12. RoHS PARTS LIST···········································38
NOTE:
• This service manual describes technical data of the outdoor units.
Page 2
Revision A:
• Compressor has been changed.
Previous
New
Model
SNB130FLDH
SNB130FLDH1
RoHS PARTS LIST number
E12 851 900
E12 939 900
Revision B:
• REFRIGERANT SYSTEM DIAGRAM has been changed.
• Oil separator has been added.
• Capillary tube has been added. ([1.8✕[0.6✕1000)
• MUZ-GB50VA-has been added.
• Check of outdoor thermistors(10-6.B) has been corrected.
E2
Revision C:
• RoHS PARTS LIST has been changed.
Revision D:
• RoHS PARTS LIST has been changed.
1
MUZ-GA50VA -➔ MUZ- GB50VA -
1. Refrigerant filling capacity has been changed.
2. Outdoor electronic control P.C. board has been changed.
MUZ-GB50VA -➔ MUZ- GB50VA -
1. Compressor has been changed. (SNB130FLDH1 ➔ SNB130FLEH1)
2. Outdoor electronic control P.C. board has been changed.
TECHNICAL CHANGES
E1E1
E2E1
2
Page 3
2
Air inlet
Piping
Air outlet
(back and side)
Drain hose
Drain outlet
Outdoor model
Function
Power supply
Capacity Rated frequency(Min.-Max.)
Dehumidification
Air flow ✽1
(High/Low)
Power outlet
Running current ✽1
Power input ✽1
Power factor ✽1
Starting current ✽1
Compressor motor current ✽1
Fan motor current ✽1
Model
Output
Winding
resistance(at 20:)
Model
Winding
resistance(at 20:)
Dimensions WOHOD
Weight
Sound level ✽1
(High/Low)
Fan speed (High/Low)
Fan speed regulator
Refrigerant filling
capacity(R410A)
Refrigeration oil (Model)
kW
r/h
K /h
A
A
W
%
A
A
A
✽1
W
"
"
mm
kg
dB(A)
rpm
kg
Compressor
Fan
motor
Special
remarks
Capacity
Electrical
data
Coefficient of performance(C.O.P)
Single phase
230V,50Hz
20
97
7.46
0.32
SNB130FLDH or SNB130FLDH1
SNB130FLEH1
850
U-V 0.45 W-U 0.45
V-W 0.45
RC0J60-AA
BLK-WHT 15.2
WHT-RED 15.2
RED-BLK 15.2
840o850o330
53
2
1.50
NEO22
Cooling
5.0(0.9-5.8)
2.5
2,940/1,650
7.23
1,610
6.91
3.03
52/51
800/480
Heating
5.8(0.9-7.8)
—
2,940/2,210
7.43
1,660
7.11
3.41
55/53
800/620
MUZ-GB50VA
E1
E2
PART NAMES AND FUNCTIONS
MUZ-GB50VA
ACCESSORIES
MUZ-GB50VA
3
NOTE : Test conditions are based on ISO 5151.
SPECIFICATION
Cooling : IndoorDry-bulb temperature 27:Wet-bulb temperature 19:
Heating : IndoorDry-bulb temperature 20:Wet-bulb temperature 15:
Refrigerant piping length (one way): 5m
✽1 Measured under rated operating frequency
Outdoor Dry-bulb temperature 35:Wet-bulb temperature 24:
Outdoor Dry-bulb temperature 7: Wet-bulb temperature 6:
Drain socket
1
Drain cap [33
2
3
1
2
Page 4
OUTDOOR UNIT
MICROPHONE
1m
Test conditions
Cooling : Dry-bulb temperature 35:
Wet-bulb temperature (24:)
Heating : Dry-bulb temperature 7:
Wet-bulb temperature 6:
COOLING
FUNCTION
SPL(dB(A))LINE
High
FAN SPEED
HEATING
52
55
90
80
70
60
50
40
30
20
10
63125250500100020004000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, 0dB=20µPa
Specifications and rating conditions of main electric parts
Model
Item
Current transformer
Current transformer
Smoothing capacitor
Fuse
Fuse
Fuse
Expansion valve coil
Intelligent power module
Intelligent power module
Reactor
Power factor controller
Resistor
Resistor
Resistor
Solenoid coil relay
Terminal block
Terminal block
Relay
R.V. coil
MUZ-GB50VA
(CT1,2)
(CT61)
(CB1,2,3)
(F64)
(F801)
(F911)
(LEV)
(IPM)
(HC930)
(L)
(PFC)
(R64A,B)
(R937A,B)
(RS1~4)
(SSR61)
(TB1)
(TB2)
(X64)
(21S4)
ETQ19Z68AY
ETQ19Z53AY
560+ 450V
250V 2A
250V 3.15A
250V 1A
CAM-MD12ME
PS21244-A
PS21661-RZ
340µH 20A
PS51259-A
10" 10W
1.1" 2W 2%
0.04" 7W
TLP3506
3P
3P
G4A
LD30013
4
NOISE CRITERIA CURVES
MUZ-GB50VA
4
Page 5
5
30-
35-
155
90
198
40
515
299
66
34
51
330
360
850
430
500
80
121
840
Open as a rule
500 mm or more if
the front and both
sides are open
100 mm or more
200 mm or more if
there are obstacles
to both sides
Open as a rule
500 mm or more if the back,
both sides and top are open
350 mm or more
100 mm or more
Service panel
Gas refrigerant
pipe joint
Refrigerant pipe
(flared) [12.7
NOTE : Refrigerant piping exceeding 7m requires additional refrigerant charge according to the calculation.
