S3) and remote controller terminal block
(1, 2). This may cause malfunction.
• Make sure that test run switch (SW4) is set to OFF before turning on power supply.
• Turn on power supply 12 hours before test run in order to protect compressor.
• For specific models which requires higher ceiling settings or auto-recovery feature from power failure, make proper changes
of settings referring to the description of “12. FUNCTION SETTING”.
Make sure to read operation manual before test run. (Especially items to secure safety.)
43
Page 44
"TEST RUN" and the currently selected
operation mode are displayed altemately.
Displays the remaining
test run time.
[TEST] button
Pipe (liquid) temperature
Operating procedures
1. Turn on the main power supply.
2. Press TEST button twice.
3. Press OPERATION SWITCH
button.
4. Press AIR DIRECTION button.
5. Check the outdoor unit fan for
correct running.
6. Press the ON/OFF button to reset the test run in progress.
7. Register the contact number.
While the room temperature display on the remote
controller is “PLEASE WAIT”, the remote controller is disabled.
Wait until “PLEASE WAIT” disappears before using remote controller.
“PLEASE WAIT” appears for about 2 minutes after power
supply is turned on. +1
The TEST RUN appears on the screen.
Cooling mode:
Heating mode: Check if warm air blows. (It takes a little
while until warm air blows.)
Check for correct motion of auto-vanes.
The outdoor unit features automatic capacity control to
provide optimum fan speeds. Therefore, the fan keeps
running at a low speed to meet the current outside air
condition unless it exceeds its available maximum power.
Then, in actuality, the fan may stop or run in the reverse
direction depending on the outside air, but this does not
mean malfunction.
Check if cool air blows and water is drained.
• In case of test run, the OFF timer will be activated, and the test run will automatically stop after 2 hours.
• The room temperature display section shows the pipe temperature of indoor units during the test run.
• Check that all the indoor units are running properly in case of simultaneous twin and triple operation. Malfunctions may not
be displayed regardless of incorrect wiring.
w1 After turning on the power supply, the system will go into startup mode, “PLEASE WAIT” will blink on the display section of
the room temperature, and lamp(green) of the remote controller will blink.
As to INDOOR BOARD LED, LED1 will be lit up, LED2 will either be lit up in case the address is 0 or turned off in case the
address is not 0. LED3 will blink.
As to OUTDOOR BOARD LED, LED1(green) and LED2(red) will be lit up. (After the startup mode of the system finishes,
LED2(red) will be turned off.)
In case OUTDOOR BOARD LED is digital display, — and — will be displayed alternately every second.
• If one of the above operations doesn’t function correctly, the causes written below should be considered. Find causes from
the symptoms.
The below symptoms are under test run mode. “startup” in the table means the display status of w1 written above.
Symptoms in test run mode
Remote Controller Display
Remote controller displays “PLEASE
WAIT”, and
After power is turned on, “PLEASE WAIT”
is displayed for 3 minutes, then error code
is displayed.
No display appears even when remote
controller operation switch is turned on.
(Operation lamp does not light up.)
Display appears but soon disappears
even when remote controller is operated.
cannot be operated.
OUTDOOR BOARD LED Display
< > indicates digital display.
After “startup” is displayed, only
green lights up. <00>
After “startup” is displayed,
green(once) and red(once) blink
alternately. <F1>
After “startup” is displayed,
green(once) and red(twice) blink
alternately. <F3, F5, F9>
After “startup” is displayed,
green(twice) and red(once) blink
alternately. <EA. Eb>
After “startup” is displayed, only
green lights up. <00>
After “startup” is displayed, only
green lights up. <00>
• After power is turned on, “PLEASE WAIT” is displayed for 2
minutes during
• Outdoor unit’s protection devise connector is open.
• Incorrect wiring between the indoor and outdoor unit (Polarity
is wrong for S1, S2, S3.)
• Remote controller transmission wire short.
• There is no outdoor unit of address 0.
(Address is other than 0.)
• Remote controller transmission wire open.
• After canceling function selection, operation is not possible for
about 30 seconds. (Normal)
system startup. (Normal)
Cause
1, L2, L3 and
w Press the remote controller’s CHECK button twice to perform self-diagnosis. See the table below for the contents of LCD display.
LCD
P1
Abnormality of room temperature thermistor
P2
Abnormality of pipe temperature thermistor/Liquid
P4
Abnormality of drain sensor/ Float switch connector open
P5
Drain overflow protection is working.
P6
Freezing/overheating protection is working.
P8
Abnormality of pipe temperature
Abnormality of pipe temperature thermistor/Cond./Eva
P9
Fb
Abnormality of indoor controller board
Contents of trouble
LCD
U1~UP
Malfunction outdoor unit
F3~F9
Malfunction
E0~E5
Remote controller transmitting error
E6~EF
Indoor/outdoor unit communication error
----
No error history
No applied unit
FFFF
Forced compressor stop(due to water leakage abnormality)
PA
outdoor unit
Contents of trouble
See the table below for details of the LED display (LED 1, 2, 3) on the indoor controller board.
(microcomputer power supply)
LED1
(remote controller)
LED2
(indoor/outdoor communication)
LED3
Lits when power is supplied.
Lits when power is supplied for wired remote controller.
The indoor unit should be connected to the outdoor unit with address "0" setting.
Flash when indoor and outdoor unit are communicating.
44
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N
N
,
ON/OFF
MODE
CHECK
TEST RUN
SET
TEST RUN
FAN
VAN E
LOUVER
RESET
CLOCK
TEMP
AUTO STOP
AUTO START
h
min
Test run [for wireless remote controller]
Measure an impedance between the power supply terminal block on
the outdoor unit and ground with a 500V Megger and check that it is
equal to or greater than 1.0M".
1 Turn on the main power to the unit.
2 Press the button twice continuously.
(Start this operation from the status of remote controller display
turned off.)
TEST RU
A and current operation mode are displayed.
3 Press the ( ) button to activate mode, then
check whether cool air is blown out from the unit.
4 Press the ( ) button to activate mode, then
check whether warm air is blown out from the unit.
5 Press the button and check whether strong air is blown out
from the unit.
6 Press the button and check whether the auto vane operates
properly.
7 Press the ON/OFF button to stop the test run.
Note:
• Point the remote controller towards the indoor unit receiver
while following steps 2 to 7.
• It is not possible to run in FAN, DRY or AUTO mode.
TEST RU
MODE
COOL
FAN
VAN E
COOL
HEAT
45
Page 46
11-3. HOW TO PROCEED "SELF-DIAGNOSIS"
11-3-1. When a Problem Occurs During Operation
If a problem occurs in the air conditioner, the indoor and outdoor units will stop,
and the problem is shown in the remote controller display.
[CHECK] and the refrigerant address are displayed on the temperature
display, and the error code and unit number are displayed alternately as
shown below.
(If the outdoor unit is malfunctioning, the unit number will be "00".)
In the case of group control, for which one remote controller controls
multiple refrigerant systems, the refrigerant address and error code of the
unit that first experienced trouble (i.e., the unit that transmitted the error
code) will be displayed.
To clear the error code, press the
ON/OFF
button.
Error code (2 or 4 digits)
(Alternating Display)
Address (3 digits) or unit number (2 digits)
When using remote-/local-controller combined operation, cancel the error code after turning off remote operation. During
central control by a MELANS controller, cancel the error code by pressing the
ON/OFF
button.
11-3-2. Self-Diagnosis During Maintenance or Service
Since each unit has a function that stores error codes, the latest check code can be recalled even if it is cancelled by the remote
controller or power is turned off.
Check the error code history for each unit using the remote controller.
Switch to self-diagnosis mode.
Press the
will change as shown below.
CHECK
button twice within 3 seconds. The display content
Unit number or refrigerant address
to be diagnosed
Set the unit number or refrigerant address you want to diagnose.
Press the [TEMP] buttons ( and ) to select the desired number
or address. The number (address) changes between [01] and [50] or [00]
an d
[15].
The refrigerant address will begin to blink
approximately 3 seconds after being
selected and the self-diagnosis process will begin.
Display self-diagnosis results.
<When there is error code history>
(For the definition of each error code, refer to the indoor unit's installation manual or service handbook.)
(Alternating Display)
Error code (2 or 4 digits)
<When there is no error code history><When there is no corresponding unit>
Address (3 digits) or unit number (2 digits)
Reset the error history.
Display the error history in the diagnosis result display screen (see step
).
46
Page 47
Press the
address or refrigerant address will blink.
Cancel self-diagnosis.
Self-diagnosis can be cancelled by the following 2 methods.
Press the
Press the
ON/OFF
CHECK
ON/OFF
button twice within 3 seconds. The self-diagnosis
button twice within 3 seconds.→ Self-diagnosis will be cancelled and the screen will return to the previous state in effect before the start
button.→ Self-diagnosis will be cancelled and the indoor unit will stop.
of self-diagnosis.
When the error history is reset, the display will look like the one shown below.
However, if you fail to reset the error history, the error content will be displayed again.
11-3-3. Remote Controller Diagnosis
If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.
First, check that the power-on indicator is lit.
If the correct voltage (DC12 V) is not supplied to the remote controller, the
indicator will not light.
If this occurs, check the remote controller's wiring and the indoor unit.
Power on indicator
Switch to the remote controller self-diagnosis mode.
Press the
change as shown below.
CHECK
button for 5 seconds or more. The display content will
Press the
FILTER
button to start self-diagnosis.
Remote controller self-diagnosis result
[When the remote controller is functioning correctly]
Check for other possible causes, as there is no problem with the remote
controller.
[Where the remote controller is not defective, but cannot be operated.]
(Error display 2) [E3], [6833] or [6832] blinks. → Transmission is not possible.
There might be noise or interference on the transmission path, or the indoor unit
or other remote controllers are defective. Check the transmission path and other
controllers.
[When the remote controller malfunctions]
(Error display 1) "NG" blinks. → The remote controller's transmitting-receiv-
The remote controller must be replaced with a new one.
(Error display 3)
The number of data errors is the difference between the number of bits sent from
the remote controller and the number actually transmitted through the transmission path. If such a problem is occurring, the transmitted data is affected by noise,
etc. Check the transmission path.
ing circuit is defective.
"ERC" and the number of data errors are displayed.
→ Data error has occurred.
When the number of data errors is "02":
Transmission data from remote controller
Transmission data on transmission path
To cancel remote controller diagnosis
Press the
approximately 30 seconds, the state in effect before the diagnosis will be restored.
CHECK
button for 5 seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will blink. After
47
Page 48
11-3-4. Malfunction-diagnosis method by wireless remote controller
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform
unusual stop.
<Malfunction-diagnosis method at maintenance service>
[Procedure]
CHECK
display
ON/OFF
button
CHECK
button
ON/OFF
MODE
CHECK
TEST RUN
SET
CHECK
FAN
VAN E
LOUVER
RESET
TEMP
AUTO STOP
AUTO START
CLOCK
h
min
Refrigerant
address
display
Temperature
button
HOUR
button
1. Press the CHECK button twice.
2. Press the temperature
buttons.
3. Point the remote controller at the
sensor on the indoor unit and
press the HOUR button.
• "CHECK" lights, and refrigerant
address "00" flashes.
• Check that the remote controller's
display has stopped before continuing.
• Select the refrigerant address of the
indoor unit for the self-diagnosis.
Note: Set refrigerant address using the
outdoor unit’s DIP switch (SW1).
(For more information, see the
outdoor unit installation manual.)
• If an air conditioner error occurs, the
indoor unit's sensor emits an intermit tent buzzer sound, the operation light
flashes, and the error code is
output.
(It takes 3 seconds at most for error
code to appear.)
4. Point the remote controller at the
sensor on the indoor unit and
press the ON/OFF button.
• The check mode is cancelled.
48
Page 49
• Refer to the following tables for details on the check codes.
