1.Indication of capacity has been changed.(BTU base ➔ kW base)
2.Outdoor electronic control P.C. board has been changed.
3.Noise filter P.C. board has been changed.
4.Length of fan motor lead wire has been changed.
5.Shape of relay panel has been changed.
6.Signal of terminal block has been changed.
MUZ-GA60VA -➔ MUZ-GA60VA -
1.Compressor has been changed. (SNB130FLDH1 ➔ SNB130FLEH1)
2.Outdoor electronic control P.C. board has been changed.
MUZ-GA60VA -➔ MUZ-GA60VA -
1.Compressor has been changed. (SNB130FLEH1 ➔ SNB130FGBH)
2.Outdoor electronic control P.C. board has been changed.
3.Refrigerant circuit has been changed.
MUZ-GA71VA -➔ MUZ-GA71VA -
1.Outdoor electronic control P.C. board has been changed.
E1E1
E1E1
E1E1
E2E1
E3E2
E2E1
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT
• This room air conditioner adopts HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 air
conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2 Take sufficient care not to allow water and other contaminations to enter the R410Arefrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3 For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4 Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
3
Page 4
-30 -20 -10010 20
30
40 50 60
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
(MPa [Gauge])
R410A
R22
Conversion chart of refrigerant temperature and pressure
Saturated liquid pressure
(:)
R410A toolsCan R22 tools be used?
Gas leak detector
R410A has high pressures beyond the measurement range of existing
gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Hose material and cap size have been changed to improve the pressure
resistance.
Dedicated for HFC refrigerant.
6.35 mm and 9.52 mm
Description
Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Provided for flaring work (to be used with R22 flare tool).
Provided to prevent the back flow of oil. This adapter enables you to use
vacuum pumps.
It is difficult to measure R410A with a charging cylinder because the
refrigerant bubbles due to high pressure and high-speed vaporization.
No
No
No
Yes
Yes
New
New
New
Gauge manifold
Charge hose
Torque wrench
Flare tool
Flare gauge
Vacuum pump
adapter
Electronic scale for
refrigerant charging
No : Not Substitutable for R410A Yes : Substitutable for R410A
No12.7 mm and 15.88mm
NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system).
New SpecificationCurrent Specification
The incompatible refrigeration oil easily separates from
refrigerant and is in the upper layer inside the suction muffler.
Raising position of the oil back hole enables to back the
refrigeration oil of the upper layer to flow back to the
compressor.
Since refrigerant and refrigeration oil are compatible,
refrigeration oil goes back to the compressor through the
lower position oil back hole.
Compressor
Suction muffler
Oil back hole
Refrigeration oil
Refrigerant
Compressor
Suction muffler
Oil back hole
Refrigeration oil /Refrigerant
Compressor
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
NOTE : The unit of pressure has been changed to MPa on the
international system of units(SI unit system).
1.Tools dedicated for the air conditioner with R410A refrigerant
The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/
4
ff
[Gauge])
Page 5
2.Refrigerant piping
Wall
thickness
Outside diameter
Pipe
mm
For liquid
For gas
6.35
9.52
12.7
15.88
0.8 mm
0.8 mm
0.8 mm
1.0 mm
Heat resisting foam plastic
Specific gravity 0.045 Thickness 8 mm
Insulation material
1 Specifications
Use the refrigerant pipes that meet the following specifications.
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88).
Never use any pipe with a thickness less than 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88), as the pressure resistance is
insufficient.
2 Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to installation manual “FLARING WORK”.
Pipe diameter
mm
6.35
9.52
12.7
15.88
Dimension of flare nut
R410A
17
22
26
29
R22
17
22
24
27
3.Refrigeration oil
Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4.Air purge
• Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
• Use the vacuum pump for air purging for the purpose of environmental protection.
5.Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, capacity of the refrigeration cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
Union
Stop valve
Indoor unit
Refrigerant gas
cylinder
operating valve
Liquid pipe
Gas pipe
Service port
Outdoor unit
Gauge manifold
valve (for R410A)
Charge hose (for R410A)
Refrigerant gas cylinder
for R410A with siphon
Refrigerant (liquid)
Electronic scale for refrigerant charging
5
Page 6
2
Air inlet
Piping
Air outlet
(back and side)
Drain hose
Drain outlet
PART NAMES AND FUNCTIONS
MUZ-GA50VA
MUZ-GA60VA
MUZ-GA71VA
ACCESSORIES
3
Electrical
Coefficient of performance(C.O.P) ✽1
Fan
Special
SPECIFICATION
Outdoor model
Function
Power supply
Capacity Rated frequency(Min.-Max.)
Dehumidification
Air flow(High/Low)
Capacity
Power outlet
Running current
Power input
Power factor
Starting current ✽1
data
Compressor motor current ✽1
Fan motor current
Model
Output
Winding
Compressor
resistance(at 20:)
Model
Winding
motor
resistance(at 20:)
Dimensions WOHOD
Weight
Sound level(High/Low)
Fan speed(High/Low)
Fan speed regulator
Refrigerant filling
The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi-
tions vary according to the areas where these units are installed, the following information has been provided to clarify the
operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature :°C WB
(2) Indoor outlet air wet-bulb temperature :°C WB
(3) Outdoor intake air dry-bulb temperature :°C DB
(4) Total input :W
(5) Indoor intake air dry-bulb temperature :°C DB
(6) Outdoor intake air wet-bulb temperature :°C WB
(7) Total input :W
Indoor air wet/dry-bulb temperature difference on the left side of the chart on this page and next page shows the difference between the indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your
reference at service.
