2-1. COOL OPERATION ······································································································································· 7
2-2. DRY OPERATION ·········································································································································· 8
2-3. HEAT OPERATION ········································································································································ 8
2-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION ··············································································· 10
2-5. OUTDOOR FAN MOTOR CONTROL ·········································································································· 11
2-6. AUTO VANE OPERATION ··························································································································· 11
2-7. INVERTER SYSTEM CONTROL ················································································································· 12
2-8. OPERATIONAL FREQUENCY CONTROL OF OUTDOOR UNIT ······························································17
2-9. EXPANSION VALVE CONTROL (LEV CONTROL) ····················································································18
2-10. PRE-HEAT CONTROL ·································································································································
20
3. MXZ MICROPROCESSOR CONTROL ··············································································································· 21
3-1. INVERTER SYSTEM CONTROL ················································································································· 21
3-2. EXPANSION VALVE CONTROL (LEV CONTROL) ····················································································23
3-3. OPERATIONAL FREQUENCY RANGE ······································································································ 29
3-4. HEAT DEFROSTING CONTROL ·················································································································
3-5.
DISCHARGE TEMPERATURE PROTECTION CONTROL ·················································································· 31
3-6. OUTDOOR FAN CONTROL ························································································································
3-7. PRE-HEAT CONTROL ·································································································································
3-8.
4. MFZ MICROPROCESSOR CONTROL ··············································································································· 35
Indoor unit models
31
32
33
34
MFZ-KA09NA
MFZ-KA12NA
MFZ-KA18NA
4-1. COOL OPERATION ···································································································································· 35
4-2. DRY OPERATION ······································································································································· 35
4-3. HEAT OPERATION ····································································································································· 36
4-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION ············································································· 37
4-5. INDOOR FAN MOTOR CONTROL ············································································································· 37
4-6. AUTO VANE OPERATION ·························································································································· 38
1
MS MICROPROCESSOR CONTROL
1-1. COOL ( ) OPERATION
1. Thermostat control
Thermostat turns ON or OFF by the difference between room temperature and set temperature.
Room temperature minus
Thermostat
set temperature (Initial)
ON-1.8°F(-1°C) or more
OFFless than -1.8°F(-1°C)
2. Indoor fan speed control
Indoor fan operates continuously at the set speed by FAN SPEED CONTROL button regardless of the thermostat's OFFON.
In AUTO the fan speed is as follows.
Room temperature minus
Fan speed
set temperature (Initial)
High3.15°F(1.75°C) or more
Med.between 1.8 and 3.15°F
Low
less than 1.8°F(1°C)
3. Coil frost prevention
Temperature control
When the indoor coil thermistor RT12 reads 37°F (3°C) or below the coil frost prevention mode starts immediately.
However, the coil frost prevention does not work for 5 minutes since the compressor has started.
The indoor fan operates at the set speed and the compressor stops for 5 minutes.
After that, if the indoor coil thermistor still reads below 37°F (3°C), this mode is prolonged until the indoor coil thermistor
reads over 37°F (3°C).
Time control
When the 3 conditions as follows have been satisfied for 1 hour and 45 minutes, compressor stops for 3 minutes.
a. Compressor has been continuously operating.
b. Indoor fan speed is Low or Med.
c. Room temperature is below 79°F (26°C).
When compressor stops, the accumulated time is cancelled and when compressor restarts, time counting starts from the
beginning.
Time counting also stops temporarily when the indoor fan speed becomes High or the room temperature exceeds 79°F (26°C).
However, when two of the above conditions (b. and c.) are satisfied again, time accumulation is resumed.
Operation chart
Example
Compressor
Outdoor fan
ON
OFF
Room temperature minus
set temperature (During operation)
-1.8°F
(-1°C)
-1.35°F
(-0.75°C)
Room temperature minus
set temperature (During operation)
5.4°F
1.8°F
(1°C)
3.15°F
(1.75°C)
(3°C)
Indoor fan
ON
( Continuously at set speed)
1-2. DRY ( ) OPERATION
Set temperature is as shown on the right chart.
The system for dry operation uses the same refrigerant circuit as the
cooling circuit.
The compressor and the indoor fan are controlled by the room temperature.
By such controls, indoor flow amounts will be reduced in order to
lower humidity without much room temperature decrease.
4
Set temperature and
initial room temperature in dry mode
95
86
77
68
Set temperature (°F)
59
50
50 59 68 77 86 95
Initial room temperature (°F)
1. Thermostat control
Thermostat turns ON or OFF by the difference between room temperature and set temperature.
Room temperature minus
Thermostat
set temperature (Initial)
ON-3.6°F(-2°C) or more
OFFless than -3.6°F(-2°C)
2. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROL button.
When thermostat OFF (compressor OFF), fan speed becomes Very Low.
In AUTO the fan speed is as follows.
Room temperature minus
Fan speed
set temperature (Initial)
High3.15°F(1.75°C) or more
Med.between 1.8 and 3.15°F
Low
less than 1.8°F(1°C)
3. The operation of the compressor and indoor/outdoor fan
Compressor operates by room temperature control and time control.
Set temperature is controlled to fall 4°F (2°C) from initial room temperature.
Indoor fan and outdoor fan operate in the same cycle as the compressor.
• When the room temperature is 73°F (23°C) or over:
• When The Thermostat is ON, the compressor repeats 8 minutes ON and 3 minutes OFF.
• When The thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
• When the room temperature is under 73°F (23°C).
• When The Thermostat is ON, the compressor repeats 2 minutes ON and 3 minutes OFF.
• When The thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
Room temperature minus
set temperature (During operation)
-3.6°F
(-2°C)
-1.35°F
(-0.75°C)
Room temperature minus
set temperature (During operation)
4.5°F
(2.5°C)
3.15°F
1.8°F
(1.75°C)
(1°C)
Operation time chart
Example
ON
Thermostat
OFF
ON
Indoor fan
OFF
Outdoor fan
Compressor
ON
OFF
8 minutes
3 minutes
4 minutes
1 minute
4. Coil frost prevention
Coil frost prevention is as same as COOL mode. (2-1.3.)
The indoor fan maintains the actual speed of the moment. However, when coil frost prevention works while the compressor
is not operating, its speed becomes the set speed.
5
1-3. AUTO VANE OPERATION
1. Horizontal vane
ECONO COOL (
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 3.6°F (2°C) higher than that
in COOL mode.
Also the horizontal vane swings in various cycle according to the temperature of indoor heat exchanger (indoor coil
thermistor).
SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher than that
in COOL mode, the air conditioner can keep comfort. As a result, energy can be saved.
To cancel this operation, select a different mode or press one of the following buttons in ECONO COOL operation:
ECONO COOL or VANE CONTROL button.
<SWING operation>
In swing operation of ECONO COOL operation mode, the initial air flow direction is adjusted to “Horizontal”.
According to the temperature of indoor coil thermistor at starting of this operation, next downward blow time is decided.
Then when the downward blow has been finished, next horizontal blow time is decided.
For initial 10 minutes the swing operation is performed in table G~H for quick cooling.
Also, after 10 minutes when the difference of set temperature and room temperature is more than 3.6°F (2°C), the
swing operation is performed in table D~H for more cooling.
The air conditioner repeats the swing operation in various cycle as follows.
) operation (ECONOmical operation)
Temperature of indoor
coil thermistor (°F/°C)
A 59/15 or less223
B 59/15 to 63 /17520
C 63/17/ to 64/18817
D 64/18 to 68/201114
E 68/20 to 70/211411
F 70/21 to 72/22178
G 72/22 to 75/24205
H more than 75/24232
Downward blow time
(second)
Horizontal blow time
(second)
6
2
MSZ, MSY MICROPROCESSOR CONTROL
2-1. COOL ( ) OPERATION
1. Thermostat control
Thermostat turns ON or OFF by the difference between room temperature and set temperature.