[Output pattern A]
Beeper sounds
OPERATION
INDICATOR
lamp flash
pattern
Beep
Self-check
starts
(Start signal
received)
Beep Beep BeepBeepBeep Beep
1st2nd3
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check
code in the following table (i.e., n=5 for “P5”)
rd
0.5 sec.
th
n
On
Approx. 2.5 sec.On0.5 sec.On0.5 sec.
[Output pattern B]
Beeper sounds
OPERATION
INDICATOR
lamp flash
pattern
BeepBeep Beep BeepBeepBeepBeep
1st2nd3
Off
Self-check
starts
(Start signal
received)
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check
code in the following table (i.e., n=5 for “U2”)
PAForced compressor stop (due to water leakage abnormality)
6P6Freezing/Overheating safeguard operation
7EECommunication error between indoor and outdoor units
8P8Pipe temperature error
9E4, E5Remote controller signal receiving error
10
11
–
–
–
–
12FbIndoor unit control system error (memory error, etc.)
–
E0, E3
Remote controller transmission error
–E1, E2Remote controller control board error
nd
1st2
Off
Number of blinks/beeps in pattern indicates
the check code in the following table
rd
th
n
· · · Repeated
nd
1st2
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates
the check code in the following table
· · · Repeated
SymptomRemark
As for indoor
unit, refer to
indoor unit's
service manual.
[Output pattern B]
Wireless remote controller
Beeper sounds/OPERATION
INDICATOR lamp flashesCheck code
Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wired remote controller
SymptomRemark
(Number of times)
1
2
3
4
5Abnormal high discharging temperature/insufficient refrigerant
6
7
8
9
10
11
12
13
14
E9
UP
U3,U4
UF
U2
U1,Ud
U5
U8
U6
U7
U9,UH
–
–
Others
*1 If the beeper does not sound again after the initial
the OPERATION INDICATOR lamp does not come on,
Indoor/outdoor unit communication error
(Transmitting error) (Outdoor unit)
Compressor overcurrent interruption
Open/short of outdoor unit thermistors
Compressor overcurrent interruption (When compressor locked)
Abnormal high pressure (63H worked)/Overheating
protection operation
Abnormal temperature of heatsink
Outdoor unit fan protection stop
Compressor overcurrent interruption/Abnormal of power module
Abnormality of superheat due to low discharge temperature
Abnormality such as overvoltage or voltage shortage and
abnormal synchronous signal to main circuit/Current sensor error
–
–
Other errors (Refer to the technical manual for the outdoor unit.)
2 beeps to confirm the self-check start signal was received and
there are no error records.
For details, check
the LED display
of the outdoor
controller board.
*2 If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
49
Page 50
11-4. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is put on>
Error Code
None
Abnormal points and detection method
1 No voltage is supplied to termi-
2 Electric power is not charged to
3 Electric power is not supplied
4 Disconnection of reactor (DCL
—
5 Disconnection of outdoor noise
As for 100-140VHA2
6 Defective outdoor power circuit
(Note 1) Refer to indoor unit section for code P and code E.
Case
nal block(TB1) of outdoor unit.
a) Power supply breaker is
turned off.
b) Contact failure or disconnec-
tion of power supply terminal
c) Open phase (L or N phase)
power supply terminal of outdoor power circuit board.
a) Contact failure of power
supply terminal
b) Open phase on the outdoor
power circuit board
RP35-71V :Disconnection of
connector R or S
RP100V~140V:
Disconnection of connector
TABT or TABS
to outdoor controller circuit
board.
a) Disconnection of connector
(CNDC)
or ACL)
filter circuit board or parts failure in outdoor noise filter circuit
board
1 and
100VHA3 type, it is especially
needed to check the resistance
RS1 on the noise filter circuit
board.
board
1 Check following items.
a) Power supply breaker
b) Connection of power supply terminal
c) Connection of power supply terminal
2 Check following items.
a) Connection of power supply terminal block.
b) Connection of terminal on outdoor
RP35-71V:
Disconnection of connector R or S.
Refer to 11-9.
RP100V-140V:
Disconnection of connector TABT or TABS.
Refer to 11-9.
3 Check connection of the connector (CNDC)
on the outdoor controller circuit board.
Check connection of the connector, LD1
and LD2 for RP35-71V and CNDC for
RP100-140, on the outdoor power circuit
board (V) / noise filter(Y). Refer to 11-9.
.
4 Check connection of reactor. (DCL or ACL)
RP35-71V: Check connection of “LO” and
“NO” on the outdoor noise filter circuit board.
Check connection of “R” and “S” on the
outdoor power circuit board.
RP100-140V: Check connection of “L1” and
“L2” on the active filter module.(ACTM)
Refer to 11-9.
5 a) Check connection of outdoor noise filter
circuit board.
b) Replace outdoor noise filter circuit board.
Refer to 11-9.
6 Replace outdoor power circuit board.
Judgment and action
block. (TB1)
block. (TB1)
(TB1)
power circuit board.
F5
(5201)
63H connector open
Abnormal if 63H connector circuit is open
for 3 minutes continuously after power supply.
63H: High-pressure switch
7 Defective outdoor controller
circuit board
1 Disconnection or contact failure
of 63H connector on outdoor
controller circuit board
2 Disconnection or contact failure
of 63H
3 63H is working due to defective
parts.
4 Defective outdoor controller
circuit board
50
7 Replace controller board (When items
above are checked but the units can not be
repaired.)
1 Check connection of 63H connector on
outdoor controller circuit board.
Refer to 11-9.
2 Check the 63H side of connecting wire.
3 Check continuity by tester.
Replace the parts if the parts are defective.
4 Replace outdoor controller circuit board.
Page 51
Error Code
Abnormal points and detection method
Case
Judgment and action
EA
(6844)
Eb
(6845)
Miswiring of indoor/outdoor unit connecting wire
1. Outdoor controller circuit board can
automatically check the number of
connected indoor units. Abnormal if the
number cannot be checked automatically
due to miswiring of indoor/outdoor unit
connecting wire and etc. after power is
turned on for 4 minutes.
2. Abnormal if outdoor controller circuit
board recognizes excessive number of
indoor units.
Miswiring of indoor/outdoor unit
connecting wire (converse wiring or disconnection)
Outdoor controller circuit board can
automatically set the unit number of indoor
units.
Abnormal if the indoor unit number can
not be set within 4 minutes after power on
because of Miswiring (converse wiring or
disconnection) of indoor/outdoor unit connecting wire.
1 Contact failure or miswiring of
indoor/outdoor unit connecting
wire
2 Diameter or length of indoor/
outdoor unit connecting wire is
out of specified capacity.
3 Excessive number of indoor
units are connected to 1 outdoor unit. (4 units or more)
4 Defective transmitting receiving
circuit of outdoor controller
circuit board
5 Defective transmitting receiving
circuit of indoor controller board
6 Defective indoor power board
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
8 Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
1 Contact failure or miswiring of
indoor/outdoor unit connecting
wire
2 Diameter or length of indoor/
outdoor unit connecting wire is
out of specified capacity.
4 Defective transmitting receiving
circuit of outdoor controller circuit
board
5 Defective transmitting receiving
circuit of indoor controller board
6 Defective indoor power board
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
8 Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
1 Check disconnection or looseness or polar-
ity of indoor/outdoor unit connecting wire of
indoor and outdoor units.
2 Check diameter and length of indoor/outdoor
unit connecting wire.
Total wiring length: 80m
(including wiring connecting each indoor unit
and between indoor and outdoor unit)
Also check if the connection order of flat
cable is S1, S2, S3.
3 Check the number of indoor units that are
connected to one outdoor unit. (If EA is
detected)
4~6 Turn the power off once, and on again to
check.
Replace outdoor controller circuit board,
indoor controller board or indoor power
board if abnormality occurs again.
7 Check if refrigerant addresses (SW1-3 to
SW1-6 on outdoor controller circuit board)
are overlapping in case of group control
system.
8 Check transmission path, and remove the
cause.
w The descriptions above, 1-8, are for EA, Eb
and EC.
EC
(6846)
Start-up time over
The unit cannot finish start-up process
within 4 minutes after power on.
1 Contact failure of indoor/
outdoor unit connecting wire
2 Diameter or length of indoor/
outdoor unit connecting wire is
out of specified capacity.
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
8 Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
51
Page 52
<Abnormalities detected while unit is operating>
Error Code
U1
(1302)
U2
(TH4:1102)
(TH32:1132)
Abnormal points and detection method
High pressure (High-pressure switch
63H worked)
Abnormal if high-pressure switch 63H
worked ( w ) during compressor operation.
w 4.15 MPa
63H: High-pressure switch
High discharging temperature
High comp.shell temperature
(1) Abnormal if discharge temperature
thermistor (TH4) exceeds 125: or
110: continuously for 5 minutes.
Abnormal if condenser/evaporator
temperature thermistor (TH5) exceeds
during defrosting and discharge
40:
temperature thermistor (TH4) exceeds
110:.
(2) Abnormal if discharge superheat
(Cooling: TH4 – TH5 / Heating: TH4 –
TH6) increases.
All the conditions in A or B are detected
simultaneously for 10 minutes
continuously after 6 minutes past from
compressor start-up (including the
thermostat indication or recovery from
defrosting).
<Condition A>
• Heating mode
• When discharge superheat is less
than 70 deg.
• When the TH6 temp is more than the
value obtained by TH7 – 5 deg.
• When the condensing temp of TH5 is
less than 35:.
<Condition B>
• During comp operation (Cooling and
Heating)
• When discharge superheat is less
than 80 deg in Cooling.
• When discharge superheat is less
than 90 deg in Heating.
• When condensing temp of TH6 is
more than –40:. (In Cooling only.)
(3) Abnormal if comp.shell temperature
thermistor (TH32) exceeds 125°C.
Case
1 Short cycle of indoor unit
2 Clogged filter of indoor unit
3 Decreased airflow caused by
dirt of indoor fan
4 Dirt of indoor heat exchanger
5 Locked indoor fan motor
6 Malfunction of indoor fan motor
7 Defective operation of stop
valve (Not full open)
8 Clogged or broken pipe
9 Locked outdoor fan motor
0 Malfunction of outdoor fan
motor
1 Short cycle of outdoor unit
2 Dirt of outdoor heat exchanger
3 Decreased airflow caused by
defective inspection of outside
temperature thermistor
2 Check if stop valve is fully open.
34 Turn the power off and check if U3 is dis-
played when the power is on again.
When U3 is displayed, refer to “Judgement
and action” for U3.
5 Check linear expansion valve.
Refer to 11-6.
52
Page 53
Error Code
U3
(TH4:5104)
(TH32:5132)
Abnormal points and detection method
Open/short circuit of discharge
temperature thermistor (TH4)/comp.shell
thermistor(TH32)
Abnormal if open (3: or less) or short
(217: or more) is detected during
compressor operation.
(Detection is inoperative for 10 minutes
of compressor starting process and for 10
minutes after and during defrosting.)
Case
1 Disconnection or contact
failure of connector (TH4/TH32)
on the outdoor controller circuit board.
Check breaking of the lead wire for
thermistor (TH4/TH32). Refer to 11-9.
2 Check resistance value of thermistor (TH4/
TH32) or temperature by microcomputer.
(Thermistor/TH4/TH32: Refer to 11-6.)
(SW2 on A-Control Service Tool: Refer to 11-10.)
3 Replace outdoor controller board.
U4
(TH3:5105)
(TH6:5107)
(TH7:5106)
(TH8:5110)
U5
(4230)
Open/short of outdoor unit thermistors
(TH3, TH6, TH7, and TH8)
Abnormal if open or short is detected
during compressor operation.
Open detection of thermistors TH3 and
TH6 is inoperative for 10 seconds to 10
minutes after compressor starting and 10
minutes after and during defrosting.
