Mitsubishi OC374F Service Manual

Page 1
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SERVICE MANUAL
R410A
Outdoor unit
May 2009
No.OC374
REVISED EDITION-F
[model names]
PUHZ-RP35VHA2 PUHZ-RP35VHA3 PUHZ-RP50VHA2 PUHZ-RP50VHA3 PUHZ-RP60VHA2 PUHZ-RP60VHA3 PUHZ-RP71VHA2 PUHZ-RP71VHA3 PUHZ-RP100VHA2 PUHZ-RP100VHA3 PUHZ-RP125VHA2 PUHZ-RP140VHA2 PUHZ-RP100YHA2 PUHZ-RP100YHA3 PUHZ-RP125YHA2 PUHZ-RP140YHA2
[Service Ref.] Service Ref. is on page 2.
PUHZ-RP60VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2 PUHZ-RP71VHA2 PUHZ-RP60VHA3 PUHZ-RP71VHA3 PUHZ-RP60VHA3#1 PUHZ-RP71VHA3#1
1
1
Revision:
• "17. RoHS PARTS LIST" has been modified.
• Please void OC374 REVISED EDITION-E.
NOTE:
• This manual describes only service data of the outdoor
units.
• RoHS compliant products have <G> mark on the spec name plate.
• For servicing of RoHS compli-
ant products, refer to the RoHS PARTS LIST.
CONTENTS
1. TECHNICAL CHANGES
2. REFERENCE MANUAL
3. SAFETY PRECAUTION
4. FEATURES
5. SPECIFICATIONS
6. DATA
7. OUTLINES AND DIMENSIONS
8. WIRING DIAGRAM
9. WIRING SPECIFICATIONS
10.
REFRIGERANT SYSTEM DIAGRAM
11. TROUBLESHOOTING
12. FUNCTION SETTING
13.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
14. EASY MAINTENANCE FUNCTION
15. DISASSEMBLY PROCEDURE
16. PARTS LIST
17. RoHS PARTS LIST
......................................................
.............................................................
................................................
.................................
..................................
..................................
.........................................
....................
.......................................
..........................
...............
...................................
..................................
.....
............
...................
.....................................
10
13
20 25
35
40 43
110 117 127
132 154 165
3 4 5 9
Page 2
[Service Ref.]
PUHZ-RP35VHA2 PUHZ-RP35VHA2
1
PUHZ-RP50VHA2 PUHZ-RP50VHA2
1
PUHZ-RP60VHA2 PUHZ-RP60VHA2
1
PUHZ-RP71VHA2 PUHZ-RP71VHA2
1
PUHZ-RP100VHA2 PUHZ-RP100VHA2
1
PUHZ-RP125VHA2 PUHZ-RP125VHA2
1
PUHZ-RP125VHA2#2 PUHZ-RP140VHA2 PUHZ-RP140VHA2
1
PUHZ-RP140VHA2#2 PUHZ-RP100YHA2 PUHZ-RP100YHA2
1
PUHZ-RP125YHA2 PUHZ-RP125YHA2
1
PUHZ-RP125YHA2#2 PUHZ-RP140YHA2 PUHZ-RP140YHA2
1
PUHZ-RP140YHA2#2 PUHZ-RP35VHA3 PUHZ-RP50VHA3 PUHZ-RP60VHA3 PUHZ-RP60VHA3#1 PUHZ-RP71VHA3 PUHZ-RP71VHA3#1 PUHZ-RP100VHA3 PUHZ-RP100VHA3#1 PUHZ-RP100YHA3 PUHZ-RP100YHA3#1
22
Page 3
Revision:
"17. RoHS PARTS LIST " has been modifi ed on page 171, 177 and 181.
Page Revise point Service Ref. Incorrect Correct
FUNCTIONAL AND ELECTRICAL PARTS
171
No.33 THERMISTOR (SHELL)
PUHZ-RP60/71VHA3#1 T7W E39 202 T7W E11 201
FUNCTIONAL AND ELECTRICAL PARTS
177
No.37 THERMISTOR (SHELL)
FUNCTIONAL AND ELECTRICAL PARTS
181
No.40 THERMISTOR (SHELL)
PUHZ-RP100VHA3#1
T7W E39 202 T7W E11 201
PUHZ-RP125/140VHA2#2
PUHZ-RP100YHA3#1
T7W E39 202 T7W E11 201
PUHZ-RP125/140YHA2#2
1 TECHNICAL CHANGES
PUHZ-RP60 / 71VHA3 PUHZ-RP60 / 71VHA3#1
· Add thermistor (Comp. Shell / TH32).
· Thermistor (Discharge / TH4) has been changed.
· Controller circuit board (C.B.) has been changed.
PUHZ-RP100VHA3 PUHZ-RP100YHA3 PUHZ-RP100YHA3#1 PUHZ-RP125 / 140VHA2 PUHZ-RP125 / 140YHA2
Add thermistor (Comp. Shell / TH32).
·
· Thermistor (Discharge / TH4) has been changed.
· Controller circuit board (C.B.) has been changed
· Compressor (MC) has been changed.
· Propeller fan has been changed.
1
1
PUHZ-RP100VHA3#1
PUHZ-RP125 / 140VHA2#2 PUHZ-RP125 / 140 YHA2#2
PUHZ-RP35/50VHA21 PUHZ-RP35/50VHA3
· Muffler has been changed.
· Compressor (MC) has been changed.
· Controller circuit board (C.B.) and power circuit board (P.B.) have been changed.
PUHZ-RP60/71VHA21 PUHZ-RP60/71VHA3
· Compressor (MC) and oil(type and amount) have been changed.
· Refigerant circiuit has been changed.
· Ball valve (Gas) Stop valve
· Controller circuit board (C.B.) has been changed.
PUHZ-RP100VHA21 PUHZ-RP100VHA3
· Compressor (MC) has been changed.
· Controller circuit board (C.B.) and power circuit board (P.B.) have been changed.
PUHZ-RP100YHA21 PUHZ-RP100YHA3
· Compressor (MC) has been changed.
· Controller circuit board (C.B.) has been changed.
3
Page 4
PUHZ-RP35/50/60/71VHA2 PUHZ-RP35/50/60/71VHA21
· Electrical parts have been changed.
Controller circuit board (C.B.) , Power circuit board (P.B.) , Noise filter circuit board (N.F.)
PUHZ-RP100/125/140VHA2 PUHZ-RP100/125/140VHA21
· Compressor (MC) has been changed.
· Electrical parts have been changed.
Controller circuit board (C.B.) , Power circuit board (P.B.) , Noise filter circuit board (N.F.) , Active filter module (ACTM)
PUHZ-RP100/125/140YHA2 PUHZ-RP100/125/140YHA21
· Compressor (MC) has been changed.
· Electrical parts have been changed. Controller circuit board (C.B.) , Power circuit board (P.B.) , Noise filter circuit board (N.F.)
2
REFERENCE MANUAL
2-1. INDOOR UNIT SERVICE MANUAL
Model name Service Ref.
PLA-RP35/50/60/71/100/125/140BA PLA-RP71/100/125BA2
PLA-RP35/50/60/71AA
PLA-RP100/125/140AA2
PCA-RP50/60/71/100/125/140GA PCA-RP50GA2
PCA-RP71/125HA PCA-RP71/125HA
PKA-RP35/50GAL PKA-RP35/50GAL
PKA-RP60/71/100FAL PKA-RP50FAL2
PSA-RP71/100/125/140GA PSA-RP71/100/125/140GA
PLA-RP35/50/60/71/100/125/140BA.UK PLA-RP71/100/125BA2.UK
PLA-RP35/50/60/71AA.UK
PLA-RP35/50/60/71AA OC327
PLA-RP100/125/140AA2.UK
PCA-RP50/60/71/100/125/140GA PCA-RP50GA2
PKA-RP60/71/100FAL PKA-RP50FAL2
Service Manual No.
OCH412 OCB412
OC335
OC357
OC328
OC329
OC330
OC331
OC332
PEAD-RP50/60/71/125/140EA PEAD-RP50/60/71/125/140EA.UK PEAD-RP35/100EA2 PEAD-RP35/100EA2.UK PEAD-RP60/71/100GA PEAD-RP60/71/100GA.UK
2-2.TECHNICAL DATA BOOK
Manual No. OCS05
4
HWE05210
HWE05060
Page 5
3 SAFETY PRECAUTION
3-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to termnal, all supply ciucuits must disconnected.
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with the followings.
· For RP60/71VHA3 and RP100/125/140, be sure to perform replacement operation before test run.
· Change flare nut to the one provided with this product. Use a newly flared pipe.
· Avoid using thin pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
Store the piping to be used indoors during installation and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Tools for R410A Gauge manifold Charge hose
Gas leak detector
Torque wrench
Flare tool Size adjustment gauge
Vacuum pump adaptor Electronic refrigerant charging scale
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
5
Page 6
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale
4 Gas leak detector ·Use the detector for R134a, R407C or R410A.
5 Adaptor for reverse flow check ·Attach on vacuum pump.
6 Refrigerant charge base
7 Refrigerant cylinder ·Only for R410A ·Top of cylinder (Pink)
·Cylinder with syphon
8 Refrigerant recovery equipment
specifications
. (UNF1/2)
[4] Refrigerant leakage detection function
This air conditioner (outdoor unit PUHZ-RP•HA2/HA3) can detect refrigerant leakage which may happen during a long period of use. In order to enable the leakage detection, settings are required to let the unit memorize the initial conditions(initial learning). Refer to 14-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION.
6
Page 7
3-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart
Measure the existing pipe thickness and check for damage.
The existing pipe thickness meets speci­fications and the pipes are not damaged.
Check if existing air conditioner can operate.
Existing air conditioner can operate.
Perform cooling operation for about 30 minutes and then do a pump down work.
Disconnect existing air con­ditioner from piping.
Existing pipes can be reused.
Existing air conditioner cannot operate.
Use a refrigerant recovery equipment to recover the refrigerant.
In case existing pipes were used
+
for gas or oil heat pump system, be sure to clean the pipes for RP100-140 models. Use new pipes for RP35-71 models.
The existing pipe thickness does not meet specifications or the pipes are damaged.
Existing pipes cannot be reused. Use new pipes.
In case the unit is RP35/50 or RP60/71VHA2
(1) which
utilizes HAB oil.
In case the unit is RP60/71 VHA3 or RP100/125/140 which utilize ester oil or ether oil.
Connect a new air conditioner.
Connect a new air conditioner.
Perform replacement operation.
·When performing replacement operation, make sure that DIP SW8-2 on outdoor unit controller board is set to ON. +Chemical compounds containing chlorine left in existing pipes are collected by replace filter.
The air conditioner automatically performs cooling operation through replace filter for about 2 hours.
Connecting a new air conditioner
Flaring work should be done so that flare meets the dimension for R410A. Use flare nut provided with indoor and outdoor unit.
When using gas piping of :19.05mm for RP100, 125 or 140. Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to keep the pressure on pipes within permissible range.
Use different diameter joint or adjust the piping size by brazing.
When using pipes larger than specified size for RP35, 50, 60 or 71. Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to prevent oil flow ratio from lowering due to the decrease in flowing refrigerant.
Use different diameter joint or adjust the piping size by brazing.
When existing pipes are specified size. The pipes can be reused referring to TECHNICAL DATA BOOK (OCS05).
Use different diameter joint or adjust the piping size by brazing.
* When using existing pipes for RP60/71VHA3 and RP100/125/140 Make sure that DIP SW8-2 on outdoor unit controller board is set to ON and perform replacement operation.
+Chemical compounds containing chlorine left in existing pipes are collected by replace filter.
The air conditioner automatically performs cooling operation through replace filter for about 2 hours.
7
Page 8
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness shown below. (Never use pipes of 0.7mm or below.)
Diagram below: Piping diameter and thickness
Nominal
dimensions(inch)
1/4 3/8 1/2 5/8 3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
(mm)
Thickness
R410A R22
0.8
0.8
0.8
1.0
(mm)
0.8
0.8
0.8
1.0
1.0
2 Dimensions of flare cutting and flare nut The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refriger­ ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci­ fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes. Use torque wrench corresponding to each dimension.
Dimension A
Flare cutting dimensions
Nominal
dimensions(inch)
1/4 3/8 1/2 5/8 3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
Dimension A
R410A R22
9.1
13.2
16.6
19.7
+0
( )
-0.4
9.0
13.0
16.2
19.4
23.3
(mm)
Flare nut dimensions
Nominal
dimensions(inch)
1/4 3/8 1/2 5/8 3/4
Outside
diameter
6.35
9.52
12.70
15.88
19.05
R410A
17.0
22.0
26.0
29.0
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used? Gauge manifold
Charge hose Gas leak detector
Refrigerant recovery equipment Refrigerant cylinder Applied oil
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale
Vacuum gauge or thermis­tor vacuum gauge and vacuum valve Charging cylinder
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.) : Tools for other refrigerants can be used under certain conditions. : Tools for other refrigerants can be used.
Air purge, refrigerant charge and operation check Gas leak check Refrigerant recovery Refrigerant charge Apply to flared section
Prevent compressor malfunction when charging refrigerant by
spraying liquid refrigerant Prevent gas from blowing out
when detaching charge hose Vacuum drying and air purge
Flaring work of piping
Bend the pipes Cut the pipes Weld the pipes Refrigerant charge Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri­gerant to thermistor vacuum gauge) Refrigerant charge
Tool exclusive for R410A Tool exclusive for R410A Tool for HFC refrigerant Tool exclusive for R410A Tool exclusive for R410A Ester oil and alkylbenzene oil (minimum amount) Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can be used if equipped with adop­ter for reverse flow check Tools for other refrigerants
can be used by adjusting flaring dimension Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used
Tool exclusive for R410A
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting flaring dimension)
Dimension B
(mm)
Dimension B
+
R22
17.0
22.0
24.0
27.0
36.0
Can R407C tools be used?
Ester oil: Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting
flaring dimension)
+36.0mm for indoor unit of RP100, 125 and 140
8
Page 9
4 FEATURES
PUHZ-RP35/50VHA2 PUHZ-RP35/50VHA2 PUHZ-RP35/50VHA3
1
PUHZ-RP60/71VHA2 PUHZ-RP60/71VHA2 PUHZ-RP60/71VHA3
1
PUHZ-RP60/71VHA3#1
PUHZ-RP100/125/140VHA2 PUHZ-RP100/125/140VHA2
1
PUHZ-RP125/140VHA2#2 PUHZ-RP100/125/140YHA2 PUHZ-RP100/125/140YHA2
1
PUHZ-RP125/140YHA2#2 PUHZ-RP100VHA3 PUHZ-RP100VHA3#1 PUHZ-RP100YHA3 PUHZ-RP100YHA3#1
CHARGELESS SYSTEM PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT. Max.30m (PUHZ-RP35/50/60/71/100/125/140)
The refrigerant circuit with LEV (Linear Expansion Valve) and power receiver always control the optimal refrigerant level regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during installation often causes problems. It is completely eliminated by chargelss system. This unique system improves the quality and reliability of the work done. It also helps to speed up the installation time.
REFRIGERANT LEAKAGE DETECTION FUNCTION PUHZ-RP•HA2/HA3 series can detect refrigerant leakage which may happen during a long period of
use.
9
Page 10
5 SPECIFICATIONS
Service Ref.
Mode
Power supply (phase, cycle, voltage) Running current Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output
OUTDOOR UNIT
Airflow Defrost method Noise level
Dimensions
Weight Refrigerant Charge Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling Heating
W D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs)
mm(in.) mm(in.)
A A
kW
W
kW
dB dB
L
PUHZ-RP35VHA2
Cooling
4.01
HP switch
Discharge thermo
)
(1) / VHA3 PUHZ-RP50VHA2(1) / VHA3
Heating
Single, 50Hz, 230V
13
VHA2
0.9
4.23
Munsell 3Y 7.8/1.1
Linear Expansion Valve
(1) : SNB130FLBH / VHA3 : SNB130FGCH
VHA2
Hermetic
Inverter
Plate fin coil
Propeller fan % 1
0.043
35(1,240)
Reverse cycle
800(31-1/2)
300+23(11-13/16+7/8)
600(23-5/8)
(1) : 45(99) / VHA3 : 42(93)
R410A
2.5(5.5)
0.45(NEO22)
6.35(1/4)
12.7(1/2) Flared Flared
Max. 30m Max. 50m
44 46
Cooling
6.16
HP switch
Discharge thermo
Heating
6.47
13
1.1
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow
OUTDOOR UNIT
Defrost method Noise level
Dimensions
Weight Refrigerant Charge Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
REFRIGERANT PIPING
Running current
/min(CFM
*
Cooling Heating
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs)
mm(in.) mm(in.)
kW
W
kW
dB dB
PUHZ-RP60VHA2(1) / VHA3(#1)
Cooling
A A
)
L
6.61
VHA2
VHA2(1) : 0.87(NEO22) / VHA3(#1) : 0.70(FV50S)
Heating
Single, 50Hz, 230V
7.50
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
(1) : TNB220FMBH / VHA3 : SNB172FDGM1
Inverter
HP switch Discharge thermo
Comp.shell thermo(for VHA3#1)
Plate fin coil
Propeller fan % 1
55(1,940)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
943(37-1/8)
VHA2(1) : 75(165) / VHA3(#1) : 68(150)
3.5(7.7)
9.52(3/8)
15.88(5/8)
Max. 30m Max. 50m
PUHZ-RP71VHA2
Cooling
8.04
19
0.060
47 48
R410A
Flared Flared
(1) / VHA3(#1)
Heating
9.74
1.61.4
10
Page 11
Service Ref.
Mode
Power supply (phase, cycle, voltage) Running current Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow
OUTDOOR UNIT
Defrost method Noise level
Dimensions
Weight Refrigerant
Charge
Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling Heating
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs)
mm(in.) mm(in.)
kW
W
kW
dB dB
PUHZ-RP100VHA2
Cooling
A A
L
12.53
ANV33FDDMT
)
Heating
12.39
49 51
121(267) 116(256)
Cooling
Single 50Hz, 230V
15.53
28
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Discharge thermo
Plate fin coil
Propeller fan % 2
0.060+0.060 100(3,530)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
1.40(MEL56)
15.88(5/8)
Heating
15.98
Hermetic
ANB33FCKMT
2.41.9
Inverter
HP switch
R410A
5.0(11.0)
9.52(3/8)
Flared
Flared Max. 30m Max. 75m
50 52
PUHZ-RP140VHA2PUHZ-RP125VHA2
Cooling
19.65
Heating
19.92
29.5
2.9
Service Ref.
Mode
Power supply (phase, cycle, voltage) Running current Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow
OUTDOOR UNIT
Defrost method Noise level
Dimensions
Weight Refrigerant
Charge
Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling Heating
W
D H
mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs)
Liquid
Gas
mm(in.)
mm(in.) Indoor side Outdoor side Height difference Piping length
kW
W
kW
dB dB
PUHZ-RP100YHA2
Cooling
Heating
Cooling
Heating
PUHZ-RP140YHA2PUHZ-RP125YHA2
Cooling
Heating
3phase, 50Hz, 400V
A
4.08
4.03
5.04
A
13
5.20
6.37
6.46
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
ANV33FDBMT
2.41.9
ANB33FDFMT
2.9
Inverter
HP switch
Discharge thermo
Plate fin coil
Propeller fan % 2
0.060+0.060
)
100(3,530)
Reverse cycle 49 51
50 52
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
135(298)
130(287)
R410A
5.0(11.0)
L
1.40(MEL56)
9.52(3/8)
15.88(5/8) Flared Flared
Max. 30m Max. 75m
11
Page 12
Service Ref.
Mode
Power supply (phase, cycle, voltage) Running current Max. current External finish Refrigerant control Compressor Model
Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow
OUTDOOR UNIT
Defrost method Noise level
Dimensions
Weight Refrigerant
Charge
Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling Heating
W D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs)
mm(in.) mm(in.)
A A
kW
W
kW
dB dB
L
PUHZ-RP100VHA21 / VHA3(#1)
Cooling
12.53
ANV33FDJMT(VHA21) ANB33FCNMT(VHA3)
ANB33FCRMT(VHA3#1)
)
VHA21:121(267) / VHA3(#1):116(256)
Heating
12.39
49 51
PUHZ-RP140VHA21/VHA2#2PUHZ-RP125VHA21/VHA2#2
Cooling
Single 50Hz, 230V
15.53
28
Munsell 3Y 7.8/1.1
Linear Expansion Valve
HP switch Discharge thermo
Comp.shell thermo(for VHA3#1, VHA2#2)
Plate fin coil
Propeller fan % 2
0.060+0.060 100(3,530)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
1.40(FV50S)
Heating
15.98
Hermetic
ANB33FCNMT(VHA2
ANB33FCRMT(VHA2#2)
2.41.9
Inverter
R410A
5.0(11.0)
9.52(3/8)
15.88(5/8) Flared Flared
Max. 30m Max. 75m
Cooling
19.65
50 52
116(256)
Heating
19.92
29.5
1)
2.9
Service Ref.
Mode
Power supply (phase, cycle, voltage) Running current Max. current External finish Refrigerant control Compressor Model
Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow
OUTDOOR UNIT
Defrost method Noise level
Dimensions
Weight Refrigerant
Charge
Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
REFRIGERANT PIPING
/min(CFM
*
Cooling Heating
W
D H
mm(in.) mm(in.) mm(in.)
kg(lbs)
kg(lbs)
Liquid
Gas
mm(in.)
mm(in.) Indoor side Outdoor side Height difference Piping length
kW
W
kW
dB dB
PUHZ-RP100YHA21 / YHA3(#1)
Cooling
Heating
Cooling
Heating
PUHZ-RP140YHA21/YHA2#2PUHZ-RP125YHA21/YHA2#2
Cooling
Heating
3phase, 50Hz, 400V
A
4.08
4.03
5.04
A
13
5.20
6.37
6.46
Munsell 3Y 7.8/1.1
Linear Expansion Valve
ANV33FDGMT(YHA21)
ANB33FDLMT(YHA3)
ANB33FDQMT(YHA3#1)
Hermetic
ANB33FDLMT(YHA21)
ANB33FDQMT(YHA2#2)
2.41.9
2.9
Inverter
HP switch Discharge thermo
Comp.shell thermo(for YHA3#1, YHA2#2)
Plate fin coil
Propeller fan % 2
0.060+0.060
)
100(3,530)
Reverse cycle 49 51
50 52
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
YHA21:135(298) / YHA3(#1):130(287)
130(287)
R410A
5.0(11.0)
L
1.40(FV50S)
9.52(3/8)
15.88(5/8) Flared Flared
Max. 30m Max. 75m
12
Page 13
6 DATA
6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)
Service Ref.
PUHZ-RP35VHA2(1) PUHZ-RP35VHA3 PUHZ-RP50VHA2
(1)
PUHZ-RP50VHA3 PUHZ-RP60VHA2
(1)
PUHZ-RP60VHA3(#1) PUHZ-RP71VHA2(1) PUHZ-RP71VHA3(#1)
PUHZ-RP100VHA2
(1)
PUHZ-RP100VHA3(#1) PUHZ-RP100YHA2
(1)
PUHZ-RP100YHA3(#1) PUHZ-RP125VHA2
PUHZ-RP125VHA2
1
PUHZ-RP125VHA2#2 PUHZ-RP125YHA2 PUHZ-RP125YHA2
1
PUHZ-RP125YHA2#2 PUHZ-RP140VHA2
PUHZ-RP140VHA2
1
PUHZ-RP140VHA2#2 PUHZ-RP140YHA2 PUHZ-RP140YHA2
1
PUHZ-RP140YHA2#2
10m
2.1
2.1
3.1
3.1
4.6
4.6
4.6
20m
2.3
2.3
3.3
3.3
4.8
4.8
4.8
Piping length (one way)
30m
2.5
2.5
3.5
3.5
5.0
5.0
5.0
40m
2.7
2.7
4.1
4.1
5.6
5.6
5.6
50m
2.9
2.9
4.7
4.7
6.2
6.2
6.2
60m
6.8
6.8
6.8
75m
7.4
7.4
7.4
Initial
charged
2.5
2.5
3.5
3.5
5.0
5.0
5.0
6-2. COMPRESSOR TECHNICAL DATA
Service Ref.
Compressor model
Winding
Resistance
( )
Service Ref.
Compressor model
Winding
Resistance
( )
Service Ref.
Compressor model
Winding
Resistance
( )
PUHZ-RP35/50VHA2 PUHZ-RP35/50VHA2
U-V
U-W
W-V
U-V
U-W
W-V
U-V
U-W
W-V
SNB130FLBH
0.300 ~ 0.340
0.300 ~ 0.340
0.300 ~ 0.340
PUHZ-RP100VHA21
ANV33FDJMT
PUHZ-RP35/50VHA3
SNB130FGCH
PUHZ-RP60/71VHA2
1
PUHZ-RP60/71VHA2
TNB220FMBH
0.865 ~ 0.895
0.865 ~ 0.895
0.865 ~ 0.895
0.266
0.266
0.266
0.64
0.64
0.64
PUHZ-RP100VHA2
1
ANV33FDDMT
PUHZ-RP125/140VHA2
PUHZ-RP100VHA3
PUHZ-RP60/71VHA3
PUHZ-RP60/71VHA3#1
SNB172FDGM1
0.266
0.266
0.266
0.302
0.302
0.302
0.72
0.72
0.72
Longer pipe than 30m, additional charge is required.