8
Page 9
PERFORMANCE CURVES8
MUZ-GB50VA
The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating conditions vary according to the areas where these units are installed, the following information has been provided to clarify the
operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature :°C [WB]
(2) Indoor outlet air wet-bulb temperature :°C [WB]
(3) Outdoor intake air dry-bulb temperature :°C [DB]
(4) Total input:W
(5) Indoor intake air dry-bulb temperature :°C [DB]
(6) Outdoor intake air wet-bulb temperature :°C [WB]
(7) Total input :W
Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb / dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
}
Cooling
Heating
INDOOR UNIT
Wet and dry-bulb
thermometers
8-1. Capacity and input curves
8.7
8.0
7.3
6.6
difference (:)
5.9
5.3
Indoor air Wet-bulb temperature
Indoor intake air Wet-bulb temperature (
Outdoor intake air Dry-bulb temperature (:)
OUTDOOR UNIT
Wet and dry-bulb
thermometers
)
:
:)
Indoor intake air W
Outdoor intake air Dry-bulb temperature (:)
et-bulb tem
perature (
MUZ-GB50VA
MSZ-GB50VA
at Rated frequency
9
Page 10
Indoor air Dry-bulb temperature
difference (
:)
Indoor intake air Dry-bulb tem
perature (
:
)
Outdoor intake air Wet-bulb temperature (:)
Outdoor intake air Wet-bulb temperature (:)
Indoor intake air Dry-bulb temperature (
:)
24.1
22.3
20.4
18.5
16.7
14.8
13.0
11.1
at Rated frequency
MUZ-GB50VA
MSZ-GB50VA
NOTE:The above broken lines are for the heating operation without any
Capacity correction factors
Input correction factors
Input correction factors
Capacity correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
The operational frequency of compressor
MUZ-GB50VA
(Hz)
050100150
0.0
0.5
1.0
1.5
(Hz)
(Hz)
(Hz)
050100150
0.0
0.5
1.0
1.5
050100150
0.0
0.5
1.0
1.5
050100150
0.0
0.5
1.0
1.5
050100150
0.0
0.5
1.0
1.5
2.0
frost and defrost operation.
8-2. Capacity and input correction by operational frequency of compressor
8-3. Test run operation (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to COOL or HEAT mode (COOL : Press once, HEAT : Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor
varies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on
remote controller.
10
Page 11
8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
Ambient temperature(˚C)
Ambient humidity(%)
1832
152050256030
70 (%)
35(˚C)
Ambient temperature(˚C)
Ambient humidity(%)
1832
152050256030
70 (%)
35(˚C)
MUZ-GB50VA
(MPa [Gauge])
(kgf/F [Gauge])
Outdoor low pressure
Outdoor unit current(A)
4
5
6
7
8
0.5
0.6
0.7
0.8
0.9
1.0
5
6
7
8
9
10
Dry bulb temperature (°C)
Indoor
20.0
14.521
Outdoor
7
6
151220.0
14.5
Wet bulb temperature (°C)
05101520 25(˚C)
4
5
6
7
8
Outdoor unit current (A)
Ambient temperature(˚C)
MUZ-GB50VA
2
NOTE: The unit of pressure has been changed to MPa based on the international system of units (SI unit system).
The conversion factor is: 1(MPa [Gauge] = 10.2 (Kgf/
NOTE Q : Total capacity (kW) INPUT : Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
9
ACTUATOR CONTROL
MUZ-GB50VA
9-1. Outdoor fan motor control
The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
9-2. R.V. coil control
Heating
Cooling
Dry
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
ON
OFF
OFF
14
Page 15
Housing point
9-3. Relation between main sensor and actuator
Discharge temperature thermistor
Indoor pipe temperature thermistor
Defrost thermistor
Fin temperature thermistor
Outdoor heat exchanger temperature
Ambient temperature thermistor
Purpose
Protection
Defrosting Protection
Defrosting
Protection
Protection
Protection
Compressor
LEV
Outdoor
fan motor
R.V. coil
Sensor
Actuator
10
TROUBLESHOOTING
MUZ-GB50VA
10-1. Cautions on troubleshooting
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after confirming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration.
4) When troubleshooting, refer to 10-2., 10-3. and 10-4.
15
Page 16
10-2. Failure mode recall function
Operational procedure
Yes
(Blinks)
No
(OFF)
Yes
No
Releasing the failure mode recall function
Note1.Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2.If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2. Blinking pattern when the indoor unit is abnormal:
W3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycleRepeated cycle
ON
OFF
No beepBeeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
2.5-second OFF3-second ON
Blinking at 0.5second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
No beepBeeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
Repeated cycle
Beeps
Does the left lamp of OPERATION INDICATOR
lamp on the indoor unit blink at the interval of 0.5
seconds?
Blinks: Either indoor or outdoor unit is abnormal.
Beep is emitted at the same timing
as the blinking of the left lamp of
OPERATION INDICATOR lamp. W2
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Before blinking, does the left lamp of
OPERATION INDICATOR lamp stay ON for 3
seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the indoor unit
failure mode table (Refer to indoor unit service manual.)
Make sure to check at least two consecutive blinking cycles. W2
Turn ON the power supply.
<
Preparation of the remote controller
>
1 While pressing both OPERATION SELECT
button and TOO COOL button on the remote controller at the same time, press
RESET button.
2 First, release RESET button.
And release the other two buttons after all LCD except the set temperature in
operation display section of the remote controller is displayed after 3 seconds.
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Judgment of indoor/outdoor abnormality
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature
is displayed) with the remote controller headed towards the indoor unit. w1
Indoor unit is normal.
But the outdoor unit might be abnormal because there are some
abnormalities that can't be recalled with this way.
Confirm if outdoor unit is abnormal according to the detailed outdoor
unit failure mode recall function.(Refer to 10-2.2)
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to 10-2.3).
Make sure to check at least two consecutive blinking cycles. W3
W 1. Regardless of normal or abnormal condition, a short
beep is emitted once the signal is received.
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details
can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
16
Page 17
2. Flow chart of the detailed outdoor unit failure mode recall function
Operational procedure
Note1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2.Blinking pattern when outdoor unit is abnormal:
Yes
(Blinks)
No
(OFF)
ON
OFF
No beep
Beeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
No beepBeeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
Repeated cycle
W1. Regardless of normal or abnormal condition, 2 short
beeps are emitted as the signal is received.
Does left lamp of OPERATION INDICATOR lamp
on the indoor unit blink at the interval of 0.5 seconds?
Blinks: The outdoor unit is abnormal.
Beep is emitted at the same
timing as the blinking of the left lamp of
OPERATION INDICATOR lamp. W2
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO
WARM button to adjust the set temperature to 25:. W1
The outdoor unit is normal.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to 10-2.3.).
Make sure to check at least two consecutive blinking cycles. W2
Release the failure mode recall function according
to the left mentioned procedure.
Confirm that the remote controller is in the failure mode recall
function.
The outdoor unit might be abnormal.
Confirm if outdoor unit is abnormal according to the following procedures.
17
Page 18
OFFNone (Normal)
2-time flash
3-time flash
4-time flash
5-time flash
6-time flash
7-time flash
8-time flash
Lighting Lighting
Lighting Once
Lighting Once
Lighting Twice
Lighting 3 times
Lighting 4 times
Lighting 9 times
OnceGoes
out
Lighting
Lighting
Lighting
Lighting
3 times
Goes
out
4 times Goes
out
Lighting
Lighting
Lighting
Lighting
Lighting
5 times
9-time flash
10-time flash
• Check the connection
of the compressor
connecting wire.
• Refer to 10-6.A
"How to check
inverter / compressor".
• Check the stop valve.
• Replace the outdoor
electronic control
P.C. board.
•Check refrigerant circuit
and refrigerant amount.
• Refer to 10-6.G "Check
of LEV".
• Refer to 10-6.D "Check
of outdoor fan motor".
• Replace the outdoor
electronic control
P.C. board.
•Check refrigerant circuit
and refrigerant amount.
• Refer to 10-6.G "Check
of LEV".
• Reconnect compressor
connector.
• Refer to 10-6.A "How to
check inverter/
compressor."
• Check the stop valve.
•Check refrigerant circuit
and refrigerant amount.
• Check the stop valve.
• Check around outdoor
unit.
• Check outdoor unit air
passage.
• Refer to 10-6.D "Check
of outdoor fan motor".
• Refer to 10-6.B "Check
of outdoor thermistors".
• Refer to 10-6.B "Check
of outdoor thermistors".
Overcurrent protection stop is
continuously performed 3 times within
1 minute after the compressor gets
started, or converter protection stop or
bus-bar voltage protection stop is
continuously performed 3 times within
3 minutes after start-up.
Thermistor shorts or opens during
compressor running.
28A current flows into intelligent
power module.
Tthe outdoor heat exchanger
temperature exceeds 70: during
cooling or the indoor gas pipe
temperature exceeds 70: during
heating.
The fin temperature exceeds 87:
during operation.
The P.C. board temperature exceeds
70: during operation.
Failure occurs continuously 3 times
within 30 seconds after the fan gets
started.
Nonvolatile memory data cannot be
read properly.
The frequency of the compressor is
kept 80Hz or more and the discharge
temperature is kept under 39:
for more than 20 minutes.
Outdoor power system
Discharge temperature
thermistor
Defrost thermistor
Ambient temperature thermistor
Fin temperature thermistor
P.C. board temperature
thermistor
Outdoor heat exchanger
temperature thermistor
Overcurrent
Discharge temperature
High pressure
Fin temperature
P.C. board temperature
Outdoor fan motor
Nonvolatile memory data
Discharge temperature
--
Abnormal point
(Failure mode / protection)
Condition
Correspondence
Indoor/outdoor
unit failure mode
recall function
LED indication
(Outdoor P.C. board)
LED 1 LED 2
Discharge temperature exceeds
116°C during operation.
Compressor can restart if discharge
temperature thermistor reads 100: or
less 3 minutes later.
The left lamp of
OPERATION INDICATOR
lamp (Indoor unit)
3. Outdoor unit failure mode table
MUZ-GB50VA
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-4.).
18
Page 19
The left lamp of
OPERATION INDICATOR
lamp (Indoor unit)
11-time flash
(Failure mode / protection)
Communication error
between P.C. boards
Current sensor
Zero cross detecting circuit
Converter
Bus-bar voltage
(1)
Bus-bar voltage
(2)
wEven if this protection stop is
performed continuously 3 times,
it does not mean the abnormality
in outdoor power system.
Abnormal point
LED indication
(Outdoor P.C. board)
LED 1 LED 2
Lighting 6 times
Lighting 7 times
5 times Goes
5 times
5 times
6 times
out
Goes
out
Goes
out
Goes
out
Condition
Communication error occurs between
the electronic control P.C. board and
power board for more than 10 seconds.
The communication between boards
protection stop is continuously
performed twice.
A short or open circuit is detected
in the current sensor during
compressor operating.
Current sensor protection stop is
continuously performed twice.
Zero cross signal cannot be detected
while the compressor is operating.
The protection stop of the zero
cross detecting circuit is continuously
performed 10 times.
A failure is detected in the operation
of the converter during operation.
The bus-bar voltage exceeds 400V
or falls to 200V or below during
compressor operating.
The bus-bar voltage exceeds 400V
or falls to 50V or below during
compressor operating.
Correspondence
• Check the connecting
wire between outdoor
electronic control
P.C. board and power
board.
• Replace the power
board.
• Check the connecting
wire among electronic
control P.C. board,
noise filter P.C. board
and power board.
• Replace the power
board.
Indoor/outdoor
unit failure mode
recall function
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-4.).
19
Page 20
Start
Indoor unit
operates.
Outdoor unit
doesn't
operate.
Indoor unit
doesn't receive
the signal from
remote controller.
OPERATION
INDICATOR
lamp on the indoor
unit is flashing on
and off.
Outdoor unit
operates only
in Test Run
operation.
(Refer to 8-3.)
w
Outdoor unit
doesn't
operate
even in
Test Run
operation.
(Refer to 8-3.)
w
Indoor unit
operates, when
EMERGENCY
OPERATION
switch is pressed.
Indoor unit
doesn't operate,
when
EMERGENCY
OPERATION
switch is pressed.
Check room
temperature
thermistor.
Refer to
"Test point
diagram and
voltage".
Refer to 10-6.A
"How to check
inverter/
compressor".
Refer to
"Check of
remote controller
and receiver
P.C. board".
1. Check indoor / outdoor
connecting wire.
(Check if the power
is supplied to the
indoor unit.)
2. Refer to
"Check of indoor
electronic control
P.C. board and indoor
fan motor".
Unit doesn't
operate
normal
operation in
COOL or
HEAT mode.
Refer to 10-6.C
"Check of
R.V. coil".
Left lamp
Flash on and
off at
0.5-second
intervals
Cause:
Indoor/
Outdoor unit
• Miswiring or
trouble of
serial signal.
Left
lamp
2-time flash
Cause:
Indoor unit
• Trouble of
room temp erature/
indoor coil
thermistor
Left
lamp
3-time flash
Cause:
Indoor unit
• Trouble of
indoor fan
motor
Left
lamp
5-time flash
Cause:
Outdoor unit
• Outdoor
power
system
abnormality
Left
lamp
6-time flash
Cause:
Outdoor unit
• Trouble of
thermistor
in outdoor
unit
Left
lamp
7-time flash
Cause:
Outdoor unit
• Trouble of
outdoor
control
system
Refer to 10-6.H
"How to check
miswiring
and serial
signal error".
Check room
temperature
thermistor
and indoor
coil thermistor.
Refer to "Test
point diagram
and voltage".
Refer to
"Check of
indoor fan
motor".
Refer to 10-6.A
"How to check
inverter/
compressor".
Refer to 10-6.B
"Check of
outdoor
thermistors".
Replace
inverter P.C.
board or outdoor control
electronic
control P.C.
board.
Left
lamp
14-time flash
Cause:
Outdoor unit
• Other
abnormality
Check 10-2.2.
"Flow chart of
the detailed
outdoor unit
failure mode
recall function."
Left lamp
4-time flash
Cause:
Indoor unit
• Trouble of
indoor unit
control
system
Replace the
indoor
electronic
control
P.C. board.
Refer to indoor unit
service manual.
Indoor unit operates.
Outdoor unit doesn't
operate normally.
If blinking of OPERATION
INDICATOR lamp cannot
be checked, it can be checked
with failure mode recall function.
w "Test Run operation" means
the operation within 30 minutes
after EMERGENCY OPERATION
switch is pressed.
All lamps
Flash on and off
at 0.5-second
intervals
Cause:
Indoor unit
• The horizontal
vane is not
installed
correctly.
Refer to
"Check of
installation of
the horizontal
vane".
10-3. Instruction of troubleshooting
20
Page 21
10-4. Troubleshooting check table
MUZ-GB50VA
Symptom
No.
Outdoor unit
does not
operate.
1
Indication
LED1(Red) LED2(Yellow)
LightningTwiceOutdoor power system
Abnormal point / ConditionCorrespondence
Condition
Overcurrent protection stop is continuously performed 3 times within
1 minute after the compressor gets started, or when converter protection
stop or bus-bar voltage protection stop is continuously performed 3 times
within 3 minutes after start-up.
• Check the connection of the compressor connecting
wire.
• Refer to 10-6.A "How to check inverter/compressor".
• Check the stop valve.
2
3
4
5
6
7
8
9
'Outdoor unit
stops and
restarts 3
minutes
10
later' is
repeated.
Lightning3 times
Lightning4 times
5 timesLightning
Lightning6 timesSerial signal
Lightning7 timesNonvolatile memory data• Replace the outdoor electronic control P.C. board.
Lightning8 timesCurrent sensor• Replace the power board.
Lightning11 times
Lightning12 times
TwiceGoes out
Discharge temperature
thermistor
Fin temperature thermistor
P.C board temperature
thermistor
Ambient temperature
thermistor
Outdoor heat exchanger
temperature thermistor
Defrost thermistor
Communication error
between P.C. boards
Zero cross detecting circuit
IPM protection
Lock protection
A short circuit is detected in the thermistor during operation, or an open
circuit is detected in the thermistor after 10 minutes of compressor start-up.
A short or open circuit is detected in the thermistor during operation.
A short or open circuit is detected in the thermistor during operation.
A short circuit is detected in the thermistor during operation, or an open
circuit is detected in the thermistor after 5 minutes (in cooling) and
10 minutes (in heating) of compressor start-up.
A short circuit is detected in the thermistor during operation, or an open
circuit is detected in the thermistor after 5 minutes of compressor start-up.
The communication fails between the indoor and outdoor unit for 3 minutes.
The nonvolatile memory data cannot be read properly.
Current sensor protection stop is continuously performed twice.
The communication protection stop between boards is continuously
performed twice.
The protection stop of the zero cross detecting circuit is continuously
performed 10 times.
Overcurrent is detected after 30 minutes of compressor start-up.
Overcurrent is detected within 30 minutes of compressor start-up.
• Refer to 10-6.B "Check of outdoor thirmistors".
• Refer to 10-6.B "Check of outdoor thirmistors".
• Replace the outdoor electronic control P.C. board.
• Refer to 10-6.B "Check of outdoor thirmistors".
• Refer to 10-6.H "How to check miswiring and serial signal
error".
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
• Check the connecting wire among outdoor electronic control
P.C. board, noise filter P.C. board and power board.
• Reconnect compressor connector.
• Refer to 10-6.A "How to check inverter/compressor".
• Check the stop valve.
• Check the power module (PAM module).
11
12
13
14
15
16
17
18
19
3 timesGoes out
4 timesGoes out
5 timesGoes out
8 timesGoes out
9 timesGoes out
13 timesGoes outOutdoor fan motor• Refer to 10-6.D "Check of outdoor fan motor".
Lighting8 times
Lighting11 times
Lighting12 times
Discharge temperature
protection
Fin temperature protection
P.C. board temperature
protection
High-pressure protection
Converter protection
Bus-bar voltage protection (1)
Bus-bar voltage protection (2)
Current sensor protection
Communication between P.C.
boards protection
Zero cross detecting circuit
protection
Discharge temperature exceeds 116:during operation and compressor
stops. Compressor can restart if discharge temperature thermistor reads
100: or less 3 minutes later.
The fin temperature exceeds 87: during operation.
The P.C. board temperature exceeds 70: during operation.
The outdoor heat exchanger temperature exceeds 70: during cooling or
indoor gas pipe temperature exceeds 70:during heating.
A failure is detected in the operation of the converter during operation.
The bus-bar voltage exceeds 400V or falls to 200V or below during
compressor operating.
The bus-bar voltage exceeds 400V or falls to 50V or below during
compressor operating.
Failure occurs continuously 3 times within 30 seconds after the fan gets
started.
A short or open circuit is detected in the current sensor during compressor
operating.
Communication error occurs between the outdoor electronic control P.C.
board and power board for more than 10 seconds.
Zero cross signal cannot be detected while the compressor is operating.
NOTE 1. The location of LED is illustrated at the right figure. Refer to 10-7.1.
2. LED is lighted during normal operation.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the flashing frequency is “2”.
0.5-second ON
• Check the amount of gas and refrigerant circuit.
• Refer to 10-6.G "Check of LEV".
•Check refrigerant circuit and refrigerant amount.
•Refer to 10-6.D "Check of outdoor fan motor".
• Check the amount of gas and the refrigerant circuit.
• Check stop valve.
• Replace the power board.
• Replace the power board.
• Replace the power board.
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
• Check the connecting wire among outdoor electronic control
P.C. board, noise filter P.C. board and power board.
Outdoor electronic control P.C. board(Parts side)
LED1
LED2
Lighting
0.5-second ON
ON
OFF
2.5-second OFF
2.5-second OFF
21
Page 22
Primary current protection
Secondary current protection
High-pressure protection
Defrosting in cooling
3 times
Lighting
Discharge temperature
protection
• Check refrigerant circuit and refrigerant amount.
• Refer to 10-6.G "Check of LEV".
• Refer to 10-6.B "Check of outdoor thermistors".
4 times
Lighting
Low discharge
temperature protection
• Refer to 10-6.G "Check of LEV".
• Check refrigerant circuit and refrigerant amount.
5 times
Lighting
Cooling high-pressure
protection
This symptom does not mean any abnormality of the
product, but check the following points.
• Check if indoor filters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation is short cycled.
-
-
These symptoms do not mean any abnormality of the
product, but check the following points.
• Check if indoor filters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation is short cycled.
TwiceLighting
OnceLighting
The discharge temperature exceeds 100: during operation.
The frequency of the compressor is kept 80Hz or more and the discharge
temperature is kept under 39: for more than 20 minutes.
The outdoor heat exchanger temperature exceeds 58:
during operation.
9 times
Lighting
Inverter check mode
Lighting
Lighting
Normal
The unit is operated with emergency operation switch.
-
The input current exceeds 15A.
The current of the compressor exceeds 15A.
The indoor gas pipe temperature exceeds 45: during heating.
The indoor gas pipe temperature falls 3: or below during cooling.
LED1(Red) LED2(Yellow)
Abnormal point / ConditionCorrespondence
Indication
Condition
Outdoor unit
operates.
Outdoor unit
operates
No.
Symptom
20
21
22
23
24
25
26
22
Page 23
W
U
V
WHT
RED
BLK
LEV
WHT
RED
YLW
BRN
ORN
BLU
U
RED
WHT
BLK
V
W
(W)
(V)
(U)
10-5. Trouble criterion of main parts
MUZ-GB50VA
Part nameFigureCheck method and criterion
Defrost thermistor
(RT61)
Ambient temperature
thermistor (RT65)
Outdoor heat exchanger
temperature thermistor
(RT68)
Discharge temperature
thermistor (RT62)
Fin temperature
thermistor (RT64)
Compressor
Outdoor fan motor
Measure the resistance with a tester.
Refer to 10-7. “Test point diagram and voltage”,1. “Outdoor electronic
control P.C. board”, the chart of thermistor.
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
Refer to 10-7. “Test point diagram and voltage”,1. “Outdoor electronic
control P.C. board”, the chart of thermistor.
Measure the resistance between terminals using a tester.
(Winding temperature : -10 °C ~ 40 °C)
Normal
0.40 " ~ 0.49 "
Measure the resistance between lead wires using a tester.
(Part temperature : -10 °C ~ 40 °C)
Color of lead wire
Normal
RED - BLK
BLK - WHT
13.4 " ~ 16.4 "
WHT - RED
Measure the resistance using a tester. (Part temperature : -10 °C ~ 40 °C)
R. V. coil
Normal
2.6 k" ~ 3.3 k"
Measure the resistance using a tester.(Part temperature : -10 °C ~ 40 °C)
Normal
37.4 " ~ 53.9 "
Linear expansion valve
Color of lead wire
WHT - RED
RED - ORN
YLW - BRN
BRN - BLU
23
Page 24
10-6. Troubleshooting flow
MUZ-GB50VA
AA
How to check inverter/ compressor
Disconnect the terminal of the compressor. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION.
W • After the outdoor fan starts running, wait for 1 minute or more before
Measure the voltage between each
lead wire leading to the compressor.
U (BLK) - V (WHT)
V (WHT) - W (RED)
W (RED) - U (BLK)
Is voltage output on right table?
Yes
Is output balanced?
Yes
Is the input voltage to the outdoor electronic
control P.C. board 370V or more?
Yes
No
measuring the voltage.
•The output voltage values have the tolerance of i20%.
No
No
Replace the power board.
COOLHEAT
122V~154V
(56Hz~71Hz)
74V~126V
(30Hz~58Hz)
Turn off power supply of indoor and outdoor unit,
and measure the compressor winding resistance
between the compressor terminals.
Is the resistance between each terminal normal?
Yes
Reconnect the lead wire of compressor, and turn on
power supply to indoor and outdoor unit.
3 minutes later, start EMERGENCY OPERATION.
Clarify the causes by counting time until the inverter stops.
0 to 10 seconds: compressor rare short
10 to 60 seconds: compressor lock
60 seconds to 5minutes: refrigerant circuit defective
5 minutes or more: normal
No
Replace the
compressor.
24
Page 25
• When OPERATION INDICATOR lamp flashes 6-time.
Yes
Yes
No
No
Reconnect the connector CN661, CN663 and CN3.
3 minutes after turning on the power supply, start EMERGENCY OPERATION.
Defrost
Discharge temperature
Outdoor heat exchanger temperature
Ambient temperature
Fin temperature
Symbol
RT61
RT62
RT68
RT65
RT64
Connector, Pin No.ThermistorBoard
Between CN661 pin1 and pin2
Between CN661 pin3 and pin4
Between CN661 pin7 and pin8
Between CN663 pin1 and pin2
Between CN3 pin1 and pin2
Outdoor electronic control P.C. board
Outdoor power board
W When RT64 is abnormal,
replace the
outdoor power
board.
Disconnect the connector in the outdoor electronic control P.C. board or the outdoor power board
(see below table), and measure the resistance of thermistor. Is the thermistor normal?
Does the unit operate 10 minutes or more without
showing thermistor abnormality?
Replace the thermistor.
W
Normal
Replace the outdoor electronic
control P.C. board.
• When thermistor is abnormal.
BB
Check of outdoor thermistors
25
Page 26
The cooling operation or heating operation does not operate. (LED display: Both LED1 and LED2 lighting)
CC
Check of R.V. coil
• When heating operation does not work.
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning on the power supply, start EMERGENCY
OPERATION in HEAT mode.
Is there voltage of 230V AC between pin1 and
pin 2 at connector CN912? W
Yes
Turn off power supply of indoor and outdoor unit.
Disconnect the connector
CN912 in noise filter P. C.
board. Is there normal
resistance to R.V. coil?
Yes
Replace the 4-way valve.
• When cooling operation does not work.
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning on the power supply, start EMERGENCY
OPERATION in COOL mode.
Is there voltage of 230V AC between pin1 and
pin 2 at connector CN912? W
Yes
No
Replace the R.V. coil.
No
No
1. Turn off power supply of indoor and outdoor unit, and
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
2. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION in HEAT mode.
Is there voltage 12V DC
between the connector CN781
pin 5 (+) and pin 3 (-)?
Replace the noise filter P.C. board.
Replace the 4-way valve.
Yes
No
Replace the electronic
control P.C. board.
W If the connector CN912 is
not connected or R.V. coil
is open, voltage occurs
between terminals even
when the control is OFF.
1. Turn off power supply of indoor and outdoor unit, and
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
2. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION in COOL mode.
Is there voltage 12V DC
between the connector CN781
pin 5 (+) and pin 3 (-)?
Yes
Replace the outdoor electronic control P.C. board.
No
Replace the noise filter P.C. board.
26
Page 27
• Fan motor does not operate or stops operating shortly after starting the operation.
Yes
No
No
Yes
Yes
No
(Fixed to either 5V or 0V DC)
Check the connection between the
connector CN931 and CN932.
Disconnect CN932 from outdoor electronic control P.C. board, and
turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage of
CN931.
Between 1(+) and 5(-)
Between 2(+) and 5(-)
Between 3(+) and 5(-)
Is the resistance between each terminal
of outdoor fan motor normal?
Does the outdoor fan motor rotate smoothly?
Does the voltage between each terminal become 5V DC and 0V DC
repeatedly?
Replace the outdoor DC fan motor.
Replace the outdoor electronic control P.C. board.
Turn on power supply.
No
Yes
Yes
No
No
Yes
No
Yes
Yes
No
Replace the power board.
Check the connecting of parts of main power supply circuit.
Is there voltage of 230V AC in the
power supply terminal block?
Is the output voltage from the noise
filter P.C. board 230V AC?
Is the input voltage to the outdoor
electronic control P.C. board 325V DC?
Check the power supply cable.
Replace the outdoor electronic control
P.C. board.
Replace the noise
filter P.C. board.
Is fuse (F64) blown?
Is the input voltage to the power board
230V AC?
Replace the fuse.
Replace the reactor.
DD
Check of outdoor fan motor
Outdoor unit does not operate. (LED display: display OFF)
EE
Check of power supply
27
Page 28
Outdoor unit does not operate at all, or stops immediately due to overcurrent.
FF
Check of current-limiting resistor
When the current-limiting resistor is open, the rush current limiting relay (X64) may not work properly.
Is the resistance of current-limiting
resistor (R64A or R64B) on the
noise filter P.C. board normal?
(Normal resistance : 10' i5%)
Open
Replace the power P.C. board.
● Check other electric parts in the main circuit together in the case that the current-limiting resistor is defective.
Not
open
Turn ON the power
supply and press
EMERGENCY
OPERATION switch.
Does LED on the outdoor
electronic control P.C. board
light up?
Yes
Does the rush current
limiting relay (X64) work
properly?
No
Replace the noise filter P.C. board.
• When cooling, heat exchanger of non-operating indoor unit frosts.
• When heating, non-operating indoor unit gets warm.
GG
Check of LEV
Turn on power supply to the outdoor unit after checking LEV coil is mounted to the
LEV body securely.
Replace the noise filter P.C.
No
board or the outdoor
electronic control P.C.
board.
Replace the outdoor
Yes
electronic control P.C.
board or power P.C. board
or the compressor.
Is "click - click" sound heard?
Or, do you feel vibration of the LEV coil with hands?
No
Disconnect the connector CN795.
Is there normal resistance to LEV coil?
No
Replace the LEV coil.
Yes
Yes
Normal
Replace the outdoor electronic
control P.C. board.
28
Page 29
• When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Is there rated voltage in
the power supply?
Is there any miswiring,
poor contact, or wire
disconnection of the
indoor/outdoor
connecting wire?
W1. Miswiring may damage indoor electronic control
P.C. board during the operation.
Be sure to confirm the wiring is correct before the
operation starts.
W3.Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
the outdoor electronic control P.C. board is normal,
LED blinks 6 times after 3 minutes.
(Lighted
or not
lighted)
No
Yes
No
Yes
Yes
No
Yes
No
Yes
W2 Be careful to the residual
voltage of smoothing capacitor.
Be sure to release the failure-mode
recall function after checking.
No
No
Yes
No
Yes
Yes
Yes
No
Yes
Refer to indoor unit service manual.
Lighted Blinking
Turn OFF the power supply.
Turn ON the power supply.
Is there rated voltage between
outdoor terminal block S1 and
S2?
Does the left lamp of OPERATION
INDICATOR lamp light up?
<Confirmation of the power to the indoor unit>
Press EMERGENCY OPERATION switch once.
Check the power
supply.
A
Turn OFF the power supply.
Check once more if the indoor/outdoor
connecting wire is not miswiring.
Short-circuit outdoor terminal block S2 and
S3.
W1
B
Turn ON the power supply.
Check the wiring.
Correct them.
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2
and S3? <Confirmation of serial
signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Replace the outdoor electronic
control P.C. board. W2
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
Replace the
indoor/outdoor
connecting wire.
Replace the
indoor/outdoor
connecting wire.
Is serial signal
error indicated
6 minutes later?
Yes
No
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn ON again.
· Press EMERGENCY OPERATION
switch.
B
· Reinstall
either the
unit or the
light each
other away.
· Attach a filter
on remote
control
receiving
section of
the indoor
unit.
A
Is serial signal error indicated 6 minutes later?
No
Does the LED on the outdoor electronic
control P.C. board repeat "3.6-second-OFF
and 0.8-second-ON quick blinking"?
W3
Outdoor electronic control P.C. board
(Parts side)
LED2
LED1
Indoor unit does not operate.
• When OPERATION INDICATOR lamp flashes ON and OFF every 0.5-second.
Outdoor unit doesn’t operate.
HH
How to check miswiring and serial signal error (when outdoor unit does not work)
29
Page 30
II
Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the
antennas and the indoor
unit within 3m, or is the
distance between the
antennas and the outdoor
unit within 3m?
No
Is the distance between the
TV sets or radios and the
indoor unit within 1m, or is
the distance between the TV
sets or radios and the
outdoor unit within 3m?
No
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in
the antenna wiring?
No
Is the indoor/outdoor
connecting wire of the air
conditioner and the wiring of
the antennas close?
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between
the antennas and the indoor
unit, and/or the antennas and
the outdoor unit.
Extend the distance between
the TV sets and/or radios and
the indoor unit, or the TV sets
or radios and the outdoor unit.
Replace or repair the antenna.
Replace or repair the coaxial cable.
Extend the distance between
the indoor/outdoor connecting
wire of the air conditioner and
the wiring of the antennas.
No
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on
the electric field strength or the installation condition (combination of specific conditions such as
antennas or wiring).
Check the followings before asking for service.
1.Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring
from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for
the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button
on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During
operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the
outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for
the electromagnetic noise.
30
Page 31
-20-100 10203040
100
90
80
70
60
50
40
30
20
10
0
0 1020304050607080
200
180
160
140
120
100
80
60
40
20
0
Resistance (k")
Resistance (k")
Temperature (°C)
Temperature (°C)
Defrost thermistor (RT61)
Ambient temperature thermistor (RT65)
Outdoor heat exchanger temperature thermistor (RT68)
Fin temperature thermistor (RT64)
0 102030405060708090100110120
700
600
500
400
300
200
100
0
Resistance (k')
Temperature (;)
Discharge temperature thermistor (RT62)
10-7. Test point diagram and voltage
1. Outdoor electronic control P.C. board
MUZ-GB50VA
(
To fan
motor
(
CN931
5V DC
CN932
20-90V AC
(
pulse wave
(
5V
Discharge temperature
Defrost thermistor (RT61)
(
(
GND
CN661
CN663
(
CN701
Signal transmission
(–)
Ambient temperature
thermistor (RT65)
(
thermistor (RT62)
Outdoor heat exchanger
temperature thermistor (RT68)
(
CN702
Signal reception
(From power board)
(
(To power board)
5V DC pulse wave
(+)
(+)
(–)
GND
DC
12V
(
CN781
5V DC pulse wave
(+)
Rush current relay
15V
15V
GND (power board)
(–)R.V. coil
(–)
LEV
(+)
(
(
CN795
12V DC
(–)
(
pulse wave
LED 1
LED 2
CN801
325V DC
~
370V DC
Input
F801
FUSE
250V 3.15A
31
CN601
(
230V AC
Input
(
Serial signal
Room A
5~10V DC
Page 32
2. Noise filter P.C. board
MUZ-GB50VA
CN901
To electronic
control
P.C. board
{
CN912
R.V. coil
230V AC
230V AC
Output
{
CN902
To power
board
CN903
To power
board
{
230V AC
Input
{
230V AC
Output
NR64 VARISTOR
F64 FUSE
250V 2A
F911 FUSE
250V 1A
32
Page 33
3. Outdoor power board
MUZ-GB50VA
Connect to the compressor
Voltage among phases: 5V to
180V
325-370V DC
Output
(+)
(–)
(Red)
1
3
(White)
Connect to the earth
CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(To electronic control P.C. board)
(+)2-5(–): Zero cross signal
(+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
Signal reception (From
)
electronic control P.C. board)
5V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
Connect to the compressor
Voltage among phases: 5V to 180V
5V DC pulse wave
3-4 : Not used
325-370V DC
Output
(+)
(–)
(Red)
1
3
(White)
33
Connect to the earth
CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(To electronic control P.C. board)
(+)2-5(–): Zero cross signal
3-4 : Not used
(+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
Signal reception (From
)
electronic control P.C. board)
5V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
5V DC pulse wave
Page 34
11
(1) Slide the sleeve and check if there is a locking lever or not.
(2) The terminal with this connector has the
locking mechanism.
1Slide the sleeve.
2Pull the terminal while
pushing the locking
lever.
1Hold the sleeve, and
pull out the terminal
slowly.
The terminal which has the locking mechanism can be detached as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
DISASSEMBLY INSTRUCTIONS
MUZ-GB50VA
OPERATING PROCEDUREPHOTOS
1. Removing the cabinet
(1) Remove the screws of the service panel.
(2) Remove the screws of the top panel.
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(5) Remove the top panel.
(6) Remove the valve cover.
(7) Disconnect the power supply and indoor/ outdoor
connecting wire.
(8) Remove the screws of the cabinet.
(9) Remove the cabinet.
(10)
Remove the screws of the back panel.
(11)
Remove the back panel.
Photo 1
Screws
of the
cabinet
Photo 3
Screw of the motor support
Screws
of the
back
panel
Photo 2
Screws
of the
cabinet
Screw of the top panel
Screws of the cabinet
Screw of the service panel
Screws
of the
top
panel
Set screws of the back panel
34
Screw
of the
valve
cover
Page 35
OPERATING PROCEDURE
PHOTOS
2. Removing the inverter assembly, inverter P.C. board
and power board
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel.(Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
CN795 (LEV)
CN661 (Discharge temperature thermistor, defrost
thermistor and outdoor heat exchanger
temperature thermistor)
CN663 (Ambient temperature thermistor)
<Noise filter P.C. board>
CN912 (R.V. coil)
(4) Remove the compressor connector.
(5) Remove the screws fixing the relay panel.
(6) Remove the inverter assembly.
(7) Disconnect all connectors and lead wires on the electronic
control P.C. board.
(8) Remove the electronic control P.C. board from the inverter
assembly.
(9) Remove the screws fixing the power board assembly.
(10)
Disconnect all connectors and lead wires on the power
board.
(11)
Remove the power board from the inverter assembly.
(12)
Disconnect all connectors and lead wires on the noise filter
P.C. board.
(13)
Remove the noise filter P.C. board from the inverter
assembly.
Photo 4
Screws of the power board assembly
Screws of the relay panel
3. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Noise filter P.C. board>
CN912 (R.V. coil)
(4) Remove the R.V. coil. (Photo 9)
35
Page 36
OPERATING PROCEDURE
PHOTOS
4. Removing the defrost thermistor, discharge temperature thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN661 (Discharge temperature thermistor, defrost
thermistor and outdoor heat exchanger
temperature thermistor)
CN663 (Ambient temperature thermistor)
(4) Pull out the defrost thermistor from its holder. (Photo 6)
(5) Pull out the discharge temperature thermistor from its
holder. (Photo 5)
(6) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 6)
(7) Pull out the ambient temperature thermistor from its holder.
(Photo 6)
Photo 5
Discharge temperature thermistor
Photo 6
Outdoor heat exchanger
temperature thermistor
Ambient
temperature
thermistor
5. Removing outdoor fan motor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
(4) Remove the propeller.
(5) Remove the screws fixing the fan motor.
(6) Remove the fan motor.
36
Photo 7
Propeller
Defrost
thermistor
Screws of the outdoor fan motor
Page 37
OPERATING PROCEDURE
PHOTOS
6. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Remove the inverter assembly. (Refer to 2.)
(4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure
gauge shows 0 kg/cm
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor. (Photo 9)
(6) Remove the compressor nuts.
(7) Remove the compressor.
(8) Detach the welded part of 4-way valve and pipe. (Photo 8)
2
(0 MPa).
Photo 8
Welded parts of 4-way valve
Photo 9
R.V. coil
7. Removing the reactor
(1) Remove the top panel. (Refer to 1.)
(2) Disconnect the reactor lead wire.
(3) Remove the screws of the reactor, and remove the reactor.
Welded part
of the discharge pipe
Welded part
of the suction
pipe
Photo 10
37
Screws of the reactor
Page 38
12
RoHS PARTS LIST (RoHS compliant)
MUZ-GB50VA
12-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND
FUNCTIONAL PARTS
25
24
2829
27
1
2
3
4
5
6
7
8
26
23
22
21
20
19
18
16
15
38
10
13
14
17
12911
Page 39
MUZ-GB50VA
12-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND
FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
TOP PANEL
OUTDOOR HEAT EXCHANGER
OUTDOOR FAN MOTOR
PROPELLER
BASE
CABINET
HANDLE
FAN GUARD
COMPRESSOR RUBBER SET
COMPRESSOR
COMPRESSOR
STOP VALVE(GAS)
STOP VALVE(LIQUID)
EXPANSION VALVE
EXPANSION VALVE COIL
R.V. COIL
4-WAY VALVE
VALVE COVER
SERVICE PANEL
OUTDOOR ELECTRONIC CONTROL P.C. BOARD
TERMINAL BLOCK
TERMINAL BLOCK
REACTOR
NOISE FILTER P.C. BOARD
AMBIENT TEMPERATURE THERMISTOR
THERMISTOR SET
POWER BOARD
BACK PANEL(OUT)
HANDLE
MOTOR SUPPORT
FUSE
FUSE
FUSE & VARISTOR
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CC
Copyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD
Distributed in Sep. 2007. No. OB455 REVISED EDITION-D 6
Distributed in Jun. 2007. No. OB455 REVISED EDITION-C 6
Distributed in Apr. 2007. No. OB455 REVISED EDITION-B 6
Distributed in Aug. 2006. No. OB455 REVISED EDITION-A 6
Distributed in Mar. 2006. No. OB455 6
Made in Japan
New publication, effective Sep. 2007
Specifications subject to change without notice.
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