WCheck which unit has abnormality in its
thermistor by switching the mode of
SW2. (PAC-SK52ST)
(Refer to 11-10.)
SymbolName
TH3
TH6
TH7
TH8
TH8– 35 or below170 or above
Temperature of heatsink
Abnormal if heatsink thermistor(TH8)
detects temperature indicated below.
RP35/50
RP60/71VHA2
RP60/71VHA2
RP60/71VHA3
RP100VHA2(1)/VHA3
RP125/140VHA2(1)
RP100-140YHA2
............................................
...................................
..................................
1
...................................
.........................
............................
(1)/YHA3
Thermistor <Outdoor pipe>
Thermistor <Outdoor 2-phase pipe>
Thermistor <Outdoor>
Thermistor <Heatsink> RP35-140V
Internal thermistor RP100-140Y
84:
77:
84:
84:
77:
..................
84:
95:
1 Disconnection or contact failure
of connectors
Outdoor controller circuit
board: TH3,TH6/TH7
Outdoor power circuit board:
2 Failure of outdoor fan motor
3 Air flow path is clogged.
4 Rise of ambient temperature
5 Defective thermistor
6 Defective input circuit of
outdoor power circuit board
7 Failure of outdoor fan drive
circuit
1 Check connection of connector (TH3,TH6/TH7)
on the outdoor controller circuit board.
Check connection of connector (CN3) on the
outdoor power circuit board.
Check breaking of the lead wire for thermistor
)
(TH3,TH6,TH7,TH8). Refer to 11-9.
2 Check resistance value of thermistor
(TH3,TH6,TH7,TH8) or check temperature by
microcomputer.
(Thermistor/TH3,TH6,TH7,TH8: Refer to 11-6.)
(SW2 on A-Control Service Tool: Refer to 11-10.)
3 Replace outdoor controller circuit board.
WEmergency operation is available in case of
abnormalities of TH3, TH6 and TH7.
Refer to 11-8.
Open detectionShort detection
– 40 or below
– 40 or below
– 40 or below
– 27 or below
12 Check outdoor fan.
3 Check air flow path for cooling.
4 Check if there is something which causes
temperature rise around outdoor unit.
(Upper limit of ambient temperature is 46:.)
Turn off power, and on again to check if U5
is displayed within 30 minutes.
If U4 is displayed instead of U5, follow the
action to be taken for U4.
5 Check resistance value of thermistor (TH8)
or temperature by microcomputer.
(Thermistor/TH8: Refer to 11-6.)
(SW2 on A-Control Service Tool: Refer to 11-10.)
Check abnormality by driving power module
in case overcurrent is detected.
(UF or UP error condition)
Too low superheat due to low discharge
temperature
Abnormal if discharge superheat is
continuously detected less than or equal
to -15: for 3 minutes even though linear
expansion valve has minimum open pulse
after compressor starts operating for 10
minutes.
1 Outdoor stop valve is closed.
2 Decrease of power supply voltage
3 Looseness, disconnection or
converse of compressor wiring
connection
4 Defective compressor
5 Defective outdoor power circuit
board
1 Disconnection or loose
connection of discharge
temperature thermistor (TH4)
2 Defective holder of discharge
temperature thermistor
3 Disconnection or loose connection
of linear expansion valve’s coil
4 Disconnection or loose
connection of linear expansion
valve’s connector
5 Defective linear expansion valve
53
1 Open stop valve.
2 Check facility of power supply.
3 Correct the wiring (U
compressor. Refer to 11-9 (Outdoor power
circuit board).
4 Check compressor referring to 11-6.
5 Replace outdoor power circuit board.
12 Check the installation conditions of
discharge temperature thermistor (TH4).
3 Check the coil of linear expansion valve.
Refer to 11-7.
4 Check the connection or contact of LEV-A and
LEV-B on outdoor controller circuit board.
5 Check linear expansion valve.
Refer to 11-6.
•V•
W phase) to
Page 54
Error Code
U8
(4400)
Abnormal points and detection method
Outdoor fan motor
Abnormal if rotational frequency of the fan
motor is not detected during DC fan motor
operation.
Fan motor rotational frequency is abnor mal if;
• 100 rpm or below detected continuously
for 15 seconds at 20: or more outside
air temperature.
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
Case
1 Failure in the operation of
the DC fan motor
2 Failure in the outdoor circuit
controller board
Judgment and action
1 Check or replace the DC fan motor.
2 Check the voltage of the outdoor circuit
controller board during operation.
3 Replace the outdoor circuit controller
board. (when the failure is still indicated
even after performing the action 1
above.)
U9
(4220)
Overvoltage or voltage shortage and
synchronous signal to main circuit
Abnormal if any of followings are detected
during compressor operation;
• Decrease of DC bus voltage to 310V
(RP35-140V only)
• Decrease of input current of outdoor unit
to 0.5A only if operation frequency is
more than or equal to 40Hz or compressor current is more than or equal to 5A.
ler cannot receive normally any transmission from indoor unit of refrigerant
address “0” for 3 minutes.
(Error code : E0)
2 Abnormal if sub remote controller could
not receive any signal for 2 minutes.
(Error code: E0)
1 Abnormal if indoor controller board can
not receive normally any data from
remote controller board or from other
indoor controller board for 3 minutes.
(Error code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for 2
minutes. (Error code: E4)
1 Stop valve of outdoor unit is
closed.
2 Decrease of power supply volt-
age
3 Looseness, disconnection or
converse of compressor wiring
connection
4 Defective fan of indoor/outdoor
units
5 Short cycle of indoor/outdoor
units
6 Defective input circuit of out-
door controller board
7 Defective compressor
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller.
In this case, E0 is displayed
on remote controller, and E4
is displayed at LED (LED1,
LED2) on the outdoor controller
circuit board.
3 Miswiring of remote controller
4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiv-
ing circuit of indoor controller
board of refrigerant address “0”
6 Noise has entered into the
transmission wire of remote
controller.
1 Open stop valve.
2 Check facility of power supply.
3 Correct the wiring (U
•V•W phase) to com-
pressor. Refer to 11-9 (Outdoor power circuit
board).
4 Check indoor/outdoor fan.
5 Solve short cycle.
6 Replace outdoor controller circuit board.
7 Check compressor. Refer to 11-6.
W Before the replacement of the outdoor controller
circuit board, disconnect the wiring to compressor
from the outdoor power circuit board and check the
output voltage among phases, U, V, W, during test
run. No defect on board if voltage among phases
(U-V, V-W and W-U) is same. Make sure to perform
the voltage check with same performing frequency.
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main” if
there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max. 500m
(Do not use cable o 3 or more.)
• The number of connecting indoor units:
max. 16units
• The number of connecting remote controller: max. 2units
When it is not the above-mentioned problem of
1~3
4 Diagnose remote controllers.
a) When “RC OK” is displayed, remote con-
trollers have no problem. Turn the power
off, and on again to check. If abnormality
generates again, replace indoor controller
board.
b) When “RC NG” is displayed, replace
remote controller.
When “RC E3” or “ERC 00-66” is displayed,
c)
noise may be causing abnormality.
* If the unit is not normal after replacing indoor con-
troller board in group control, indoor controller
board of address “0” may be abnormal.
55
Page 56
Error Code
E1
or
E2
E3
or
E5
Abnormal points and detection method
Remote controller control board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the
remote controller control board.
(Error code: E1)
2 Abnormal if the clock function of remote
data, and when detecting it, judges
different data to be abnormal 30
continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Error code: E5)
2 Indoor controller board receives trans-
mitted data at the same time, compares
the data,and when detecting it, judges
different data to be abnormal 30
continuous times. (Error code: E5)
Case
1 Defective remote controller
1 2 remote controller are set as
“main.”
(In case of 2 remote con trollers)
2 Remote controller is connected
with 2 indoor units or more.
3 Repetition of refrigerant
address
4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board
6 Noise has entered into trans-
mission wire of remote control-
ler.
Judgment and action
1 Replace remote controller.
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting.
4~6 Diagnose remote controller.
a) When “RC OK” is displayed, remote con-
trollers have no problem.
Turn the power off, and on again to check.
When becoming abnormal again, replace
indoor controller board.
b)When “RC NG” is displayed, replace
remote controller.
c)When “RC E3” or “ERC 00-66” is dis-
played, noise may be causing abnormal-
ity.
E8
(6840)
E9
(6841)
EF
(6607
or
6608)
Ed
(0403)
Indoor/outdoor unit communication
error (Signal receiving error)
(Outdoor unit)
Abnormal if outdoor controller circuit board
could not receive anything normally for 3
minutes.
Indoor/outdoor unit communication
error (Transmitting error) (Outdoor unit)
1 Abnormal if “0” receiving is detected 30
times continuously though outdoor controller circuit board has transmitted “1”.
2 Abnormal if outdoor controller circuit
board could not find blank of transmission
path for 3 minutes.
Non defined error code
This code is displayed when non defined
error code is received.
Serial communication error
1 Abnormal if serial communication
between outdoor controller circuit
board and outdoor power circuit board
is defective.
2 Abnormal if communication between
outdoor controller circuit board and
M-NET board is not available.
1 Contact failure of indoor/out-
door unit connecting wire
2 Defective communication circuit
of outdoor controller circuit board
3 Defective communication circuit
of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
1 Indoor/outdoor unit connecting
wire has contact failure.
2 Defective communication circuit
of outdoor controller circuit board
3 Noise has entered power supply.
4 Noise has entered indoor/ out-
door unit connecting wire.
1 Noise has entered transmission
wire of remote controller.
2 Noise has entered indoor/ out-
door unit connecting wire.
3 Outdoor unit is not a series of
power-inverter.
4 Model name of remote control-
ler is PAR-S25A.
1 Breaking of wire or contact
failure of connector CN2
between the outdoor controller
circuit board and the outdoor
power circuit board
2 Breaking of wire or contact
failure of connector CN4
between the outdoor controller
circuit board and the outdoor
power circuit board
3 Defective communication circuit
of outdoor power circuit board
4 Defective communication circuit
of outdoor controller circuit board
for outdoor power circuit board
1 Breaking of wire or contact
failure of connector between
outdoor controller circuit board
and M-NET board
2 Contact failure of M-NET board
power supply line
3 Noise has entered into M-NET
transmission wire.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor or outdoor units.
2~4 Turn the power off, and on again to
check. Replace indoor controller board or
outdoor controller circuit board if abnormality is displayed again.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire.
2~4 Turn the power off, and on again to
check. Replace outdoor controller circuit
board if abnormality is displayed again.
12 Turn the power off, and on again to check.
Replace indoor controller board or outdoor
controller circuit board if abnormality is
displayed again.
3 Replace outdoor unit with power-inverter type
outdoor unit.
4 Replace remote controller with MA remote
controller.
12 Check connection of each connector CN2
and CN4 between the outdoor controller
circuit board and the outdoor power circuit
board.
3 Replace outdoor power circuit board.
4 Replace outdoor controller circuit board.
1 Check disconnection, looseness, or breaking of
connection wire between outdoor controller circuit board (CNMNT) and M-NET board (CN5).
2 Check disconnection, looseness, or breaking of
connection wire between outdoor controller circuit board (CNMNT) and M-NET board (CND).
3 Check M-NET transmission wiring method.
56
Page 57
Error Code
P8
Abnormal points and detection method
Pipe temperature
<Cooling mode>
Detected as abnormal when the pipe temperature is not in the cooling range 3 minutes after compressor start and 6 minutes
after the liquid or condenser/evaporator pipe
is out of cooling range.
Note 1)
It takes at least 9 minutes to detect.
Note 2) Abnormality P8 is not detected in
drying mode.