How to measure the indoor air wet-bulb / dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets of
wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed
is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
}
Cooling
Heating
8-1. CAPACITY AND INPUT CURVES
INDOOR UNIT
Wet and dry-bulb
thermometers
OUTDOOR UNIT
Wet and dry-bulb
thermometers
15
Page 16
MUZ-GA71VA
Capacity correction factors
Input correction factors
Input correction factors
Capacity correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
The operational frequency of compressor
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
24.1
22.3
20.4
18.5
16.7
14.8
13.0
11.1
23.4
21.6
19.8
18.0
16.2
14.4
12.6
10.8
Indoor air Dry-bulb temperature
difference (degree)
Indoor intake air Dry-bulb tem
perature (
:)
Outdoor intake air Wet-bulb temperature (:)
Outdoor intake air Wet-bulb temperature (:)
Indoor intake air Dry-bulb temperature (:)
MSZ-GA50VA
MUZ-GA50VA
at Rated frequency
MSZ-GA60VA
MUZ-GA60VA
at Rated frequency
MSZ-GA71VA
MUZ-GA71VA
at Rated frequency
27.9
25.7
23.6
21.4
19.3
17.2
15.0
12.9
Capacity correction factors
Input correction factors
Input correction factors
Capacity correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
The operational frequency of compressor
Capacity correction factors
Input correction factors
Input correction factors
Capacity correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
The operational frequency of compressor
MUZ-GA50VA
MUZ-GA60VA
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
050100150
0.5
1.0
1.5
(Hz)
8-2. CAPACITY AND INPUT CORRECTION BY OPERATIONAL FREQUENCY OF COMPRESSOR
NOTE:The above broken lines are for the heating operation without any
frost and defrost operation.
16
Page 17
(MPa [Gauge])
(kgf/F [Gauge])
1832
152050256030
70 (%)
35(˚C)
0.3
0.4
0.5
0.6
0.7
0.8
3
4
5
6
7
8
9
0.9
Ambient temperature(˚C) Ambient humidity(%)
Outdoor low pressure
152050256030
70 (%)
35(˚C)
4
5
6
7
8
32
18
Outdoor unit current(A)
Ambient temperature(˚C) Ambient humidity(%)
MUZ-GA50VA
MUZ-GA50VA
0.3
0.4
0.5
0.6
0.7
0.8
3
4
5
6
7
8
9
0.9
MUZ-GA71VA
15205025
60
30
70 (%)
35(˚C)
5
7
9
11
13
32
18
Outdoor unit current(A)
Ambient temperature(˚C) Ambient humidity(%)
MUZ-GA71VA
(MPa [Gauge])
(kgf/F [Gauge])
1832
152050256030
70 (%)
35(˚C)
Ambient temperature(˚C) Ambient humidity(%)
Outdoor low pressure
0.3
0.4
0.5
0.6
0.7
0.8
3
4
5
6
7
8
9
0.9
(MPa [Gauge])
(kgf/F [Gauge])
1832
152050256030
70 (%)
35(˚C)
15205025
60
30
70 (%)
35(˚C)
5
6
7
8
9
32
18
Ambient temperature(˚C) Ambient humidity(%)
Outdoor low pressure
Outdoor unit current(A)
Ambient temperature(˚C) Ambient humidity(%)
MUZ-GA60VA
MUZ-GA60VA
8-3. TEST RUN OPERATION (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to COOL or HEAT mode (COOL : Press once, HEAT : Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor
varies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on
remote controller.
8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
1 Both indoor and outdoor unit are under the
same temperature/humidity condition.
2 Operation : TEST RUN OPERATION (refer to 8-3.)
Dry-bulb temperature(:)
2050
2560
Relative humidity(%)
3070
NOTE : The unit of pressure has been changed to MPa on the international system of units (SI unit system).
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
NOTE Q : Total capacity (kW) INPUT : Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
25
Page 26
9
ON
OFF
ON
OFF
Outdoor fan
Compressor
5 seconds15 seconds
ON
OFF
Compressor
Outdoor fan
motor
R.V.coil
ON
OFF
ON
OFF
<COOL>
5 seconds
<HEAT>
5 seconds
ON or OFF
ON or OFF
Discharge temperature thermistor
Indoor coil temperature thermistor
Defrost thermistor
Fin temperature thermistor
Outdoor heat exchanger temperature
Ambient temperature thermistor
Purpose
Protection
Defrosting Protection
Defrosting
Protection
Protection
Protection
CompressorLEV
Outdoor
fan motor
R.V. coil
Sensor
Actuator
ACTUATOR CONTROL
MUZ-GA50VA
MUZ-GA60VA
MUZ-GA71VA
9-1. OUTDOOR FAN MOTOR CONTROL
The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
9-2. R.V. COIL CONTROL
Heating
Cooling
Dry
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
ON
OFF
OFF
9-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR
Relation between main sensor and actuator.
26
Page 27
10
Housing point
SERVICE FUNCTIONS
Contents of “SERVICE FUNCTIONS” have been removed.
11
TROUBLESHOOTING
MUZ-GA50VA
MUZ-GA60VA
MUZ-GA71VA
11-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after
confirming the horizontal vane is closed, turn OFF the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the
electronic control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
4) When troubleshooting, refer to 11-2., 11-3. and 11-4.
27
Page 28
11-2. FAILURE MODE RECALL FUNCTION
Operational procedure
Yes
(Blinks)
No
(OFF)
Yes
No
Releasing the failure mode recall function
NOTE1.Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2.If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2. Blinking pattern when the indoor unit is abnormal:
W3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycleRepeated cycle
ON
OFF
No beepBeeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
2.5-second OFF3-second ON
Blinking at 0.5second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
No beepBeeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
Repeated cycle
Beeps
Does the left lamp of OPERATION INDICATOR
lamp on the indoor unit blink at the interval of 0.5
seconds?
Blinks: Either indoor or outdoor unit is abnormal.
Beep is emitted at the same timing
as the blinking of the left lamp of
OPERATION INDICATOR lamp. W2
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Before blinking, does the left lamp of
OPERATION INDICATOR lamp stay ON for 3
seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the indoor unit
failure mode table (Refer to indoor unit service manual.)
Make sure to check at least two consecutive blinking cycles. W2
Turn ON the power supply.
<
Preparation of the remote controller
>
1 While pressing both OPERATION SELECT
button and TOO COOL button on the remote controller at the same time, press
RESET button.
2 First, release RESET button.
And release the other two buttons after all LCD except the set temperature in
operation display section of the remote controller is displayed after 3 seconds.