Room temperature minus
Thermostat
ON-1.8°F(-1°C) or more
OFFless than -1.8°F(-1°C)
2. Indoor fan speed control
Indoor fan operates continuously at the set speed by FAN SPEED CONTROL button regardless of the thermostat's OFF-
ON.
In AUTO the fan speed is as follows.
Fan speed
High3.15°F(1.75°C) or more
Med.between 1.8 and 3.15°F
Low
3. Coil frost prevention
The compressor operational frequency is controlled to prevent the temperature of indoor heat exchanger from falling excessively.
The compressor is turned OFF for 5 minutes when the temperature of indoor coil thermistor continues 37°F (3°C) or less for
5 minutes or more.
The indoor fan maintains the actual speed of the moment.
4. Low outside temperature operation
If the outside temperature falls to 64°F (18°C) or less during operation in COOL mode, the unit will switch to the low outside
temperature operation mode.
<Operation>
(1) Outdoor fan control
The outdoor fan rotational speed slows down to maintain sufficient cooling capacity.
NOTE: Even when the unit is in the "thermostat-off" status under the low outside temperature operation mode, the out-
door fan rotation does not stop.
(2) Dew drop prevention
When the ambient temperature thermistor reads 14°F (-10°C) or less (the set temperature is different depending on the
models), as coil frost or dew drop from indoor unit may occur, the compressor turns OFF with the outdoor fan OFF for
prevention of them.
(3) Outdoor temperature detecting control
To detect the exact outdoor temperature in this mode, the compressor turns OFF but the outdoor fan stays ON for 3
minutes once 1 hour. If the outdoor temperature rises over about 64°F (18°C), the unit goes back to the normal COOL
mode. If the outside temperature stays below about 64°F (18°C), the unit continues to run in the low outside tempera-
ture operation mode.
Other protections work as well as in the normal COOL mode.
set temperature (Initial)
Room temperature minus
set temperature (Initial)
less than 1.8°F(1°C)
Room temperature minus
set temperature (During operation)
-1.8°F
(-1°C)
Room temperature minus
set temperature (During operation)
5.4°F
1.8°F
(1°C)
3.15°F
(1.75°C)
(3°C)
-1.35°F
(-0.75°C)
7
2-2. DRY ( ) OPERATION
High3.15°F(1.75°C) or more
Med.between 1.8 and 3.15°F
Low
less than 1.8°F(1°C)
3.15°F
(1.75°C)
4.5°F
(2.5°C)
1.8°F
(1°C)
Fan speed
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
ONless than 3.6°F(2°C)
OFF3.6°F(2°C) or more
3.15°F
(1.75°C)
3.6°F
(2°C)
Thermostat
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
High
Med.
Low
Fan speed
Set temperature minus room
temperature (During operation)
Set temperature minus
room temperature (Initial)
Between 0.45 and 3.6°F
3.6°F(2°C) or more
Less than 0.45°F(0.25°C)
0.45°F
(0.25°C)
3.15°F
(1.75°C)
3.6°F
(2°C)
7.2°F
(4°C)
ONless than 1.8°F(1°C)
OFF1.8°F(1°C) or more
1.35°F
(0.75°C)
1.8°F
(1°C)
Thermostat
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
Set temperature is as shown on the right chart.
Set temperature and
initial room temperature in dry mode
95
The system for dry operation uses the same refrigerant circuit as the
cooling circuit.
86
The compressor and the indoor fan are controlled by the room temperature.
77
By such controls, indoor flow amounts will be reduced in order to
lower humidity without much room temperature decrease.
1. Thermostat control
68
Set temperature (°F)
59
50
50 59 68 77 86 95
Initial room temperature (°F)
Thermostat turns ON or OFF by the difference between room temperature and set temperature.
Thermostat
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
ON-3.6°F(-2°C) or more
OFFless than -3.6°F(-2°C)
2. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROL button.
When the thermostat turns OFF (compressor OFF), fan speed becomes Very Low.
In AUTO the fan speed is as follows.
-3.6°F
(-2°C)
-1.35°F
(-0.75°C)
3. Coil frost prevention
Coil frost prevention is as same as COOL mode. (2-1.3.)
The indoor fan maintains the actual speed of the moment. However, when coil frost prevention works while the compressor
is not operating, its speed becomes the set speed.
4. Low outside temperature operation
Low outside temperature operation is as same as COOL mode. (2-1.4.)
2-3. HEAT ( ) OPERATION (MSZ)
1. Thermostat control
Thermostat turns ON or OFF by difference between room temperature and set temperature.
(MSZ-FE18 MSZ-GE24)
(Other models)
2. Indoor fan speed control
(1) Indoor fan operates at the set speed by FAN SPEED CONTROL button.
In Auto the fan speed is as follows.
8
9
(2) Cold air prevention control
MSZ-A09/12/15/17 MSZ-FD MSZ-FE MSZ-D MSZ-GE
When the compressor is not operating,
) if the temperature of room temperature thermistor is less than 66°F (19°C), the fan stops.
(
() if the temperature of room temperature thermistor is 66°F (19°C) or more and
( ) if the temperature of indoor coil thermistor is less than 32°F (0°C), the fan stops.
) if the temperature of indoor coil thermistor is 32°F (0°C) or more, the fan operates at Very Low.
(
When the compressor is operating,
(
) if the temperature of indoor coil thermistor is 104°F (40°C) or more, the fan operates at set speed.
(
) if the temperature of indoor coil thermistor is less than 104°F (40°C) and
) if heating operation starts after defrosting, the fan stops.
(
) if the temperature of room temperature thermistor is 66°F (19°C) or less, the fan stops.
(
)
if the temperature of room temperature thermistor is more than 66°F (19°C), the fan operates at Very Low.
(
NOTE: When 4 minutes (
MSZ-FE18 MSZ-GE24)/
3 minutes (Other models) have passed since the compressor started
operation, this control is released regardless of the temperature of room temperature thermistor and indoor coil
thermistor.
MSZ-A24 MSZ-GA
When the compressor is not operating,
(
) if the temperature of room temperature thermistor is 59°F (15°C) or less, or temperature of indoor coil thermis-
tor is less than 64°F (18°C), the fan stops.
) if the temperature of room temperature thermistor is more than 59°F (15°C), or temperature of indoor coil
(
thermistor is more than 64°F (18°C), the fan operates at Very Low.
When the compressor is operating,
(
) if the temperature of indoor coil thermistor is 64°F (18°C) or more, the fan operates at set speed.
(
) if the temperature of indoor coil thermistor is less than 64°F (18°C) and
) if heating operation starts after defrosting, the fan stops.
(
) if the temperature of room temperature thermistor is 59°F (15°C) or less, the fan stops.
(
)
if the temperature of room temperature thermistor is more than 59°F (15°C), the fan operates at Very Low.
(
NOTE: When 3 minutes have passed since the compressor started operation, this control is released regardless of the
temperature of room temperature thermistor and indoor coil thermistor.
(3) Warm air control (MSZ-FD MSZ-FE MSZ-GE)
When the following any condition of (a. ~ c.) and the condition of
are satisfied at the same time, warm air control
works.
a.) Fan speed is used in MANUAL.
b.) When cold air prevention has been released.
c.) When defrosting has been finished.
When the temperature of indoor coil thermistor is less than 104°F (40°C).
When warm air control works, the fan speed changes as follows to blow out warm air gradually.
Gradation of fan speed in initial
(MSZ-FE18 MSZ-GE24)
<Time condition> <Indoor fan speed>
Less than 4 minutes ------------ Low
4 to 8 minutes -------------------- Med.
More than 8 minutes ----------- High
(Other models)
<Time condition> <Indoor fan speed>
Less than 2 minutes ------------ Low
2 to 4 minutes -------------------- Med.
More than 4 minutes ----------- High or Super high
The upper limit of the fan speed in MANUAL is the set speed.
When the temperature of indoor coil thermistor has been 104°F (40°C) or more, or when the set speed has been
changed, this control is released and the fan speed is the set speed.
3. Overload starting
When the room temperature thermistor reads 64°F (18°C) or more, the compressor runs with its maximum frequency regulated for 10 minutes after the start-up.
4. Defrosting
(1) Starting conditions of defrosting
When the following conditions a) ~ c) are satisfied, the defrosting starts.
a) The defrost thermistor reads about 30.2°F (-1°C) or less.
b) The cumulative operation time of the compressor has reached any of the set values
(defrost interval: 40-150 min-
utes).
c) More than 5 minutes have passed since the start-up of the compressor.
The defrost interval is decided by the previous defrosting time. The next defrost interval extends or shortens 0-20
minutes compared with the previous defrost interval.
set position
set speed
set position
set speed
Indoor fan
Compressor normal
Outdoor fan
R.V. coil
(21S4)
OFF (COOL)
OFF
Maximum frequency
horizontal
Horizontal vane
Very Low (temperature of indoor coil thermistor > 64 °F)
30
seconds
30
seconds
30
seconds
40
seconds
5 seconds5 seconds
40
seconds
OFF
(39°C)
(18°C)
OFF
OFF
ON (HEAT)
ONON
ON (HEAT)
horizontal (temperature of indoor coil thermistor < 102 °F)
(2) Releasing conditions of defrosting
Defrosting is released when any one of the following conditions is satisfied:
a) The defrost thermistor continues to read "Defrost finish temperature" for 30 seconds.
Refer to "CHANGE IN DEFROST SETTING of SERVICE FUNCTIONS in OUTDOOR UNIT SERVICE MANUAL".
b) Defrosting time has exceeded 10 minutes.
c) Any other mode than HEAT mode is set during defrosting.
Time chart of defrosting in HEAT mode (reverse type)
<Indoor unit>
<Outdoor unit>
2-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION (MSZ)
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
1. Mode selection
(1) Initial mode
At first indoor unit operates only indoor fan with outdoor unit OFF for 3 minutes to detect present room temperature.
Following the conditions below, operation mode is selected.
If the room temperature thermistor reads more than set temperature, COOL mode is selected. If the room temperature thermistor reads set temperature or less, HEAT mode is selected.
10
11
(2) Mode change
In case of the following conditions, the operation mode is changed.
COOL mode changes to HEAT mode when 15 minutes have passed with the room temperature 2 - 4°F (1 - 2°C)
below the set temperature.
HEAT mode changes to COOL mode when 15 minutes have passed with the room temperature 2 - 4°F (1 - 2°C)
above the set temperature.
In the other cases than the above conditions, the present operation mode is continued.
NOTE1: Mode selection is performed when multi standby (refer to NOTE2) is released and the unit starts operation with
ON-timer.
NOTE2: When two or more indoor units are operating simultaneously, the indoor unit, which is operating in AUTO ( ),
might not be able to change over the operating mode (COOL ↔ HEAT) and becomes the standby state.
(3) Indoor fan control/ Vane control
As the indoor fan speed and the horizontal vane position depend on the selected operation mode, when the operation
mode changes over, they change to the exclusive ones.
2-5. OUTDOOR FAN MOTOR CONTROL
Fan speed is switched according to the compressor frequency.
Fan speed
High
Low
DownUp
Compressor frequencyMin.Max.
<Relation between compressor frequency and fan speed>
Compressor frequency (Hz)
DownUp
MUZ-A MUY-A
MUZ-FD
MUZ-FE09/12
MUZ-GA MUY-GA
MUZ-GE12/15/18 MUY-GE12/15/18
MUZ-D MUY-D
MUZ-GE09 MUY-GE09
MUZ-FE18
MUZ-GE24 MUY-GE24
3344
3954
3343
2-6. AUTO VANE OPERATION
1. Horizontal vane
(1) Cold air prevention in HEAT operation (MUZ)
When any of the following conditions occur in HEAT operation, the vane angle changes to Horizontal position automatically to prevent cold air blowing on users.
Compressor is not operating.
Defrosting is performed.
Indoor coil thermistor temperature does not exceed 102°F (39°C) within about 3 minutes after compressor starts.
NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat OFF,
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 3.6°F (2°C) higher than that
in COOL mode.
Also the horizontal vane swings in various cycle according to the temperature of indoor heat exchanger (indoor coil
thermistor).
SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher than that
in COOL mode, the air conditioner can keep comfort. As a result, energy can be saved.
To cancel this operation, select a different mode or press one of the following buttons in ECONO COOL operation:
ECONO COOL or VANE CONTROL button.
<SWING operation>
POWER
SUPPLY
NOISE
FILTER
CIRCUIT
RESISTOR
SWITCHING
POWER
TRANSISTOR
RELAY
SMOOTHING
CAPACITOR
CURRENT
TRANSFORMER
COMPRESSOR
DIODE
MODULE1
DIODE
MODULE2
REACTOR
P
W
V
U
N
IPM
U
W
MS
3~
V
+
BOOSTER CHOPPER CIRCUIT
+
-
~~
+
-
~~
In swing operation of ECONO COOL operation mode, the initial air flow direction is adjusted to “Horizontal”.
According to the temperature of indoor coil thermistor RT12 at starting of this operation, next downward blow time is
decided. Then when the downward blow has been finished, next horizontal blow time is decided.
For initial 10 minutes the swing operation is performed in table G~H for quick cooling.
Also, after 10 minutes when the difference of set temperature and room temperature is more than 3.6°F (2°C), the
swing operation is performed in table D~H for more cooling.
The air conditioner repeats the swing operation in various cycle as follows.
Temperature of indoor
coil thermistor (°F/°C)
Downward blow time
(second)
Horizontal blow time
(second)
A 59/15 or less223
B 59/15 to 63/17520
C 63/17 to 64/18817
D 64/18 to 68/201114
E 68/20 to 70/211411
F 70/21 to 72/22178
G 72/22 to 75/24205
H more than 75/24232
INTELLIGENT POWER MODULE (IPM)It supplies 3-phase AC power to compressor.
SMOOTHING CAPACITORIt stabilizes the DC voltage and supplies it to IPM.
CURRENT TRANSFORMERIt measures the current of the compressor motor.
CURRENT
TRANSFORMER
U
V
W
U
MS
3~
V
W
COMPRESSOR
REACTOR
It rectifi es AC, controls its voltage and improves the power factor of power supply.
POWER FACTOR CORRECTION MODULE (PFC)
RESISTOR
RELAY
It absorbs the rush current not to run into the main power supply circuit when the
electricity turns ON.
It keeps the RESISTOR, which restricts rush current, short-circuited while the
compressor is operating.
2-7-2. Outline of main power supply circuit
MUZ-A09/12/15/17 MUY-A15/17 MUZ-FD MUZ-FE09/12 MUZ-GE09/12/15/18 MUY-GE09/12/15/18
1. At the start of operation
Main power supply circuit is formed when RELAY is turned ON at COMPRESSOR startup.
To prevent rush current from running into the circuit when power supply is turned ON,
RESISTOR is placed in sub circuit.
2. At normal operation
When AC runs into POWER P.C. board, its external noise is eliminated in NOISE FILTER CIRCUIT.
After noise is eliminated from AC, it is rectifi ed to DC by DIODE MODULE 1.
DC voltage, to which AC has been rectifi ed by process , is stabilized by SMOOTHING CAPACITOR and supplied to IPM.
DC voltage, which has been stabilized in process
, is converted to 3-phase AC by IPM and supplied to COMPRESSOR.
CURRENT TRANSFORMER, which is placed in the power supply circuit to COMPRESSOR, is used to measure the value
of phase current and locate the polar direction of rotor with algorithm. PWM (Pulse width modulation) controls impressed
voltage and frequency with those pieces of information.
3. Purpose of PAM adoption
Input current waveform without PAMInput current waveform with PAM
Due to the time of no electricity;
• Power factor gets worse.
• Harmonic gets increased.
Input voltage
Energized time is short in
case L inductance is small.
No electricity runs into
diode module because the
voltage at both sides of smoothing
capacitor is higher than input voltage.
Input current
Owing to the increase of energized time;
• Power factor gets better.
• Harmonic gets suppressed.
Release of energy stored in L.
Peak gets down.
Energized time is
extended by
optimization
of L inductance.
Compulsory energizing
by switching.
PAM (Pulse Amplitude Modulation) has been adopted for the effi ciency improvement and the adaptation to IEC harmonic cur-
rent emission standard
Outline of simple partial switching method
In conventional inverter models, DIODE MODULE rectifi es AC voltage to DC voltage, SMOOTHING CAPACITOR makes its
DC waveform smooth, and IPM converts its DC voltage to imitated AC voltage again in order to drive the compressor motor.
However, it has been difficult to meet IEC harmonic current emission standard by above circuit because harmonic gets
generated in the input current waveform and power factor gets down. The simple partial switching method with PAM, which
has been adopted this time, places and utilizes BOOSTER CHOPPER CIRCUIT before rectifying AC voltage in the general
passive-method converter circuit. As harmonic gets suppressed and the peak of waveform gets lower by adding BOOSTER
CHOPPER CIRCUIT as mentioned above and by synchronizing the timing of switching with the zero-cross point of waveform,
the input current waveform can be improved and the requirement of IEC harmonic current emission standard can be satisfi ed.
Since the switching synchronized with the zero cross point, this simple partial switching method has the feature of lower energy loss compared to active fi lter method. In addition, output and effi ciency is enhanced by combining with vector-controlled
inverter in order to boost the voltage of power supplied to IPM.
14
15
4. Intelligent power module
IPM consists of the following components
· IGBT (x6): Converts DC waveform to 3-phase AC waveform and outputs it.
· Drive Circuit: Drives transistors.
· Protection circuit: Protects transistors from overcurrent.
Since the above components are all integrated in IPM, IPM has a merit to make the control circuit simplify and miniaturize.
5. Elimination of electrical noise
NOISE FILTER CIRCUIT, which is formed by *CMC COILS and capacitors placed on the POWER P.C. board, eliminates
electrical noise of AC power that is supplied to main power supply circuit. This circuit also prevents the electrical noise generated in the inverter circuit from leaking out.
Main power supply circuit is formed when RELAY is turned ON at COMPRESSOR startup.
To prevent rush current from running into the circuit when power supply is turned ON, RESISTOR is placed in sub circuit.
2. At normal operation
When AC runs into noise filter P.C. board, its external noise is eliminated in NOISE FILTER CIRCUIT.
After noise is eliminated from AC, it is rectified to DC by REACTOR and PFC. If the operating frequency becomes 25 Hz or
more, DC voltage rises to 370 V.
DC voltage, to which has AC been rectified by process , is stabilized by SMOOTHING CAPACITOR and supplied to IPM.
The DC (Bus voltage), which has been stabilized in process , is converted to 3-phase AC by IPM and supplied to COM-
PRESSOR.
CURRENT TRANSFORMER, which is placed in the power supply circuit to COMPRESSOR, is used to measure the value
of phase current and locate the polar direction of rotor with algorithm. PWM (Pulse width modulation) controls impressed
voltage and frequency with those pieces of information.
3. Power factor improvement
Booster coil reactor and PFC rectify AC to DC and control its voltage.
In the motor drive system of sine wave control, power factor can be improved by reducing harmonics. PFC and reactor stabilize the voltage of DC supplied to inverter circuit and make its waveform smooth.
4. Intelligent power module
IPM consists of the following components.
· IGBT (x6): Converts DC waveform to 3-phase AC waveform and outputs it.
· Drive Circuit: Drives transistors.
· Protection circuit: Protects transistors from over current.
Since the above components are all integrated in IPM, IPM has a merit to make the control circuit simplified and miniaturized.
5. Elimination of electrical noise
NOISE FILTER CIRCUIT, which is formed by *CMC COILS, *NMC COILS and capacitors placed on the POWER P.C. board,
eliminates electrical noise of AC power that is supplied to main power supply circuit. This circuit also prevents the electrical
noise generated in the inverter circuit from leaking out.
*CMC COILS: Common mode choke coils
*NMC COILS: Normal mode choke coils
2-7-3. Sine wave control
In these air conditioners, compressor equips brushless DC motor which does not have Hall element.
In short, the motor is sensorless. However, it is necessary to locate the polar direction of rotor in order to drive brushless DC motor effi ciently. The general detection method of the polar direction for such a DC motor is to locate it from the voltage induced by
unenergized stator.
Therefore, it is necessary to have a certain period of time in which the stator is being unenergized for the rotor position detection
when the voltage of supplied power is impressed.
So the motor has been driven by square wave control (the conventional motor drive system) which energizes the motor only
when the range of electrical angle is within 120° because it is forced to be unenergized within 30° at start & end of one heap in
one waveform cycle (180°) when the voltage is impressed.
However, torque pulsation occurs at rotation in this method when the current-carrying phases are switched over to other phases
in sequence. Therefore, sine wave control system is adopted for these air conditioners because it can make the phase-to-phase
current waveform smoother (sine wave) in order to drive the motor more effi ciently and smoothly.
2-7-4. Characteristics of sine wave control in case of brushless DC motor
Although ordinary 3-phase induction motor requires energy to excite the magnetic fi eld of rotor, brushless DC motor does not
●
need it. So, higher effi ciency and torque are provided.
This control provides the most effi cient waveform corresponding to the rotational speed of compressor motor.
●
The rotation can be set to higher compared to the conventional motor drive system. So, the time in which air conditioner can
●
be operated with less energy is longer than conventional models. This can save annual electric consumption.
Compared to square wave control, the torque pulsation is reduced at rotation so that the motor operates more quietly.
●
Since the response and effi ciency of motor are enhanced in sine wave control, fi ner adjustment can be provided.
●
DC MotorAC Motor
RotorPermanent magnet is embedded.Excited by magnetic fi eld of stator
Rotor Position SignalNecessaryUnnecessary
In brushless DC motor, permanent magnet is embedded in the rotor. Therefore, it does not require energy to excite the rotor
like AC motor does. However, it is necessary to control the frequency of 3-phase AC current supplied to the stator according to the polar direction of magnet embedded in the rotor so as to drive the motor effi ciently. Controlling 3-phase AC current
frequency also means controlling the timing to switch the polarity of stator. Therefore, the polar direction of rotor needs to be
detected.
2-7-5. Control Method of Rotational speed
Sine wave control makes the current transformers conduct real time detection of the value of the current running into the motor, locates the rotor position from the detected value, and decides if voltage should be impressed and if frequency should be
changed.
Compared to the conventional control and rotor position detection method, sine wave control can provide fi ner adjustment of the
voltage of supplied power. The value of the current running into the motor is determined by each motor characteristic.
16
17
2-8. OPERATIONAL FREQUENCY CONTROL OF OUTDOOR UNIT
1. Outline
The operational frequency is as following:
First, the target operational frequency is set based on the difference between the room temperature and the set tempera-
ture.
Second, the target operational frequency is regulated by discharge temperature protection, high pressure protection, electric
current protection and overload protection and also by the maximum/minimum frequency.
2. Maximum/minimum frequency in each operation mode.
The operation frequency in COOL mode is restricted by the upper limit frequency after 1 hour or 0.5 ~ 1 hour as shown
below for dew prevention.
It is rated frequency or less.
COOLHEAT (MUZ)DRY
MinimumMaximumMinimumMaximumMinimumMaximum
Upper limit
frequency
Maximum
frequency
1 hour
or
0.5~1 hour
Rated frequency or less
Time
2-9. EXPANSION VALVE CONTROL (LEV CONTROL)
(1) Outline of LEV control
The LEV basic control is comprised of setting LEV opening degree to the standard opening degrees set for each opera-
tional frequency of the compressor. However, when any change in indoor/outdoor temperatures or other factors cause
air conditioning load fluctuation, the LEV control also works to correct LEV opening degree based on discharge temperature (Shell temperature) of the compressor, developing the unit's performance.
Opening degree adjustmentLEV opening degree is always adjusted in opening direction. (When reduc-
Standard specification
ing the opening degree, LEV is once over-closed, and then adjusted to the
proper degree by opening.
Unit OFFLEV remains at maximum opening degree (reaches maximum opening
degree approximate in 15 minutes after compressor stops)
Remote controller ONLEV is positioned. (First full-closed at zero pulses and then positioned.)
During 1 to 15 minutes after compressor
starts
More than about 15 minutes have passed
since compressor start-up
LEV is fixed to standard opening degree according to operational frequen-
cy of compressor.
LEV opening degree is corrected to get target discharge temperature of
compressor.
(For lower discharge temperature than target temperature, LEV is correct-
ed in closing direction.)
(For higher discharge temperature than target temperature, LEV is cor-
rected in opening direction.)
General operation
It may take more than 30 minutes to reach target temperature, depend-
ing on operating conditions.
Thermostat OFFLEV is adjusted to exclusive opening degree for thermostat OFF.
Thermostat ONLEV is controlled in the same way as that after the compressor has started
up.
Defrosting in HEAT modeLEV is adjusted to open 500 pulses
)
(2) Time chart
Air conditioner ON
Positioning
Standard
opening
degree
LEV opening degree
About 15 minutes
of the compressor
Operational frequency
ON
Opening degree is
corrected according
to discharge
temperature.
(Refer to (3))
18
Air conditioner OFF
(thermostat off)
Commanded
to open
Time
OFF Time
19
(3) Control data
F
E
D
C
B
A
Target discharge temperature
233853698499
30507090110130
(MUZ-FE18 MUZ-GE24 MUY-GE24)
(Hz)
(Hz)
(Other models)
Operational frequency of the compressor
(a) Reference value of target discharge temperature
COOL / HEAT (MUZ) °F/°C
Applied modelABCDEF
MUZ-A09/12
MUZ-A15/17 MUY-A15/17
MUZ-A24 MUY-A24 MUZ-GA MUY-GA
MUZ-FD MUZ-FE09/12
MUZ-FE18 MUZ-GE24 MUY-GE24
MUZ-D MUY-D
MUZ-GE09 MUY-GE09
MUZ-GE12 MUY-GE12
MUZ-GE15 MUY-GE15
MUZ-GE18 MUY-GE18
COOL 122/50 127/53 140/60 151/66 158/70 158/70
HEAT 113/45 126/52 138/59 154/68 169/76 169/76
COOL 129/54 136/58 147/64 158/70 158/70 158/70
HEAT 120/49 136/58 151/66 165/74 180/82 185/85
COOL 140/60 140/60 140/60 145/63 147/64 153/67
HEAT 140/60 145/63 149/65 153/67 158/70 158/70
COOL 120/49 131/55 142/61 153/67 162/72 169/76
HEAT 109/43 124/51 138/59 156/69 167/75 176/80
COOL 131/55 142/61 151/66 162/72 171/77 178/81
HEAT 115/46 133/56 151/66 167/75 181/83 187/86
COOL 126/52 135/57 149/65 167/75 183/84 187/86
HEAT 131/55 140/60 149/65 154/68 162/72 167/75
COOL 126/52 136/58 149/65 153/67 158/70 160/71
HEAT 109/43 122/50 131/55 138/59 149/65 156/69
COOL 127/53 140/60 147/64 153/67 162/72 169/76
HEAT 109/43 124/51 138/59 156/69 167/75 176/80
COOL 120/49 131/55 147/64 153/67 162/72 169/76
HEAT 109/43 124/51 138/59 156/69 167/75 176/80
COOL 135/57 140/60 144/62 153/67 165/74 178/81
HEAT 140/60 149/65 158/70 167/75 167/75 167/75
In COOL operation, the indoor coil thermistors (main and sub) sense temperature ununiformity (super heat) at
the heat exchanger, and when temperature difference develops, the indoor coil thermistors adjust LEV opening
degree to get approximate 18°F (10°C) lower temperature than the target temperature in the table above, thus
diminishing super heat.
1. Outline
Compressor is energized to improve the start-up of compressor at a low outside temperature even when compressor is
stopped.
2. Pre-heat control
Compressor
ON
OFF
Pre-heat control
Outside temperature
Pre-heat control ON condition
ON
OFF
68°F
(20°C)
30 minutes 1 hour
(1) Compressor is not operating. (However, pre-heat control is still OFF for 30 minutes after compressor is stopped, regardless
of the outside temperature.)
(2) Outside temperature is 68°F (20°C) or below. Outside temperature is monitored hourly, and when outside temperature is
68°F (20°C) or below, pre-heat control is turned ON. When pre-heat control is turned ON, compressor is energized about
50 W (40-60 W). (Compressor and fan are not operated.)
MUZ-D MUY-D
1. Outline
The compressor is energized even while it is not operating.
This is to generate heat at the winding to improve the compressor's start-up condition.
2. Pre-heat control ON condition
(1) Pre-heat control is turned ON for 15 or 30 minutes after the breaker is turned ON.
(2) 30 min. after the unit is stopped, pre-heat control is turned ON for 15 or 30 minutes and turned OFF for 30 minutes. This
is repeated as shown in the graph until the breaker is turned OFF.
When the defrost thermistor reads less than 69.8°F (20°C), pre-heat control is ON for 30 minutes. When the defrost
thermistor reads 69.8°F (21°C) or more, pre-heat control is ON for 15 minutes.
NOTE: When the unit is started with the remote controller, pre-heat control is turned OFF. Compressor uses 50 W when pre-
heat control is turned ON.
20
3
MXZ MICROPROCESSOR CONTROL
3-1. INVERTER SYSTEM CONTROL
3-1-1. Inverter main power supply circuit
REACTOR
POWER
SUPPLY
NOISE
FILTER
CIRCUIT
RESISTOR
RELAY
PFC
+
SMOOTHING
CAPACITOR
Function of main parts
NAMEFUNCTION
INTELLIGENT POWER MODULE (IPM)It supplies 3-phase AC power to compressor.
SMOOTHING CAPACITORIt stabilizes the DC voltage and supplies it to IPM.
CURRENT TRANSFORMERIt measures the current of the compressor motor.
P
N
U
V
W
IPM
CURRENT
TRANSFORMER
V
W
COMPRESSOR
U
MS
3~
REACTOR
It rectifi es AC, controls its voltage and improves the power factor of power supply.
POWER FACTOR CORRECTION MODULE (PFC)
RESISTOR
RELAY
It absorbs the rush current not to run into the main power supply circuit when the
electricity turns ON.
It keeps the RESISTOR, which restricts rush current, short-circuited while the
compressor is operating.
3-1-2. Outline of main power supply circuit
1. At the start of operation
Main power supply circuit is formed when RELAY is turned ON at COMPRESSOR startup.
To prevent rush current from running into the circuit when power supply is turned ON, RESISTOR is placed in sub circuit.
2. At normal operation
When AC runs into noise fi lter P.C. board, its external noise is eliminated in NOISE FILTER CIRCUIT.
After noise is eliminated from AC, it is rectifi ed to DC by REACTOR and PFC. If the operating frequency becomes 25 Hz or
more, DC voltage rises to 370 V.
DC voltage, to which has AC been rectifi ed by process , is stabilized by SMOOTHING CAPACITOR and supplied to IPM.
The DC (Bus voltage), which has been stabilized in process , is converted to 3-phase AC by IPM and supplied to COM-
PRESSOR.
CURRENT TRANSFORMER, which is placed in the power supply circuit to COMPRESSOR, is used to measure the value
of phase current and locate the polar direction of rotor with algorithm. PWM (Pulse width modulation) controls impressed
voltage and frequency with those pieces of information.
21
3. Power factor improvement
Booster coil reactor and PFC rectify AC to DC and control its voltage.
In the motor drive system of sine wave control, power factor can be improved by reducing harmonics. PFC and reactor stabilize the voltage of DC supplied to inverter circuit and make its waveform smooth.
4. Intelligent power module
IPM consists of the following components.
· IGBT (x6): Converts DC waveform to 3-phase AC waveform and outputs it.
· Drive Circuit: Drives transistors.
· Protection circuit: Protects transistors from over current.
Since the above components are all integrated in IPM, IPM has a merit to make the control circuit simplifi ed and miniaturized.
5. Elimination of electrical noise
NOISE FILTER CIRCUIT, which is formed by *CMC COILS, *NMC COILS and capacitors placed on the P.C. board, eliminates
electrical noise of AC power that is supplied to main power supply circuit. This circuit also prevents the electrical noise generated in the inverter circuit from leaking out.
*CMC COILS: Common mode choke coils
*NMC COILS: Normal mode choke coils
3-1-3. Sine wave control
In these air conditioners, compressor equips brushless DC motor which does not have Hall element.
In short, the motor is sensorless. However, it is necessary to locate the polar direction of rotor in order to drive brushless DC motor effi ciently. The general detection method of the polar direction for such a DC motor is to locate it from the voltage induced by
unenergized stator.
Therefore, it is necessary to have a certain period of time in which the stator is being unenergized for the rotor position detection
when the voltage of supplied power is impressed.
So the motor has been driven by square wave control (the conventional motor drive system) which energizes the motor only
when the range of electrical angle is within 120° because it is forced to be unenergized within 30° at start and end of one heap
in one waveform cycle (180°) when the voltage is impressed.
However, torque pulsation occurs at rotation in this method when the current-carrying phases are switched over to other phases
in sequence. Therefore, sine wave control system is adopted for these air conditioners because it can make the phase-to-phase
current waveform smoother (sine wave) in order to drive the motor more effi ciently and smoothly.
3-1-4. Characteristics of sine wave control in case of brushless DC motor
Although ordinary 3-phase induction motor requires energy to excite the magnetic fi eld of rotor, brushless DC motor does not
●
need it. So, higher effi ciency and torque are provided.
This control provides the most effi cient waveform corresponding to the rotational speed of compressor motor.
●
The rotation can be set to higher compared to the conventional motor drive system. So, the time in which air conditioner can
●
be operated with less energy is longer than conventional models. This can save annual electric consumption.
Compared to square wave control, the torque pulsation is reduced at rotation so that the motor operates more quietly.
●
Since the response and effi ciency of motor are enhanced in sine wave control, fi ner adjustment can be provided.
●
DC MotorAC Motor
RotorPermanent magnet is embedded.Excited by magnetic fi eld of stator
Rotor Position SignalNecessaryUnnecessary
In brushless DC motor, permanent magnet is embedded in the rotor. Therefore, it does not require energy to excite the rotor
like AC motor does. However, it is necessary to control the frequency of 3-phase AC current supplied to the stator according to the polar direction of magnet embedded in the rotor so as to drive the motor effi ciently. Controlling 3-phase AC current
frequency also means controlling the timing to switch the polarity of stator. Therefore, the polar direction of rotor needs to be
detected.
3-1-5. Control Method of Rotational speed
Sine wave control makes the current transformers conduct real time detection of the value of the current running into the motor, locates the rotor position from the detected value and decides if voltage should be impressed and if frequency should be
changed.
Compared to the conventional control and rotor position detection method, sine wave control can provide fi ner adjustment of the
voltage of supplied power. The value of the current running into the motor is determined by each motor characteristic.
22
23
3-2. EXPANSION VALVE CONTROL (LEV CONTROL)
Linear expansion valve (LEV) is controlled by “Thermostat ON” commands given from each unit.
Indoor unit status LEV opening
Stop of all indoor unit Opening before stop → 500 pulses in 15 minutes
When outdoor unit is operating,
some indoor units stop and some
operate.
When the outdoor unit operates (When the other indoor unit operates): 5 pulses
When outdoor unit stops. (When the other indoor unit stops or thermo OFF):
Maintain LEV opening before stop → 500 pulses in 15 minutes
• LEV opening for each indoor unit is determined by adding adjustment according to the
number of operating unit and the capacity class to standard opening, based on the
operation frequency:
e.g.) Opening 130 pulses in standard opening 1 → Minimum 80 pulses/Maximum 205
pulses (Capacity code 4 at 1 unit operation) (Capacity code 1 at 3 units operation)
Thermostat ON in COOL or DRY
mode
• After starting operation, adjustment according to intake super heat, discharge temperature is included in standard opening. 1
NOTE: LEV opening in each frequency at DRY operation and COOL operation is the
same. However, velocity and compressor operation frequency controls are different. See 3-3. OPERATIONAL FREQUENCY RANGE
(As far as the indoor unit velocity control goes, refer to DRY operation in MICROPROCESSOR CONTROL in indoor unit.)
• When the outdoor unit operates. (When the other indoor unit operates): 140 pulses
Thermostat OFF in HEAT mode
• When the outdoor unit stops. (When the other indoor unit stops or thermo OFF): Maintain LEV opening before stop → 500 pulses in 15 minutes “
• LEV opening for each indoor unit is determined by adding adjustment according to the
number of operating unit and the capacity class to standard opening, based on the
operation frequency:
Thermostat ON in HEAT mode
e.g.) Opening 120 pulses in standard opening 1 → Minimum 70 pulses/Maximum 165
pulses (Capacity code 4 at 1 unit operation) (Capacity code 1 at 3 units operation)
• After starting operation, opening becomes the one that adjustment according to discharge temperature was added to basic opening.
1 “
1 LEV opening when the outdoor unit is operating: Upper limit 500 pulses, Lower limit 53 pulses (MXZ-2A/3A30NA/2B)/59
1
pulses (MXZ-3A30NA-
/4A/3B/4B).
MXZ-2A20NA/3A30NA
The table below shows the role of Exclusive LEV and Receiver LEV in each operation mode.
Discharge
Temperature
Protection
High Pressure
Protection
COOL
HEAT
Exclusive LEV
Receiver LEV
Exclusive LEV
Receiver LEV
Circulation Amount
Control
Capacity Distribution
○○○○ ○
××○○○
×○○○○×○○
Evaporation
Temperature
Protection
—
—
Indoor heat
exchanger
(MXZ-3A30NA)
Exclusive
LEV
Receiver
Outdoor
heat
exchanger
Receiver
LEV
In COOL mode, the two indoor coil thermistors (one main and one sub) sense temperature ununiformity (super heat) at the
heat exchanger, and when temperature difference develops, the indoor coil thermistors adjust LEV opening to diminish the
super heat. This action is called Evaporation Temperature Protection.
The opening pulse of the Receiver LEV is fixed to the standard No.3 in cooling operation, and so is that of each Exclusive
LEV in heating operation.
However the opening pulse will be changed to the standard No.4 or No.5 when the discharge temperature protection or highpressure protection is working.
In addition to that, it will also be changed to standard No.2 or No.1 when the opening pulse of the each Exclusive LEV
becomes 100 pulse or less in cooling operation or so does that of Receiver LEV in heating operation.
Determination of LEV standard opening in each indoor unit
• The standard opening is on the straight line, which connects an each standard point in the section where divided into
seven according to the operation frequency of compressor as shown in the figure below.
(LEV opening is controlled in proportion to the operation frequency.)
NOTE: Opening is adjusted at the standard opening according to the indoor unit conditions.
However, inclination of standard opening in each point of opening does not change with the original curve.
• Add opening provided in Difference in capacity in the table below to the standard opening from 1 to 8, when capacity
of the indoor unit is excluding code 1.
• Add opening provided in Difference in operation number in the table below to determined LEV opening for each
indoor unit, when 2 or 3 indoor units are operated at the same time.
NOTE: Even when the adjusted standard opening exceeds the driving range from 59 to 500 pulse, actual driving out-
Correct the LEV opening according to the difference between target discharge temperature and discharge temperature.
MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA
Target discharge temperature (°F)
COOLHEAT
Number of operating unit
4 units
(MXZ-4A/4B)
1 unit2 unit3 units
4 units
(MXZ-4A/4B)
MXZ-2A MXZ-2B
Discharge temperature (°F)
More than Target discharge temperature+18 58
Target discharge temperature + 18 to Target discharge temperature + 9 43
Target discharge temperature + 9 to Target discharge temperature + 3.6 21
Target discharge temperature + 3.6 to Target discharge temperature - 3.6 00
Target discharge temperature - 3.6 to Target discharge temperature - 9 -1-1
Target discharge temperature - 9 to Target discharge temperature - 18 -3-2
Target discharge temperature - 18 or less -4-3
LEV opening correction (pulse)
COOL HEAT
MXZ-3A MXZ-4A MXZ-3B MXZ-4B
Discharge temperature (°F)
More than Target discharge temperature + 21.6 46
Target discharge temperature + 21.6 to Target discharge temperature + 9 22
Target discharge temperature + 9 to Target discharge temperature + 5.4 11
Target discharge temperature + 5.4 to Target discharge temperature - 5.4 00
Target discharge temperature - 5.4 to Target discharge temperature - 9 -1-1
Target discharge temperature - 9 to Target discharge temperature - 21.6 -3-2
Target discharge temperature - 21.6 or less -8-8
(2) Separate correction (COOL,DRY)
(Correction by the separate super heat)
a) Correct the LEV separately by temperature difference between each gas pipe temperature and the minimum gas pipe
temperature of all.
Calculate each super heat of the unit from the expression below;
(Super heat) = (Each gas pipe temperature) - (Minimum gas pipe temperature)
Separate correction is performed according to each super heat in the table below.
MXZ-2A20NA
Superheat
More than 16.23
10.8 to 16.22
5.4 to 10.81
5.4 or less0
correction (pulse)
LEV opening
MXZ-3A30NA
Superheat
More than 16.212
10.8 to 16.28
5.4 to 10.84
5.4 or less0
LEV opening correction (pulse)
COOL HEAT
LEV opening
correction (pulse)
28
29
b) Correct the LEV separately by temperature difference “ ∆RT” between main/sub indoor coil thermistor.
∆RT
10.8
∆RT2
LEV opening
correction (pulse)
7.2 ∆RT < 10.81∆RT < 7.21
In addition, decrease the target discharge temperature corresponding ∆RT.
When the following conditions a) ~ c) are satisfied, the defrosting starts.
a) The defrost thermistor reads 26.6°F or less.
b) The cumulative operation time of the compressor has reached any of the set values
utes).
c) More than 5 minutes have passed since the start-up of the compressor.
The defrost interval is decided by the previous defrosting time. The next defrost interval extends or shortens 0-20
minutes compared with the previous defrost interval.
(2) Releasing conditions of defrosting
Defrosting is released when any one of the following conditions is satisfied:
a) The defrost thermistor continues to read 50.7°F.
b) Defrosting time exceeds 10 minutes.
c) Any other mode than HEAT mode is set during defrosting.
(defrost interval: 40-150 min-
3-5. DISCHARGE TEMPERATURE PROTECTION CONTROL
This protection controls the compressor ON/OFF and operation frequency according to temperature of the discharge temperature thermistor.
(1) Compressor ON/OFF
When temperature of the discharge temperature thermistor exceeds 240.8°F, the control stops the compressor.
When temperature of the discharge temperature thermistor is 176°F (2A/3A30NA/2B)/ 212°F (3A30NA-
less, the controls starts the compressor.
(2) Compressor operation frequency
When temperature of the discharge temperature thermistor is expected to be higher than 240.8°F, the control decreases
12 Hz from the current frequency.
When temperature of the discharge temperature thermistor is expected to be higher than 231.8°F and less than 240.8°F,
the control decreases 6 Hz from the current frequency.
When temperature of the discharge temperature thermistor is expected to be higher than 219.2°F and less than 231.8°F,
the control is set at the current frequency.
1
/4A/3B/4B) or
3-6. OUTDOOR FAN CONTROL
Up
Down
Fan speed
High
Low
Compressor frequency
Min.
Max.
Up
Down
Fan speed
High
Low
Compressor frequency
Min.
Max.
Fan speed is switched according to the number of operating indoor unit and the compressor frequency.
MXZ-2B20NA
<Relation between compressor frequency and fan speed>
Compressor frequency (Hz)
DownUp
MXZ-2B20NA3040
NOTE: When the indoor coil thermistor is 134.6 ˚F or more on HEAT operation, fan speed is fixed to Low speed.
Or, the indoor coil thermistor is 113 ˚F or less on HEAT operation, fan speed is back to normal.
MXZ-2B20NA-1 MXZ-3B MXZ-4B
COOL
Fan speed changes so that the condensing temperature stays within the target range.
The compressor is energized even while it is not operating.
This is to generate heat at the winding to improve the compressor's start-up condition.
1
1. Pre-heat control is turned ON for 15 or 30 minutes, after the breaker is turned ON.
2. 30 minutes after the unit is stopped, pre-heat control is turned ON for 15 or 30 minutes and turned OFF for 30 minutes.
This is repeated as shown in the graph until the breaker is turned OFF.
NOTE: When the unit is started with the remote controller, pre-heat control is turned OFF.
Compressor uses 50 W when pre-heat control is turned ON.
3-8. COOL OPERATION
1. Thermostat control
2. Coil frost prevention
When the defrost thermistor reads less than 69.8°F, pre-heat control is ON for 30 minutes.
When the defrost thermistor reads 69.8°F or more, pre-heat control is ON for 15 minutes.
Thermostat turns ON or OFF by the difference between room temperature and set temperature.
Thermostat
ON-1.8°F(-1°C) or more
OFFless than -1.8°F(-1°C)
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
-1.8°F
(-1°C)
-1.35°F
(-0.75°C)
The compressor operational frequency is controlled to prevent the indoor heat exchanger temperature from falling excessively.
Compressor is turned OFF for 5 minutes when temperature of indoor coil thermistor continues 37.4°F or less for 5 minutes
or more.
3-9. DRY OPERATION
ONless than 3.6°F(2°C)
OFF3.6°F(2°C) or more
1.35°F
(0.75°C)
1.8°F
(1°C)
Thermostat
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
1. Thermostat control
Thermostat turns ON or OFF by the difference between room temperature and set temperature.
Thermostat
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
ON-3.6°F(-2°C) or more
OFFless than -3.6°F(-2°C)
-3.6°F
(-2°C)
-1.35°F
(-0.75°C)
2. Coil frost prevention
Coil frost prevention is as same as COOL mode. (3-8.2.)
3-10. HEAT OPERATION
1. Thermostat control
Thermostat turns ON or OFF by the difference between room temperature and set temperature.
MXZ-2A/3A/4A
Thermostat
Room temperature minus
set temperature (Initial)
ONless than 3.6°F(2°C)
OFF3.6°F(2°C) or more
MXZ-2B/3B/4B
2. High pressure protection
In HEAT operation the indoor coil thermistor detects the temperature of the indoor heat exchanger. The compressor operational frequency is controlled to prevent the condensing pressure from increasing excessively.
Room temperature minus
set temperature (During operation)
3.15°F
(1.75°C)
3.6°F
(2°C)
34
4
95
86
77
68
59
50
°F
50 59 68 77 86 95
Set temperature
Initial room temperature
Set temperature and
initial room temperature in dry mode
°F
High3.15°F(1.75°C) or more
Med.between 1.8 and 3.15°F
Low
less than 1.8°F(1°C)
3.15°F
(1.75°C)
5.4°F
(3°C)
1.8°F
(1°C)
Fan speed
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
High3.15°F(1.75°C) or more
Med.between 1.8 and 3.15°F
Low
less than 1.8°F(1°C)
3.15°F
(1.75°C)
4.5°F
(2.5°C)
1.8°F
(1°C)
Fan speed
Room temperature minus
set temperature (Initial)
Room temperature minus
set temperature (During operation)
MFZ MICROPROCESSOR CONTROL
4-1. COOL ( ) OPERATION
1. Thermostat control
Refer to MXZ MICROPROCESSOR CONTROL, COOL OPERATION (3-8.1.).
2. Indoor fan speed control
Indoor fan operates continuously at the set speed by FAN SPEED CONTROL button regardless of the thermostat's OFF-
ON. In AUTO the fan speed is as follows.
3. Coil frost prevention
Refer to MXZ MICROPROCESSOR CONTROL, COOL OPERATION (3-8.2.).
4-2. DRY (
) OPERATION
The system for dry operation uses the same refrigerant circuit as the
cooling circuit.
The compressor and the indoor fan are controlled by the room temperature.
By such controls, indoor flow amounts will be reduced in order to lower
humidity without much room temperature decrease.
1. Thermostat control
Refer to MXZ MICROPROCESSOR CONTROL, DRY OPERATION (3-9.1.).
2. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROL button. When thermostat OFF (compressor OFF) fan
speed becomes Very Low. In AUTO the fan speed is as follows.
3. Coil frost prevention
Coil frost prevention is as same as COOL mode. (4-1.3.)
The indoor fan maintains the actual speed of the moment.
35
4-3. HEAT () OPERATION
High
Med.
Low
Fan speed
Set temperature minus room
temperature (During operation)
Set temperature minus
room temperature (Initial)
Between 0.45 and 3.6°F
3.6°F(2°C) or more
Less than 0.45°F(0.25°C)
0.45°F
(0.25°C)
3.15°F
(1.75°C)
3.6°F
(2°C)
7.2°F
(4°C)
1. Thermostat control
Refer to MXZ MICROPROCESSOR CONTROL, HEAT OPERATION (3-10.1.).
2. Indoor fan speed control
(1) Indoor fan operates at the set speed by FAN SPEED CONTROL button.
In Auto the fan speed is as follows.
(2) Cold air prevention control
When the compressor is not operating:
( ) If the temperature of room temperature thermistor RT11 is less than 66.2°F, the fan stops.
() If the temperature of room temperature thermistor RT11 is 66.2°F or more and
( ) if the temperature of indoor coil thermistor is less than 32°F, the fan stops.
(
) if the temperature of indoor coil thermistor is 32°F or more, the fan operates at Very Low.
When the compressor is operating:
( ) If the temperature of indoor coil thermistor is 104°F or more, the fan operates at set speed.
() If the temperature of indoor coil thermistor is less than 104°F and
( ) if heating operation starts after defrosting, the fan stops.
) if the temperature of room temperature thermistor RT11 is 66.2°F or less, the fan stops.
(
(
) if the temperature of room temperature thermistor RT11 is more than 66.2°F, the fan operates at Very Low.
NOTE: • When 2 or more indoor units are operated with a multi type outdoor unit, the fan operates intermittently at Very
Low or stops in the thermostat-OFF units while at least one unit is thermostat-ON.
• When 3 minutes have passed since the compressor started operation, this control is released regardless of the
temperature of RT11 and indoor coil thermistor.
3. High pressure protection
In HEAT operation, the indoor coil thermistor detects the temperature of the indoor heat exchanger. The compressor operational frequency is controlled to prevent the condensing pressure from increasing excessively.
4. Defrosting
Refer to MXZ MICROPROCESSOR CONTROL, HEAT DEFROSTING CONTROL (3-4.).
Time chart of defrosting in HEAT mode (reverse type)
<Indoor unit>
Horizontal vane
Indoor fan (upper)
Indoor fan (lower)
Damper
set position
set speed
ON
OPEN or CLOSE
Very Low (temperature of indoor coil thermistor > 64.4°F)
30
seconds
vertical
OFF
OFF
CLOSE
36
set position
set speed
ON
OPEN or CLOSE
37
4-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
1. Mode selection
(1) Initial mode
At first, indoor unit operates only indoor fan with outdoor unit OFF for 3 minutes to detect present room temperature.
Following the conditions below, operation mode is selected.
If the room temperature thermistor RT11 reads more than set temperature, COOL mode is selected. If the room temperature thermistor RT11 reads set temperature or less, HEAT mode is selected.
(2) Mode change
In case of the following conditions, the operation mode is changed.
COOL mode changes to HEAT mode when 15 minutes have passed with the room temperature 35.6°F below the set
temperature.
HEAT mode changes to COOL mode when 15 minutes have passed with the room temperature 35.6°F above the set
temperature.
In the other cases than the above conditions, the present operation mode is continued.
NOTE1: Mode selection is performed when multi standby (refer to NOTE2) is released and the unit starts operation with
ON-timer.
NOTE2: When two or more indoor units are operating simultaneously, the indoor unit, which is operating in AUTO (
might not be able to change over the operating mode (COOL HEAT) and becomes the standby state.
(3) Indoor fan control/ Vane control
As the indoor fan speed and the horizontal vane position depend on the selected operation mode, when the operation
mode changes over, they change to the exclusive ones.
4-5. INDOOR FAN MOTOR CONTROL
(1) Rotational frequency feedback control
The indoor fan motor is equipped with a rotational frequency sensor, and outputs signal to the microprocessor to feed-
back the rotational frequency. Comparing the current rotational frequency with the target rotational frequency (Super High,
High, Med., Low), the microprocessor adjusts fan motor electric current to make the current rotational frequency close
to the target rotational frequency. With this control, when the fan speed is switched, the rotational frequency changes
smoothly.
Rotational frequency
Super High
High
Med.
Low
Super High
),
time
(2) Fan motor lock-up protection
When the rotational frequency feedback signal has not output for 12 seconds, (or when the microprocessor cannot
detect the signal for 12 seconds) energizing to the fan motor is stopped. Then the microprocessor retries detection 3
times every 30 seconds. If the microprocessor still cannot detect the signal, the fan motor is regarded locked-up. When
the fan motor locks up, OPERATION INDICATOR lamp flashes ON and OFF to show the fan motor abnormality.
4-6. AUTO VANE OPERATION
35.6°F
(2°C)
44.6°F
(7°C)
Difference between room temperature and
set temperature during operation
Damper
OPEN
CLOSE
95°F
(35°C)
104°F
(40°C)
Indoor coil thermistor temperature
Damper
OPEN
CLOSE
Difference between
room temperature and
set temperature
during operation
Indoor coil thermistor
temperature
Horizontal vane
(1) Cold air prevention in HEAT operation
When any of the following conditions occurs in HEAT operation, the vane angle changes to Vertical position automatically to prevent cold air blowing on users.
Compressor is not operating.
Defrosting is performed.
Indoor coil thermistor reads 75.2°F or below.
Indoor coil thermistor temperature is raising from 75.2°F or below, but it does not exceed 102.2°F.
Indoor coil thermistor temperature
Released
Cold Air Prevention
75.2°F
(24°C)
Horizontal vane
102.2°F
(39°C)
Set position
Vertical Position
NOTE: The horizontal vane automatically moves in certain intervals to determine its position, and then it returns to the set
position.
Indoor fan motor (Lower) in COOL OPERATION
Indoor fan motor (Lower) in HEAT OPERATION
• As for indoor fan motor (upper), refer to "Indoor fan speed control (2-1.2, 2-2.2, 2-3.2)" and "INDOOR FAN MOTOR
CONTROL (2-5.)".
<SWING operation>
In swing operation of ECONO COOL operation mode, the initial airflow direction is adjusted to "Horizontal".
According to the temperature of indoor coil thermistor at starting of this operation, next downward blow time is decided.
Then when the downward blow has been finished, next horizontal blow time is decided.
For initial 10 minutes the swing operation is performed in table G~H for quick cooling.
Also, after 10 minutes when the difference of set temperature and room temperature is more than 35.6°F, the swing
operation is performed in table D~H for more cooling.
The air conditioner repeats the swing operation in various cycle as follows.
Temperature of indoor
coil thermistor (°F)
A
59 or less223
B
C
D
E
F
G
H
More than 75 232
Downward blow time (second)Horizontal blow time (second)
59 to 63 520
63 to 64 817
64 to 68
1114
68 to 70 1411
70 to 72 178
72 to 75 205
38
39
HEAD OFFICE: TOKYO BLDG.,2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN