1. Operation of thermo-off-unit has been changed. (When 2 or more indoor units are connected with a multi type outdoor
unit, and operated in heat mode.)
<
<E2> Indoor fan operates intermittently with very Low speed or stops.
1. Control of auto fan speed has been changed. (When indoor units are connected with a multi type outdoor
unit, and operated in heat mode.)
Air flow in auto fan speed is changed depending on air outlet temperature of indoor unit.
1. Software has been changed for ERP.
(MFZ-KA25/35/50VA-
E5
are the ERP models for Multi-series.)
E5
E5
E5
2
2
OB409E
PART NAMES AND FUNCTIONS
INDOOR UNIT
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
Vertical vane
Air outlet
Horizontal vane
Panel
Catechin air filter
Air cleaning filter
(Anti-Allergy Enzyme
Filter, blue bellows type)
Damper
Air outlet
Vertical vane
Air inlet
Front grille
Fan guard
Remote controller
Display and operation section (When the front grille is opened)
Operation indicator lamp
Remote control
Emergency operation switch
Air outlet selection switch
receiving section
3
ACCESSORIES
OB409E
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
REMOTE CONTROLLER
Signal transmitting section
Drain hose
Remote controller holder
Fixing screw for 3.5 x 16 mm (Black)
Pipe cover
Band
Battery (AAA) for remote controller
Indoor unit mounting bracket
Fixing screw for 4 x 25 mm
Wood screw for the indoor unit fixation
Washer of
Felt tape (Used for left or left-rear piping)
Wireless remote controller
Air cleaning filter
Compressor motor current 1A2.33.54.54.56.58.06.58.0
Fan motor current
Electrical
data
1A0.330.330.300.30
Coeffi cient of performance (C.O.P) 14.314.073.213.643.103.233.103.23
Model
25VA(H).TH
25VA(H)R1.TH
KNB073FFDHC
25VA2.TH
KNB073FDVH
35VA(H).TH
35VA(H)R1.TH
35VA2.TH
KNB092FCAH
KNB092FFAHC
SNB130FLDH or
SNB130FLDH1
SNB130FGBH
OutputW550650850900
Winding
Compressor
resistance (at 20 ºC)
25VA(H).TH
Ω
25VA(H)R1.TH
25VA2.TH
U-V 1.53
UW 1.53
V-W 1.53
U-V 1.70
U-W 1.70
V-W 1.70
35VA(H).TH
35VA(H)R1.TH
35VA2.TH
U-V 0.49
U-W 0.49
V-W 0.49
U-V 1.91
U-W 1.91
V-W 1.91
U-V 0.45
U-W 0.45
V-W 0.45
U-V 0.45
U-W 0.45
V-W 0.45
ModelRC0J50-ALRC0J50-ALRC0J60-AARC0J60-AA
Winding
Fan
motor
resistance (at 20 ºC)
Ω
WHT-BLK 37.5
BLK-RED 37.5
RED-WHT 37.5
WHT-BLK 37.5
BLK-RED 37.5
RED-WHT 37.5
WHT-BLK 15.2
BLK-RED 15.2
RED-WHT 15.2
WHT-BLK 15.2
BLK-RED 15.2
RED-WHT 15.2
Dimensions W x H x Dmm800 x 550 x 285800 x 550 x 285840 x 850 x 330840 x 850 x 330
Weightkg
25VA(H).TH
25VA(H)R1.TH
25VA2.TH
33
30
35VA(H).TH
35VA(H)R1.TH
35VA2.TH
37
33
5353
Sound level 1dB46474853555355
25VA(H).TH35VA(H).TH
Fan speed
(High/Low, High/Med./Low)
810/750880/810/650840/760880/800/630
rpm
25VA(H)R1.TH
25VA2.TH
35VA(H)R1.TH
35VA2.TH
800/480800/650780/480780/620
740/740860/740/600810/490870/770/610
Special
remarks
Fan speed regulator232322
Refrigerant fi lling
capacity (R410A)
Refrigerating oil (Model)L
kg0.901.051.601.60
0.32 (NEO22)0.32 (NEO22)
FLDH: 0.45 (NEO22)
FLDH1: 0.60 (NEO22)
0.45 (NEO22)
NOTE: Test conditions are based on ISO 5151.
Cooling: Indoor Dry-bulb temperature 27 Wet-bulb temperature 19
Outdoor Dry-bulb temperature 35 Wet-bulb temperature 24
Heating: Indoor Dry-bulb temperature 20 Wet-bulb temperature 15
Outdoor Dry-bulb temperature 7 Wet-bulb temperature 6
Refrigerant piping length (one way): 5 m
1 Measured under rated operating frequency.
6
Specifications and rated conditions of main electric parts
OB409E
Item
Fuse
Damper lock motor Right
Damper lock motor Left
Horizontal vane motor
Damper motor
Varistor
Model
(ML1)
(ML2)
(MV1)
(MV2)
(NR11)
(F11)
MFZ-KA25VA MFZ-KA35VA MFZ-KA50VA
T3.15AL 250 V
12 V 250 Ω
12 V 250 Ω
12 V 250 Ω or 12 V 300 Ω
12 V 300 Ω
ERZV14D471
7
4
OB409E
NOISE CRITERIA CURVES
MFZ-KA25VA
FAN SPEED
Super High
Test conditions,
Cooling : Dry-bulb temperature 27 °C Wet-bulb temperature 19 °C
Heating : Dry-bulb temperature 20 °C Wet-bulb temperature 15 °C
90
80
70
60
50
40
30
FUNCTION
COOLING
HEATING
SPL(dB(A))
37
37
LINE
MFZ-KA35VA
FAN SPEED
Super High
Test conditions,
Cooling : Dry-bulb temperature 27 °C Wet-bulb temperature 19 °C
Heating : Dry-bulb temperature 20 °C Wet-bulb temperature 15 °C
90
80
NC-70
NC-60
NC-50
NC-40
NC-30
70
60
50
40
30
FUNCTION
COOLING
HEATING
SPL(dB(A))
38
38
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
20
NC-20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
631252505001000 2000 40008000
BAND CENTER FREQUENCIES, Hz
NC-10
MFZ-KA50VA
FAN SPEED
Super High
Test conditions,
Cooling : Dry-bulb temperature 27 °C Wet-bulb temperature 19 °C
Heating : Dry-bulb temperature 20 °C Wet-bulb temperature 15 °C
90
80
70
60
50
40
FUNCTION
COOLING
HEATING
SPL(dB(A))
43
44
LINE
NC-70
NC-60
NC-50
NC-40
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
631252505001000 2000 40008000
BAND CENTER FREQUENCIES, Hz
NC-10
INDOOR UNIT
MICROPHONE
WALL
1m
1m
NC-20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
30
20
10
631252505001000 2000 40008000
BAND CENTER FREQUENCIES, Hz
NC-30
NC-20
NC-10
8
5
OB409E
OUTLINES AND DIMENSIONS
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
INDOOR UNIT
125
60
12
19
60
58
700
46.546.5
100mm or more
54506140
607
100mm or more
19
110
100mm or more
45
35
600
Air out
Air out
Installation plate
Air in
11
123
drain
4- 6 Hole
Indoor unit
20012
118
96
12
128
12
Gas pipe
25, 35: 9.52(flared)3/8
50: 12.7(flared)1/2
Refrigerant flow in cooling
Refrigerant flow in heating
Refrigerant pipe 6.35
(with heat insulator)
11
8
OB409E
PERFORMANCE CURVES
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
The standard specifications apply only to the operation of the air conditioner under normal condition. Operating conditions vary
according to the areas where these units are installed. The following information has been provided to clarify the operating
characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264 V, 50 Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
COOLING
(1) Indoor intake air wet-bulb temperature: W.B. ˚C
(2) Indoor outlet air wet-bulb temperature: W.B. ˚C
(3) Outdoor intake air dry-bulb temperature: D.B. ˚C
(4) Total input: W
Indoor air wet and dry bulb temperature difference on the side of the following chart shows the difference between the
indoor intake air wet and dry bulb temperature and the indoor outlet air wet and dry bulb temperature for your reference
at service.
HEATING
(1) Indoor intake air dry-bulb temperature: D.B. ˚C
(2) Indoor outlet air dry-bulb temperature: D.B. ˚C
(3) Outdoor intake air wet-bulb temperature: W.B. ˚C
(4) Total input: W
How to measure the indoor air wet and dry bulb temperature difference
1.
Attach at least 2 sets of wet and dry bulb thermometers to the indoor air inlet as shown in the figure, and at least 2 sets of wet
and dry bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.
2. Attach at least 2 sets of wet and dry bulb thermometers to the outdoor air inlet.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the EMERGENCY OPERATION switch once to start the COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
INDOOR UNIT
FRONT VIEW
Wet and dry bulb
thermometers
OUTDOOR UNIT
Wet and dry bulb
thermometers
BACK VIEW
12
11.38.0
OB409E
SUZ-KA25VA(H)R1.TH
SUZ-KA25VA2.TH
Rated frequency 56.5Hz
SUZ-KA35VA(H)R1.TH
SUZ-KA35VA2.TH
Rated frequency 75Hz
5.43.9
SUZ-KA25VA(H)R1.TH
SUZ-KA25VA2.TH
Rated frequency 56.5Hz
SUZ-KA35VA(H)R1.TH
SUZ-KA35VA2.TH
Rated frequency 75Hz
12.5
11.4
10.4
9.3
8.3
7.4
SUZ-KA50VAR2.TH
SUZ-KA50VA2.TH
SUZ-KA50VA(1).TH
Rated frequency 76Hz
Rated frequency 75Hz
11.4
10.4
9.3
8.3
7.4
SUZ-KA50VAR2.TH
SUZ-KA50VA2.TH
SUZ-KA50VA(1).TH
Rated frequency 76Hz
Rated frequency 75Hz
1.513.7
1.4
1.3
1.2
1.1
26
24
1.0
Capacity correction factors
0.9
-10-5 0 5 101520253035404546
1.3
1.2
Total input (cooling)
26
24
1.1
1.0
0.9
0.86.5
Input correction factors
-10-5 0 5 101520253035404546
Lower limit of guaranteed
operating range in heating
SUZ-KA25/35/50VA : -10
SUZ-KA25/35VAH : -20
Cooling capacity
22
20
18
22
20
18
Heating capacity
9.4
7.5
SUZ-KA25VA(H)R1.TH
10.6
8.5
SUZ-KA25VA2.TH
Rated frequency 81Hz
SUZ-KA35VA(H)R1.TH
SUZ-KA35VA2.TH
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
12.7
0.5
Capacity correction factor
10.1
0.4
).TH
1
SUZ-KA50VA(
Rated frequency 79Hz
SUZ-KA50VAR2.TH
SUZ-KA50VA2.TH
Rated frequency 75.5Hz
Rated frequency 81Hz
-20-15-10-5051015
NOTE: The above curves are for the heating operation without any frost.
<How to operate fixed-frequency operation (Test run operation)>
1. Press the EMERGENCY OPERATION switch or the Test button to COOL or HEAT mode.
2. Test run operation starts and continue to operate for 30 minutes.
3. Compressor starts at rated frequency in COOL mode or 58 Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts.
6. To cancel test run operation (EMERGENCY OPERATION), press the EMERGENCY OPERATION switch or the ON/OFF
button on remote controller.
NOTE: The unit of pressure has been changed to MPa on the international system of units (SI unit system).
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/cm
2
[Gauge])
14
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
OB409E
COOLING operation
Both indoor and outdoor unit are under the
same temperature/humidity condition.
Air flow: High speed
Operational frequency : 57 Hz (SUZ-KA25VA(H).TH)
Condition indoor: Dry bulb temperature 20.0 °C
Wet bulb temperature 14.5 °C
Condition outdoor: Dry bulb temperature 2,7,15,20.0 °C
Wet bulb temperature 1,6,12,14.5 °C
For service, the following set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board.
(Refer to 10-7.)
Set time: 3-minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit-of JPG and JPS.)
9-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room.
In this case, to operate each indoor unit individually by each remote controller, both the P.C. boards of remote controller
and the electronic control P.C. boards must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification.
The board has a print as shown below :
Remote controller model: KM05G
NOTE: For modification, take out the batter-
ies and push the OPERATE/STOP
(ON/OFF) button 2 or 3 times at
first.
After finish modification, put back
the batteries then press the RESET
button.
J1
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1.
After modification, press the RESET button.
J2
Table 1
1 unit operation
No. 1 unit
No. 2 unit
No. 3 unit
No. 4 unit
How to modify the electronic control P.C. board
Turn OFF the power supply before modification. Cut off “JR05” and “JR06” on the electronic control P.C. board according
to the number of indoor unit as shown in Table 2. (Refer to 10-7.)
No modification
–
–
–
2 units operation
Same as at left
Solder J1
–
–
3 units operation
Same as at left
Same as at left
Solder J2
–
4 units operation
Same as at left
Same as at left
Same as at left
Solder both J1 and J2
Table 2
Indoor electronic
control P.C. Board
No. 1 unit
No. 2 unit
No. 3 unit
No. 4 unit
JR05
No modification
Cut off JR05
No modification
Cut off JR05
JR06
No modification
No modification
Cut off JR06
Cut off JR06
Fuse (F11)
VARISTOR (NR11)
R111
C111
T11
JR05
IC101
CN1X1
JR06
CN1Y1
CN151
CN152
CN211
CN212
NOTE: After modification, turn ON the power supply and with the remote controller headed towards the indoor unit, press the
OPERATE/STOP (ON/OFF) button. If 1 or 2 beeps is heard from the indoor unit, modification is completed correctly.
23
9-3. AUTO RESTART FUNCTION
OB409E
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature and the fan speed
are memorized by the indoor electronic control P.C. board. The “AUTO RESTART FUNCTION” sets to work the moment
power is restored after power failure. Then, the unit will restart automatically.
Operation
If the main power has been cut, the operation settings remain.After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes
for the compressor to start running.)
How to disable “AUTO RESTART FUNCTION”
Turn off the main power for the unit. Solder the Jumper wire to JR07 on the indoor electronic control P.C. board. (Refer to 10-7.)
F11
CN111 CN112 CN113
CN106
JR07
C111
IC101
T11
CN125
CN151
CN152
CN211
CN212
NOTE:
• The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
• If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is
cancelled.
• If the unit has been turned OFF with the remote controller before power failure, the auto restart function does not work
as the power button of the remote controller is OFF.
• To prevent breaker tripping due to the rush of starting current, systematize other home appliance not to turn ON at the
same time.
• When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
2424
10
OB409E
TROUBLESHOOTING
MFZ-KA25VA MFZ-KA35VA MFZ-KA50VA
10-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following:
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing.
1) Before servicing the air conditioner, be sure to turn OFF the unit first with the remote controller, and then after
confirming the horizontal vane is closed, turn OFF the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel and the
electronic control P.C. board.
3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
<Incorrect>
<Correct>
Lead wiring
3. Troubleshooting procedure
1) Check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality.
To make sure, check how many times the OPERATION INDICATOR lamp is flashing ON and OFF before starting service work.
2) Before servicing, check that the connector and terminal are connected properly.
3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration.
4) When troubleshooting, refer to 10-2, 10-3 and 10-4.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction.
In this case, replace the batteries to operate the remote controller normally.
Remove the front lid and insert batteries.
Then reattach the front lid.
Insert the negative pole of the
batteries first. Check if the polarity
of the batteries is correct.
NOTE: 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced.
This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by
the battery replacement.