PUHZ-RP125/140VHA2
0.188
0.188
0.188
1
PUHZ-RP100YHA21
ANV33FDGMT
1.064
1.064
1.064
PUHZ-RP100VHA3#1
PUHZ-RP125/140VHA2#2
ANB33FCRMT
PUHZ-RP100YHA2
ANV33FDBMT
0.302
0.302
0.302
PUHZ-RP125/140YHA2
1.064
1.064
1.064
PUHZ-RP125/140YHA21
PUHZ-RP100YHA3
ANB33FDLMTANB33FCNMT
PUHZ-RP100YHA3#1
PUHZ-RP125/140YHA2#2
ANB33FDQMT
(at 20°C)
ANB33FDFMTANB33FCKMT
0.302
0.302
0.302
(at 20°C)
0.302
0.302
0.302
(at 20°C)
0.302
0.302
0.302
13
Page 14
6-3. NOISE CRITERION CURVES
MICROPHONE
1m
UNIT
1.5m
GROUND
PUHZ-RP35/50VHA2 PUHZ-RP35/50VHA21 PUHZ-RP35/50VHA3
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
PUHZ-RP100VHA2
(1)
PUHZ-RP100VHA3(#1) PUHZ-RP100YHA2
(1)
PUHZ-RP100YHA3(#1)
90
MODE
COOLING
HEATING
MODE COOLING HEATING
SPL(dB)
44 46
SPL(dB)
49 51
LINE
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
PUHZ-RP60/71VHA2 PUHZ-RP60/71VHA21 PUHZ-RP60/71VHA3(#1)
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
PUHZ-RP125/140VHA2(#2) PUHZ-RP125/140VHA2
1
PUHZ-RP125/140YHA2(#2) PUHZ-RP125/140YHA2
90
1
MODE
COOLING
HEATING
MODE
COOLING
HEATING
SPL(dB)
47 48
SPL(dB)
50 52
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
LINE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
14
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
Page 15
6-4. STANDARD OPERATION DATA
Representative matching
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
PLA-RP35AA PLA-RP50AA PLA-RP60AA
Cooling
3,600
W
kW
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
1.07
PLA-RP35AA PLA-RP50AA PLA-RP60AA
V
A
PUHZ-RP35VHA2
V
4.01
A
2.70
1.01
15.6
0.89
0.11
70
46
15
27
19
35
24
5
1 , 50
230
0.79
1 , 50
230
Heating
4,100
1.12
4.23
2.69
0.74
71
41
2
5
20
15
35.5
7
6
Cooling
5,000
1.55
PUHZ-RP50VHA2
6.16
2.91
0.99
73
49
11
27
19
15.4
35
24
0.86
0.14
5
Heating
6,000
1.62
1 , 50
230
0.79
1 , 50
230
6.47
2.76
0.67
77
44
-1
5
20
15
37.8
7
6
Cooling
6,000
1.65
PUHZ-RP60VHA2
6.61
2.60
0.99
14.3
0.78
0.14
65
44
12
27
19
35
24
5
Heating
7,000
1.85
1 , 50
230
0.79
1 , 50
230
7.50
2.63
0.70
81
44
8
5
20
15
40.9
7
6
PLA-RP71AA
Cooling
7,100
1.97
PLA-RP71AA
PUHZ-RP71VHA2
8.04
2.68
0.94
70
46
10
27
19
14.2
35
24
0.74
0.18
5
Heating
8,000
2.34
1 , 50
230
0.79
1 , 50
230
9.74
2.87
0.73
74
48
1
5
20
15
41.6
7
6
The unit of pressure has been changed to MPa based on international SI system. The conversion factor is : 1(MPa)=10.2(kgf/f)
15
Page 16
Representative matching
PLA-RP100AA2 PLA-RP125AA2 PLA-RP140AA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Cooling
10,000
3.02
PLA-RP100AA2 PLA-RP125AA2 PLA-RP140AA2
PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2
12.53
2.55
0.94
63
44
11
5
27
19
13.0
35
24
0.78
0.04
1 , 50
230
0.92
1 , 50
230
Heating
11,2 00
3.02
12.39
2.46
0.70
70
42
3
5
20
15
42.5
7
6
Cooling
12,500
3.87
15.53
2.72
0.88
69
46
9
5
27
19
12.2
35
24
0.74
0.05
Heating
14,000
3.88
1 , 50
230
0.92
1 , 50
230
15.98
2.73
0.66
76
47
2
5
20
15
45.5
7
6
The unit of pressure has been changed to MPa based on international SI system. The conversion factor is : 1(MPa)=10.2(kgf/f)
Cooling
14,000
4.65
19.65
2.86
0.81
76
48
8
5
27
19
11. 2
35
24
0.71
0.05
Heating
16,000
4.69
1 , 50
230
0.92
1 , 50
230
19.92
2.90
0.64
83
50
1
5
20
15
49.6
7
6
16
Page 17
Representative matching
PLA-RP100AA2
PLA-RP125AA2
PLA-RP140AA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Cooling
10,000
3.02
PLA-RP100AA2 PLA-RP125AA2 PLA-RP140AA2
V
A
PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2
V
A
4.08
2.55
0.94
63
44
11
5
27
19
13.0
35
24
0.78
0.04
1 , 50
230
0.92
3 , 50
400
Heating
11,200
3.02
4.03
2.46
0.70
70
42
3
5
20
15
42.5
7
6
Cooling
12,500
3.87
5.04
2.72
0.88
69
46
9
5
27
19
12.2
35
24
0.74
0.05
Heating
14,000
3.88
1 , 50
230
0.92
3 , 50
400
5.20
2.73
0.66
76
47
2
5
20
15
45.5
7
6
The unit of pressure has been changed to MPa based on international SI system. The conversion factor is : 1(MPa)=10.2(kgf/f)
Cooling
14,000
4.65
6.37
2.86
0.81
76
48
8
5
27
19
11. 2
35
24
0.71
0.05
Heating
16,000
4.69
1 , 50
230
0.92
3 , 50
400
6.46
2.90
0.64
83
50
1
5
20
15
49.6
7
6
17
Page 18
Representative matching
PLA-RP35BA PLA-RP50BA PLA-RP60BA
PLA-RP71BA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
Cooling
3,600
W
kW
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
1.07
V
A
PUHZ-RP35VHA3
V
4.01
A
2.70
1.01
15.8
0.84
0.28
Heating
4,100
1.12
PLA-RP35BA PLA-RP50BA PLA-RP60BA
1 , 50
230
0.22
1 , 50
230
4.23
2.69
0.74
70
46
15
5
27
19
35
24
71
41
20
15
34.6
Cooling
5,000
1.55
PUHZ-RP50VHA3
6.16
2.91
0.99
73
49
2
5
7
6
11
27
19
15.3
35
24
0.81
0.24
5
1 , 50
230
0.36
1 , 50
230
Heating
6,000
1.62
6.47
2.76
0.67
77
44
-1
5
20
15
37.8
7
6
Cooling
6,000
1.65
PUHZ-RP60VHA3
6.61
2.60
0.99
65
44
12
27
19
14.3
35
24
0.76
0.21
5
Heating
7,000
1.85
1 , 50
230
0.36
1 , 50
230
7.50
2.63
0.70
81
44
8
5
20
15
40.8
7
6
Cooling
7,100
1.94
PLA-RP71BA2
PUHZ-RP71VHA3
8.04
2.77
0.99
14.2
0.73
0.21
68
46
11
27
19
35
24
5
Heating
8,000
1.90
1 , 50
230
0.51
1 , 50
230
9.74
2.51
0.70
68
42
1
5
20
15
40.3
7
6
The unit of pressure has been changed to MPa based on international SI system. The conversion factor is : 1(MPa)=10.2(kgf/f)
18
Page 19
Representative matching
PLA-RP100BA2 PLA-RP100BA2
Mode
Capacity
To ta lElectrical circuitRefrigerant circuitIndoor side
Input
Indoor unit
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
side
Outdoor
SHF
BF
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Cooling
10,000
2.44
PLA-RP100BA2 PLA-RP100BA2
PUHZ-RP100VHA3 PUHZ-RP100YHA3
12.53
2.55
0.95
66
43
13
5
27
19
13.5
35
24
0.74
0.21
1 , 50
230
1.00
1 , 50
230
Heating
11, 200
2.54
12.39
2.58
0.71
74
43
5
5
20
15
40.0
7
6
Cooling
10,000
2.50
4.08
2.55
0.95
66
43
13
5
27
19
13.5
35
24
0.74
0.21
Heating
11, 200
2.60
1 , 50
230
0.92
3 , 50
400
4.03
2.58
0.71
74
43
5
5
20
15
40.0
7
6
The unit of pressure has been changed to MPa based on international SI system. The conversion factor is : 1(MPa)=10.2(kgf/f)
19
Page 20
7 OUTLINES AND DIMENSIONS
PUHZ-RP35/50VHA2(1) PUHZ-RP35/50VHA3
347.5
Air intake
43.6
152
Air intake :33 drain hole
45.4
4-10 % 21 oval hole (M10 foundation bolt)
18
Handle for moving
600
300
10
150
287.5
Free space around the outdoor unit (basic example)
100 mm or more as long as no obstacle is placed on the rear and right-and-left sides of the unit.
100 mm or more
+ 1
500 m
+ 2
2 sides should be open in the right, left and rear side.
400
:33 drain hole
Air discharge
Installation bolt pitch: 500
800
+ 1
Basically open
100 mm or more
ore
or m
m
155
40
350 mm or more
330
365
300
23
32.5
155
90
69
Service port
1. FOUNDATION BOLTS
Please secure the unit firmly with 4 foundation (M10) bolts. (Bolts, washer and nut must be purchased locally.)
<Foundation bolt height>
FOUNDATION
18 or below
Unit : mm
Service panel
Service panel for charge plug
Connection for liquid pipe
35
43
Connection for gas pipe
183
2. PIPING-WIRING DIRECTION
Piping and wiring connection can be made from the rear direction only.
3. ATTACHING THE CONDUIT
In order to attach the conduit, it is necessary to fix the metal plate with 2 screws to the back panel. Procure the metal plate and make screw holes locally. It is recommended to use the metal plate shown below. Align the metal plate to the marks on the unit and attach it.
+ The position and the size of conduit hole depend on the conduit to be used.
40
20
Minimum installation space for outdoor unit
+ 1 In the place where short cycle tends to occur, cooling and heating capacity and power consumption might get lowered 10%. Air outlet guide (optional PAC-SG58SG) will help them improve.
+ 2 If air discharges to the wall, the surface might get stained.
20
+ Conduit hole
60
Holes for metal plate fixing screw + The size of hole depends on the screw to be used.
80
Page 21
PUHZ-RP60VHA2
Over 10mm
Over 500mm
Over 100mm
Ove
r 10mm
FREE
PUHZ-RP71VHA2
Unit : mm
1 • • Refrigerant GAS pipe connection (FLARE)[15.88 (5/8 inch)
2 • • Refrigerant LIQUID pipe connection (FLARE)[ 9.52 (3/8 inch)
w1• • Indication of STOP VALVE connection location.
21
Page 22
PUHZ-RP60VHA21 PUHZ-RP71VHA21 PUHZ-RP60VHA3 PUHZ-RP71VHA3 PUHZ-RP60VHA3#1 PUHZ-RP71VHA3#1
Unit : mm
(19)37028
2-U Shaped notched holes
(Foundfation Bolt M10)
175600175
Rear Air Intake
Installation Feet
Side Air Intake
417
330
673
+1 447
+1 443
56
53
45
65 42
2-12%36 oval holes
(Foundation Bolt M10)
Air Discharge
30
Left···Power supply wiring
Reight···Indoor/Outdoor wiring
Terminal Connections
Service panel
Handle for moving
950
Earth terminal
322
Handle for moving
943
2
1
473
Rear piping cover
Front piping cover
71
71
23
Bottom piping hole
(Knockout)
81 219
Drain hole
(5-W33)
145
14522030 145
FREE
Side Air Intake
Handle for moving
Rear Air Intake
mm
m
Over 100
Over 10m
Handle for moving
Handle for moving
Air Intake
Power supply wiring hole
(2-W27Knockout)
Rear trunking hole
(Knockout)
4045
Right trunking hole
(Knockout)
Power supply wiring hole
(2-W27Knockout)
4075
Right piping hole
(Knockout)
45
40
Power supply wiring hole
(2-W27Knockout)
92
W
92
W
732363
92
W
Rear piping hole
(Knockout)
92
65
27 55
23 73 63
92
19 55
73 63 23 27 92
27 55
65
92
Over 10mm
Over 500mm
Example of Notes
···Refrigerant GAS pipe connction (FLARE)W15.88(5/8 inch)
···Refrigerant LIQUID pipe connection (FLARE)W 9.52(3/8 inch)
+1 ···Indication of STOP VALVE connection location.
22
Piping Knockout Hole Details
Front trunking hole
(Knockout)
Front piping hole
(Knockout)
Page 23
2
1
Handle for moving
Service panel
Handle for moving
Handle for moving
Rear Air Intake
Air intake
Rear piping cover
Front piping cover
Side Air Intake
Handle for moving
Piping Knockout Hole Details
Example of Notes
····Refrigerant GAS pipe connction (FLARE):15.88 (5/8 inch)
····Refrigerant LIQUID pipe connection (FLARE): 9.52 (3/8 inch)
+1
• • •
Indication of STOP VALVE connection location.
Side Air Intake
Rear Air Intake
Air Discharge
600175 175
37028 19
45
5653
66
42
417
330
Installation Feet
2-12%36 Oval holes
(Foundation Bolt M10)
2-U Shaped notched holes
(Foundation Bolt M10)
30
637323
5527
92
65
4045
Power supply wiring hole
(2-:27Knockout)
Rear trunking hole
(Knockout)
Rear piping hole
(Knockout)
:92
922723
6373
4075
92
5519
Power supply wiring hole
(2-:27Knockout)
Right trunking hole
(Knockout)
Right piping hole
(Knockout)
:92
637323
5527
40 45
65
92
Power supply wiring hole
(2-:27Knockout)
Front trunking hole
(Knockout)
Front piping hole
(Knockout)
:
92
81 219
14514522030 145
71
71
Drain hole
(5-:33)
Bottom piping hole
(Knockout)
A
322
635371
+1 443
+1 447
950
23
1350
Handle for moving
Earth terminal
Terminal connection
Left • • • Power supply wiring
Right • • Indoor/Outdoor wiring
A
1,076
930
RP·VHA2
RP·YHA2
PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2
Unit : mm
Piping and wiring connections
can be made from 4 directions:
front, right, rear and below.
4 PIPING-WIRING DIRECTIONS
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts and washers must be
3 FOUNDATION BOLTS2 SERVICE SPACE
1 FREE SPACE (Around the unit)
purchased locally.)
150
Over
Dimensions of space needed
for service access are
shown in the below diagram.
FREE
The diagram below shows a
basic example.
Explantion of particular details is
given in the installation manuals etc.
FOUNDATION
30
<Foundation bolt height>
Less than
500
Over
500
Over
10
Over
Service space
r 150mm
Ove
Over 10mm
Over 10mm
r 1000mm
Ove
23
Page 24
Handle for moving
Side Air Intake
Front piping cover
Rear piping cover
Air intake
Rear Air Intake
Handle for moving
Handle for moving
Terminal connection
Left···Power supply wiring
Right···Indoor/Outdoor wiring
Earth terminal
Service panel
Handle for moving
1
2
Air Discharge
Rear Air Intake
Side Air Intake
····Refrigerant GAS pipe connction (FLARE)W15.88(5/8 inch)
····Refrigerant LIQUID pipe connection (FLARE)W 9.52(3/8 inch)
+1 ···Indication of STOP VALVE connection location.
Example of Notes
Piping Knockout Hole Details
600175 175
330
417
42
66
53 56
45
(19)
28 370
2-U Shaped notched holes
(Foundation Bolt M10)
2-12 x 36 Oval holes
(Foundation Bolt M10)
Installation Feet
30
45 40
65
92
27 55
23
73 63
Rear piping hole
(Knockout)
Rear trunking hole
(Knockout)
Power supply wiring hole
(2-
W
27Knockout)
W
92
19 55
92
75 40
73 63 23
27 92
Right piping hole
(Knockout)
Right trunking hole
(Knockout)
Power supply wiring hole
(2-
W
27Knockout)
W
92
92
65
4540
27 55
23
73 63
Front piping hole
(Knockout)
Front trunking hole
(Knockout)
Power supply wiring hole
(2-
W
27Knockout)
W
92
14514522030 145
81 219
71
71
Bottom piping hole
(Knockout)
Drain hole
(5-W33)
1350
23
950
A
+1 447
+1 443
371
635
322
Handle for moving
RP·V
RP·Y
1,079
A
930
PUHZ-RP100VHA21 PUHZ-RP100VHA3/VHA3#1 PUHZ-RP125VHA2 PUHZ-RP140VHA2 PUHZ-RP100YHA2
1/VHA2#2 1/VHA2#2
1
PUHZ-RP100YHA3/YHA3#1 PUHZ-RP125YHA2 PUHZ-RP140YHA2
1/YHA2#2 1/YHA2#2
Unit : mm
Piping and wiring connections
can be made from 4 directions:
4 PIPING-WIRING DIRECTIONS
Please secure the unit firmly
with 4 foundation (M10) bolts.
3 FOUNDATION BOLTS2 SERVICE SPACE
Dimensions of space needed
for service access are
front, right, rear and below.
(Bolts and washers must be
purchased locally.)
<Foundation bolt height>
150
Over
shown in the below diagram.
Over 150mm
FREE
Over
Ove
500
r 10mm
FOUNDATION
Less than
Over
10
30
500
Over
Service space
r 10mm
1 FREE SPACE (Around the unit)
The diagram below shows a
basic example.
Ove
Explantion of particular details is
given in the installation manuals etc.
000mm
Over 1
24
Page 25
8 WIRING DIAGRAM
PUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2
Symbols used in wiring diagram above are, :Connector, :Terminal(block)
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1 21S4 63H SV Solenoid Valve (Bypass Valve) TH3, TH33 TH4 TH6 TH7 TH8 LEV(A),LEV(B) ACL P.B.
Terminal Block<Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motors Solenoid Valve (Four-Way Valve) High Pressure Switch
Thermistor<Outdoor Pipe>
Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Thermistor<Heatsink> Electronic Expansion Valve
Reactor Power Circuit Board
R/S
Connection Terminal<L/N-Phase>
U/V/W
Connection Terminal<U/V/W-Phase>
Power module
IPM
Main Smoothing Capacitor
CB1~CB3
C.B.
CNF1
65714
CNS
(WHT)
(WHT)
F5
3
1
CNDC (PNK)
F2
F1
132
MF1
TH7 TH6 TH3 TH4
TH33
2121
TH7/6
TH33 (YLW)
(RED)
TRANS
21 43
CNAC (WHT)
432121
TH3 (WHT)
F3
F4
N.F.
C.B.
TH4
(WHT)
63H
CN2
(WHT)
(YLW)
43221
LI/LO NI/NO E 52C
SW1
SW4 SW5 SW6 SW7 SW8 SW9 SW10 LED1,LED2
F1~4
567
Noise Filter Circuit Board Connection Terminal<L-Phase> Connection Terminal<N-Phase> Connection Terminal<Ground>
52C Relay
Controller Circuit Board Switch<Forced Defrost, Defect History Record Reset, Refrigerant Address> Switch<Test Operation> Switch<Function Switch>
Switch<Model Select>
Switch<Function Setup>
Switch Switch Switch<Model Select>
Light Emitting Diodes
<Operation Inspection Indicators> Fuse<T6.3AL250V>
LEV-A
456321 LEV-A (WHT)
13
LED2
LED1
X52
21S4
13
(GRN)
LEV-B
456321 LEV-B (RED)
CN4
(WHT)
1
13
SV2
(BLU)
CNVMNT
(WHT)
X55
657891234
CNM
(WHT)
SWP
Switch<Pump Down>
CN31
Connector<Emergency Operation>
SS
Connector<Connection for Option>
CNM
Connector<A-Control Service Inspection Kit> Connector
CNMNT
<Connected to Optional M-NET Adapter Board> Connector
CNVMNT
<Connected to Optional M-NET Adapter Board> Connector
CNDM
< Connected for Option (Contact Input)>
X51,X52,X55
Relay
When M-NET adaptor is connected
SW11
45321
SW1
CN5
(WHT)
LED2
SW12
ABS
LED3
LED4
M-NET SUBSTRATE
21
CN2M
(WHT)
CND
123
LED1
LED5
TB7
M-NET
(WHT)
45321
SS
(WHT)
+1
SW5SW8SW4 SWP
CN52C
(RED)
X51
SW7
SW6SW1
SW9SW10
CN31
+1
321
(WHT)
CNDM
12
CN51
54213
(WHT)
321
CNMNT (WHT)
1110 12 13 14
13
P.B.
PFC
+1 MODEL SELECT
MODEL
35V
50V
60V
71V
ON OFF
123456
ON OFF
123456
ON OFF
123456
ON OFF
123456
SW6
+2 RP60/71V only
M-NET ADAPTER
SYMBOL TB7
Terminal Block<M-net connection>
CN5
Connector<Transmission>
CND
Connector<Power Supply>
CN2M
Connector<M-NET communication>
SW1
Switch<Status of communication>
SW11
Switch<Address setting : 1st digit>
MC
W
VU
BLK
RED
WHT
R
S
CB1 CB2 CB3
U
V
W
SW10
ON OFF
ON OFF
ON OFF
ON OFF
NAME
ACL
+2
CN5
(RED)
IPM
(WHT)
CN3
(WHT)
CN2
(WHT)
12
12
12
12
SYMBOL NAME SW12 LED1 LED2 LED3 LED4 LED5
SV21S4
12
21
CN4
TH8
12
1672345
TB1
L NS1S2S3
NO FUSE BREAKER
POWER SUPPLY ~/N 230V 50Hz
Switch<Address setting : 2nd digit> LED<Power Supply : DC5V> LED<Connection to Outdoor Unit> LED<Transmission : Sending> LED<Transmission : Recelving> LED<Power Supply : DC12V>
INDOOR UNIT
21
CN52C
(BLK)
CNAC2
(RED)
CNAC1
(WHT)
52C
13
13
N.F.
LO
NO
(RED)
CN5
12
E
LI
NI
25
Page 26
PUHZ-RP35VHA21 PUHZ-RP50VHA21 PUHZ-RP60VHA21 PUHZ-RP71VHA21
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1 21S4 63H SV Solenoid Valve (Bypass Valve) TH3, TH33 TH4 TH6 TH7 TH8 LEV-A, LEV-B ACL P.B.
R/S U/V/W IPM CB1~CB3
Terminal Block<Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch
Thermistor<Outdoor Pipe>
Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Thermistor<Heatsink> Electronic Expansion Valve
Reactor Power Circuit Board Connection Terminal<L/N-Phase> Connection Terminal<U/V/W-Phase> Power module Main Smoothing Capacitor
MF1
C. B.
1
MS 3~
CNDC
(PNK)
CNS
(WHT)
31
7
3
1
TH33
CNF1 (WHT)
1t°321
TH33 (YLW)
TRANS
F2
CNAC
(WHT)
F1
N.F.
C.B.
TH7 TH6 TH3 TH4
t°t°t°
4121
TH3
TH7/6 (RED)
(WHT)
CN2
(WHT)
F3
21
F4
43
LI/LO NI/NO E 52C
SW1
SW4 SW5 SW6 SW7 SW8 SW9 LED1,LED2
F1~4 SWP
(WHT)
Noise Filter Circuit Board Connection Terminal<L-Phase> Connection Terminal<N-Phase> Connection Terminal<Ground> 52C Relay Controller Circuit Board Switch<Forced Defrost, Defect History Record Reset, Refrigerant Address> Switch<Test Operation> Switch<Function Switch> Switch<Model Select> Switch<Function Setup> Switch Switch Light Emitting Diodes <Operation Inspection Indicators> Fuse<T6.3AL250V> Switch<Pump Down>
LEV-A
TH4
(YLW)
71
5
63H
63H
31
(GRN)
MM
61
LEV-A (WHT)
LED1
LED2
2
13 13 13
21S4
LEV-B
X52
LEV-B
(RED)
1
CN4
(WHT)
12
61
CNVMNT
(WHT)
SV21S4
CNM
(WHT)
(BLU)
3
5
31
CNMNT
(WHT)
14
CN52C
(RED)
221
X55
SV2
+3 60 / 71 only
CN31
Connector<Emergency Operation>
SS
Connector<Connection for Option>
CNM
Connector<A-Control Service Inspection Kit> Connector
CNMNT
<Connected to Optional M-NET Adapter Board> Connector
CNVMNT
<Connected to Optional M-NET Adapter Board> Connector
CNDM
< Connected for Option (Contact Input)>
X51,X52,X55
Relay
When M-NET adaptor is connected
5
SW1
CN5
ABS
(WHT)
1
LED2
LED3
LED4
M-NET SUBSTRATE
2 1
CN2M
(WHT)
LED1
LED5
3
TB7
M-NET
5
+1+2
51
SW5SW8SW4 SWP
SW7
SW6SW1
SW9
CN31
3151
(WHT)
CNDM
CN51
(WHT)
X51
SS
(WHT)
SW11
SW12
CND
(WHT)
31
P. B.
PFC
TABR
TABS
+1MODEL SELECT
MODEL
35V
50V
60V
71V
+2. SW5 -1 to 5 : Function Switch
SW6
ON OFF
12345678
ON OFF
12345678
ON OFF
12345678
ON OFF
12345678
MC
MS
3~
UVW
BLK
RED
WHT
TABU
RED
WHT
CB1 CB2 CB3
CNAC1
TABV
TABW
3
1
(WHT)
LI NI EI
U
SW5-6 +2
ON OFF
123456
ON OFF
123456
ON OFF
123456
ON OFF
123456
RED
WHT
+3 60/71 ony
IPM
U
RED
WHT
ACL
2
1
CN5
2
(RED)
2
1
CN4
2
(WHT)
THB
1
CN3
(WHT)
2
1
CN2
(WHT)
7
+4 For 60/71
BLU
RED
GRN/YLW
L N S1 S2 S3
POWER SUPPLY ~/N 230V 50Hz
5
YLW
ORN
BRN
CY1 CY2
TB1
INDOOR UNIT
M-NET ADAPTER
SYMBOL TB7
Terminal Block<M-net connection>
CN5
Connector<Transmission>
CND
Connector<Power Supply>
CN2M
Connector<M-NET communication>
SW1
Switch<Status of communication>
SW11
Switch<Address setting : 1st digit>
RED
1
3
(RED)
CNAC2
CNAC1
1
3
(WHT)
NAME
WHT
LO NO
52C
UU
EI
LI
N. F.
2
1
2
(BLK)
CN52C
E3
CN5
(RED)
1
2
2
E2
+4
NI
SYMBOL NAME SW12 LED1 LED2 LED3 LED4 LED5
Switch<Address setting : 2nd digit> LED<Power Supply : DC5V> LED<Connection to Outdoor Unit> LED<Transmission : Sending> LED<Transmission : Recelving> LED<Power Supply : DC12V>
26
Page 27
PUHZ-RP35VHA3 PUHZ-RP50VHA3 PUHZ-RP60VHA3 PUHZ-RP71VHA3
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1 21S4 63H SV Solenoid Valve (Bypass Valve) TH3, TH33 TH4 TH6 TH7 TH8 LEV-A, LEV-B ACL P.B.
Terminal Block<Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch
Thermistor<Outdoor Pipe>
Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Thermistor<Heatsink> Electronic Expansion Valve
Reactor Power Circuit Board
R/S
Connection Terminal<L/N-Phase>
U/V/W
Connection Terminal<U/V/W-Phase> Inverter
IPM
Main Smoothing Capacitor
CB1~CB3
C. B.
1
MF1
MS
3~
CNDC
(PNK)
CNS
(WHT)
31
7
3
1
CNF1
(WHT)
F2
F1
N.F.
C.B.
TH33
TH33
(YLW)
TRANS
CNAC (WHT)
Noise Filter Circuit Board Connection Terminal<L-Phase>
LI/LO
Connection Terminal<N-Phase>
NI/NO E
Connection Terminal<Ground> 52C Relay
52C
Controller Circuit Board
SW1
Switch<Forced Defrost, Defect History Record Reset, Refrigerant Address>
SW4
Switch<Test Operation>
SW5
Switch<Function Switch>
SW6
Switch<Model Select>
SW7
Switch<Function Setup>
SW8
Switch
SW9
Switch
LED1,LED2
Light Emitting Diodes <Operation Inspection Indicators>
F1~4
Fuse<T6.3AL250V>
SWP
Switch<Pump Down>
LEV-A
63H
TH7 TH6 TH3 TH4
t t t t
4121
1t321
TH3
TH7/6
TH4
(RED)
(WHT)
(WHT)
63H
(YLW)
CN2
(WHT)
71
5
F3
21
F4
43
31
MM
LEV-A (WHT)
LED2
21S4
(GRN)
LEV-B
3
61
61
LEV-B
CNVMNT
(RED)
(WHT)
LED1
1
CNM
(WHT)
CN4
(WHT)
12
2
X55
X52
13 13 13
SV2
(BLU)
SV21S4
31
CNMNT
(WHT)
CN52C
(RED)
+
3 60 / 71 only
CN31 SS CNM CNMNT
CNVMNT
CNDM
X51,X52,X55
5
1
51
SW5SW8SW4 SWP
14
221
X51
SS
(WHT)
Connector<Emergency Operation> Connector<Connection for Option> Connector<A-Control Service Inspection Kit> Connector <Connected to Optional M-NET Adapter Board> Connector <Connected to Optional M-NET Adapter Board> Connector < Connected for Option (Contact Input)> Reray
When M-NET adaptor is connected
5
SW11
SW1
CN5
ABS
(WHT)
1
LED2
SW12
LED3
LED4
M-NET SUBSTRATE
2
CND
1
CN2M
(WHT)
(WHT)
31
LED1
LED5
3
TB7
M-NET
SW6SW1
CN31
+1+
(WHT)
CNDM
CN51
(WHT)
5
SW7
SW9
3151
1MODEL SELECT
MODEL
35V
50V
60V
71V
2. SW5 -1 to 5 : Function Switch
M-NET ADAPTER
SYMBOL
TB7
CN5
CND
CN2M
SW1
SW11
SW6
ON OFF
12345678
ON OFF
12345678
ON OFF
12345678
ON OFF
12345678
Terminal Block<M-net connection> Connector<Transmission> Connector<Power Supply> Connector<M-NET communication> Switch<Status of communication> Switch<Address setting : 1st digit>
NAME
ON OFF
ON OFF
ON OFF
ON OFF
P. B.
PFC
SW5-6 +2
TABR
TABS
123456
123456
123456
123456
SYMBOL NAME SW12 LED1 LED2 LED3 LED4 LED5
RED
WHT
MC
+3 60/71 ony
MS
3~
UVW
BLK
RED
WHT
TABU
RED
WHT
CB1 CB2 CB3
CNAC1
TABV
TABW
3
1
(WHT)
Switch<Address setting : 2nd digit> LED<Power Supply : DC5V> LED<Connection to Outdoor Unit> LED<Transmission : Sending> LED<Transmission : Recelving> LED<Power Supply : DC12V>
U
LI NI EI
U
RED
WHT
ACL
1
CN5
2
(RED)
IPM
1
CN4
2
(WHT)
1
CN3
(WHT)
2
1
CN2
(WHT)
7
+4 For 60/71
RED
L N S1 S2 S3
POWER SUPPLY ~/N 230V 50Hz
BLU
2
2
THB
t
5
GRN/YLW
t
YLW
INDOOR UNIT
ORN
BRN
CY1 CY2
TB1
RED
1
3
(RED)
CNAC2
CNAC1
1
3
(WHT)
WHT
LO NO
52C
UU
EI
LI
N. F.
2
1
2
(BLK)
CN52C
E3
CN5
(RED)
1
2
2
E2
+
4
NI
27
Page 28
PUHZ-RP60VHA3#1 PUHZ-RP71VHA3#1
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1 21S4 63H SV Solenoid Valve (Bypass Valve) TH3, TH33 TH4 TH6 TH7 TH8 TH32 Thermistor <Shell> LEV-A, LEV-B ACL CY1,CY2 P.B.
R/S U/V/W
Terminal Block <Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor <Outdoor Pipe>
Thermistor <Discharge> Thermistor <Outdoor 2-Phase Pipe> Thermistor <Outdoor> Thermistor <Heat Sink>
Electronic Expansion Valve
Reactor Reactor Power Circuit Board Connection Terminal <L/N-Phase> Connection Terminal <U/V/W-Phase>
TH33
MF1
MS
C. B.
CNS
31
CNDC (PNK)
7
3
1
CNF1
(WHT)
F2
F1
1
3~
(WHT)
°
t
1
TH33 (YLW)
TRANS
TH32
TH32 (BLK)
CNAC
(WHT)
IPM CB1~CB3
N.F.
LI/LO NI/NO EI,E2,E3 52C
C.B.