Cooling range : Indoor pipe temperature
(TH2 or TH5) – intake temperature
(TH1) [ -3 deg
TH: Lower temperature between liquid pipe
temperature and condenser/
evaporator temperature
<Heating mode>
When 10 seconds have passed after the
compressor starts operation and the hot
adjustment mode has finished, the unit is
detected as abnormal when condenser/
evaporator pipe temperature is not in heating range within 20 minutes.
between indoor room
temperature and pipe <liquid
or condenser/evaporator>
temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe
<liquid or condenser/
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of
extension pipe (on plural units
connection)
3 Converse wiring of indoor/
outdoor unit connecting wire
(on plural units connection)
4 Defective detection of indoor
room temperature and pipe
<condenser/evaporator>
temperature thermistor
5 Stop valve is not opened
completely.
Judgment and action
1~4 Check pipe <liquid or condenser/
evaporator> temperature with room
temperature display on remote
controller and outdoor controller circuit
board.
Pipe <liquid or condenser/evaporator>
temperature display is indicated by
setting SW2 of outdoor controller circuit
board as follows.
Conduct temperature check with outdoor
controller circuit board after connecting
(
‘A-Control Service Tool(PAC-SK52ST)’.
Temperature display of indoor liquid pipe
Indoor 1
1234 56
Temperature display of indoor liquid pipe
Indoor 2
123456
A-Control Service Tool SW2 setting
Temperature display of indoor condenser/
evaporator pipe Indoor 1
ON
OFF
ON
OFF
123456
Temperature display of indoor condenser/
evaporator pipe Indoor 2
123456
)
ON
OFF
ON
OFF
23 Check converse connection of extension
pipe or converse wiring of indoor/outdoor
unit connecting wire.
<M-NET communication error>
Error Code
A0
(6600)
A2
(6602)
A3
(6603)
Abnormal points and detection method
Address duplicate definition
This error is displayed when transmission
from the units of same address is detected.
Note) The address and attribute displayed
at remote controller indicate the controller that detected abnormality.
Hard ware error of transmission
processor
Transmission processor intended to transmit “0”, but “1” appeared on transmission
wire.
Note) The address and attribute display at
remote controller indicate the controller that detected abnormality.
BUS BUSY
1. Overtime error by collision damage
Abnormal if transmitting is not possible
for 8-10 minutes continuously because
of collision of transmission.
2. Data could not reach transmission wire
for 8-10 minutes continuously because
of noise or etc.
Note) The address and attribute displayed
at remote controller indicate the controller that detected abnormality.
(Note) “Indoor unit” in the text indicates M-NET board in outdoor unit.
CaseJudgment and action
1 There are 2 or more same
address of controller of outdoor unit, indoor unit, FRESH
MASTER, or LOSSNAY.
2 Noise has entered into trans-
mission signal and signal was
transformed.
1
Error is detected if waveform is
transformed when wiring works of
transmission wire of outdoor unit,
indoor unit, FRESH MASTER or
LOSSNAY are done, or polarity is
changed with the power on and
transmission data collide each other.
2 Defective transmitting receiving cir-
cuit of transmission processor
3 Transmission data is changed by the
noise on transmission.
1
Transmission processor could
not transmit signal because short
cycle voltage of noise and the
like have entered into transmission wire continuously.
2Transmission quantity has
increased and transmission is
not possible because there was
wiring mistake of terminal block
for transmission wire (TB3) and
terminal block for central control
(TB7) in outdoor unit.
3Transmission are mixed with
others and occupation rate on
transmission wire rose because
of defective repeater (a function
to connector or disconnect transmission of control and central
control system) of outdoor unit,
then abnormality is detected.
Search the unit with same address as abnormality
occurred. If the same address is found, shut the
power supply of outdoor unit and indoor unit and
FRESH MASTER or LOSSNAY at the same time
for 2 minutes or more after the address is corrected, and turn the power on again.
Check transmission waveform or noise on transmission wire.
1 If the works of transmission wire is done
with the power on, shut off the power supply
of outdoor unit and indoor unit and FRESH
MASTER or LOSSNAY at the same time for
2 minutes or more, and turn the power on
again.
2 Check transmission waveform or noise on
transmission wire.
1 Check if transmission wire of indoor unit,
FRESH MASTER, LOSSNAY, or remote controller is not connected to terminal block for
central control (TB7) of outdoor unit.
2 Check if transmission wire of indoor unit,
FRESH MASTER or LOSSNAY is not connected to terminal block for transmission wire
of outdoor unit.
3 Check if terminal block for transmission wire
(TB3) and terminal block for central control
(TB7) is not connected.
4 Check transmission waveform or noise on
transmission wire.
57
Page 58
Error Code
A6
(6606)
Abnormal points and detection method
Communication error with communication processor
Defective communication between unit
processor and transmission processor
Note) The address and attribute display at
remote controller indicate the controller that detected abnormality.
CaseJudgment and action
1 Data of transmission proces-
sor or unit processor is not
transmitted normally because
of accidental trouble such as
noise or thunder surge.
2 Address forwarding from unit
processor is not transmitted
normally because of defective
transmission processor hardware.
Turn off the power supply of outdoor unit,
indoor unit and FRESH MASTER or LOSSNAY
at the same time for 2 minutes or more, and
turn the power on again. System returns normally if abnormality was accidental malfunction. If the same abnormality generates again,
abnormality-generated controller may be defective.
A7
(6607)
NO ACK signal
1. Transmitting side controller detects
abnormal if a message was transmitted
but there is no reply (ACK) that a message was received. Transmitting side
detects abnormality every 30 seconds, 6
times continuously.
Note) The address and attribute displayed
at remote controller indicate the controller that did not reply (ACK).
2. If displayed address or attribute is outdoor unit, indoor unit detects abnormality
when indoor unit transmits signal to outdoor unit and there was no reply (ACK).
3. If displayed address or attribute is indoor
unit, remote controller detects abnormality when remote controller transmits signal to indoor unit and there was no reply
(ACK).
Common factor that has no relation with abnormality source
1 The unit of former address
does not exist as address
switch has changed while the
unit was energized.
2 Extinction of transmission wire
voltage and signal is caused
by over-range transmission
wire.
• Maximum distance
• Remote controller line (12m)
3 Extinction of transmission wire
voltage and signal is caused
by type-unmatched transmission wire.
......
Type
With shield wire CVVS, CPEVS
With normal wire (no shield) VCTF, VCTFK, CVV
CVS, VVR, VVF, VCT
Diameter
4 Extinction of transmission wire
voltage and signal is caused
by over-numbered units.
indoor unit of multi- refrigerant
system, if remote controller
transmits signal to indoor unit
while outdoor unit power supply of one refrigerant system
is turned off or within 2 minutes of restart, abnormality is
detected.
2 Contact failure of transmission
wire of remote controller or
indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor
unit
4 Defective transmitting receiving
circuit of indoor unit or remote
controller
.....
1.25mm
.......
200m
2
or more
Always try the followings when the error
“A7” occurs.
1 Turn off the power supply of outdoor
unit, indoor unit and FRESH MASTER or
LOSSNAY at the same time for 2 minutes or
more, and turn the power on again. If malfunction was accidental, the unit returns to
normal.
2 Check address switch of abnormality-gener-
ated address.
3 Check disconnection or looseness of abnor-
mality-generated or abnormality-detected
transmission wire (terminal block and connector)
4 Check if tolerance range of transmission wire
is not exceeded.
5 Check if type of transmission wire is correct
or not.
If there were some trouble of 1-5 above,
repair the defect, then turn off the power supply of outdoor unit, indoor unit and FRESH
MASTER or LOSSNAY at the same time for 2
minutes or more, and turn the power on again.
• If there was no trouble with 1-5 above in
single refrigerant system (one outdoor unit),
controller of displayed address or attribute is
defective.
• If there was no trouble with 1-5 above in dif-
ferent refrigerant system (two or more outdoor
units), judge with 6.
6 If address of abnormality source is the
address that should not exist, there is the
unit that memorizes nonexistent address
information. Delete useless address information with manual setting function of remote
controller.
Only the system FRESH MASTER or
LOSSNAY are connected to, or the system
that is equipped with group setting of different refrigerant system.
If there was no trouble with 1-6 above, replace
the controller board of displayed address or
attribute.
If the unit does not return normally, multi-controller board of outdoor unit may be defective
(repeater circuit).
Replace multi-controller board one by one to
check if the unit returns normally.
58
Continued to the next page.
Page 59
From the previous page.
Error Code
Abnormal points and detection method
4. If displayed address or attribute is
remote controller, indoor unit detects
abnormality when indoor unit transmits
signal to remote controller and there
was no reply (ACK).
CaseJudgment and action
1 During group operation with
indoor unit of multi- refrigerant
system, if indoor unit transmit
signal to remote controller
while outdoor unit power supply of one refrigerant system
is turned off or within 2 minutes of restart, abnormality is
detected.
2 Contact failure of transmission
wire of remote controller or
indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor
unit
4 Defective transmitting receiving
circuit of indoor unit or remote
controller
Same as mentioned in “A7” of the previous
page.
A7
(6607)
5. If displayed address or attribute is
FRESH MASTER, indoor unit detects
abnormality when indoor unit transmits
signal to FRESH MASTER and there
was no reply (ACK).
6. If displayed address or attribute is
LOSSNAY, indoor unit detects abnormality when indoor unit transmits signal to
LOSSNAY and there was no reply (ACK).
1 During sequential operation
of indoor unit and FRESH
MASTER of other refrigerant
system, if indoor unit transmits
signal to FRESH MASTER
while outdoor unit power supply of same refrigerant system with FRESH MASTER is
turned off or within 2 minutes
of restart, abnormality is
detected.
2 Contact failure of transmission
wire of indoor unit or FRESH
MASTER
3 Disconnection of transmission
connector (CN2M) of indoor
unit or FRESH MASTER
4 Defective transmitting receiving
circuit of indoor unit or FRESH
MASTER
1 If the power supply of
LOSSNAY is off, indoor unit
detects abnormality when it
transmits signal to LOSSNAY.
2 During sequential operation
of indoor unit and LOSSNAY
of other refrigerant system, if
indoor unit transmits signal to
LOSSNAY while outdoor unit
power supply of same refrigerant system with LOSSNAY
is turned off or within 2 minutes of restart, abnormality is
detected.
3 Contact failure of transmis-
sion wire of indoor unit of
LOSSNAY
4 Disconnection of transmission
connector (CN2M) of indoor
unit
5 Defective transmitting receiv-
ing circuit of indoor unit or
LOSSNAY
7. If displayed address or attribute is nonexistent.
1 The unit of former address
does not exist as address
switch has changed while the
unit was energized.
2 Abnormality is detected
when indoor unit transmits
signal because the address
of FRESH MASTER and
LOSSNAY are changed after
sequential operation of FRESH
MASTER and LOSSNAY by
remote controller.
59
Page 60
Error Code
A8
(6608)
Abnormal points and detection method
M-NET NO RESPONSE
Abnormal if a message was transmitted
and there were reply (ACK) that message
was received, but response command
does not return. Transmitting side detects
abnormality every 30 seconds, 6 times
continuously.
Note) The address and attribute displayed
at remote controller indicate the controller that did not reply (ACK).
CaseJudgment and action
1 Transmitting condition is
repeated fault because of
noise and the like.
2 Extension of transmission wire
voltage and signal is caused
by over-range transmission
wire.
• Maximum distance
• Remote controller line (12m)
3 Extension of transmission wire
voltage and signal is caused
by type-unmatched transmission wire.
........
Type.
With shield wire CVVS, CPEVS
With normal wire (no shield) VCTF, VCTFK, CVV
CVS, VVR, VVF, VCT
Diameter
4 Accidental malfunction of
abnormality-generated
controller
.....
1.25mm
........
200m
2
or more
11-5. TROUBLESHOOTING BY INFERIOR PHENOMENA
Phenomena
1. Remote controller display does not
work.