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Judgment of indoor/outdoor abnormality
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature
is displayed) with the remote controller headed towards the indoor unit. W1
Indoor unit is normal.
But the outdoor unit might be abnormal because there are some
abnormalities that can't be recalled with this way.
Confirm if outdoor unit is abnormal according to the detailed outdoor
unit failure mode recall function.(Refer to 11-2.2)
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to 11-2.3).
Make sure to check at least two consecutive blinking cycles. W3
W1. Regardless of normal or abnormal condition, a short
beep is emitted once the signal is received.
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though LED indication listed on the troubleshooting check table (11-4.) disappears, the memorized failure details
can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of the indoor/outdoor unit failure mode recall function
28
Page 29
Operational procedure
NOTE1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2.Blinking pattern when outdoor unit is abnormal:
Yes
(Blinks)
No
(OFF)
ON
OFF
No beep
Beeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
No beepBeeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
Repeated cycle
W1. Regardless of normal or abnormal condition, 2 short
beeps are emitted as the signal is received.
Does left lamp of OPERATION INDICATOR lamp
on the indoor unit blink at the interval of 0.5 seconds?
Blinks: The outdoor unit is abnormal.
Beep is emitted at the same
timing as the blinking of the left lamp of
OPERATION INDICATOR lamp. W2
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO
WARM button to adjust the set temperature to 25:. W1
The outdoor unit is normal.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to 11-2.3.).
Make sure to check at least two consecutive blinking cycles. W2
Release the failure mode recall function according
to the left mentioned procedure.
Confirm that the remote controller is in the failure mode recall
function.
The outdoor unit might be abnormal.
Confirm if outdoor unit is abnormal according to the following procedures.
2. Flow chart of the detailed outdoor unit failure mode recall function
29
Page 30
3. Outdoor failure mode table
OFFNone (Normal)
2-time flash
3-time flash
4-time flash
5-time flash
6-time flash
7-time flash
8-time flash
Lighting Lighting
Lighting Once
Lighting Once
Lighting Twice
Lighting 3 times
Lighting 4 times
Lighting 9 times
Once Goes
out
Lighting
Lighting
Lighting
Lighting
3 times
Goes
out
4 times Goes
out
Lighting
Lighting
Lighting
Lighting
Lighting
5 times
9-time flash
10-time flash
• Check the connection
of the compressor
connecting wire.
• Refer to 11-4.E
"How to check
inverter / compressor".
• Check the stop valve.
• Replace the outdoor
electronic control
P.C. board.
•Check refrigerant circuit
and refrigerant amount.
• Refer to 11-6.D "Check
of LEV".
• Refer to 11-6.G "Check
of outdoor fan motor".
• Replace the outdoor
electronic control
P.C. board.
•Check refrigerant circuit
and refrigerant amount.
• Refer to 11-6.D "Check
of LEV".
• Reconnect compressor
connector.
• Refer to 11-6.E "How to
check inverter/
compressor."
• Check the stop valve.
•Check refrigerant circuit
and refrigerant amount.
• Check the stop valve.
• Check around outdoor
unit.
• Check outdoot unit air
passage.
• Refer to 11-6.G "Check
of outdoor fan motor".
• Refer to 11-6.F "Check
of outdoor thermistors".
• Refer to 11-6.F "Check
of outdoor thermistors".
Overcurrent protection stop is
continuously performed 3 times within
1 minute after the compressor gets
started, or when converter protection
stop or bus-bar voltage protection stop
is continuously performed 3 times
within 3 minutes after start-up.
Thermistor shorts or opens during
compressor running.
28A current flows into intelligent power
module.
High-pressure is detected with the
high-pressure switch (HPS) during
operation.
The outdoor heat exchanger
temperature exceeds 70:during
cooling or the indoor gas pipe
temperature exceeds 70: during
heating.
The fin temperature exceeds 87:
during operation.
The P.C. board temperature exceeds
70: during operation.
Failure occurs continuously 3 times
within 30 seconds after the fan gets
started.
Nonvolatile memory data cannot be
read properly.
The frequency of the compressor is
kept 80Hz or more and the discharge
temperature is kept under 39: for
more than 20 minutes.
Outdoor power system
Discharge temperature
thermistor
Defrost thermistor
Ambient temperature thermistor
Fin temperature thermistor
P.C. board temperature
thermistor
Outdoor heat exchanger
temperature thermistor
Overcurrent
Discharge temperature
High pressure
Fin temperature
P.C. board temperature
Outdoor fan motor
Nonvolatile memory data
Discharge temperature
--
Abnormal point
(Failure mode / protection)
Condition
Correspondence
Indoor/outdoor
unit failure mode
recall function
LED indication
(Outdoor P.C. board)
LED 1 LED 2
Discharge temperature exceeds 116°C
during operation.
Compressor can restart if discharge
temperature thermistor reads 100: or
less 3 minutes later.
The left lamp of
OPERATION INDICAOR
lamp(Indoor unit)
30
Page 31
11-time flash
• Check the connecting
wire between outdoor
electronic control
P.C. board and power
board.
• Replace the power
board.
• Check the connecting
wire among electronic
control P.C. board,
noise filter P.C. board
and power board.
• Replace the power
board.
The communication between boards
protection stop is continuously
performed twice.
Communication error occurs between
the electronic control P.C. board and
power board for more than 10
seconds.
Current sensor protection stop is
continuously performed twice.
A short or open circuit is detected in
the current sensor during compressor
operating.
The protection stop of the zero
cross detecting circuit is
continuously performed 10 times.
Zero cross signal cannot be detected
while the compressor is operating.
A failure is detected in the operation
of the converter during operation.
The bus-bar voltage exceeds 400V or
falls to 200V or below during
compressor operating.
The bus-bar voltage exceeds 400V or
falls to 50V or below during
compressor operating.
Communication error
between P.C. boards
Current sensor
Zero cross detecting circuit
Converter
Bus-bar voltage
(1)
Bus-bar voltage
(2)
wEven if this protection stop is
performed continuously 3 times,
it does not mean the abnormality
in outdoor power system.