SW1
SW4 SW5 SW6 SW7 SW8 SW9 LED1,LED2
TH7 TH6 TH3 TH4
t° t° t°
4121
21
TH7/6
TH3
(RED)
(WHT)
CN2
(WHT)
F3
21
F4
43
Power Module Main Smoothing Capacitor Noise Filter Circuit Board Connection Terminal <L-Phase> Connection Terminal <N-Phase> Connection Terminal <Ground> 52C Relay Controller Circuit Board Switch <Forced Defrost, Defect History Record Reset, Refrigerant Address> Switch <Test Operation> Switch <Function Switch> Switch <Model Select> Switch <Function Setup> Switch <Function Setup> Switch Light Emitting Diodes <Operation Inspection Indicators>
LEV-A
LEV-B
MM
61
LEV-A
LEV-B
(WHT)
(RED)
LED1
1
CN4
(WHT)
12
2
61
CNVMNT
TH4
(WHT)
71
5
123
63H
63H
(YLW)
LED2
31
X52
13 13 13
21S4
(GRN)
SV21S4
(WHT)
CNM
(WHT)
X55
SV2
(BLU)
F1~4 SWP CN31 CN51 SS CNM CNMNT
CNVMNT
CNDM
X51,X52,X55
3
5
31
51
SW5SW8SW4 SWP
CNMNT
(WHT)
14
CN52C
(RED)
221
Fuse <T6.3AL250V> Switch <Pump Down> Connector <Emergency Operation> Connection for Option Connector <Connection for Option> Connector <A-Control Service Inspection Kit> Connector <Connected to Optional M-NET Adapter Board> Connector <Connected to Optional M-NET Adapter Board> Connector < Connected for Option (Contact Input)> Relay
When M-NET adaptor is connected
5
+1+1
SW7
SW6SW1
SW9
CN31
(WHT)
CNDM
CN51
(WHT)
3151
ABS
X51
SS
(WHT)
5
SW11
SW1
CN5
(WHT)
1
LED2
SW12
LED3
LED4
M-NET SUBSTRATE
2
CND
1
CN2M
(WHT)
(WHT)
31
LED1
LED5
3
TB7
M-NET
P. B.
PFC
TABR
RED
TABS
+1MODEL SELECT
MODEL
60V
71V
+2. SW5 -1 to 5 : Function Switch
SW6
ON OFF
12345678
ON OFF
12345678
MC
MS
3~
UVW
BLK
RED
WHT
TABU
TABV
WHT
CB1 CB2 CB3
TABW
SW5-6 +2
ON OFF
123456
ON OFF
123456
RED
WHT
RED
WHT
ACL
1
CN5
2
(RED)
IPM
CN4
(WHT)
CN3
(WHT)
CN2
(WHT)
1 2
1 2
1
7
RED
L N S1 S2 S3
BLU
2
2
TH8
5
GRN/YLW
YLW
ORN
BRN
CY1 CY2
TB1
3
1
(RED)
CNAC2
1
3
(WHT)
CNAC1
RED
LO NO
LI
52C
U
WHT
N. F.
2
1
2
(BLK)
CN52C
BLK
E3
CN5
(RED)
1
2
2
BLK
E2
U
EI
NI
BLK
M-NET ADAPTER
SYMBOL TB7 CN5 CND CN2M SW1 SW11
Terminal Block <M-net connection> Connector <Transmission> Connector <Power Supply> Connector <M-NET communication> Switch <Status of communication> Switch <Address setting : 1st digit>
NAME
INDOOR
POWER SUPPLY ~/N 230V 50Hz
SYMBOL NAME SW12 LED1 LED2 LED3 LED4 LED5
UNIT
Switch <Address setting : 2nd digit> LED <Power Supply : DC5V> LED <Connection to Outdoor Unit> LED <Transmission : Sending> LED <Transmission : Receiving> LED <Power Supply : DC12V>
28
Page 29
PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2
Symbols used in wiring diagram above are, :Connector, :Terminal(block)
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1,MF2 21S4 SV Solenoid Valve (Bypass Valve) 63H TH3 TH4 TH6 TH7 TH8 TH33 LEV-A,B DCL 52C RS ACTM CB
MF1
MF2
Terminal Block<Power Supply, Indoor/Outdoor > Motor for Compressor Fan Motors Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor<Outdoor Pipe>
Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Thermistor<Heatsink>
Thermistor<Outdoor Pipe>
Electronic Expansion Valve
Reactor 52C Relay Rush Current Protect Resistor Active Filter Module Main Smoothing Capacitor
TH7 TH6 TH3 TH4
(WHT)
132
CNF1 (WHT)
CNF2
3
1
CNDC (PNK)
TH33
TH33
(YLW)
TRANS
F2
F1
432121
2121
TH7/6 (RED)
(WHT)
CNAC
(WHT)
21 43
C.B.
CNS
(WHT)
65714
65714
F5
TH3
TH4
(WHT)
63H
(YLW)
CN2
(WHT)
F3
F4
13
432211567
P.B.
TABU/V/W TABS/T TABP1/P2/P TABN1/N2/N DS2,3 IPM
N.F.
LI/LO NI/NO EI
C.B.
F1~4 SW1
SW4 SW5 SW6
LED2
X53
52C
13
(BLK)
Power Circuit Board Connection Terminal<U/V/W-Phase>
Connection Terminal<L/N-Phase>
Connection Terminal<DC Voltage> Connection Terminal< Diode Bridge
Power Module
Noise Filter Circuit Board Connection Lead<L-Phase> Connection Lead<N-Phase> Connection Terminal<Ground> Controller Circuit Board
Fuse<T6.3AL250V> Switch<Forced Defrost, Defect History Record Reset, Refrigerant Address>
Switch<Test Operation>
Switch<Function Switch>
Switch<Model Select>
LEV-A
LEV-B
456321
LEV-A
LEV-B
(WHT)
(RED)
LED1
CN4
(WHT)
X52
21S4
13
(GRN)
SV21S4
456321
13
SV2
(BLU)
X55
321
CNVMNT
(WHT)
657891234
CNM
(WHT)
DC Voltage>
45321
CNMNT
(WHT)
1110 12 13 14
X51
SS
13
(WHT)
SW5SW8SW4 SWP
+1
SW6SW1
CN31
SW7 SW8 SW9 SW10 SWP CN31 LED1,LED2
SS CNM CNMNT CNVMNT CNDM
When M-NET adaptor is connected
SW7
SW9SW10
+1
321
(WHT)
CNDM
CN51
54213
(WHT)
ABS
Switch<Function Setup> Switch Switch Switch<Model Select> Switch<Pump Down> Connector<Emergency Operation>
Light Emitting Diodes <Operation Inspection Indicators>
Connector<Connection for Option> Connector<A-Control Service Inspection Kit> Connector<Connected to Optional M-NET Adapter Board> Connector<Connected to Optional M-NET Adapter Board> Connector< Connected for Option (Contact Input)>
45321
CN5
(WHT)
LED2
LED3
LED4
M-NET SUBSTRATE
21
CN2M
(WHT)
LED5
TB7
M-NET
SW1
LED1
123
SW11
SW12
CND
(WHT)
P.B.
123456
TABT
-
~
+
~
DS3
TABS
-
~
+
~
DS2
TABP1
TB1
L N S1 S2 S3
NO FUSE BREAKER
P
N1 N2
I
POWER SUPPLY ~/N 230V 50Hz
N.F.
LO
NO
(RED)
CNAC2
31 31
INDOOR UNIT
12
CN5
(RED)
EI
(WHT)
CNAC1
+1MODEL SELECT
MODEL
100V
125V
140V
M-NET ADAPTER
SYMBOL TB7 CN5 CND CN2M SW1 SW11 SW12 LED1 LED2 LED3 LED4 LED5
NI
LI
SW6
ON OFF
123456
ON OFF
123456
ON OFF
123456
Terminal Block<M-net connection> Connector<Transmission> Connector<Power Supply> Connector<M-NET communication> Switch<Status of communication> Switch<Address setting : 1st digit> Switch<Address setting : 2nd digit> LED<Power Supply : DC5V> LED<Connection to Outdoor Unit> LED<Transmission : Sending> LED<Transmission : Recelving> LED<Power Supply : DC12V>
NAME
ON OFF
ON OFF
ON OFF
SW10
12
12
12
CNAF
432156
(WHT)
CN2
(WHT)
TABP2
CN3
(WHT)
CN5
(RED)
CN4
(WHT)
TABN
TABP
IPM
+
TABU
RED
U
MC
V
TABV
WHT
4321567
TH8
212121
+
CB
CNDC
(PNK)
13
-
TABN1
+
TABW
BLK
W
TABN2
DCL
52C
L1
L2
+
-
RS
ACTM
29
Page 30
PUHZ-RP100VHA21 PUHZ-RP125VHA21 PUHZ-RP140VHA21 PUHZ-RP100VHA3
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1, MF2 21S4 63H SV Solenoid Valve (Bypass Valve) TH3, TH33 TH4 TH6 TH7 TH8 LEV-A, LEV-B DCL ACTM CB P. B.
TABU/V/W TABS/T
MF1
MS 3~
MF2
MS 3~
Terminal Block<Power Supply, Indoor/Outdoor > Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch
Thermistor<Outdoor Pipe>
Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Thermistor<
Heatsink>
Electronic Expansion Valve
Reactor Active Filter Module Main Smoothing Capacitor
Power Circuit Board Connection Terminal<U/V/W-Phase> Connection Terminal <L/N-Phase>
TH7 TH6 TH3 TH4
7
7
CNDC (PNK)
TH33
CNF1
(WHT)
CNF2 (WHT)
3
1
F2
F1
t° t° t° t°
4121
3t°121
TH33
TH7/6
CNAC
(WHT)
(RED)
21
43
TH3
(WHT)
F3
F4
(YLW)
TRANS
C. B.
1
1
CNS
(WHT)
2
31
P. B.
4
1
CNAF (WHT)
6
7
1
CN2
IPM
(WHT)
7
TH8
2
2
WHT
CB
RED
+3 RP100VHA2
UVW
TAB P2
1
CN3
RED
2
(WHT)
1
CN5
2
(RED)
1
CN4
2
(WHT)
TABN
TABP
1
M
3~
MC
TABU
RED
UVW
MS
3~
TABV
WHT
TABW
BLK
MC
TH4
(WHT)
(WHT)
+3
CN2
CNDC
(PNK)
1
3
63H
63H
(YLW)
7
31
71
2
TABN 1
TABP1/P2/P TABN1/N2/N DS2, DS3 IPM
N.F.
LI / LO NI / NO EI, E2 52C
C.B.
SW1
SW4 SW5 SW6 SW7 SW8
SW9
LEV-A
MM
61
LEV-A (WHT)
LED2
2
21S4
(GRN)
DS3
DS2
U
BLK
TABN 2
WHT
Connection Terminal<DC Voltage> Connection Terminal<DC Voltage> Diode Bridge
Power Module
Noise Filter Circuit Board Connection Terminal<L-Phase> Connection Terminal<N-Phase> Connection Terminal<Ground>
52C Relay
Controller Circuit Board Switch<Forced Defrost, Defect History Record Reset, Refrigerant Address>
Switch<Test Operation>
Switch<Function Switch>
Switch<Model Select>
Switch<Function Setup>
Switch Switch
LEV-B
3
5
6
1
LEV-B (RED)
LED1
CN4
(WHT)
21
X52
13 13 13
TABT
TABS
TABP 1
BLU
WHT
RED
CNVMNT
(WHT)
(WHT)
SV21S4
CNM
X55
SV2
(BLU)
31
CNMNT
(WHT)
CN52C
(RED)
51
SW5SW8SW4 SWP
141
221
X51
SS
(WHT)
+1+2
SW6SW1
CN31
CNAC2
CNAC1
When M-NET adaptor is connected
5
SW7
SW9
3151
BLU
LO NO
52C
U
LI NI
RED
ABS
CNDM
CN51
3
1
(RED)
3
1
(WHT)
(WHT)
(WHT)
WHT
SWP CN31 SS CNM CNMNT
CNVMNT
CNDM
LED1, LED2
F1~F4 X51,X52,X55
5
CN5
(WHT)
1
LED2
LED3
LED4
M-NET SUBSTRATE
2
CN2M (WHT)
1
LED5
TB7
M-NET
N. F.
1
2
CN52C
(BLK)
1
2
CN5
(RED)
U
BLU
Switch<Pump Down> Connector<Emergency Operation> Connector<Connection for Option> Connector<A-Control Service Inspection Kit> Connector <Connected to Optional M-NET Adapter Board> Connector <Connected to Optional M-NET Adapter Board> Connector < Connected for Option (Contact Input)> Light Emitting Diodes <Operation Inspection Indicators>
Fuse< T6.3AL250V> Relay
SW11
SW1
SW12
CND
(WHT)
31
LED1
3
2
E2
2
EI
DCL
BLK
L1
RED
BLK
ACTM
M-NET ADAPTER
SYMBOL TB7
Terminal Block<M-net connection>
CN5
Connector<Transmission>
CND
Connector<Power Supply>
CN2M
Connector<M-NET communication>
SW1
Switch<Status of communication>
SW11
Switch<Address setting>
SW12
Switch<Address setting : 2nd digit>
LED1
LED<Power Supply : DC5V>
LED2
LED<Connection to Outdoor Unit>
LED3
LED<Transmission : Sending>
LED4
LED<Transmission : Recelving>
LED5
LED<Power Supply : DC12V>
L2
WHT
NAME
4
61
RED
P
N1 N2
WHT
Io
RED
L N S1 S2 S3
POWER SUPPLY ~/N 230V 50Hz
BLU
GRN/YLW
YLW
INDOOR UNIT
ORN
BRN
CY1
CY2
TB1
+1MODEL SELECT
MODEL
ON
100VHA2
OFF
12345678
ON
125V
OFF
12345678
ON
140V
OFF
12345678
ON
100VHA3
OFF
12345678
SW6
ON OFF
ON OFF
ON OFF
ON OFF
SW5-6 +2
123456
123456
123456
123456
+2. SW5 -1 to 5 : Function Switch
30
Page 31
PUHZ-RP125VHA2#2 PUHZ-RP140VHA2#2 PUHZ-RP100VHA3#1
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1, MF2 21S4 63H SV Solenoid Valve (Bypass Valve) TH3, TH33 TH4 TH6 TH7 TH8 TH32 Thermistor < LEV-A, LEV-B DCL ACTM CB CY1,CY2 P.B.
TABU/V/W TABS/T
MF1
MS
3~
MF2
MS
3~
Terminal Block <Power Supply, Indoor/Outdoor > Motor for Compressor Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor <Outdoor Pipe>
Thermistor <Discharge> Thermistor <Outdoor 2-Phase Pipe> Thermistor <Outdoor> Thermistor <
Electronic Expansion Valve
Reactor Active Filter Module Main Smoothing Capacitor Capacitor
Power Circuit Board Connection Terminal <U/V/W-Phase> Connection Terminal <L/N-Phase>
C. B.
1
1
2
CNDC
(PNK)
CNS
(WHT)
31
Heat Sink> Shell>
TH7 TH6 TH3 TH4
TH33
TH32
t° t°
TH33
(YLW)
TRANS
3
CNAC
(WHT)
TH32
(BLK)
21
TH7/6 (RED)
21
43
7
CNF1
(WHT)
7
CNF2
(WHT)
3
1
F2
F1
P. B.
4
1
CNAF
(WHT)
6
7
1
CN2
IPM
(WHT)
7 1 2
(WHT)
1 2 1 2
(WHT)
TABN
TABP
CN3
CN5
(RED)
CN4
TABP2
RED
TABV
TABU
RED
WHT
UVW
MS
3~
BLK
TH8
2
2
WHT
CB
RED
SWP CN31 CN51 SS CNM CNMNT
CNVMNT
CNDM
LED1, LED2
F1~F4 X51,X52,X55
When M-NET adaptor is connected
5
ABS
BLU
4121
F3
F4
TH3
(WHT)
CN2
(WHT)
TH4
(WHT)
7
121
71
63H
63H
(YLW)
TABP1/P2/P TABN1/N2/N DS2, DS3 IPM
N.F.
LI / LO NI / NO EI, E2 52C
C.B.
SW1
SW4 SW5 SW6 SW7 SW8 SW9
31
21S4
(GRN)
LEV-A
LEV-A
(WHT)
LED2
2
Connection Terminal <DC Voltage> Connection Terminal <DC Voltage> Diode Bridge
Power Module
Noise Filter Circuit Board Connection Terminal <L-Phase> Connection Terminal <N-Phase> Connection Terminal <Ground>
52C Relay
Controller Circuit Board Switch <Forced Defrost, Defect History Record Reset, Refrigerant Address> Switch <Test Operation> Switch <Function Switch> Switch <Model Select> Switch <Function Setup> Switch <Function Setup> Switch
LEV-B
MM
61
1
LEV-B
(RED)
LED1
CN4
(WHT)
21
X52
13 13 13
6
SV21S4
3
31
CNVMNT
(WHT)
CNM
(WHT)
X55
SV2
(BLU)
CNMNT
(WHT)
CN52C
(RED)
5
51
141
221
SW5
SW8
SW4 SWP
X51
SS
(WHT)
+1+1
SW6SW1
CN31
SW7
SW9
3151
(WHT)
CNDM
CN51
(WHT)
WHT
LO NO
52C
TABT
TABS
TABP1
BLU
WHT
RED
3
1
CNAC2
(RED)
3
1
CNAC1
(WHT)
U
LI NI
RED
DS3
CNDC (PNK)
2
1
3
TABW
TABN1
BLK
DS2
U
TABN2
WHT
MC
Switch <Pump Down> Connector <Emergency Operation> Connection for Option
Connector <Connection for Option> Connector <A-Control Service Inspection Kit> Connector <Connected to Optional M-NET Adapter Board> Connector <Connected to Optional M-NET Adapter Board> Connector < Connected for Option (Contact Input)> Light Emitting Diodes <Operation Inspection Indicators>
Fuse < T6.3AL250V> Relay
5
SW11
CN5
SW1
(WHT)
1
LED2
SW12
LED3
LED4
M-NET SUBSTRATE
2
CN2M
CND
(WHT)
(WHT)
1
31
LED1
LED5
3
TB7
M-NET
N. F.
2
1
2
CN52C
(BLK)
BLK
E2
2
1
2
CN5
(RED)
BLK
EI
U
BLU
M-NET ADAPTER
SYMBOL TB7 CN5 CND CN2M SW1 SW11 SW12 LED1 LED2 LED3 LED4 LED5
Terminal Block <M-net connection> Connector <Transmission> Connector <Power Supply> Connector <M-NET communication> Switch <Status of communication> Switch <Address setting> Switch <Address setting : 2nd digit> LED <Power Supply : DC5V> LED <Connection to Outdoor Unit> LED <Transmission : Sending> LED <Transmission : Receiving> LED <Power Supply : DC12V>
RED
BLK
DCL
ACTM
NAME
BLK
L1
4
WHT
L2
61
RED
P
N1 N2
WHT
Io
POWER SUPPLY ~/N 230V 50Hz
BLU
RED
GRN/YLW
L N S1 S2 S3
YLW
INDOOR UNIT
ORN
BRN
+1. MODEL SELECT
MODEL
CY1
CY2
100V
TB1
125V
140V
+2. SW5 -1 to 5 : Function Switch
SW6
ON OFF
12345678
ON OFF
12345678
ON OFF
12345678
SW5-6 +2
ON OFF
123456
ON OFF
123456
ON OFF
123456
31
Page 32
PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2
SYMBOL TB1 TB2 Terminal Block(Indoor/Outdoor ) MC MF1,MF2 21S4 SV Solenoid Valve (Bypass Valve) 63H TH3 TH4 TH6 TH7 TH33 LEV ACL1~ACL4 CB1,CB2 CK RS P. B.
TB-U/V/W TB-L1/L2/L3 TB-P2 TB-C1 TB-N1 CT1, CT2
M-NET ADAPTER
TB7 Terminal Block(M-NET connection ) CN5 CND CN2M SW1 SW11
Terminal Block(Power Supply )
Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor(Outdoor Pipe)
Thermistor(Discharge) Thermistor(Outdoor 2-Phase Pipe) Thermistor(Outdoor)
Thermistor(Outdoor Pipe)
Linear Expansion Valve
Reactor Main Smoothing Capacitor Capacitor Rush Current Protect Resistor Power Circuit Board Connection Terminal(U/V/W-Phase) Connection Terminal( Connection Terminal Connection Terminal Connection Terminal Current Trans
Connector(Transmission) Connector(Power Supply) Connector(M-NET communication) Switch(Status of communication) Switch(Address setting: 1st digit)
Symbols used in wiring diagram above are, : Connector, : Terminal(block)
NAME SYMBOL NAME SYMBOL NAME
L1/L2/L3-Power Supply)
N.F.
LI1/LI2/LI3/NI LO1/LO2/LO3/NO GD1
CONV.B
L1-A1/IN L1-A2/OU L2-A2/OU L3-A2/OU N-IN CK-OU
C.B.
F1,F2 F3,F4 SW1
SW4 SW5 SW6 SW7 SW8 SW9 SW10 SWP
SW12 Switch(Address setting. 2nd digit ) LED1 LED2 LED3 LED4 LED5
Noise Filter Circuit Board Connection Terminal( Connection Terminal( Connection Terminal(Ground) Converter Circuit Board Connection Terminal(L1-Power Supply) Connection Terminal(L1-Power Supply) Connection Terminal(L2-Power Supply) Connection Terminal(L3-Power Supply) Connection Terminal Connection Terminal Controller Circuit Board FUSE(T6.3AL250V) FUSE(T6.3AL250V) Switch(Forced Defrost, Defect History Record Reset, Refrigerant Adress) Switch(Test Operation) Switch(Function Switch) Switch(Model Select) Switch(Function Switch) Switch(Function Switch) Switch(Function Switch) Switch(Model Select) Switch(Pump Down)
LED(Power Supply: DC5V) LED(Connection to Outdoor Unit) LED(Transmission: Sending) LED(Transmission: Receiving) LED(Power Supply: DC12V)
L1/L2/L3/N-Power Supply) L1/L2/L3/N-Power Supply)
CN31 21S4 SV2 SS LEV-A/LEV-B 63H TH3 TH4 TH7/6 TH33 CNF1/CNF2 LED1/LED2 CNM CNVMNT CNMNT CN3S CNDM CN51
Connector(Emergency Operation) Connector(Four-Way Valve) Connector(Bypass Valve) Connector Connection for Option) Connector(LEV) Connector(High Pressure Switch) Connector(Thermistor) Connector(Thermistor) Connector(Thermistor) Connector(Thermistor) Connector(Fan Motor Operation) LED(Operatiion Inspection Indicators) Connector(A-Control Service Inspection Kit) Connector(Connect to Optional M-NET Adapter Board) Connector(Connect to Optional M-NET Adapter Board) Connector( Connection for Option) Connector( Connection for Option) Connector( Connection for Option)
INDOOR UNIT
POWER SUPPLY 3N~ 400V 50Hz
MF1
MF2
CNS
(WHT)
TB2
S1
S2
S3
NO FUSE BREAKER
C.B.
3
432121
TH3
(WHT)
CN2
(WHT)
F3
F4
(WHT)
63H
RS
63H
LEV
LEV
456321
456321
321
TH4
(YLW)
LEV-A
LEV-B
(WHT)
(RED)
13
6571234
LED2
21S4
LED1
13
21S4
(GRN)
(WHT)
X52
13
SV
CNVMNT
(WHT)
657891234
CN4
21
X55
SV2
(BLU)
CNM
CNMNT
(WHT)
1110 12 13 14
45321
13
SWP SW5SW8
SW4
SS
(WHT)
SW7
SW6
+1
SW9
SW1
CN31
SW10
+1
CN3S
(WHT)
(WHT)
CNDM
CN51
(WHT)
X51
P.B .
321
(WHT)
(RED)
CN2
(WHT)
31
6571234
TB-P2
+
-
+
-
TB-C1
CB1 CB2 CK
CT2
TB-W
BLK
WHT
TB-V
RED
TB-U
CT1
TB-L3
TB-L2
TB-L1
TB-N1
BLK
WHT
RED
CNCT (RED)
2121
CN7
(WHT)
CN4
CN5
CNAC1
(WHT)
M-NET ADAPTER (OPTION)
321321
45321
(+1 MODEL SELECT)
MODELS
W
V
MC
U
21
31
ABS
100Y
125Y
140Y
CNAC2
(RED)
SW11
4 5321
SW1
CN5
(WHT)
LED2
SW12
LED3
LED4
21
CN2M
(WHT)
CND
(WHT)
123
LED1
LED5
TB7
M-NET
SW6 SW10
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
L3-OU
321
CN7
(WHT)
L1-A1
LO1
RED
LO2
WHT
LO3
BLK
NO
BLU
L3-A2
CONV.B.
L2-OU
L1-IN
L2-A2
ON
OFF
ON
OFF
ON
OFF
L1-OU
N-IN
ACL1
ACL2
ACL3
12
12
12
L1-A2
CK-OU
TH7 TH6 TH3 TH4
TH33
45671
45671
F5
12
CNF1
(WHT)
CNF2
(WHT)
CNDC (PNK)
13
F2
F1
CN3N
321
TRANS
2121
TH7/6
TH33
(RED)
(YLW)
CNAC (WHT)
12 34
BLK
BLU
N.F.
TB1
L1
L2
L3
N
RED
WHT
BLK
BLU
LI1
LI2
LI3
NI
GD1
32
GD2
CNDC
(PNK)
CNL
31
31
(BLU)
ACL4
Page 33
PUHZ-RP100YHA21 PUHZ-RP125YHA21 PUHZ-RP140YHA21 PUHZ-RP100YHA3
SYMBOL TB1 TB2 Terminal Block<Indoor/Outdoor > MC MF1, MF2 21S4 63H SV TH3, TH33 TH4 TH6 TH7 LEV-A, LEV-B ACL1~ACL4 CB1, CB2 CK RS P.B.
TB-U/V/W TB-L1/L2/L3 TB-P2
Terminal Block<Power Supply >
Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch Solenoid Valve (Bypass Valve)
Thermistor<Outdoor Pipe>
Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Electronic Expansion Valve
Reactor Main Smoothing Capacitor Capacitor Rush Current Protect Resistor Power Circuit Board Connection Terminal<U/V/W-Phase> Connection Terminal< Connection Terminal
NAME SYMBOL NAME SYMBOL NAME
L1/L2/L3-Power Supply>
TH33
C.B.
1
MF1
MS 3~
1
MF2
MS 3~
CNS
(WHT)
TB2
S1
INDOOR UNIT
POWER SUPPLY 3N~ 400V 50Hz
M-NET ADAPTER
TB7 Terminal Block<M-NET connection > CN5 CND CN2M SW1 SW11
S2
S3
NO FUSE BREAKER
Connector<Transmission> Connector<Power Supply> Connector<M-NET communication> Switch<Status of communication> Switch<Address setting: 1st digit>
CNF1
(WHT)
3t°121
7
TH33
(YLW)
CNF2
(WHT)
7
3
TRANS
1
2
CNDC (PNK)
F2
F1
1
3
BLK
YLW
ORN
BRN
TB1
RED
L1
WHT
L2
BLK
L3
BLU
N
TH7 TH6 TH3 TH4
t° t° t° t°
4121
TH7/6
TH3
TH4
(RED)
(WHT)
(WHT)
12
34
BLU
F3
F4
2
CNAC (WHT)
N.F.
LI1
LI2
UU
LI3
U
NI
U
U
TB-C1 TB-N1
N.F.
LI1/LI2/LI3/NI LO1/LO2/LO3/NO GD1, GD3
CONV.B.
L1-A1/IN L1-A2/OU L2-A2/OU L3-A2/OU N-IN CK-OU
C.B.
SW1
SW4 SW5 SW6 SW7
(YLW)
CN2
(WHT)
Connection Terminal Connection Terminal Noise Filter Circuit Board Connection Terminal< Connection Terminal< Connection Terminal<Ground> Converter Circuit Board Connection Terminal<L1-Power Supply> Connection Terminal<L1-Power Supply> Connection Terminal<L2-Power Supply> Connection Terminal<L3-Power Supply> Connection Terminal Connection Terminal Controller Circuit Board Switch<Forced Defrost, Defect History Record Reset, Refrigerant Adress> Switch<Test Operation> Switch<Function Switch> Switch<Model Select> Switch<Function Setup>
63H
LEV-A LEV-B
MM
61
LEV-A (WHT)
63H
31
71
7
LED2
LED1
13
X52
21S4
(GRN)
L1/L2/L3/N-Power Supply> L1/L2/L3/N-Power Supply>
3
61
LEV-B
CNVMNT
(RED)
(WHT)
1 14
CNM
(WHT)
CN4
(WHT)
221
X55
13
SV2
(BLU)
3151
CNMNT
(WHT)
5
SV21S4
P.B.
37
31
CN7
(WHT)
2
2
CN4
(WHT)
1
CN5
2
2
(RED)
1
RED
RS
RED
CNAC1
(WHT)
GD1
SW12 Switch<Address setting. 2nd digit > LED1 LED2 LED3 LED4 LED5
71
CN2
(WHT)
+
TB-V
--
WHT
TB-C1
GD3
TB-L3
TB-L2
TB-L1
+
TB-N1
BLK
CNDC
(PNK)
+
--
+
TB-P2
RED
++
CB1 CB2 CK
31
LED<Power Supply: DC5V> LED<Connection to Outdoor Unit> LED<Transmission: Sending> LED<Transmission: Receiving> LED<Power Supply: DC12V>
13
TB-W
TB-U
2
SW5SW8SW4 SWP
X51
SS
(WHT)
SW6SW1
CN31
+1+2
BLK
WHT
RED
BLK
WHT
RED
+
CNCT (RED)
CN3S
CNDM
CN51
SW8 SW9 SWP CN31 LED1/LED2 F1~F4 CNM CNMNT
CNVMNT
CNDM
CN3S CN51
SW7
SW9
3 1
(WHT)
3 1
(WHT)
5
(WHT)
1
+3. For RP100YHA2
MC
W
V
M
3~
U
+3
MC
W
V
MS
3~
U
2
2
+
U
--
1331
CNL
(BLU)
Switch Switch Switch<Pump Down> Connector<Emergency Operation> LED<Operatiion Inspection Indicators> FUSE<T6.3AL250V> Connector<A-Control Service Inspection Kit> Connector <Connect to Optional M-NET Adapter Board> Connector <Connect to Optional M-NET Adapter Board> Connector < Connection for Option Connector< Connection for Option> Connector< Connection for Option>
When M-NET adaptor is connected)
5
CN5
1
LED2
LED3
LED4
M-NET SUBSTRATE
2 1
CN2M
LED5
ABS
TB7
M-NET
+1MODEL SELECT
MODEL
ON
100YHA2
OFF
1
ON
125Y
OFF
ON
140Y
OFF
ON
100YHA3
OFF
+2. SW5 -1 to 5 : Function Switch
BLK
BLK
L3-OU
3
3
CN7
1
(WHT)
L1-A1
RED
LO1
RED
LO2
WHT
LO3
BLK
NO
BLU
ACL4
3121
3
CNAC2
(RED)
SW11
SW1
(WHT)
SW12
CND
(WHT)
(WHT)
31
LED1
3
SW6
12345678
12345678
12345678
12345678
WHT
WHT
L2-A2
L3-A2
L2-OU
CONV.B.