1 DC12V is not supplied to remote controller.
(Power supply display is not indicated on LCD.)
2 DC12~15V is supplied to remote controller, however,
no display is indicated.
• “PLEASE WAIT” is not displayed.
• “PLEASE WAIT” is displayed.
FactorCountermeasure
1 Check transmission waveform or noise on
transmission wire.
2 Turn off the power supply of outdoor unit
and indoor unit and FRESH MASTER or
LOSSNAY at the same time for 2 minutes or
more, and turn the power on again. If malfunction was accidental, the unit returns to
normal. If the same abnormality generates
again, controller of displayed address and
attribute may be defective.
1 Check LED2 on indoor controller board.
(1) When LED2 is lit.
Check the remote controller wiring for
breaking or contact failure.
(2) When LED2 is blinking.
Check short circuit of remote controller
wiring.
(3) When LED2 is not lit.
Refer to phenomena No.3 below.
2 Check the following.
• Failure of remote controller if “PLEASE
WAIT” is not displayed
• Refer to phenomena No.2 below if
“PLEASE WAIT” is displayed.
2. “PLEASE WAIT” display is remained
on the remote controller.
3. When pressing the remote controller
operation switch, the OPERATION
display is appeared but it will be
turned off soon.
1 At longest 2 minutes after the power supply “PLEASE
WAIT” is displayed to start up.
2 Communication error between the remote controller
and indoor unit
3 Communication error between the indoor and out-
door unit
4 Outdoor unit protection device connector is open.
1 After cancelling to select function from the remote
controller, the remote controller operation switch will
be not accepted for approx. 30 seconds.
60
1 Normal operation
2 Self-diagnosis of remote controller
3 ”PLEASE WAIT” is displayed for 6 min-
utes at most in case of indoor/outdoor
unit communication error. Check LED3
on indoor controller board.
(1)When LED3 is not blinking.
Check indoor/outdoor connecting wire
for Miswiring.
(Converse wiring of S1 and S2, or
break of S3 wiring.)
(2)When LED3 is blinking.
Indoor/outdoor connecting wire is nor mal.
4 Check LED display on outdoor controller
circuit board. Refer to 11-10.
Check protection device connector (63L
and 63H) for contact failure.
Refer to 11-9.
1 Normal operation
Page 61
Phenomena
4. Even controlling by the wireless
remote controller, no beep is heard
and the unit does not start operating. Operation display is indicated
on wireless remote controller.
Factor
1 The pair number settings of the wireless remote
controller and indoor controller board are mismatched.
Countermeasure
1 Check the pair number settings.
5. When operating by the wireless
remote controller, beep sound is
heard, however, unit does not start
operating.
6. Remote controller display works
normally and the unit performs cool-
ing operation, however, the capacity
cannot be fully obtained. (The air
does not cool well.)
7. Remote controller display works
normally and the unit performs heating operation, however, the capacity
cannot be fully obtained.
1 No operation for 2 minutes at most after the power
supply ON.
2 Local remote controller operation is prohibited.
• Remote controlling adaptor is connected to CN32
on the indoor controller board.
• Local remote controller operation is prohibited
by centralised controller etc. since it is connected to
MELANS.
3 Phenomena of No.2.
1 Refrigerant shortage
2 Filter clogging
3 Heat exchanger clogging
4 Air duct short cycle
1 Linear expansion valve fault
Opening cannot be adjusted well due to linear
expansion valve fault.
2 Refrigerant shortage
3 Lack of insulation for refrigerant piping
4 Filter clogging
5 Heat exchanger clogging
6 Air duct short cycle
7 Bypass circuit of outdoor unit fault
1 Normal operation
2 Normal operation
3 Check the phenomena No.2.
1• If refrigerant leaks, discharging tempera-
ture rises and LEV opening increases.
Inspect leakage by checking the temperature and opening.
• Check pipe connections for gas leakage.
2Open suction grille and check the filter.
Clean the filter by removing dirt or dust on
it.
3• If the filter is clogged, indoor pipe tem-
perature rises and discharging pressure
increases. Check if heat exchanger is
clogged by inspecting discharging pressure.
• Clean the heat exchanger.
4Remove the shield.
1• Discharging temperature and indoor heat
exchanger temperature does not rise.
Inspect the failure by checking discharg-
ing pressure.
• Replace linear expansion valve.
2• If refrigerant leaks, discharging tempera
ture rises and LEV opening increases.
Inspect leakage by checking the tem-
perature and opening.
• Check pipe connections for gas leakage.
3 Check the insulation.
4 Open suction grille and check the filter.
Clean the filter by removing dirt or dust
on it.
5• If the filter is clogged, indoor pipe tem-
perature rises and discharging pressure
increases. Check if heat exchanger is
clogged by inspecting discharging pressure.
• Clean the heat exchanger.
6 Remove the shield.
7 Check refrigerant system during opera-
tion.
8. 1 For 3 minutes after temperature
adjuster turns off, the compressor will not start operating even if
temperature adjuster is turned on.
2 For 3 minutes after temperature
adjuster turns on, the compressor will not stop operating even if
temperature adjuster is turned off.
(Compressor stops operating
immediately when turning off by
the remote controller.)
12 Normal operation
(For protection of compressor)
61
12 Normal operation
Page 62
Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.
Diagnosis flowCause
Check the display time of “PLEASE WAIT”
after turning on the main power.
6 minutes
or more
Check the LED display of the
outdoor controller circuit board.
2 minutes
How long is “PLEASE WAIT”
kept being displayed on the
remote controller?
2 to 6
minutes
Are any error codes
displayed on the
remote controller?
YES
or less
NO
“PLEASE WAIT”
•
will be displayed
during the start-up
diagnosis after turning
on the main power.
Inspection method and
troubleshooting
• Normal.
The start-up diagnosis will
be over in around 2 minutes.
Are any error codes
displayed on the LED?
NO
YES
• Miswiring of indoor/
outdoor connecting
wire
• Breaking of indoor/
outdoor connecting
wire (S3)
• Defective indoor
controller board
• Defective outdoor
controller circuit
board
• Defective indoor
controller board
• Defective remote
controller
• Refer to “Self-diagnosis
action table” in order to
solve the trouble.
• In case of communication
errors, the display of
remote controller may not
match the LED display of
the outdoor unit.
62
Page 63
Symptoms: Nothing is displayed on the remote controller
LED display of the indoor
controller board
LED1 :
LED2 :
LED3 :
Diagnosis flowCause
Check the voltage between S1
and S2 on the terminal block
(TB4) of the indoor unit which
is used to connect the indoor
unit and the outdoor unit.
AC 198V to AC 264V?
YES
NO
Check the voltage among L(L3) and
N on the terminal block (TB1) of the
outdoor power circuit board.
AC 198V to AC 264V?
NO
YES
Check the voltage between S1
and S2 on the terminal block
(TB1) of the outdoor unit which
is used to connect the indoor
unit and the outdoor unit.
•
Troubles concerning
power supply.
Inspection method and
troubleshooting
• Check the power wiring
to the outdoor unit.
• Check the breaker.
Check the voltage of indoor
controller board (CN2D).
DC 12V to DC 16V?
YES
NO
Check the voltage of the unit after
removing the indoor power board
(CN2S).
DC 12V to DC 16V?
YES
NO
AC 198V to AC 264V?
YES
NO
• Bad wiring of the
outdoor controller
board.
• The fuses on the
outdoor controller
circuit board are
blown.
• Bad wiring of the
outdoor controller
board.
• The fuses on the
outdoor controller
circuit board are
blown.
• Defective indoor
controller board
• Miswiring, breaking
or poor connection of
in door/outdoor
connecting wire
• Check the wiring of the
outdoor unit.
• Check if the wiring is bad.
Check if the fuses are blown.
The fuses on the outdoor
controller circuit board will
be blown when the indoor
/outdoor connecting wire
short-circuits.
• Check if miswiring, breaking
or poor contact is causing this
problem. Indoor/outdoor
connecting wire is polarized
3-core type. Connect the
indoor unit and the outdoor
unit by wiring each pair of
S1, S2 and S3 on the both
side of indoor/outdoor
terminal blocks.
• Replace the indoor
controller board.
•
Check if there is miswiring
or breaking of wire.
63
• Defective indoor
power board
• Replace the indoor
power board.
Page 64
Symptoms: Nothing is displayed on the remote controller
LED display of the indoor
controller board
LED1 :
LED2 :
LED3 : or
Diagnosis flowCause
Check the voltage between S1 and
of the
indoor unit which is used to connect the indoor unit and the
outdoor unit.
AC 198V to AC 264V?
YES
Check the status
of the indoor controller
board LED3 display.
Blinking.
Check the refrigerant address of
the outdoor unit. (SW1-3 to 1-6)
Is the refrigerant
address “0”?
YES
Check the LED display of the
outdoor unit after turning on the
main power again.
S2 on the terminal block (TB4)
NO
Not lighting.
Check the looseness or disconnection
of the indoor/outdoor connecting wire.
Are there looseness or
disconnection of the indoor/
outdoor connecting wire?
NO
NO
YES
•
Breaking or poor contact
of the indoor/outdoor
connecting wire
• Normal.
Only the unit which
has the refrigerant
address “0” supplies
power to the remote
controller.
Inspection method and
troubleshooting
• Fix the breaking or poor
contact of the indoor/outdoor
connecting wire.
• Set the refrigerant
address to “0”. In case of
the multiple grouping
system, recheck the
refrigerant address again.
Is anything displayed?
Displayed.
Is “EA” or “Eb”
displayed?
YES
Check the voltage between S2
and S3 on the terminal block of
the outdoor unit.
DC 17V to DC 28V?
YES
NO
Not displayed.
NO
Is “E8” displayed?
Can the unit be restarted?
Can all the indoor
unit be operated?
NO
YES
• Defective outdoor
controller circuit
board
YES
• Defective outdoor
controller circuit
board
NO
• Defective indoor
controller board
• Influence of
electromagnetic noise
• Defective outdoor
power circuit board
• Defective indoor
power board
• Replace the outdoor
controller circuit board.
• Replace the outdoor
controller circuit board.
•
Replace the indoor controller
board of the indoor unit which
doesn’t operate.
• Not abnormal.
There may be the influence
of electromagnetic noise.
Check the transmission wire
and get rid of the causes.
• Replace the outdoor
power circuit board.
• Replace the indoor
power board.
64
Page 65
Symptoms: Nothing is displayed on the remote controller
LED display of the indoor
controller board
LED1 :
LED2 : or
LED3 : —
Diagnosis flowCause
Check the voltage of the
terminal block (TB6) of
the remote controller.
DC 10V to DC 16V?
NO
Check the status
of the LED2.
Blinking
Check the status of the LED2
after disconnecting the remote
controller wire from the terminal
block (TB5) of the indoor unit.
YES
Lighting
• Defective
remote controller
• Breaking or poor
contact of the remote
controller wire
Inspection method and
troubleshooting
• Replace the
remote controller.
• Check if there is breaking
or poor contact of the
remote controller wire.
Check the voltage of the
terminal block (TB5)
connecting the remote
controller wire.
If it is not between DC 10V
and DC16V, the indoor
controller board must be
defective.
Check the status
of the LED2.
Blinking
Lighting
65
• The remote controller
wire short-circuits
• Defective indoor
controller board
• Check if the remote
controller wire is
short-circuited.
• Replace the indoor
controller board.
Page 66
• Before repair
Frequent calling from customers
Phone Calls From CustomersHow to Respond Note
Unit does
not operate
at all.
Remote
controller
The operating display of remote
controller does not come on.
Unit cannot be restarted for a
while after it’s stopped.
Error code appears and blinks
on the display of remote
controller.
“PLEASE WAIT” is displayed
on the screen.