Lighting 6 times
Lighting 7 times
5 times Goes
out
5 times
Goes
out
5 times
6 times
Goes
out
Goes
out
Abnormal point
(Failure mode / protection)
Condition
Correspondence
Indoor/outdoor
unit failure mode
recall function
LED indication
(Outdoor P.C. board)
LED 1 LED 2
The left lamp of
OPERATION INDICATOR
lamp(Indoor unit)
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-4.).
31
Page 32
11-3. INSTRUCTION OF TROUBLESHOOTING
Start
Indoor unit
operates.
Outdoor unit
doesn't
operate.
Indoor unit
doesn't receive
the signal from
remote controller.
OPERATION
INDICATOR
lamp on the indoor
unit is flashing on
and off.
Outdoor unit
operates only
in Test Run
operation.
(Refer to 8-3.)
Outdoor unit
doesn't
operate
even in
Test Run
operation.
(Refer to 8-3.)
Indoor unit
operates, when
EMERGENCY
OPERATION
switch is pressed.
Indoor unit
doesn't operate,
when
EMERGENCY
OPERATION
switch is pressed.
Check room
temperature
thermistor.
Refer to
"Test point
diagram and
voltage".
Refer to 11-6.E
"How to check
inverter/
compressor".
Refer to
"Check of
remote controller
and receiver
P.C. board".
1. Check indoor / outdoor
connecting wire.
(Check if the power
is supplied to the
indoor unit.)
2. Refer to
"Check of indoor
electronic control
P.C. board and indoor
fan motor".
Unit doesn't
operate
normal
operation in
COOL or
HEAT mode.
Refer to 11-6.C
"Check of
R.V. coil".
Left lamp
Flash on and
off at
0.5-second
intervals
Cause:
Indoor/
Outdoor unit
• Mis-wiring or
trouble of
serial signal.
Left
lamp
2-time flash
Cause:
Indoor unit
• Trouble of
room temp erature/
indoor coil
thermistor
Left
lamp
3-time flash
Cause:
Indoor unit
• Trouble of
indoor fan
motor
Left
lamp
5-time flash
Cause:
Outdoor unit
• Outdoor
power
system
abnormality
Left
lamp
6-time flash
Cause:
Outdoor unit
• Trouble of
thermistor
in outdoor
unit
Left
lamp
7-time flash
Cause:
Outdoor unit
• Trouble of
outdoor
control
system
Refer to 11-6.B
"How to check
of mis-wiring
and serial
signal error".
Check room
temperature
thermistor
and indoor
coil thermistor.
Refer to "Test
point diagram
and voltage".
Refer to
"Check of
indoor fan
motor".
Refer to 11-6.E
"How to check
inverter/
compressor".
Refer to 11-6.F
"Check of
outdoor
thermistors".
Replace
inverter P.C.
board or
outdoor
electronic
control P.C.
board.
Left
lamp
14-time flash
Cause:
Outdoor unit
• Other
abnormality
Check 11-2.2.
"Flow chart of
the detailed
outdoor unit
failure mode
recall function."
Left lamp
4-time flash
Cause:
Indoor unit
• Trouble of
indoor unit
control
system
Replace the
indoor
electronic
control
P.C. board.
Refer to indoor unit
service manual.
Indoor unit operates.
Outdoor unit doesn't
operate normally.
If blinking of OPERATION
INDICATOR lamp cannot
be checked, it can be checked
with failure mode recall function.
32
Page 33
11-4. TROUBLESHOOTING CHECK TABLE
LED1(Red) LED2(Yellow)
LightningTwiceOutdoor power system
• Check the connection of the compressor connecting wire.
• Refer to 11-6.E "How to check inverter/compressor".
• Check the stop valve.
Lightning3 times
Discharge temperature
thermistor
• Refer to 11-6.F "Check of outdoor thirmistor".
• Refer to 11-6.F "Check of outdoor thirmistor".
Outdoor heat exchanger
temperature thermistor
Defrost thermistor
Lightning7 timesNonvolatile memory data• Replace the outdoor electronic control P.C. board.
Lightning8 timesCurrent sensor• Replace the power board.
Lightning11 times
Communication error between
P.C. boards
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
Lightning12 times
Zero cross detecting circuit• Check the connecting wire among outdoor electronic control
P.C. board, noise filter P.C. board and power board.
Abnormal point / ConditionCorrespondence
A short circuit is detected in the thermistor during operation, or an open
circuit is detected in the thermistor after 5 minutes (in cooling) and
10 minutes (in heating) of compressor start-up.
A short circuit is detected in the thermistor during operation, or an open
circuit is detected in the thermistor after 5 minutes of compressor start-up.
• Refer to 11-6.F "Check of outdoor thirmistor".
• Replace the outdoor electronic control P.C. board.
Indication
Overcurrent protection stop is continuously performed 3 times within 1
minute after the compressor gets started, or when converter protection
stop or bus-bar voltage protection stop is continuously performed 3 times
within 3 minutes after start-up.
A short circuit is detected in the thermistor during operation, or an open
circuit is detected in the thermistor after 10 minutes of compressor start-up.
Condition
The nonvolatile memory data cannot be read properly.
Lightning6 timesSerial signal
Fin temperature thermistor
P.C board temperature
thermistor
Lightning4 times
Ambient temperature thermistor
Current sensor protection stop is continuously performed twice.
The communication protection stop between boards is continuously
performed twice.
The protection stop of the zero cross detecting circuit is continuously
performed 10 times.
A short or open circuit is detected in the thermistor during operation.
A short or open circuit is detected in the thermistor during operation.
5 timesLightning
Outdoor electronic control P.C. board(Parts side)
Lighting
IPM protection
Lock protection
3 timesGoes out
Discharge temperature
protection
• Check the amount of gas and refrigerant circuit.
• Refer to 11-6.D "Check of LEV".
Fin temperature protection
P.C. board temperature
protection
High-pressure protection
8 timesGoes out
Converter protection
• Replace the power board.
Bus-bar voltage protection (1)
• Replace the power board.