3. Do not use the leaking batteries.
INFORMATION FOR MULTI SYSTEM AIR CONDITIONER
OUTDOOR UNIT: MXZ series
Multi system air conditioner can connect two or more indoor units with one outdoor unit.
•Unit won’t operate in case the total capacity of indoor units exceeds the capacity of outdoor units.
Do not connect indoor units beyond the outdoor unit capacity.
Operation indicator lamp flashes as shown in the figure below.
•When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the
other for heating, the operation mode of the indoor unit that operates earlier is selected. The other indoor units will start
the operation later cannot operate, indicating as shown in the figure below. In this case, please set all the indoor units
to the same operation mode.
OPERATION INDICATOR
Lighted
(Green)
Housing point
Press RESET button with a thin instrument, and
then use the remote controller.
RESET button
Blinking
Not lighted
•When indoor units start operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10
minutes) to blow out the warm air.
•In heating operation, even though the indoor unit is not in operation, the room may get warm or the sound of refriger-
ant flowing may be heard. This is not a malfunction. The refrigerant continuously flowing into it causes this.
(Green or Orange)
25
Blinking green : Standby for normal operation
Blinking orange : Standby for i-save operation
10-2. FAILURE MODE RECALL FUNCTION
OB409E
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though OPERATION INDICATOR lamp indication listed on the troubleshooting check table (10-4.) disappears, the
memorized failure details can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which does not recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Operational procedure
The cause of abnormality cannot be found because the abnormality does not recur.
Setting up the failure mode recall function
Turn ON the power supply.
While pressing both OPERATION SELECT
button and TOO COOL button on the remote controller at the same
time, press RESET button.
First, release RESET button.
Hold down the other two buttons for another 3 seconds. Confirm that
the indicators on the LCD screen shown in the right figure are all
displayed. Then release the buttons.
1. Regardless of normal or abnormal, a short
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature
is displayed) with the remote controller headed towards the indoor unit. 1
beep is emitted once as the signal is received.
Does the left lamp of OPERATION INDICATOR lamp
on the indoor unit blink at the interval of 0.5 seconds?
Blinks: Either indoor or outdoor unit is abnormal.
Beep are emitted at the same timing
as the blinking of the left lamp of
OPERATION INDICATOR lamp. 2
Judgment of indoor/outdoor abnormality
Before blinking, does the left lamp of OPERATION
INDICATOR lamp stay ON for 3 seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confirm the
abnormal point with the indoor unit failure mode table (10-2. 2.).
Make sure to check at least two consecutive blinking cycles. 2
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Repair the defective parts.
Deleting the abnormal
memorized condition
After repairing the unit, recall the failure mode again according to "Setting up the failure
mode recall function" mentioned above.
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is
displayed) with the remote controller headed towards the indoor unit. 1
Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
Release the failure mode recall function according to "Releasing the failure mode recall
function" mentioned above.
Note1.Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2.If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Blinking pattern when the indoor unit is abnormal:
Blinking at 0.5-
2.5-second OFF
ON
OFF
3.Blinking pattern when the outdoor unit is abnormal:
2.5-second OFF3-second ON
ON
OFF
second interval
Repeated cycleRepeated cycle
Beeps
Repeated cycle
Yes
(Blinks)
No
2.5-second OFF
Blinking at 0.5second interval
No beepBeeps
Blinking at 0.5second interval
No
(OFF)
Yes
Beeps
2.5-second OFF3-second ON
Indoor unit is normal.
But the outdoor unit might be abnormal because there are some
abnormalities that are not memorized in the indoor unit.
Confirm if outdoor unit is abnormal according to the flow chart of the
detailed outdoor unit failure mode recall function.
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to outdoor unit service manual).
Make sure to check at least two consecutive blinking cycles. 3
As for outdoor unit, refer to outdoor unit service manual.
Beeps
Repeated cycle
No beepBeeps
Repeated cycle
Blinking at 0.5second interval
Repeated cycle
26
2. Indoor unit failure mode table
OB409E
NOTE: Blinking patterns of this mode differs from the ones of Troubleshooting check table (10-4.).
Left lamp of
OPERATION
INDICATOR lamp
Not lighted–Normal–
1-time flash
every 0.5-second
2-time flash
2.5-second OFF
3-time flash
2.5-second OFF
11-time flash
2.5-second OFF
12-time flash
2.5-second OFF
13-time flash
2.5-second OFF
14-time flash
2.5-second OFF
Right lamp of
OPERATION
INDICATOR lamp
Not lighted
Not lighted
Not lighted
Not lighted
Not lighted
1-time flash
every 0.5-second
Not lighted
Not lighted
Not lighted
Abnormal point
(Failure mode)
Room temperature
thermistor
Indoor coil thermistor
(Main 1, 2 and sub)
Serial signal error
Indoor fan motor (Upper)
Indoor fan motor (Lower)
Indoor control system
Indoor coil thermistor
(Main 3)
Damper
When the room temperature thermistor
short or open circuit is detected every 8
seconds during operation.
When the indoor coil thermistor short or
open circuit is detected every 8 seconds
during operation.
When the serial signal from the outdoor unit is
not received for a maximum of 6 minutes.
When the rotational frequency feedback
signal is not emitted during 12-second the
indoor fan operation.
When it cannot properly read data in the
nonvolatile memory of the indoor electronic
control P.C. board.
When the indoor coil thermistor short or
open circuit is detected every 8 seconds
during operation.
When the damper is not located at the
designated position.
Condition
Remedy
Refer to the characteristics of the room
temperature thermistor (10-7.).
Refer to the characteristic of the main 1,2
indoor coil thermistor and the sub indoor
coil thermistor (10-7.).
Refer to 10-6. "How to check miswiring
and serial signal error".
Refer to 10-6 -1 "Check of indoor
fan motor (Upper)"
Refer to 10-6 -2 "Check of indoor
fan motor (Lower)"
Replace the indoor electronic control
P.C. board.
Replace to the characteristic of the main
3 indoor coil thermistor (10-7.).
Refer to 10-6. "Check of damper".
27
10-3. INSTRUCTION OF TROUBLESHOOTING
OB409E
Start
Indoor unit
operates.
Outdoor unit
does not
operate.
Outdoor unit
operates only
in Test Run
operation.
Check room
temperature
thermistor.
Refer to 10-7.
"Test point
diagram and
voltage".
Outdoor unit
does not
operate
even in
Test Run
operation.
Refer to
"How to check
inverter/
compressor".
Indoor unit operates.
Outdoor unit does
not operate normally.
Unit does
not operate
normal
operation in
COOL or
HEAT mode.
Refer to
"Check of
R.V. coil".
Indoor unit does
not receive
the signal from
remote controller.
Indoor unit
operates, when
EMERGENCY
OPERATION
switch is pressed.
Refer to 10-6.
"Check of
remote controller,
display receiver
P.C. board and
indoor control
P.C. board".
OPERATION INDICATOR
lamp on the indoor unit is
flashing ON and OFF.
Indoor unit
does not operate,
when
EMERGENCY
OPERATION
switch is pressed.
1. Check indoor / outdoor
connecting wire.
(Check if the power
is supplied to the
indoor unit.)
2. Refer to 10-6.
"Check of indoor
electronic control
P.C. board and indoor
fan motor".
If blinking of OPERATION
INDICATOR lamp cannot be
checked, it can be checked with
failure mode recall function.
"Test Run operation" means the
operation within 30 minutes after
EMERGENCY OPERATION switch
is pressed.
Refer to outdoor unit service manual.
Left lamp
Flash ON and
OFF at
0.5-second
intervals
Cause:
Indoor/
Outdoor unit
• Mis-wiring
or trouble
of serial signal
Refer to 10-6.
"How to
check the
miswiring
and serial
signal error
(when
outdoor unit
does not
work)".
lamp
Left
2-time flash
Cause:
Indoor unit
• Trouble of
room temp erature/
indoor coil
thermistor
Check room
temperature
thermistor
and indoor
coil thermistor.
Refer to 10-7.
"Test point
diagram and
voltage".
Left
lamp
3-time flash
Cause:
Indoor unit
• Trouble of
indoor fan
motor
Refer to 10-6.
-1, -2
"Check of
indoor fan
motor".
Left lamp
4-time flash
Cause:
Indoor unit
• Trouble of
indoor unit
control
system
Replace the
indoor
electronic
control
P.C. board.
Left lamp
5-time flash
Cause:
Outdoor unit
• Outdoor
power
system
abnormality
Refer to
"How to check
the inverter/
compressor".
Left lamp
6-time flash
Cause:
Outdoor unit
• Trouble of
thermistor
in outdoor
unit
Refer to
"Check of
outdoor
thermistors".
Left lamp
7-time flash
Cause:
Outdoor unit
• Trouble of
outdoor
control
system
Replace the
inverter P.C.
board or
the outdoor
electronic
control P.C.
board.
Left lamp
14-time flash
Cause:
Outdoor unit
• Other
abnormality
Check
"Flow chart of
the detailed
outdoor unit
failure mode
recall function."
Left lamp
15-time flash
Cause:
Indoor unit
• Trouble of
damper
Refer to
10-6.
"Check of
damper".
28
10-4. TROUBLESHOOTING CHECK TABLE
OB409E
OPERATION INDICATOR
Lighted
Blinking
Not lighted
NOTE: Before taking measures, make sure that the symptom reappears for accurate troubleshooting.
Self check table
Abnormal
No.
point
Left lamp flashes.
1
Miswiring
or serial
signal
0.5-second ON
0.5-second OFF
· Flashing of OPERATION INDICATOR lamp (left-hand side lamp)
indicates abnormalities.
SymptomOperation indicator lampCondition
Indoor unit
and outdoor
unit do not
operate.
When the serial signal from the outdoor unit is
not received for a maximum of 6 minutes.
Remedy
• Refer to 10-6. "How to check
miswiring and serial signal
error".
Outdoor
control
2
system
Indoor coil
thermistor
3
Room
temperature
thermistor
Indoor fan
4
motor
5
Outdoor
6
power
system
Outdoor
7
thermistors
Outdoor
8
control
system
Other
9
abnormality
Indoor
10
damper
Indoor
control
system
Left lamp lights up
Left lamp flashes.
2-time flash
2.5-second OFF
Left lamp flashes.
3-time flash
2.5-second OFF
Left lamp flashes.
4-time flash
2.5-second OFF
Left lamp flashes.
5-time flash
2.5-second OFF
Left lamp flashes.
6-time flash
2.5-second OFF
Left lamp flashes.
7-time flash
2.5-second OFF
Left lamp flashes.
14-time flash
2.5-second OFF
Left lamp flashes.
15-time flash
2.5-second OFF
Outdoor unit
does not
operate.
Indoor unit
and outdoor
unit do not
operate.
Indoor unit
and outdoor
unit do not
operate.
Indoor unit
and outdoor
unit do not
operate.
Indoor unit
and outdoor
unit do not
operate.
Indoor unit
and outdoor
unit do not
operate.
Indoor unit
and outdoor
unit do not
operate.
Indoor unit
and outdoor
unit do not
operate.
Indoor unit
and outdoor
unit do not
operate.
When it cannot properly read data in the
nonvolatile memory of the inverter P.C. board
or of the outdoor electronic control P.C. board.
When the indoor coil or the room temperature
thermistor is short or open circuit.
When the rotational frequency feedback
signal is not emitted during the indoor fan
operation.
When it cannot properly read data in the
nonvolatile memory of the indoor electronic
control P.C. board.
The compressor stops 3 times consecutively
for over current protection or start-up failure
protection within 1 minute after start-up.
When the outdoor thermistors short or open
circuit during the compressor operation.
When it cannot properly read data in the
nonvolatile memory of the inverter P.C. board
or of the outdoor electronic control P.C. board.
An abnormality other than above mentioned is
detected.
When the damper is not located
at the designated position.
• Check the blinking pattern of
the LED on the inverter P.C.
board or the outdoor
electronic control P.C. board.
• Refer to the characteristics of
indoor coil thermistor, and the
room temperature thermistor
on 10-7.
• Refer to 10-6. -1, -2
"Check of indoor fan motor".
• Replace the indoor electronic
control P.C. board.
• Refer to "Check of inverter/
compressor".
Refer to outdoor unit service
manual.
Check the stop valve.
• Refer to "Check of outdoor
thermistor".
Refer to outdoor unit service
manual.
• Replace the inverter P.C.
board or the outdoor
electronic control P.C. board.
Refer to outdoor unit service
manual.
• Confirm the abnormality in
detail using the failure mode
recall function.
Refer to outdoor unit service
manual.
• Refer to 10-6. "Check of
damper".
NOTE: When the indoor unit has started operation and the above failures are detected (the first detection after the power
ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with OPERATION INDICATOR lamp
flashing.
29
OPERATION INDICATOR
OB409E
No.
1
Abnormal
point
MXZ type
Operation
mode
setting
Lighted
Blinking
Not lighted
Right lamp flash
2.5-second OFF
· Flashing of OPERATION INDICATOR lamp (right-hand side lamp) indicates
abnormality.
· OPERATION INDICATOR lamp (left-hand side lamp) is lighted.
SymptomOperation indicator lampCondition
Outdoor unit
operates but
indoor unit
does not
operate.
When the operation mode of the each indoor
unit is differently set to COOL (includes DRY)
and HEAT at the same time, the operation
mode of the indoor unit that has operated at
first has the priority.
• Unify the operation mode.
Refer to outdoor unit
service manual.
Remedy
NOTE: When the indoor unit has started operation and the above failures are detected (the first detection after the power
ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with OPERATION INDICATOR lamp
flashing.
Measure the resistance with a tester. (Part temperature: 10°C ~ 30°C)
Normal
8 kΩ ~ 20 kΩ
Indoor fan motor (Upper)
(MF1)
Indoor fan motor (Lower)
(MF2)
Damper lock motor
Right (ML1)
Damper lock motor
Left (ML2)
Horizontal vane
motor (MV1)
Damper motor
(MV2)
Check 10-6. -1.
Check 10-6. -2.
Measure the resistance between the terminals with a tester.
(Part temperature: 10°C ~ 30°C)
Color of the lead wire
BRN-other one
Normal
235 Ω ~ 255 Ω
Measure the resistance between the terminals with a tester.
(Part temperature: 10°C ~ 30°C)
Color of the lead wire
BRN-other one
Normal
235 Ω ~ 255 Ω
Measure the resistance between the terminals with a tester.
(Part temperature: 10°C ~ 30°C)
Color of the lead wire
BRN-other one (250 Ω)
BRN-other one (300 Ω)
Normal
235 Ω ~ 255 Ω
282 Ω ~ 306 Ω
Measure the resistance between the terminals with a tester.
(Part temperature: 10°C ~ 30°C)
Color of the lead wire
BRN-other one
Normal
282 Ω ~ 306 Ω
RED
YLW
BRN
ROTOR
ORN
GRN
30
10-6. TROUBLESHOOTING FLOW
OB409E
When the left lamp of OPERATION INDICATOR lamp flashes 3 times and the right lamp of OPERATION INDICATOR
lamp is not lighted.
Indoor fan does not operate.
A
-1. Check of indoor fan motor (upper)
The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply.
Is there anything that interferes the
rotation of the line flow fan?
Yes
Remove the object and
adjust the line flow fan.
Is there 325V DC between
CN211 (+) and (-), and does
the voltage between CN211 (+)
and (-) rise to the range between 3
and 6V DC within 12 seconds after
EMERGENCY OPERATION switch
is pressed?
No
Replace the indoor electronic control P.C. board.
No
Pay careful attention to the high voltage on
the fan motor connector CN211.
Turn ON the power supply, wait 5 seconds or more, and then press
EMERGENCY OPERATION switch.
Measure the supply voltage as follows within 12 seconds
after EMERGENCY OPERATION switch is pressed.
If more than 12 seconds passes by, turn OFF the power supply and
turn it ON again, then measure the voltage.
1) Measure the voltage between CN211 (+) and (-).
2) Measure the voltage between CN211 (+) and (-).
If more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage mentioned in above 2) goes 0V DC although the
indoor electronic control P.C. board is normal.
Indoor electronic
Yes
Replace the indoor fan motor.
Fuse (F11)
VARISTOR (NR11)
R111
control P.C. Board
JR05
IC101
CN1X1
T11
C111
JR06
CN1Y1
CN151
CN152
CN211
CN212
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN211
(+) and (-) while the fan
motor is rotating.
Is 0V DC or 15V DC
held unchanged?
Yes
(Unchanged)
Replace the indoor fan motor.
No
(Changed)
Replace the indoor electronic control P.C. board.
31
When the left lamp of OPERATION INDICATOR lamp flashes 3 times and the right lamp of OPERATION INDICATOR
OB409E
lamp flashes ON and OFF every 0.5-second.
Indoor fan does not operate.
A
-2. Check of indoor fan motor (lower)
The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply.
Is there anything that interferes the
rotation of the line flow fan?
Yes
Remove the object and
adjust the line flow fan.
Is there 325V DC between
CN211 (+) and (-), and does
the voltage between CN212 (+)
and (-) rise to the range between 3
and 6V DC within 12 seconds after
EMERGENCY OPERATION switch
is pressed?
No
Replace the indoor electronic control P.C. board.
No
Pay careful attention to the high voltage on
the fan motor connector CN212.
Turn ON the power supply, wait 5 seconds or more, and then press
EMERGENCY OPERATION switch.
Measure the supply voltage as follows within 12 seconds
after EMERGENCY OPERATION switch is pressed.
If more than 12 seconds passes by, turn OFF the power supply and
turn it ON again, then measure the voltage.
1) Measure the voltage between CN212 (+) and (-).
2) Measure the voltage between CN212 (+) and (-).
If more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage mentioned in above 2) goes 0V DC although the
indoor electronic control P.C. board is normal.
Indoor electronic
Yes
Replace the indoor fan motor.
Fuse (F11)
VARISTOR (NR11)
R111
control P.C. Board
IC101
CN1X1
T11
C111
JR05
JR06
CN1Y1
CN151
CN152
CN211
CN212
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN212
(+) and (-) while the fan
motor is rotating.
Is 0V DC or 15V DC
held unchanged?
Yes
(Unchanged)
Replace the indoor fan motor.
No
(Changed)
Replace the indoor electronic control P.C. board.
32
Indoor unit operates by pressing EMERGENCY OPERATION switch, but does not operate with the remote controller.
OB409E
Check of remote controller, display receiver P.C. board and indoor control P.C. board
B
Check if the remote controller is exclusive for this air conditioner.
Press OPERATE/STOP (ON/OFF) button on the remote controller.
No
Is the display on the
remote controller visible?
Yes
Press the reset button on the
remote controller.
(Refer to 10-1.4.)
Does the unit operate with
the remote controller?
Yes
(not clear)
Replace the batteries and press the
reset button on the remote controller.
(Refer to 10-1.4.)
No
Turn on the radio and set it to AM.
Press the OPERATE/STOP (ON/OFF)
button on the remote controller. 1
1 Look at the signal transmitting section of the remote controller with a digital
camera or a camera phone. If the LED on the signal transmitting section is
illuminated when the OPERATE/STOP (ON/OFF) button on the remote controller is pressed, the remote controller is normal.
2 If the inverter fluorescent light is turned on in a cool room, the signals trans-
mitted by the remote controller will be barely or not at all received.
If the room is warm, even if the inverter fluorescent light is turned on, the sig-
nals transmitted by the remote controller may be received successfully.
OK
Is noise heard
from radio?
No
Replace the remote controller.
Yes
Is any remote controller for other appliances
transmitting signals?
Stop transmitting signals
from the remote controller(s)
for other appliance(s).
No
Is the air conditioner earthed?
Yes
Earth the air conditioner.
Press the OPERATE/STOP (ON/OFF) button on the remote controller, and measure
the voltage between CN301 (+) and (-)
on the display receiver P.C. board.
Is the voltage approximately
4 VDC to 5 VDC?
Replace the display receiver
P.C. board.
Yes
No
No
Is there any inverter
No
or rapid-start type
fluorescent light within
the range of 1 m? 2
● Reinstall the air condi-
tioner away from the
fluorescent light.
● Attach a glass filter on
the receiving part.
Yes
Replace the indoor electronic
control P.C. board.
Yes
33
The unit cannot be operated with the remote controller.
OB409E
Also, OPERATION INDICATOR lamp does not light up by pressing EMERGENCY OPERATION switch.
C
Check of indoor electronic control P.C. board and indoor fan motor
Turn OFF the power supply.
Remove indoor fan motor connector CN211/ CN212 and
vane motor connector CN151/ CN152 from the indoor
electronic control P.C. board and turn ON the power
supply.
Does the unit operate with the remote controller?
Does OPERATION INDICATOR lamp light up by
pressing EMERGENCY
OPERATION switch?
No
Turn OFF the power supply.
Measure the resistance between CN211/
CN212 and of the indoor fan motor
connector.
Yes
Turn OFF the power supply.
Measure the resistance of the horizontal vane
motor coil.
Refer to 10-5.
Replace the varistor (NR11) and fuse (F11).
Yes
Short/ open circuit:
Replace the indoor fan motor.
Short/ open circuit:
Replace the horizontal vane motor and the indoor
electronic control P.C. board.
Turn OFF the power supply.
Check both “parts side” and “pattern
side” of the indoor electronic control P.C.
board visually.
Measure the cement resistance R111 on
the indoor electronic control P.C. board.
Are the varistor (NR11) burnt
and the fuse (F11) blown?
Be sure to check both the fuse
and the varistor in any case.
Is the fuse (F11) blown only?
Yes
Measure the resistance between
(+) and (-) of the indoor fan
motor connector (to CN211 / CN212
on the indoor electronic control
P.C. board).
Is the resistance 1MΩ
or more?
Yes
Replace the fuse (F11).
No
No
Is the resistance
approximately 4Ω?
1. The fan motor connector's lead wire is red, whereas is black.
2. Connect "+" of the tester to fan motor connector's lead
wire, and "-" to lead wire, otherwise the resistance cannot be
measured properly.
No
Replace the fuse (F11) and the indoor fan motor.
No
Replace the indoor electronic control P.C. board
and the indoor fan motor.
Yes
VARISTOR (NR11)
Fuse (F11)
R111
Indoor electronic
control P.C. Board
JR06
JR05
IC101
CN1Y1
CN1X1
T11
C111
CN151
CN152
CN211
CN212
Replace the indoor electronic control P.C. board.
34
When the left lamp of OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
OB409E
Outdoor unit does not operate.
D
How to check miswiring and serial signal error
Turn OFF the power supply.
Is there rated voltage of
230V AC in the power
supply?
Yes
Turn ON the power supply.
Is there 230V AC between
outdoor terminal block S1 and
S2?
Yes
Press EMERGENCY OPERATION switch once.
Does the left lamp of OPERATION INDICATOR
lamp light up? <Confirmation of the power
supply to the indoor unit>
Is the serial signal error indicated 6 minutes later?
Turn OFF the power supply.
Check once again if the indoor/outdoor
connecting wire is not wrongly connected.
B
Short-circuit the outdoor terminal block S2
and S3.
1
Turn ON the power supply of the outdoor unit.
Yes
Yes
A
No
No
Check the power
supply.
Check the wiring.
No
Is there any miswiring,
poor contact or wire
No
disconnection of the
indoor/outdoor
connecting wire?
No
1. Mis-wiring may damage indoor electronic control
P.C. board during operation.
Be sure to confirm the wiring is correct before the
operation starts.
Yes
Correct the wiring.
Inverter P.C. board
(Parts side)
LED
Blinking
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn it ON again.
· Press EMERGENCY OPERATION
switch.
Is the serial
signal error
indicated 6
minutes later?
A
· Reinstall
either the
unit or the
light away
No
from each
other.
· Attach a filter
on receiving
Yes
B
section of
the indoor
unit.
In 3 minutes after turning ON the
power supply of the outdoor unit, does
the LED on the inverter P.C. board
repeat quick blinking "3.6-second-OFF
and 0.8-second-ON"?
Be sure to check above in 3 minutes
after turning ON. After 3 minutes, LED
blinks 6 times. When the inverter P.C.
board is normal, LED also blinks 6
times after 3 minutes.
Yes
Remove the short-circuit between
outdoor terminal block S2 and S3.
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2
and S3? <Confirmation of serial
signal>
Yes
Is there 230V AC between outdoor
terminal block S1 and S2?
<Confirmation of power voltage>
Yes
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
As for outdoor unit, refer to outdoor unit service manual.
No
(Lighting)
No
No
Replace the inverter
P.C. board.
2
2 Be careful of the residual
voltage of smoothing capacitor.
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
No
Yes
Yes
Replace the
indoor/outdoor
connecting.
Replace the
indoor/outdoor
connecting.
35
When the left lamp of OPERATION INDICATOR lamp flashes 15-time.
OB409E
Indoor unit and outdoor unit do not operate.
E
Check of damper
After performing the check, make sure to release the failure mode recall function.
Turn OFF the power supply.
Is there anything that interferes the opening
or closing movement of the damper?
No
Turn ON the power supply.
< Set up the failure mode recall function >
Turn ON the power supply.
While pressing both OPERATION SELECT
button and TOO COOL button on the remote controller at the same
time, press RESET button.
First, release RESET button.
Hold down the other two buttons for another 3 seconds. Confirm that
the indicators on the LCD screen shown in the right figure are all
displayed. Then release the buttons.
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature
is displayed) with the remote controller headed towards the indoor unit. 1
With the remote controller headed towards the indoor unit,
press VANE CONTROL button.
Does the damper open and close?
(Normally, the damper opens and closes
each time VANE CONTROL button is pressed.)
No
Turn OFF the power supply.
Measure the resistance according to 10-5.
1.Measure the resistance of the damper lock motors (ML1, ML2).
2.Measure the resistance of the damper motor (MV2).
No
Replace the motor
that indicates the
abnormal value.
Is the resistance value normal each?
Yes
Replace the indoor
electronic control
P.C. board.
Yes
Remove the object.
Yes
Make the damper open by pressing
VANE CONTROL button.
1) Measure the voltage between CN1X1 (+) and (-).
2) Measure the voltage between CN1Y1 (+) and (-).
1) Is there 0V DC between CN1X1 (+) and (-)?
2) Is there 5V DC between CN1Y1 (+) and (-)?
Make the damper close by pressing
VANE CONTROL button.
1. Regardless of normal or abnormal, a short
beep is emitted once as the signal is received.
Fuse (F11)
VARISTOR (NR11)
YesYes
R111
Indoor electronic
control P.C. Board
JR06
JR05
IC101
CN1Y1
CN1X1
T11
C111
1) No
Replace either or both damper
limit switches (open, close) as
follows.
1) No : Replace the damper
2) No
limit switch (open) .
2) No : Replace the damper
limit switch (close) .
CN151
CN152
CN211
CN212
1) Measure the voltage between CN1X1 (+) and (-).
2) Measure the voltage between CN1Y1 (+) and (-).
1) No
1) Is there 5V DC between CN1X1 (+) and (-)?
2) Is there 0V DC between CN1Y1 (+) and (-)?
2) No
YesYes
Replace the indoor electronic control
P.C. board.
36
Replace either or both damper
limit switches (open, close) as
follows.
1) No : Replace the damper
limit switch (open) .
2) No : Replace the damper
limit switch (close) .
F
OB409E
Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the
antennas and the indoor
unit within 3 m, or is the
distance between the
antennas and the outdoor
unit within 3 m?
No
Is the distance between the
TV sets or radios and the
indoor unit within 1m, or is
the distance between the TV
sets or radios and the
outdoor unit within 3 m?
No
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in
the antenna wiring?
No
Is the indoor/outdoor
connecting wire of the air
conditioner and the wiring of
the antennas in close?
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between
the antennas and the indoor
unit, or the antennas
and the outdoor unit.
Extend the distance between
the TV sets or radios and the
indoor unit, or the TV
sets or radios and the
outdoor unit.
Replace or repair the antenna.
Replace or repair the coaxial cable.
Extend the distance between
the indoor/outdoor connecting
wire of the air conditioner and
the wiring of the antennas.
No
Even if all of the above conditions is fulfilled, the electromagnetic noise may enter, depending on
the electric field strength or the installation condition (combination of specific conditions such as
antennas or wiring).
Check the followings before asking for service.
1.Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring
from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in.
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation check for
the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button
on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During
operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the
outdoor unit stops but the indoor/outdoor communication still runs on. In this situation check for
the electromagnetic noise.
After checking the above, consult the service representative.
37
10-7. TEST POINT DIAGRAM AND VOLTAGE
OB409E
MFZ-KA25VA MFZ-KA35VA MFZ-KA50VA
Indoor electronic control P.C. board
Room temperature
thermistor RT11
FUSE (F11)
T3.15AL250V
Varistor
NR11
Power supply
input 230 V AC
5 V DC
Indoor coil thermistor RT14 (MAIN 2)
Indoor coil thermistor RT13 (SUB)
Indoor coil thermistor RT12 (MAIN 1)
Indoor coil thermistor RT15 (MAIN 3)
To disable "Auto restart function",
solder the Jumper wire to JR07.
(Refer to 9-3.)
Timer short mode point
}
JPG, JPS (Refer to 9-1.)
Display receiver P.C. board
1FAN/2FAN
change switch
Emergency
operation
switch
JR05 JR06
}
Modification point for
individual operation
(Refer to 9-2.)
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.(2) The terminal with this connector has the
locking mechanism.
Sleeve
Slide the sleeve.
Pull the terminal while
Locking lever
pushing the locking
ever.
MFZ-KA25VA MFZ-KA35VA MFZ-KA50VA
OPERATING PROCEDURE
1. Removing the panel
(1) Push both sides of the upper part of the front grille and
pull the front grille open, and then remove the front grille
from the panel.
(2) Remove the screws of the panel.
(3) Open the horizontal vane and push the left, right and
middle of the upper part of the panel, and pull the panel
toward you.
(4) Lift up the panel and remove it from the box.
Hold the sleeve, and
pull out the terminal
slowly.
Connector
NOTE: Turn OFF power supply before disassembly.
PHOTOS
Photo 1
Push
Grille
Push
39
Photo 2
Horizontal
vane
Push
Screws of the panel
Push
Push
OPERATING PROCEDUREPHOTOS
OB409E
2. Removing the electronic control P.C. board and the
display and receiver P.C. board
(1) Remove the panel. (Refer to 1.)
(2) Remove the screw of the electrical cover, and then the
electrical cover.
(3) Remove the screw of the earth wires under the electrical
box, and then the earth wires.
(4)
Remove the screw of the earth wires connected to the
indoor fan motor (lower), and then the earth wires.
(5) Remove the screw of the earth wires connected to the
indoor heat exchanger, and then the earth wires.
(6) Unhook the lamp cover from the catch.
(7) Open the lamp cover and pull out the display receiver P.C.
board.
(8) Remove the screw of the earth wires connected to the
electronic control P.C. board, and then the earth wires.
(9) Pull the electronic control P.C. board slightly toward you
from the electrical box, and disconnect all the connectors
on the electronic control P.C. board.
)
(
Pull out the electronic control P.C. board from the electri-
10
cal box.
Photo 3
Photo 4
Screw of the
electrical cover
Lamp cover
3. Removing the electrical box
(1) Remove the panel. (Refer to 1.)
(2) Remove the electrical cover. (Refer to 2.)
(3)
Remove the earth wires from the electrical box. (Refer to 2.)
(4) Remove the earth wires connected to the indoor fan motor
and the ones connected to the indoor heat exchanger.
(Refer to 2.)
(5) Remove the screw of the electrical box.
(6) Disconnect the following connectors on the electronic con-
• Damper limit switch connectors < CN1X1, CN1Y1 >
(7) Unhook the electrical box from the upper catch and pull
out the electrical box from the box.
Screws of the
earth wires
Screw of the
electrical box
Photo 5
Indoor coil thermistor
connector CN113
Display receiver
P.C. board connector CN106
Display receiver
P.C. board connector CN125
Horizontal vane
motor connector
CN151
Damper motor
connector CN152
Fan motor
connector CN211
Fan motor
connector CN212
40
OPERATING PROCEDUREPHOTOS
OB409E
4. Removing the horizontal vane motor unit
(1) Remove the panel. (Refer to 1.)
(2) Remove the screws of the horizontal vane motor unit and
pull out the horizontal vane motor unit.
(3) Disconnect the connector from the horizontal vane motor
unit.
5. Removing the indoor fan motor (upper)
(1) Remove the panel. (Refer to 1.)
(2) Remove the electrical box. (Refer to 3.)
(3) Remove the nozzle (upper).
(4) Unhook the water cover from the catches and remove the
water cover.
(5) Removing the screw of the motor band, and then the
motor band.
(6) Remove the line flow fan and the indoor fan motor (upper)
from the box.
Photo 6
Photo 7
Screw of the horizontal
vane motor unit
Nozzle <Upper>
Photo 8
Water cover
Screw of the motor band
41
OPERATING PROCEDUREPHOTOS
OB409E
6. Removing the damper lock motor, the damper
motor and the damper limit switch
(1) Remove the panel. (Refer to 1.)
(2)
Remove the screws of the nozzle assembly (lower).
(3) Remove the drain hose from the nozzle assembly (lower)
and pull out the nozzle assembly (lower) toward you.
(4) Remove the tape fixing the lead wires of the damper
motor and the damper lock motor from the nozzle assem-
bly <lower>.
(5) Remove the screws of the damper lock motor.
(6) Lift the nozzle slightly and remove the lock shaft from with
in the nozzle and remove the damper lock motors (ML1,
ML2).
(7) Remove the screws of the damper motor support, and
then the damper motor support.
(8) Remove the screws of the damper motor, and then the
damper motor from the damper motor support.
(9) Disconnect the connector from the damper motor.
)
(
Remove the damper limit switches (LS1, LS2).
10
Photo 9
Screw of
the nozzle
Photo 10
Lead wires of the damper motor
and the damper lock motor
Screw of
the nozzle
Drain
hose
7. Removing the indoor fan motor (lower)
(1) Remove the panel. (Refer to 1.)
(2) Remove the nozzle assembly (lower) and the drain hose.
(Refer to 6.)
(3) Remove the screw of the earth wire of the indoor fan
motor (lower), and then the earth wire.
(4) Remove the screw of the motor band, and then the motor
band.
(5) Remove the line flow fan and the indoor fan motor (lower)
from the box.
Photo 13
Photo 11
Photo 12
Screw of the damper
motor support
Screw of the
damper motor
support
Screws of the
damper motor
Screws of the
damper
lock motor (Left)
Screw of
the motor band
Screw of the
earth wire
Screws of the damper lock motor (Right)
42
PARTS LIST (non-RoHS compliant)12
OB409E
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
12-1. INDOOR UNIT STRUCTURAL PARTS
1
2
3
12-2. ACCESSORY AND
REMOTE CONTROLLER
5
6
4
Optional parts
(See 14.)
12-1. INDOOR UNIT STRUCTURAL PARTS
Symbol
No.
1
M21 E0W 234
2
T2W A4T 000
3
T2W A4T 010
4
T2W A4T 100
5
T2W A4T 233
Part No.
Part name
BOX ASSEMBLY
PANEL ASSEMBLY
FRONT GRILLE
CATECHIN AIR FILTER
BACK PLATE
in Wiring
Diagram
12-2. ACCESSORY AND REMOTE CONTROLLER
Part number that is circled is not shown in the illustration.
6
T2W A4T 426
7
M21 HL5 256
REMOTE CONTROLLER
FELT TAPE
Q'ty/unit
MFZ-KA25VA - MFZ-KA50VA -
E1E1E1
MFZ-KA35VA -
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
KM05G
43
PARTS LIST (non-RoHS compliant)
OB409E
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
12-3. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS
1
2
3
4
5
6
7
8
9
12
11
10
26
18
18
24
25
17
2322
16
21
13
15
1415
1219
20
44
PARTS LIST (non-RoHS compliant)
OB409E
12-3. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Q'ty/unit
E1E1E1
1
1
1
3
2
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
No.Part No.
1
M21 E0W 235
2
T2W A6T 040
3
T2W A4T 040
4
T2W A4T 079
5
M21 E0W 504
6
M21 E2W 235
7
T2W A6T 306
8
T2W A4T 506
9
T2W A6T 049
10
T2W A6T 047
11
T2W A4T 047
12
M21 WJ7 306
13
M21 W60 703
14
T2W A6T 041
15
T2W A4T 049
16
T2W A5T 309
17
M21 1L9 300
18
T2W A4T 515
19
T2W YH1 376
20
M21 H81 307
T2W A4T 450
21
T2W A5T 450
T2W A6T 450
22
T2W A4T 328
23
M21 E0W 043
24
T2W A4T 306
25
M21 1L3 300
26
T2W A4T 309
27
T2W A4T 382
28
T2W A4T 384
Including fan motor rubber mount (2PCS/SET)
NOZZLE ASSEMBLY (UPPER)
HORIZONTAL VANE (BACK)
HORIZONTAL VANE (FRONT)
VANE SLEEVE
BEARING ASSEMBLY
NOZZLE ASSEMBLY (LOWER)
DAMPER MOTOR
VANE MOTOR SUPPORT
SM SHAFT
DAMPER LIMIT SWITCH (CLOSE)
DAMPER LIMIT SWITCH (OPEN)
DAMPER LOCK MOTOR
DRAIN HOSE
DAMPER
LOCK SHAFT
LINE FLOW FAN (LOWER)
INDOOR FAN MOTOR ASSEMBLY (LOWER)
MOTOR BAND
TERMINAL BLOCK
ROOM TEMPERATURE THERMISTOR
ELECTRONIC CONTROL P.C. BOARD
DISPLAY RECEIVER P.C. BOARD
LAMP COVER
HORIZONTAL VANE MOTOR UNIT
INDOOR FAN MOTOR ASSEMBLY (UPPER)
LINE FLOW FAN (UPPER)
FUSE
VARISTOR
Part name
Symbol
in Wiring
Diagram
MV2
LS2
LS1
ML1,2
MF2
TB
RT11
MV1
MF1
F11
NR11
MFZ-KA25VA -MFZ-KA35VA -MFZ-KA50VA -
1
1
1
3
2
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
Remarks
1
1
1
3
2
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
UP & DOWN
RIGHT & LEFT
RC0J30–
AUTO RESTART
AUTO RESTART
AUTO RESTART
UP & DOWN
RC0J30–
T3.15AL250V
45
PARTS LIST (non-RoHS compliant)
OB409E
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
12-4. INDOOR UNIT HEAT EXCHANGER
5
67
1
2
12-4. INDOOR UNIT HEAT EXCHANGER
No.Part No.
1
T2W A4T 638
M21 E0W 620
2
M21 E8W 620
3
M21 VL4 664
M21 NJ9 663
4
M21 VL4 663
5
T2W A4T 791
6
T2W A5T 308
7
T2W A4T 308
HAIR PIN COVER
INDOOR HEAT EXCHANGER
UNION (LIQ)
UNION (GAS)
WATER COVER
INDOOR COIL THERMISTOR
INDOOR COIL THERMISTOR SET
Part name
Symbol
in Wiring
Diagram
RT13
RT12,14,15
MFZ-KA25VA -MFZ-KA35VA -MFZ-KA50VA -
34
Q'ty/unit
E1E1E1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
1
1
1
1
1
1
1
6.35
9.52
12.7
3PCS/SET
46
RoHS PARTS LIST (RoHS compliant)13
OB409E
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
13-1. INDOOR UNIT STRUCTURAL PARTS
1
2
3
13-2. ACCESSORY AND
REMOTE CONTROLLER
5
6
4
Optional parts
(See 14.)
13-1. INDOOR UNIT STRUCTURAL PARTS
Q'ty/unit
Symbol
No.
1 G T2W L3V 234 BOX ASSEMBLY111111111111111
2 G T2W L3V 000
3 G T2W L3V 010 FRONT GRILLE 111111111111111
4 G M21 L3V 100
5 G T2W L3V 233 BACK PLATE111111111111111
Part No.Part name
RoHS
PANEL
ASSEMBLY
CATECHIN AIR
FILTER
in Wiring
Diagram
25VA-35VA-50VA-
E1 E2 E3 E4 E5 E1 E2 E3 E4 E5 E1 E2 E3 E4 E5
111111111111111
111111111111111
MFZ-
13-2. ACCESSORY AND REMOTE CONTROLLER
Part number that is circled is not shown in the illustration.
6 G T2W A4T 426
7
G M21 L3V 256 FELT TAPE111111111111111
REMOTE
CONTROLLER
111111111111111KM05G
Remarks
47
RoHS PARTS LIST (RoHS compliant)
OB409E
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
13-3. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS
1
2
3
4
5
6
7
8
9
12
11
10
26
18
18
24
25
17
2322
16
21
13
15
14
151219
20
48
RoHS PARTS LIST (RoHS compliant)
OB409E
13-3. INDOOR UNIT ELECTRICAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Q'ty/unit
No.
1 G M21 L3V 235
2 G M21 L4V 040
3 G M21 L3V 040
4 G M21 L3V 071
5 G M21 L4V 504
6 G M21 L4V 235
7 G M21 L5V 306
Part No.Part name
RoHS
Symbol
in Wiring
Diagram
NOZZLE ASSEMBLY (UPPER)
HORIZONTAL VANE (BACK)
HORIZONTAL VANE (FRONT)
VANE SLEEVE
BEARING ASSEMBLY
NOZZLE ASSEMBLY (LOWER)
DAMPER MOTOR
25VA-35VA-50VA-
E1 E2 E3 E4 E5 E1 E2 E3 E4 E5 E1 E2 E3 E4 E5
111111111111111
111111111111111
111111111111111
333333333333333
222222222222222
111111111111111
MV2 111111111111111
MFZ-
Remarks
UP & DOWN
8 G M21 L3V 506
9 G M21 L3V 049
10 G M21 L3V 047
11 G M21 L4V 047
12 G M21 L4V 306
13 G M21 7K1 703 DRAIN HOSE111111111111111
14 G M21 L3V 041 DAMPER111111111111111
15 G M21 L4V 049 LOCK SHAFT222222222222222
16 G M21 L4V 302
17 G M21 1L9 300
18 G M21 L3V 023
19 G T2W L2V 376 TERMINAL BLOCKTB11 1111111111111
20 G M21 L3V 307
G T2W L3V 450
G T2W 2L0 4501 1
G T2W EGE 4501
G T2W L4V 4501 1
21
G T2W 2L2 4501 1
G T2W EGF 4501
G T2W L5V 45011
G T2W 2L4 45011
G T2W EGG 4501
22 G M21 L3V 328
23 G T2W L3V 043
24 G M21 L3V 306
25 G M21 1L3 300
26 G M21 L3V 302
27
G T2W L3V 382
28
G T2W L3V 384
Including fan motor rubber mount (2PCS/SET)
VANE MOTOR SUPPORT
SM SHAFT
DAMPER LIMIT SWITCH
(CLOSE)
DAMPER LIMIT SWITCH
(OPEN)
DAMPER LOCK MOTOR
LINE FLOW FAN (LOWER)
INDOOR FAN MOTOR
ASSEMBLY (LOWER)
MOTOR BAND
ROOM TEMPERATURE
THERMISTOR
ELECTRONIC
CONTROL P.C.
BOARD
DISPLAY RECEIVER
P.C. BOARD
LAMP COVER
HORIZONTAL VANE MOTOR
UNIT
INDOOR FAN MOTOR
ASSEMBLY (UPPER)
LINE FLOW FAN (UPPER)
FUSE
VARISTOR
111111111111111
111111111111111
LS2 111111111111111
LS1 111111111111111
ML1,2222222222222222
111111111111111
MF2 111111111111111
222222222222222
RT11 111111111111111
11
111111111111111
111111111111111
MV1 111111111111111
MF1 111111111111111RC0J30-
111111111111111
F11 111111111111111
NR11 111111111111111
RIGHT & LEFT
RC0J30-
AUTO
RESTART
UP & DOWN
T3.15AL250V
49
RoHS PARTS LIST (RoHS compliant)
OB409E
MFZ-KA25VA
MFZ-KA35VA
MFZ-KA50VA
13-4. INDOOR UNIT HEAT EXCHANGER
7
1
2
34
5
6
13-4. INDOOR UNIT HEAT EXCHANGER
Q'ty/unit
Symbol
No.
1 G M21 L3V 638 HAIR PIN COVER111111111111111
2
3 G M21 L3V 664 UNION (LIQ) 111111111111111
4
5 G M21 L3V 791 WATER COVER111111111111111
6 G M21 L4V 305
7 G M21 L3V 305
Part No.Part name
RoHS
G M21 EAK 620
G M21 EAL 62011111
G M21 L3V 663
G M21 L5V 66311111 12.7
INDOOR HEAT
EXCHANGER
UNION (GAS)
INDOOR COIL
THERMISTOR
INDOOR COIL
THERMISTOR SET
in Wiring
Diagram
RT13111111111111111
RT12,14,15
25VA-35VA-50VA-
E1 E2 E3 E4 E5 E1 E2 E3 E4 E5 E1 E2 E3 E4 E5
1111111111
11111111119.52
1111111111111113PCS/SET
50
MFZ-
Remarks
6.35
14
OB409E
OPTIONAL PARTS
AIR CLEANING FILTER (ANTI-ALLERGY ENZYME FILTER)
Normal life of AIR CLEANING FILTER is 1 year.
If AIR CLEANING FILTER is to be washed, soak AIR CLEANING FILTER in water (when showing dirt, in lukewarm
water) and rinse it delicately, without removing the filter from the frame about once every 3 months.
Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet.
Do not remove or attach AIR CLEANING FILTER during unit operation.
Be sure to install its both ends into the tabs
as shown below.
Install.
Securely close the front grille.(5)
5151
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Copyright 2005 MITSUBISHI ELECTRIC CORPORATION
Distributed in Nov. 2012. No. OB409 REVISED EDITION-E
Distributed in May 2009. No. OB409 REVISED EDITION-D 7
Distributed in Mar. 2009. No. OB409 REVISED EDITION-C 7
Distributed in Dec. 2008. No. OB409 REVISED EDITION-B 7
Distributed in Jun. 2006. No. OB409 REVISED EDITION-A 8
Distributed in May 2005. No. OB409 8
Made in Japan
New publication, effective Nov. 2012
Specifications are subject to change without notice.
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