Check if power is supplied to air conditioner.
Nothing appears on the display unless power is
supplied.
Wait around 3 minutes to restart unit.
The air conditioner is in a state of being protected
by the microcomputer’s directive. Once the
compressor is stopped, the unit cannot be
restarted for 3 minutes. This control is also applied
when the unit is turned on and off by remote
controller.
Error code will be displayed if any protection
devices of the air conditioner are actuated.
What is error code?
Wait around 2 minutes.
An automatic startup test will be conducted for
2 minutes when power is supplied to the air
conditioner. “PLEASE WAIT” will be kept being
displayed while that time.
Refer to “SELF-DIAGNOSIS
ACTION TABLE”.
Check if servicing is
required for the error.
“FILTER” is displayed on the
screen.
“STANDBY” is displayed on the
screen.
“DEFROST” is displayed on
the screen. (No air comes out of
the unit.)
This indicates that it is time to clean the air filters.
Clean the air filters. Press the FILTER button on
the remote controller twice to clear “FILTER” from
the display.
See the operation manual that came with the
product for how to clean the filters.
This is displayed when the unit starts HEAT
operation, when the thermostat puts the
compressor in operation mode, or when the
outdoor unit ends DEFROST operation and
returns to HEAT operation.
The display will automatically disappear around
10 minutes later.
While “STANDBY” is displayed on the remote
controller, the airflow amount will be restricted
because the indoor unit’s heat exchanger is not
fully heated up. In addition to that, the up/down
vane will be automatically set to horizontal blow
in order to prevent cold air from directly blowing
out to human body. The up/down vane will return
to the setting specified by the remote controller
when “STANDBY” is released.
The outdoor unit gets frosted when the outside
temperature is low and the humidity is high.
“DEFROST” indicates the DEFROST
operation is being performed to melt this frost. The
DEFROST operation ends in around 10 minutes
(at most 15 minutes).
During the DEFROST operation, the indoor unit’s
heat exchanger becomes cold, so the fan is
stopped. The up/down vane will be automatically
set to horizontal blow in order to prevent cold air
from directly blowing out to human body. The
display will turn into “STANDBY” when DEFROST
operation ends.
Display time of “FILTER”
depends on the model.
Long life filter: 2500 hrs.
Regular filter: 100 hrs.
66
Page 67
Phone Calls From CustomersHow to RespondNote
The room cannot be cooled or heated sufficiently.
Sound
comes out
from the air
conditioner.
Something
is wrong
with the
blower…..
An gas escaping sound is heard
sometimes.
A cracking sound is heard
sometimes.
A buzzing sound is heard
sometimes.
A ticking sound is heard from
the outdoor unit sometimes.
A sound, similar to water
flowing, is heard from the unit.
The fan speed doesn’t match
the setting of the remote
controller during DRY
operation.(No air comes out
sometimes during DRY
operation.)
The fan speed doesn’t match
the setting of the remote
controller in HEAT operation.
Check the set temperature of remote controller.
The outdoor unit cannot be operated if the set
temperature is not appropriate.
The outdoor unit operates in the following modes.
COOL: When the set temperature is lower
than the room temperature.
HEAT: When the set temperature is higher
than the room temperature.
Check if filters are not dirty and clogged. If filters
are clogged, the airflow amount will be reduced
and the unit capacity will be lowered. See the
instruction manual that came with the product for
how to clean the filters.
Check there is enough space around the air
conditioner.
If there are any obstacles in the air intake or air
outlet of indoor/outdoor units, they block the
airflow direction so that the unit capacity will be
lowered.
This is not a malfunction.
This is the sound which is heard when the flow of
refrigerant in the air conditioner is switched.
This is not a malfunction.
This is the sound which is heard when internal
parts of units expand or contract when the
temperature changes.
This is not a malfunction.
This is the sound which is heard when the outdoor
unit starts operating.
This is not a malfunction.
This is the sound which is heard when the fan of
the outdoor unit is controlling the airflow amount
in order to keep the optimum operating condition.
This is not a malfunction.
This is the sound which is heard when the
refrigerant is flowing inside the indoor unit.
This is not a malfunction.
During the DRY operation, the blower’s ON/OFF is
controlled by the microcomputer to prevent
overcooling and to ensure efficient
The fan speed cannot be set by the remote
controller during DRY operation.
This is not a malfunction.
1) When the HEAT operation starts, to prevent the
unit from blowing cold air, the fan speed is
gradually increased from zero to the set speed,
in proportion to the temperature rise of the
discharged air.
2) When the room temperature reaches the set
temperature and the outdoor unit stops,
the unit starts the LOW AIR operation.
3) During the HEAT operation, the DEFROST
operation is performed to defrost the outdoor
unit. During the DEFROST operation, the
blower is stopped to prevent cold air coming
out of the indoor unit.
dehumidification.
The up/down vane will be
automatically set to
horizontal blow in these
cases listed up on the left
(~). After a while, the
up/down vane will be
automatically moved
according to the setting of
the remote controller.
67
Page 68
Phone Calls From CustomersHow to RespondNote
Something
is wrong
with the
blower…..
Something
is wrong
with the
airflow
direction….
The air conditioner starts operating even though
any buttons on the remote controller are not
pressed.
The air conditioner stops even though any
buttons on the remote controller are not pressed.
Air blows out for a while after
HEAT operation is stopped.
The airflow direction is changed
during COOL operation.
The airflow direction is changed
during HEAT operation.
(The airflow direction cannot be
set by remote controller.)
The airflow direction doesn’t
change.
(Up/down vane, left/right louver)
This is not a malfunction.
The blower is operating just for cooling down the
heated-up air conditioner. This will be done within
1 minute.
This control is conducted only when the HEAT
operation is stopped with the electric heater ON.
If the up/down vane is set to downward in COOL
operation, it will be automatically set to horizontal
blow by the microcomputer in order to prevent
water from dropping down.
“1 Hr.” will be displayed on the remote controller if
the up/down vane is set to downward with the fan
speed set to be less than “LOW”.
In HEAT operation, the up/down vane is
automatically controlled according to the
temperature of the indoor unit’s heat exchanger.
In the following cases written below, the up/down
vane will be set to horizontal blow, and the setting
cannot be changed by remote controller.
1) At the beginning of the HEAT operation
2) While the outdoor unit is being stopped by
thermostat or when the outdoor unit gets started
to operate.
3) During DEFROST operation
The airflow direction will be back to the setting of
remote controller when the above situations are
released.
1) Check if the vane is set to a fixed position.
(Check if the vane motor connector is
removed.)
2) Check if the air conditioner has a function for
switching the air direction.
3) If the air conditioner doesn’t have that
function, “NOT AVAILABLE” will be displayed
on the remote controller when “AIR
DIRECTION” or “LOUVER” button is pressed.
Check if you set ON/OFF timer.
The air conditioner starts operating at the time
designated if ON timer has been set before.
Check if any operations are ordered by distant
control system or the central remote controller.
While “CENTRALLY CONTROLLED INDICATOR”
is displayed on the remote controller, the air
conditioner is under the control of external
directive.
Check if power is recovered from power failure
(black out).
The units will automatically start operating when
power is recovered after power failure (black out)
occurs. This function is called “auto recovery
feature from power ”.
Check if you set ON/OFF timer.
The air conditioner stops operating at the time
designated if OFF timer has been set before.
Check if any operations are ordered by distant
control system or the central remote controller.
While “CENTRALLY CONTROLLED INDICATOR” is
displayed on the remote controller, the air conditioner is
under the control of external directive.
However, this control is also
applied to the models which
has no electric heater.
“STANDBY” will be displayed
on the remote controller in
case of and .
“DEFROSTING” will be
displayed on the screen in
case of .
There might be a case that
“CENTRALLY CONTROLLED
INDICATOR
displayed.
There might be a case that
“CENTRALLY
CONTROLLED INDICATOR”
will not be displayed.
” will not be
68
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Phone Calls From CustomersHow to Respond Note
A white mist is expelled from the indoor unit.
Water or moisture is expelled from the outdoor
unit.
The display of wireless remote controller gets dim
or doesn’t come on.
The indoor unit doesn’t receive a signal from
remote controller at a long distance.
This is not a malfunction.
This may occur when the operation gets started in
the room of high humidity.
Cooling; when pipes or piping joints are cooled, they
get sweated and water drips down.
Heating; water drips down from the heat exchanger.
* Make use of optional parts “Drain Socket” and
“Drain pan” if these water needs to be collected and
drained out for once.
Batteries are being exhausted. Replace them and
press the reset button of remote controller.
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Page 70
11-6. HOW TO CHECK THE PARTS
PUHZ-RP35/50/60/71/100/125/140VHA2
PUHZ-RP100/125/140YHA2
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>
· When linear expansion valve operation stops, all output phase
become OFF.
· When the switch is turned on, 700 pulse closing valve signal will
be sent till it goes to A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the
pulse number moves from B to A or when the valve is locked,
more sound can be heard.
No sound is heard when the pulse number moves from
B to A i n
case coil is burnt out or motor is locked by open-phase.
· Sound can be detected by placing the ear against the screw driver handle while putting the screw driver to the linear expansion
valve.
htning (about 32 pulse
Extra ti
Pulse number
73
Page 74
g
)
Linear expansion valve
(RP100-RP140)
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>
· When linear expansion valve operation stops, all output phase
become OFF.
· When the switch is turned on, 700 pulse closing valve signal will
be sent till it goes to
A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the
pulse number moves from B to A or when the valve is locked,
more sound can be heard.
No sound is heard when the pulse number moves from B to A in
case coil is burnt out or motor is locked by open-phase.
· Sound can be detected by placing the ear against the screw driver handle while putting the screw driver to the linear expansion
valve.
Extra ti
htning (about 32 pulse
Pulse number
74
Page 75
(3) How to attach and detach the coil of linear expansion valve (RP35-RP71 )
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Coil
Lead wire
<How to detach the coil>
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to pressure.
Stopper
Main body
<How to attach the coil>
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and attach the coil by inserting it
downward into the main body. Then securely attach the coil stopper to pipe B. (At this time, be careful that stress is not added to
lead wire and main body is not wound by lead wire.) If the stopper is not firmly attached to pipe B, coil may be detached from
the main body and that can cause defective operation of linear
expansion valve.
To prevent piping stress, be sure to attach the coil holding the
main body of linear expansion valve firmly. Otherwise pipe may
break.
B
A
A
Be sure to attach the
stopper to pipe B.
75
Page 76
y
(4) How to attach and detach the coil of linear expansion valve (RP100-RP140)
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Stopper
Coil
Lead wire
<How to detach the coil>
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to pressure.
Main bod
<How to attach the coil>
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and attach the coil by inserting it
downward into the main body. Then securely attach the coil stopper to main body. (At this time, be careful that stress is not added
to lead wire and main body is not wound by lead wire.) If the
stopper is not firmly attached to main body, coil may be detached
from the main body and that can cause defective operation of linear expansion valve.
To prevent piping stress, be sure to attach the coil holding the
main body of linear expansion valve firmly. Otherwise pipe may
break.
A
Be sure to attach
the stopper.
A
76
Page 77
11-8. EMERGENCY OPERATION
s
(1) When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor
unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency opera tion switch (SWE) to ON and short-circuiting the connector (CN31) on outdoor controller board.
●When following abnormalities occur, emergency operation will be available.
Error code
U4
E8
E9
E0 ~ E7
Ed
(2) Check the following items and cautions for emergency operation
1
Make sure that there is no abnormality in outdoor unit other than the above abnormalities. (Emergency operation will
not be available when error code other than the above are indicated.)
2 For emergency operation, it is necessary to set the emergency operation switch (SWE) on indoor controller board. Refer
to the electrical wiring diagram of indoor unit for how to set the indoor unit.