L1-IN
RED
(Contact Input)>
ON OFF
ON OFF
ON OFF
ON OFF
RED
RED
L1-A2
L1-OU
N-IN
CK-OU
BLK
BLU
ACL1
ACL2
ACL3
SW5-6 +2
123456
123456
123456
123456
33
Page 34
PUHZ-RP100YHA3#1 PUHZ-RP125YHA2#2 PUHZ-RP140YHA2#2
SYMBOL TB1 TB2 Terminal Block <Indoor/Outdoor > MC MF1, MF2 21S4 63H SV TH3, TH33 TH4 TH6 TH7 TH32 Thermistor <Shell> LEV-A, LEV-B ACL1~ACL4 CB1, CB2 CK RS P.B.
TB-U/V/ W TB-L1/L2 /L3
Terminal Block <Power Supply >
Motor for Compressor Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch Solenoid Valve (Bypass Valve)
Thermistor <Outdoor Pipe>
Thermistor <Discharge> Thermistor <Outdoor 2-Phase Pipe> Thermistor <Outdoor>
Electronic Expansion Valve
Reactor Main Smoothing Capacitor Capacitor Rush Current Protect Resistor Power Circuit Board Connection Terminal <U/V/ W-Phase> Connection Terminal <
1
MF1
MS 3~
1
MF2
MS 3~
CNS
(WHT)
TB2
S1
INDOOR UNIT
POWER SUPPLY 3N~ 400V 50Hz
M-NET ADAPTER
TB7 Terminal Block <M-NET connection > CN5 CND CN2M SW1 SW11
S2
S3
NO FUSE BREAKER
Connector < Connector < Connector < Switch < Switch <
NAME SYMBOL NAME SYMBOL NAME
L1/L2/ L3-Power Supply>
TH7 TH6 TH3 TH4
TH33
TH32
C.B.
3
2
1
7
7
3
1
CNDC
(PNK)
CNF1
(WHT)
CNF2
(WHT)
F2
F1
to
to to
3
21
TH33
TH32
(YLW)
(BLK)
TRANS
CNAC (WHT)
12
34
BLK
BLU
to to to
TH7/6 (RED)
YLW
ORN
BRN
N.F.
TB1
L1
L2
L3
N
Transmission> Power Supply>
M-NET communication> Status of communication> Address setting: 1st digit>
RED
WHT
BLK
BLU
GRN/YLW
LI1
LI2
LI3
NI
TB-P2 TB-C1 TB-N1 X52A
N.F.
LI1/LI2 /LI3/NI LO1/LO2 /LO3/ NO GD1, GD3
CONV.B.
L1-A1/ IN L1-A2/ OU L2-A2/ OU L3-A2/ OU N-IN CK-OU
C.B.
SW1
SW4 SW5
Connection Terminal Connection Terminal Connection Terminal 52C Relay Noise Filter Circuit Board Connection Terminal < Connection Terminal <
Connection Terminal <Ground>
Converter Circuit Board Connection Terminal <L1-Power Supply> Connection Terminal <L1-Power Supply> Connection Terminal <L2-Power Supply> Connection Terminal <L3-Power Supply> Connection Terminal Connection Terminal
Controller Circuit Board Switch <Forced Defrost, Defect History Record Reset, Refrigerant Adress>
Switch <Test Operation>
Switch <Function Switch>
63H
LEV-A LEV-B
MM
4121
TH3
(WHT)
F3
F4
CN2
(WHT)
TH4 (WHT)
121
63H
(YLW)
71
7
31
LED2
LEV-A (WHT)
13
61
LED1
(GRN)
61
LEV-B (RED)
1 14
(WHT)
CN4
(WHT)
X52
13
21S4
SV21S4
P.B.
37
31
CN7
(WHT)
2
2
CN4
(WHT)
1
CN5
2
2
(RED)
1
X52A
RED
RS
RED
CNAC1
(WHT)
UU
U
U
U
GD1
BLK
SW12 Switch <Address setting. 2nd digit > LED1 LED2 LED3 LED4 LED5
71
CN2
(WHT)
+
--
+
--
+
TB-P2
RED
++
CB1 CB2 CK
31
LED <
Power Supply: DC5V>
LED <
Connection to Outdoor Unit>
LED <
Transmission: Sending>
LED <
Transmission: Receiving>
LED <
Power Supply: DC12V>
L1/L2/ L3/N-Power Supply> L1/L2/ L3/N-Power Supply>
3
5
CNVMNT
(WHT)
CNM
221
X55
SV2
(BLU)
3151
CNMNT
(WHT)
TB-V
TB-L3
TB-L2
TB-L1
13
TB-W
TB-U
SW5SW8
SW4 SWP
X51
(WHT)
+
TB-C1
TB-N1
BLK
WHT
CNDC
GD3
(PNK)
BLK
2
SW6 SW7 SW8 SW9 SWP CN31 LED1,LED2 F1~F4 CNM CNMNT
CNVMNT
CNDM
CN3S CN51
When M-NET adaptor is connected)
+1+1
SW7
SW6SW1
SW9
CN31
3 1
CN3S
(WHT)
3 1
(WHT)
CNDM
5
CN51
(WHT)
1
SS
BLK
MC
W
WHT
V
MS
3~
U
RED
BLK
WHT
RED
2
+
CNCT (RED)
BRN
CNAC2
(RED)
3121
+
U
--
1331
CNL
(BLU)
WHT
Switch <Model Select> Switch <Function Setup> Switch <Function Setup> Switch Switch <Pump Down> Connector <Emergency Operation> LED <Operatiion Inspection Indicators> FUSE <T6.3AL250V> Connector <A-Control Service Inspection Kit> Connector <Connect to Optional M-NET Adapter Board> Connector <Connect to Optional M-NET Adapter Board> Connector < Connection for Option Connector < Connection for Option> Connector < Connection for Option>
5
5
3
CN5
(WHT)
1
LED2
LED3
LED4
M-NET SUBSTRATE
2 1
CN2M
(WHT)
LED5
ABS
TB7
M-NET
+1. MODEL SELECT
MODEL
100Y
125Y
140Y
+2. SW5 -1 to 5 : Function Switch
LO1
LO2
LO3
NO
BLK
3
1
RED
WHT
BLK
BLU
ON OFF
ON OFF
ON OFF
ACL4
BLK
L3-OU
SW6
12345678
12345678
12345678
WHT
L3-A2
CN7
(WHT)
L1-A1
RED
SW1
CND
(WHT)
31
LED1
3
WHT
L2-OU
CONV.B.
RED
SW11
SW12
RED
L2-A2
L1-IN
BLU
(Contact Input)>
SW5-6 +2
ON OFF
123456
ON OFF
123456
ON OFF
123456
RED
L1-A2
L1-OU
N-IN
CK-OU
BLK
ACL1
ACL2
ACL3
34
Page 35
9 WIRING SPECIFICATIONS
9-1. FIELD ELECTRICAL WIRING (power wiring specifications)
Outdoor unit model Outdoor unit power supply
Outdoor unit input capacity *1 Main switch (Breaker)
Outdoor unit power supply
)
2
. %
Outdoor unit power supply earth
ing
Indoor unit-Outdoor unit *2
Wir
Indoor unit-Outdoor unit earth *2
Wire No
size (mm
Remote controller-Indoor unit *3 Outdoor unit L-N (single) Outdoor unit L1-N, L2-N, L3-N (3 phase) Indoor unit-Outdoor unit S1-S2 *4 Indoor unit-Outdoor unit S2-S3 *4
Circuit rating
Remote controller-Indoor unit *4
*1.
A breaker with at least 3 mm contact separation in each poles shall be provided. Use earth leakage beaker(NV).
The breaker shall be provided to ensure disconnection of all active phase conductor of the supply. *2. Refer to 9-3. *3. The 10 m wire is attached in the remote controller accessory. *4. The figures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device .
RP35, 50V RP60, 71V RP100, 125V RP140V RP100, 125, 140Y
~/N (single), 50 Hz, ~/N (single), 50 Hz, ~/N (single), 50 Hz, ~/N (single), 50 Hz, 3N ~ (3phase), 50 Hz,
230 V 230 V 230 V 230 V 400 V
16 A 25 A 32 A 40 A 16 A
2 % Min. 1.5 2 % Min. 2.5 2 % Min. 4 2 % Min. 6 4 % Min. 1.5 1 % Min. 1.5 1 % Min. 2.5 1 % Min. 4 1 % Min. 6 1 % Min. 1.5
3 % 1.5 (Polar) 3 % 1.5 (Polar) 3 % 1.5 (Polar) 3 % 1.5 (Polar) 3 % 1.5 (Polar)
1 % Min. 1.5 1 % Min. 1.5 1 % Min. 1.5 1 % Min. 1.5 1 % Min. 1.5
2 % 0.3 (Non-polar) 2 % 0.3 (Non-polar ) 2 % 0.3 (Non-polar) 2 % 0.3 (Non-polar) 2 % 0.3 (Non-polar)
*4
AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V
AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V
DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 12 V DC 12 V DC 12 V DC 12 V DC 12 V
Notes: 1. Wiring size must comply with the applicable local and national code..
2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable. (Design 60245 IEC 57)
3. Install an earth longer than other cables.
230V
Single phase
Isolator
3 poles isolator
A-Control
Outdoor Unit
S1
S2
S3
S1
S2
S3
A-Control
Indoor Unit
Warning: In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
1:1 system Electrical wiring Synchronized twin and triple system Electrical wiring
• Synchronized twin
Indoor unit
1 2
S1 S2 S3
Unit power supply
Earth leakage breaker wiring circuit breaker or
isolating switch
Outdoor unit
L
N
Indoor/outdoor unit connection cable
S1 S2 S3
Indoor unit
S1 S2 S3
1
Remote controller
2
Unit power
supply
Earth leakage breaker wiring circuit breaker or
isolating switch
Outdoor unit
L
N
Indoor/outdoor unit connection cable
S1 S2 S3
Indoor unit
S1 S2 S3
1
Remote controller
2
• Synchronized triple
35
Unit power
supply
Earth leakage breaker wiring circuit breaker or
isolating switch
Outdoor unit
L
N
Indoor/outdoor connection cable
S1 S2 S3
Indoor unit
S1 S2 S3
1 2
Remote controller
Indoor unit
1 2
S1 S2 S3
Indoor unit
1 2
S1 S2 S3
Page 36
9-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES
The following connection patterns are available. The outdoor unit power supply patterns vary on models.
1:1 System
<For models without heater>
* The optional indoor power supply terminal kit is required.
L N

S1 S2 S3
L
N
S1 S2 S3
1 2
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Simultaneous twin/triple system
<For models without heater>
* The optional indoor power supply terminal kits are required.

L N
 
S1 S2 S3

L
N
S1 S2 S3
1
2
L
L
N
N
S1
S1
S2
S2
S3
S3
1
1
2
2
Outdoor unit power supplyEarth leakage breakerWiring circuit breaker or isolating switchOutdoor unitIndoor unit/outdoor unit connecting cordsRemote controllerIndoor unitOption
        
Indoor unit power supply
Outdoor unit power supply Earth leakage breaker Wiring circuit breaker or isolating switch Outdoor unit Indoor unit/outdoor unit connecting cords Remote controller Indoor unit Option Indoor unit power supply
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
If the indoor and outdoor units have separate power supplies, refer to the table below. If the optional indoor power supply terminal kit is used, change the indoor unit electrical box wiring referring to the figure in the right and the DIP switch settings of the outdoor unit control board.
Indoor unit specifications Indoor power supply terminal kit (option) Indoor unit electrical box connector con­nection change Label affixed near each wiring diagram for the indoor and outdoor units Outdoor unit DIP switch settings (when using separate indoor unit/outdoor unit power supplies only)
ON OFF
Required
Required
Required
3
1 2 (SW8)
Electric heater (For models with heater)
L
N
S1
S2
S3
Indoor unit power supplied from outdoor unit (when shipped from factory)
Connectors (connections when shipped from the factory are for indoor unit power supplied from outdoor unit)
BLUE
BLUE
YELLOW
YELLOW
ORANGE
CND
CND
Indoor unit
control board
Electric heater (For models with heater)
L
N
If the indoor and outdoor units have separate power supplies, change the connections of the connectors as shown in the following figure.
YELLOW
BLUE
YELLOW
BLUE
Set the SW8-3 to ON.
* There are 3 types of labels (labels A, B, and C). Affix the appropriate labels to
the units according to the wiring method.
Indoor unit model Indoor unit power supply Indoor unit input capacity Main switch (Breaker)
Indoor unit power supply Indoor unit power supply earth
)
2
Indoor unit-Outdoor unit
(mm
Wiring
Indoor unit-Outdoor unit earth
Wire No. % size
Remote controller-Indoor unit
Indoor unit L-N *4
Indoor unit-Outdoor unit S1-S2 *4 Indoor unit-Outdoor unit S2-S3 *4
rating
Circuit
Remote controller-Indoor unit *4
*1
*2
*3
RP35~140
~/N (single), 50 Hz, 230 V
16 A
2 % Min. 1.5 1 % Min. 1.5 2 % Min. 0.3
2 % 0.3 (Non-polar)
AC 230 V
– DC24 V DC12 V
*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV). The breaker shall be provided to ensure disconnection of all active phase conductor of the supply. *2. Max. 120 m *3.The 10 m wire is attached in the remote controller accessory. Max. 500 m *4.The figures are NOT always against the ground.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cables and indoor unit/outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable (Design 60245 IEC 57)
3. Install an earth longer than other cables.
S1
S2
S3
Separate indoor unit/outdoor unit power supplies
Connectors
CND
Indoor unit
control board
ORANGE CND
36
Page 37
9-3. INDOOR – OUTDOOR CONNECTING CABLE
The cable shall not be lighter than design 60245 IEC or 60227 IEC.
Outdoor power supply
Max. 45m
Max. 50m
Wire No. % Size ($)
Max. 80m
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
+ The Max. cable length may vary depending on the condition of installation, humidity or materials, etc.
Indoor/Outdoor separate power supply
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
+ The optional indoor power supply terminal kit is necessary
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections). Intermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the intermediate connection point.
3 % 1.5 (polar)
1 % Min. 1.5
3 % 2.5 (polar)
1 % Min. 2.5
Wire No. % Size ($)
3 % 2.5 (polar) and S3 separated
1 % Min. 2.5
Max. 120m
2 % Min. 0.3
37
Page 38
9-4. M-NET WIRING METHOD
(Points to notice) (1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from
making an influence on the signal communication. Place them at intervals of more than 5cm. Do not put them in the same
conduit tube. (2) Terminal block (TB7) for transmission wires should never be connected to 220~240V power supply. If it is connected, electronic parts on M-NET P.C. board may burn out. (3) Use 2-core x 1.25mm2 shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be sent or
received normally if different types of transmission wires are put together in the same multi-conductor cable. Never do this
because this may cause a malfunction.
Group remote controller
It would be ok if M-NET wire (non-polar, 2-cores) is arranged in addition to the wiring for A-control.
(4) Ground only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to
the influence of electromagnetic noise. “Ed” error will appear on the LED display of outdoor unit. “0403” error will appear on the central-control remote controller.
M-NET transmission wire
Power supply unit for transmission wire
A-control remote controller
Bad example (Multi spot grounding of shield wire)
×
Central remote controller
Power supply appliance
Refrigerant address 00
M-NET address 01
M-NET type outdoor unit
M-NET type outdoor unit
A-control remote controller
Refrigerant address 00
M-NET address 02
M-NET type outdoor unit
Refrigerant address 00
M-NET address 03
A-control remote controller
Good example 1 (Single spot grounding of shield wire)
Central remote controller
M-NET transmission wire
Good example 2 (Single spot grounding of shield wire)
Central remote controller
M-NET transmission wire
If there are more than 2 grounding spots on the shield wire, noise may enter into the shield wire because the ground wire
and shield wire form 1 circuit and the electric potential difference occurs due to the impedance difference among grounding
spots. In case of single spot grounding, noise does not enter into the shield wire because the ground wire and shield wire
do not form 1 circuit.
To avoid communication errors caused by noise, make sure to observe the single spot grounding method described in the
installation manual.
Power supply appliance
Power supply appliance
M-NET type outdoor unit
M-NET type outdoor unit
M-NET type outdoor unit
M-NET type outdoor unit
M-NET type outdoor unit
M-NET type outdoor unit
38
Page 39
M-NET wiring
d
(1) Use 2-core x 1.25mm (Excluding the case connecting to system controller.) (2) Connect the wire to the M-NET terminal block.Connect one core of the
2
shield wire for electric wires.
M-NET terminal block
Groun wire
transmission wire (non-polar) to A terminal and the other to B. Peel the shield wire, twist the shield part to a string and connect it to S terminal. (3) In the system which several outdoor units are being connected, the terminal (A, B, S) on M-NET terminal block should be individually wired to the other
ABS
Transmission
wire
Shield part
outdoor unit’s terminal, i.e. A to A, B to B and S to S. In this case, choose one of those outdoor units and drive a screw to fix an ground wire on the plate as shown on the right figure.
9-4-1. M-NET address setting
In A-control models, M-NET address and refrigerant address should be set only for the outdoor unit. Similar to CITY MULTI system, there is no need to set the address of outdoor unit and remote controller. To construct a central control system, the setting of M-NET address should be conducted only upon the outdoor unit. The setting range should be 1 to 50 (the same as that of the indoor unit in CITY MULTI system), and the address number should be consecutively set in a same group.
Address number can be set by using rotary switches (SW11 for ones digit and SW12 for tens digit), which is located on the M-NET board of outdoor unit. (Initial setting: all addresses are set to “0”.)
<Setting example>
M-NET Address No.
SW11
Switng setting
ones digit
SW12 tens digit
12
3
3
4
4
2
2
5
1
0
2
1
0
9
5
1
6
6
0
7
7
9
9
8
8
3
3
4
4
2
5
5
1
6
6
0
7
7
9
8
8
50
3
4
2
5
1
6
0
7
9
8
~
3
4
2
5
1
6
0
7
9
8
9-4-2. Refrigerant address setting
In case of multiple grouping system (multiple refrigerant circuits in one group), indoor units should be connected by remote controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group set­ting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Initial setting: all switches are OFF. (All refrigerant addresses are “00”.)]
Refrigerant address
ON
OFF
1
ON
OFF
1
ON
OFF
1
3
4
5
2
6
0
ON
OFF
1
3
4
5
2
6
8
ON
OFF
1
3
4
5
2
6
1
ON
OFF
1
3
4
5
2
6
9
ON
OFF
1
3
4
5
2
6
2
ON
OFF
1
3
4
5
2
6
10
ON
OFF
1
3
4
5
2
6
3
ON
OFF
1
3
4
5
2
6
11
ON
OFF
1
3
4
5
2
6
4
ON
OFF
1
3
4
5
2
6
12
ON
OFF
1
3
4
5
2
6
5
ON
OFF
1
3
4
5
2
6
13
ON
OFF
1
3
4
2
6
3
4
2
14
3
5
5
4
5
2
6
OFF
6
6
7
ON
1
3
4
5
2
6
15
9-4-3. Regulations in address settings
In case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the above sec­tion. Set the lowest number in the group for the outdoor unit whose refrigerant address is “00” as its M-NET address.
Group A Group B Group C
System controller
Power supply unit for transmission wire
Refrigerant address 00
M-NET address 01
A-control remote controller
w Refrigerant addresses can be overlapped if they are in the different group.
Group A Group B
System controller
Power supply unit for transmission wire
Refrigerant address 00
M-NET address 01
A-control remote controller
Refrigerant address 00
M-NET address 02
A-control remote controller
Refrigerant address 01
M-NET address 02
TB5
TB5
A-control remote controller
Refrigerant address 01
M-NET address 03
Refrigerant address 00
M-NET address 04
Refrigerant address 00
M-NET address 04
A-control remote controller
Refrigerant address 01
M-NET address 03
Refrigerant address 02
M-NET address 05
w In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group. As
“3” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in the group for the outdoor unit whose refrigerant address is “00”.
39
Page 40
10 REFRIGERANT SYSTEM DIAGRAM
)
PUHZ-RP35VHA2 PUHZ-RP35VHA21 PUHZ-RP35VHA3 PUHZ-RP50VHA2 PUHZ-RP50VHA2
Stop valve (with service port)
Refrigerant GAS pipe connection(1/2)
Refrigerant LIQUID pipe connection(1/4)
Linear expansion valve B
Stop valve
Strainer #50
Strainer #100
1 PUHZ-RP50VHA3
4-way valve
Muffler
Muffler
Power receiver
Linear expansion valve A
Charge plug
Compressor
High pressure switch 63H
Heat exchanger
Thermistor TH4 (Discharge)
unit : mm(inch)
Thermistor TH7 (Outdoor)
Thermistor TH6 (Outdoor 2-phase pipe
Thermistor TH3 (Outdoor pipe)
Distributor
Strainer #100
Thermistor TH33 (Outdoor pipe)
PUHZ-RP60VHA2 PUHZ-RP60VHA21 PUHZ-RP71VHA2 PUHZ-RP71VHA21
Refrigerant GAS pipe connection(5/8)
Refrigerant LIQUID pipe connection(3/8)
Ball valve
Stop valve (with service port)
Strainer #50
Charge plug (Low pressure)
Strainer #100
Strainer #100
Power receiver
Linear expansion valve B
4-way valve
Capillary tube O.D.4.0I.D.2.4L500
Capillary tube O.D.2.5I.D.0.6L1000
Oil separator
Bypass valve
Strainer #100
Muffler
Linear expansion valve A
Strainer #100
Compressor
Charge plug (High pressure)
High pressure switch 63H
Thermistor TH4 (Discharge)
Heat exchanger
Thermistor TH7 (Outdoor)
Thermistor TH6 (Outdoor 2-phase pipe)
Thermistor TH3 (Outdoor pipe)
Distributor
Thermistor TH33 (Outdoor pipe)
40
Refrigerant flow in cooling
Refrigerant flow in heating
Page 41
PUHZ-RP60/71VHA3 PUHZ-RP60/71VHA3#1
Heat exchanger
unit : mm(inch)
Thermistor TH7 (Outdoor)
Refrigerant GAS pipe connection :15.88(5/8)
Refrigerant LIQUID pipe connection :9.52(3/8)
Stop valve
Linear expansion valve B
Stop valve (with service port)
Strainer #50
Charge plug (Low pressure)
Strainer #100
Strainer #100
Powe r receiver
Restrictor valve
Strainer #100
4-way valve
Strainer #100
Linear expansion valve A
Replace filter
Muffler
Muffler
Compressor
Bypass valve
Charge plug (High pressure)
High pressure switch 63H
Thermistor TH4 (Discharge)
Thermistor TH32 (Shell) (Only for RP60/71VHA3#1)
Strainer #100
PUHZ-RP100/125/140VHA2 PUHZ-RP100/125/140YHA2 PUHZ-RP100/125/140VHA2
1
PUHZ-RP100/125/140YHA2
1
PUHZ-RP125/140VHA2#2 PUHZ-RP125/140YHA2#2 PUHZ-RP100VHA3 PUHZ-RP100YHA3 PUHZ-RP100VHA3#1 PUHZ-RP100YHA3#1
Refrigerant GAS pipe connection(5/8)
Ball valve
Strainer #50
Charge plug (Low pressure)
4-way valve
Strainer #100
Muffler
Charge plug (High pressure)
High pressure switch 63H
Heat exchanger
Thermistor TH6 (Outdoor 2-phase pipe)
Thermistor TH3 (Outdoor pipe)
Distributor
Thermistor TH33 (Outdoor pipe)
Thermistor TH7 (Outdoor)
Thermistor TH6 (Outdoor 2-phase pipe)
Thermistor TH3 (Outdoor pipe)
Distributor
Refrigerant LIQUID pipe connection(3/8)
Linear expansion valve B
Stop valve (with service port)
Strainer #100
Strainer #100
Powe r receiver
Restrictor valve
Strainer #100
Strainer #100
Linear expansion valve A
Replace filter
41
Compressor
Bypass valve
Thermistor TH4 (Discharge)
Thermistor TH32 (Shell) (Only for RP·HA3#1, RP·HA2#2)
Strainer #100
Refrigerant flow in cooling
Refrigerant flow in heating
Thermistor TH33 (Outdoor pipe)
Page 42
10-1. Refrigerant recovering (pump down)
Perform the following procedures to recover the refrigerant when moving the indoor unit or the outdoor unit. 1 Turn on the power supply (circuit breaker).
wWhen power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If
“CENTRALLY CONTROLLED” is displayed, the refrigerant recovering (pump down) cannot be completed normally.
2 After the liquid stop valve is closed, set the SWP switch on the control board of the outdoor unit to ON. The
compressor(outdoor unit) and fans (indoor and outdoor units) start operating and refrigerant recovering operation begins. LED1 and LED2 on the control board of the outdoor unit are lit.
wSet the SWP switch (push-button type) to ON in order to perform refrigerant recovering operation only when the unit is
stopped. However, refrigerant recovering operation cannot be performed until compressor stops even if the unit is stopped. Wait 3 minutes until compressor stops and set the SWP switch to ON again.
3 Because the unit automatically stops in about 2 to 3 minutes after the refrigerant recovering operation (LED1 is not lit and
LED2 is lit), be sure to quickly close the gas stop valve.
wIn case the outdoor unit is stopped when LED1 is lit and LED2 is not lit, open the liquid stop valve completely, and then
repeat step 2 3 minutes later.
wIf the refrigerant recovering operation has been completed normally (LED1 is not lit and LED2 is lit), the unit will remain
stopped until the power supply is turned off.
4 Turn off the power supply (circuit breaker.)
10-2. Unit replacement operation
When reusing the existing pipes that carried R22 refrigerant for the RP60/71VHA3 and RP100/125/140 models, replace­ment operation must be performed before performing a test run.
1 If new pipes are used, these procedures are not necessary. 2 If existing pipes that carried R22 refrigerant are used for the RP35-71VHA2 and RP35/50VHA3 model, these procedures
are not necessary.
(The replacement operation cannot be performed.) 3 During replacement operation, “C5” is displayed on “A-Control Service Tool (PAC-SK52ST)”. (This is applied to only RP60/
71VHA3 and RP100/125/140 models.)
Replacement operation procedures
1 Turn on the power supply. 2 Set DIP switch SW8-2 on the control board of the outdoor unit to ON to start replacement operation.
The replacement operation is performed using the cooling system. Cool air will flow from the indoor unit during the replace­ ment operation.
During the replacement operation, is displayed on the remote controller and LED1 (green) and LED2 (red) on the control board of the outdoor unit flash together. 3 Replacement operation requires at least two hours to complete.
After setting switch SW8-2 to ON, the unit automatically stops after 2 hours.
Replacement operation can be performed repeatedly by setting switch SW8-2 from OFF to ON. Make sure to perform the operation more than 2 hours. (If the operation is performed less than 2 hours, the existing pipes cannot be cleaned enough and the unit may be damaged.)
If replacement operation is performed over 2 hours, this action is recorded into nonvolatile memory of control board. 4 Set switch SW8-2 to OFF. (Replacement operation is completed.) wThe unit can be operated normally by remote controller even if SW8-2 remains ON. wIf the indoor temperature is less than 15:, the compressor will operate intermittently but the unit is not faulty.
TEST RUN
10-3. Start and finish of test run
Operation from the indoor unit Execute the test run using the installation manual for the indoor unit.
Operation from the outdoor unit By using the DIP switch SW4 on the control board of outdoor unit, test run can be started and finished, and its operation mode (cooling/heating) can be set up.
1 Set the operation mode (cooling/heating) using SW4-2. 2 Turn on SW4-1 to start test run with the operation mode set by SW4-2. 3 Turn off SW4-1 to finish the test run.
There may be a faint knocking sound around the machine room after power is supplied, but this is no problem with product because the linear expansion pipe is just moving to adjust opening pulse.
There may be a knocking sound around the machine room for several seconds after compressor starts operating, but this is no problem with product because the check valve itself, generates the sound because pressure difference is small in the refrigerant circuit.
Note: The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1, change the operation mode and restart the test run by SW4-1.)
Stop Operation Cooling Heating
<SW4>

ON OFF
12

42
Page 43
11 TROUBLESHOOTING
11-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit. Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.
Unit conditions at service
The trouble is reoccurring.
The trouble is not reoccurring.
Error code
Displayed
Not displayed
Logged
Not logged
Actions to be taken for service (summary)
Judge what is wrong and take a corrective action according to “11-4. Self-diagnosis action table”.
Conduct trouble shooting and ascertain the cause of the trouble according to “11-5. Troubleshooting by inferior phenomena”.
Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing service. There is no abnormality in electrical component, controller board, remote controller and etc.
Re-check the abnormal symptom.Conduct trouble shooting and ascertain the cause of the
trouble by inferior phenomena”. Continue to operate unit for the time being if the cause is not ascertained. There is no abnormality concerning of parts such as electrical component, controller board, remote controller and etc.
according to “11-5. Troubleshooting
11-2. CHECK POINT UNDER TEST RUN
(1) Before test run
After installation of indoor and outdoor units, piping work and electric wiring work, re-check that there is no refrigerant leak-
age, loosened connections and incorrect polarity.
Measure impedance between the ground and the power supply terminal block(L, N) on the outdoor unit by 500V Megger and
check that it is 1.0M" or over.
wDon’t use 500V Megger to indoor/outdoor connecting wire terminal block(S1, S2, S3) and remote controller terminal block (1, 2). This may cause malfunction.
Make sure that test run switch (SW4) is set to OFF before turning on power supply.
Turn on power supply 12 hours before test run in order to protect compressor.
For specific models which requires higher ceiling settings or auto-recovery feature from power failure, make proper changes
of settings referring to the description of “12. FUNCTION SETTING”.
Make sure to read operation manual before test run. (Especially items to secure safety.)
43
Page 44
"TEST RUN" and the currently selected operation mode are displayed altemately.
Displays the remaining test run time.
[TEST] button
Pipe (liquid) temperature
Operating procedures
1. Turn on the main power supply.
2. Press TEST button twice.
3. Press OPERATION SWITCH button.
4. Press AIR DIRECTION button.
5. Check the outdoor unit fan for correct running.
6. Press the ON/OFF button to reset the test run in progress.
7. Register the contact number.
While the room temperature display on the remote controller is “PLEASE WAIT”, the remote controller is disabled. Wait until “PLEASE WAIT” disappears before using remote controller. “PLEASE WAIT” appears for about 2 minutes after power supply is turned on. +1
The TEST RUN appears on the screen.
Cooling mode: Heating mode: Check if warm air blows. (It takes a little while until warm air blows.)
Check for correct motion of auto-vanes.
The outdoor unit features automatic capacity control to provide optimum fan speeds. Therefore, the fan keeps running at a low speed to meet the current outside air condition unless it exceeds its available maximum power. Then, in actuality, the fan may stop or run in the reverse direction depending on the outside air, but this does not mean malfunction.
Check if cool air blows and water is drained.
• In case of test run, the OFF timer will be activated, and the test run will automatically stop after 2 hours.
• The room temperature display section shows the pipe temperature of indoor units during the test run.
• Check that all the indoor units are running properly in case of simultaneous twin and triple operation. Malfunctions may not be displayed regardless of incorrect wiring. w1 After turning on the power supply, the system will go into startup mode, “PLEASE WAIT” will blink on the display section of the room temperature, and lamp(green) of the remote controller will blink. As to INDOOR BOARD LED, LED1 will be lit up, LED2 will either be lit up in case the address is 0 or turned off in case the address is not 0. LED3 will blink. As to OUTDOOR BOARD LED, LED1(green) and LED2(red) will be lit up. (After the startup mode of the system finishes, LED2(red) will be turned off.) In case OUTDOOR BOARD LED is digital display, and will be displayed alternately every second.
• If one of the above operations doesn’t function correctly, the causes written below should be considered. Find causes from the symptoms. The below symptoms are under test run mode. “startup” in the table means the display status of w1 written above.
Symptoms in test run mode
Remote Controller Display
Remote controller displays “PLEASE WAIT”, and
After power is turned on, “PLEASE WAIT” is displayed for 3 minutes, then error code is displayed.
No display appears even when remote controller operation switch is turned on. (Operation lamp does not light up.)
Display appears but soon disappears even when remote controller is operated.
cannot be operated.
OUTDOOR BOARD LED Display
< > indicates digital display.
After “startup” is displayed, only green lights up. <00> After “startup” is displayed,
green(once) and red(once) blink alternately. <F1> After “startup” is displayed,
green(once) and red(twice) blink alternately. <F3, F5, F9> After “startup” is displayed,
green(twice) and red(once) blink alternately. <EA. Eb>
After “startup” is displayed, only green lights up. <00>
After “startup” is displayed, only green lights up. <00>
• After power is turned on, “PLEASE WAIT” is displayed for 2 minutes during
• Incorrect connection of outdoor terminal block (L S1, S2, S3.)
• Outdoor unit’s protection devise connector is open.
• Incorrect wiring between the indoor and outdoor unit (Polarity is wrong for S1, S2, S3.)
• Remote controller transmission wire short.
• There is no outdoor unit of address 0. (Address is other than 0.)
• Remote controller transmission wire open.
• After canceling function selection, operation is not possible for about 30 seconds. (Normal)
system startup. (Normal)
Cause
1, L2, L3 and
w Press the remote controller’s CHECK button twice to perform self-diagnosis. See the table below for the contents of LCD display.
LCD
P1
Abnormality of room temperature thermistor
P2
Abnormality of pipe temperature thermistor/Liquid
P4
Abnormality of drain sensor/ Float switch connector open
P5
Drain overflow protection is working.
P6
Freezing/overheating protection is working.
P8
Abnormality of pipe temperature Abnormality of pipe temperature thermistor/Cond./Eva
P9 Fb
Abnormality of indoor controller board
Contents of trouble
LCD
U1~UP
Malfunction outdoor unit
F3~F9
Malfunction
E0~E5
Remote controller transmitting error
E6~EF
Indoor/outdoor unit communication error
----
No error history No applied unit
FFFF
Forced compressor stop(due to water leakage abnormality)
PA
outdoor unit
Contents of trouble
See the table below for details of the LED display (LED 1, 2, 3) on the indoor controller board.
(microcomputer power supply)
LED1
(remote controller)
LED2
(indoor/outdoor communication)
LED3
Lits when power is supplied. Lits when power is supplied for wired remote controller. The indoor unit should be connected to the outdoor unit with address "0" setting.
Flash when indoor and outdoor unit are communicating.
44
Page 45
N
N
,
ON/OFF
MODE
CHECK
TEST RUN
SET
TEST RUN
FAN
VAN E
LOUVER
RESET
CLOCK
TEMP
AUTO STOP
AUTO START
h
min
Test run [for wireless remote controller]
Measure an impedance between the power supply terminal block on the outdoor unit and ground with a 500V Megger and check that it is equal to or greater than 1.0M".
1 Turn on the main power to the unit. 2 Press the button twice continuously.
(Start this operation from the status of remote controller display
turned off.)
TEST RU
A and current operation mode are displayed. 3 Press the ( ) button to activate mode, then
check whether cool air is blown out from the unit.
4 Press the ( ) button to activate mode, then
check whether warm air is blown out from the unit.
5 Press the button and check whether strong air is blown out
from the unit.
6 Press the button and check whether the auto vane operates
properly.
7 Press the ON/OFF button to stop the test run.
Note:
• Point the remote controller towards the indoor unit receiver
while following steps 2 to 7.
• It is not possible to run in FAN, DRY or AUTO mode.
TEST RU
MODE
COOL
FAN
VAN E
COOL
HEAT
45
Page 46
11-3. HOW TO PROCEED "SELF-DIAGNOSIS"
11-3-1. When a Problem Occurs During Operation
If a problem occurs in the air conditioner, the indoor and outdoor units will stop, and the problem is shown in the remote controller display.
[CHECK] and the refrigerant address are displayed on the temperature display, and the error code and unit number are displayed alternately as shown below.
(If the outdoor unit is malfunctioning, the unit number will be "00".) In the case of group control, for which one remote controller controls
multiple refrigerant systems, the refrigerant address and error code of the unit that first experienced trouble (i.e., the unit that transmitted the error code) will be displayed.
To clear the error code, press the
ON/OFF
button.
Error code (2 or 4 digits)
(Alternating Display)
Address (3 digits) or unit number (2 digits)
When using remote-/local-controller combined operation, cancel the error code after turning off remote operation. During
central control by a MELANS controller, cancel the error code by pressing the
ON/OFF
button.
11-3-2. Self-Diagnosis During Maintenance or Service
Since each unit has a function that stores error codes, the latest check code can be recalled even if it is cancelled by the remote controller or power is turned off.
Check the error code history for each unit using the remote controller.
Switch to self-diagnosis mode.
Press the will change as shown below.
CHECK
button twice within 3 seconds. The display content
Unit number or refrigerant address to be diagnosed
Set the unit number or refrigerant address you want to diagnose.
Press the [TEMP] buttons ( and ) to select the desired number or address. The number (address) changes between [01] and [50] or [00]
an d
[15].
The refrigerant address will begin to blink approximately 3 seconds after being
selected and the self-diagnosis process will begin.
Display self-diagnosis results. <When there is error code history> (For the definition of each error code, refer to the indoor unit's installation manual or service handbook.)
(Alternating Display)
Error code (2 or 4 digits)
<When there is no error code history> <When there is no corresponding unit>
Address (3 digits) or unit number (2 digits)
Reset the error history. Display the error history in the diagnosis result display screen (see step
).
46
Page 47
Press the
address or refrigerant address will blink.
Cancel self-diagnosis.
Self-diagnosis can be cancelled by the following 2 methods.
Press the
Press the
ON/OFF
CHECK
ON/OFF
button twice within 3 seconds. The self-diagnosis
button twice within 3 seconds. Self-diagnosis will be cancelled and the screen will return to the previous state in effect before the start
button. Self-diagnosis will be cancelled and the indoor unit will stop.
of self-diagnosis.
When the error history is reset, the display will look like the one shown below. However, if you fail to reset the error history, the error content will be displayed again.
11-3-3. Remote Controller Diagnosis
If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.
First, check that the power-on indicator is lit.
If the correct voltage (DC12 V) is not supplied to the remote controller, the indicator will not light. If this occurs, check the remote controller's wiring and the indoor unit.
Power on indicator
Switch to the remote controller self-diagnosis mode.
Press the
change as shown below.
CHECK
button for 5 seconds or more. The display content will
Press the
FILTER
button to start self-diagnosis.
Remote controller self-diagnosis result
[When the remote controller is functioning correctly]
Check for other possible causes, as there is no problem with the remote controller.
[Where the remote controller is not defective, but cannot be operated.] (Error display 2) [E3], [6833] or [6832] blinks. Transmission is not possible.
There might be noise or interference on the transmission path, or the indoor unit or other remote controllers are defective. Check the transmission path and other controllers.
[When the remote controller malfunctions] (Error display 1) "NG" blinks. The remote controller's transmitting-receiv-
The remote controller must be replaced with a new one.
(Error display 3)
The number of data errors is the difference between the number of bits sent from the remote controller and the number actually transmitted through the transmis­sion path. If such a problem is occurring, the transmitted data is affected by noise, etc. Check the transmission path.
ing circuit is defective.
"ERC" and the number of data errors are displayed. Data error has occurred.
When the number of data errors is "02":
Transmission data from remote controller
Transmission data on transmission path
To cancel remote controller diagnosis
Press the
approximately 30 seconds, the state in effect before the diagnosis will be restored.
CHECK
button for 5 seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will blink. After
47
Page 48
11-3-4. Malfunction-diagnosis method by wireless remote controller
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop.
<Malfunction-diagnosis method at maintenance service>
[Procedure]
CHECK display
ON/OFF button
CHECK button
ON/OFF
MODE
CHECK
TEST RUN
SET
CHECK
FAN
VAN E
LOUVER
RESET
TEMP
AUTO STOP
AUTO START
CLOCK
h
min
Refrigerant address display
Temperature button
HOUR button
1. Press the CHECK button twice.
2. Press the temperature buttons.
3. Point the remote controller at the sensor on the indoor unit and press the HOUR button.
• "CHECK" lights, and refrigerant address "00" flashes.
• Check that the remote controller's display has stopped before continuing.
• Select the refrigerant address of the indoor unit for the self-diagnosis. Note: Set refrigerant address using the outdoor unit’s DIP switch (SW1). (For more information, see the outdoor unit installation manual.)
• If an air conditioner error occurs, the indoor unit's sensor emits an intermit­ tent buzzer sound, the operation light flashes, and the error code is output. (It takes 3 seconds at most for error code to appear.)
4. Point the remote controller at the sensor on the indoor unit and press the ON/OFF button.
• The check mode is cancelled.
48
Page 49
• Refer to the following tables for details on the check codes. [Output pattern A]
Beeper sounds
OPERATION INDICATOR lamp flash pattern
Beep
Self-check starts (Start signal received)
Beep Beep Beep Beep Beep Beep
1st2nd3
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “P5”)
rd
0.5 sec.
th
n
On
Approx. 2.5 sec.On0.5 sec.On0.5 sec.
[Output pattern B]
Beeper sounds
OPERATION INDICATOR lamp flash pattern
Beep Beep Beep Beep Beep Beep Beep
1st2nd3
Off
Self-check starts (Start signal received)
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “U2”)
[Output pattern A] Errors detected by indoor unit
Wireless remote controller
Wired remote controller
Beeper sounds/OPERATION
INDICATOR lamp flashes Check code
(Number of times)
1P1
2
P2 Pipe (TH2) sensor error P9 Pipe (TH5) sensor error
3E6,E7
Intake sensor error
Indoor/outdoor unit communication error
4 P4 Drain sensor error/Float switch connector open
5
P5 Drain pump error
PA Forced compressor stop (due to water leakage abnormality) 6 P6 Freezing/Overheating safeguard operation 7 EE Communication error between indoor and outdoor units 8 P8 Pipe temperature error 9 E4, E5 Remote controller signal receiving error
10
11
12 Fb Indoor unit control system error (memory error, etc.)
E0, E3
Remote controller transmission error
E1, E2 Remote controller control board error
nd
1st2
Off
Number of blinks/beeps in pattern indicates the check code in the following table
rd
th
n
· · · Repeated
nd
1st2
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check code in the following table
· · · Repeated
Symptom Remark
As for indoor unit, refer to indoor unit's service manual.
[Output pattern B]
Wireless remote controller
Beeper sounds/OPERATION
INDICATOR lamp flashes Check code
Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wired remote controller
Symptom Remark
(Number of times)
1
2 3 4 5 Abnormal high discharging temperature/insufficient refrigerant
6
7 8 9
10
11
12 13 14
E9
UP U3,U4 UF U2
U1,Ud
U5
U8 U6 U7
U9,UH
– –
Others
*1 If the beeper does not sound again after the initial
the OPERATION INDICATOR lamp does not come on,
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
Compressor overcurrent interruption Open/short of outdoor unit thermistors Compressor overcurrent interruption (When compressor locked)
Abnormal high pressure (63H worked)/Overheating protection operation
Abnormal temperature of heatsink
Outdoor unit fan protection stop
Compressor overcurrent interruption/Abnormal of power module Abnormality of superheat due to low discharge temperature Abnormality such as overvoltage or voltage shortage and
abnormal synchronous signal to main circuit/Current sensor error
– –
Other errors (Refer to the technical manual for the outdoor unit.)
2 beeps to confirm the self-check start signal was received and
there are no error records.
For details, check the LED display of the outdoor controller board.
*2 If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
49
Page 50
11-4. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is put on>
Error Code
None
Abnormal points and detection method
1 No voltage is supplied to termi-
2 Electric power is not charged to
3 Electric power is not supplied
4 Disconnection of reactor (DCL
5 Disconnection of outdoor noise
As for 100-140VHA2
6 Defective outdoor power circuit
(Note 1) Refer to indoor unit section for code P and code E.
Case
nal block(TB1) of outdoor unit.
a) Power supply breaker is
turned off.
b) Contact failure or disconnec-
tion of power supply terminal
c) Open phase (L or N phase)
power supply terminal of out­door power circuit board.
a) Contact failure of power
supply terminal
b) Open phase on the outdoor
power circuit board
RP35-71V :Disconnection of
connector R or S RP100V~140V: Disconnection of connector
TABT or TABS
to outdoor controller circuit board.
a) Disconnection of connector
(CNDC)
or ACL)
filter circuit board or parts fail­ure in outdoor noise filter circuit board
1 and
100VHA3 type, it is especially needed to check the resistance RS1 on the noise filter circuit board.
board
1 Check following items.
a) Power supply breaker
b) Connection of power supply terminal
c) Connection of power supply terminal
2 Check following items.
a) Connection of power supply terminal block.
b) Connection of terminal on outdoor
RP35-71V: Disconnection of connector R or S. Refer to 11-9. RP100V-140V: Disconnection of connector TABT or TABS. Refer to 11-9.
3 Check connection of the connector (CNDC)
on the outdoor controller circuit board.
Check connection of the connector, LD1
and LD2 for RP35-71V and CNDC for RP100-140, on the outdoor power circuit board (V) / noise filter(Y). Refer to 11-9.
.
4 Check connection of reactor. (DCL or ACL) RP35-71V: Check connection of “LO” and “NO” on the outdoor noise filter circuit board. Check connection of “R” and “S” on the outdoor power circuit board. RP100-140V: Check connection of “L1” and
“L2” on the active filter module.(ACTM)
Refer to 11-9.
5 a) Check connection of outdoor noise filter circuit board. b) Replace outdoor noise filter circuit board.
Refer to 11-9.
6 Replace outdoor power circuit board.
Judgment and action
block. (TB1)
block. (TB1)
(TB1)
power circuit board.
F5
(5201)
63H connector open
Abnormal if 63H connector circuit is open for 3 minutes continuously after power sup­ply. 63H: High-pressure switch
7 Defective outdoor controller circuit board
1 Disconnection or contact failure
of 63H connector on outdoor controller circuit board
2 Disconnection or contact failure
of 63H
3 63H is working due to defective
parts.
4 Defective outdoor controller circuit board
50
7 Replace controller board (When items
above are checked but the units can not be repaired.)
1 Check connection of 63H connector on outdoor controller circuit board. Refer to 11-9.
2 Check the 63H side of connecting wire.
3 Check continuity by tester.
Replace the parts if the parts are defective. 4 Replace outdoor controller circuit board.
Page 51
Error Code
Abnormal points and detection method
Case
Judgment and action
EA
(6844)
Eb
(6845)
Miswiring of indoor/outdoor unit con­necting wire
1. Outdoor controller circuit board can automatically check the number of
connected indoor units. Abnormal if the
number cannot be checked automatically due to miswiring of indoor/outdoor unit connecting wire and etc. after power is turned on for 4 minutes.
2. Abnormal if outdoor controller circuit board recognizes excessive number of indoor units.
Miswiring of indoor/outdoor unit connecting wire (converse wiring or dis­connection)
Outdoor controller circuit board can automatically set the unit number of indoor units. Abnormal if the indoor unit number can not be set within 4 minutes after power on because of Miswiring (converse wiring or disconnection) of indoor/outdoor unit con­necting wire.
1 Contact failure or miswiring of
indoor/outdoor unit connecting wire
2 Diameter or length of indoor/
outdoor unit connecting wire is out of specified capacity.
3 Excessive number of indoor
units are connected to 1 out­door unit. (4 units or more)
4 Defective transmitting receiving
circuit of outdoor controller
circuit board 5 Defective transmitting receiving
circuit of indoor controller board
6 Defective indoor power board 7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control) 8 Noise has entered into power supply or indoor/outdoor unit connecting wire.
1 Contact failure or miswiring of
indoor/outdoor unit connecting wire
2 Diameter or length of indoor/
outdoor unit connecting wire is out of specified capacity.
4 Defective transmitting receiving
circuit of outdoor controller circuit board
5 Defective transmitting receiving
circuit of indoor controller board
6 Defective indoor power board 7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control) 8 Noise has entered into power
supply or indoor/outdoor unit connecting wire.
1 Check disconnection or looseness or polar-
ity of indoor/outdoor unit connecting wire of indoor and outdoor units.
2 Check diameter and length of indoor/outdoor
unit connecting wire. Total wiring length: 80m (including wiring connecting each indoor unit
and between indoor and outdoor unit) Also check if the connection order of flat
cable is S1, S2, S3.
3 Check the number of indoor units that are
connected to one outdoor unit. (If EA is
detected)
4~6 Turn the power off once, and on again to check. Replace outdoor controller circuit board, indoor controller board or indoor power board if abnormality occurs again.
7 Check if refrigerant addresses (SW1-3 to
SW1-6 on outdoor controller circuit board)
are overlapping in case of group control system.
8 Check transmission path, and remove the
cause.
w The descriptions above, 1-8, are for EA, Eb
and EC.
EC
(6846)
Start-up time over
The unit cannot finish start-up process within 4 minutes after power on.
1 Contact failure of indoor/ outdoor unit connecting wire 2 Diameter or length of indoor/
outdoor unit connecting wire is out of specified capacity.
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control) 8 Noise has entered into power
supply or indoor/outdoor unit connecting wire.
51
Page 52
<Abnormalities detected while unit is operating>
Error Code
U1
(1302)
U2
(TH4:1102)
(TH32:1132)
Abnormal points and detection method
High pressure (High-pressure switch 63H worked)
Abnormal if high-pressure switch 63H worked ( w ) during compressor operation. w 4.15 MPa
63H: High-pressure switch
High discharging temperature High comp.shell temperature
(1) Abnormal if discharge temperature thermistor (TH4) exceeds 125: or 110: continuously for 5 minutes. Abnormal if condenser/evaporator temperature thermistor (TH5) exceeds
during defrosting and discharge
40: temperature thermistor (TH4) exceeds 110:.
(2) Abnormal if discharge superheat (Cooling: TH4 – TH5 / Heating: TH4 – TH6) increases. All the conditions in A or B are detected simultaneously for 10 minutes continuously after 6 minutes past from compressor start-up (including the thermostat indication or recovery from defrosting). <Condition A>
• Heating mode
• When discharge superheat is less than 70 deg.
• When the TH6 temp is more than the value obtained by TH7 – 5 deg.
• When the condensing temp of TH5 is less than 35:. <Condition B>
• During comp operation (Cooling and Heating)
• When discharge superheat is less than 80 deg in Cooling.
• When discharge superheat is less than 90 deg in Heating.
• When condensing temp of TH6 is more than –40:. (In Cooling only.) (3) Abnormal if comp.shell temperature
thermistor (TH32) exceeds 125°C.
Case
1 Short cycle of indoor unit 2 Clogged filter of indoor unit 3 Decreased airflow caused by
dirt of indoor fan
4 Dirt of indoor heat exchanger 5 Locked indoor fan motor 6 Malfunction of indoor fan motor 7 Defective operation of stop
valve (Not full open)
8 Clogged or broken pipe 9 Locked outdoor fan motor
0 Malfunction of outdoor fan
motor
1 Short cycle of outdoor unit 2 Dirt of outdoor heat exchanger 3 Decreased airflow caused by
defective inspection of outside temperature thermistor
(It detects lower temperature
than actual temperature.)
4 Disconnection or contact failure
of connector (63H) on outdoor controller board
5 Disconnection or contact failure
of 63H connection
6 Defective outdoor controller
board
7 Defective action of linear
expansion valve
8 Malfunction of fan driving circuit
1 Overheated compressor opera-
tion caused by shortage of refrigerant
2 Defective operation of stop
valve
3 Defective thermistor 4 Defective outdoor controller
board
5 Defective action of linear
expansion valve
Judgment and action
1~6 Check indoor unit and repair defect.
7 Check if stop valve is fully open.
8 Check piping and repair defect. 9~2 Check outdoor unit and repair defect.
3 Check the detected temperature of outside
temperature thermistor on LED display. (SW2 on A-Control Service Tool : Refer to 11-10.)
4~6 Turn the power off and check F5 is displayed when the power is turned again. When F5 is displayed, refer to “Judgment
and action” for F5.
7 Check linear expansion valve. Refer to 11-6. 8 Replace outdoor controller board.
1 Check intake superheat. Check leakage of refrigerant. Charge additional refrigerant.
2 Check if stop valve is fully open. 34 Turn the power off and check if U3 is dis-
played when the power is on again.
When U3 is displayed, refer to “Judgement
and action” for U3.
5 Check linear expansion valve. Refer to 11-6.
52
Page 53
Error Code
U3
(TH4:5104)
(TH32:5132)
Abnormal points and detection method
Open/short circuit of discharge temperature thermistor (TH4)/comp.shell thermistor(TH32)
Abnormal if open (3: or less) or short (217: or more) is detected during compressor operation. (Detection is inoperative for 10 minutes of compressor starting process and for 10 minutes after and during defrosting.)
Case
1 Disconnection or contact failure of connector (TH4/TH32)
on the outdoor controller circuit board
2 Defective thermistor 3 Defective outdoor controller
circuit board
Judgment and action
1 Check connection of connector (TH4/TH32)
on the outdoor controller circuit board. Check breaking of the lead wire for thermistor (TH4/TH32). Refer to 11-9. 2 Check resistance value of thermistor (TH4/
TH32) or temperature by microcomputer. (Thermistor/TH4/TH32: Refer to 11-6.) (SW2 on A-Control Service Tool: Refer to 11-10.) 3 Replace outdoor controller board.
U4 (TH3:5105) (TH6:5107) (TH7:5106) (TH8:5110)
U5
(4230)
Open/short of outdoor unit thermistors (TH3, TH6, TH7, and TH8)
Abnormal if open or short is detected during compressor operation. Open detection of thermistors TH3 and TH6 is inoperative for 10 seconds to 10 minutes after compressor starting and 10 minutes after and during defrosting. WCheck which unit has abnormality in its thermistor by switching the mode of SW2. (PAC-SK52ST) (Refer to 11-10.)
Symbol Name
TH3 TH6 TH7 TH8 TH8 – 35 or below 170 or above
Temperature of heatsink
Abnormal if heatsink thermistor(TH8) detects temperature indicated below. RP35/50 RP60/71VHA2 RP60/71VHA2 RP60/71VHA3 RP100VHA2(1)/VHA3 RP125/140VHA2(1) RP100-140YHA2
............................................
...................................
..................................
1
...................................
.........................
............................
(1)/YHA3
Thermistor <Outdoor pipe>
Thermistor <Outdoor 2-phase pipe>
Thermistor <Outdoor>
Thermistor <Heatsink> RP35-140V
Internal thermistor RP100-140Y
84:
77:
84: 84: 77:
..................
84:
95:
1 Disconnection or contact failure
of connectors Outdoor controller circuit board: TH3,TH6/TH7 Outdoor power circuit board:
(
CN3
2 Defective thermistor 3 Defective outdoor controller
circuit board
Thermistors
1 The outdoor fan motor is
locked.
2 Failure of outdoor fan motor 3 Air flow path is clogged. 4 Rise of ambient temperature 5 Defective thermistor 6 Defective input circuit of
outdoor power circuit board 7 Failure of outdoor fan drive circuit
1 Check connection of connector (TH3,TH6/TH7)
on the outdoor controller circuit board.
Check connection of connector (CN3) on the
outdoor power circuit board.
Check breaking of the lead wire for thermistor
)
(TH3,TH6,TH7,TH8). Refer to 11-9.
2 Check resistance value of thermistor
(TH3,TH6,TH7,TH8) or check temperature by
microcomputer. (Thermistor/TH3,TH6,TH7,TH8: Refer to 11-6.) (SW2 on A-Control Service Tool: Refer to 11-10.) 3 Replace outdoor controller circuit board. WEmergency operation is available in case of abnormalities of TH3, TH6 and TH7. Refer to 11-8.
Open detection Short detection
– 40 or below – 40 or below – 40 or below – 27 or below
12 Check outdoor fan.
3 Check air flow path for cooling. 4 Check if there is something which causes
temperature rise around outdoor unit.
(Upper limit of ambient temperature is 46:.) Turn off power, and on again to check if U5 is displayed within 30 minutes. If U4 is displayed instead of U5, follow the action to be taken for U4. 5 Check resistance value of thermistor (TH8)
or temperature by microcomputer. (Thermistor/TH8: Refer to 11-6.) (SW2 on A-Control Service Tool: Refer to 11-10.)
6 Replace outdoor power circuit board. 7 Replace outdoor controller circuit board.
90 or above 90 or above 90 or above
102 or above
U6
(4250)
U7
(1520)
Power module
Check abnormality by driving power module in case overcurrent is detected. (UF or UP error condition)
Too low superheat due to low discharge temperature
Abnormal if discharge superheat is continuously detected less than or equal to -15: for 3 minutes even though linear expansion valve has minimum open pulse after compressor starts operating for 10 minutes.
1 Outdoor stop valve is closed. 2 Decrease of power supply voltage 3 Looseness, disconnection or
converse of compressor wiring connection
4 Defective compressor 5 Defective outdoor power circuit
board
1 Disconnection or loose connection of discharge temperature thermistor (TH4) 2 Defective holder of discharge
temperature thermistor
3 Disconnection or loose connection
of linear expansion valve’s coil
4 Disconnection or loose connection of linear expansion
valve’s connector
5 Defective linear expansion valve
53
1 Open stop valve. 2 Check facility of power supply. 3 Correct the wiring (U
compressor. Refer to 11-9 (Outdoor power
circuit board).
4 Check compressor referring to 11-6. 5 Replace outdoor power circuit board.
12 Check the installation conditions of
discharge temperature thermistor (TH4).
3 Check the coil of linear expansion valve. Refer to 11-7. 4 Check the connection or contact of LEV-A and
LEV-B on outdoor controller circuit board.
5 Check linear expansion valve. Refer to 11-6.
•V•
W phase) to
Page 54
Error Code
U8
(4400)
Abnormal points and detection method
Outdoor fan motor
Abnormal if rotational frequency of the fan motor is not detected during DC fan motor operation. Fan motor rotational frequency is abnor­ mal if;
• 100 rpm or below detected continuously for 15 seconds at 20: or more outside air temperature.
• 50 rpm or below or 1500 rpm or more detected continuously for 1 minute.
Case
1 Failure in the operation of the DC fan motor 2 Failure in the outdoor circuit controller board
Judgment and action
1 Check or replace the DC fan motor.
2 Check the voltage of the outdoor circuit
controller board during operation. 3 Replace the outdoor circuit controller board. (when the failure is still indicated even after performing the action 1 above.)
U9
(4220)
Overvoltage or voltage shortage and synchronous signal to main circuit
Abnormal if any of followings are detected during compressor operation;
• Decrease of DC bus voltage to 310V (RP35-140V only)
Instantaneous decrease of DC bus volt­age
RP35-140V : 200V RP100-140Y : 350V
Increase of DC bus voltage to
RP35-71V : 420V RP100-140V : 400V RP100-140Y : 760V
• Decrease of input current of outdoor unit to 0.5A only if operation frequency is more than or equal to 40Hz or compres­sor current is more than or equal to 5A.
1 Decrease of power supply volt-
age
2 Disconnection of compressor
wiring
3 Defective 52C (RP100-140VHA2) 4 Defective noise filter circuit
board
(RP100-140VHA2
1,100VHA3)
5 Disconnection or loose con-
nection of CN52C (RP35­71V, RP100-140VHA2
1,
RP100VHA3)
6 Defective PFC module of out-
door power board (RP35-71V)
7 Defective ACT module (RP100-140V) 8 Defective ACT module drive
circuit of outdoor power circuit board (RP100-140V)
9 Disconnection or loose connec-
tion of CNAF (RP100-140V)
0 Defective outdoor converter cir-
cuit board (RP100-140Y)
1 Defective 52C drive circuit of
outdoor controller circuit board
(RP35-140VHA2) 2 Disconnection or loose connection of CN5 on the outdoor power circuit board 3 Defective 52C drive circuit of
outdoor power circuit board
(RP100-140Y) 4 Disconnection or loose connection of CN2 on the outdoor power circuit board
1 Check the facility of power supply.
2 Correct the wiring (U
VW phase) to com-
pressor. Refer to 11-9 (Outdoor power circuit board).
3 Replace 52C.
4 Replace noise filter circuit board.
(RP100-140VHA21, RP100VHA3)
5 Check CN52C wiring.
6 Replace outdoor power circuit board.
(RP35-71V)
7 Replace ACT module. (RP100-140V)
8 Replace outdoor power circuit board.
(RP100-140V)
9Check CNAF wiring. (RP100-140V)
0 Replace outdoor converter circuit board.
(RP100-140Y)
1 Replace outdoor controller circuit board.
(RP35-140VHA2)
2 Check CN5 wiring on the outdoor power cir-
cuit board.
Refer to 11-9. 3 Replace outdoor power circuit board.
(RP100-140Y)
4 Check CN2 wiring on the outdoor power cir-
cuit board. Refer to 11-9.
Ud
(1504)
UF
(4100)
Over heat protection
Abnormal if outdoor pipe thermistor (TH3) detects 70: or more during compressor operation.
Compressor overcurrent interruption (When compressor locked)
Abnormal if overcurrent of DC bus or compressor is detected within 30 seconds after compressor starts operating.
1 Defective outdoor fan (fan
motor) or short cycle of out­door unit during coling opera­tion
2 Defective outdoor pipe ther-
mistor (TH3)
3 Defective outdoor controller
board
1 Stop valve is closed. 2 Decrease of power supply
voltage 3 Looseness, disconnection or
converse of compressor wiring connection
4 Defective compressor
5 Defective outdoor power board
54
1 Check outdoor unit air passage.
23 Turn the power off and on again to check
the error code. If U4 is displayed, follow the U4 processing direction.
1 Open stop valve. 2 Check facility of power supply.
3 Correct the wiring (U
VW phase) to
compressor. Refer to 11-9 (Outdoor power circuit board). 4 Check compressor. Refer to 11-6. 5 Replace outdoor power circuit board.
Page 55
Error Code
UH
(5300)
UL
(1300)
Abnormal points and detection method
Current sensor error
Abnormal if current sensor detects –1.5A to 1.5A during compressor operation. (This error is ignored in case of test run mode.)
Low pressure
Abnormal if the following conditions are detected for continuously 3 minutes after compressor starts heating operating for 10 minutes.
1. Heating mode Detection mode1 TH7-TH3[4: and TH5-Indoor room temperature[2: Detection mode2 TH7-TH3[2:and TH5-Indoor room temperature[4: and TH2-Indoor room temperature[4:
2.Cooling mode
TH6-TH7[2: and TH3-TH7[2: and Indoor room temperature - Indoor liquid pipe temperature (TH2)[5:
Case
1 Disconnection of compressor
wiring
2 Defective circuit of current sen-
sor on outdoor power circuit board
1 Stop valve of outdoor unit is
closed during operation.
2 Leakage or shortage of refriger-
ant
3 Malfunction of linear expansion
valve
4 Clogging with foreign objects in
refrigerant circuit
wClogging occurs in the parts which become below freez-
ing point when water enters in refrigerant circuit.
Judgment and action
1 Correct the wiring (U
VW phase) to compres-
sor. Refer to 11-9 (Outdoor power circuit board).
2 Replace outdoor power circuit board.
1 Check stop valve.
2 Check intake superheat. Check leakage of refrigerant. Check additional refrigerant.
3 Check linear expansion valve.
Refer to 11-6. 4 After recovering refrigerant, remove water
from entire refrigerant circuit under vacuum
more than 1 hour.
UP
(4210)
E0
or
E4
Thermistor TH3:
Outdoor liquid pipe temperature
TH5:
Indoor cond./eva. temperature
TH7:Outdoor temperature
Compressor overcurrent interruption
Abnormal if overcurrent DC bus or com­pressor is detected after compressor starts operating for 30 seconds.
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote control-
ler cannot receive normally any trans­mission from indoor unit of refrigerant address “0” for 3 minutes.
(Error code : E0) 2 Abnormal if sub remote controller could
not receive any signal for 2 minutes. (Error code: E0)
1 Abnormal if indoor controller board can
not receive normally any data from remote controller board or from other indoor controller board for 3 minutes. (Error code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for 2 minutes. (Error code: E4)
1 Stop valve of outdoor unit is
closed.
2 Decrease of power supply volt-
age
3 Looseness, disconnection or
converse of compressor wiring connection
4 Defective fan of indoor/outdoor
units
5 Short cycle of indoor/outdoor
units
6 Defective input circuit of out-
door controller board
7 Defective compressor
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Miswiring of remote controller 4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiv-
ing circuit of indoor controller board of refrigerant address “0”
6 Noise has entered into the
transmission wire of remote controller.
1 Open stop valve.
2 Check facility of power supply.
3 Correct the wiring (U
VW phase) to com-
pressor. Refer to 11-9 (Outdoor power circuit board).
4 Check indoor/outdoor fan. 5 Solve short cycle. 6 Replace outdoor controller circuit board. 7 Check compressor. Refer to 11-6.
W Before the replacement of the outdoor controller
circuit board, disconnect the wiring to compressor from the outdoor power circuit board and check the output voltage among phases, U, V, W, during test run. No defect on board if voltage among phases (U-V, V-W and W-U) is same. Make sure to perform the voltage check with same performing frequency.
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main” if
there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max. 500m (Do not use cable o 3 or more.)
• The number of connecting indoor units: max. 16units
• The number of connecting remote control­ler: max. 2units
When it is not the above-mentioned problem of
1~3 4 Diagnose remote controllers.
a) When “RC OK” is displayed, remote con-
trollers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed, replace
remote controller.
When “RC E3” or “ERC 00-66” is displayed,
c)
noise may be causing abnormality.
* If the unit is not normal after replacing indoor con-
troller board in group control, indoor controller board of address “0” may be abnormal.
55
Page 56
Error Code
E1
or
E2
E3
or
E5
Abnormal points and detection method
Remote controller control board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board.
(Error code: E1) 2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for 6 sec­onds and could not transmit.
(Error code: E3) 2 Remote controller receives transmitted
data at the same time, compares the
data, and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path. (Error code: E5) 2 Indoor controller board receives trans-
mitted data at the same time, compares
the data,and when detecting it, judges
different data to be abnormal 30 continuous times. (Error code: E5)
Case
1 Defective remote controller
1 2 remote controller are set as
“main.” (In case of 2 remote con­ trollers) 2 Remote controller is connected
with 2 indoor units or more. 3 Repetition of refrigerant
address 4 Defective transmitting receiving
circuit of remote controller 5 Defective transmitting receiving
circuit of indoor controller board 6 Noise has entered into trans-
mission wire of remote control-
ler.
Judgment and action
1 Replace remote controller.
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting.
4~6 Diagnose remote controller.
a) When “RC OK” is displayed, remote con-
trollers have no problem. Turn the power off, and on again to check. When becoming abnormal again, replace
indoor controller board. b)When “RC NG” is displayed, replace
remote controller. c)When “RC E3” or “ERC 00-66” is dis-
played, noise may be causing abnormal-
ity.
E8
(6840)
E9
(6841)
EF
(6607
or
6608)
Ed
(0403)
Indoor/outdoor unit communication error (Signal receiving error) (Outdoor unit)
Abnormal if outdoor controller circuit board could not receive anything normally for 3 minutes.
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
1 Abnormal if “0” receiving is detected 30
times continuously though outdoor con­troller circuit board has transmitted “1”.
2 Abnormal if outdoor controller circuit
board could not find blank of transmission path for 3 minutes.
Non defined error code
This code is displayed when non defined error code is received.
Serial communication error
1 Abnormal if serial communication between outdoor controller circuit board and outdoor power circuit board is defective.
2 Abnormal if communication between outdoor controller circuit board and M-NET board is not available.
1 Contact failure of indoor/out-
door unit connecting wire
2 Defective communication circuit
of outdoor controller circuit board
3 Defective communication circuit
of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
1 Indoor/outdoor unit connecting
wire has contact failure.
2 Defective communication circuit
of outdoor controller circuit board
3 Noise has entered power supply. 4 Noise has entered indoor/ out-
door unit connecting wire.
1 Noise has entered transmission
wire of remote controller.
2 Noise has entered indoor/ out-
door unit connecting wire.
3 Outdoor unit is not a series of
power-inverter.
4 Model name of remote control-
ler is PAR-S25A.
1 Breaking of wire or contact failure of connector CN2
between the outdoor controller circuit board and the outdoor power circuit board
2 Breaking of wire or contact failure of connector CN4
between the outdoor controller circuit board and the outdoor power circuit board
3 Defective communication circuit
of outdoor power circuit board
4 Defective communication circuit
of outdoor controller circuit board for outdoor power circuit board
1 Breaking of wire or contact failure of connector between
outdoor controller circuit board and M-NET board
2 Contact failure of M-NET board
power supply line
3 Noise has entered into M-NET
transmission wire.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor or out­door units.
2~4 Turn the power off, and on again to
check. Replace indoor controller board or outdoor controller circuit board if abnormal­ity is displayed again.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire.
2~4 Turn the power off, and on again to
check. Replace outdoor controller circuit board if abnormality is displayed again.
12 Turn the power off, and on again to check. Replace indoor controller board or outdoor controller circuit board if abnormality is displayed again. 3 Replace outdoor unit with power-inverter type
outdoor unit.
4 Replace remote controller with MA remote
controller.
12 Check connection of each connector CN2
and CN4 between the outdoor controller circuit board and the outdoor power circuit board.
3 Replace outdoor power circuit board.
4 Replace outdoor controller circuit board.
1 Check disconnection, looseness, or breaking of
connection wire between outdoor controller cir­cuit board (CNMNT) and M-NET board (CN5).
2 Check disconnection, looseness, or breaking of
connection wire between outdoor controller cir­cuit board (CNMNT) and M-NET board (CND).
3 Check M-NET transmission wiring method.
56
Page 57
Error Code
P8
Abnormal points and detection method
Pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes after compressor start and 6 minutes after the liquid or condenser/evaporator pipe is out of cooling range. Note 1)
It takes at least 9 minutes to detect.
Note 2) Abnormality P8 is not detected in
drying mode.
Cooling range : Indoor pipe temperature
(TH2 or TH5) – intake temperature (TH1) [ -3 deg
TH: Lower temperature between liquid pipe
temperature and condenser/
evaporator temperature
<Heating mode> When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/ evaporator pipe temperature is not in heat­ing range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality.
Note 4) It excludes the period of defrosting
(Detection restarts when defrosting mode is over)
Heating range : 3 deg [ (Condenser/
Evaporator temperature(TH5) – intake temperature(TH1))
Case
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser/evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser/
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of extension pipe (on plural units
connection)
3 Converse wiring of indoor/ outdoor unit connecting wire
(on plural units connection)
4 Defective detection of indoor
room temperature and pipe <condenser/evaporator>
temperature thermistor 5 Stop valve is not opened completely.
Judgment and action
1~4 Check pipe <liquid or condenser/
evaporator> temperature with room temperature display on remote
controller and outdoor controller circuit
board.
Pipe <liquid or condenser/evaporator>
temperature display is indicated by
setting SW2 of outdoor controller circuit
board as follows.
Conduct temperature check with outdoor controller circuit board after connecting
(
‘A-Control Service Tool(PAC-SK52ST)’.
Temperature display of indoor liquid pipe Indoor 1
1234 56
Temperature display of indoor liquid pipe Indoor 2
123456
A-Control Service Tool SW2 setting
Temperature display of indoor condenser/ evaporator pipe Indoor 1
ON
OFF
ON
OFF
123456
Temperature display of indoor condenser/ evaporator pipe Indoor 2
123456
)
ON
OFF
ON
OFF
23 Check converse connection of extension pipe or converse wiring of indoor/outdoor unit connecting wire.
<M-NET communication error>
Error Code
A0
(6600)
A2
(6602)
A3
(6603)
Abnormal points and detection method
Address duplicate definition
This error is displayed when transmission from the units of same address is detected. Note) The address and attribute displayed
at remote controller indicate the con­troller that detected abnormality.
Hard ware error of transmission processor
Transmission processor intended to trans­mit “0”, but “1” appeared on transmission wire. Note) The address and attribute display at
remote controller indicate the con­troller that detected abnormality.
BUS BUSY
1. Overtime error by collision damage Abnormal if transmitting is not possible
for 8-10 minutes continuously because of collision of transmission.
2. Data could not reach transmission wire for 8-10 minutes continuously because of noise or etc.
Note) The address and attribute displayed
at remote controller indicate the con­troller that detected abnormality.
(Note) “Indoor unit” in the text indicates M-NET board in outdoor unit.
Case Judgment and action
1 There are 2 or more same
address of controller of out­door unit, indoor unit, FRESH MASTER, or LOSSNAY.
2 Noise has entered into trans-
mission signal and signal was transformed.
1
Error is detected if waveform is transformed when wiring works of transmission wire of outdoor unit, indoor unit, FRESH MASTER or LOSSNAY are done, or polarity is changed with the power on and transmission data collide each other.
2 Defective transmitting receiving cir-
cuit of transmission processor
3 Transmission data is changed by the
noise on transmission.
1
Transmission processor could not transmit signal because short cycle voltage of noise and the like have entered into transmis­sion wire continuously.
2 Transmission quantity has
increased and transmission is not possible because there was wiring mistake of terminal block for transmission wire (TB3) and terminal block for central control (TB7) in outdoor unit.
3 Transmission are mixed with
others and occupation rate on
transmission wire rose because of defective repeater (a function to connector or disconnect trans­mission of control and central control system) of outdoor unit, then abnormality is detected.
Search the unit with same address as abnormality occurred. If the same address is found, shut the power supply of outdoor unit and indoor unit and FRESH MASTER or LOSSNAY at the same time for 2 minutes or more after the address is cor­rected, and turn the power on again. Check transmission waveform or noise on trans­mission wire.
1 If the works of transmission wire is done
with the power on, shut off the power supply of outdoor unit and indoor unit and FRESH MASTER or LOSSNAY at the same time for 2 minutes or more, and turn the power on again.
2 Check transmission waveform or noise on
transmission wire.
1 Check if transmission wire of indoor unit,
FRESH MASTER, LOSSNAY, or remote con­troller is not connected to terminal block for central control (TB7) of outdoor unit.
2 Check if transmission wire of indoor unit,
FRESH MASTER or LOSSNAY is not con­nected to terminal block for transmission wire of outdoor unit.
3 Check if terminal block for transmission wire
(TB3) and terminal block for central control (TB7) is not connected.
4 Check transmission waveform or noise on
transmission wire.
57
Page 58
Error Code
A6
(6606)
Abnormal points and detection method
Communication error with communica­tion processor
Defective communication between unit processor and transmission processor Note) The address and attribute display at
remote controller indicate the con­troller that detected abnormality.
Case Judgment and action
1 Data of transmission proces-
sor or unit processor is not transmitted normally because of accidental trouble such as noise or thunder surge.
2 Address forwarding from unit
processor is not transmitted normally because of defective transmission processor hard­ware.
Turn off the power supply of outdoor unit, indoor unit and FRESH MASTER or LOSSNAY at the same time for 2 minutes or more, and turn the power on again. System returns nor­mally if abnormality was accidental malfunc­tion. If the same abnormality generates again, abnormality-generated controller may be defec­tive.
A7
(6607)
NO ACK signal
1. Transmitting side controller detects abnormal if a message was transmitted but there is no reply (ACK) that a mes­sage was received. Transmitting side detects abnormality every 30 seconds, 6 times continuously.
Note) The address and attribute displayed
at remote controller indicate the con­troller that did not reply (ACK).
2. If displayed address or attribute is out­door unit, indoor unit detects abnormality when indoor unit transmits signal to out­door unit and there was no reply (ACK).
3. If displayed address or attribute is indoor unit, remote controller detects abnormal­ity when remote controller transmits sig­nal to indoor unit and there was no reply (ACK).
Common factor that has no rela­tion with abnormality source 1 The unit of former address
does not exist as address switch has changed while the unit was energized.
2 Extinction of transmission wire
voltage and signal is caused by over-range transmission wire.
• Maximum distance
• Remote controller line (12m)
3 Extinction of transmission wire
voltage and signal is caused by type-unmatched transmis­sion wire.
......
Type
With shield wire­ CVVS, CPEVS With normal wire (no shield)­ VCTF, VCTFK, CVV
CVS, VVR, VVF, VCT
Diameter
4 Extinction of transmission wire
voltage and signal is caused by over-numbered units.
5 Accidental malfunction of
abnormality-detected controller (noise, thunder surge)
6 Defective of abnormality-gen-
erated controller
1 Contact failure of transmission
wire of outdoor unit or indoor unit
2 Disconnection of transmission
connector (CN2M) of outdoor unit
3 Defective transmitting receiving
circuit of outdoor unit or indoor unit
1 During group operation with
indoor unit of multi- refrigerant system, if remote controller transmits signal to indoor unit while outdoor unit power sup­ply of one refrigerant system is turned off or within 2 min­utes of restart, abnormality is detected.
2 Contact failure of transmission
wire of remote controller or indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor unit
4 Defective transmitting receiving
circuit of indoor unit or remote controller
.....
1.25mm
.......
200m
2
or more
Always try the followings when the error “A7” occurs.
1 Turn off the power supply of outdoor
unit, indoor unit and FRESH MASTER or LOSSNAY at the same time for 2 minutes or more, and turn the power on again. If mal­function was accidental, the unit returns to normal.
2 Check address switch of abnormality-gener-
ated address.
3 Check disconnection or looseness of abnor-
mality-generated or abnormality-detected transmission wire (terminal block and con­nector)
4 Check if tolerance range of transmission wire
is not exceeded.
5 Check if type of transmission wire is correct
or not.
If there were some trouble of 1-5 above, repair the defect, then turn off the power sup­ply of outdoor unit, indoor unit and FRESH MASTER or LOSSNAY at the same time for 2 minutes or more, and turn the power on again.
• If there was no trouble with 1-5 above in
single refrigerant system (one outdoor unit), controller of displayed address or attribute is defective.
• If there was no trouble with 1-5 above in dif-
ferent refrigerant system (two or more outdoor units), judge with 6.
6 If address of abnormality source is the
address that should not exist, there is the unit that memorizes nonexistent address information. Delete useless address informa­tion with manual setting function of remote controller.
Only the system FRESH MASTER or
LOSSNAY are connected to, or the system that is equipped with group setting of differ­ent refrigerant system.
If there was no trouble with 1-6 above, replace the controller board of displayed address or attribute. If the unit does not return normally, multi-con­troller board of outdoor unit may be defective (repeater circuit). Replace multi-controller board one by one to check if the unit returns normally.
58
Continued to the next page.
Page 59
From the previous page.
Error Code
Abnormal points and detection method
4. If displayed address or attribute is remote controller, indoor unit detects abnormality when indoor unit transmits signal to remote controller and there was no reply (ACK).
Case Judgment and action
1 During group operation with
indoor unit of multi- refrigerant system, if indoor unit transmit signal to remote controller while outdoor unit power sup­ply of one refrigerant system is turned off or within 2 min­utes of restart, abnormality is detected.
2 Contact failure of transmission
wire of remote controller or indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor unit
4 Defective transmitting receiving
circuit of indoor unit or remote controller
Same as mentioned in “A7” of the previous page.
A7
(6607)
5. If displayed address or attribute is FRESH MASTER, indoor unit detects abnormality when indoor unit transmits signal to FRESH MASTER and there was no reply (ACK).
6. If displayed address or attribute is LOSSNAY, indoor unit detects abnormal­ity when indoor unit transmits signal to LOSSNAY and there was no reply (ACK).
1 During sequential operation
of indoor unit and FRESH MASTER of other refrigerant system, if indoor unit transmits signal to FRESH MASTER while outdoor unit power sup­ply of same refrigerant sys­tem with FRESH MASTER is turned off or within 2 minutes of restart, abnormality is detected.
2 Contact failure of transmission
wire of indoor unit or FRESH MASTER
3 Disconnection of transmission
connector (CN2M) of indoor unit or FRESH MASTER
4 Defective transmitting receiving
circuit of indoor unit or FRESH MASTER
1 If the power supply of
LOSSNAY is off, indoor unit detects abnormality when it transmits signal to LOSSNAY.
2 During sequential operation
of indoor unit and LOSSNAY of other refrigerant system, if indoor unit transmits signal to LOSSNAY while outdoor unit power supply of same refrig­erant system with LOSSNAY is turned off or within 2 min­utes of restart, abnormality is detected.
3 Contact failure of transmis-
sion wire of indoor unit of LOSSNAY
4 Disconnection of transmission
connector (CN2M) of indoor unit
5 Defective transmitting receiv-
ing circuit of indoor unit or LOSSNAY
7. If displayed address or attribute is non­existent.
1 The unit of former address
does not exist as address switch has changed while the unit was energized.
2 Abnormality is detected
when indoor unit transmits signal because the address of FRESH MASTER and LOSSNAY are changed after sequential operation of FRESH MASTER and LOSSNAY by remote controller.
59
Page 60
Error Code
A8
(6608)
Abnormal points and detection method
M-NET NO RESPONSE
Abnormal if a message was transmitted and there were reply (ACK) that message was received, but response command does not return. Transmitting side detects abnormality every 30 seconds, 6 times continuously. Note) The address and attribute displayed
at remote controller indicate the con­troller that did not reply (ACK).
Case Judgment and action
1 Transmitting condition is
repeated fault because of noise and the like.
2 Extension of transmission wire
voltage and signal is caused by over-range transmission wire.
• Maximum distance
• Remote controller line (12m)
3 Extension of transmission wire
voltage and signal is caused by type-unmatched transmis­sion wire.
........
Type.
With shield wire­ CVVS, CPEVS With normal wire (no shield)­ VCTF, VCTFK, CVV
CVS, VVR, VVF, VCT
Diameter
4 Accidental malfunction of
abnormality-generated
controller
.....
1.25mm
........
200m
2
or more
11-5. TROUBLESHOOTING BY INFERIOR PHENOMENA
Phenomena
1. Remote controller display does not work.
1 DC12V is not supplied to remote controller.
(Power supply display is not indicated on LCD.)
2 DC12~15V is supplied to remote controller, however,
no display is indicated.
“PLEASE WAIT” is not displayed.
“PLEASE WAIT” is displayed.
Factor Countermeasure
1 Check transmission waveform or noise on
transmission wire.
2 Turn off the power supply of outdoor unit
and indoor unit and FRESH MASTER or LOSSNAY at the same time for 2 minutes or more, and turn the power on again. If mal­function was accidental, the unit returns to normal. If the same abnormality generates again, controller of displayed address and attribute may be defective.
1 Check LED2 on indoor controller board. (1) When LED2 is lit. Check the remote controller wiring for breaking or contact failure. (2) When LED2 is blinking. Check short circuit of remote controller wiring. (3) When LED2 is not lit. Refer to phenomena No.3 below. 2 Check the following.
Failure of remote controller if “PLEASE WAIT” is not displayed
Refer to phenomena No.2 below if “PLEASE WAIT” is displayed.
2. “PLEASE WAIT” display is remained on the remote controller.
3. When pressing the remote controller operation switch, the OPERATION display is appeared but it will be turned off soon.
1 At longest 2 minutes after the power supply “PLEASE
WAIT” is displayed to start up.
2 Communication error between the remote controller
and indoor unit
3 Communication error between the indoor and out-
door unit
4 Outdoor unit protection device connector is open.
1 After cancelling to select function from the remote
controller, the remote controller operation switch will be not accepted for approx. 30 seconds.
60
1 Normal operation 2 Self-diagnosis of remote controller 3 ”PLEASE WAIT” is displayed for 6 min-
utes at most in case of indoor/outdoor unit communication error. Check LED3
on indoor controller board. (1)When LED3 is not blinking. Check indoor/outdoor connecting wire for Miswiring. (Converse wiring of S1 and S2, or break of S3 wiring.) (2)When LED3 is blinking. Indoor/outdoor connecting wire is nor­ mal. 4 Check LED display on outdoor controller circuit board. Refer to 11-10. Check protection device connector (63L and 63H) for contact failure. Refer to 11-9.
1 Normal operation
Page 61
Phenomena
4. Even controlling by the wireless remote controller, no beep is heard and the unit does not start operat­ing. Operation display is indicated on wireless remote controller.
Factor
1 The pair number settings of the wireless remote
controller and indoor controller board are mismatched.
Countermeasure
1 Check the pair number settings.
5. When operating by the wireless remote controller, beep sound is heard, however, unit does not start operating.
6. Remote controller display works
normally and the unit performs cool-
ing operation, however, the capacity cannot be fully obtained. (The air does not cool well.)
7. Remote controller display works normally and the unit performs heat­ing operation, however, the capacity cannot be fully obtained.
1 No operation for 2 minutes at most after the power
supply ON.
2 Local remote controller operation is prohibited.
• Remote controlling adaptor is connected to CN32 on the indoor controller board.
• Local remote controller operation is prohibited by centralised controller etc. since it is connected to MELANS.
3 Phenomena of No.2.
1 Refrigerant shortage 2 Filter clogging 3 Heat exchanger clogging 4 Air duct short cycle
1 Linear expansion valve fault
Opening cannot be adjusted well due to linear
expansion valve fault.
2 Refrigerant shortage 3 Lack of insulation for refrigerant piping 4 Filter clogging 5 Heat exchanger clogging 6 Air duct short cycle 7 Bypass circuit of outdoor unit fault
1 Normal operation
2 Normal operation
3 Check the phenomena No.2.
1If refrigerant leaks, discharging tempera-
ture rises and LEV opening increases. Inspect leakage by checking the tem­perature and opening.
Check pipe connections for gas leakage. 2Open suction grille and check the filter.
Clean the filter by removing dirt or dust on it.
3• If the filter is clogged, indoor pipe tem-
perature rises and discharging pressure increases. Check if heat exchanger is clogged by inspecting discharging pres­sure.
Clean the heat exchanger.
4Remove the shield.
1Discharging temperature and indoor heat
exchanger temperature does not rise.
Inspect the failure by checking discharg-
ing pressure.
Replace linear expansion valve. 2• If refrigerant leaks, discharging tempera
ture rises and LEV opening increases.
Inspect leakage by checking the tem-
perature and opening.
Check pipe connections for gas leakage.
3 Check the insulation. 4 Open suction grille and check the filter.
Clean the filter by removing dirt or dust on it.
5• If the filter is clogged, indoor pipe tem-
perature rises and discharging pressure increases. Check if heat exchanger is clogged by inspecting discharging pres­sure.
Clean the heat exchanger.
6 Remove the shield. 7 Check refrigerant system during opera-
tion.
8. 1 For 3 minutes after temperature
adjuster turns off, the compres­sor will not start operating even if temperature adjuster is turned on.
2 For 3 minutes after temperature
adjuster turns on, the compres­sor will not stop operating even if temperature adjuster is turned off.
(Compressor stops operating
immediately when turning off by the remote controller.)
12 Normal operation (For protection of compressor)
61
12 Normal operation
Page 62
Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.
Diagnosis flow Cause
Check the display time of “PLEASE WAIT”
after turning on the main power.
6 minutes or more
Check the LED display of the outdoor controller circuit board.
2 minutes
How long is “PLEASE WAIT”
kept being displayed on the
remote controller?
2 to 6 minutes
Are any error codes
displayed on the
remote controller?
YES
or less
NO
“PLEASE WAIT”
• will be displayed during the start-up
diagnosis after turning
on the main power.
Inspection method and troubleshooting
• Normal. The start-up diagnosis will
be over in around 2 minutes.
Are any error codes
displayed on the LED?
NO
YES
• Miswiring of indoor/ outdoor connecting wire
• Breaking of indoor/ outdoor connecting wire (S3)
• Defective indoor controller board
• Defective outdoor controller circuit board
• Defective indoor controller board
• Defective remote controller
• Refer to “Self-diagnosis action table” in order to solve the trouble.
• In case of communication errors, the display of remote controller may not match the LED display of the outdoor unit.
62
Page 63
Symptoms: Nothing is displayed on the remote controller
LED display of the indoor controller board LED1 : LED2 : LED3 :
Diagnosis flow Cause
Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit.
AC 198V to AC 264V?
YES
NO
Check the voltage among L(L3) and N on the terminal block (TB1) of the outdoor power circuit board.
AC 198V to AC 264V?
NO
YES
Check the voltage between S1 and S2 on the terminal block (TB1) of the outdoor unit which is used to connect the indoor unit and the outdoor unit.
Troubles concerning
power supply.
Inspection method and troubleshooting
• Check the power wiring to the outdoor unit.
• Check the breaker.
Check the voltage of indoor controller board (CN2D).
DC 12V to DC 16V?
YES
NO
Check the voltage of the unit after removing the indoor power board (CN2S).
DC 12V to DC 16V?
YES
NO
AC 198V to AC 264V?
YES
NO
• Bad wiring of the outdoor controller board.
• The fuses on the outdoor controller circuit board are blown.
• Bad wiring of the outdoor controller board.
• The fuses on the outdoor controller circuit board are blown.
• Defective indoor controller board
• Miswiring, breaking or poor connection of in door/outdoor connecting wire
• Check the wiring of the outdoor unit.
• Check if the wiring is bad. Check if the fuses are blown.
The fuses on the outdoor controller circuit board will be blown when the indoor /outdoor connecting wire short-circuits.
• Check if miswiring, breaking or poor contact is causing this
problem. Indoor/outdoor connecting wire is polarized 3-core type. Connect the indoor unit and the outdoor unit by wiring each pair of S1, S2 and S3 on the both side of indoor/outdoor terminal blocks.
• Replace the indoor
controller board.
Check if there is miswiring
or breaking of wire.
63
• Defective indoor power board
• Replace the indoor
power board.
Page 64
Symptoms: Nothing is displayed on the remote controller
LED display of the indoor controller board LED1 : LED2 : LED3 : or
Diagnosis flow Cause
Check the voltage between S1 and of the
indoor unit which is used to connect the indoor unit and the
outdoor unit.
AC 198V to AC 264V?
YES
Check the status of the indoor controller board LED3 display.
Blinking.
Check the refrigerant address of the outdoor unit. (SW1-3 to 1-6)
Is the refrigerant address “0”?
YES
Check the LED display of the outdoor unit after turning on the main power again.
S2 on the terminal block (TB4)
NO
Not lighting.
Check the looseness or disconnection of the indoor/outdoor connecting wire.
Are there looseness or
disconnection of the indoor/
outdoor connecting wire?
NO
NO
YES
Breaking or poor contact of the indoor/outdoor connecting wire
• Normal. Only the unit which has the refrigerant address “0” supplies power to the remote controller.
Inspection method and troubleshooting
• Fix the breaking or poor contact of the indoor/outdoor
connecting wire.
• Set the refrigerant
address to “0”. In case of the multiple grouping system, recheck the refrigerant address again.
Is anything displayed?
Displayed.
Is “EA” or “Eb” displayed?
YES
Check the voltage between S2 and S3 on the terminal block of the outdoor unit.
DC 17V to DC 28V?
YES
NO
Not displayed.
NO
Is “E8” displayed?
Can the unit be restarted?
Can all the indoor
unit be operated?
NO
YES
• Defective outdoor controller circuit board
YES
• Defective outdoor controller circuit board
NO
• Defective indoor controller board
• Influence of electromagnetic noise
• Defective outdoor
power circuit board
• Defective indoor
power board
• Replace the outdoor controller circuit board.
• Replace the outdoor controller circuit board.
Replace the indoor controller
board of the indoor unit which
doesn’t operate.
• Not abnormal. There may be the influence
of electromagnetic noise.
Check the transmission wire
and get rid of the causes.
• Replace the outdoor
power circuit board.
• Replace the indoor
power board.
64
Page 65
Symptoms: Nothing is displayed on the remote controller
LED display of the indoor controller board LED1 : LED2 : or LED3 : —
Diagnosis flow Cause
Check the voltage of the terminal block (TB6) of the remote controller.
DC 10V to DC 16V?
NO
Check the status of the LED2.
Blinking
Check the status of the LED2 after disconnecting the remote controller wire from the terminal block (TB5) of the indoor unit.
YES
Lighting
• Defective remote controller
• Breaking or poor contact of the remote controller wire
Inspection method and troubleshooting
• Replace the remote controller.
• Check if there is breaking or poor contact of the remote controller wire. Check the voltage of the terminal block (TB5) connecting the remote controller wire.
If it is not between DC 10V and DC16V, the indoor controller board must be defective.
Check the status of the LED2.
Blinking
Lighting
65
• The remote controller wire short-circuits
• Defective indoor controller board
• Check if the remote controller wire is short-circuited.
• Replace the indoor controller board.
Page 66
• Before repair Frequent calling from customers
Phone Calls From Customers How to Respond Note
Unit does not operate at all.
Remote controller
The operating display of remote
controller does not come on.
Unit cannot be restarted for a while after it’s stopped.
Error code appears and blinks on the display of remote controller.
“PLEASE WAIT” is displayed
on the screen.
Check if power is supplied to air conditioner. Nothing appears on the display unless power is supplied. Wait around 3 minutes to restart unit. The air conditioner is in a state of being protected by the microcomputer’s directive. Once the compressor is stopped, the unit cannot be restarted for 3 minutes. This control is also applied when the unit is turned on and off by remote controller.
Error code will be displayed if any protection devices of the air conditioner are actuated. What is error code?
Wait around 2 minutes. An automatic startup test will be conducted for 2 minutes when power is supplied to the air conditioner. “PLEASE WAIT” will be kept being displayed while that time.
Refer to “SELF-DIAGNOSIS ACTION TABLE”. Check if servicing is required for the error.
“FILTER” is displayed on the
screen.
“STANDBY” is displayed on the
screen.
“DEFROST” is displayed on the screen. (No air comes out of the unit.)
This indicates that it is time to clean the air filters. Clean the air filters. Press the FILTER button on the remote controller twice to clear “FILTER” from the display. See the operation manual that came with the product for how to clean the filters.
This is displayed when the unit starts HEAT operation, when the thermostat puts the compressor in operation mode, or when the outdoor unit ends DEFROST operation and returns to HEAT operation. The display will automatically disappear around 10 minutes later. While “STANDBY” is displayed on the remote controller, the airflow amount will be restricted because the indoor unit’s heat exchanger is not fully heated up. In addition to that, the up/down vane will be automatically set to horizontal blow in order to prevent cold air from directly blowing out to human body. The up/down vane will return to the setting specified by the remote controller when “STANDBY” is released.
The outdoor unit gets frosted when the outside temperature is low and the humidity is high. “DEFROST” indicates the DEFROST operation is being performed to melt this frost. The DEFROST operation ends in around 10 minutes (at most 15 minutes). During the DEFROST operation, the indoor unit’s heat exchanger becomes cold, so the fan is stopped. The up/down vane will be automatically set to horizontal blow in order to prevent cold air from directly blowing out to human body. The display will turn into “STANDBY” when DEFROST operation ends.
Display time of “FILTER” depends on the model. Long life filter: 2500 hrs. Regular filter: 100 hrs.
66
Page 67
Phone Calls From Customers How to Respond Note
The room cannot be cooled or heated sufficiently.
Sound comes out from the air conditioner.
Something is wrong with the blower…..
An gas escaping sound is heard
sometimes.
A cracking sound is heard
sometimes.
A buzzing sound is heard
sometimes.
A ticking sound is heard from
the outdoor unit sometimes.
A sound, similar to water
flowing, is heard from the unit.
The fan speed doesn’t match the setting of the remote controller during DRY operation.(No air comes out sometimes during DRY operation.)
The fan speed doesn’t match the setting of the remote controller in HEAT operation.
Check the set temperature of remote controller. The outdoor unit cannot be operated if the set temperature is not appropriate.
The outdoor unit operates in the following modes. COOL: When the set temperature is lower than the room temperature. HEAT: When the set temperature is higher than the room temperature.
Check if filters are not dirty and clogged. If filters are clogged, the airflow amount will be reduced and the unit capacity will be lowered. See the instruction manual that came with the product for how to clean the filters.
Check there is enough space around the air conditioner. If there are any obstacles in the air intake or air outlet of indoor/outdoor units, they block the airflow direction so that the unit capacity will be lowered.
This is not a malfunction. This is the sound which is heard when the flow of refrigerant in the air conditioner is switched.
This is not a malfunction. This is the sound which is heard when internal parts of units expand or contract when the temperature changes.
This is not a malfunction. This is the sound which is heard when the outdoor unit starts operating.
This is not a malfunction. This is the sound which is heard when the fan of the outdoor unit is controlling the airflow amount in order to keep the optimum operating condition.
This is not a malfunction. This is the sound which is heard when the refrigerant is flowing inside the indoor unit.
This is not a malfunction. During the DRY operation, the blower’s ON/OFF is controlled by the microcomputer to prevent overcooling and to ensure efficient The fan speed cannot be set by the remote controller during DRY operation.
This is not a malfunction.
1) When the HEAT operation starts, to prevent the unit from blowing cold air, the fan speed is gradually increased from zero to the set speed, in proportion to the temperature rise of the discharged air.
2) When the room temperature reaches the set temperature and the outdoor unit stops, the unit starts the LOW AIR operation.
3) During the HEAT operation, the DEFROST operation is performed to defrost the outdoor unit. During the DEFROST operation, the blower is stopped to prevent cold air coming out of the indoor unit.
dehumidification.
The up/down vane will be automatically set to horizontal blow in these cases listed up on the left (~). After a while, the up/down vane will be automatically moved according to the setting of the remote controller.
67
Page 68
Phone Calls From Customers How to Respond Note
Something is wrong with the blower…..
Something is wrong with the airflow direction….
The air conditioner starts operating even though any buttons on the remote controller are not pressed.
The air conditioner stops even though any buttons on the remote controller are not pressed.
Air blows out for a while after
HEAT operation is stopped.
The airflow direction is changed
during COOL operation.
The airflow direction is changed during HEAT operation. (The airflow direction cannot be set by remote controller.)
The airflow direction doesn’t change. (Up/down vane, left/right louver)
This is not a malfunction. The blower is operating just for cooling down the heated-up air conditioner. This will be done within 1 minute. This control is conducted only when the HEAT operation is stopped with the electric heater ON.
If the up/down vane is set to downward in COOL operation, it will be automatically set to horizontal blow by the microcomputer in order to prevent water from dropping down. “1 Hr.” will be displayed on the remote controller if the up/down vane is set to downward with the fan speed set to be less than “LOW”.
In HEAT operation, the up/down vane is automatically controlled according to the temperature of the indoor unit’s heat exchanger. In the following cases written below, the up/down vane will be set to horizontal blow, and the setting cannot be changed by remote controller.
1) At the beginning of the HEAT operation
2) While the outdoor unit is being stopped by thermostat or when the outdoor unit gets started to operate.
3) During DEFROST operation The airflow direction will be back to the setting of remote controller when the above situations are released.
1) Check if the vane is set to a fixed position. (Check if the vane motor connector is removed.)
2) Check if the air conditioner has a function for switching the air direction.
3) If the air conditioner doesn’t have that function, “NOT AVAILABLE” will be displayed on the remote controller when “AIR DIRECTION” or “LOUVER” button is pressed.
Check if you set ON/OFF timer. The air conditioner starts operating at the time designated if ON timer has been set before.
Check if any operations are ordered by distant control system or the central remote controller. While “CENTRALLY CONTROLLED INDICATOR” is displayed on the remote controller, the air conditioner is under the control of external directive.
Check if power is recovered from power failure (black out). The units will automatically start operating when power is recovered after power failure (black out) occurs. This function is called “auto recovery feature from power ”.
Check if you set ON/OFF timer. The air conditioner stops operating at the time designated if OFF timer has been set before.
Check if any operations are ordered by distant control system or the central remote controller. While “CENTRALLY CONTROLLED INDICATOR” is displayed on the remote controller, the air conditioner is under the control of external directive.
However, this control is also applied to the models which has no electric heater.
“STANDBY” will be displayed on the remote controller in case of and . “DEFROSTING” will be displayed on the screen in case of .
There might be a case that “CENTRALLY CONTROLLED
INDICATOR displayed.
There might be a case that “CENTRALLY CONTROLLED INDICATOR” will not be displayed.
” will not be
68
Page 69
Phone Calls From Customers How to Respond Note
A white mist is expelled from the indoor unit.
Water or moisture is expelled from the outdoor unit.
The display of wireless remote controller gets dim or doesn’t come on. The indoor unit doesn’t receive a signal from remote controller at a long distance.
This is not a malfunction. This may occur when the operation gets started in the room of high humidity.
Cooling; when pipes or piping joints are cooled, they get sweated and water drips down. Heating; water drips down from the heat exchanger. * Make use of optional parts “Drain Socket” and “Drain pan” if these water needs to be collected and drained out for once.
Batteries are being exhausted. Replace them and press the reset button of remote controller.
69
Page 70
11-6. HOW TO CHECK THE PARTS PUHZ-RP35/50/60/71/100/125/140VHA2 PUHZ-RP100/125/140YHA2
(1) PUHZ-RP125/140YHA2#2
(1) PUHZ-RP125/140VHA2#2
PUHZ-RP35/50/60/71/100VHA3 PUHZ-RP60/71/100VHA3#1 PUHZ-RP100YHA3 PUHZ-RP100YHA3#1
Parts name
Thermistor (TH3) <Outdoor pipe>
Thermistor (TH4) <Discharge>
Thermistor (TH6) <Outdoor 2-phase pipe>
Thermistor (TH7) <Outdoor>
Thermistor (TH8) <Heatsink>
Thermistor (TH32) <Shell>
Thermistor (TH33) <Outdoor pipe>
Fan motor(MF1,MF2)
Solenoid valve coil <Four-way valve> (21S4)
Motor for compressor (MC)
U
Check points
Disconnect the connector then measure the resistance with a tester. (At the ambient temperature 10~30)
TH4, TH32
Normal
160k~410k
Abnormal
TH3
TH6
4.3k~9.6k
Open or short
TH7
TH33
TH8
39k~105k
Refer to next page.
Measure the resistance between the terminals with a tester.
(At the ambient temperature 20
)
Normal
RP35-71
2350±170
RP100/125/140
1435±150
Measure the resistance between the terminals with a tester. (Winding temperature 20
)
Normal
Abnormal
Open or short
Abnormal
V
W
Linear expansion valve (LEV-A/ LEV-B) For RP35-RP71
M
Red
Brown
Blue Orange
Yellow
White
1 2 3
4 5 6
Linear expansion valve (LEV-A/ LEV-B) For RP100-RP140
M
Gray
Orange
Red
Yellow
Black
1 2 3 4 5 6
Solenoid valve coil <Bypass valve> (SV) For RP60-RP140
Disconnect the connector then measure the resistance with a tester. (Winding temperature 20)
Normal
Red - White Red - Orange
Brown - Yellow
Brown - Blue
46±4
Disconnect the connector then measure the resistance with a tester. (Winding temperature 20)
Normal
Gray - Black Gray - Red
Gray - Yellow
Gray - Orange
46±3
Measure the resistance between the terminals with a tester. (At the ambient temperature 20)
Normal Abnormal
RP60/71/100/125/140
Open
or
1197±10
short
Open or shortRefer to 6-2.
Abnormal
Open or short
Abnormal
Open or short
70
Page 71
Check method of DC fan motor (fan motor/outdoor controller circuit board)
Notes
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on. (It causes trouble of the outdoor controller circuit Self check
Symptom : The outdoor fan cannot turn around.
Fuse check
Check the fuse (F5) on outdoor controller board.
board and fan motor.)
Did the fuse blow?
No
Wiring contact check
Contact of fan motor connector (CNF1, 2)
Is there contact failure?
No
Power supply check (Remove the connector (CNF1, 2))
Measure the voltage in the outdoor controller circuit
TEST POINT
:VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC250~330V
Yes
Yes
Replace outdoor controller board (C.B) and fan motor (MF1, 2).
Recover wiring.
board.
TEST POINT  :VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V
Is the voltage normal?
No
Yes
Replace the fan motor.
Yes
Check the operation of fan. END
Replace outdoor
controller board.
OK
Check the operation. END
NG
Replace outdoor controller board.
NG
OK
Replace the fan motor.
71
Page 72
11-7. HOW TO CHECK THE COMPONENTS
<Thermistor feature chart>
Low temperature thermistors
• Thermistor <Outdoor pipe> (TH3)
• Thermistor <Outdoor 2-phase pipe> (TH6)
• Thermistor <Outdoor> (TH7)
• Thermistor <Outdoor pipe> (TH33)
Thermistor R0 = 15k' ± 3% B constant = 3480 ± 2%
R
t =15exp{3480(
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k'
1
273+t
1
)}
273
30: 4.3k' 40: 3.0k'
50
40
30
20
Resistance (k)
10
0
-20 -10 0 10 20 30 40 50
Temperature ()
Medium temperature thermistor
• Thermistor <Heatsink> (TH8)
WRP35-RP140V only
Thermistor R50 = 17k' ± 2% B constant = 4150 ± 3%
1
t =17exp{4150(
R
1
273+t – 323
)}
0: 180k' 25: 50k' 50: 17k' 70: 8k' 90: 4k'
High temperature thermistor
• Thermistor <Discharge> (TH4)
• Thermistor <Shell> (TH32) WRP·HA3#1, RP·HA2#2 only
Resistance (k)
200
150
100
500
400
50
0
25 50 75 100 125
Temperature ()
Thermistor R120 = 7.465k' ± 2% B constant = 4057 ± 2%
1
R
t =7.465exp{4057(
20: 250k' 30: 160k' 40: 104k' 50: 70k' 60: 48k'
273+t – 393
70: 34k' 80: 24k' 90: 17.5k' 100: 13.0k' 110: 9.8k'
1
300
)}
200
Resistance (k)
100
0
25
50 75 100 120
Temperature ()
72
Page 73
g
)
Linear expansion valve
(RP35-RP71)
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the outdoor controller board and the linear expansion valve>
Outdoor controller board
DC12V
Drive circuit
:4
:3
:2
:1
LEV
RP35-RP71
1
Red
Brown
Blue
Orange
Yellow
White
2
3
4
5
6
3
2
M
5
1
6
4
:4
:3
:2
:1
<Output pulse signal and the valve operation>
OFF
ON
OFF
OFF
Output
5678
OFF
OFF
ON
OFF
OFF
OFF
ON
ON
OFF
ON
ON
OFF
Open
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
500 pulse Opening a valve all the way
Output
(Phase)
:1
:2
:3
:4
1
234
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
(2) Linear expansion valve operation
Valve position (capacity)
Close
Connector LEV-A
LEV-B
Opening a valve : 8 7 6 5 4 3 2 1 → 8 Closing a valve : 1 2 3 4 5 6 7 8 → 1 The output pulse shifts in above order.
· When linear expansion valve operation stops, all output phase become OFF.
· When the switch is turned on, 700 pulse closing valve signal will be sent till it goes to A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the pulse number moves from B to A or when the valve is locked, more sound can be heard.
No sound is heard when the pulse number moves from
B to A i n
case coil is burnt out or motor is locked by open-phase.
· Sound can be detected by placing the ear against the screw driv­er handle while putting the screw driver to the linear expansion valve.
htning (about 32 pulse
Extra ti
Pulse number
73
Page 74
g
)
Linear expansion valve
(RP100-RP140)
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the outdoor controller board and the linear expansion valve>
Outdoor controller board
DC12V
1
:4
:3
:2
:1
Gray
Orange
Red
Yellow
Black
Drive circuit
3
4
5
6
:4
:3
:2
:1
LEV
3
2
M
5
1
6
4
<Output pulse signal and the valve operation>
OFF
ON
OFF
OFF
Output
5678
OFF
OFF
OFF
Open
ON
OFF
OFF
ON
ON
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
500 pulse Opening a valve all the way
Output
(Phase)
:1
:2
:3
:4
234
1
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
(2) Linear expansion valve operation
Valve position (capacity)
Close
Connector LEV-A
LEV-B
Opening a valve : 8 7 6 5 4 3 2 1 → 8 Closing a valve : 1 2 3 4 5 6 7 8 → 1 The output pulse shifts in above order.
· When linear expansion valve operation stops, all output phase become OFF.
· When the switch is turned on, 700 pulse closing valve signal will be sent till it goes to
A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the pulse number moves from B to A or when the valve is locked, more sound can be heard.
No sound is heard when the pulse number moves from B to A in case coil is burnt out or motor is locked by open-phase.
· Sound can be detected by placing the ear against the screw driv­er handle while putting the screw driver to the linear expansion valve.
Extra ti
htning (about 32 pulse
Pulse number
74
Page 75
(3) How to attach and detach the coil of linear expansion valve (RP35-RP71 )
<Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Coil
Lead wire
<How to detach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward. Be sure to detach the coil holding main body firmly. Otherwise pipes can bend due to pressure.
Stopper
Main body
<How to attach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and attach the coil by inserting it downward into the main body. Then securely attach the coil stop­per to pipe B. (At this time, be careful that stress is not added to lead wire and main body is not wound by lead wire.) If the stop­per is not firmly attached to pipe B, coil may be detached from the main body and that can cause defective operation of linear expansion valve. To prevent piping stress, be sure to attach the coil holding the main body of linear expansion valve firmly. Otherwise pipe may break.
B
A
A
Be sure to attach the stopper to pipe B.
75
Page 76
y
(4) How to attach and detach the coil of linear expansion valve (RP100-RP140)
<Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Stopper
Coil
Lead wire
<How to detach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward. Be sure to detach the coil holding main body firmly. Otherwise pipes can bend due to pressure.
Main bod
<How to attach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and attach the coil by inserting it downward into the main body. Then securely attach the coil stop­per to main body. (At this time, be careful that stress is not added to lead wire and main body is not wound by lead wire.) If the stopper is not firmly attached to main body, coil may be detached from the main body and that can cause defective operation of lin­ear expansion valve. To prevent piping stress, be sure to attach the coil holding the main body of linear expansion valve firmly. Otherwise pipe may break.
A
Be sure to attach the stopper.
A
76
Page 77
11-8. EMERGENCY OPERATION
s
(1) When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency opera­ tion switch (SWE) to ON and short-circuiting the connector (CN31) on outdoor controller board.
When following abnormalities occur, emergency operation will be available.
Error code
U4
E8
E9
E0 ~ E7
Ed
(2) Check the following items and cautions for emergency operation
1
Make sure that there is no abnormality in outdoor unit other than the above abnormalities. (Emergency operation will
not be available when error code other than the above are indicated.) 2 For emergency operation, it is necessary to set the emergency operation switch (SWE) on indoor controller board. Refer to the electrical wiring diagram of indoor unit for how to set the indoor unit. 3 During emergency operation, the air-conditioner will continuously be operated by supplying power and stopping it: It can not be turned on or off by remote control, and temperature control is not possible. 4 Do not perform emergency heating operation for an extended period of time: If the outdoor unit starts defrosting during this period, cold air will blow out from the indoor unit. 5
Do not perform emergency cooling operation for more than 10 hours: Neglecting this could result in freezing the heat
exchanger in indoor unit.
(3) Emergency operation procedure
Turn the main power supply off.
1 2 Turn on the emergency operation switch (SWE) on indoor controller board. 3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller board to ON. 4 Use SW4-2 on outdoor controller board to set the operation mode (cooling or heating). (SW4-1 is not used.)
Inspected content
Open/short of pipe thermistor (TH3/TH6)
Indoor/outdoor unit communication error •Signal receiving error (Outdoor unit)
Indoor/outdoor unit communication error •Transmitting error (Indoor unit)
Communication error other than outdoor unit
Communicaiton error between outdoor controller board and M-NET board (Serial communication error)
ON
CN31
Shorting pin
SW4
ON
Heating
1 2 Cooling
OFF
5 Turning the main power supply on will start the emergency operation.
(4) Releasing emergency operation
1 Turn the main power supply off. 2 Set the emergency operation switch (SWE) on indoor controller board to OFF. 3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller board to OFF. 4 Set SW4-2 on outdoor controller board as shown in the right.
w If shorting pins are not set on emergency operation connector (CN31), the setting remains OFF.
SW4
ON
1 2 Cooling
Heating
77
Page 78
(5) Operation data during emergency operation
During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation are set to the following values:
Operation data
Intake temperature (TH1)
Indoor pipe temperature (TH2)
Indoor 2-phase pipe temperature (TH5)
Set temperature
Outdoor pipe temperature (TH3)
Outdoor discharge pipe temperature (TH4)
Outdoor 2-phase pipe temperature (TH6)
Outdoor ambient temperature (TH7)
Temperature difference code (room temperature - set temperature) (∆Tj)
Discharge superheat (SHd)
Sub-cool (SC)
+1: If the thermistor temperature data is normal (not open/short), that data is loaded into the control as valid data. When the unit enters emergency operation and TH values are mismatched, set the thermistors to open/short. And the unit runs emergency operation with the values listed above. +2: If one thermistor is set to open/short, the values for SHd/SC will be different from the list above.
[Example] When liquid temperature thermistor (TH3) has an open or short circuit.
Operation mode
COOL
27
5
5
25
45
80
50
35
5
30deg
5deg
HEAT
20.5
45
50
22
5
80
5
7
5
30deg
5deg
(+1)
(+1)
(+1)
(+1)
(+2)
(+2)
Remarks
Thermistor
TH3
TH6
TH4
TH5
TH2
Discharge superheat (SHd) Cooling = TH4 - TH6 = Tc - Ta Heating = TH4 - TH5 = Td - 50
Degree of subcooling (SC) Cooling = TH6- TH3 = Ta -45 Heating = TH5- TH2 = 50 - 45 = 5 deg.
COOL
45
Ta
Regard normal figure as effective data.
Tc
Regard normal figure as effective data.
5
5
HEAT
5
Tb
Td
50
45
78
Page 79
11-9. TEST POINT DIAGRAM
<CAUTION> TEST POINT1 is high voltage.
Outdoor controller circuit board PUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2 PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2
CNS
(Indoor/outdoor unit
Communication power supply ZD71 Voltage developed across: 16-30V DC
connecting wire)
+
CNAC
2 to 4: Power supply for outdoor controller circuit board (220V-240V AC) 1 to 3: Power supply for indoor and outdoor unit connection wire (220V-240V AC)
CN2
Connect to the outdoor power circuit board (CN2) 1-5: Power circuit board Transmitting signal to the controller circuit board (0-5V DC) 2-5: Zero cross signal (0-5V DC) 3-4: Not used (RP35-71V) (RP100-140Y) 18V DC (RP100-140V)
6-5: 16V DC 7-5: 16V DC
[5: – 1,2,6,7: + ]
VCC (TEST POINT 2)
(voltage between pins of C6B): DC 15V
63H
High pressure switch
VDC (TEST POINT 1)
(voltage between pins of C5E) : DC250V-380V
+
}
VSP (TEST POINT 3)
(voltage between pins of C5A, C5B): DC 0V (when stopped), DC 1– 6.5V (when operated)
VFG (TEST POINT 4)
(voltage between right pins of PC5C and PC5D, pin 3 and pin 4)
TH33
Thermistor <Outdoor pipe>
TH6
Thermistor <Outdoor 2-phase pipe>
TH7
Thermistor<Outdoor>
TH3
Thermistor <Outdoor pipe>
CNDC
DC280V-380V Connect from out­door power circuit board for RP·VHA2, connect from noise filter board for RP·YHA2
(CNDC)
21S4
Four-way valve
SV2
RP60-71 : Bypass valve RP100-140 : Replace valve
CN4
Transmission to outdoor power circuit board (CN4)
CN52C
(Connect to the outdoor noise fil­ter circuit board (CN52C)) Only for RP35-RP71V
CN51
External signal output
• Compressor operating signal
• Abnormal signal
SW10
Model select
CNDM
1 to 2: Input of low-level sound priority mode 1 to 3: Input of external contact point
SW9
79
SWP
Pump down
TH4
Thermistor <Discharge>
LEV-A,-B
Linear expansion valve
SW4
Test operation
SW5
Function switch
SW6
Model select
SW1
Forced defrost, detect history record reset, refrigerant address
SW7
Demand control setting
Page 80
Outdoor controller circuit board
<CAUTION> TEST POINT1 is high voltage.
PUHZ-RP35/50/60/71/100/125/140VHA21 PUHZ-RP100/125/140YHA21 PUHZ-RP125/140VHA2#2 PUHZ-RP125/140YHA2#2 PUHZ-RP35/50/60/71/100VHA3 PUHZ-RP100YHA3 PUHZ-RP60/71/100VHA3#1 PUHZ-RP100YHA3#1
SW1
Forced defrost, detect history record reset, refrigerant address
SW6
Model select
SW4
Test operation
SWP
Pump down
SW5
Function switch
SW8
Pipe replace Wiring replace
CNM Connect to A control service tool
CNMNT Connect to M-NET adapter(CN5)
CNVMNT Connect to M-NET adapter(CND)
SW7
Demand control setting
CNDM
1 to 2: Input of low-level sound priority mode 1 to 3: Input of external contact point
CN51
External signal output
• Compressor operating signal
• Abnormal signal
CN52C
(Connect to the noise filter circuit board (CN52C)) (RP35-140V)
CN4
Transmission to out­door power circuit board (CN4)
SV2
Bypass valve (RP60-140)
LEV-A,B
Linear expansion valve
TH4
Thermistor <Discharge>
TH3
Thermistor <Outdoor pipe>
TH7/6
Thermistor <Outdoor/ 2-phase pipe>
63H
High pressure switch
TH32
Thermistor<Shell> (For RP·HA3#1, RP·HA2#2)
TH33
Thermistor <Outdoor pipe>
FG
V
(Voltage between right pins of PC5C and PC5D, pin 3 and pin 4) (Same as
7(+)-4(-))
(CNF1
21S4
Four-way valve
CN2
Connect to the outdoor power circuit board (CN2) 1-5: Reception from
power circuit board
2-5: Zero cross signal (0-5V DC)
3,4: Not used 6-5: 16V DC 7-5: 16V DC
CNAC
2 to 4: Power supply for outdoor controller circuit board (220V-240V AC) 1 to 3: Power supply for indoor and outdoor unit connection wire (220-240V AC)
VSP
(Voltage between pins of C5A, C5B): DC 0V (when stopped), DC 1–
6.5V (when operated)
CNF1, CNF2 Connect to the fan motor
1-4: 280V DC 5-4: 15V DC 6-4: 0-6.5V DC 7-4: 15V DC(When stopped)
7.5V DC(When operated) (0V-15V pulse)
CNDC
280V DC (1+, 3-) (Outdoor power circuit board for RP35-140V) (Noise filter circuit board for RP100-140Y)
80
CNS
S1-S2:220-240V AC
+ -
Communication power supply D71 Voltage 24V DC
Page 81
Outdoor noise filter circuit board PUHZ-RP35VHA2 PUHZ-RP50VHA2
LI, NI Voltage of 220-240V AC is input. (Connect to the terminal block(TB1))
CNAC1, CNAC2 220-240V AC (Connect to the outdoor control­ler circuit board (CNAC))
EI Connect to the earth
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
81
LO, NO Voltage of 220-240V AC is output. (Connect to the ACL)
CN52C 52C relay signal (Connect to the outdoor controller circuit board (CN52C))
Page 82
Outdoor noise filter circuit board PUHZ-RP35VHA21 PUHZ-RP35VHA3 PUHZ-RP50VHA2
1 PUHZ-RP50VHA3
LI, NI Voltage of 220-240V AC is input. (Connect to the terminal block(TB1))
E3 Connect to the earth
CNAC1, CNAC2 220-240V AC (Connect to the outdoor control­ler circuit board (CNAC))
EI Connect to the earth
E2 Connect to the earth
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
82
LO, NO Voltage of 220-240V AC is output. (Connect to the ACL)
CN52C 52C relay signal (Connect to the outdoor controller circuit board (CN52C))
Page 83
Outdoor noise filter circuit board PUHZ-RP60VHA2 PUHZ-RP71VHA2
CNAC1, CNAC2 220-240V AC (Connect to the outdoor control­ler circuit board (CNAC))
EI Connect to the earth
LI, NI Voltage of 220-240V AC is input. (Connect to the terminal block(TB1))
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
CN52C 52C relay signal (Connect to the outdoor controller circuit board (CN52C))
LO, NO Voltage of 220-240V AC is output. (Connect ACL)
83
Page 84
Outdoor noise filter circuit board PUHZ-RP60VHA21 PUHZ-RP60VHA3 PUHZ-RP60VHA3#1 PUHZ-RP71VHA21 PUHZ-RP71VHA3 PUHZ-RP71VHA3#1
EI, E2 Connect to the earth
E3 Connect to the earth
CNAC1, CNAC2 220-240V AC (Connect to the outdoor control­ler circuit board (CNAC))
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
CN52C 52C relay signal (Connect to the outdoor controller circuit board (CN52C))
LO, NO Voltage of 220-240V AC is output. (Connect ACL)
84
Page 85
Outdoor noise filter circuit board PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2
LO, NO Voltage of 220-240V AC is output (Connect to the outdoor power circuit board (TABS, TABT))
CNAC1, CNAC2 220-240V AC (Connect to the outdoor control­ler circuit board (CNAC))
EI Connect to the earth
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
LI, NI Voltage of 220-240V AC is input (Connect to the terminal block(TB1))
85
Page 86
Outdoor noise filter circuit board PUHZ-RP100VHA2
1
PUHZ-RP125VHA21 PUHZ-RP125VHA2#2 PUHZ-RP140VHA2
1 PUHZ-RP140VHA2#2
PUHZ-RP100VHA3 PUHZ-RP100VHA3#1
RS1
CNAC1, CNAC2 220-240V AC (Connect to the outdoor control­ler circuit board (CNAC))
CN52C 52C driving signal (Connect to the outdoor controller circuit board (CN52C).)
LO, NO Voltage of 220-240V AC is output (Connect to the outdoor power circuit board (TABS, TABT))
EI Connect to the earth
E2 Connect to the earth
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
LI, NI Voltage of 220-240V AC is input (Connect to the terminal block(TB1)).
86
Page 87
Outdoor noise filter circuit board PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2
GD1
Connect to the earth
LI1, LI2, LI3, NI POWER SUPPLY
LI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V input LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input (Connect to the terminal block (TB1))
CNAC1, CNAC2 AC220/230/240V
(Connect to the outdoor controller circuit board (CNAC))
CNDC
(Connect to the outdoor controller circuit board (CNDC))
CNL Connect to the ACL4
NO Connect to the outdoor converter circuit board(N-IN)
CNCT Primary current
(Connect to the outdoor power circuit board (CN5))
LO1, LO2, LO3 POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : AC380/400/415V OUTPUT (Connect to the outdoor converter circuit board and ACL(L1-IN, ACL2, ACL3))
87
Page 88
Outdoor noise filter circuit board PUHZ-RP100YHA2
1
PUHZ-RP125YHA21 PUHZ-RP125YHA2#2 PUHZ-RP140YHA2
1 PUHZ-RP140YHA2#2
PUHZ-RP100YHA3 PUHZ-RP100YHA3#1
GD1
Connect to the earth
LI1, LI2, LI3, NI POWER SUPPLY
LI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V input LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input (Connect to the terminal block (TB1))
CNAC1, CNAC2 AC220/230/240V
(Connect to the outdoor controller circuit board (CNAC))
CNDC
(Connect to the outdoor controller circuit board (CNDC))
GD3
Connect to the earth
CNCT Primary current
(Connect to the outdoor power circuit board (CN5))
CNL Connect to the ACL4
NO Connect to the outdoor converter circuit board(N-IN)
LO1, LO2, LO3 POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : AC380/400/415V OUTPUT (Connect to the outdoor converter circuit board and ACL(L1-IN, ACL2, ACL3))
88
Page 89
Outdoor power circuit board PUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2
Brief Check of DIP-IPM and DIP-PFC W Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of DIP-IPM P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
2. Check of DIP-PFC P1 - L , P1 - N , L - N1 , N - N1
Note:The marks, L , N , N1 , N2 , P1 , P2 , U , V and W shown in the diagram are not actually printed on the board.
LD1-LD2 280-380V DC Connect to the outdoor controller circuit board (CNDC)
(Red)
1
+
3
(White)
R, S Connect to the ACL 220-240V AC
P1 N L N1
N2
U, V, W Connect to the compressor (MC) Voltage among phases: 5V to 180V AC
W V UP2
DIP-PFC
N1
LD9 Connect to the earth Only RP60, 71VHA2
DIP-IPM
CN2 Connect to the outdoor controller circuit board (CN2) 1-5:Outdoor power circuit board to the outdoor controller circuit board (0-5V DC)
2-5: Zero cross signal (0-5V DC) 3-4: Not used 6-5: 16V DC 7-5: 16V DC
1, 2, 6, 7 : +
[
5 : –
Transmitting signal
]
7
1
CN3 Thermistor <Heatsink> (TH8)
89
CN4 Connect from the outdoor controller circuit board (CN4)
CN5 Primary current detection (Connect to the outdoor noise filter circuit board (CN5))
Page 90
Outdoor power circuit board PUHZ-RP35VHA2
1
PUHZ-RP50VHA21 PUHZ-RP60VHA21 PUHZ-RP71VHA21 PUHZ-RP35VHA3 PUHZ-RP50VHA3 PUHZ-RP60VHA3 PUHZ-RP60VHA3#1 PUHZ-RP71VHA3 PUHZ-RP71VHA3#1
Brief Check of DIP-IPM and DIP-PFC W Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of DIP-IPM P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
2. Check of DIP-PFC P1 - L , P1 - N , L - N1 , N - N1
Note:The marks, L , N , N1 , N2 , P1 , P2 , U , V and W shown in the diagram are not actually printed on the board.
R, S Connect to the ACL 220-240V AC
U, V, W Connect to the compressor (MC) Voltage among phases: 5V to 180V AC
LD1-LD2 280-380V DC Connect to the outdoor controller circuit board (CNDC)
DIP-PFC
LD9 Connect to the earth Only RP60, 71
DIP-IPM
CN2 Connect to the outdoor controller circuit board (CN2) 1-5:Outdoor power circuit board to the outdoor controller circuit board (0-5V DC)
2-5: Zero cross signal (0-5V DC) 3-4: Not used 6-5: 16V DC 7-5: 16V DC
1, 2, 6, 7 : +
[
5 : –
Transmitting signal
]
CN3 Thermistor <Heatsink> (TH8)
90
CN4 Connect from the outdoor controller circuit board (CN4)
CN5 Primary current detection (Connect to the outdoor noise filter circuit board (CN5))
Page 91
Outdoor power circuit board PUHZ-RP100VHA2 PUHZ-RP100VHA2
1
PUHZ-RP125VHA2 PUHZ-RP125VHA2
1
PUHZ-RP125VHA2#2 PUHZ-RP140VHA2 PUHZ-RP140VHA21 PUHZ-RP140VHA2#2 PUHZ-RP100VHA3 PUHZ-RP100VHA3#1
Brief Check of POWER MODULE W Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of diode bridge TABP1-TABS, TABN1-TABS, TABP1-TABT,TABN1-TABT
2. Check of DIP-IPM P-U, P-V, P-W, N-U, N-V, N-W
CN2 Connect to the outdoor controller circuit board (CN2) 1-5:Transmitting signal to the outdoor controller circuit board (0~5V DC) 2-5:Zero cross signal (0~5V DC) 3,4:Not used 6-5:16V DC 7-5:16V DC
CN3 Thermistor (TH8) <Heatsink>
CN5 Detection of primary current Connect to the outdoor noise filter circuit board (CN5)
CN4 Connect to the outdoor controller circuit board (CN4)
CNAF Connect to ACTM
DIP-IPM
CNDC 280-380V DC (1+, 3–) Connect to the outdoor controller circuit board
TABS/TABT Connect to the outdoor noise filter circuit board Voltage among phases:220­240V AC
TABP 1 Connect to 52C
TABN 1 Connect to ACTM
TABP2/SC-P2 Connect to the ACTM
TABN Connect to the smoothing capacitor CB –
TABP Connect to the smoothing capaci­tor CB +
TABU/V/W Connect to the compressor (MC) Voltage among phases:10V~180V AC
91
TABN2 Connect to ACTM
Page 92
Outdoor power circuit board PUHZ-RP100YHA2 PUHZ-RP100YHA2
1
PUHZ-RP125YHA2 PUHZ-RP125YHA2
1
PUHZ-RP125YHA2#2 PUHZ-RP140YHA2 PUHZ-RP140YHA21 PUHZ-RP140YHA2#2 PUHZ-RP100YHA3 PUHZ-RP100YHA3#1
Brief Check of POWER MODULE W Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE
1.Check of DIODE circuit L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
2.Check of IGBT circuit
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W Note:The marks, L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W shown in the diagram are not actually printed on the board.
CN5
Detection of primary current (Connect to the outdoor noise filter circuit board (CNCT))
TAB connecter on X52A Connect to the RS resistor
CN4
Connect to the outdoor controller circuit board (CN4)
CN7
Connect to the outdoor converter circuit board (CN7)
CN2 Connect to the outdoor controller circuit board (CN2) 1-5: Power circuit board
Transmitting
signal to the controller board (0-5V DC)
2-5: Zero cross signal (0-5V DC) 3-4: Not used 6-5: 16V DC
[ 5 : – 1, 2, 6, 7 : + ]
7-5: 16V DC
TB-U, TB-V, TB-W
Connect to the compressor (MC) Voltage among phases: 10V-400V AC
W
W
W
L3
L2
P1
L1
N2N1P2
TB-L1, TB-L2, TB-L3
Connect to the outdoor converter circuit board (L1-OU, L2-OU, L3-OU) 380V-415V AC
TB-N1
Connect to the smoothing capacitor CB2
and the CK
capacitor
TB-P2
Connect to the smoothing capacitor CB1
+
TB-C1
Connect to the smoothing capacitor CB1
, CB2 +
92
POWER MODULE
Page 93
Outdoor converter circuit board PUHZ-RP100YHA2 PUHZ-RP100YHA2
1
PUHZ-RP125YHA2 PUHZ-RP125YHA21 PUHZ-RP125YHA2#2 PUHZ-RP140YHA2 PUHZ-RP140YHA21 PUHZ-RP140YHA2#2 PUHZ-RP100YHA3 PUHZ-RP100YHA3#1
CK-OU
Connect to the CK capacitor
L1-IN, N-IN
Connect to the noise filter circuit board (LO1, No)
L1-A1
Connect to the ACL1
CN7
Connect to the outdoor power circuit board (CN7)
L1-A2, L2-A2, L3-A2
Connect to the ACL1, ACL2, ACL3
93
L1-OU, L2-OU, L3-OU
Connect to the outdoor power circuit board (TB-L1, L2, L3)
Page 94
Active filter module PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2
L1, L2 Connect to the DCL (Reactor)
Connect to the outdoor power circuit board (CNAF)
1 : GND 2-1 : 15V DC 3-1 : Control signal 4, 5 : Not used 6-1 : Control signal
N1 Non-connect
P Connect to the out­door power circuit board (TABP2)
Connect to the outdoor power circuit board (TABN1)
Connection and internal circuit diagram
Tester check points of Acive fi lter module
Error condition Normal value (reference)
(–) and N1/N2/I open less than 1
(–) and L2
P and L2
P and N1/N2/I
L2 and N1/N2/I
1.The symptom when the unit is in open error condition is described to determine open error by tester check.
W
2.SW2 setting
W
16
+
Connect to the 52C
short 100k" ~ 1M
open
short 100k" ~ 1M
open
short 100k" ~ 1M
open
short 100k" ~ 1M
open
ON
: Code "20" display
OFF
1
W
1
W
1
W
1
W
DCL
L1 L2
(+)
(- )
Symptom when the unit is in trouble
The unit does not operate (can not be switched ON)
1
"
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
ACTM
N2 Connect to the outdoor power circuit board (TABN2)
P
+
N1 N2
I
Load
94
I Not used
Page 95
Active filter module PUHZ-RP100VHA2
1
PUHZ-RP125VHA21 PUHZ-RP125VHA2#2 PUHZ-RP140VHA2
1 PUHZ-RP140VHA2#2
PUHZ-RP100VHA3 PUHZ-RP100VHA3#1
P Connect to the outdoor power circuit board (TABP2)
L1, L2 Connect to the DCL(Reactor)
Upper side
+
Connect to the outdoor power circuit board (TABP1)
Connect to the outdoor
power circuit board (TABN1)
Connection and internal circuit diagram
Connect to the outdoor power circuit board (CNAF)
1 : GND 2-1 : 15V DC 3-1 : Control signal 4, 5 : Not used 6-1 : Control signal
DCL
N1 Non-connect
Lower side
N2 Non-connect
lo Connect to the outdoor power circuit board (TABN2)
L1 L2
(+)
(- )
Tester check points of Acive fi lter module
Error condition Normal value (reference)
The unit does not operate (can not be switched ON)
1
(–) and Io open less than 1
(–) and L2
P and L2
P and Io
L2 and Io
1.The symptom when the unit is in open error condition is described to determine open error by tester check.
W
2.SW2 setting : Code "20" display
W
short 100k" ~ 1M
open
short 100k" ~ 1M
open
short 100k" ~ 1M
open
short 100k" ~ 1M
open
ON OFF
16
"
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
W
1
W
1
W
1
W
1
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
The breaker operates
1
"
The unit does not operate (can not be switched ON) 2U9 Abnormal stop (W2)
1
ACTM
P
+
N1 N2
Io
Symptom when the unit is in trouble
Load
95
Page 96
11-10. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS
(1) Function of switches
Typ e
of
switch
Dip
switch
Push
switch
Switch
SW1
SW4
SW8
SWP
No.
1
2
3
4
Function Effective timing
Forced defrost
+
1 Start Normal
Abnormal history clear
123
123
Refrigerant address setting
5
6
1
2
1
2
3
Test run Operating OFF
Test run mode setting Heating Cooling
Use of existing pipe Used Not used
No function
No function
123
123
Action by the switch operation
ON OFF
Clear Normal off or operating
456ON123456ON123456ON123456
012 3
456ON123456ON123456ON123456
456 7
456ON123456ON123456ON123456
891011
456ON123456ON123456ON123456
12 13 14 15
Pump down Start Normal
ON
ON
ON
ON
When compressor is working in heating operation. +1
When power supply ON
Under suspension
Always
Under suspension
PUHZ-RP35-140VHA2, PUHZ-RP100-140YHA2
Type of
Switch
Dip
switch
Switch
SW5
SW7
SW8
SW9
SW6
SW10
+3
No.
1
2
3
4
1
Function Effective timing
No function
Power failure
automatic recovery +1
No function
No function
Setting of demand
control +2
2
Max Hz setting (cooling)
3
Max Hz setting (heating)
4
Defrost Hz setting
5
6
1
2
3
1
2
No function
Use of existing pipe
Replacement operation
No function
No function
No function
1
2
3
4
5
Model select
6
1
2
Action by the switch operation
ON OFF
Auto recovery
SW7-1 SW7-2
OFF
ON
OFF
Max Hz(cooling)
Max Hz(heating)
Defrost Hz
Used
Start
MODEL
ON
35V
OFF
123456
ON
50V
OFF
123456
ON
60V
OFF
123456
ON
71V
OFF
123456
ON
100V
OFF
123456
OFF
OFF
ON
% 0.8
% 0.8
% 0.8
SW6 SW10
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
No auto recovery
Power consumption (Demand switch ON)
0% (Operation stop)
50%
75%
Normal
Normal
Normal
Not used
Normal
12
12
12
12
12
MODEL
125V
140V
MODEL
100Y
125Y
140Y
SW6 SW10
ON OFF
123456
ON OFF
123456
SW6
ON OFF
12 3456
ON OFF
1 23456
ON OFF
123456
When power supply ON
Under suspension
ON OFF
12
ON OFF
12
SW10
ON OFF
12
ON OFF
12
ON OFF
12
Always
Always
Always
Always
Always
96
Page 97
PUHZ-RP35-140VHA21, PUHZ-RP100-140YHA21, PUHZ-RP35-100VHA3, PUHZ-RP100YHA3 PUHZ-RP125/140VHA2#2, PUHZ-RP125/140YHA2#2, PUHZ-RP60-100VHA3#1, PUHZ-RP100YHA3#1
Type of
Switch
Dip
switch
Switch
SW5
SW7
+4
SW8
SW9
SW6
SW5
No.
1
2
3,4,5
6
1
Function Effective timing
No function
Power failure
automatic recovery +2
No function
model select
Setting of demand
control +3
2
Max Hz setting (cooling)
3
Max Hz setting (heating)
4
5
6
1
2
3
1
2
3,4
No function
Defrost setting
Use of existing pipe
No function
No function
No function
Function switch
No function
1
2
3
4
5
6
7
8
Model select
6
Max Hz(cooling)
Max Hz(heating) % 0.8
MODEL
35VHA2
50VHA2
60VHA2
71VHA2
100VHA2
MODEL
35VHA3
50VHA3
60VHA3
Action by the switch operation
ON OFF
Auto recovery
Following SW5-6 reference
SW7-1 SW7-2
OFF
ON
OFF
OFF
OFF
ON
% 0.8
For high humidity
Used
Val id
SW6
ON OFF
123 6478
ON OFF
123 64758
ON OFF
123 64745 8
ON OFF
123 64745 8
ON OFF
123 64745 8
SW6
ON OFF
123 6478
ON OFF
123 64758
ON OFF
123 64745 8
ON OFF
5
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
5
ON OFF
ON OFF
No auto recovery
Power consumption (Demand switch ON)
0% (Operation stop)
50%
75%
Normal
Normal
Normal
Not used
Normal
SW5-6
123456
123456
123456
123456
123456
SW5-6
123456
123456
123456
125VHA2
140VHA2
100YHA2
125YHA2
140YHA2
MODEL
71VHA3
100VHA3
100YHA3
MODEL
ON OFF
ON OFF
MODEL
ON OFF
ON OFF
ON OFF
ON OFF
123 64745 8
ON OFF
123 64745 8
ON OFF
123 64745 8
SW6
123 6478
123 64758
SW6
123 64745 8
123 64745 8
123 64745 8
SW6
When power supply ON
Always
Always
Always
Always Always
Always
SW5-6
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
123456
ON OFF
123456
ON OFF
123456
123456
123456
SW5-6
123456
123456
123456
SW5-6
5
MODEL
60VHA3#1
71VHA3#1
100VHA3#1
100YHA3#1
SW6
ON OFF
123 6478
ON OFF
ON OFF
ON OFF
5
123 64758
123 64745 8
123 64745 8
ON OFF
123456
ON OFF
123456
ON OFF
123456
ON OFF
123456
SW5-6
MODEL
125VHA2#2
140VHA2#2
125YHA2#2
140YHA2#2
SW6
ON OFF
123 64745 8
ON OFF
123 64745 8
ON OFF
123 64745 8
ON OFF
123 64745 8
ON OFF
123456
ON OFF
123456
ON OFF
123456
ON OFF
123456
SW5-6
w1 Forced defrost should be done as follows.
1Change the DIP SW1-1 on the outdoor controller board from OFF to ON. 2Forced defrost will start by the above operation 1 if all these conditions written below are satisfied.
• Heat mode setting
• 10 minutes have passed since compressor started operating or previous compulsory defrosting finished.
• Pipe temperature is less than or equal to 8:. Forced defrost will finish if certain conditions are satisfied. Forced defrost can be done if above conditions are satisfied when DIP SW1-1 is changed from OFF to ON. After DIP SW1-1 is changed from OFF to ON, there is no problem if DIP SW1-1 is left ON or changed to OFF again. This depends on the service conditions. w2 ‘Power failure automatic recovery’ can be set by either remote controller or this DIP SW. If one of them is set to ON, ‘Auto recovery’ activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW. Please refer to the indoor unit installation manual. w3 SW7-1,2 are used for demand control. SW7-1,2 are effective only at the demand control. (Refer to next page : Special function (b)) w4 Please do not use SW7-3~6 usually. Trouble might be caused by the usage condition.
97
Page 98
(2) Function of connector
Types
Connector
Connector
CN31
Function Effective timing
Emergency operation
Action by open/ short operation
Short Open
Start
Normal
When power supply ON
Special function
(a) Low-level sound priority mode (Local wiring) Unit enters into Low-level sound priority mode by external signal input setting. Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual. Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for demand
input located on the outdoor controller board enables to control compressor operation frequency.
W The performance depends on the load of conditioned outdoor temperature.
How to wire
Purchased locally
Relay supply
~
SW1
<Low-level sound priority mode circuit>
Insulate this point securely as this is not used.
X
X
Adaptor for external signal input (PAC-SC36NA)
Red 3
Brown 2
Orange 1
Outdoor unit controller board
  
CNDM
SW1 : Switch X : Relay (Contact spec. : DC1mA)
Max. 10 m including local wiring
1) Make the circuit as shown above with Adaptor for external signal input (PAC-SC36NA).
2) Turn SW1 to on for Low-level sound priority mode. Turn SW1 to off to release Low-level sound priority mode and normal operation.
(b) On demand control (Local wiring) Demand control is available by external input. In this mode, power consumption is decreased within the range of usual
0~100%.
How to wire Basically, the wiring is the same as (a). Connect an SW 1 which is procured at field to the between Orange and Red (1 and 3) of the Adaptor for external signal input (PAC-SC36NA), and insulate the tip of the brown lead wire.
It is possible to set it to the following power consumption (compared with ratings) by setting the SW7-1, 2.
SW7-1 SW7-2
OFF
ON
OFF
OFF
OFF
ON
Power consumption
(SW1 on)
0% (Operation stop)
50%
75%
98
Page 99
<Display function of inspection for outdoor unit>
The blinking patterns of both LED1(green) and LED2(red) indicate the types of abnormality when it occurs. Types of abnormality can be indicated in details by connecting an optional part ‘A-Control Service Tool (PAC-SK52ST)’ to connector CNM on outdoor controller board.
[Display] (1)Normal condition
Unit condition
When the power is turned on When unit stops When compressor is warming up When unit operates
(2)Abnormal condition
Indication Error Outdoor controller board LED1 (Green) LED2 (Red)
1 blinking 2 blinking
Connector(63H) is open.
2 blinking 1 blinking
2 blinking
3 blinking
4 blinking
5 blinking
1.Error code displayed on remote controller2.Refer to service manual for indoor unit.
Miswiring of indoor/outdoor unit conne­cting wire, excessive number of indoor units (4 units or more)
Miswiring of indoor/outdoor unit co­nnecting wire (converse wiring or di­sconnection)
Startup time over
Indoor/outdoor unit communication error (signal receiving error) is detected by in­door unit.
Indoor/outdoor unit communication error (transmitting error) is detected by indoor unit.
Indoor/outdoor unit communication error (signal receiving error) is detected by outdoor unit.
Indoor/outdoor unit communication error (transmitting error) is detected by outdoor unit.
Remote controller signal receiving error is detected by remote controller.
Remote controller transmitting error is detected by remote controller.
Remote controller signal receiving error is detected by indoor unit.
Remote controller transmitting error is detected by indoor unit.
Error code is not defined.
Serial communication error <Communication between outdoor controller board and outdoor power board> <Communication between outdoor controller board and M-NET p.c. board>
Communication error of M-NET system
Outdoor controller board A-Control Service Tool
LED1 (Green) LED2 (Red) Error code
Lighted Lighted Lighted Lighted
Lighted
Contents Inspection method
Not lighted Not lighted
Lighted
Error code
+1
Check if connector (63H) on the outdoor controller board is
not disconnected.
F5
Check continuity of pressure switch (63H) by tester.
Check if indoor/outdoor connecting wire is connected correctly.
Check if 4 or more indoor units are connected to outdoor unit.
Check if noise entered into indoor/outdoor connecting wire
or power supply. Re-check error by turning off power, and on again.
00, etc. 08, etc.
C5, H7 etc.
Check if indoor/outdoor connecting wire is connected correctly.
E6
Check if noise entered into indoor/outdoor connecting wire or
power supply.
E7
Check if noise entered into indoor/outdoor controller board.
Re-check error by turning off power, and on again.
Check if connecting wire of indoor unit or remote controller
E0
is connected correctly. Check if noise entered into transmission wire of remote
E3
controller. Re-check error by turning off power, and on again.
E4
E5
Check if remote controller is MA remote controller(PAR-21MAA).
EF
Check if noise entered into transmission wire of remote controller.Check if noise entered into indoor/outdoor connecting wire.Re-check error by turning off power, and on again.
Check if connector (CN4) on outdoor controller board and
Ed
outdoor power board is not disconnected.
Check if there is poor connection of connector on outdoor
controller board(CNMNT and CNVMNT).
Check M-NET communication signal.
A0~A8
Indication of the display
Alternately blinking display
Operation mode
reference
P.57~
Detailed
page
P. 5 0
P. 5 1 (EA) P. 5 1 (Eb) P. 5 1
(EC)
+2
+2
P. 5 6 (E8)
P. 5 6 (E9)
P. 5 5
P. 5 6
P. 5 5
P. 5 6
P. 5 6
P. 5 6
P. 6 0
99
Page 100
Indication Error
Outdoor controller board
LED1 (Green)
3 blinking 1 blinking
LED2 (Red)
Abnormality of shell thermistor(TH32) and discharging temperature (TH4)
Abnormality of superheat due to low discharge temperature
2 blinking
Abnormal high pressure (High pressure switch 63H worked.)
3 blinking
Abnormality of outdoor fan motor rotational speed
Protection from overheat operation(TH3)
4 blinking
Compressor overcurrent breaking(Start-up locked)
Compressor overcurrent breaking Abnormality of current sensor (P.B.) Abnormality of power module
5 blinking
Open/short of discharge thermistor (TH4) and shell thermistor (TH32)
Open/short of outdoor thermistors
Contents Inspection method
Error code
+1
Check if stop valves are open.
U2
Check if connectors (TH4, TH32, LEV-A, and LEV-B) on outdoor controller
board are not disconnected.
Check if unit is filled with specified amount of refrigerant.
U7
Measure resistance values among terminals on indoor valve and outdoor linear expansion valve using a tester.
Check if indoor/outdoor units have a short cycle on their air ducts.
U1
Check if connectorCheck if heat exchanger and filter is not dirty.Measure resistance values among terminals on linear expansion valve
using a tester.
Check the outdoor fan motor.
U8
Check if connector
Ud
Check if stop valves are open.
UF
Check looseness, disconnection, and converse connection of
compressor wiring.
Measure resistance values among terminals on compressor using a tester.
UP
Check if outdoor unit has a short cycle on its air duct.
UH
U6
Check if connectors
U3
board and connector (CN3) on outdoor power board are not disconnected
Measure resistance value of outdoor thermistors.
U4
(TH3, TH6, TH7 and TH8)
Check if indoor/outdoor units have a short cycle on their air ducts.
U5
Measure resistance value of outdoor thermistor(TH8).
U9
compressor wiring.
Measure resistance value among terminals on compressor using a tester
Check the continuity of contactor (52C).Check if power supply voltage decreases.Check the wiring of CN52C.Check the wiring of CNAF.
Check if connectors (CN20, CN21, CN29 and CN44) on indoor
P1
controller board are not disconnected.
P2
Measure resistance value of indoor thermistors.
P9
4 blinking
6 blinking
7 blinking
1 blinking
Abnormality of heatsink temperature
Abnormality of voltage Check looseness, disconnection, and converse connection of
Abnormality of room temperature thermistor (TH1) Abnormality of pipe temperature thermistor /Liquid (TH2) Abnormality of pipe temperature thermistor/Condenser-Evaporator
2 blinking
Abnormality of drain sensor (DS) Float switch(FS) connector open
Indoor drain overflow protection
Check if connector (CN31)(CN4F) on indoor controller board is not
P4
disconnected.
Measure resistance value of indoor thermistors.Measure resistance value among terminals on drain-up machine using
P5
a tester.
Check if drain-up machine works.Check drain function.
(63H)
on outdoor controller board is not disconnected.
(TH3)
on outdoor controller board is disconnected.
(TH3,TH4,TH6 ,TH7 and TH32)
on outdoor controller
Detailed
reference
page
P. 5 2
P. 5 3
P. 5 2
P. 5 4
P. 5 4
P. 5 5 P. 5 5 P. 5 3 P. 5 3
.
P. 5 3
P. 5 3
P. 5 4
.
222
2
3 blinking
Freezing (cooling)/overheating (heating) protection
4 blinking
Abnormality of pipe temperature
1 Error code displayed on remote controller2 Refer to service manual for indoor unit.
Check if indoor unit has a short cycle on its air duct.
P6
Check if heat exchanger and filter is not dirty.Measure resistance value on indoor and outdoor fan motors.Check if the inside of refrigerant piping is not clogged.
Check if indoor thermistors(TH2 and TH5) are not disconnected from holder.
P8
Check if stop valve is open.
Check converse connection of extension pipe. (on plural units connection)
Check if indoor/outdoor connecting wire is connected correctly. (on plural units connection)
100
2
2
Loading...