Mitsubishi MUZ-GB50VA-E1, MUZ-GB50VA-E2 Service Manual

Page 1
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
OUTDOOR UNIT
HFC
utilized
R410A
SERVICE MANUAL
Wireless type Models
Revision D:
RoHS PARTS LIST has been changed.
Please void OB455 REVISED EDITION-C.
No. OB455
REVISED EDITION-D
MUZ-GB50VA ­MUZ-GB50VA -
E1
E2
Indoor unit service manual MSZ-GB·VA Series (OB454) Refrigerant service manual
R410A REFRIGERANT (OBR01)
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················3
3. SPECIFICATION·················································3
4. NOISE CRITERIA CURVES·······························4
5. OUTLINES AND DIMENSIONS·························5
6. WIRING DIAGRAM ············································6
8. PERFORMANCE CURVES································9
9. ACTUA TOR CONTROL····································14
10. TROUBLESHOOTING ······································15
11. DISASSEMBLY INSTRUCTIONS·····················34
12. RoHS PARTS LIST···········································38
NOTE:
• This service manual describes technical data of the outdoor units.
Page 2
Revision A:
Compressor has been changed.
Previous New
Model SNB130FLDH SNB130FLDH1
RoHS PARTS LIST number E12 851 900 E12 939 900
Revision B:
REFRIGERANT SYSTEM DIAGRAM has been changed.
Oil separator has been added.
Capillary tube has been added. ([1.8[0.61000)
MUZ-GB50VA- has been added.
Check of outdoor thermistors(10-6.B) has been corrected.
E2
Revision C:
RoHS PARTS LIST has been changed.
Revision D:
RoHS PARTS LIST has been changed.
1
MUZ-GA50VA - MUZ- GB50VA -
1. Refrigerant filling capacity has been changed.
2. Outdoor electronic control P.C. board has been changed.
MUZ-GB50VA - MUZ- GB50VA -
1. Compressor has been changed. (SNB130FLDH1 SNB130FLEH1)
2. Outdoor electronic control P.C. board has been changed.
TECHNICAL CHANGES
E1E1
E2E1
2
Page 3
2
Air inlet
Piping
Air outlet
(back and side)
Drain hose
Drain outlet
Outdoor model
Function
Power supply
Capacity Rated frequency(Min.-Max.) Dehumidification Air flow 1
(High/Low) Power outlet Running current 1 Power input 1 Power factor 1 Starting current 1 Compressor motor current ✽1 Fan motor current 1
Model
Output Winding resistance(at 20:) Model
Winding resistance(at 20:)
Dimensions WOHOD Weight Sound level 1
(High/Low) Fan speed (High/Low) Fan speed regulator Refrigerant filling capacity(R410A) Refrigeration oil (Model)
kW
r/h
K /h
A
A W %
A
A
A
1
W
"
"
mm
kg
dB(A)
rpm
kg
Compressor
Fan
motor
Special
remarks
Capacity
Electrical
data
Coefficient of performance(C.O.P)
Single phase
230V,50Hz
20
97
7.46
0.32
SNB130FLDH or SNB130FLDH1
SNB130FLEH1
850
U-V 0.45 W-U 0.45
V-W 0.45
RC0J60-AA BLK-WHT 15.2 WHT-RED 15.2
RED-BLK 15.2
840o850o330
53
2
1.50
NEO22
Cooling
5.0(0.9-5.8)
2.5
2,940/1,650
7.23
1,610
6.91
3.03
52/51
800/480
Heating
5.8(0.9-7.8)
2,940/2,210
7.43
1,660
7.11
3.41
55/53
800/620
MUZ-GB50VA
E1 E2
PART NAMES AND FUNCTIONS
MUZ-GB50VA
ACCESSORIES
MUZ-GB50VA
3
NOTE : Test conditions are based on ISO 5151.
SPECIFICATION
Cooling : Indoor Dry-bulb temperature 27:Wet-bulb temperature 19: Heating : Indoor Dry-bulb temperature 20:Wet-bulb temperature 15: Refrigerant piping length (one way): 5m
1 Measured under rated operating frequency
Outdoor Dry-bulb temperature 35:Wet-bulb temperature 24: Outdoor Dry-bulb temperature 7: Wet-bulb temperature 6:
Drain socket
1
Drain cap [33
2
3
1 2
Page 4
OUTDOOR UNIT
MICROPHONE
1m
Test conditions Cooling : Dry-bulb temperature 35: Wet-bulb temperature (24:) Heating : Dry-bulb temperature 7: Wet-bulb temperature 6:
COOLING
FUNCTION
SPL(dB(A)) LINE
High
FAN SPEED
HEATING
52 55
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, 0dB=20µPa
Specifications and rating conditions of main electric parts
Model
Item
Current transformer Current transformer Smoothing capacitor Fuse Fuse Fuse Expansion valve coil Intelligent power module Intelligent power module Reactor Power factor controller Resistor Resistor Resistor Solenoid coil relay Terminal block Terminal block Relay R.V. coil
MUZ-GB50VA
(CT1,2)
(CT61)
(CB1,2,3)
(F64) (F801) (F911)
(LEV)
(IPM)
(HC930)
(L)
(PFC)
(R64A,B)
(R937A,B)
(RS1~4)
(SSR61)
(TB1) (TB2)
(X64)
(21S4)
ETQ19Z68AY ETQ19Z53AY
560+ 450V
250V 2A
250V 3.15A
250V 1A
CAM-MD12ME
PS21244-A
PS21661-RZ
340µH 20A PS51259-A
10" 10W
1.1" 2W 2%
0.04" 7W TLP3506
3P 3P
G4A
LD30013
4
NOISE CRITERIA CURVES
MUZ-GB50VA
4
Page 5
5
30-
35-
155
90
198
40
515
299
66
34
51
330
360
850
430
500
80
121
840
Open as a rule 500 mm or more if the front and both sides are open
100 mm or more 200 mm or more if there are obstacles to both sides
Open as a rule 500 mm or more if the back, both sides and top are open
350 mm or more
100 mm or more
Service panel
Gas refrigerant pipe joint Refrigerant pipe (flared) [12.7
Liquid refrigerant pipe joint Refrigerant pipe (flared) [6.35
REQUIRED SPACE
OUTLINES AND DIMENSIONS
MUZ-GB50VA
Unit: mm
5
Page 6
6
R64B
YLW
230V~
12-24V
CN912
CN663
WHT
BLU
NOISE
FILTER
P.C.BOARD
BRN
TO INDOOR
UNIT
CONNECTING
RED
S3
RT65
21
CN61
13
GRN/YLW
5
PFC
GRN
LD9
POWER
BOARD
RT64
21
CN3
RED
WHT
RS2
RS1
R64A
RS3
RS4
F801
CN901
NR64
ELECTRONIC
CONTROL
P.C.BOARD
CB1
CB2
CB3
HC930
IPM
NF
BLK
BLK
BLK
BLK
WHT
RED
YLW
BLU
ORN
PNK
GRY
BLU
WHT
GRN
GRN
BLU BLU
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK BLK
BLK
RED
BLU
L
CT2
CT1
SSR61
U
6
CN7954123 78
CN661
W
CN4
TB2
S1
1
CN601
3
S2
1567
CN702
5321
CN781
13
CN701
12
12
CN931
LD1LD2
T801
R937A
R937B
CN801
23134512
MF
CN932
3X64
5123
LDE2
12
CT61
TAB1
F64
F911
LDE1
21S4
POWER SUPPLY
~/N 230V 50Hz
TAB2
N
PE
L
TB1
CIRCUIT
BREAKER
4
1
RED
YLW
3
2
RED
S
R
21
CN903
21
CN902
21
CN5
6543 1
CN2
27
TAB4
V
MC
W
U
V
WHT
RT61 RT62 RT68
LEV
:Terminal block :Connector
3.Symbols below indicate.
2.Use copper conductors only (for field wiring).
diagram for servicing.
refer to the indoor unit electric wiring
1.About the indoor side electric wiringNOTES:
SYMBOL
NAME
SYMBOL
NAME
CURRENT TRANSFORMER
FUSE (T1AL 250V)
LEV
EXPANSION VALVE COIL
L
REACTOR
IPM
INTELLIGENT POWER MODULE
CT61
FUSE (T2AL 250V)
F64
CT1, 2
CURRENT TRANSFORMER
HC930
INTELLIGENT POWER MODULE
F911
F801
FUSE (T3.15AL 250V)
SMOOTHING CAPACITOR
CB1~3
OUTDOOR FAN MOTOR
POWER FACTOR CONTROLLER
NOISE FILTER
RT61
DISCHARGE TEMPERATURE THERMISTOR
RS1~4
RESISTOR
R937A, B
RESISTOR
MF
MC
COMPRESSOR
R64A,B
RESISTOR
PFC
NF
NR64
VARISTOR
AMBIENT TEMPERATURE THERMISTOR
SOLENOID COIL RELAY
21S4
R.V. COIL
X64
RELAY
TB1
TERMINAL BLOCK
TB2
TERMINAL BLOCK
RT65
FIN TEMPERATURE THERMISTOR
RT64
T801
TRANSFORMER
SSR61
RT68
OUTDOOR HEAT EXCHANGER
TEMPERATURE THERMISTOR
DEFROST THERMISTOR
RT62
NAME
SYMBOL
WIRING DIAGRAM
MUZ-GB50VA
6
Page 7
7
Outdoor heat exchanger
Flared connection
Defrost thermistor RT61
Discharge temperature thermistor RT62
Flared connection
Stop valve
Stop valve (with service port)
Capillary tube [3.6[2.450
Refrigerant flow in cooling
Compressor
4-way valve
Refrigerant flow in heating
Refrigerant pipe [12.7 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
LEV
R.V. coil OFF ON
Muffler
#100
Strainer
#100
Receiver
Outdoor heat exchanger temperature thermistor RT68
Ambient temperature thermistor RT65
Strainer
#100
Outdoor heat exchanger
Flared connection
Defrost thermistor RT61
Discharge temperature thermistor RT62
Flared connection
Stop valve
Stop valve (with service port)
Capillary tube [3.6[2.450
Capillary tube [1.8[0.61000
Refrigerant flow in cooling
Compressor
4-way valve
Refrigerant flow in heating
Refrigerant pipe [12.7 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
LEV
R.V. coil heating ON cooling OFF
Oil separator
Strainer
#100
Receiver
Outdoor heat exchanger temperature thermistor RT68
Strainer
#100
Strainer
#100
Ambient temperature thermistor RT65
REFRIGERANT SYSTEM DIAGRAM
MUZ-GB50VA-
E1
Unit:mm
MUZ-GB50VA­MUZ-GB50VA-
E1 E2
7
Unit:mm
Page 8
Max. length A
Max. Height
difference
B
Indoor unit
Outdoor unit
MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE
Max. length
A
30
Max. Height difference
B
15
Model
Gas
12.7
Liquid
6.35
Piping size O.D : mm
Refrigerant piping : m
MUZ-GB50VA
Model
MUZ-GB50VA
Refrigerant piping length (one way)
Outdoor unit
precharged
1,500
15m
160
20m
260
25m
360
30m
460
7m
0
10m
60
ADDITIONAL REFRIGERANT CHARGE (R410A:g)
Calculation : Xg=20g/m (Refrigerant piping length (m)–7)
NOTE : Refrigerant piping exceeding 7m requires additional refrigerant charge according to the calculation.
8
Page 9
PERFORMANCE CURVES8
MUZ-GB50VA
The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi­tions vary according to the areas where these units are installed, the following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : °C [WB] (2) Indoor outlet air wet-bulb temperature : °C [WB] (3) Outdoor intake air dry-bulb temperature : °C [DB] (4) Total input: W (5) Indoor intake air dry-bulb temperature : °C [DB] (6) Outdoor intake air wet-bulb temperature : °C [WB] (7) Total input : W Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb / dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake. Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
}
Cooling
Heating
INDOOR UNIT
Wet and dry-bulb thermometers
8-1. Capacity and input curves
8.7
8.0
7.3
6.6
difference (:)
5.9
5.3
Indoor air Wet-bulb temperature
Indoor intake air Wet-bulb temperature (
Outdoor intake air Dry-bulb temperature (:)
OUTDOOR UNIT
Wet and dry-bulb thermometers
)
:
:)
Indoor intake air W
Outdoor intake air Dry-bulb temperature (:)
et-bulb tem
perature (
MUZ-GB50VA
MSZ-GB50VA
at Rated frequency
9
Page 10
Indoor air Dry-bulb temperature
difference (
:)
Indoor intake air Dry-bulb tem
perature (
:
)
Outdoor intake air Wet-bulb temperature (:)
Outdoor intake air Wet-bulb temperature (:)
Indoor intake air Dry-bulb temperature (
:)
24.1
22.3
20.4
18.5
16.7
14.8
13.0
11.1
at Rated frequency
MUZ-GB50VA
MSZ-GB50VA
NOTE:The above broken lines are for the heating operation without any
Capacity correction factors
Input correction factors
Input correction factors
Capacity correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
The operational frequency of compressor
MUZ-GB50VA
(Hz)
0 50 100 150
0.0
0.5
1.0
1.5
(Hz)
(Hz)
(Hz)
0 50 100 150
0.0
0.5
1.0
1.5
0 50 100 150
0.0
0.5
1.0
1.5
0 50 100 150
0.0
0.5
1.0
1.5
0 50 100 150
0.0
0.5
1.0
1.5
2.0
frost and defrost operation.
8-2. Capacity and input correction by operational frequency of compressor
8-3. Test run operation (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to COOL or HEAT mode (COOL : Press once, HEAT : Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor varies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on remote controller.
10
Page 11
8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
Ambient temperature(˚C) Ambient humidity(%)
18 32
15 2050256030
70 (%)
35(˚C)
Ambient temperature(˚C) Ambient humidity(%)
18 32
15 2050256030
70 (%)
35(˚C)
MUZ-GB50VA
(MPa [Gauge])
(kgf/F [Gauge])
Outdoor low pressure
Outdoor unit current(A)
4
5
6
7
8
0.5
0.6
0.7
0.8
0.9
1.0
5
6
7
8
9
10
Dry bulb temperature (°C)
Indoor
20.0
14.521
Outdoor 7 6
151220.0
14.5
Wet bulb temperature (°C)
0 5 10 15 20 25(˚C)
4
5
6
7
8
Outdoor unit current (A)
Ambient temperature(˚C)
MUZ-GB50VA
2
NOTE: The unit of pressure has been changed to MPa based on the international system of units (SI unit system). The conversion factor is: 1(MPa [Gauge] = 10.2 (Kgf/
ff
[Gauge])
COOL operation
1 Both indoor and outdoor unit are under the
same temperature/humidity condition.
2 Operation : TEST RUN OPERATION (refer to 8-3.)
HEAT operation
1 Condition :
Dry-bulb temperature(:)
20 25 30 70
Relative humidity(%)
50 60
2 Operation : TEST RUN OPERATION (refer to 8-3.)
11
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21 18 5.88 3.00 0.51 1320 5.63 2.87 0.51 1386 5.40 2.75 0.51 1452 5.20 2.65 0.51 1518 21 20 6.13 2.39 0.39 1386 5.88 2.29 0.39 1469 5.70 2.22 0.39 1502 5.50 2.15 0.39 1568 22 18 5.88 3.23 0.55 1320 5.63 3.09 0.55 1386 5.40 2.97 0.55 1452 5.20 2.86 0.55 1518 22 20 6.13 2.63 0.43 1386 5.88 2.53 0.43 1469 5.70 2.45 0.43 1502 5.50 2.37 0.43 1568 22 22 6.38 1.98 0.31 1436 6.15 1.91 0.31 1526 6.00 1.86 0.31 1568 5.75 1.78 0.31 1634 23 18 5.88 3.47 0.59 1320 5.63 3.32 0.59 1386 5.40 3.19 0.59 1452 5.20 3.07 0.59 1518 23 20 6.13 2.88 0.47 1386 5.88 2.76 0.47 1469 5.70 2.68 0.47 1502 5.50 2.59 0.47 1568 23 22 6.38 2.23 0.35 1436 6.15 2.15 0.35 1526 6.00 2.10 0.35 1568 5.75 2.01 0.35 1634 24 18 5.88 3.70 0.63 1320 5.63 3.54 0.63 1386 5.40 3.40 0.63 1452 5.20 3.28 0.63 1518 24 20 6.13 3.12 0.51 1386 5.88 3.00 0.51 1469 5.70 2.91 0.51 1502 5.50 2.81 0.51 1568 24 22 6.38 2.49 0.39 1436 6.15 2.40 0.39 1526 6.00 2.34 0.39 1568 5.75 2.24 0.39 1634 24 24 6.70 1.81 0.27 1502 6.45 1.74 0.27 1584 6.30 1.70 0.27 1634 6.10 1.65 0.27 1716 25 18 5.88 3.94 0.67 1320 5.63 3.77 0.67 1386 5.40 3.62 0.67 1452 5.20 3.48 0.67 1518 25 20 6.13 3.37 0.55 1386 5.88 3.23 0.55 1469 5.70 3.14 0.55 1502 5.50 3.03 0.55 1568 25 22 6.38 2.74 0.43 1436 6.15 2.64 0.43 1526 6.00 2.58 0.43 1568 5.75 2.47 0.43 1634 25 24 6.70 2.08 0.31 1502 6.45 2.00 0.31 1584 6.30 1.95 0.31 1634 6.10 1.89 0.31 1716 26 18 5.88 4.17 0.71 1320 5.63 3.99 0.71 1386 5.40 3.83 0.71 1452 5.20 3.69 0.71 1518 26 20 6.13 3.61 0.59 1386 5.88 3.47 0.59 1469 5.70 3.36 0.59 1502 5.50 3.25 0.59 1568 26 22 6.38 3.00 0.47 1436 6.15 2.89 0.47 1526 6.00 2.82 0.47 1568 5.75 2.70 0.47 1634 26 24 6.70 2.35 0.35 1502 6.45 2.26 0.35 1584 6.30 2.21 0.35 1634 6.10 2.14 0.35 1716 26 26 6.90 1.59 0.23 1584 6.70 1.54 0.23 1667 6.60 1.52 0.23 1716 6.40 1.47 0.23 1766 27 18 5.88 4.41 0.75 1320 5.63 4.22 0.75 1386 5.40 4.05 0.75 1452 5.20 3.90 0.75 1518 27 20 6.13 3.86 0.63 1386 5.88 3.70 0.63 1469 5.70 3.59 0.63 1502 5.50 3.47 0.63 1568 27 22 6.38 3.25 0.51 1436 6.15 3.14 0.51 1526 6.00 3.06 0.51 1568 5.75 2.93 0.51 1634 27 24 6.70 2.61 0.39 1502 6.45 2.52 0.39 1584 6.30 2.46 0.39 1634 6.10 2.38 0.39 1716 27 26 6.90 1.86 0.27 1584 6.70 1.81 0.27 1667 6.60 1.78 0.27 1716 6.40 1.73 0.27 1766 28 18 5.88 4.64 0.79 1320 5.63 4.44 0.79 1386 5.40 4.27 0.79 1452 5.20 4.11 0.79 1518 28 20 6.13 4.10 0.67 1386 5.88 3.94 0.67 1469 5.70 3.82 0.67 1502 5.50 3.69 0.67 1568 28 22 6.38 3.51 0.55 1436 6.15 3.38 0.55 1526 6.00 3.30 0.55 1568 5.75 3.16 0.55 1634 28 24 6.70 2.88 0.43 1502 6.45 2.77 0.43 1584 6.30 2.71 0.43 1634 6.10 2.62 0.43 1716 28 26 6.90 2.14 0.31 1584 6.70 2.08 0.31 1667 6.60 2.05 0.31 1716 6.40 1.98 0.31 1766 29 18 5.88 4.88 0.83 1320 5.63 4.67 0.83 1386 5.40 4.48 0.83 1452 5.20 4.32 0.83 1518 29 20 6.13 4.35 0.71 1386 5.88 4.17 0.71 1469 5.70 4.05 0.71 1502 5.50 3.91 0.71 1568 29 22 6.38 3.76 0.59 1436 6.15 3.63 0.59 1526 6.00 3.54 0.59 1568 5.75 3.39 0.59 1634 29 24 6.70 3.15 0.47 1502 6.45 3.03 0.47 1584 6.30 2.96 0.47 1634 6.10 2.87 0.47 1716 29 26 6.90 2.42 0.35 1584 6.70 2.35 0.35 1667 6.60 2.31 0.35 1716 6.40 2.24 0.35 1766 30 18 5.88 5.11 0.87 1320 5.63 4.89 0.87 1386 5.40 4.70 0.87 1452 5.20 4.52 0.87 1518 30 20 6.13 4.59 0.75 1386 5.88 4.41 0.75 1469 5.70 4.28 0.75 1502 5.50 4.13 0.75 1568 30 22 6.38 4.02 0.63 1436 6.15 3.87 0.63 1526 6.00 3.78 0.63 1568 5.75 3.62 0.63 1634 30 24 6.70 3.42 0.51 1502 6.45 3.29 0.51 1584 6.30 3.21 0.51 1634 6.10 3.11 0.51 1716 30 26 6.90 2.69 0.39 1584 6.70 2.61 0.39 1667 6.60 2.57 0.39 1716 6.40 2.50 0.39 1766 31 18 5.88 5.35 0.91 1320 5.63 5.12 0.91 1386 5.40 4.91 0.91 1452 5.20 4.73 0.91 1518 31 20 6.13 4.84 0.79 1386 5.88 4.64 0.79 1469 5.70 4.50 0.79 1502 5.50 4.35 0.79 1568 31 22 6.38 4.27 0.67 1436 6.15 4.12 0.67 1526 6.00 4.02 0.67 1568 5.75 3.85 0.67 1634 31 24 6.70 3.69 0.55 1502 6.45 3.55 0.55 1584 6.30 3.47 0.55 1634 6.10 3.36 0.55 1716 31 26 6.90 2.97 0.43 1584 6.70 2.88 0.43 1667 6.60 2.84 0.43 1716 6.40 2.75 0.43 1766 32 18 5.88 5.58 0.95 1320 5.63 5.34 0.95 1386 5.40 5.13 0.95 1452 5.20 4.94 0.95 1518 32 20 6.13 5.08 0.83 1386 5.88 4.88 0.83 1469 5.70 4.73 0.83 1502 5.50 4.57 0.83 1568 32 22 6.38 4.53 0.71 1436 6.15 4.37 0.71 1526 6.00 4.26 0.71 1568 5.75 4.08 0.71 1634 32 24 6.70 3.95 0.59 1502 6.45 3.81 0.59 1584 6.30 3.72 0.59 1634 6.10 3.60 0.59 1716 32 26 6.90 3.24 0.47 1584 6.70 3.15 0.47 1667 6.60 3.10 0.47 1716 6.40 3.01 0.47 1766
INDOOR INDOOR
CAPACITY:5.0(kW)
INPUT:1650(W)SHF:0.69
21
OUTDOOR DB(:)
25 27 30
WB(:)
Q SHC SHF Q SHC SHF Q SHC SHF Q SHC SHFINPUT INPUT INPUT INPUT
DB(:)
PERFORMANCE DATA COOL operation at Rated frequency
MSZ-GB50VA : MUZ-GB50VA
NOTE Q : Total capacity (kW) SHF : Sensible heat factor DB : Dry-bulb temperature
SHC : Sensible heat capacity (kW) INPUT : Total power input (W) WB : Wet-bulb temperature
12
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PERFORMANCE DATA COOL operation at Rated frequency
MSZ-GB50VA : MUZ-GB50VA
CAPACITY:5.0(kW)
INDOOR INDOOR
DB(:)
NOTE Q : Total capacity (kW) SHF : Sensible heat factor DB : Dry-bulb temperature
WB(:)
21 18 4.90 2.50 0.51 1617 4.50 2.30 0.51 1716 4.30 2.19 0.51 1749 21 20 5.15 2.01 0.39 1683 4.80 1.87 0.39 1766 4.60 1.79 0.39 1815 22 18 4.90 2.70 0.55 1617 4.50 2.48 0.55 1716 4.30 2.37 0.55 1749 22 20 5.15 2.21 0.43 1683 4.80 2.06 0.43 1766 4.60 1.98 0.43 1815 22 22 5.45 1.69 0.31 1749 5.10 1.58 0.31 1848 4.90 1.52 0.31 1881 23 18 4.90 2.89 0.59 1617 4.50 2.66 0.59 1716 4.30 2.54 0.59 1749 23 20 5.15 2.42 0.47 1683 4.80 2.26 0.47 1766 4.60 2.16 0.47 1815 23 22 5.45 1.91 0.35 1749 5.10 1.79 0.35 1848 4.90 1.72 0.35 1881 24 18 4.90 3.09 0.63 1617 4.50 2.84 0.63 1716 4.30 2.71 0.63 1749 24 20 5.15 2.63 0.51 1683 4.80 2.45 0.51 1766 4.60 2.35 0.51 1815 24 22 5.45 2.13 0.39 1749 5.10 1.99 0.39 1848 4.90 1.91 0.39 1881 24 24 5.75 1.55 0.27 1815 5.40 1.46 0.27 1898 5.25 1.42 0.27 1947 25 18 4.90 3.28 0.67 1617 4.50 3.02 0.67 1716 4.30 2.88 0.67 1749 25 20 5.15 2.83 0.55 1683 4.80 2.64 0.55 1766 4.60 2.53 0.55 1815 25 22 5.45 2.34 0.43 1749 5.10 2.19 0.43 1848 4.90 2.11 0.43 1881 25 24 5.75 1.78 0.31 1815 5.40 1.67 0.31 1898 5.25 1.31 0.25 1947 26 18 4.90 3.48 0.71 1617 4.50 3.20 0.71 1716 4.30 3.05 0.71 1749 26 20 5.15 3.04 0.59 1683 4.80 2.83 0.59 1766 4.60 2.71 0.59 1815 26 22 5.45 2.56 0.47 1749 5.10 2.40 0.47 1848 4.90 2.30 0.47 1881 26 24 5.75 2.01 0.35 1815 5.40 1.89 0.35 1898 5.25 1.21 0.23 1947 26 26 6.05 1.39 0.23 1881 5.70 1.31 0.23 1964 5.50 1.27 0.23 2013 27 18 4.90 3.68 0.75 1617 4.50 3.38 0.75 1716 4.30 3.23 0.75 1749 27 20 5.15 3.24 0.63 1683 4.80 3.02 0.63 1766 4.60 2.90 0.63 1815 27 22 5.45 2.78 0.51 1749 5.10 2.60 0.51 1848 4.90 2.50 0.51 1881 27 24 5.75 2.24 0.39 1815 5.40 2.11 0.39 1898 5.25 1.10 0.21 1947 27 26 6.05 1.63 0.27 1881 5.70 1.54 0.27 1964 5.50 1.49 0.27 2013 28 18 4.90 3.87 0.79 1617 4.50 3.56 0.79 1716 4.30 3.40 0.79 1749 28 20 5.15 3.45 0.67 1683 4.80 3.22 0.67 1766 4.60 3.08 0.67 1815 28 22 5.45 3.00 0.55 1749 5.10 2.81 0.55 1848 4.90 2.70 0.55 1881 28 24 5.75 2.47 0.43 1815 5.40 2.32 0.43 1898 5.25 1.00 0.19 1947 28 26 6.05 1.88 0.31 1881 5.70 1.77 0.31 1964 5.50 1.71 0.31 2013 29 18 4.90 4.07 0.83 1617 4.50 3.74 0.83 1716 4.30 3.57 0.83 1749 29 20 5.15 3.66 0.71 1683 4.80 3.41 0.71 1766 4.60 3.27 0.71 1815 29 22 5.45 3.22 0.59 1749 5.10 3.01 0.59 1848 4.90 2.89 0.59 1881 29 24 5.75 2.70 0.47 1815 5.40 2.54 0.47 1898 5.25 0.89 0.17 1947 29 26 6.05 2.12 0.35 1881 5.70 2.00 0.35 1964 5.50 1.93 0.35 2013 30 18 4.90 4.26 0.87 1617 4.50 3.92 0.87 1716 4.30 3.74 0.87 1749 30 20 5.15 3.86 0.75 1683 4.80 3.60 0.75 1766 4.60 3.45 0.75 1815 30 22 5.45 3.43 0.63 1749 5.10 3.21 0.63 1848 4.90 3.09 0.63 1881 30 24 5.75 2.93 0.51 1815 5.40 2.75 0.51 1898 5.25 0.79 0.15 1947 30 26 6.05 2.36 0.39 1881 5.70 2.22 0.39 1964 5.50 2.15 0.39 2013 31 18 4.90 4.46 0.91 1617 4.50 4.10 0.91 1716 4.30 3.91 0.91 1749 31 20 5.15 4.07 0.79 1683 4.80 3.79 0.79 1766 4.60 3.63 0.79 1815 31 22 5.45 3.65 0.67 1749 5.10 3.42 0.67 1848 4.90 3.28 0.67 1881 31 24 5.75 3.16 0.55 1815 5.40 2.97 0.55 1898 5.25 0.68 0.13 1947 31 26 6.05 2.60 0.43 1881 5.70 2.45 0.43 1964 5.50 2.37 0.43 2013 32 18 4.90 4.66 0.95 1617 4.50 4.28 0.95 1716 4.30 4.09 0.95 1749 32 20 5.15 4.27 0.83 1683 4.80 3.98 0.83 1766 4.60 3.82 0.83 1815 32 22 5.45 3.87 0.71 1749 5.10 3.62 0.71 1848 4.90 3.48 0.71 1881 32 24 5.75 3.39 0.59 1815 5.40 3.19 0.59 1898 5.25 0.58 0.11 1947 32 26 6.05 2.84 0.47 1881 5.70 2.68 0.47 1964 5.50 2.59 0.47 2013
SHC : Sensible heat capacity (kW) INPUT : Total power input (W) WB : Wet-bulb temperature
Q SHC SHF Q SHC SHF Q SHC SHFINPUT INPUT INPUT
35
INPUT:1650(W)SHF:0.69
OUTDOOR DB(:)
40 43
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Page 14
PERFORMANCE DATA HEAT operation at Rated frequency
CAPACITY:5.8(kW)
INPUT:1700(W)
OUTDOOR WB(:)
INDOOR
-10 -5 0 5 10 15 20
DB(:)
Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT 15 21 26
3.65 1105 4.41 1326 5.16 1496 5.92 1615 6.67 1717 7.37 1768 8.12 1802
3.48 1190 4.18 1411 4.93 1564 5.63 1683 6.38 1768 7.08 1819 7.80 1887
3.13 1275 3.89 1496 4.58 1649 5.34 1768 6.09 1853 6.79 1904 7.54 1955
ON
OFF
ON
OFF
Outdoor fan motor
Compressor
5 seconds 15 seconds
ON OFF
Compressor
Outdoor fan motor
ON OFF
<COOL>
5 seconds
<HEAT>
5 seconds
R.V.coil
ON OFF
ON or OFF
ON or OFF
MSZ-GB50VA : MUZ-GB50VA
NOTE Q : Total capacity (kW) INPUT : Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
9
ACTUATOR CONTROL
MUZ-GB50VA
9-1. Outdoor fan motor control
The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
9-2. R.V. coil control
Heating
Cooling
Dry
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
ON OFF OFF
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Page 15
Housing point
9-3. Relation between main sensor and actuator
Discharge temperature thermistor Indoor pipe temperature thermistor Defrost thermistor Fin temperature thermistor Outdoor heat exchanger temperature Ambient temperature thermistor
Purpose
Protection
Defrosting Protection
Defrosting Protection Protection
Protection
Compressor
LEV
Outdoor
fan motor
R.V. coil
Sensor
Actuator
10
TROUBLESHOOTING
MUZ-GB50VA
10-1. Cautions on troubleshooting
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after con­firming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration.
4) When troubleshooting, refer to 10-2., 10-3. and 10-4.
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10-2. Failure mode recall function
Operational procedure
Yes
(Blinks)
No
(OFF)
Yes
No
Releasing the failure mode recall function
Note1.Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2.If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2. Blinking pattern when the indoor unit is abnormal:
W3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycle Repeated cycle
ON
OFF
No beep Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
No beep Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Repeated cycle
Beeps
Does the left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the left lamp of OPERATION INDICATOR lamp. W2
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Before blinking, does the left lamp of OPERATION INDICATOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the indoor unit failure mode table (Refer to indoor unit service manual.) Make sure to check at least two consecutive blinking cycles. W2
Turn ON the power supply. <
Preparation of the remote controller
>
1 While pressing both OPERATION SELECT
button and TOO COOL button on the remote controller at the same time, press RESET button.
2 First, release RESET button.
And release the other two buttons after all LCD except the set temperature in operation display section of the remote controller is displayed after 3 seconds.
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. 4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Judgment of indoor/outdoor abnormality
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. w1
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnormalities that can't be recalled with this way. Confirm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function.(Refer to 10-2.2)
The outdoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the outdoor unit failure mode table (Refer to 10-2.3). Make sure to check at least two consecutive blinking cycles. W3
W 1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received.
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details can be recalled. This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
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Page 17
2. Flow chart of the detailed outdoor unit failure mode recall function
Operational procedure
Note1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. W2.Blinking pattern when outdoor unit is abnormal:
Yes
(Blinks)
No
(OFF)
ON
OFF
No beep
Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
No beep Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Repeated cycle
W1. Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received.
Does left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the left lamp of OPERATION INDICATOR lamp. W2
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. 4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO WARM button to adjust the set temperature to 25:. W1
The outdoor unit is normal.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
The outdoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the outdoor unit failure mode table (Refer to 10-2.3.). Make sure to check at least two consecutive blinking cycles. W2
Release the failure mode recall function according to the left mentioned procedure.
Confirm that the remote controller is in the failure mode recall function.
The outdoor unit might be abnormal. Confirm if outdoor unit is abnormal according to the following procedures.
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OFF None (Normal) 2-time flash
3-time flash
4-time flash
5-time flash
6-time flash
7-time flash
8-time flash
Lighting Lighting
Lighting Once
Lighting Once Lighting Twice
Lighting 3 times Lighting 4 times
Lighting 9 times
Once Goes
out
Lighting
Lighting
Lighting
Lighting
3 times
Goes
out
4 times Goes
out
Lighting
Lighting
Lighting
Lighting
Lighting
5 times
9-time flash
10-time flash
Check the connection of the compressor connecting wire.
Refer to 10-6.A
"How to check inverter / compressor".
Check the stop valve.
Replace the outdoor
electronic control P.C. board.
Check refrigerant circuit
and refrigerant amount.
Refer to 10-6.G "Check
of LEV".
Refer to 10-6.D "Check
of outdoor fan motor".
Replace the outdoor
electronic control P.C. board.
Check refrigerant circuit
and refrigerant amount.
Refer to 10-6.G "Check
of LEV".
Reconnect compressor
connector.
Refer to 10-6.A "How to
check inverter/ compressor."
Check the stop valve.
Check refrigerant circuit
and refrigerant amount.
Check the stop valve.
Check around outdoor
unit.
Check outdoor unit air
passage.
Refer to 10-6.D "Check
of outdoor fan motor".
Refer to 10-6.B "Check
of outdoor thermistors".
Refer to 10-6.B "Check
of outdoor thermistors".
Overcurrent protection stop is continuously performed 3 times within 1 minute after the compressor gets started, or converter protection stop or bus-bar voltage protection stop is continuously performed 3 times within 3 minutes after start-up.
Thermistor shorts or opens during compressor running.
28A current flows into intelligent power module.
Tthe outdoor heat exchanger temperature exceeds 70: during cooling or the indoor gas pipe temperature exceeds 70: during heating.
The fin temperature exceeds 87: during operation.
The P.C. board temperature exceeds 70: during operation.
Failure occurs continuously 3 times within 30 seconds after the fan gets started.
Nonvolatile memory data cannot be read properly.
The frequency of the compressor is kept 80Hz or more and the discharge temperature is kept under 39: for more than 20 minutes.
Outdoor power system
Discharge temperature thermistor
Defrost thermistor Ambient temperature thermistor Fin temperature thermistor P.C. board temperature
thermistor
Outdoor heat exchanger temperature thermistor
Overcurrent
Discharge temperature
High pressure
Fin temperature
P.C. board temperature
Outdoor fan motor
Nonvolatile memory data
Discharge temperature
--
Abnormal point
(Failure mode / protection)
Condition
Correspondence
Indoor/outdoor
unit failure mode
recall function
LED indication
(Outdoor P.C. board)
LED 1 LED 2
Discharge temperature exceeds 116°C during operation. Compressor can restart if discharge temperature thermistor reads 100: or less 3 minutes later.
The left lamp of
OPERATION INDICATOR
lamp (Indoor unit)
3. Outdoor unit failure mode table
MUZ-GB50VA
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-4.).
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Page 19
The left lamp of
OPERATION INDICATOR
lamp (Indoor unit)
11-time flash
(Failure mode / protection)
Communication error between P.C. boards
Current sensor
Zero cross detecting circuit
Converter
Bus-bar voltage (1)
Bus-bar voltage (2) wEven if this protection stop is performed continuously 3 times, it does not mean the abnormality in outdoor power system.
Abnormal point
LED indication
(Outdoor P.C. board)
LED 1 LED 2
Lighting 6 times
Lighting 7 times
5 times Goes
5 times
5 times
6 times
out
Goes
out
Goes
out
Goes
out
Condition
Communication error occurs between the electronic control P.C. board and power board for more than 10 seconds.
The communication between boards protection stop is continuously performed twice.
A short or open circuit is detected in the current sensor during compressor operating. Current sensor protection stop is continuously performed twice.
Zero cross signal cannot be detected while the compressor is operating.
The protection stop of the zero cross detecting circuit is continuously performed 10 times.
A failure is detected in the operation of the converter during operation.
The bus-bar voltage exceeds 400V or falls to 200V or below during compressor operating.
The bus-bar voltage exceeds 400V or falls to 50V or below during compressor operating.
Correspondence
Check the connecting wire between outdoor electronic control P.C. board and power board.
Replace the power board.
Check the connecting wire among electronic control P.C. board, noise filter P.C. board and power board.
Replace the power board.
Indoor/outdoor
unit failure mode
recall function
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-4.).
19
Page 20
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates only in Test Run operation. (Refer to 8-3.)
w
Outdoor unit doesn't operate even in Test Run operation. (Refer to 8-3.)
w
Indoor unit operates, when EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to "Test point diagram and voltage".
Refer to 10-6.A "How to check inverter/ compressor".
Refer to "Check of remote controller and receiver P.C. board".
1. Check indoor / outdoor connecting wire. (Check if the power is supplied to the indoor unit.)
2. Refer to "Check of indoor electronic control P.C. board and indoor fan motor".
Unit doesn't operate normal operation in COOL or HEAT mode.
Refer to 10-6.C "Check of R.V. coil".
Left lamp Flash on and off at
0.5-second intervals Cause: Indoor/ Outdoor unit
Miswiring or trouble of serial signal.
Left
lamp 2-time flash Cause: Indoor unit
Trouble of room temp­ erature/ indoor coil thermistor
Left
lamp 3-time flash Cause: Indoor unit
Trouble of indoor fan motor
Left
lamp 5-time flash Cause: Outdoor unit
Outdoor power system abnormality
Left
lamp 6-time flash Cause: Outdoor unit
Trouble of thermistor in outdoor unit
Left
lamp 7-time flash Cause: Outdoor unit
Trouble of outdoor control system
Refer to 10-6.H "How to check miswiring and serial signal error".
Check room temperature thermistor and indoor coil thermis­tor. Refer to "Test point diagram and voltage".
Refer to "Check of indoor fan motor".
Refer to 10-6.A "How to check inverter/ compressor".
Refer to 10-6.B "Check of outdoor thermistors".
Replace inverter P.C. board or out­door control electronic control P.C. board.
Left
lamp 14-time flash Cause: Outdoor unit
Other abnormality
Check 10-2.2. "Flow chart of the detailed outdoor unit failure mode recall function."
Left lamp 4-time flash Cause: Indoor unit
Trouble of indoor unit control system
Replace the indoor electronic control P.C. board.
Refer to indoor unit service manual.
Indoor unit operates. Outdoor unit doesn't operate normally.
If blinking of OPERATION INDICATOR lamp cannot be checked, it can be checked with failure mode recall function.
w "Test Run operation" means the operation within 30 minutes after EMERGENCY OPERATION switch is pressed.
All lamps Flash on and off at 0.5-second intervals Cause: Indoor unit
The horizontal vane is not installed correctly.
Refer to "Check of installation of the horizontal vane".
10-3. Instruction of troubleshooting
20
Page 21
10-4. Troubleshooting check table
MUZ-GB50VA
Symptom
No.
Outdoor unit does not operate.
1
Indication
LED1(Red) LED2(Yellow)
Lightning Twice Outdoor power system
Abnormal point / Condition Correspondence
Condition
Overcurrent protection stop is continuously performed 3 times within 1 minute after the compressor gets started, or when converter protection stop or bus-bar voltage protection stop is continuously performed 3 times within 3 minutes after start-up.
Check the connection of the compressor connecting wire.
Refer to 10-6.A "How to check inverter/compressor".
Check the stop valve.
2
3
4
5
6
7
8
9
'Outdoor unit stops and restarts 3 minutes
10
later' is repeated.
Lightning 3 times
Lightning 4 times
5 timesLightning
Lightning 6 times Serial signal
Lightning 7 times Nonvolatile memory data Replace the outdoor electronic control P.C. board.
Lightning 8 times Current sensor Replace the power board.
Lightning 11 times
Lightning 12 times
Twice Goes out
Discharge temperature thermistor
Fin temperature thermistor P.C board temperature
thermistor Ambient temperature
thermistor
Outdoor heat exchanger temperature thermistor
Defrost thermistor
Communication error between P.C. boards
Zero cross detecting circuit
IPM protection
Lock protection
A short circuit is detected in the thermistor during operation, or an open circuit is detected in the thermistor after 10 minutes of compressor start-up.
A short or open circuit is detected in the thermistor during operation.
A short or open circuit is detected in the thermistor during operation.
A short circuit is detected in the thermistor during operation, or an open circuit is detected in the thermistor after 5 minutes (in cooling) and 10 minutes (in heating) of compressor start-up.
A short circuit is detected in the thermistor during operation, or an open circuit is detected in the thermistor after 5 minutes of compressor start-up.
The communication fails between the indoor and outdoor unit for 3 minutes.
The nonvolatile memory data cannot be read properly.
Current sensor protection stop is continuously performed twice. The communication protection stop between boards is continuously
performed twice. The protection stop of the zero cross detecting circuit is continuously
performed 10 times.
Overcurrent is detected after 30 minutes of compressor start-up.
Overcurrent is detected within 30 minutes of compressor start-up.
Refer to 10-6.B "Check of outdoor thirmistors".
Refer to 10-6.B "Check of outdoor thirmistors".
Replace the outdoor electronic control P.C. board.
Refer to 10-6.B "Check of outdoor thirmistors".
Refer to 10-6.H "How to check miswiring and serial signal
error".
Check the connecting wire between outdoor electronic control P.C. board and power board.
Check the connecting wire among outdoor electronic control P.C. board, noise filter P.C. board and power board.
Reconnect compressor connector.
Refer to 10-6.A "How to check inverter/compressor".
Check the stop valve.
Check the power module (PAM module).
11
12
13
14
15
16
17
18
19
3 times Goes out
4 times Goes out
5 times Goes out
8 times Goes out
9 times Goes out
13 times Goes out Outdoor fan motor • Refer to 10-6.D "Check of outdoor fan motor".
Lighting 8 times
Lighting 11 times
Lighting 12 times
Discharge temperature protection
Fin temperature protection P.C. board temperature
protection High-pressure protection
Converter protection
Bus-bar voltage protection (1)
Bus-bar voltage protection (2)
Current sensor protection Communication between P.C.
boards protection Zero cross detecting circuit
protection
Discharge temperature exceeds 116:during operation and compressor stops. Compressor can restart if discharge temperature thermistor reads 100: or less 3 minutes later.
The fin temperature exceeds 87: during operation.
The P.C. board temperature exceeds 70: during operation. The outdoor heat exchanger temperature exceeds 70: during cooling or
indoor gas pipe temperature exceeds 70:during heating.
A failure is detected in the operation of the converter during operation. The bus-bar voltage exceeds 400V or falls to 200V or below during
compressor operating. The bus-bar voltage exceeds 400V or falls to 50V or below during
compressor operating. Failure occurs continuously 3 times within 30 seconds after the fan gets
started. A short or open circuit is detected in the current sensor during compressor
operating. Communication error occurs between the outdoor electronic control P.C.
board and power board for more than 10 seconds. Zero cross signal cannot be detected while the compressor is operating.
NOTE 1. The location of LED is illustrated at the right figure. Refer to 10-7.1.
2. LED is lighted during normal operation.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) When the flashing frequency is “2”.
0.5-second ON
Check the amount of gas and refrigerant circuit.
Refer to 10-6.G "Check of LEV".
Check refrigerant circuit and refrigerant amount.
Refer to 10-6.D "Check of outdoor fan motor".
Check the amount of gas and the refrigerant circuit.
Check stop valve.
Replace the power board.
Replace the power board.
Replace the power board.
Check the connecting wire between outdoor electronic control
P.C. board and power board.
Check the connecting wire among outdoor electronic control P.C. board, noise filter P.C. board and power board.
Outdoor electronic control P.C. board(Parts side)
LED1
LED2
Lighting
0.5-second ON
ON OFF
2.5-second OFF
2.5-second OFF
21
Page 22
Primary current protection Secondary current protection
High-pressure protection Defrosting in cooling
3 times
Lighting
Discharge temperature protection
Check refrigerant circuit and refrigerant amount.
Refer to 10-6.G "Check of LEV".
Refer to 10-6.B "Check of outdoor thermistors".
4 times
Lighting
Low discharge temperature protection
Refer to 10-6.G "Check of LEV".
Check refrigerant circuit and refrigerant amount.
5 times
Lighting
Cooling high-pressure protection
This symptom does not mean any abnormality of the product, but check the following points.
Check if indoor filters are clogged.
Check if refrigerant is short.
Check if indoor/outdoor unit air circulation is short cycled.
-
-
These symptoms do not mean any abnormality of the product, but check the following points.
Check if indoor filters are clogged.
Check if refrigerant is short.
Check if indoor/outdoor unit air circulation is short cycled.
Twice Lighting
Once Lighting
The discharge temperature exceeds 100: during operation.
The frequency of the compressor is kept 80Hz or more and the discharge temperature is kept under 39: for more than 20 minutes.
The outdoor heat exchanger temperature exceeds 58: during operation.
9 times
Lighting
Inverter check mode
Lighting
Lighting
Normal
The unit is operated with emergency operation switch.
-
The input current exceeds 15A.
The current of the compressor exceeds 15A. The indoor gas pipe temperature exceeds 45: during heating.
The indoor gas pipe temperature falls 3: or below during cooling.
LED1(Red) LED2(Yellow)
Abnormal point / Condition Correspondence
Indication
Condition
Outdoor unit operates.
Outdoor unit operates
No.
Symptom
20
21
22
23
24
25
26
22
Page 23
W
U
V
WHT
RED
BLK
LEV
WHT RED
YLW
BRN
ORN
BLU
U
RED
WHT
BLK
V
W
(W)
(V)
(U)
10-5. Trouble criterion of main parts
MUZ-GB50VA
Part name FigureCheck method and criterion
Defrost thermistor (RT61)
Ambient temperature thermistor (RT65)
Outdoor heat exchanger temperature thermistor (RT68)
Discharge temperature thermistor (RT62)
Fin temperature thermistor (RT64)
Compressor
Outdoor fan motor
Measure the resistance with a tester. Refer to 10-7. Test point diagram and voltage,1. Outdoor electronic
control P.C. board, the chart of thermistor.
Measure the resistance with a tester. Before measurement, hold the thermistor with your hands to warm it up.
Refer to 10-7. Test point diagram and voltage,1. Outdoor electronic control P.C. board, the chart of thermistor.
Measure the resistance between terminals using a tester. (Winding temperature : -10 °C ~ 40 °C)
Normal
0.40 " ~ 0.49 "
Measure the resistance between lead wires using a tester. (Part temperature : -10 °C ~ 40 °C)
Color of lead wire
Normal
RED - BLK
BLK - WHT
13.4 " ~ 16.4 "
WHT - RED
Measure the resistance using a tester. (Part temperature : -10 °C ~ 40 °C)
R. V. coil
Normal
2.6 k" ~ 3.3 k"
Measure the resistance using a tester.(Part temperature : -10 °C ~ 40 °C)
Normal
37.4 " ~ 53.9 "
Linear expansion valve
Color of lead wire
WHT - RED RED - ORN YLW - BRN
BRN - BLU
23
Page 24
10-6. Troubleshooting flow
MUZ-GB50VA
AA
How to check inverter/ compressor
Disconnect the terminal of the compressor. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION.
W • After the outdoor fan starts running, wait for 1 minute or more before Measure the voltage between each lead wire leading to the compressor. U (BLK) - V (WHT) V (WHT) - W (RED) W (RED) - U (BLK) Is voltage output on right table?
Yes
Is output balanced?
Yes
Is the input voltage to the outdoor electronic control P.C. board 370V or more?
Yes
No
measuring the voltage.
The output voltage values have the tolerance of i20%.
No
No
Replace the power board.
COOL HEAT
122V~154V
(56Hz~71Hz)
74V~126V
(30Hz~58Hz)
Turn off power supply of indoor and outdoor unit, and measure the compressor winding resistance between the compressor terminals. Is the resistance between each terminal normal?
Yes
Reconnect the lead wire of compressor, and turn on power supply to indoor and outdoor unit. 3 minutes later, start EMERGENCY OPERATION.
Clarify the causes by counting time until the inverter stops. 0 to 10 seconds: compressor rare short 10 to 60 seconds: compressor lock 60 seconds to 5minutes: refrigerant circuit defective 5 minutes or more: normal
No
Replace the compressor.
24
Page 25
When OPERATION INDICATOR lamp flashes 6-time.
Yes
Yes
No
No
Reconnect the connector CN661, CN663 and CN3. 3 minutes after turning on the power supply, start EMERGENCY OPERATION.
Defrost Discharge temperature Outdoor heat exchanger temperature Ambient temperature Fin temperature
Symbol
RT61 RT62 RT68 RT65 RT64
Connector, Pin No.Thermistor Board Between CN661 pin1 and pin2 Between CN661 pin3 and pin4 Between CN661 pin7 and pin8 Between CN663 pin1 and pin2 Between CN3 pin1 and pin2
Outdoor electronic control P.C. board
Outdoor power board
W When RT64 is abnormal, replace the
outdoor power
board.
Disconnect the connector in the outdoor electronic control P.C. board or the outdoor power board (see below table), and measure the resistance of thermistor. Is the thermistor normal?
Does the unit operate 10 minutes or more without showing thermistor abnormality?
Replace the thermistor.
W
Normal
Replace the outdoor electronic control P.C. board.
When thermistor is abnormal.
BB
Check of outdoor thermistors
25
Page 26
The cooling operation or heating operation does not operate. (LED display: Both LED1 and LED2 lighting)
CC
Check of R.V. coil
When heating operation does not work.
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning on the power supply, start EMERGENCY OPERATION in HEAT mode.
Is there voltage of 230V AC between pin1 and pin 2 at connector CN912? W
Yes
Turn off power supply of indoor and outdoor unit.
Disconnect the connector CN912 in noise filter P. C. board. Is there normal resistance to R.V. coil?
Yes
Replace the 4-way valve.
When cooling operation does not work.
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning on the power supply, start EMERGENCY OPERATION in COOL mode.
Is there voltage of 230V AC between pin1 and pin 2 at connector CN912? W
Yes
No
Replace the R.V. coil.
No
No
1. Turn off power supply of indoor and outdoor unit, and disconnect the connector CN781 in the outdoor electronic control P.C. board.
2. 3 minutes after turning on the power supply, start EMERGENCY OPERATION in HEAT mode.
Is there voltage 12V DC between the connector CN781 pin 5 (+) and pin 3 (-)?
Replace the noise filter P.C. board.
Replace the 4-way valve.
Yes
No
Replace the electronic control P.C. board.
W If the connector CN912 is
not connected or R.V. coil is open, voltage occurs between terminals even when the control is OFF.
1. Turn off power supply of indoor and outdoor unit, and disconnect the connector CN781 in the outdoor electronic control P.C. board.
2. 3 minutes after turning on the power supply, start EMERGENCY OPERATION in COOL mode.
Is there voltage 12V DC between the connector CN781 pin 5 (+) and pin 3 (-)?
Yes
Replace the outdoor electronic control P.C. board.
No
Replace the noise filter P.C. board.
26
Page 27
Fan motor does not operate or stops operating shortly after starting the operation.
Yes
No
No
Yes
Yes
No
(Fixed to either 5V or 0V DC)
Check the connection between the connector CN931 and CN932.
Disconnect CN932 from outdoor electronic control P.C. board, and turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage of CN931. Between 1(+) and 5(-) Between 2(+) and 5(-) Between 3(+) and 5(-)
Is the resistance between each terminal of outdoor fan motor normal?
Does the outdoor fan motor rotate smoothly?
Does the voltage between each terminal become 5V DC and 0V DC repeatedly?
Replace the outdoor DC fan motor.
Replace the outdoor electronic control P.C. board.
Turn on power supply.
No
Yes
Yes
No
No
Yes
No
Yes
Yes
No
Replace the power board.
Check the connecting of parts of main power supply circuit.
Is there voltage of 230V AC in the power supply terminal block?
Is the output voltage from the noise filter P.C. board 230V AC?
Is the input voltage to the outdoor electronic control P.C. board 325V DC?
Check the power supply cable.
Replace the outdoor electronic control P.C. board.
Replace the noise filter P.C. board.
Is fuse (F64) blown?
Is the input voltage to the power board 230V AC?
Replace the fuse.
Replace the reactor.
DD
Check of outdoor fan motor
Outdoor unit does not operate. (LED display: display OFF)
EE
Check of power supply
27
Page 28
Outdoor unit does not operate at all, or stops immediately due to overcurrent.
FF
Check of current-limiting resistor
When the current-limiting resistor is open, the rush current limiting relay (X64) may not work properly.
Is the resistance of current-limiting resistor (R64A or R64B) on the noise filter P.C. board normal? (Normal resistance : 10' i5%)
Open
Replace the power P.C. board.
Check other electric parts in the main circuit together in the case that the current-limiting resistor is defective.
Not open
Turn ON the power supply and press EMERGENCY OPERATION switch.
Does LED on the outdoor electronic control P.C. board light up?
Yes
Does the rush current limiting relay (X64) work properly?
No
Replace the noise filter P.C. board.
When cooling, heat exchanger of non-operating indoor unit frosts.
When heating, non-operating indoor unit gets warm.
GG
Check of LEV
Turn on power supply to the outdoor unit after checking LEV coil is mounted to the LEV body securely.
Replace the noise filter P.C.
No
board or the outdoor electronic control P.C. board.
Replace the outdoor
Yes
electronic control P.C. board or power P.C. board or the compressor.
Is "click - click" sound heard? Or, do you feel vibration of the LEV coil with hands?
No
Disconnect the connector CN795. Is there normal resistance to LEV coil?
No
Replace the LEV coil.
Yes
Yes
Normal
Replace the outdoor electronic control P.C. board.
28
Page 29
When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Is there rated voltage in the power supply?
Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire?
W1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts. W3.Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes.
(Lighted or not lighted)
No
Yes
No
Yes
Yes
No
Yes
No
Yes
W2 Be careful to the residual voltage of smoothing capacitor.
Be sure to release the failure-mode recall function after checking.
No
No
Yes
No
Yes
Yes
Yes
No
Yes
Refer to indoor unit service manual.
Lighted Blinking
Turn OFF the power supply.
Turn ON the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
Does the left lamp of OPERATION INDICATOR lamp light up? <Confirmation of the power to the indoor unit>
Press EMERGENCY OPERATION switch once.
Check the power supply.
A
Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring.
Short-circuit outdoor terminal block S2 and S3. W1
B
Turn ON the power supply.
Check the wiring.
Correct them.
Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3. Turn ON the power supply. Is there amplitude of 10 to 20V DC between outdoor terminal block S2 and S3? <Confirmation of serial signal>
Is there rated voltage between indoor terminal block S1 and S2? <Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Replace the outdoor electronic control P.C. board. W2
Is there any error of the indoor/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
Is there any error of the indoor/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
No
Replace the indoor/outdoor connecting wire.
Replace the indoor/outdoor connecting wire.
Is serial signal error indicated 6 minutes later?
Yes
No
· Turn OFF inverter-controlled lighting equipment.
· Turn OFF the power supply and then turn ON again.
· Press EMERGENCY OPERATION switch.
B
· Reinstall either the unit or the light each other away.
· Attach a filter on remote control receiving section of the indoor unit.
A
Is serial signal error indicated 6 minutes later?
No
Does the LED on the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"?
W3
Outdoor electronic control P.C. board
(Parts side)
LED2
LED1
Indoor unit does not operate.
When OPERATION INDICATOR lamp flashes ON and OFF every 0.5-second. Outdoor unit doesnt operate.
HH
How to check miswiring and serial signal error (when outdoor unit does not work)
29
Page 30
II
Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the antennas and the indoor unit within 3m, or is the distance between the antennas and the outdoor unit within 3m?
No
Is the distance between the TV sets or radios and the indoor unit within 1m, or is the distance between the TV sets or radios and the outdoor unit within 3m?
No
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the antenna wiring?
No
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Replace or repair the antenna. Replace or repair the coaxial cable.
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas.
No
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength or the installation condition (combination of specific conditions such as antennas or wiring). Check the followings before asking for service.
1.Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ; indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
30
Page 31
-20-100 10203040
100
90 80 70 60 50 40 30 20 10
0
0 1020304050607080
200 180 160 140 120 100
80 60 40 20
0
Resistance (k")
Resistance (k")
Temperature (°C)
Temperature (°C)
Defrost thermistor (RT61) Ambient temperature thermistor (RT65) Outdoor heat exchanger temperature thermistor (RT68)
Fin temperature thermistor (RT64)
0 102030405060708090100110120
700 600 500 400 300 200 100
0
Resistance (k')
Temperature (;)
Discharge temperature thermistor (RT62)
10-7. Test point diagram and voltage
1. Outdoor electronic control P.C. board
MUZ-GB50VA
(
To fan
motor
(
CN931
5V DC
CN932
20-90V AC
(
pulse wave
(
5V
Discharge temperature
Defrost thermistor (RT61)
(
(
GND
CN661
CN663
(
CN701
Signal transmission
(–)
Ambient temperature
thermistor (RT65)
(
thermistor (RT62)
Outdoor heat exchanger
temperature thermistor (RT68)
(
CN702
Signal reception
(From power board)
(
(To power board)
5V DC pulse wave
(+)
(+)
(–)
GND
DC
12V
(
CN781
5V DC pulse wave
(+)
Rush current relay
15V
15V
GND (power board)
(–)R.V. coil
(–)
LEV
(+)
(
(
CN795
12V DC
(–)
(
pulse wave
LED 1 LED 2
CN801
325V DC
~
370V DC
Input
F801
FUSE
250V 3.15A
31
CN601
(
230V AC Input
(
Serial signal Room A
5~10V DC
Page 32
2. Noise filter P.C. board
MUZ-GB50VA
CN901 To electronic control P.C. board
{
CN912 R.V. coil 230V AC
230V AC Output
{
CN902 To power board
CN903 To power board
{
230V AC Input
{
230V AC Output
NR64 VARISTOR
F64 FUSE 250V 2A
F911 FUSE 250V 1A
32
Page 33
3. Outdoor power board
MUZ-GB50VA
Connect to the compressor Voltage among phases: 5V to 180V
325-370V DC Output
(+)
(–)
(Red)
1
3
(White)
Connect to the earth
CN2 Connect to the controller board (+)1-5(–): Signal transmission (To electronic control P.C. board)
(+)2-5(–): Zero cross signal (+)6-5(–): 15V
(+)7-5(–): 15V CN3
Fin temperature thermistor RT64 Signal reception (From
)
electronic control P.C. board) 5V DC pulse wave
CN5 Primary current detection (Connect to the noise filter)
Connect to the compressor Voltage among phases: 5V to 180V
5V DC pulse wave
3-4 : Not used
325-370V DC Output
(+)
(–)
(Red)
1
3 (White)
33
Connect to the earth
CN2 Connect to the controller board (+)1-5(–): Signal transmission (To electronic control P.C. board)
(+)2-5(–): Zero cross signal
3-4 : Not used (+)6-5(–): 15V (+)7-5(–): 15V
CN3 Fin temperature thermistor RT64
Signal reception (From
)
electronic control P.C. board) 5V DC pulse wave
CN5 Primary current detection (Connect to the noise filter)
5V DC pulse wave
Page 34
11
(1) Slide the sleeve and check if there is a locking lever or not.
(2) The terminal with this connector has the locking mechanism.
1Slide the sleeve. 2Pull the terminal while
pushing the locking lever.
1Hold the sleeve, and pull out the terminal slowly.
The terminal which has the locking mechanism can be detached as shown below. There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
DISASSEMBLY INSTRUCTIONS
MUZ-GB50VA
OPERATING PROCEDURE PHOTOS
1. Removing the cabinet
(1) Remove the screws of the service panel. (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover. (4) Remove the service panel. (5) Remove the top panel. (6) Remove the valve cover. (7) Disconnect the power supply and indoor/ outdoor
connecting wire. (8) Remove the screws of the cabinet. (9) Remove the cabinet. (10)
Remove the screws of the back panel.
(11)
Remove the back panel.
Photo 1
Screws of the cabinet
Photo 3
Screw of the motor support
Screws of the back panel
Photo 2
Screws of the cabinet
Screw of the top panel
Screws of the cabinet
Screw of the service panel
Screws of the top panel
Set screws of the back panel
34
Screw of the valve cover
Page 35
OPERATING PROCEDURE
PHOTOS
2. Removing the inverter assembly, inverter P.C. board and power board
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.) (2) Remove the back panel.(Refer to 1.) (3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
CN795 (LEV)
CN661 (Discharge temperature thermistor, defrost
thermistor and outdoor heat exchanger
temperature thermistor) CN663 (Ambient temperature thermistor) <Noise filter P.C. board> CN912 (R.V. coil)
(4) Remove the compressor connector. (5) Remove the screws fixing the relay panel. (6) Remove the inverter assembly. (7) Disconnect all connectors and lead wires on the electronic
control P.C. board.
(8) Remove the electronic control P.C. board from the inverter
assembly.
(9) Remove the screws fixing the power board assembly. (10)
Disconnect all connectors and lead wires on the power board.
(11)
Remove the power board from the inverter assembly.
(12)
Disconnect all connectors and lead wires on the noise filter
P.C. board.
(13)
Remove the noise filter P.C. board from the inverter assembly.
Photo 4
Screws of the power board assembly
Screws of the relay panel
3. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.) (3) Disconnect the following connectors;
<Noise filter P.C. board> CN912 (R.V. coil)
(4) Remove the R.V. coil. (Photo 9)
35
Page 36
OPERATING PROCEDURE
PHOTOS
4. Removing the defrost thermistor, discharge temper­ature thermistor, outdoor heat exchanger tempera­ture thermistor and ambient temperature thermistor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Disconnect the following connectors;
<Electronic control P.C. board> CN661 (Discharge temperature thermistor, defrost
thermistor and outdoor heat exchanger
temperature thermistor)
CN663 (Ambient temperature thermistor) (4) Pull out the defrost thermistor from its holder. (Photo 6) (5) Pull out the discharge temperature thermistor from its
holder. (Photo 5)
(6) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 6)
(7) Pull out the ambient temperature thermistor from its holder.
(Photo 6)
Photo 5
Discharge temperature thermistor
Photo 6
Outdoor heat exchanger temperature thermistor
Ambient temperature thermistor
5. Removing outdoor fan motor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor) (4) Remove the propeller. (5) Remove the screws fixing the fan motor. (6) Remove the fan motor.
36
Photo 7
Propeller
Defrost thermistor
Screws of the outdoor fan motor
Page 37
OPERATING PROCEDURE
PHOTOS
6. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Remove the inverter assembly. (Refer to 2.) (4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure
gauge shows 0 kg/cm
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor. (Photo 9) (6) Remove the compressor nuts. (7) Remove the compressor.
(8) Detach the welded part of 4-way valve and pipe. (Photo 8)
2
(0 MPa).
Photo 8
Welded parts of 4-way valve
Photo 9
R.V. coil
7. Removing the reactor
(1) Remove the top panel. (Refer to 1.) (2) Disconnect the reactor lead wire. (3) Remove the screws of the reactor, and remove the reactor.
Welded part of the dis­charge pipe
Welded part of the suction pipe
Photo 10
37
Screws of the reactor
Page 38
12
RoHS PARTS LIST (RoHS compliant)
MUZ-GB50VA 12-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND
FUNCTIONAL PARTS
25 24
2829
27
1
2 3 4
5
6 7
8
26
23
22
21 20 19
18
16
15
38
10
13
14
17
129 11
Page 39
MUZ-GB50VA 12-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND
FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
No.
1 2 3 4 5 6 7 8 9
10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Part No.
RoHS
E12 819 297
G
E12 851 630
G
E12 938 301
G
E12 851 501
G
E12 851 290
G
E12 819 232
G
E12 819 009
G
E12 819 521
G
E12 C34 506
G
E12 939 900
G
E12 C06 900
G
E12 851 661
G
E12 821 662
G
E12 851 640
G
E12 851 493
G
E12 935 490
G
E12 891 961
G
E12 819 650
G
E12 819 245
G
E12 C95 450
G
E12 935 374
G
E12 823 375
G
E12 A87 337
G
E12 935 444
G
E12 935 309
G
E12 851 308
G
E12 935 440
G
E12 819 233
G
E12 817 009
G
E12 851 515
G
E12 127 382
G
E12 737 382
G
E12 935 385
G
E12 851 936
G
E12 853 299
G
E12 861 936
G
Part Name
TOP PANEL OUTDOOR HEAT EXCHANGER OUTDOOR FAN MOTOR PROPELLER BASE CABINET HANDLE FAN GUARD COMPRESSOR RUBBER SET COMPRESSOR COMPRESSOR STOP VALVE(GAS) STOP VALVE(LIQUID) EXPANSION VALVE EXPANSION VALVE COIL R.V. COIL 4-WAY VALVE VALVE COVER SERVICE PANEL OUTDOOR ELECTRONIC CONTROL P.C. BOARD TERMINAL BLOCK TERMINAL BLOCK REACTOR NOISE FILTER P.C. BOARD AMBIENT TEMPERATURE THERMISTOR THERMISTOR SET POWER BOARD BACK PANEL(OUT) HANDLE MOTOR SUPPORT FUSE FUSE FUSE & VARISTOR
CAPILLARY TUBE(TAPER PIPE) OIL SEPARATOR CAPILLARY TUBE
Symbol
in Wiring
Diagram
MF
MC MC
LEV
21S4
TB1 TB2
L
RT65
RT61,RT62,RT68
F801 F911
F64,NR64
Q'ty/unit
MUZ-GB50VA -
E1 E2
1 1 1 1 1 1 1 1 3 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
1 1 1
RC0J60-
1 1 1 1 1 3
3RUBBERS/SET SNB130FLDH1
1 1 1
SNB130FLEH1
{12.7 {6.35
1 1 1 1 1 1 1 1 1
3P 3P
1 1 1
DEFROST, DISCHARGE OUTDOOR HEAT EXCHANGER
1 1
Including heat sink and RT64
1 1 1 1 1 1 1
T3.15AL250V T1AL250V T2AL250V
{3.6x{2.4x50 1 1
{1.8x{0.6x1000
39
Page 40
MUZ-GB50VA
Symbol
in Wiring
Diagram
Q'ty/unit
Remarks
Part No.
No.
Part Name
MUZ-GB50VA -
E1 E2
E12 817 704 E12 444 705
1 2
DRAIN SOCKET DRAIN CAP
[33
1 2
1 2
G G
RoHS
12-2. ACCESSORY
1
2
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CC
Copyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Sep. 2007. No. OB455 REVISED EDITION-D 6 Distributed in Jun. 2007. No. OB455 REVISED EDITION-C 6 Distributed in Apr. 2007. No. OB455 REVISED EDITION-B 6 Distributed in Aug. 2006. No. OB455 REVISED EDITION-A 6 Distributed in Mar. 2006. No. OB455 6 Made in Japan
New publication, effective Sep. 2007 Specifications subject to change without notice.
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