3 During emergency operation, the air-conditioner will continuously be operated by supplying power and stopping it: It can
not be turned on or off by remote control, and temperature control is not possible.
4 Do not perform emergency heating operation for an extended period of time: If the outdoor unit starts defrosting during
this period, cold air will blow out from the indoor unit.
5
Do not perform emergency cooling operation for more than 10 hours: Neglecting this could result in freezing the heat
exchanger in indoor unit.
(3) Emergency operation procedure
Turn the main power supply off.
12 Turn on the emergency operation switch (SWE) on indoor controller board.3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller board to ON.4 Use SW4-2 on outdoor controller board to set the operation mode (cooling or heating). (SW4-1 is not used.)
Inspected content
Open/short of pipe thermistor (TH3/TH6)
Indoor/outdoor unit communication error •Signal receiving error (Outdoor unit)
Indoor/outdoor unit communication error •Transmitting error (Indoor unit)
Communication error other than outdoor unit
Communicaiton error between outdoor controller board and M-NET board (Serial communication error)
ON
CN31
Shorting pin
SW4
ON
Heating
12Cooling
OFF
5 Turning the main power supply on will start the emergency operation.
(4) Releasing emergency operation
1 Turn the main power supply off.2 Set the emergency operation switch (SWE) on indoor controller board to OFF.3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller
board to OFF.
4 Set SW4-2 on outdoor controller board as shown in the right.
w If shorting pins are not set on emergency operation connector (CN31), the setting remains OFF.
SW4
ON
12Cooling
Heating
77
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(5) Operation data during emergency operation
During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation
are set to the following values:
Operation data
Intake temperature (TH1)
Indoor pipe temperature (TH2)
Indoor 2-phase pipe temperature (TH5)
Set temperature
Outdoor pipe temperature (TH3)
Outdoor discharge pipe temperature (TH4)
Outdoor 2-phase pipe temperature (TH6)
Outdoor ambient temperature (TH7)
Temperature difference code
(room temperature - set temperature) (∆Tj)
Discharge superheat (SHd)
Sub-cool (SC)
+1: If the thermistor temperature data is normal (not open/short), that data is loaded into the control as valid data.
When the unit enters emergency operation and TH values are mismatched, set the thermistors to open/short.
And the unit runs emergency operation with the values listed above.
+2: If one thermistor is set to open/short, the values for SHd/SC will be different from the list above.
[Example] When liquid temperature thermistor (TH3) has an open or short circuit.
Communication
power supply
ZD71 Voltage
developed across:
16-30V DC
connecting wire)
+
–
CNAC
2 to 4: Power supply for
outdoor controller
circuit board
(220V-240V AC)
1 to 3: Power supply for
indoor and outdoor unit
connection wire
(220V-240V AC)
CN2
Connect to the outdoor
power circuit board (CN2)
1-5:
Power circuit board →
Transmitting signal to
the controller circuit board
(0-5V DC)
2-5: Zero cross signal
(0-5V DC)
3-4: Not used
(RP35-71V)
(RP100-140Y)
18V DC
(RP100-140V)
6-5: 16V DC
7-5: 16V DC
[5: – 1,2,6,7: + ]
VCC (TEST POINT 2)
(voltage between pins of C6B): DC 15V
63H
High pressure switch
VDC (TEST POINT 1)
(voltage between pins of C5E)
: DC250V-380V
+
}
–
VSP(TEST POINT 3)
(voltage between pins of
C5A, C5B): DC 0V (when
stopped), DC 1– 6.5V
(when operated)
VFG(TEST POINT 4)
(voltage between right
pins of PC5C and PC5D,
pin 3 and pin 4)
TH33
Thermistor
<Outdoor pipe>
TH6
Thermistor
<Outdoor 2-phase pipe>
TH7
Thermistor<Outdoor>
TH3
Thermistor
<Outdoor pipe>
CNDC
DC280V-380V
Connect from outdoor power circuit
board for RP·VHA2,
connect from noise
filter board for
RP·YHA2
(CNDC)
21S4
Four-way
valve
SV2
RP60-71 : Bypass valve
RP100-140 : Replace
valve
CN4
Transmission
to outdoor
power circuit
board (CN4)
CN52C
(Connect to the outdoor noise filter circuit board (CN52C))
Only for RP35-RP71V
CN51
External signal output
• Compressor operating signal
• Abnormal signal
SW10
Model select
CNDM
1 to 2: Input of low-level sound priority mode
1 to 3: Input of external contact point
SW9
79
SWP
Pump down
TH4
Thermistor
<Discharge>
LEV-A,-B
Linear expansion valve
SW4
Test operation
SW5
Function switch
SW6
Model select
SW1
Forced defrost,
detect history
record reset,
refrigerant address
Forced defrost,
detect history
record reset,
refrigerant address
SW6
Model select
SW4
Test operation
SWP
Pump down
SW5
Function switch
SW8
Pipe replace
Wiring replace
CNM
Connect to A control
service tool
CNMNT
Connect to
M-NET adapter(CN5)
CNVMNT
Connect to
M-NET adapter(CND)
SW7
Demand control setting
CNDM
1 to 2: Input of low-level sound priority mode
1 to 3: Input of external contact point
CN51
External signal output
• Compressor operating signal
• Abnormal signal
CN52C
(Connect to the noise
filter circuit board
(CN52C)) (RP35-140V)
CN4
Transmission to outdoor power circuit
board (CN4)
SV2
Bypass valve
(RP60-140)
LEV-A,B
Linear expansion
valve
TH4
Thermistor
<Discharge>
TH3
Thermistor
<Outdoor pipe>
TH7/6
Thermistor
<Outdoor/
2-phase pipe>
63H
High pressure
switch
TH32
Thermistor<Shell>
(For RP·HA3#1, RP·HA2#2)
TH33
Thermistor
<Outdoor pipe>
FG
V
(Voltage between
right pins of PC5C
and PC5D, pin 3
and pin 4)
(Same as
7(+)-4(-))
(CNF1
21S4
Four-way valve
CN2
Connect to the outdoor
power circuit board (CN2)
1-5: Reception from
power circuit board
2-5: Zero cross signal
(0-5V DC)
3,4: Not used
6-5: 16V DC
7-5: 16V DC
CNAC
2 to 4: Power supply for
outdoor controller circuit
board (220V-240V AC)
1 to 3: Power supply for
indoor and outdoor unit
connection wire
(220-240V AC)
VSP
(Voltage between pins
of C5A, C5B): DC 0V
(when stopped), DC 1–
6.5V
(when operated)
CNF1, CNF2
Connect to the fan motor
1-4: 280V DC
5-4: 15V DC
6-4: 0-6.5V DC
7-4: 15V DC(When stopped)
7.5V DC(When operated)
(0V-15V pulse)
CNDC
280V DC
(1+, 3-)
(Outdoor power circuit
board for RP35-140V)
(Noise filter circuit board
for RP100-140Y)
LI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V input
LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input
(Connect to the terminal block (TB1))
CNAC1, CNAC2
AC220/230/240V
(Connect to the
outdoor controller
circuit board (CNAC))
CNDC
(Connect to the
outdoor controller
circuit board (CNDC))
CNL
Connect to the ACL4
NO
Connect to the
outdoor converter
circuit board(N-IN)
CNCT
Primary current
(Connect to the
outdoor power
circuit board (CN5))
LO1, LO2, LO3
POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : AC380/400/415V OUTPUT
(Connect to the outdoor converter circuit board and ACL(L1-IN, ACL2, ACL3))
87
Page 88
Outdoor noise filter circuit board
PUHZ-RP100YHA2
1
PUHZ-RP125YHA21 PUHZ-RP125YHA2#2
PUHZ-RP140YHA2
1 PUHZ-RP140YHA2#2
PUHZ-RP100YHA3 PUHZ-RP100YHA3#1
GD1
Connect to the earth
LI1, LI2, LI3, NI
POWER SUPPLY
LI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V input
LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input
(Connect to the terminal block (TB1))
CNAC1, CNAC2
AC220/230/240V
(Connect to the
outdoor controller
circuit board (CNAC))
CNDC
(Connect to the
outdoor controller
circuit board
(CNDC))
GD3
Connect to the earth
CNCT
Primary current
(Connect to the
outdoor power
circuit board (CN5))
CNL
Connect to the ACL4
NO
Connect to the
outdoor converter
circuit board(N-IN)
LO1, LO2, LO3
POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : AC380/400/415V OUTPUT
(Connect to the outdoor converter circuit board and ACL(L1-IN, ACL2, ACL3))
88
Page 89
Outdoor power circuit board
PUHZ-RP35VHA2
PUHZ-RP50VHA2
PUHZ-RP60VHA2
PUHZ-RP71VHA2
Brief Check of DIP-IPM and DIP-PFC
W Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.). If they
are short-circuited, it means that they are broken.
1. Check of DIP-IPM
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
2. Check of DIP-PFC
P1 - L , P1 - N , L - N1 , N - N1
Note:The marks, L , N , N1 , N2 , P1 , P2 , U , V and W shown
in the diagram are not actually printed on the board.
LD1-LD2
280-380V DC
Connect to
the outdoor
controller
circuit board
(CNDC)
(Red)
1
+
3
–
(White)
R, S
Connect to the ACL
220-240V AC
P1NLN1
N2
U, V, W
Connect to the compressor (MC)
Voltage among phases: 5V to 180V AC
WVUP2
DIP-PFC
N1
LD9
Connect to
the earth
Only RP60,
71VHA2
DIP-IPM
CN2
Connect to the outdoor controller circuit board (CN2)
1-5:Outdoor power circuit board
to the outdoor controller circuit board (0-5V DC)
2-5: Zero cross signal (0-5V DC)
3-4: Not used
6-5: 16V DC
7-5: 16V DC
1, 2, 6, 7 : +
[
5 : –
→ Transmitting signal
]
7
1
CN3
Thermistor
<Heatsink>
(TH8)
89
CN4
Connect from the
outdoor controller
circuit board
(CN4)
CN5
Primary current detection
(Connect to the outdoor
noise filter circuit board
(CN5))
Brief Check of DIP-IPM and DIP-PFC
W Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.). If they
are short-circuited, it means that they are broken.
1. Check of DIP-IPM
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
2. Check of DIP-PFC
P1 - L , P1 - N , L - N1 , N - N1
Note:The marks, L , N , N1 , N2 , P1 , P2 , U , V and W shown
in the diagram are not actually printed on the board.
R, S
Connect to the ACL
220-240V AC
U, V, W
Connect to the compressor (MC)
Voltage among phases: 5V to 180V AC
LD1-LD2
280-380V DC
Connect to
the outdoor
controller
circuit board
(CNDC)
DIP-PFC
LD9
Connect to
the earth
Only RP60,
71
DIP-IPM
CN2
Connect to the outdoor controller circuit board (CN2)
1-5:Outdoor power circuit board
to the outdoor controller circuit board (0-5V DC)
2-5: Zero cross signal (0-5V DC)
3-4: Not used
6-5: 16V DC
7-5: 16V DC
1, 2, 6, 7 : +
[
5 : –
→ Transmitting signal
]
CN3
Thermistor
<Heatsink>
(TH8)
90
CN4
Connect from the
outdoor controller
circuit board
(CN4)
CN5
Primary current detection
(Connect to the outdoor
noise filter circuit board
(CN5))
Page 91
Outdoor power circuit board
PUHZ-RP100VHA2
PUHZ-RP100VHA2
Brief Check of POWER MODULE
W Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
If they are short-circuited, it means that they are broken.
1. Check of diode bridge
TABP1-TABS, TABN1-TABS, TABP1-TABT,TABN1-TABT
2. Check of DIP-IPM
P-U, P-V, P-W, N-U, N-V, N-W
CN2
Connect to the outdoor controller circuit board
(CN2)
1-5:Transmitting signal to the outdoor
controller circuit board (0~5V DC)
2-5:Zero cross signal (0~5V DC)
3,4:Not used
6-5:16V DC
7-5:16V DC
CN3
Thermistor (TH8)
<Heatsink>
CN5
Detection of primary
current
Connect to the
outdoor noise filter
circuit board (CN5)
CN4
Connect to the
outdoor controller
circuit board (CN4)
CNAF
Connect to ACTM
DIP-IPM
CNDC
280-380V DC (1+, 3–)
Connect to the outdoor
controller circuit board
TABS/TABT
Connect to the
outdoor noise
filter circuit
board
Voltage among
phases:220240V AC
TABP 1
Connect to 52C
TABN 1
Connect to
ACTM
TABP2/SC-P2
Connect to the
ACTM
TABN
Connect to the
smoothing capacitor
CB –
TABP
Connect to the
smoothing capacitor CB +
TABU/V/W
Connect to the compressor (MC)
Voltage among phases:10V~180V AC
91
TABN2
Connect to ACTM
Page 92
Outdoor power circuit board
PUHZ-RP100YHA2
PUHZ-RP100YHA2
Brief Check of POWER MODULE
W Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
If they are short-circuited, it means that they are broken.
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
Note:The marks, L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W
shown in the diagram are not actually printed on the board.
CN5
Detection of
primary current
(Connect to the
outdoor noise filter
circuit board (CNCT))
TAB connecter
on X52A
Connect to the
RS resistor
CN4
Connect to the
outdoor controller
circuit board
(CN4)
CN7
Connect to the
outdoor converter
circuit board
(CN7)
CN2
Connect to the outdoor controller circuit
board (CN2)
1-5: Power circuit board
→ Transmitting
signal to the controller board (0-5V DC)
2-5: Zero cross signal (0-5V DC)
3-4: Not used
6-5: 16V DC
[ 5 : – 1, 2, 6, 7 : + ]
7-5: 16V DC
TB-U, TB-V,
TB-W
Connect to the
compressor (MC)
Voltage among
phases:
10V-400V AC
W
W
W
L3
L2
P1
L1
N2N1P2
TB-L1, TB-L2, TB-L3
Connect to the
outdoor converter
circuit board
(L1-OU, L2-OU,
L3-OU)
380V-415V AC
1Change the DIP SW1-1 on the outdoor controller board from OFF to ON.
2Forced defrost will start by the above operation 1 if all these conditions written below are satisfied.
• Heat mode setting
• 10 minutes have passed since compressor started operating or previous compulsory defrosting finished.
• Pipe temperature is less than or equal to 8:.
Forced defrost will finish if certain conditions are satisfied.
Forced defrost can be done if above conditions are satisfied when DIP SW1-1 is changed from OFF to ON.
After DIP SW1-1 is changed from OFF to ON, there is no problem if DIP SW1-1 is left ON or changed to OFF again. This
depends on the service conditions.
w2 ‘Power failure automatic recovery’ can be set by either remote controller or this DIP SW. If one of them is set to ON,
‘Auto recovery’ activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW.
Please refer to the indoor unit installation manual.
w3 SW7-1,2 are used for demand control. SW7-1,2 are effective only at the demand control.
(Refer to next page : Special function (b))
w4 Please do not use SW7-3~6 usually. Trouble might be caused by the usage condition.
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Page 98
(2) Function of connector
Types
Connector
Connector
CN31
FunctionEffective timing
Emergency operation
Action by open/ short operation
ShortOpen
Start
Normal
When power supply ON
Special function
(a) Low-level sound priority mode (Local wiring)
Unit enters into Low-level sound priority mode by external signal input setting.
Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual.
Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for demand
input located on the outdoor controller board enables to control compressor operation frequency.
W The performance depends on the load of conditioned outdoor temperature.
How to wire
Purchased locally
Relay
supply
~
SW1
<Low-level sound priority mode circuit>
Insulate this point securely as
this is not used.
X
X
Adaptor for external
signal input
(PAC-SC36NA)
Red 3
Brown 2
Orange 1
Outdoor unit
controller board
CNDM
SW1 : Switch
X : Relay (Contact spec. : DC1mA)
Max. 10 m including local wiring
1) Make the circuit as shown above with Adaptor for external signal input (PAC-SC36NA).
2) Turn SW1 to on for Low-level sound priority mode.
Turn SW1 to off to release Low-level sound priority mode and normal operation.
(b) On demand control (Local wiring)
Demand control is available by external input. In this mode, power consumption is decreased within the range of usual
0~100%.
How to wire
Basically, the wiring is the same as (a).
Connect an SW 1 which is procured at field to the between Orange and Red (1 and 3) of the Adaptor for external signal
input (PAC-SC36NA), and insulate the tip of the brown lead wire.
It is possible to set it to the following power consumption (compared with ratings) by setting the SW7-1, 2.
SW7-1SW7-2
OFF
ON
OFF
OFF
OFF
ON
Power consumption
(SW1 on)
0% (Operation stop)
50%
75%
98
Page 99
<Display function of inspection for outdoor unit>
The blinking patterns of both LED1(green) and LED2(red) indicate the types of abnormality when it occurs. Types of
abnormality can be indicated in details by connecting an optional part ‘A-Control Service Tool (PAC-SK52ST)’ to connector
CNM on outdoor controller board.
[Display]
(1)Normal condition
Unit condition
When the power is turned on
When unit stops
When compressor is warming up
When unit operates
1.Error code displayed on remote controller
2.Refer to service manual for indoor unit.
Miswiring of indoor/outdoor unit connecting wire, excessive number of indoor
units (4 units or more)
Miswiring of indoor/outdoor unit connecting wire (converse wiring or disconnection)
Startup time over
Indoor/outdoor unit communication error
(signal receiving error) is detected by indoor unit.
Indoor/outdoor unit communication error
(transmitting error) is detected by indoor
unit.
Indoor/outdoor unit communication error
(signal receiving error) is detected by
outdoor unit.
Indoor/outdoor unit communication error
(transmitting error) is detected by outdoor
unit.
Remote controller signal receiving
error is detected by remote controller.
Remote controller transmitting error
is detected by remote controller.
Remote controller signal receiving
error is detected by indoor unit.
Remote controller transmitting error
is detected by indoor unit.
Error code is not defined.
Serial communication error
<Communication between outdoor
controller board and outdoor power
board>
<Communication between outdoor
controller board and M-NET p.c. board>
Communication error of M-NET
system
Outdoor controller boardA-Control Service Tool
LED1 (Green)LED2 (Red)Error code
LightedLighted
Lighted
Lighted
Lighted
ContentsInspection method
Not lighted
Not lighted
Lighted
Error
code
+1
Check if connector (63H) on the outdoor controller board is
not disconnected.
F5
Check continuity of pressure switch (63H) by tester.
—
Check if indoor/outdoor connecting wire is connected correctly.
Check if 4 or more indoor units are connected to outdoor unit.
Check if noise entered into indoor/outdoor connecting wire
—
or power supply.
Re-check error by turning off power, and on again.
00, etc.
08, etc.
C5, H7 etc.
—
Check if indoor/outdoor connecting wire is connected correctly.
E6
Check if noise entered into indoor/outdoor connecting wire or
power supply.
E7
Check if noise entered into indoor/outdoor controller board.
Re-check error by turning off power, and on again.
—
—
Check if connecting wire of indoor unit or remote controller
E0
is connected correctly.
Check if noise entered into transmission wire of remote
E3
controller.
Re-check error by turning off power, and on again.
E4
E5
Check if remote controller is MA remote controller(PAR-21MAA).
EF
Check if noise entered into transmission wire of remote controller.
Check if noise entered into indoor/outdoor connecting wire.
Re-check error by turning off power, and on again.
Check if connector (CN4) on outdoor controller board and
Ed
outdoor power board is not disconnected.
Check if there is poor connection of connector on outdoor
controller board(CNMNT and CNVMNT).
Check M-NET communication signal.
A0~A8
Indication of the display
Alternately blinking display
Operation mode
reference
P.57~
Detailed
page
P. 5 0
P. 5 1
(EA)
P. 5 1
(Eb)
P. 5 1
(EC)
+2
+2
P. 5 6
(E8)
P. 5 6
(E9)
P. 5 5
P. 5 6
P. 5 5
P. 5 6
P. 5 6
P. 5 6
P. 6 0
99
Page 100
IndicationError
Outdoor controller board
LED1 (Green)
3 blinking 1 blinking
LED2 (Red)
Abnormality of shell thermistor(TH32)
and discharging temperature (TH4)
Abnormality of superheat due
to low discharge temperature
2 blinking
Abnormal high pressure (High
pressure switch 63H worked.)
3 blinking
Abnormality of outdoor fan
motor rotational speed
Protection from overheat operation(TH3)
4 blinking
Compressor overcurrent
breaking(Start-up locked)
Compressor overcurrent breaking
Abnormality of current sensor (P.B.)
Abnormality of power module
5 blinking
Open/short of discharge thermistor (TH4)
and shell thermistor (TH32)
Open/short of outdoor thermistors
ContentsInspection method
Error
code
+1
Check if stop valves are open.
U2
Check if connectors (TH4, TH32, LEV-A, and LEV-B) on outdoor controller
board are not disconnected.
Check if unit is filled with specified amount of refrigerant.
U7
Measure resistance values among terminals on indoor valve and
outdoor linear expansion valve using a tester.
Check if indoor/outdoor units have a short cycle on their air ducts.
U1
Check if connector
Check if heat exchanger and filter is not dirty.
Measure resistance values among terminals on linear expansion valve
using a tester.
Check the outdoor fan motor.
U8
Check if connector
Ud
Check if stop valves are open.
UF
Check looseness, disconnection, and converse connection of
compressor wiring.
Measure resistance values among terminals on compressor using a tester.
UP
Check if outdoor unit has a short cycle on its air duct.
UH
U6
Check if connectors
U3
board and connector (CN3) on outdoor power board are not disconnected
Measure resistance value of outdoor thermistors.
U4
(TH3, TH6, TH7 and TH8)
Check if indoor/outdoor units have a short cycle on their air ducts.
U5
Measure resistance value of outdoor thermistor(TH8).
U9
compressor wiring.
Measure resistance value among terminals on compressor using a tester
Check the continuity of contactor (52C).
Check if power supply voltage decreases.
Check the wiring of CN52C.
Check the wiring of CNAF.
Check if connectors (CN20, CN21, CN29 and CN44) on indoor
P1
controller board are not disconnected.
P2
Measure resistance value of indoor thermistors.
P9
4 blinking
6 blinking
7 blinking
1 blinking
Abnormality of heatsink
temperature
Abnormality of voltageCheck looseness, disconnection, and converse connection of
Abnormality of room temperature thermistor (TH1)
Abnormality of pipe temperature thermistor /Liquid (TH2)
Abnormality of pipe temperature
thermistor/Condenser-Evaporator
2 blinking
Abnormality of drain sensor (DS)
Float switch(FS) connector open
Indoor drain overflow protection
Check if connector (CN31)(CN4F) on indoor controller board is not
P4
disconnected.
Measure resistance value of indoor thermistors.
Measure resistance value among terminals on drain-up machine using
P5
a tester.
Check if drain-up machine works.
Check drain function.
1 Error code displayed on remote controller
2 Refer to service manual for indoor unit.
Check if indoor unit has a short cycle on its air duct.
P6
Check if heat exchanger and filter is not dirty.
Measure resistance value on indoor and outdoor fan motors.
Check if the inside of refrigerant piping is not clogged.
Check if indoor thermistors(TH2 and TH5) are not disconnected from holder.
P8
Check if stop valve is open.
Check converse connection of extension pipe. (on plural units connection)
Check if indoor/outdoor connecting wire is connected correctly.
(on plural units connection)
100
2
2
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