Bus-bar voltage protection (2)
13 timesGoes outOutdoor fan motor• Refer to 11-6.G "Check of outdoor fan motor".
Lighting8 times
Current sensor protection
• Replace the power board.
Lighting11 times
Communication between P.C.
boards protection
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
Lighting12 times
Zero cross detecting circuit
protection
• Check the connecting wire among outdoor electronic control
P.C. board, noise filter P.C. board and power board.
•Check refrigerant circuit and refrigerant amount.
•Refer to 11-6.G "Check of outdoor fan motor".
• Check the amount of gas and the refrigerant circuit.
• Check stop valve.
• Reconnect compressor connector.
• Refer to 11-6.E "How to check inverter/compressor".
• Check the stop valve.
• Check the power module (PAM module).
TwiceGoes out
4 timesGoes out
5 timesGoes out
9 timesGoes out
Overcurrent is detected after 30 minutes of compressor start-up.
Overcurrent is detected within 30 minutes of compressor start-up
The bus-bar voltage exceeds 400V or falls to 200V or below during
compressor operating.
The bus-bar voltage exceeds 400V or falls to 50V or below during
compressor operating.
Discharge temperature exceeds 116:during operation and compressor
stops. Compressor can restart if discharge temperature thermistor reads
100: or less 3 minutes later.
The fin temperature exceeds 87: during operation.
The P.C. board temperature exceeds 70: during operation.
High-pressure is detected with the high-pressure switch (HPS) during
operation.
Failure occurs continuously 3 times within 30 seconds after the fan gets
started.
A short or open circuit is detected in the current sensor during compressor
operating.
Communication error occurs between the outdoor electronic control P.C.
board and power board for more than 10 seconds.
Zero cross signal cannot be detected while the compressor is operating.
The outdoor heat exchanger temperature exceeds 70: during cooling or
indoor gas pipe temperature exceeds 70: during heating.
A failure is detected in the operation of the converter during operation.
Outdoor unit
does not
operate.
LED2
LED1
• Refer to 11-6.B "How to check mis-wiring and serial signal
error".
The communication fails between the indoor and outdoor unit for 3 minutes.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Symptom
'Outdoor unit
stops and
restarts 3
minutes
later' is
repeated.
NOTE 1. The location of LED is illustrated at the right figure. Refer to 11-7.1.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the flashing frequency is “2”.
2. LED is lighted during normal operation.
ON
2.5-second OFF
OFF
0.5-second ON
2.5-second OFF
33
0.5-second ON
Page 34
Primary current protection
Secondary current protection
High-pressure protection
Defrosting in cooling
3 times
Lighting
Discharge temperature
protection
• Check refrigerant circuit and refrigerant amount.
• Refer to 11-6.D "Check of LEV".
• Refer to 11-6.F "Check of outdoor thermistors".
4 times
Lighting
Low discharge temperature
protection
• Refer to 11-6.D "Check of LEV".
• Check refrigerant circuit and refrigerant amount.
5 times
Lighting
Cooling high-pressure protection
This symptom does not mean any abnormality of the product,
but check the following points.
• Check if indoor filters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation is short cycled.
-
-
These symptoms do not mean any abnormality of the product,
but check the following points.
• Check if indoor filters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation is short cycled.
TwiceLighting
OnceLighting
The discharge temperature exceeds 100: during operation.
The frequency of the compressor is kept 80Hz or more and the discharge
temperature is kept under 39: for more than 20 minutes.
The outdoor heat exchanger temperature exceeds 58: during operation.
9 times
Lighting
Inverter check mode
Lighting
Lighting
Normal
The unit is operated with emergency operation switch.
-
The input current exceeds 15A.
The current of the compressor exceeds 15A.
The indoor gas pipe temperature exceeds 45: during heating.
The indoor gas pipe temperature falls 3: or below during cooling.
LED1(Red) LED2(Yellow)
Abnormal point / ConditionCorrespondence
Indication
Condition
Outdoor unit
operates.
Outdoor unit
operates
No.
Symptom
20
21
22
23
24
25
26
34
Page 35
11-5. TROUBLE CRITERION OF MAIN PARTS
W
U
V
WHT
RED
BLK
LEV
WHT
RED
YLW
BRN
ORN
BLU
U
RED
WHT
BLK
V
W
(W)
(V)
(U)
MUZ-GA50VA
MUZ-GA60VA
MUZ-GA71VA
Part nameFigureCheck method and criterion
Defrost thermistor
(RT61)
Ambient temperature
thermistor (RT65)
Outdoor heat exchanger
temperature thermistor
(RT68)
Discharge temperature
thermistor (RT62)
Fin temperature
thermistor (RT64)
Compressor
Outdoor fan motor
Measure the resistance with a tester.
Refer to 11-7. “Test point diagram and voltage”,1. “Outdoor electronic
control P.C. board”, the chart of thermistor.
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
Refer to 11-7. “Test point diagram and voltage”,1. “Outdoor electronic
control P.C. board”, the chart of thermistor.
Measure the resistance between terminals using a tester.
(Winding temperature : -10 °C ~ 40 °C)
Normal
GA50/60VA
0.40 Ω ~ 0.49 Ω
GA60VA
0.86 Ω ~ 1.06 Ω
E3
-
GA71VA
1.29 Ω ~ 1.49 Ω
Measure the resistance between lead wires using a tester.
(Part temperature : -10 °C ~ 40 °C)
Color of lead wire
Normal
RED - BLK
BLK - WHT
13.4 Ω ~ 16.4 Ω
WHT - RED
Measure the resistance using a tester. (Part temperature : -10 °C ~ 40 °C)
R. V. coil
Measure the resistance using a tester.(Part temperature : -10 °C ~ 40 °C)
Linear expansion valve
High pressure switch
(HPS)
MUZ-GA60VA
E3
-
MUZ-GA71VA
MUZ-GA60VA-
1.32 kΩ ~ 1.62 kΩ
Color of lead wire
WHT - RED
RED - ORN
YLW - BRN
BRN - BLU
Normal
E3
Pressure
3.7 ± 0.15 MPa
0.05
+
4.8 MPa
0.1
-
35
Other models
2.6 kΩ ~ 3.3 kΩ
Normal
37.4 Ω ~ 53.9 Ω
Close
Open
Page 36
11-6. TROUBLESHOOTING FLOW
Turn ON power supply.
No
Yes
Yes
No
No
Yes
No
Yes
Yes
No
Replace the power board.
Check the connecting of parts of main power supply circuit.
Is there voltage of 230V AC in the
power supply terminal block?
Is the output voltage from the noise
filter P.C. board 230V AC?
Is the input voltage to the outdoor
electronic control P.C. board 325V DC?
Check the power supply cable.
Replace the outdoor electronic control
P.C. board.
Replace the noise
filter P.C. board.
Is fuse (F64) blown?
Is the input voltage to the power board
230V AC?
Replace the fuse.
Replace the reactor.
Outdoor unit does not operate.
AA
Check of power supply
36
Page 37
• When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Is there rated voltage in
the power supply?
Is there any mis-wiring,
poor contact, or wire
disconnection of the
indoor/outdoor
connecting wire?
W1. Mis-wiring may damage indoor electronic control
P.C. board during the operation.
Be sure to confirm the wiring is correct before the
operation starts.
W3.Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
the inverter P.C.board or the outdoor electronic control
P.C.board is normal, LED blinks 6 times after 3 minutes.
(Lighted
or not
lighted)
No
Yes
No
Yes
Yes
No
Yes
No
Yes
W2 Be careful to the residual
voltage of smoothing capacitor.
Be sure to release the failure-mode
recall function after checking.
No
No
Yes
No
Yes
Yes
Yes
No
Yes
Refer to indoor unit service manual.
Lighted Blinking
Turn OFF the power supply.
Turn ON the power supply.
Is there rated voltage between
outdoor terminal block S1 and
S2?
Does the left lamp of OPERATION
INDICATOR lamp light up?
<Confirmation of the power to the indoor unit>
Press EMERGENCY OPERATION switch once.
Check the power
supply.
A
Turn OFF the power supply.
Check once more if the indoor/outdoor
connecting wire is not mis-wiring.
Short-circuit outdoor terminal block S2 and
S3.
W1
B
Turn ON the power supply.
Check the wiring.
Correct them.
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2
and S3? <Confirmation of serial
signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Replace the inverter P.C. board
or the outdoor electronic control
P.C.board. W2
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
Replace the
indoor/outdoor
connecting wire.
Replace the
indoor/outdoor
connecting wire.
Is serial signal
error indicated
6 minutes later?
Yes
No
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn ON again.
· Press EMERGENCY OPERATION
switch.
B
· Reinstall
either the
unit or the
light each
other away.
· Attach a filter
on remote
control
receiving
section of
the indoor
unit.
A
Is serial signal error indicated 6 minutes later?
No
Does the LED on the inverter P.C. board
or the outdoor electronic control P.C.board
repeat "3.6-second-OFF and 0.8-second-ON
quick blinking"?
W3
Outdoor electronic control P.C. board
(Parts side)
LED2
LED1
Indoor unit does not operate.
• When OPERATION INDICATOR lamp flashes ON and OFF every 0.5-second.
Outdoor unit doesn’t operate.
How to check mis-wiring and serial signal error (when outdoor unit does not work)
B
37
Page 38
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning ON the power supply, start EMERGENCY
OPERATION in HEAT mode.
Is there voltage of 230V AC between pin1 and
pin 2 at connector CN912? W
Turn OFF power supply of indoor and outdoor unit.
1. Turn OFF power supply of indoor and outdoor unit, and
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
2. 3 minutes after turning ON the power supply, start
EMERGENCY OPERATION in HEAT mode.
Replace the 4-way valve.
Replace the noise filter P.C. board.
Replace the R.V. coil.
Is there voltage 12V DC
between the connector CN781
pin 5 (+) and pin 3 (-)?
Replace the electronic
control P.C. board.
Disconnect the connector
CN912 in noise filter P. C.
board. Is there normal
resistance to R.V. coil?
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning ON the power supply, start EMERGENCY
OPERATION in COOL mode.
Is there voltage of 230V AC between pin1 and
pin 2 at connector CN912? W
1. Turn OFF power supply of indoor and outdoor unit, and
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
2. 3 minutes after turning ON the power supply, start
EMERGENCY OPERATION in COOL mode.
Replace the 4-way valve.
Replace the noise filter P.C. board.
Is there voltage 12V DC
between the connector CN781
pin 5 (+) and pin 3 (-)?
Replace the outdoor electronic control P.C. board.
W If the connector CN912 is
not connected or R.V. coil
is open, voltage occurs
between terminals even
when the control is OFF.
• When heating operation does not work.
• When cooling operation does not work.
The cooling operation or heating operation does not operate.
CC
Check of R.V. coil
38
Page 39
• When cooling, heat exchanger of non-operating indoor unit frosts.
• When heating, non-operating indoor unit gets warm.
DD
Check of LEV
Turn ON power supply to the outdoor unit after checking LEV coil is mounted to the
LEV body securely.
Is "click - click" sound heard?
Or, do you feel vibration of the LEV coil with hands?
No
Disconnect the connector CN795.
Is there normal resistance to LEV coil?
No
Replace the LEV coil.
Yes
Normal
Yes
Replace the outdoor electronic
control P.C. board.
When OPERATION INDICATOR lamp flashes 5-time.
• When heating, room does not get warm.
• When cooling, room does not get cool.
EE
How to check inverter/ compressor
Disconnect the terminal of the compressor. 3 minutes after turning ON the power supply, start
EMERGENCY OPERATION.
W • After the outdoor fan starts running, wait for 1 minute or more before
Measure the voltage between each
lead wire leading to the compressor.
U (BLK) - V (WHT)
V (WHT) - W (RED)
W (RED) - U (BLK)
Is there output voltage?
Yes
Is output balanced?
Yes
Is the input voltage to the outdoor electronic
control P.C. board 370V or more?
Yes
No
measuring the voltage.
•The output voltage values have the tolerance of i20%.
No
No
Replace the power board.
Turn OFF power supply of indoor and outdoor
unit, and measure the compressor winding
resistance between the compressor terminals.
Is the resistance between each terminal normal?
Yes
Reconnect the lead wire of compressor, and turn ON
power supply to indoor and outdoor unit.
3 minutes later, start EMERGENCY OPERATION.
Clarify the causes by counting time until the inverter stops.
0 to 10 seconds: compressor rare short
10 to 60 seconds: compressor lock
60 seconds to 5minutes: refrigerant circuit defective
5 minutes or more: normal
No
Replace the
compressor.
39
Page 40
• When OPERATION INDICATOR lamp flashes 6-time.
Yes
Yes
No
No
Reconnect the connector CN661, CN663 and CN3.
3 minutes after turning ON the power supply, start EMERGENCY OPERATION.
Defrost
Discharge temperature
Outdoor heat exchanger temperature
Ambient temperature
Fin temperature
Symbol
RT61
RT62
RT68
RT65
RT64
Connector, Pin No.ThermistorBoard
Between CN661 pin1 and pin2
Between CN661 pin3 and pin4
Between CN661 pin7 and pin8
Between CN663 pin1 and pin2
Between CN3 pin1 and pin2
Outdoor electronic control P.C. board
Outdoor power board
W When RT64 is abnormal,
replace the
outdoor power
board.
Disconnect the connector in the outdoor electronic control P.C. board or the outdoor power board
(see below table), and measure the resistance of thermistor. Is the thermistor normal?
(Refer to 11-7.1.)
Does the unit operate for 10 minutes or more without
showing thermistor abnormality?
Replace the thermistor.
W
Normal
Replace the outdoor electronic
control P.C. board.
Yes
No
No
Yes
Yes
No
(Fixed to either 5V or 0V DC)
Check the connection between the
connector CN931 and CN932.
Disconnect CN932 from outdoor electronic control P.C. board, and
turn ON the power supply.
Rotate the outdoor fan motor manually and measure the voltage of
CN931.
Between 1(+) and 5(-)
Between 2(+) and 5(-)
Between 3(+) and 5(-)
Is the resistance between each terminal
of outdoor fan motor normal?
Does the outdoor fan motor rotate smoothly?
Does the voltage between each terminal become 5V DC and 0V DC
repeatedly?
Replace the outdoor DC fan motor.
Replace the outdoor electronic control P.C. board.
• When thermistor is abnormal.
FF
Check of outdoor thermistors
• Fan motor does not operate or stops operating shortly after starting the operation.
GG
Check of outdoor fan motor
40
Page 41
• When the operation frequency does not go up from lowest frequency.
HH
Check of HPS
E3
MUZ-GA60VA
MUZ-GA71VA
1. Disconnect the connector CN681 in the electronic control P.C. board.
2. Check the resistance of HPS 1 minute after the outdoor unit power supply was turned OFF.
-
Check the resistance between
each terminal.
0"
Reconnect CN681.
Turn ON power supply to the indoor and outdoor unit.
3 minutes later, start EMERGENCY OPERATION.
Is HPS protection displayed
immediately after compressor
starts?
No
Normal
Infinity
Yes
Replace the electronic control P.C. board.
Replace HPS.
41
Page 42
I
Replace or repair the antenna.
Replace or repair the coaxial cable.
No
No
No
Yes
Yes
No
No
Yes
Yes
Yes
Is the distance between the
antennas and the indoor
unit within 3m, or is the
distance between the
antennas and the outdoor
unit within 3m?
Is the distance between the
TV sets or radios and the
indoor unit within 1m, or is
the distance between the TV
sets or radios and the
outdoor unit within 3m?
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in
the antenna wiring?
Is the indoor/outdoor
connecting wire of the air
conditioner and the wiring of
the antennas close?
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on
the electric field strength or the installation condition (combination of specific conditions such as
antennas or wiring).
Check the followings before asking for service.
1.Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring
from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for
the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button
on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During
operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the
outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for
the electromagnetic noise.
Is the unit earthed?
Earth the unit.
Extend the distance between
the antennas and the indoor
unit, and/or the antennas and
the outdoor unit.
Extend the distance between
the TV sets and/or radios and
the indoor unit, or the TV sets
or radios and the outdoor unit.
Extend the distance between
the indoor/outdoor connecting
wire of the air conditioner and
the wiring of the antennas.
Electromagnetic noise enters into TV sets or radios
42
Page 43
11-7. TEST POINT DIAGRAM AND VOLTAGE
-20-100 10203040
100
90
80
70
60
50
40
30
20
10
0
0 1020304050607080
200
180
160
140
120
100
80
60
40
20
0
Resistance (k')
Resistance (k')
Temperature (;)
Temperature (;)
Defrost thermistor (RT61)
Ambient temperature thermistor (RT65)
Outdoor heat exchanger temperature thermistor (RT68)
Fin temperature thermistor (RT64)
0 102030405060708090100110120
700
600
500
400
300
200
100
0
Resistance (k')
Temperature (;)
Discharge temperature thermistor (RT62)
1. Outdoor electronic control P.C. board
MUZ-GA50VAMUZ-GA60VA MUZ-GA71VA
CN661
(
CN663
To fan
motor
(
CN932
20-90V AC
(
5V DC
pulse wave
(
5V
CN931
Defrost thermistor (RT61)
Discharge temperature
thermistor (RT62)
(
(
GND
Outdoor heat exchanger
temperature thermistor (RT68)
(
(
CN701
Signal transmission
(–)
Ambient temperature
thermistor (RT65)
(
(From power board)
CN702
Signal reception
(
(To power board)
5V DC pulse wave
(+)
(+)
(–)
GND
DC
12V
(
CN781
5V DC pulse wave
(+)
Rush current relay
15V
15V
GND (power board)
(–)R.V. coil
(–)
(+)
(
LEV
(
CN795
12V DC
(–)
(
pulse wave
LED 1
LED 2
CN801
325V DC
~
370V DC
Input
F801
FUSE
250V 3.15A
(
CN681
High pressure switch
MUZ-GA60VAMUZ-GA71VA
E3
43
CN601
(
230V AC
Input
(
Serial signal
Room A
5~10V DC
Page 44
2. Noise filter P.C. board
MUZ-GA50VA
MUZ-GA60VA
MUZ-GA71VA
CN901
To electronic
control
P.C. board
{
CN912
R.V. coil
230V AC
230V AC
Output
{
CN902
To power
board
CN903
To power
board
{
230V AC
Input
{
230V AC
Output
NR64 VARISTOR
F64 FUSE
250V 2A
F911 FUSE
250V 1A
44
Page 45
3. Outdoor power board
MUZ-GA50VAMUZ-GA60VAMUZ-GA71VA
Connect to the compressor
Voltage among phases: 5V to
180V
325-370V DC
Output
(+)
(–)
(Red)
1
3
(White)
Connect to the earth
CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(To electronic control P.C. board)
(+)2-5(–): Zero cross signal
(+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
Signal reception (From
)
electronic control P.C. board)
5V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
Connect to the compressor
Voltage among phases: 5V to 180V
5V DC pulse wave
3-4 : Not used
325-370V DC
Output
(+)
(–)
(Red)
1
3
(White)
45
Connect to the earth
CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(To electronic control P.C. board)
(+)2-5(–): Zero cross signal
(+)6-5(–): 15V
(+)7-5(–): 15V
CN3
Fin temperature thermistor RT64
Signal reception (From
)
electronic control P.C. board)
5V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
5V DC pulse wave
3-4 : Not used
Page 46
12
(1) Slide the sleeve and check if there is a locking lever or not.(2) The terminal with this connector has the
locking mechanism.
1Slide the sleeve.
2Pull the terminal while
pushing the locking
lever.
1Hold the sleeve, and
pull out the terminal
slowly.
The terminal which has the locking mechanism can be detached as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
DISASSEMBLY INSTRUCTIONS
MUZ-GA50VAMUZ-GA60VAMUZ-GA71VA
OPERATING PROCEDUREPHOTOS
NOTE :
These photos are MUZ-GA71VA.
Other models are almost the same as
MUZ-GA71VA.
1. Removing the cabinet
(1) Remove the screws of the service panel.
(2) Remove the screws of the top panel.
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(5) Remove the top panel.
(6) Remove the valve cover.
(7) Disconnect the power supply and indoor/ outdoor
connecting wire.
(8) Remove the screws of the cabinet.
(9) Remove the cabinet.
(10)
Remove the screws of the back panel.
(11)
Remove the back panel.
Photo 3
Screw of the motor support
Screws
of the
back
panel
Photo 1
Screws
of the
cabinet
Photo 2
Screws
of the
cabinet
Screw of the top panel
Screws of the cabinet
Screw of the service panel
Screws
of the
top
panel
Set screws of the back panel
46
Screw
of the
valve
cover
Page 47
OPERATING PROCEDURE
PHOTOS
2. Removing the inverter assembly, inverter P.C. board
and power board
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel.(Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
CN795 (LEV)
CN661 (Discharge temperature thermistor, defrost
thermistor and outdoor heat exchanger
temperature thermistor)
CN663 (Ambient temperature thermistor)
CN681 (High pressure switch) (GA60VA- , GA71VA)
<Noise filter P.C. board>
CN912 (R.V coil)
(4) Remove the compressor connector.
(5) Remove the screws fixing the relay panel.
(6) Remove the inverter assembly.
(7) Disconnect all connectors and lead wires on the electronic
control P.C. board.
(8) Remove the electronic control P.C. board from the inverter
assembly.
(9) Remove the screws fixing the power board assembly.
(10)
Disconnect all connectors and lead wires on the power
board.
(11)
Remove the power board from the inverter assembly.
(12)
Disconnect all connectors and lead wires on the noise filter
P.C. board.
(13)
Remove the noise filter P.C. board from the inverter
assembly.
E3
Photo 4
Screws of the power board assembly
Screws of the relay panel
3. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Noise filter P.C. board>
CN912 (R.V coil)
(4) Remove the R.V. coil. (Photo 9)
47
Page 48
OPERATING PROCEDURE
PHOTOS
4. Removing the defrost thermistor, discharge temperature thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN661 (Discharge temperature thermistor, defrost
thermistor and outdoor heat exchanger
temperature thermistor)
CN663 (Ambient temperature thermistor)
(4) Pull out the defrost thermistor from its holder. (Photo 6)
(5) Pull out the discharge temperature thermistor from its
holder. (Photo 5)
(6) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 6)
(7) Pull out the ambient temperature thermistor from its holder.
(Photo 6)
Photo 5
Discharge temperature thermistor
Photo 6
Outdoor heat
exchanger
temperature
thermistor
Ambient
temperature
thermistor
5. Removing outdoor fan motor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
(4) Remove the propeller.
(5) Remove the screws fixing the fan motor.
(6) Remove the fan motor.
Defrost
thermistor
Photo 7
Screws of the outdoor fan motor
Propeller
48
Page 49
OPERATING PROCEDURE
PHOTOS
6. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Remove the inverter assembly. (Refer to 2.)
(4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure
gauge shows 0 kg/cm
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor. (Photo 9)
(6) Remove the compressor nuts.
(7) Remove the compressor.
(8) Detach the welded part of 4-way valve and pipe. (Photo 8)
2
(0 MPa).
Photo 8
Welded parts of 4-way valve
Photo 9
R.V. coil
Welded part
of the discharge pipe
7. Removing the reactor
(1) Remove the top panel. (Refer to 1.)
(2) Disconnect the reactor lead wire.
(3) Remove the screws of the reactor, and remove the reactor.
Welded part
of the suction
pipe
Photo 10
Screws of the reactor
49
Page 50
13
PARTS LIST (non-RoHS compliant)
MUZ-GA50VAMUZ-GA60VAMUZ-GA71VA
13-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND