Mitsubishi MUH-GA60VB-E1 user guide manual

SPLIT-TYPE AIR CONDITIONERS
INDOOR UNIT
SERVICE MANUAL
Models
Revision D:
• Parts numbers of indoor fan motor and motor band have been changed.
• Some descriptions have been modified.
Please void OB367 REVISED EDITION-C.
No. OB367
REVISED EDITION-D
MSH-GA50VB ­MSH-GA60VB ­MSH-GA80VB -
E1
E1
E1
Outdoor unit service manual
MUH-GA•VB Series (OB368)
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················3
3. SPECIFICATION·················································5
4. NOISE CRITERIA CURVES·······························6
5. OUTLINES AND DIMENSIONS·························7
6. WIRING DIAGRAM ············································8
7. REFRIGERANT SYSTEM DIAGRAM················9
9. TROUBLESHOOTING······································12
10. DISASSEMBLY INSTRUCTIONS·····················21
11. PARTS LIST······················································23
12. RoHS PARTS LIST···········································25
13. OPTIONAL PARTS ···········································27
NOTE:
This service manual describes technical data of the indoor units. RoHS compliant products have <G> mark on the spec name plate. For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).
Use the specified refrigerant only
OB367D
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
Revision A:
•RoHS PARTS LIST has been added.
Revision B:
•RoHS PARTS LIST has been corrected.
Revision C:
• Another type of the electronic control P.C. board (TYPE 2) has been added to the original one (TYPE 1). They are both com­patible with MSH-GA50/60/80VB- .
E1
Revision D:
• Parts numbers of indoor fan motor and motor band have been changed.
• Some descriptions have been modified.
1
MSH-A18WV - MSH-GA50VB -
MSH-A24WV - MSH-GA60VB ­MSH-A30WV - MSH-GA80VB -
1. Model name has been changed. Indication of capacity has been changed. (BTU➔kW)
2. Grille design has been changed.
3. Unit size has been changed.(W 1,100mmoH 325mmoD 227mm W1,100mmoH 325mmoD 258mm)
TECHNICAL CHANGES
E1E1
E1E1
E1E1
2
2
Grille
(When the grille is opened)
Remote controller
Operation section
Display section
Emergency operation switch
Operation indicator lamp
Air inlet
To breaker
Power supply cord
Remote control
receiving section
Air cleaning filter (option) (White bellows type)
Horizontal vane
Vertical vanes
Catechin air filter
Remote control
receiving section
Front panel
1 2 3 4 5 6 7
Installation plate Installation plate fixing screw 4 o 25 mm Remote controller holder Fixing screw for 3 o 3.5 o 1.6 mm (Black) Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping)
1 7 1 2 2 1 1
MSH-GA50VB MSH-GA60VB MSH-GA80VB
OB367D
PART NAMES AND FUNCTIONS
MSH-GA50VB MSH-GA60VB MSH-GA80VB
ACCESSORIES
3
REMOTE CONTROLLER
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
WIDE VANE
LONG
I FEEL
COOL
HEAT
DRY
PM
CLOCK
AM
RESET CLOCK
Open the front lid.
Signal transmitting section
Operation display section
OPERATE /STOP
(ON /OFF)button
TEMPERATURE buttons
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
HR. button
MIN. button
(TIME SET button)
ON-TIMER button
RESET button
ECONO COOL button
VANE button
(Horizontal vane button)
CLOCK SET button
LONG button
WIDE VANE button
(Vertical vane button)
Indication of remote controller model is on back.
OB367D
MSH-GA50VB MSH-GA60VB MSH-GA80VB
4
3
Indoor model
Function
Power supply
Air flow (High/Med./Low
) Breaker capacity Running current Power input Power factor Fan motor current Model Winding resistance (at 20:) Dimensions WOHOD Weight Air direction Sound level (High/Med./Low) Fan speed (High/Med./Low) Fan speed regulator Thermistor RT11 (at 25:) Thermistor RT12 (at 25:) Remote controller model
K /h
A
A W %
A
"
mm
kg
dB
rpm
k" k"
MSH-GA50VB
Single phase
230V, 50Hz
768/642/528
10
0.3 60 87
0.30
RC4V32-AA WHT-BLK 293 BLK-RED 146
1,100O325O258
16
5
42/38/34
1,070/920/780
3 10 10
KP0A, KM04A
Cooling
Heating
MSH-GA60VB
Single phase
230V, 50Hz
10
0.3 60 87
0.30
RC4V32-AA WHT-BLK 293 BLK-RED 146
1,100O325O258
16
5
3 10 10
KP0A, KM04A
Cooling
768/672/588
45/41/37
1,070/960/850
Heating
768/642/528
45/40/34
1,070/920/780
Electrical
data
Fan
motor
Special
remarks
Capacity
Indoor model
Function
Power supply
Air flow
(High/Med./Low) Breaker capacity Running current Power input Power factor Fan motor current Model Winding resistance (at 20:) Dimensions WOHOD Weight Air direction Sound level (High/Med./Low) Fan speed (High/Med./Low) Fan speed regulator Thermistor RT11 (at 25:) Thermistor RT12 (at 25:) Thermistor RT13 (at 25:) Remote controller model
 
K /h
A A
W
% A
"
mm
kg
dB
rpm
k" k" k"
MSH-GA80VB
Single phase
230V, 50Hz
10
0.34 69 88
0.34
RC4V40-AA WHT-BLK 138.2 BLK-RED 159.0 1,100O325O258
16
5
47/42/37
3 10 10 10
KP0A, KM04A
Cooling
960/822/684
1,310/1,130/970
Heating
960/834/732
1,310/1,150/1,020
Electrical
data
Fan
motor
Special
remarks
Capacity
OB367D
SPECIFICATION
NOTE: Test conditions are based on ISO 5151.
Cooling : Indoor Dry-bulb temperature 27: Wet-bulb temperature 19: Heating : Indoor Dry-bulb temperature 20: Wet-bulb temperature 15.5:
Outdoor Dry-bulb temperature 35: Wet-bulb temperature (24:) Outdoor Dry-bulb temperature 7: Wet-bulb temperature 6:
Indoor-Outdoor piping length : 5m
5
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
47
SPL(dB(A)) LINE
High
FAN SPEED
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
42
SPL(dB(A)) LINE
High
FAN SPEED
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
45
SPL(dB(A)) LINE
High
FAN SPEED
Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5:
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
INDOOR UNIT
WALL
MICROPHONE
0.8m
1m
OB367D
NOISE CRITERIA CURVES
MSH-GA50VB MSH-GA60VB
MSH-GA80VB
6
5
258
159
19
58
47
7.5
315
255.547
2.5
98
173
98 173414.5 414.5
5
253
791
56
1068
1100
325
Air out
Air in
Insulation [28
Drain hose [16 (Connected part O.D)
Installation plate
Wall hole [75
Wireless remote controller
Installation plate
Indoor unit
{
Liquid line [ 6.35-0.5m Gas line [ 12-0.43m Insulation [ 50 O.D
[ 32 I.D
{
Liquid line [ 9.52-0.5m Gas line [ 12-0.43m Insulation [ 50 O.D
[ 32 I.D
for MSH-GA50/60VB
for MSH-GA80VB
Power supply cord Lead to right 2.0m Lead to left 1.0m
OB367D
OUTLINES AND DIMENSIONS
MSH-GA50VB MSH-GA60VB MSH-GA80VB
Unit: mm
7
6
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Connector
: Terminal block
NOTES:
SYMBOL
C11
F11
HIC1
MF
NAME INDOOR FAN CAPACITOR FUSE (3.15A) DC/DC CONVERTER INDOOR FAN MOTOR (INNER FUSE)
SYMBOL
MV1
MV2 NR11 RT11
NAME VANE MOTOR (HORIZONTAL) VANE MOTOR (VERTICAL) VARISTOR ROOM TEMPERATURE THERMISTOR
SYMBOL
RT12
SR141
TB
NAME INDOOR COIL THERMISTOR SOLID STATE RELAY TERMINAL BLOCK
TB
TAB12
3
3
REMOTE CONTROLLER
RECEIVER P.C.BOARD
DISPLAY P.C.BOARD
102
CN
101
CN
RED BLU
MV2
CN201
3 2 1
BRN
L
N
3
F11
ELECTRONIC CONTROL P.C. BOARD
NR11
CN211
CN 111
RT11
RT12
15
MV2
CN 151
CN112
1
2
MV1
HIC1
C11
121
CN
1 3 4
SR141
3
MF
RED
WHT
BRN
YLW
GRY
BLK
GRN/YLW
BLU
PE
BRN
TO OUTDOOR UNIT CONNECTING
12V
1 2 3 4 5 6
CIRCUIT BREAKER
POWER SUPPLY CORD ~/N 230V 50Hz
12V
TO OUTDOOR UNIT CONNECTING
BRN BLU
GRN/YLW
BLK GRY YLW BRN WHT RED
MF
3
SR141
4
3
1
CN
121
C11
HIC1
MV1
RT13
4 3 2 1
CN112
151
CN
MV2
15
RT12
RT11
111
CN
CN211
NR11
ELECTRONIC CONTROL P.C. BOARD
F11
3 N L
BRN
1
2
3
CN201
MV2
BLU
RED
CN 101
CN
102
DISPLAY P.C.BOARD
RECEIVER P.C.BOARD
REMOTE CONTROLLER
33
TAB12
TB
PE
CIRCUIT BREAKER
POWER SUPPLY CORD ~/N 230V 50Hz
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Connector
: Terminal block
NOTES:
SYMBOL
SR141
TB
SYMBOL
MV2 NR11 RT11 RT12 RT13
SYMBOL
C11
F11
HIC1
MF
MV1
INDOOR FAN CAPACITOR FUSE(3.15A) DC/DC CONVERTER INDOOR FAN MOTOR(INNER PROTECTOR) VANE MOTOR(HORIZONTAL)
VANE MOTOR(VERTICAL) VARISTOR ROOM TEMPERATURE THERMIST OR INDOOR COIL THERMISTOR (MAIN) INDOOR COIL THERMISTOR (SUB)
SOLID STATE RELAY TERMINAL BLOCK
NAME
NAME NAME
OB367D
WIRING DIAGRAM
MSH-GA50VB MSH-GA60VB
MSH-GA80VB
8
7
Indoor heat exchanger
Flared connection
Room temperature thermistor RT11
Indoor coil thermistor RT13(sub)
Flared connection
Refrigerant pipe [15.88 (with heat insulator)
Refrigerant pipe [9.52 (with heat insulator)
Indoor coil thermistor RT12(main)
Strainer
#50
OB367D
REFRIGERANT SYSTEM DIAGRAM
MSH-GA50VB
Indoor heat exchanger
Room temperature thermistor RT11
Indoor coil thermistor RT12
Distributor
Refrigerant pipe [12.7 (with heat insulator)
Flared connection
Flared connection
MSH-GA60VB
Indoor heat exchanger
Room temperature thermistor RT11
Indoor coil thermistor RT12
Distributor
Unit:mm
Refrigerant pipe [15.88 (with heat insulator)
Flared connection
Flared connection
MSH-GA80VB
Refrigerant pipe [6.35 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
Refrigerant flow in cooling Refrigerant flow in heating
9
8
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
OB367D
SERVICE FUNCTIONS
MSH-GA50VB MSH-GA60VB MSH-GA80VB
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 9-6.)
Set time : 1 minute 1-second Set time : 3 minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below :
NOTE : For modification, take out the batteries and press the OPERATE/ STOP (ON/ OFF) button 2 or 3 times at first.
After modification, put back the batteries then press the RESET button.
Remote controller model : KM04A
J2
J1
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1.
After modification, press the RESET button.
Remote controller model : KP0A
J2
J1
Table 1
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
10
8-3. AUTO RESTART FUNCTION
OB367D
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power. However if the unit is operated in “I FEELCONTROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the operation is decided by the initial room temperature.
How to disable “AUTO RESTART FUNCTION”
1Turn OFF the main power for the unit. 2Pull out the electronic control P.C. board, the receiver P.C.
board and the display P.C. board. (Refer to 10-1.2.)
3Solder jumper wire to JR07 on the indoor
electronic control P.C. board. (Refer to 9-6.)
Operation
1If the main power has been cut, the operation settings remain. 2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes
for the compressor to start running.)
NOTE
The operation settings are memorized when 10 seconds have passed after the remote controller was operated with the
remote controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is
cancelled.
If the unit has been OFF with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is OFF.
To prevent breaker OFF due to the rush of starting current, systematize other home appliances not to turn ON at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.
11
9
Lead wiring
Housing point
<Incorrect>
<Correct>
RESET button
Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct.
OB367D
TROUBLESHOOTING
MSH-GA50VB MSH-GA60VB MSH-GA80VB
9-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage. (2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during servicing.
(1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after
confirming the horizontal vane is closed, turn OFF the breaker and / or disconnect the power plug.
(2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) Check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality.
To make sure, check how many times the OPERATION INDICATOR lamp is flashing ON and OFF before starting ser-
vice work. (2) Before servicing, check that the connector and terminal are connected properly. (3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the
components for bursting and discolouration. (4) When troubleshooting, refer to 9-2. and 9-3.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally. 1 Remove the front lid and insert batteries.
Then reattach the front lid.
2 Press the RESET button with a thin instrument, and
then use the remote controller.
NOTE : 1. If the RESET button is not pressed, the remote controller may not operate correctly.
2. Do not use the leaking batteries.
12
9-2. Instruction of troubleshooting
OB367D
Start
Indoor unit operates. Outdoor unit does not operate.
Outdoor unit operates only in T est Run operation.w
Check room temperature thermistor. Refer to 9-6. "Test point diagram and voltage".
Outdoor unit does not operate even in Test Run operation.w
Refer to "Check of outdoor unit".
Indoor unit operates. Outdoor unit does not operate normally.
Outdoor unit does not stop even if indoor unit stops.
Refer to "Check of outdoor unit".
Unit does not operate normal operation in COOL or HEAT mode.
Refer to "Check of R.V. coil".
Indoor unit does not receive the signal from remote controller.
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Refer to 9-5.B "Check of remote controller and receiver P.C. board".
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Indoor unit does not operate, when the EMERGENCY OPERATION switch is pressed.
1. Check indoor / outdoor connecting wire.
2. Refer to 9-5.C "Check of indoor electronic control P.C. board".
Flash on and off at 0.5­second intervals Cause: Indoor/ outdoor unit
• Mis-wiring
Refer to 9-5. D "How to check mis-wiring (When outdoor unit does not work)".
w"Test Run operation" means the operation within 30 minutes after EMERGENCY OPERATION switch is pressed.
Refer to outdoor unit service manual.
2-time flash Cause: Indoor unit
• T roub le of room temp­ erature/ indoor coil thermistor
Check room temperature thermistor and indoor coil thermis­tor. Refer to 9-6. "Test point diagram and voltage".
3-time flash Cause: Indoor unit
• T roub le of indoor fan motor
Refer to 9-5. A "Check of indoor fan motor".
4-time flash Cause: Indoor unit
• T roub le of indoor unit control system
Replace the indoor electronic control P.C. board.
6-time flash Cause: Outdoor unit
• T roub le of thermistor in outdoor unit
Refer to "Check of outdoor thermistor".
7-time flash Cause: Outdoor unit
• T roub le of outdoor control system
Replace the deicer P.C. board.
10-time flash Cause: Outdoor unit
MUH-GA80VB
• T roub le of low discharge temperature protection
Refer to "Check of LEV".
13
9-3. Troubleshooting check table
Operation Indicator
Lighted Not lighted
No.
1
2
4
6
7
SymptomOperation indicator lamp Condition
Remedy
0.5-second ON
0.5-second OFF
Mis-Wiring
Outdoor thermistor
Outdoor control system
Indoor coil thermistor
3 minutes after power supply turns ON, when serial signal is not received.
<Thermistor short> Thermistors are abnormal when they short after compressor start-up. <Thermistor open> Thermistors are abnormal when they open after compressor start-up. However, discharge temperature thermistor is abnormal when open circuit is detected more than 10 minutes after compressor start-up.
It cannot properly read data in the nonvolatile memory of the deicer P.C. board. Outdoor unit stops [and restarts 3 minutes later (MUH-GA60VB).]
• Shortage of refrigerant
• Check the deicer P.C. board. Refer to "Check of outdoor
thermistor". Refer to outdoor
service manual.
• Check the deicer P.C. board. Refer to outdoor service manual.
• Refer to 9-5. D "How to check mis-wiring ".
3
Indoor fan motor
MUH-GA80VB
Low discharge temperature protection
MUH-GA80VB
Discharge temperature has been 50: or less on cool operation, or has been 49: or less on heat operation for 20 minutes.
Abnormal
point
Outdoor unit does not operate.
Room temperature thermistor
2-time flash
2.5-second OFF
Detect Indoor coil/room temperature thermistor short or open circuit every 8 seconds during operation.
• Refer to the characteristics
of indoor coil thermistor, and room temperature thermistor (9-6.).
3-time flash
2.5-second OFF
Indoor fan repeats 12 seconds ON and 3minutes OFF. When the indoor fan breaks, the fan keeps stopping.
Rotational frequency feedback signal is not emitted for 12-second after indoor fan motor is operated.
• Refer to 9-5. A "Check of
indoor fan motor".
4-time flash
2.5-second OFF
Indoor control system
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Outdoor unit does not operate.
Outdoor unit does not operate.
• Check the indoor electronic
control P.C. board.
6-time flash
2.5-second OFF
MUH-GA80VB
• Refer to "Check of LEV".
• Check refrigerant circuit and refrigerant amount.
Refer to outdoor unit service manual.
Outdoor unit does not operate.
Outdoor unit does not operate.
Outdoor unit does not operate.
5
7-time flash
2.5-second OFF
10-time flash
2.5-second OFF
OB367D
• The following indication applies regardless of shape of the indicator.
· Flashing of the OPERATION INDICATOR lamp (on the left-hand side) indicates possible abnormalities.
· The OPERATION INDICATOR lamp (on the left-hand side) is lighting during normal operation.
Before taking measures, make sure that the symptom reappears for accurate troubleshooting. Self check table
NOTE : When the indoor unit has started operation and the above detection method has detected an abnormality (the first
detection after the power ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with the OPERATION INDICATOR lamp flashing.
14
Part name FigureCheck method and criterion
Indoor fan motor(MF)
MSH-GA50/GA60VB
INNER FUSE 145: CUT OFF
MSH-GA80VB
INNER PROTECTOR 135i 5: OPEN
Color of
lead wire WHT – BLK BLK – RED
MSH-GA50/GA60VB
282 " ~ 305 " 141 " ~ 152 "
Room temperature thermistor(RT11)
Indoor coil thermistor (RT12(main), RT13(sub))
Horizontal vane motor(MV1) Vertical vane motor(MV2)
Motor part
Sensor part
Measure the resistance between the terminals with a tester. (Part temperature 10˚C ~ 30˚C)
Color of lead wire
BRN – YLW YLW – GRY
Normal
4.5 ~ 5.5V
Measure the voltage power ON.
(When fan revolved one time)
0V5V0V
(Approx.)
Normal
282" ~ 306 "
Measure the resistance between the terminal with a tester. (Part temperature 10°C ~ 30°C)
BLK
RED
WHT
GRY
YLW
BRN
MAIN
AUX
FUSE
BLK
RED
WHT
GRY
YLW
BRN
MSH-GA80VB 132 " ~ 144 " 152 " ~ 166 "
Normal
MSH-GA50/GA60VB
MSH-GA80VB
Measure the resistance with a tester. (Part temperature 10˚C ~ 30˚C)
Refer to 9-6."Test point diagram and voltage", "Indoor electronic control P.C. board", for the chart of thermistor.
YLW
GRNORN
BRN
RED
ROTOR
MAIN
AUX.
P
:INNER PROTECTOR
P
9-4. Trouble criterion of main parts
OB367D
MSH-GA50VB MSH-GA60VB MSH-GA80VB
15
9-5. Troubleshooting flow
OB367D
When OPERATION INDICATOR lamp flashes 3-time. Indoor fan motor does not operate.
A
Check of indoor fan motor
Turn OFF the power supply. Check connector CN211 visually.
No
Reconnect the lead wires.
Disconnect lead wires from connector CN211 on the indoor electronic control P.C. board. Measure resistance between lead wires No.3 and No.4 and then No.1 and No.4.
Are lead wires connected?
Is resistance 0 (short circuit) or (open circuit)?
Repair or replace the indoor fan motor.
Yes
Yes ( 0 or ∞ )
Is soldered point of the connector correctly soldered?
Yes
Turn ON the power supply. Stop it if the unit operate. Insert screwdriver into air outlet to rotate indoor fan motor slowly for 1 revolution or over, and measure
No
(others)
voltage between No.2(+) and No.3(-) on CN121.
No
Does voltage repeat 0 VDC and 5 VDC?
Replace the indoor electronic control P.C. board.
No
Resolder it.
Yes
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but does not operate with the remote controller.
Check of remote controller and receiver P.C. board
B
w Check if the remote controller is exclusive for this air conditioner.
Press OPERATE/ STOP(ON/ OFF) button on the remote controller.
Is LCD display on the remote con­troller visible?
Yes
Remove the batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
Yes
OK
No (not clear)
No
Replace the batteries (Refer to 9-1.4.).
Turn ON a radio to AM and press OPERATE/ STOP(ON/ OFF) button on the remote controller.
Is noise heard from radio?
Yes
Are there any fluorescent lights of inverter or rapid-start type within the range of 1m?
No
Measure the voltage between receiver P.C. board connector CN301 No.1(+) and No.3(-) when the remote controller button is pressed (Refer to 9-6.).
Is the voltage approximately 4 VDC?
No (5V or 0 VDC)
No
Yes
Yes
Replace the remote controller.
Reinstall the unit away from lights.
Attach a filter on receiving part.
Replace the indoor electronic control P.C. board.
Replace the receiver P.C. board.
16
The unit does not operate with the remote controller. Also, the OPERATION INDICATOR lamp does not light up by
OB367D
pressing the EMERGENCY OPERATION switch.
Check of indoor electronic control P.C. board
C
Check the both “parts side” and “pattern side” of indoor electronic control P.C. board visually.
Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply.
Does the unit operate with the remote controller? Does the OPERATION INDICATOR lamp light up by pressing the EMERGENCY OPERATION switch?
Yes
Turn OFF the power supply.
Replace the vane motor.
Yes
Is winding resistance of vane motor 0 "?
No
Is winding resistance of fan motor 0 "?
Yes
Replace the fan motor.
Turn OFF the power supply.
No
No
Replace the fuse.
Yes
Is fuse(F11) blown?
No
Is varistor(NR11) burnt?
Yes
Replace the varistor.
Fuse (F11)
Indoor electronic control P.C. board
No
Varistor (NR11)
Replace the indoor electronic control P.C. board.
17
1. Turn OFF the power supply (indoor/ outdoor unit) and disconnect indoor and outdoor connecting wire on indoor side.
2. Short-circuit terminal block N-3 by lead wire.
3. Turn ON the power supply (indoor unit) and press EMERGENCY OPERATION switch once.
During EMERGENCY OPERATION, is there 10V DC between both ends of R601 on the deicer P.C. board? (By tester, the stylus is between 5 ~10V.)
Refer to outdoor unit service manual.
Start
No
No
Is there 20V DC between both ends of R132 on the indoor electronic control P.C. board ? ( By tester, the stylus is between 0 ~ 20V. )
• Turn ON the power supply. (indoor/ outdoor unit)
• Press EMERGENCY OPERATION switch once.
Is this mis-wiring, poor contact, or wire disconnection?
Correct them.
Replace the indoor electronic control P.C. board.
Is there 230V AC between L-N on the outdoor terminal block?
No
Check the outdoor power supply and connection of wiring.
Yes
No
Replace the deicer P.C. board.
Yes
No
Make the wiring between CN730 on the deicer P.C. board and outdoor terminal block correct.
Replace the deicer P.C. board.
Yes
Is there 5V DC between J205 + -J101 - (MUH-GA50VB)/ J101 + -J401 - (MUH- GA60 /GA80VB) on the deicer P.C. board?
Yes
Yes
After 3 minutes, mis-wiring is indicated (0.5-second ON, 0.5-second OFF) on OPERATION INDICATOR lamp on indoor unit.w
w Short circuit of JPG and JPS on the indoor electronic control P.C. board enables self -check to be displayed in 3 seconds.
• Turn OFF the power supply.
(indoor unit)
• Connect indoor/ outdoor connecting wire.
Turn ON the power supply. (outdoor unit)
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
OB367D
Outdoor unit does not operate.
How to check mis-wiring
D
18
9-6. Test point diagram and voltage
Indoor coil thermistor (RT12 (main), RT13 (sub)) Room temperature thermistor (RT11)
Resistance (k")
OB367D
MSH-GA50VB MSH-GA60VB MSH-GA80VB
Indoor electronic control P.C. board
TYPE 1
w There are 2 types of electronic control P.C. boards
(TYPE1/TYPE2). They are both compatible with MSH-GA50/60/80VB.
Fan motor power supply (CN211)
Power supply input
}
230 VAC
5 VDC
}
+
Fuse (F11) T3.15AL250V
R132
Receiver P.C. board
+
}
12 VDC
Room temperature ther­mistor(RT11)
Indoor coil thermistor(RT12 (main))
MSH-GA80VB
Indoor coil thermistor(RT13 (sub))
CN121
Vane motor power supply (CN151)
Emergency operation switch
Timer short mode point (JPS, JPG) (Refer to 8-1.)
CN301
To disable “Auto restart function”, solder the jumper wire to JR07. (Refer to 8-3.)
19
MSH-GA50VB MSH-GA60VB MSH-GA80VB
+
}
}
Resistance(k
)
+
{
Fuse (F11)
12 VDC
Fan motor power supply (CN211)
5 VDC
Vane motor power supply (CN151)
CN121
Emergency operation switch
Power supply input 230 V AC
Indoor coil thermistor (RT12
(main))
MSH-GA80VB
Indoor coil thermistor (RT13
(sub))
Timer short mode point (JPS, JPG) (Refer to 8-1.)
Room temperature thermistor (RT11)
R132
To disable “Auto restart function”, solder the jumper wire to JR07. (Refer to 8-3.)
Indoor coil thermistor (RT12 (main), RT13 (sub)) Room temperature thermistor (RT11)
OB367D
Indoor electronic control P.C. board
TYPE 2
Receiver P.C. board
CN301
20
10
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking
mechanism.
1Slide the sleeve. 2Pull the terminal while
pushing the locking lever.
1Hold the sleeve, and pull out the terminal slowly.
The terminal which has the locking mechanism can be detached as shown below. There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
OB367D
DISASSEMBLY INSTRUCTIONS
10-1. MSH-GA50VB MSH-GA60VB MSH-GA80VB
NOTE: Turn OFF power supply before disassembly.
OPERATING PROCEDURE PHOTOS
1. Removing the front panel
(1) Remove the screw caps of the front panel.
Remove the screws.
(2) Pull the panel down to your side slightly and unhook the
catches at the top.
2. Removing the electronic control P.C. board, the receiver P.C. board and the display P.C. board
(1) Remove the front panel. (Refer to 1.) (2) Remove the screw of the electrical cover.
Remove the electrical cover.
(3) Remove the screws of the V.A. clamp.
Remove the V.A. clamp. (4) Remove the screw of the terminal block. (5) Remove the screws of the earth wire. (6) Disconnect all the connectors and all the lead wires on the
electronic control P.C. board. (7) Remove the R.L holder. (8) Remove the electronic control P.C. board. (9) Open the R.L holder, remove the receiver P.C. board and
the display P.C. board.
Photo 1
Photo 2
R.L holder
Front panel
Screws
Screws of the earth wire
Screw of the terminal block
Receiver P.C. board
Screw of the V.A. clamp
Fan motor connectors
Vane motor connector
Indoor electronic control P.C. board
Screw of the electrical
cover
21
OPERATING PROCEDURE
OB367D
PHOTOS
3. Removing the electrical box
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Disconnect the connector of the indoor coil thermistor. (4) Disconnect the motor connector (CN211 and CN121) and
the vane motor connector (CN151) on the electronic
control P.C. board. (5) Remove the screws of earth wire. (6) Remove the fan motor lead wire and indoor coil thermistor
from the electrical box. (7) Remove the lead wire of vane motor from the bottom of
electrical box. (8) Remove the screw fixing the electrical box and remove the
electrical box.
4. Removing the vane motor
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Remove the lead wire of vane motor. (Refer to 3.) (4) Remove the R.L. holder. (5) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly.
(6) Remove the screws of the vane motor and disconnect the
connector.
(7) Remove the vane motor.
Photo 5
Screws of the vane motor
Photo 3
Photo 4
Screws of the earth wire
Vane motors
Screw of the electrical cover
Screw of the electrical box
Screws of the vane motor
Vane motor
5. Removing the line flow fan and the indoor fan motor
(1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly. (4) Remove the water cut. (5) Slide the hole cover and remove the hole cover. (6) Remove the hexagon socket set screw from the line flow
fan. (7) Remove the screws fixing the fan motor and remove the
fan motor. (Be careful not to drop the fan motor because it
is heavy.) (8) Remove the screws fixing the left side of the heat
exchanger. (9) Lift the left side of the heat exchanger. (
10
) Remove the line flow fan.
Photo 8
Hole cover
Photo 6
Screws fixing
the left side of the heat exchanger
Photo 7
Indoor coil thermistor
Water cut
Screws fixing the fan motor
22
11
MSH-GA50
VB -
E1
MSH-GA60 VB -
E1
MSH-GA80
VB -
E1
E02 527 970 E02 685 234 E02 888 000 E02 408 142 E02 685 067 E02 888 010 E02 534 100 E02 685 975 E02 891 007
INSTALLATION PLATE BOX FRONT PANEL ASSEMBLY CATCH SCREW CAP GRILLE CATECHIN AIR FIL TER CORNER BOX RIGHT LAMP PANEL
Symbol
in Wiring
Diagram
Q'ty/unit
Including No.4,5,6
4PCS/ SET 3PCS/ SET
1PCE/ SET
RemarksPart No.
NO.
Part Name
1 2 3 4 5 6 7 8 9
1 1 1 4 3 1 2 1 1
1 1 1 4 3 1 2 1 1
1 1 1 4 3 1 2 1 1
E02 891 620 E02 893 620 E02 179 667 E02 138 666 E02 151 667 E02 527 667
INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER UNION (GAS) UNION (GAS) UNION (LIQUID) UNION (LIQUID)
{12.7 {15.88 {6.35
{9.52
10
11
12
1
1 1
1
1
1
1
1
1
OB367D
PARTS LIST (non-RoHS compliant)
MSH-GA50VB MSH-GA60VB MSH-GA80VB 11-1. INDOOR UNIT STRUCTURAL PARTS
1 2
3
11-2. INDOOR UNIT HEAT EXCHANGER
10
4
5
6
7
11-1. INDOOR UNIT STRUCTURAL PARTS
Part number that is circled is not shown in the illustration.
8 Optional
parts (See 13.)
11
12
11-2. INDOOR UNIT HEAT EXCHANGER
23
w1 Refer to 9-6.
RC4V40 ­Including RUBBER MOUNT, MOTOR BAND and MOTOR BED
E02 527 302 E02 408 509 E02 001 504 E02 408 702 E02 996 235 E02 685 040 E02 685 041 E02 127 382 E02 817 385 E02 527 034 E02 527 300
E12 F57 300 E02 448 303
E02 408 303 E12 F57 333 E02 527 333 E02 528 329 E02 527 468 E02 891 452 E02 892 452 E02 893 452 E02 527 308 E02 819 375 E02 408 307
E02 527 307
1 2 3 4 5 6 7 8
9 10 11
12 13
14 15
16 17
18
19 20
21
22 23
LINE FLOW FAN BEARING MOUNT SLEEVE BEARING DRAIN HOSE NOZZLE ASSEMBLY VANE UPPER VANE LOWER FUSE VARISTOR VANE CRANK SET INDOOR FAN MOTOR ASSEMBLY
INDOOR FAN MOTOR ASSEMBLY VANE MOTOR (VERTICAL)
VANE MOTOR (HORIZONTAL) MOTOR BAND SET MOTOR BAND DISPLAY P.C. BOARD RECEIVER P.C. BOARD ELECTRONIC CONTROL P.C. BOARD w1 ELECTRONIC CONTROL P.C. BOARD w1 ELECTRONIC CONTROL P.C. BOARD w1 ROOM TEMPERA TURE THERMISTOR TERMINAL BLOCK INDOOR COIL THERMISTOR INDOOR COIL THERMISTOR
Symbol
in Wiring
Diagram
Q'ty/unit
T3.15AL250V
RIGHT & LEFT UP & DOWN
RemarksPart No.
NO.
Part Name
F11
NR11
MF MF
MV2 MV1
RT11
TB
RT12
RT12, RT13
1 1 1 1 1 1 1 1 1 1
1 2
1 1
1 1
1
1 1 1
1 1
1 1 1 1 1 1 1 1 1 1 1
2 1
1 1 1
1 1 1
1 1
1
1 1 1 1 1 1 1 1 1 1
1 2
1 1
1 1 1
1 1 1
1 1
E02 528 034 E02 529 034
VANE MOTOR SUPPORT SET (RIGHT) VANE MOTOR SUPPORT SET (LEFT)
MSH-GA50
VB -
E1
MSH-GA60
VB -
E1
MSH-GA80
VB -
E1
RC4V40 ­Including RUBBER MOUNT
AUTO RESTART Including No.16 AUTO RESTART Including No.16 AUTO RESTART Including No.16
Including two kinds of motor bands
24 25
E02 529 426 E02 527 083
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
1 1
1 1
1 1
KP0A, KM04A
PARTS LIST (non-RoHS compliant)
OB367D
MSH-GA50VB MSH-GA60VB MSH-GA80VB 11-3. INDOOR UNIT FUNCTIONAL PARTS AND
ELECTRICAL PARTS
1
21
2
20
11-4. ACCESSORY AND
REMOTE CONTROLLER
24 25
3
4
13
12
11
19
5 6
15
14
10
7
8
9
16
17
18
11-3. INDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
11-4. ACCESSORY AND REMOTE CONTROLLER
24
12
MSH-GA50
VB -
E1
MSH-GA60 VB -
E1
MSH-GA80
VB -
E1
E12 527 970 E12 685 234 E12 888 000 E12 408 142 E12 685 067 E12 888 010 E12 534 100 E12 685 975 E12 891 007
INSTALLATION PLATE BOX FRONT PANEL ASSEMBLY CATCH SCREW CAP GRILLE CATECHIN AIR FIL TER CORNER BOX RIGHT LAMP PANEL
Symbol
in Wiring
Diagram
Q'ty/unit
Including No.4,5,6
4PCS/ SET 3PCS/ SET
1PCE/ SET
RemarksPart No.
NO.
Part Name
1 2 3 4 5 6 7 8 9
RoHS
G G G G G G G G G
1 1 1 4 3 1 2 1 1
1 1 1 4 3 1 2 1 1
1 1 1 4 3 1 2 1 1
E12 891 620 E12 893 620 E12 179 667 E12 138 666 E12 151 667 E12 527 667
INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER UNION (GAS) UNION (GAS) UNION (LIQUID) UNION (LIQUID)
   {12.7 {15.88 {6.35
{9.52
10
11
12
G G G G G G
1
1 1
1
1
1
1
1
1
OB367D
RoHS PARTS LIST (RoHS compliant)
MSH-GA50VB MSH-GA60VB MSH-GA80VB 12-1. INDOOR UNIT STRUCTURAL PARTS
1 2
3
12-2. INDOOR UNIT HEAT EXCHANGER
10
4
5
6
7
12-1. INDOOR UNIT STRUCTURAL PARTS
Part number that is circled is not shown in the illustration.
8 Optional
parts (See 13.)
11
12
12-2. INDOOR UNIT HEAT EXCHANGER
25
w1 Refer to 9-6.
E12 527 302 E12 408 509 E12 001 504 E12 408 702 E12 996 235 E12 685 040 E12 685 041 E12 A49 382 E12 817 385 E12 527 034 E12 527 300
E12 F57 300 E12 448 303
E12 408 303 E12 F57 333 E12 527 333 E12 528 329 E12 527 468 E12 891 452 E12 892 452 E12 893 452 E12 527 308 E12 819 375 E12 408 307
E12 527 307
1
2
3
4
5
6
7
8
9
10 11
12 13
14 15
16 17
18
19 20
21
22 23
LINE FLOW FAN BEARING MOUNT SLEEVE BEARING DRAIN HOSE NOZZLE ASSEMBLY VANE UPPER VANE LOWER FUSE VARISTOR VANE CRANK SET INDOOR FAN MOTOR ASSEMBLY
INDOOR FAN MOTOR ASSEMBLY VANE MOTOR (VERTICAL)
VANE MOTOR (HORIZONTAL) MOTOR BAND SET MOTOR BAND DISPLAY P.C. BOARD RECEIVER P.C. BOARD ELECTRONIC CONTROL P.C. BOARD w1 ELECTRONIC CONTROL P.C. BOARD w1 ELECTRONIC CONTROL P.C. BOARD w1 ROOM TEMPERA TURE THERMISTOR TERMINAL BLOCK INDOOR COIL THERMISTOR INDOOR COIL THERMISTOR
Symbol
in Wiring
Diagram
Q'ty/unit
T3.15AL250V
RemarksPart No.
NO.
G G G G G G G G G G G
G G
G G G G G G G G G G G G G G
RoHS
Part Name
F11
NR11
MF MF
MV2 MV1
RT11
TB
RT12
RT12, RT13
1 1 1 1 1 1 1 1 1 1
1 2
1 1
1 1
1
1 1 1
1 1
1 1 1 1 1 1 1 1 1 1 1
2 1
1 1 1
1 1 1
1 1
1
1 1 1 1 1 1 1 1 1 1
1 2
1 1
1 1 1
1 1 1
1 1
MSH-GA50
VB -
E1
MSH-GA60
VB -
E1
MSH-GA80
VB -
E1
AUTO RESTART Including No.16
AUTO RESTART Including No.16
AUTO RESTART Including No.16
RC4V40 ­Including RUBBER MOUNT
Including two kinds of motor bands
RC4V40 ­Including RUBBER MOUNT, MOTOR BAND and MOTOR BED
E12 528 034 E12 529 034
VANE MOTOR SUPPORT SET (RIGHT) VANE MOTOR SUPPORT SET (LEFT)
RIGHT & LEFT UP & DOWN
2425G
G
E12 529 426 E12 527 083
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
1 1
1 1
1 1
KP0A, KM04A
RoHS PARTS LIST (RoHS compliant)
OB367D
MSH-GA50VB MSH-GA60VB MSH-GA80VB 12-3. INDOOR UNIT FUNCTIONAL PARTS AND
ELECTRICAL PARTS
1
21
2
20
12-4. ACCESSORY AND
REMOTE CONTROLLER
24 25
3
4
13
12
11
19
5 6
15
14
10
7
8
9
16
17
18
12-3. INDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
12-4. ACCESSORY AND REMOTE CONTROLLER
26
13
Air cleaning filter (White bellows type)
Model Part No.
MAC-1700FT
MSH-GA50VB MSH-GA60VB MSH-GA80VB
OB367D
OPTIONAL PARTS
AIR CLEANING FILTER
Normal life of AIR CLEANING FILTER is 4 months. However, when it becomes dirty, replace it as soon as possible.
Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet.
DO NOT reuse AIR CLEANING FILTER even if it is washed.
DO NOT remove or attach AIR CLEANING FILTER during unit operation.
27
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CC
Copyright 2007 MITSUBISHI ELECTRIC CORPORATION Distributed in Jan. 2012. No.OB367 REVISED EDITION-D Distributed in Aug. 2011. No.OB367 REVISED EDITION-C Distributed in May 2007. No.OB367 REVISED EDITION-B 6 Distributed in May 2006. No.OB367 REVISED EDITION-A 6 Distributed in Oct. 2004. No.OB367 6 Made in Japan
New publication, effective Jan. 2012 Specifications are subject to change without notice.
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