Mitsubishi MSZ-GE50VA-A1, MSZ-GE60VA-A1, MSZ-GE50VAD-A1, MSZ-GE25VAD-A1, MSZ-GE22VAD-A1 Service Manual

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CONTENTS
1. TECHNICAL CHANGES ···································2
2. PART NAMES AND FUNCTIONS ····················· 3
3. SPECIFICATION ················································ 5
4. NOISE CRITERIA CURVES ······························ 9
5. OUTLINES AND DIMENSIONS ·······················11
6. WIRING DIAGRAM ·········································· 12
8. SERVICE FUNCTIONS ··································· 15
9. MICROPROCESSOR CONTROL ···················17
10. TROUBLESHOOTING ····································· 25
11. DISASSEMBLY INSTRUCTIONS ···················· 45
SPLIT-TYPE AIR CONDITIONERS
SERVICE MANUAL
INDOOR UNIT
PARTS CATALOG (OBB531)
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
Models
MSZ-GE22VA
-
A1
MSZ-GE50VA
-
A1
MSZ-GE22VAD
-
A1
MSZ-GE50VA2
-
A1
MSZ-GE25VA
-
A1
MSZ-GE50VAD
-
A1
MSZ-GE25VAD
-
A1
MSZ-GE60VA
-
A1
MSZ-GE33VA
-
A1
MSZ-GE60VAD
-
A1
MSZ-GE35VA
-
A1
MSZ-GE71VA
-
A1
MSZ-GE35VA2
-
A1
MSZ-GE71VAD
-
A1
MSZ-GE35VAD
-
A1
MSZ-GE80VA
-
A1
MSZ-GE42VA
-
A1
MSZ-GE80VA2
-
A1
MSZ-GE42VAD
-
A1
MSZ-GE80VAD
-
A1
No. OBH531
REVISED EDITION-E
Please void OBH531 REVISED EDITION-D.
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD
MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
Revision E:
MSZ-GE22VAD-
A1
has been added.
Outdoor unit service manual MUZ-GE·VA Series (OBH532) MXZ-A·VA Series (OB447)
MXZ-8A140A (OC316) MXZ-B•VA (OBH567)
2
MSZ-GE22V A -
A1
MSZ-GE25V A -
A1
MSZ-GE33V A -
A1
MSZ-GE35V A -
A1
MSZ-GE42V A -
A1
MSZ-GE50V A -
A1
MSZ-GE60V A -
A1
MSZ-GE71V A -
A1
MSZ-GE80V A -
A1
1. New model
TECHNICAL CHANGES
1
Revision A :
MSZ-GE60VA-
A1
, MSZ-GE71VA-A1 and MSZ-GE80VA-A1 have been added.
Revision B :
MSZ-GE33VA-
A1
and MSZ-GE42VA-A1 have been added.
Use the specified refrigerant only
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the spec labels provided with our products.
We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by
failure to follow the instructions.
Revision C:
MSZ-GE35VA2-
A1
, MSZ-GE50VA2-A1 and MSZ-GE80VA2-A1 have been added.
Revision D:
MSZ-GE25VAD-
A1
, MSZ-GE35VAD-A1, MSZ-GE42VAD-A1, MSZ-GE50VAD-A1, MSZ-GE60VAD-A1, MSZ-GE71VAD-A1
and MSZ-GE80VAD-A1 have been added.
MSZ-GE35VA -
A1
MSZ-GE35VA2 -
A1
MSZ-GE50VA -
A1
MSZ-GE50VA2 -
A1
1. Indoor model name has been changed.
MSZ-GE80VA -
A1
MSZ-GE80VA2 -
A1
1. Indoor model name has been changed.
2. Indoor electronic control P.C. board has been changed.
MSZ-GE25VA -
A1
MSZ-GE25VAD -
A1
MSZ-GE35VA2 -
A1
MSZ-GE35VAD -
A1
MSZ-GE42VA -
A1
MSZ-GE42VAD -
A1
MSZ-GE50VA2 -
A1
MSZ-GE50VAD -
A1
1. Indoor electronic control P.C. board has been changed.
2. V.A clamp has been changed.
MSZ-GE60VA -
A1
MSZ-GE60VAD -
A1
MSZ-GE71VA -
A1
MSZ-GE71VAD -
A1
MSZ-GE80VA2 -
A1
MSZ-GE80VAD -
A1
1. Indoor electronic control P.C. board has been changed.
2. Fan guard has been added.
3. Fan operation has been added.
MSZ-GE22VA -
A1
MSZ-GE22VAD -
A1
1. Indoor electronic control P.C. board has been changed.
Revision E:
MSZ-GE22VAD-
A1
has been added.
OBH531E
3
Remote controller
Operation indicator lamp
Remote control receiving section
Emergency operation switch (E.O. SW)
Horizontal vane
Display section
Vertical vane
Air outlet
Fan
Air lter (Catechin air filter)
Air inlet
Heat exchanger
Front panel
Fan guard
Air cleaning filter (Anti-Allergy Enzyme Filter)
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
PART NAMES AND FUNCTIONS
2
MSZ-GE60VA MSZ-GE71VA MSZ-GE80VA MSZ-GE80VA2
Operation indicator lamp
Emergency operation switch (E.O. SW)
Horizontal vane
Vertical vane
Air outlet
Fan
Air fi lter
(Nano platinum fi lter)
Air inlet
Heat exchanger
Front panel
Air cleaning fi lter (Electrostatic anti-allergy enzyme fi lter)
Display section
Remote control receiving section
Remote controller
OBH531E
4
ACCESSORIES
Model
MSZ-GE22VA MSZ-GE35VA MSZ-GE50VA MSZ-GE22VAD MSZ-GE35VA2 MSZ-GE50VA2 MSZ-GE25VA MSZ-GE35VAD MSZ-GE50VAD MSZ-GE25VAD MSZ-GE42VA MSZ-GE33VA MSZ-GE42VAD
MSZ-GE60VA MSZ-GE80VA MSZ-GE60VAD MSZ-GE80VA2 MSZ-GE71VA MSZ-GE80VAD MSZ-GE71VAD
Installation plate 1 1 Installation plate fi xing screw 4 × 25 mm 5 7 Remote controller holder 1 1 Fixing screw for 3.5 × 16 mm (Black) 2 2 Battery (AAA) for remote controller 2 2 Wireless remote controller 1 1 Felt tape (For left or left-rear piping) 1 1 Air cleaning fi lter 2 2
MSZ-GE60VAD MSZ-GE71VAD MSZ-GE80VAD
Operation indicator lamp
Emergency operation switch (E.O. SW)
Horizontal vane
Vertical vane
Air outlet
Fan
Air fi lter
(Nano platinum fi lter)
Air inlet
Heat exchanger
Front panel
Air cleaning fi lter (Electrostatic anti-allergy enzyme fi lter)
Display section
Remote control receiving section
Remote controller
Fan guard
OBH531E
5
Indoor model
MSZ-
GE22VA
MSZ-
GE22VAD
MSZ-
GE25VA
MSZ-
GE25VAD
MSZ-
GE33VA
MSZ-
GE35VA
MSZ-
GE35VA2
MSZ-
GE35VAD
Power supply Single phase 230 V, 50 Hz
Electrical
data
Power input
1
Cooling
W
22 29
Heating 23
Running current
1
Cooling
A
0.22 0.29
Heating 0.23
Fan
motor
Model RC0J40-FK
Current 1
Cooling
A
0.22 0.29
Heating 0.23 Dimensions W × H × D mm 798 × 295 × 232 Weight kg 10
Special remarks
Air direction 5
Airfl ow
Cooling
Super High
-
+ LONG + POWERFUL Super High
m
3
/h
678 762 High 546 Med. 402 Low 288 Quiet 246
Heating
Super High
-
+ LONG + POWERFUL Super High
m
3
/h
690
High 546
(420
2)
Med. 402
(354
2) Low 288 Quiet 246
Sound level
Cooling
Super High
-
+ LONG + POWERFUL Super High
dB (A)
42 43 High 36 Med. 29 30 Low 21 22 Quiet 19
Heating
Super High
-
+ LONG + POWERFUL Super High
dB (A)
42 43 High 36 Med. 29 30 Low 21 22 Quiet 19
Fan speed
Cooling
Super High
-
+ LONG + POWERFUL Super High
rpm
1,020 1,120 High 860 Med. 670 Low 530 Quiet 470
Heating
Super High
-
+ LONG + POWERFUL Super High
rpm
1,040
High
860 (700
2)
Med.
670 (610 2) Low 530 Quiet 470
Fan speed regulator 5
Remote controller model KM09A
NOTE: Test conditions are based on AS/NZS 3823.1.1. Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Wet-bulb temperature (24°C) Heating: Indoor Dry-bulb temperature 20°C Wet-bulb temperature 15.5°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
1 Measured under rated operating frequency. 2 For multi system.
SPECIFICATION
3
OBH531E
6
Indoor model MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
Power supply Single phase 230 V, 50 Hz
Electrical
data
Power input
1
Cooling
W
29 43
Heating 30 39
Running current
1
Cooling
A
0.29 0.39
Heating 0.31 0.36
Fan
motor
Model RC0J40-FK
Current 1
Cooling
A
0.29 0.39
Heating 0.31 0.36 Dimensions W × H × D mm 798 × 295 × 232 Weight kg 10
Special remarks
Air direction 5
Airfl ow
Cooling
Super High
-
+ LONG + POWERFUL Super High
m
3
/h
768 906 High 624 714 Med. 516 576 Low 408 468 Quiet 348
390(420 2)
Heating
Super High
-
+ LONG + POWERFUL Super High
m
3
/h
786 870 High 624 732
(612
2)
Med. 516 576
(540
2) Low 420 468 Quiet 348 390
Sound level
Cooling
Super High
-
+ LONG + POWERFUL Super High
dB (A)
46 49 High 40 44 Med. 35 38 Low 30 33 Quiet 26 28
Heating
Super High
-
+ LONG + POWERFUL Super High
dB (A)
46 48 High 40 43 Med. 35 37 Low 30 33 Quiet 26 28
Fan speed
Cooling
Super High
-
+ LONG + POWERFUL Super High
rpm
1,120 1,280 High 950 1,060 Med. 810 890 Low 680 750 Quiet 600
650 (690
2)
Heating
Super High
-
+ LONG + POWERFUL Super High
rpm
1,140 1,240 High
950 (930
2) 1,080(930 2)
Med. 810
890 (840 2) Low 690 750 Quiet 600 650
Fan speed regulator 5
Remote controller model KM09A
NOTE: Test conditions are based on AS/NZS 3823.1.1. Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Wet-bulb temperature (24°C) Heating: Indoor Dry-bulb temperature 20°C Wet-bulb temperature 15.5°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
1 Measured under rated operating frequency. 2 For multi system.
OBH531E
7
Indoor model
MSZ-
GE60VA
MSZ-
GE60VAD
MSZ-
GE71VA
MSZ-
GE71VAD
MSZ-
GE80VA
MSZ-
GE80VA2
MSZ-
GE80VAD
Power supply Single phase 230 V, 50 Hz
Electrical
data
Power input
1
Cooling
W
39 48 65 58 65 58
Heating 61 62 65 58 65 58
Running current
1
Cooling
A
0.34 0.43 0.55 0.51 0.55 0.51
Heating 0.52 0.53 0.55 0.51 0.55 0.51
Fan
motor
Model RC0J56-AF
Current 1
Cooling
A
0.34 0.43 0.55 0.51 0.55 0.51
Heating 0.52 0.53 0.55 0.51 0.55 0.51 Dimensions W × H × D mm 1,100 × 325 × 238 Weight kg 16
Special remarks
Air direction 5
Airfl ow
Cooling
Super High
1,236 1,200 1,338 1,254 1,338 1,254
+ LONG + POWERFUL Super High
m
3
/h
1,098 1,074 1,068 1,074 1,068 High 942 936 924 Med. 810 804 798 Low 684 678 690 Quiet 588 582
Heating
Super High
1,236 1,338 1,338 1,254 1,338 1,254
+ LONG + POWERFUL Super High
m
3
/h
1,098 1,074 1,068 1,074 1,068 High
942(882
2)
936 924 Med. 810 804 798 Low 684 678 690 Quiet 588 612
Sound level
Cooling
Super High
52 53
+ LONG + POWERFUL Super High
dB (A)
49 High 45 Med. 41 Low 37 Quiet 29 30
Heating
Super High
52 + LONG + POWERFUL
Super High
dB (A)
49 High 45 Med. 41 Low 37 Quiet 29 30
Fan speed
Cooling
Super High
1,260 1,280 1,330 1,300 1,330 1,300
+ LONG + POWERFUL Super High
rpm
1,070 1,090 1,110 1,140 1,110 1,140 High 940 960 980 1,010 980 1,010 Med. 830 850 870 900 870 900 Low 720 740 780 800 780 800 Quiet 640 660 680 700 680 700
Heating
Super High
1,260 1,280 1,330 1,300 1,330 1,300 + LONG + POWERFUL
Super High
rpm
1,070 1,090 1,110 1,140 1,110 1,140 High
940(890 2)
960 980 1,010 980 1,010 Med. 830 850 870 900 870 900 Low 720 740 780 800 780 800 Quiet 640 660 710 730 710 730
Fan speed regulator 5
Remote controller model SG10A SG12D SG10A SG12D SG10A SG12D
NOTE: Test conditions are based on AS/NZS 3823.1.1. Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Wet-bulb temperature (24°C) Heating: Indoor Dry-bulb temperature 20°C Wet-bulb temperature 15.5°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
1 Measured under rated operating frequency. 2 For multi system.
OBH531E
8
Specifications and rated conditions of main electric parts
Fuse (F11)
T3.15AL250V Horizontal vane motor (MV), (MV1) 12 VDC Vertical vane motor
MSZ-GE60VA MSZ-GE71VA MSZ-GE60VAD MSZ-GE70VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
(MV2) 12 VDC
Varistor (NR11)
S10K300E2K1 [ERZV10D471(MSZ-GE22/25/33/35/42/50),ERZV14D471(MSZ-GE60/71/80)]
Terminal block (TB)
3P
OBH531E
9
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, 0 dB = 20μPa
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
43
43
NC-10
MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, 0 dB = 20μPa
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
42
42
NC-10
NOISE CRITERIA CURVES
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, 0 dB = 20μPa
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
49
48
NC-10
MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
MSZ-GE42VA MSZ-GE42VAD
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, 0dB=20μPa
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
46
46
NC-10
OBH531E
10
Test conditions
Cooling: Dry-bulb temperature 27°C
Wet-bulb temperature 19°C
Heating: Dry-bulb temperature 20°C
Wet-bulb temperature 15.5°C
INDOOR UNIT
WALL
MICROPHONE
0.8m
1m
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
49
49
NC-10
OCTAVE BAND SOUND PRESSURE LEVEL, 0 dB = 20μPa
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
49
49
NC-10
OCTAVE BAND SOUND PRESSURE LEVEL, 0 dB = 20μPa
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
49
49
NC-10
OCTAVE BAND SOUND PRESSURE LEVEL, 0 dB = 20μPa
MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
OBH531E
11
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
Unit: mm
211.5
231.5
253
21.5
155 155
80
80
225 225
3
19
159
58
5
232
56
69
798 785 6.5
13061950
295
50
42
56
43
42
8
100
107
112
45
56
69
33861
212.5
254
41
42
315 84
11×26 Oblong hole
11×20 Oblong hole
Installation plate
Indoor unit
Wall hole ø65
Air in
Air out
Installation plate
Piping
Drain hose
Piping
Insulation ø35 O.D Liquid line ø6.35 - 0.5 m (Flared connection ø6.35) Gas line ø9.52 - 0.43 m
(Flared connection: ø9.52 (22/25/33/35/42), ø12.7 (50))
Drain hose Insulation ø28 O.D Connected part ø16 O.D
OUTLINES AND DIMENSIONS
5
1090 5
110 0
45 238.5
258.5
3
280
225 225
129
239.5
281
44
49.5 500.5 439.5
199.5199.5
65
63
76 843 181
65
65
30
63
60
193
18
65
67
63
325
3
100
125
160
110
(
70°
)
238
5
210
21.5
184
12
110.5
Piping
Insulation Ø50 O.D
Liquid line
Ø9.52 - 0.5m (Flared connection Ø9.52)
Gas line
Ø12 - 0.43m (Flared connection Ø15.88)
Drain hose Insulation
Ø28 Connected part Ø16 O.D
Piping
Insulation Ø50 O.D
Liquid line
Ø9.52 - 0.5m (Flared connection Ø6.35)
Gas line
Ø12 - 0.43m (Flared connection Ø15.88)
Drain hose Insulation
Ø28 Connected part Ø16 O.D
Air out
Piping
Drain hose
11×26 Oblong hole
11×20 Oblong hole
Installation plate
Indoor unit
Wall hole
Ø
75
Air in
Installation plate
MSZ-GE60
MSZ-GE71 MSZ-GE80
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
OBH531E
12
MSZ-GE22VA MSZ-GE25VA MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2
WIRING DIAGRAM
6
MSZ-GE42VA MSZ-GE50VA MSZ-GE50VA2
MSZ-GE22VAD MSZ-GE25VAD MSZ-GE35VAD
OBH531E
13
MSZ-GE60VA MSZ-GE71VA MSZ-GE80VA MSZ-GE80VA2
MSZ-GE42VAD MSZ-GE50VAD
MSZ-GE60VAD MSZ-GE71VAD MSZ-GE80VAD
OBH531E
14
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
Indoor heat exchanger
Flared connection
Room temperature thermistor RT11
Flared connection
Refrigerant pipe ø9.52 (
MSZ-
GE22/25/33/35/42)
ø12.7 (
MSZ-
GE50)
(with heat insulator)
Refrigerant pipe ø6.35 (with heat insulator)
Indoor coil thermistor RT12 (main)
Indoor coil thermistor RT13 (sub)
Refrigerant flow in cooling Refrigerant flow in heating
Unit: mm
REFRIGERANT SYSTEM DIAGRAM
7
Indoor heat exchanger
Flared connection
Room temperature thermistor RT11
Flared connection
Refrigerant pipe ø15.88 (with heat insulator)
Refrigerant pipe ø6.35 (MSZ-GE60)
ø9.52 (MSZ-GE71/80)
(with heat insulator)
Indoor coil thermistor RT12 (main)
Indoor coil thermistor RT13 (sub)
Refrigerant flow in cooling Refrigerant flow in heating
OBH531E
15
8-1. TIMER SHORT MODE
For service, the following set time can be shortened by bridging JPG and JPS on the electronic control P.C. board. (Refer to 10-7.2,3.) Set time: 3 minutes 3 seconds (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by bridging JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below:
NOTE: For modification, take out
the batteries and press the OPERATE/STOP (ON/OFF) button 2 or 3 times at first.
After modification, put back
the batteries then press the RESET button.
J1
Table 1
1 unit operation 2 units operation 3 units operation 4 units operation No. 1 unit No modifi cation Same as at left Same as at left Same as at left No. 2 unit Solder J1 Same as at left Same as at left No. 3 unit Solder J2 Same as at left No. 4 unit Solder both J1 and J2
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down. Please conduct the above setting once again after the power has restored.
SERVICE FUNCTIONS
8
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
J2
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
J1
J2
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
OBH531E
16
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.
Operation
If the main power has been cut, the operation settings remain. After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes for the compressor to start running.)
How to disable “AUTO RESTART FUNCTION”
Turn off the main power for the unit. Solder the jumper wire to JR07 on the indoor electronic control P.C. board. (Refer to 10-7.3.)
(MSZ-GE22/25/33/35/42/50/60/71/80VA, MSZ-GE35/50/82VA2, MSZ-GE22/25/35/42/50VAD)
Cut the jumper wire to JR77 on the indoor electronic control P.C. board. (Refer to 10-7.3.)
(MSZ-GE60/71/80VAD)
CN 111CN112CN151CN10A
Indoor electronic control P.C. board
JR07
NOTE:
The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is OFF.
To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
CN 111
CN112
CN152
CN10A
Indoor electronic control P.C. board
JR07
CN151
MSZ-GE60VA MSZ-GE71VA MSZ-GE80VA MSZ-GE80VA2
CN 111
CN112
CN152
CN10A
Indoor electronic control P.C. board
JR77
CN151
MSZ-GE60VAD MSZ-GE71VAD MSZ-GE80VAD
OBH531E
17
WIRELESS REMOTE CONTROLLER
ON TIMER button
CLOCK SET button
TIME SET buttons FORWARD button BACKWARD button
OFF TIMER button
RESET button
i save button
VANE CONTROL button
Signal transmitting section
Operation display section
Temperature buttons
OPERATE/STOP (ON/OFF) button
FAN SPEED CONTROL button
OPERATION SELECT button
ECONO COOL button
Indication of remote controller model is on back
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
MICROPROCESSOR CONTROL
9
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
MSZ-GE60VA MSZ-GE71VA MSZ-GE80VA MSZ-GE80VA2
Signal transmitting section
Operation display section
Temperature buttons
OPERATE/STOP (ON/OFF) button
Indication of remote controller model is on back
FAN SPEED CONTROL button
OPERATION SELECT button
ECONO COOL button
POWERFUL button
CLOCK SET button
WIDE VANE CONTROL button
LONG button
WEEKLY TIMER set button
TIME, TIMER set buttons FORWARD button BACKWARD button
RESET button
i save button
VANE CONTROL button
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
OBH531E
18
Operation Indicator lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
•The following indication applies regardless of shape of the indication.
Indication Operation state Room temperature
The unit is operating to reach the set temperature
About 2°C or more away from set temperature
The room temperature is approaching the set tem­perature
About 1 to 2°C from set temperature
Standby mode (Only during multi system operation)
-
INDOOR UNIT DISPLAY SECTION
Lighted
Blinking
Not lighted
MSZ-GE60VAD MSZ-GE71VAD MSZ-GE80VAD
Signal transmitting section
Operation display section
Temperature buttons
OPERATE/STOP (ON/OFF) button
Indication of remote controller model is on back
FAN SPEED CONTROL button
OPERATION SELECT button
ECONO COOL button
POWERFUL button
CLOCK SET button
WIDE VANE CONTROL button
LONG button
WEEKLY TIMER set button
TIME, TIMER set buttons FORWARD button BACKWARD button
RESET button
i save button
VANE CONTROL button
9-1. COOL ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone.
(2) Select COOL mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons [TOO WARM or TOO COOL button (MSZ-22/25/33/35/42/50)/TEMP
or button
(MSZ-GE60/71/80)] to select the desired temperature. The setting range is 16 - 31°C.
1. Coil frost prevention
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the coil from frosting. When the temperature of indoor heat exchanger becomes too low, the coil frost prevention mode works. The indoor fan operates at the set speed and the compressor stops. This mode continues until the temperature of indoor heat exchanger rises.
2. Low outside temperature operation
When the outside temperature is lower, low outside temperature operation starts, and the outdoor fan slows or stops.
3. Indoor fan speed control
When the thermostat turns OFF, the indoor fan stops running to reduce power consumption. After that, the indoor fan stops for 60 seconds and then operates at Very Low for 10 seconds to sense accurate room
temperature. The indoor fan alternates ON and OFF at this interval while the thermostat is OFF.
When the room temperature rises and the thermostat is ON, the indoor fan starts running according to the settings on
the remote controller. (MSZ-GE60/71/80)
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
OBH531E
19
9-2. DRY ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with OPERATION SELECT button. (3) The set temperature is determined from the initial room temperature.
1. Coil frost prevention
Coil frost prevention works the same way as that in COOL mode. (9-1.1.)
2. Low outside temperature operation
Low outside temperature operation works the same way as that in COOL mode. (9-1.2.)
3. Indoor fan speed control
Indoor fan speed control works the same way as that in COOL mode. (9-1.3.)
9-3. HEAT ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone.
(2) Select HEAT mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons [TOO WARM or TOO COOL button (MSZ-22/25/33/35/42/50)/TEMP
or button
(MSZ-GE60/71/80)] to select the desired temperature. The setting range is 16 - 31°C.
1. Cold air prevention control
When the compressor is not operating or is starting, and the temperature of indoor heat exchanger and/or the room tem-
perature is low or when defrosting is being done, the indoor fan will stop or rotate in Very Low speed.
2. High pressure protection
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the con-
densing pressure from increasing excessively.
When the temperature of indoor heat exchanger becomes too high, the high pressure protection works.
The indoor fan operates following the cold air prevention control. This mode continues until the temperature of indoor
heat exchanger falls.
3. Defrosting
Defrosting starts when the temperature of outdoor heat exchanger becomes too low. The compressor stops once, the indoor/outdoor fans stop, the 4-way valve reverses, and the compressor re-starts. This mode continues until the temperature of outdoor heat exchanger rises or the fixed time passes.
9-4. FAN ( )OPERATION (MSZ-GE60/71/80VAD)
(1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns ON with a beep tone. (2) Select FAN mode with OPERATION SELECT button. (3) Select the desired fan speed. When AUTO, it becomes Low. Only indoor fan operates. Outdoor unit does not operate.
9-5. AUTO CHANGE OVER ··· AUTO MODE OPERATION
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
Mode selection
(1) Initial mode
When unit starts the operation with AUTO operation from OFF:
• If the room temperature is higher than the set temperature, operation starts in COOL mode.
• If the room temperature is equal to or lower than the set temperature, operation starts in HEAT mode.
(2) Mode change
COOL mode changes to HEAT mode when about 15 minutes have passed with the room temperature 1°C below the set temperature. HEAT mode changes to COOL mode when about 15 minutes have passed with the room temperature 1°C above the set temperature.
NOTE 1
If two or more indoor units are operating in multi system, there might be a case that the indoor unit, which is operating in (AUTO), cannot change over to the other operating mode (COOL HEAT) and becomes a state of standby. Refer to NOTE 2 “FOR MULTI SYSTEM AIR CONDITIONER”.
NOTE 2 FOR MULTI SYSTEM AIR CONDITIONER OUTDOOR UNIT: MXZ series
Multi system air conditioner can connect two or more indoor units with one outdoor unit.
• When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the others for heating, the operation mode of the indoor unit that operates first is selected. Other indoor units cannot operate, and operation indicator lamp flashes as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
• When indoor unit starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 min­utes) to blow out the warm air.
• In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
OPERATION INDICATOR
Lighted
Blinking
Not lighted
OBH531E
20
9-6. AUTO VANE OPERATION
1. Horizontal vane
(1) Vane motor drive
These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approximately 12 V) transmitted from indoor microprocessor.
(2) The horizontal vane angle and mode change as follows by pressing VANE CONTROL button.
(3) Positioning
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected angle. Confirming of standard position is performed in the following cases:
(a) When the operation starts or finishes (including timer operation). (b) When the test run starts. (c) When standby mode (only during multi system operation) starts or finishes.
(4) VANE AUTO ( ) mode
In VANE AUTO mode, the microprocessor automatically determines the vane angle to make the optimum room tem­perature distribution.
Horizontal
position
In COOL and DRY operation Vane angle is fixed to Horizontal position.
In HEAT operation Vane angle is fixed to Angle 5.
AUTO
1 2 3 4 5
SWING
AUTO
12345
SWING
(5) STOP (operation OFF) and ON TIMER standby
In the following cases, the horizontal vane returns to the closed position.
(a) When OPERATE/STOP (ON/OFF) button is pressed (POWER OFF). (b) When the operation is stopped by the emergency operation. (c) When ON TIMER is ON standby.
(6) Dew prevention
During COOL or DRY operation with the vane angle at Angle 4 or 5 when the compressor cumulative operation time exceeds 1 hour, the vane angle automatically changes to Angle 1 for dew prevention.
(9) ECONO COOL ( ) operation (ECONOmical operation)
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2°C higher by the microprocessor. [However, the temperature on the LCD screen on the remote controller is not changed. (MSZ- GE60/71/80)] Also the horizontal vane swings in various cycle. SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher, the air conditioner can keep comfort. As a result, energy can be saved. To cancel this operation, select a different mode or press one of the following buttons in ECONO COOL operation: ECONO COOL, VANE CONTROL, LONG (MSZ-GE60/71/80) or POWERFUL (MSZ-GE60/71/80) button.
(
10
) POWERFUL ( ) operation (MSZ-GE60/71/80)
The air conditioner automatically adjusts the fan speed and the set temperature, and operates the POWERFUL mode.
The POWERFUL mode is cancelled automatically 15 minutes after operation starts, or when POWERFUL button
is pressed once again within 15 minutes after operation starts. The operation mode returns to the mode prior to POWERFUL operation. To manually cancel this operation. Select a different mode or press one of the following but­tons: OPERATE/STOP (ON/OFF), ECONO COOL, FAN SPEED CONTROL or i-save button.
(7) SWING ( or ) mode
By selecting SWING mode with VANE CONTROL button, the horizontal vane swings vertically.
(8) Cold air prevention in HEAT operation
The horizontal vane position is set to Upward. NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat off,
this control does not work in the indoor unit.
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
OBH531E
21
2. Vertical vane (MSZ-GE60/71/80)
(1) Vane motor drive These models are equipped with a stepping motor for the vertical vane. The rotating direction, speed, and angle of
the motor are controlled by pulse signals (approximately 12 V) transmitted from microprocessor. (2) The vertical vane angle and mode change as follows by pressing WIDE VANE CONTROL button. (3) Positioning To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the select-
ed angle.
Confirming of standard position is performed in the following cases: (a) OPERATE/STOP (ON/OFF) button is pressed (POWER ON). (b) SWING is started.
123456
(SWING)
(
11
) LONG MODE ( ) (MSZ-GE60/71/80)
By pressing LONG button indoor fan speed becomes faster than setting fan speed on the remote controller, and the
horizontal vane moves to the position for LONG mode. The remote controller displays “
”. LONG mode is can­celled when LONG button is pressed once again or VANE CONTROL button is pressed or ECONO COOL button is pressed in COOL mode. In the following example, the vertical vane is set to (front.).
COOL / DRY / HEAT / AUTO CHANGE OVER
Fan speed : Faster Solid arrow : When the LONG mode is used. Dotted arrow : When the LONG mode is not used.
(4) SWING ( ) MODE By selecting SWING mode with WIDE VANE CONTROL button, the vertical vane swings horizontally. The remote
controller displays “
”. Swing mode is cancelled when WIDE MODE CONTROL button is pressed once again.
9-7. TIMER OPERATION
1. How to set the time
(1) Check that the current time is set correctly.
NOTE: Timer operation will not work without setting the current time. Initially “0:00” blinks at the current time display
of TIME MONITOR, so set the current time correctly with CLOCK SET button.
How to set the current time
(a) Press the CLOCK set button. (b) Press the TIME SET buttons (
and / and ) to set the current time.
• Each time FORWARD button (
/ ) is pressed, the set time increases by 1 minute, and each time
BACKWARD button ( / ) is pressed, the set time decreases by 1 minute.
• Pressing those buttons longer, the set time increases/decreases by 10 minutes.
(c) Press the CLOCK set button.
(2) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (3) Set the time of timer.
ON timer setting
(a) Press ON TIMER button( / ) during operation. (b) Set the time of the timer using TIME SET buttons ( and / and ).
OFF timer setting
(a) Press OFF TIMER button (
/ ) during operation.
(b) Set the time of the timer using TIME SET buttons ( and / and ).
Each time FORWARD button ( / ) is pressed, the set time increases by 10 minutes: each time
BACKWARD
button ( / ) is pressed, the set time decreases by 10 minutes.
2. To release the timer
To release ON timer, press ON TIMER button ( / ).
To release OFF timer, press OFF TIMER button(
/ ).
TIMER is cancelled and the display of set time disappears.
OBH531E
22
(Example 1) The current time is 8:00 PM.
The unit turns off at 11:00 PM, and on at 6:00 AM.
• OFF timer and ON timer can be used in combination. The timer of the set time that is reached first will operate first.
• “
/ ” and “ / ” display shows the order of OFF timer and ON timer operation.
PROGRAM TIMER
(Example 2) The current time is 11:00 AM.
The unit turns on at 5:00 PM, and off at 9:00 PM.
NOTE: If the main power is turned OFF or a power failure occurs while ON/OFF timer is active, the timer setting is can-
celled. As these models are equipped with an auto restart function, the air conditioner starts operating with timer cancelled when power is restored.
MSZ-GE60/71/80
MSZ-GE22/25/33 MSZ-GE35/42/50
MSZ-GE60/71/80
MSZ-GE22/25/33 MSZ-GE35/42/50
9-8. WEEKLY TIMER OPERATION (MSZ-GE60/71/80)
• A maximum of 4 ON or OFF timers can be set for individual days of the week.
• A maximum of 28 ON or OFF timers can be set for a week.
* Make sure that the current time and day are set correctly.
(1) Press button to enter the weekly timer setting mode.
(2) Press
and buttons to select setting day and number.
* blinks.
Pressing selects the day of the week to be set.
Pressing selects the setting number.
E.g. : [Mon Tue ... Sun]
and [1] are selected.
* All days can be selected.
NOTE:
The simple ON/OFF timer setting is available while the weekly timer is on. In this case, the ON/OFF timer has priority over the weekly timer; the weekly timer operation will start again after the simple ON/OFF timer is complete. When the weekly timer is set, temperature cannot be set to 10°C. The weekly timer operation and i-save operation cannot be used together.
1. How to set the weekly timer
OBH531E
23
(3) Press , , and buttons to set ON/OFF, time, and temperature.
E.g. : [ON], [6:00]
and [24°C] are selected.
Pressing
selects ON/OFF timer.
Pressing deletes timer setting.
Pressing
adjusts the time.
Pressing
adjusts the tem­perature.
* Hold down the button to change the time quickly.
Press and buttons to continue setting the timer for other days and/or numbers.
(4) Press
button to complete and transmit the weekly timer setting.
* which was blink-
ing goes out, and the current time will be displayed.
(5) Press button to turn the weekly timer ON. ( lights.)
•When the weekly timer is ON, the day of the week whose timer setting is complete, will light.
Press
button again to turn the weekly timer OFF. ( goes out.)
NOTE:
The saved settings will not be cleared when the weekly timer is turned OFF.
2. Checking weekly timer setting
2. Checking weekly timer setting
(1) Press button to enter the weekly timer setting mode.
*
blinks.
(2) Press
or buttons to view the setting of the particular day or number.
(3) Press
button to exit the weekly timer setting.
NOTE:
When all days of the week are selected to view the settings and a different setting is included among them, will be displayed.
NOTE:
• Press
button to transmit the setting information of weekly timer to the indoor unit. Point the remote controller toward the
indoor unit for 3 seconds.
• When setting the timer for more than one day of the week or one number,
button does not have to be pressed per each
setting. Press
button once after all the settings are complete. All the weekly timer settings will be saved.
• Press
button to enter the weekly timer setting mode, and press and hold button for 5 seconds to erase all weekly
timer settings. Point the remote controller toward the indoor unit.
OBH531E
24
9-10. EMERGENCY/TEST OPERATION
In the case of test run operation or emergency operation, use EMERGENCY OPERATION switch on the right side of the indoor unit. Emergency operation is available when the remote controller is miss­ing or has failed, or when the batteries in the remote controller are running down. The unit will start and OPERATION INDICATOR lamp will light up. The first 30 minutes of operation is the test run operation. This opera­tion is for servicing. The indoor fan runs at High speed and the tem­perature control does not work. After 30 minutes of test run operation, the system shifts to EMERGENCY COOL/HEAT MODE with a set temperature of 24°C. The fan speed shifts to Med. The coil frost prevention works even in the test run or the emergency opera­tion. In the test run or emergency operation, the horizontal vane operates in VANE AUTO (
) mode. Emergency operation continues until EMERGENCY OPERATION switch is pressed once or twice or the unit receives any signal from the remote controller. In the latter case, normal operation will start.
NOTE: Do not press EMERGENCY OPERATION switch during normal operation.
Operation mode COOL/HEAT Set temperature 24°C
Fan speed Med.
Horizontal vane Auto
The operation mode is indicated by the Operation Indicator lamp as following
Operation Indicator lamp
EMERGENCY COOL
EMERGENCY HEAT
STOP
Lighted
Not lighted
9-9. i-save ( ) OPERATION
1. How to set i-save operation
(1) Press OPERATE/STOP (ON/OFF) button. (2) Select COOL, HEAT or ECONO COOL mode. (3) Press i-save button. (4) Set the temperature, fan speed, and airfl ow direction for i-save operation.
NOTE:
• i-save operation cannot be selected during DRY or AUTO mode operation.
• The setting range of HEAT mode i-save operation is 10°C and 16 - 31°C.
• 2 groups of setting can be saved. (One for COOL/ECONO COOL, one for HEAT)
• i-save operation and the weekly timer operation cannot be used together.
2. How to cancel operation
• Press i-save button again.
• i-save operation can also be cancelled by pressing OPERATION SELECT button to change the operation mode. The same setting is select from the next time by simply pressing i-save button.
9-11. 3-MINUTE TIME DELAY OPERATION
When the system turns OFF, compressor will not restart for 3 minutes as 3-minute time delay function operates to protect compressor from overload.
Emergency operation switch (E.O. SW)
OBH531E
25
RESET button
Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct.
NOTE: 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced. This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by the
battery replacement.
3. Do not use the leaking batteries.
10-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and after confirm­ing the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the P.C. board.
3) When removing the P.C. board, hold the edge of the board with care NOT to apply stress on the components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
1) Check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality.
To make sure, check how many times the OPERATION INDICATOR lamp is flashing ON and OFF before starting serv-
ice work.
2) Before servicing, check that the connector and terminal are connected properly.
3) When the P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for
bursting and discoloration.
4) When troubleshooting, Refer to 10-2, 10-3 and 10-4.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally.
Press RESET button with a thin instrument, and
then use the remote controller.
Remove the front lid and insert batteries.
Then reattach the front lid.
Lead wiring
Housing point
<Incorrect>
<Correct>
TROUBLESHOOTING
10
Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct.
RESET button
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
OBH531E
26
1
Lock
2
5. How to install the horizontal vane
If horizontal vane is not installed correctly, all of the operation indicator lamps will blink. In this case, install the horizontal vane correctly by following the procedures to .
NOTE: Before installation of the horizontal vane, turn OFF the power supply.
In procedure lock the stoppers until they click into place.
MSZ-GE60VA MSZ-GE71VA MSZ-GE80VA MSZ-GE80VA2
Lock
Check the upper and the lower vane.
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
MSZ-GE60VAD MSZ-GE71VAD MSZ-GE80VAD
Lock
Check the upper and the lower vane.
OBH531E
27
10-2. FAILURE MODE RECALL FUNCTION
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which does not recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Does upper lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal.
Beep is emitted at the same timing as the blinking of upper lamp of OPERATION INDICATOR lamp. 2
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnormalities that cannot be recalled with this way. Check if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function.
No
Yes
The cause of abnormality cannot be found because the abnormality does not recur.
Setting up the failure mode recall function
Turn ON the power supply. <Preparation of the remote controller>
While pressing both OPERATION SELECT button and TOO COOL button (MSZ-
GE22/25/33/35/42/50)/TEMP
button (MSZ-GE60/71/80) on the remote control-
ler at the same time, press RESET button.
First, release RESET button.
Hold down the other two buttons for another 3 seconds. Make sure that the indica-
tors on the LCD screen shown in the right fi gure are all displayed. Then release the buttons.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set tempera­ture is displayed) with the remote controller headed towards the indoor unit.
1
Judgment of indoor/outdoor abnormality
Before blinking, does upper lamp of OPERATION INDICATOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to the indoor unit failure mode table. (Refer to 10-2.2) Make sure to check at least two consecutive blinking cycles.
2
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
The outdoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to the outdoor unit failure mode table. (Refer to outdoor unit service manual.) Make sure to check at least two consecutive blinking cycles.
3
Repair the failure parts.
Deleting the memorized abnormal condition
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Operational procedure
Yes (Blinks)
No (OFF)
NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Blinking pattern when the indoor unit is abnormal:
3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycle Repeated cycle
ON
OFF
No beep Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
No beep Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5-
second interval
Repeated cycle
Beeps
1 Regardless of normal or abnormal condition, a short beep is
emitted once the signal is received.
MSZ-GE22/25/33/35/42/50VA MSZ-GE35/50VA2 MSZ-GE22/25/35/42/50VAD
MSZ-GE60/71/80VA MSZ-GE80VA2
MSZ-GE60/71/80VAD
OBH531E
28
2. Indoor unit failure mode table
Upper lamp of OP-
ERATION INDICA-
TOR lamp
Abnormal point
(Failure mode)
Condition Remedy
Not lighted Normal
1-time fl ash every
0.5-second
Room temperature thermistor
The room temperature thermistor short or open circuit is detected every 8 seconds dur­ing operation.
Refer to the characteristics of the room temperature thermistor (10-7.2,3.).
2-time fl ash
2.5-second OFF
Indoor coil thermistor
The indoor coil thermistor short or open circuit is detected every 8 seconds during operation.
Refer to the characteristics of the main indoor coil ther­mistor, the sub indoor coil thermistor (10-7.2,3.).
3-time fl ash
2.5-second OFF
Serial signal
The serial signal from outdoor unit is not re­ceived for a maximum of 6 minutes.
Refer to 10-6.
"How to check miswiring and serial
signal error".
11-time fl ash
2.5-second OFF
Indoor fan motor
The rotational frequency feedback signal is not emitted for the 12 seconds after the indoor fan operation.
Refer to 10-6. "Check of indoor fan motor".
12-time fl ash
2.5-second OFF
Indoor control system
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Replace the indoor electronic control P.C. board.
NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-4.).
OBH531E
29
10-3. INSTRUCTION OF TROUBLESHOOTING
Indoor unit oper­ates. Outdoor unit does not operate.
If blinking of OPERATION INDI­CATOR lamp cannot be checked, it can be checked with failure mode recall function.
Indoor unit operates. Outdoor unit does not operate normally.
Indoor unit does not receive the signal from re­mote controller.
OPERATION INDICATOR lamp on the indoor unit is ashing ON and OFF.
Outdoor unit operates only in Test Run operation.
Outdoor unit does not operate even in Test Run operation.
Unit does not operate nor­mal operation in COOL or HEAT mode.
Indoor unit operates, when EMERGENCY OPERATION switch is pressed.
Indoor unit does not operate, when EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to 10-7. "Test point diagram and voltage".
Refer to "How to check inverter/com­pressor".
Refer to "Check of R.V. coil".
Refer to 10-6. "Check of remote controller and indoor electronic control P.C. board".
1. Check indoor/out­door connecting wire. (Check if the power is supplied to the indoor unit.)
2. Refer to 10-6. "Check of indoor P.C. board and indoor fan motor".
Upper lamp Flash on and off at 0.5-sec­ond intervals Cause: Indoor/Outdoor unit
• Miswiring or trouble of serial signal
Upper lamp 2-time fl ash Cause: Indoor unit
• Trouble of room temperature / indoor coil thermistor
Upper lamp 3-time fl ash Cause: Indoor unit
• Trouble of indoor fan motor
Upper lamp 4-time fl ash Cause: Indoor unit
• Trouble of indoor unit control system
Upper lamp 5-time fl ash Cause: Outdoor unit
• Outdoor power system abnormality
Upper lamp 6-time fl ash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
Upper lamp 7-time fl ash Cause: Outdoor unit
• Trouble of outdoor con­trol system
Upper lamp 14-time fl ash / or more (VAD) Cause: Outdoor unit
• Other ab­normality
Start
Refer to 10-6. "How to check mis­wiring and serial signal error".
Check room temperature thermistor and indoor coil thermis­tor. Refer to 10-7. "Test point diagram and voltage".
Refer to 10-6. "Check of indoor fan motor".
Replace the indoor elec­tronic control P.C. board.
Refer to "How to check inverter/com­pressor".
Refer to "Check of outdoor ther­mistors".
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
Check "Flow chart of the detailed outdoor unit failure mode recall func­tion."
"Test Run operation" means the
operation within 30 minutes af­ter EMERGENCY OPERATION switch is pressed.
Refer to outdoor unit service manual.
All lamps Flash on and off at 0.5-sec­ond intervals Cause: Indoor unit
• The horizon­tal vane is not installed correctly.
Refer to 10-6. "Check of in­stallation of the horizon­tal vane".
OBH531E
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10-4. TROUBLESHOOTING CHECK TABLE
Before taking measures, make sure that the symptom reappears for accurate troubleshooting. When the indoor unit has started operation and detected an abnormality of the following condition (the first detection after the power ON), the indoor fan motor turns OFF and OPERATION INDICATOR lamp flashes.
OPERATION INDICATOR
Lighted Blinking Not lighted
No.
Abnormal
point
Operation indicator lamp Symptom Condition Remedy
1
Miswiring or serial signal
Upper lamp fl ashes.
0.5-second ON
0.5-second OFF
Indoor unit and outdoor unit do not operate.
The serial signal from the outdoor unit is not received for 6 minutes.
Refer to 10-6. "How to check miswiring and serial signal er­ror".
2
Indoor coil thermistor
Upper lamp fl ashes. 2-time fl ash
2.5-second OFF
The indoor coil or the room temperature ther­mistor is short or open circuit.
Refer to the characteristics of indoor coil thermistor, and the room temperature thermistor (10-7.2,3.).
Room tem­perature thermistor
3
Indoor fan motor
Upper lamp fl ashes. 3-time fl ash
2.5-second OFF
The rotational frequency feedback signal is not emitted during the indoor fan operation.
Refer to 10-6. "Check of in­door fan motor".
4
Indoor con­trol system
Upper lamp fl ashes. 4-time fl ash
2.5-second OFF
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Replace the indoor electronic control P.C. board.
5
Outdoor power sys­tem
Upper lamp fl ashes. 5-time fl ash
2.5-second OFF
It consecutively occurs 3 times that the com­pressor stops for overcurrent protection or start-up failure protection within 1 minute after start-up.
Refer to "How to check of in­verter/compressor". Refer to outdoor unit service manual. Check the stop valve.
6
Outdoor thermistors
Upper lamp fl ashes. 6-time fl ash
2.5-second OFF
The outdoor thermistors short or open circuit during the compressor operation.
Refer to "Check of outdoor thermistor". Refer to outdoor unit service manual.
7
Outdoor control sys­tem
Upper lamp fl ashes. 7-time fl ash
2.5-second OFF
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
Replace the inverter P.C. board or the outdoor electronic control P.C. board. Refer to outdoor unit service manual.
8
Other ab­normality
Upper lamp fl ashes. 14-time fl ash / or more (VAD)
2.5-second OFF
An abnormality other than above mentioned is detected.
Check the stop valve. Check the 4-way valve. (VAD)
Check the abnormality in detail using the failure mode recall function for outdoor unit.
9
Outdoor control sys­tem
Upper lamp lights up
Outdoor unit does not oper­ate
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
Check the blinking pattern of the LED on the inverter P.C. board or the outdoor electronic control P.C. board.
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OPERATION INDICATOR
No.
Abnormal
point
Operation indicator lamp Symptom Condition Remedy
1
Attachment of the hori­zontal vane
All lamps fl ash at the same time.
0.5-second ON
0.5-second OFF
Indoor unit and outdoor unit do not operate.
The electricity is not conducted to the inter­lock switch (Fan) of the horizontal vane.
Refer to 10-6. "Check of installation of the horizontal vane".
OPERATION INDICATOR
No.
Abnormal
point
Operation indicator lamp Symptom Condition Remedy
1
MXZ type
Operation mode setting
Upper lamp lights and lower lamp fl ashes.
2.5-second OFF
Outdoor unit operates but indoor unit does not operate.
The operation mode of the each indoor unit is differently set to COOL (includes DRY) and HEAT at the same time, the operation mode of the indoor unit that has operated at fi rst has the priority.
Unify the operation mode. Refer to outdoor unit service manual.
10-5. TROUBLE CRITERION OF MAIN PARTS
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD MSZ-GE60VA MSZ-GE60VAD
MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
Part name Check method and criterion Figure
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Measure the resistance with a tester.
Refer to 10-7. "Test point diagram and voltage", "2 or 3. Indoor electronic control P.C. board", for the chart of thermistor.
Indoor fan motor (MF) Check 10-6.
MSZ-GE22/25/33/35/42/50
Vane motor (MV)
Measure the resistance between the terminals with a tester. (Temperature: 10 - 30°C)
Color of the lead wire Normal
RED - BLK 223 - 268 Ω
MSZ-GE60/71/80
Horizontal vane motor (MV1) Vertical vane motor (MV2)
Measure the resistance between the terminals with a tester.
(Temperature: 10 - 30°C)
Color of the lead wire Normal
Horizontal vane motor (MV1)
RED-BLK
313 ~ 375 Ω
Vertical vane motor (MV2) 268 ~ 322 Ω
BLK
BLK RED
BLK
BLK
ROTOR
BLK
BLK RED
BLK
BLK
ROTOR
OBH531E
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A Check of indoor fan motor
10-6. TROUBLESHOOTING FLOW
The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply.
Is there any foreign matter that interferes the rotation of the line fl ow fan?
Yes
No
Remove the foreign matter and adjust the line fl ow fan.
Pay enough attention to the high voltage on the fan motor connector CN211.
Turn ON the power supply, wait 5 seconds or more, and then press EMERGENCY OPERATION switch. Measure the supply voltage as follows within 12 seconds after EMER­GENCY OPERATION switch is pressed. If more than 12 seconds passes, turn OFF the power supply and turn it ON again, then measure the voltage. <Indoor power P.C. board>
1. Measure the voltage between CN211 (+) and (–).
2. Measure the voltage between CN211 (+) and (–). <Indoor electronic control P.C. board>
3. Measure the voltage between CN10A (+) and JPG (GND)(–).
If more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage measured at 2. above goes 0 VDC although the indoor P.C. board is normal.
Does the voltage between CN211 (+) and (–) on the power P.C. board rise to the range of 3 to 6 VDC within 12 seconds after EMERGENCY OPERATION switch is pressed?
Replace the indoor fan motor.
Yes
No
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN211
(+) and (–) while the fan motor is
rotating.
Replace the indoor power P.C. board and the indoor terminal P.C. board.
Is it unchanged holding 0 or 15 V DC?
No
(Changed) Yes (Unchanged)
Measure the voltage CN10A (+) and JPG (GND)(–) on the indoor electronic control P.C board when the fan motor is rotaring.
Replace the indoor fan motor.
Is there 325 VDC between CN211 (+) and (–) ?
Yes
Does the voltage between CN10A (+) and JPG (GND)(–) on the indoor electronic control P.C. board fall to 2 V or less within 12 seconds after EMERGENCY OPERATION switch is pressed?
Replace the indoor electronic control P.C. board.
No
Yes
Replace the indoor power P.C. board and the indoor terminal P.C. board.
Is it unchanged holding 0 or 5 VDC?
No (Changed)
Yes (Unchanged)
Replace the indoor electronic control P.C. board.
No
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
OBH531E
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The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply.
Is there any foreign matter that interferes the rotation of the line fl ow fan?
Yes
No
Remove the foreign matter and adjust the line fl ow fan.
Pay enough attention to the high voltage on the fan motor connector CN211.
Turn ON the power supply, wait 5 seconds or more, and then press EMERGENCY OPERATION switch. Measure the supply voltage as follows within 12 seconds after EMER­GENCY OPERATION switch is pressed. If more than 12 seconds passes, turn OFF the power supply and turn it ON again, then measure the voltage. <Indoor electronic control P.C. board>
1. Measure the voltage between CN211 (+) and (–).
2. Measure the voltage between CN211 (+) and (–).
If more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage measured at 2. above goes 0 V DC although the indoor P.C. board is normal.
Does the voltage between CN211 (+) and (–) on the indoor electronic control P.C. board rise to the range of 3 to 6 VDC within 12 seconds after EMERGENCY OPERATION switch is pressed?
Replace the indoor fan motor.
Yes
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN211
(+) and (–) while the fan motor is
rotating.
Replace the indoor electronic control P.C. board and the indoor terminal P.C. board.
Is it unchanged holding 0 or 15 VDC?
No (Changed)
Yes (Unchanged)
Replace the indoor fan motor.
Is there 325 VDC between CN211 (+) and (–) ?
Yes
Replace the indoor electronic control P.C. board.
No
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
No
Replace the indoor electronic control P.C. board.
OBH531E
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B Check of remote controller and indoor electronic control P.C. board
Check if the remote controller is exclusive for this air conditioner.
Does the unit operate with the remote controller?
OK
Yes
No (Not clear)
Replace the batteries. (Refer to 10-1.4.)
Press OPERATE/STOP (ON/OFF)
button on the remote controller.
Is LCD display on the remote controller visible?
Remove the batteries, then set them back and press RESET button. (Refer to 10-1.4.) Check if the unit operates with the remote controller.
Yes
No
Turn ON a radio to AM and press OPERATE/STOP (ON/OFF) button on the remote controller.
1
Is noise heard from radio?
Yes
No
Replace the remote controller.
Are there any fl uorescent lights of inverter or rapid-start type within the range of 1 m? 2
No
Reinstall the unit away from lights. Attach a fi lter on receiving part.
Replace the indoor electronic control P.C. board. (Including the receiver)
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
Does the unit operate with the remote controller?
OK
Yes
No (Not clear)
Replace the batteries. (Refer to 10-1.4.)
Press OPERATE/STOP (ON/OFF)
button on the remote controller.
Is LCD display on the remote controller visible?
Remove the batteries, then set them back and press RESET button. (Refer to 10-1.4.) Check if the unit operates with the remote controller.
Yes
No
Turn ON a radio to AM and press OP­ERATE/STOP (ON/OFF) button on the remote controller. 1
Is noise heard from radio?
Yes
No
Replace the remote controller.
Are there any fl uorescent lights of inverter or rapid-start type within the range of 1 m? 2
Yes
No
Reinstall the unit away from lights. Attach a fi lter on receiving part.
Measure the voltage between power monitor receiver SW P.C. board connec­tor CN20A No.2(+) and No.3(-) when the remote controller button is pressed.
Is the voltage approximately 4 V DC?
No
Yes
Replace indoor electronic control P.C. board.
Replace power monitor receiver SW P.C. board.
1 Look at the image of the signal transmitting section of
the remote controller through the monitor of a digital camera or a camera phone. It is normal if the LED of the signal transmitting section lights up when the OP­ERATE/STOP (ON/OFF) button on the remote control­ler is pressed. However, it may be diffi cult to see the illuminated LED of the signal transmitting section with a smartphone camera.
2 If the inverter fl uorescent light is turned on when the
room is cool, the unit may have diffi culty receiving the signal from the remote controller or may not be able to operate with it; if the inverter fl uorescent light is turned on when the room is warm, the unit may be able to operate with the remote controller.
Yes
OBH531E
35
C Check of indoor P.C. board and indoor fan motor
Turn OFF the power supply. Remove indoor fan motor connector CN211 from indoor power P.C. board and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply.
Does the unit operate with the remote controller? Does OPERATION INDICATOR lamp light up by pressing EMERGENCY OPERATION switch?
Yes
No
Measure the resistance of indoor fan motor. Refer to 10-5.
Short circuit: Replace the indoor fan motor.
Turn OFF the power supply. Check both “parts side” and “pattern side” of the indoor terminal P.C. board visually.
Replace the varistor (NR11) and fuse (F11). 3
Is the varistor (NR11) burnt and the fuse (F11) blown?
No
No
Yes
Yes
Be sure to check both the fuse and the varistor in any case.
Is the fuse (F11) blown only?
Measure the resistance between CN211 (+) and (-) of indoor fan motor connector. 1, 2
Yes
Is the resistance 1MΩ or more?
Replace the fuse (F11) and the indoor fan motor. 3
No
Replace the fuse (F11). 3
Measure the resistance of the vane motor coil. Refer to 10-5.
Short circuit: Replace the vane motor and the indoor electronic control P.C. board.
1. The fan motor connector's lead wire is red, whereas is black.
2. Connect "+" of the tester to fan motor connector's lead wire, and “-” to lead wire, otherwise the
resistance cannot be measured properly.
3. Please replace the fuse after removing the indoor
terminal P.C. board from the electrical box.
Indoor electronic control P.C. board
JPG (GND)
CN10A
12 VDC
5 VDC
Indoor terminal P.C. board
Indoor power P.C. board
Fuse (F11)
Varistor (NR11)
CN211
R111 (MSZ-GE22/25/33/35) L111 (MSZ-GE42/50)
Measure the resistance of resistor (R111) on the indoor power P.C. board (MSZ-GE22/25/33/35). Measure the resistance of reactor (L111) on the indoor power P.C. board (MSZ-GE42/50).
No
Is the resistance of resistor (R111) approximately 4 Ω (MSZ-GE22/25/33/35)? Is the resistance of reactor (L111) approximately 2.2 Ω (MSZ-GE42/50)?
No
Replace the indoor power P.C. board, the indoor terminal P.C. board and the indoor fan motor.
Replace the indoor electronic control P.C. board.
Is the approximately 5 VDC between 5 V (+) and JPG (GND) (-) of the indoor electronic control P.C. board? Is there approximately 9 V to 13 VDC between 12 V (+) and JPG (GND) (-) of the indoor electronic control P.C. board?
Are connector CN10A on the indoor electronic control P.C. board or lead wires discon­nected?
Replace the indoor fan motor.
Yes
Connect the connector or repair discon­nection.
Yes
No
Yes
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
OBH531E
36
CN211
R111
Indoor electronic control P.C.Board
Indoor terminal P.C. board
Fuse (F11)
Varistor (NR11)
Yes
No
1. The fan motor connector's lead wire is red, whereas is black.
2. Connect "+" of the tester to fan motor connector's lead wire, and "-" to lead wire, otherwise the resistance cannot be measured properly.
3. Please replace the fuse after removing the indoor terminal P.C. board from the electrical box.
Yes
No
Does the unit operate with the remote controller? Does OPERATION INDICATOR lamp light up by pressing EMERGENCY
OPERATION switch?
Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 and CN152 from the indoor electronic control P.C. board and turn ON the power supply.
Measure the resistance of the horizontal vane motor coil. Refer to 10-5.
Measure the resistance between CN211 and of the indoor fan motor connector.
Short circuit: Replace the indoor fan motor.
Short circuit: Replace the horizontal vane motor and the indoor electronic control P.C. board.
Turn OFF the power supply. Check both “parts side” and “pattern side” of the indoor electronic control P.C. board visually.
Replace the varistor (NR11) and fuse (F11).
Are the varistor (NR11) burnt and the fuse (F11) blown?
Be sure to check both the fuse and the varistor in any case.
No
Yes
No
Is the fuse (F11) blown only?
Yes
No
Is the resistance 1MΩ or more?
Measure the resistance between CN211 (+) and (-) of the indoor fan motor connector. 1, 2
Replace the fuse (F11). 3
Replace the fuse (F11) and the indoor fan motor. 3
Is the resistance
approximately 4Ω?
Measure the resistance of cement resistor R111 on the indoor electronic control P.C. board.
Replace the indoor electronic control P.C. board.
Replace the indoor electronic control P.C. board and the indoor fan motor.
Yes
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
OBH531E
37
D How to check miswiring and serial signal error
Turn OFF inverter-controlled lighting equipment. Turn OFF the power supply and then turn ON again. Press EMERGENCY OPERATION switch.
A
Is serial signal error indicated 6 minutes later?
B
Yes
Reinstall either the unit or the light away from each other. Attach a fi lter on remote control receiv­ing section of the indoor unit.
No
Replace the indoor power P.C. board and the indoor terminal P.C. board
Turn OFF the power supply.
Is there rated voltage in the power supply?
Yes
No
Turn ON the power supply.
Check the power supply.
Is there rated voltage between the outdoor terminal block S1 and S2?
No
Check the wiring.
Press EMERGENCY OPERATION switch once.
Does the upper lamp of OPERATION INDICA­TOR lamp light up? <Confi rmation of the power to the indoor unit>
Yes
No
Is serial signal error indicated 6 minutes later?
Yes
No
Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connect­ing wire?
Yes
Correct them.
No
A
Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring. Bridge the outdoor terminal block S2 and S3.
1
B
1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confi rm the wiring is correct before the opera- tion starts.
Turn ON the power supply.
Does the LED on the inverter P.C. board or the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"? 3
Yes
No (Lighted or not lighted)
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
2
2. Be careful of the residual voltage of smoothing capacitor.
Yes
Check the wiring. If there are any error of the indoor/outdoor connecting wire: such as the damage of the wire, intermediate connection, and/or poor contact to the terminal block, replace the indoor/ outdoor connecting wire.
No
Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board?
No
Yes
Yes
3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board or the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes.
(Except for outdoor unit of multi system type)
Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board?
Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board?
Replace the indoor elec­tronic control P.C. board.
No Yes No
Yes
Is the bus-bar voltage of the inverter P.C. board or the outdoor electronic control P.C. board normal? (Refer to "TEST POINT DIAGRAM AND VOLTAGE" of the outdoor unit.)
No
Yes
Check of power supply.
Turn OFF the power supply. Remove the bridge between the outdoor terminal block S2 and S3. Turn ON the power supply.
Yes
No
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
Is there rated voltage between the indoor terminal block S1 and S2? <Confi rmation of power voltage>
Is there amplitude of 10 to 20 VDC between the indoor terminal block S2 and S3? <Confi rmation of serial signal>
OBH531E
38
MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
Turn OFF inverter-controlled lighting equipment. Turn OFF the power supply and then turn ON again. Press EMERGENCY OPERATION switch.
A
Is serial signal error indicated 6 minutes later?
B
Yes
Reinstall either the unit or the light away from each other. Attach a fi lter on remote control receiv­ing section of the indoor unit.
No
Turn OFF the power supply.
Is there rated voltage in the power supply?
Yes
No
Turn ON the power supply.
Check the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
No
Check the wiring.
Press EMERGENCY OPERATION switch once.
Does the upper lamp of OPERATION INDICA­TOR lamp light up? <Confi rmation of the power to the indoor unit>
Yes
No
Is serial signal error indicated 6 minutes later?
Yes
No
Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connect­ing wire?
Yes
Correct them.
No
A
Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring. Short-circuit outdoor terminal block S2 and S3.
1
B
1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confi rm the wiring is correct before the opera- tion starts.
Turn ON the power supply.
Does the LED on the inverter P.C. board or the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"? 3
Yes
No (Lighted or not lighted)
Replace the inverter P.C. board or the outdoor electronic control P.C. board. 2
2. Be careful of the residual voltage of smoothing capacitor.
Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3.
Yes
3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board or the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes.
(Except for outdoor unit of multi system type)
Is the bus-bar voltage of the inverter P.C. board or the outdoor electronic control P.C. board normal? (Refer to "TEST POINT DIAGRAM AND VOLTAGE" of the outdoor unit.)
No
Yes
Replace the indoor electronic control P.C. board.
OBH531E
39
E Check of installation of the horizontal vane
Is the stopper of the horizontal vane locked to the indoor unit correctly?
Yes
No
Re-lock the stopper of the hori­zontal vane to the indoor unit. (Refer to 10-1.5.)
Turn ON the power supply.
Are all lamps flashing?
Yes
No
Turn OFF the power supply.
To check the continuity of the interlock switch (Fan), measure the resistance of connector
- connected to CN1R1 on
the indoor electronic control P.C. board.
Is there resistance 0 Ω?
Yes
No( )
Replace the interlock switch (Fan).
Replace the indoor electronic control P.C. board.
OK
Turn OFF the power supply.
OBH531E
40
F Electromagnetic noise enters into TV sets or radios
Yes
Is the unit earthed?
No
Earth the unit.
Yes
Is the distance between the antennas and the indoor unit within 3 m, or is the distance between the antennas and the outdoor unit within 3 m?
No
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Is the distance between the TV sets or radios and the indoor unit within 1 m, or is the distance between the TV sets or radios and the outdoor unit within 3 m?
Yes
Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the anten­na wiring?
Yes
No
No
Replace or repair the antenna. Replace or repair the coaxial cable.
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
Yes
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wir­ing of the antennas.
No
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength or the installation condition (combination of specifi c conditions such as antennas or wiring). Check the following before asking for service.
1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
OBH531E
41
1. Indoor power P.C. board, Indoor terminal P.C. board
MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD
10-7. TEST POINT DIAGRAM AND VOLTAGE
Indoor terminal P.C. board
Indoor power P.C. board
Please replace the fuse after removing the indoor terminal P.C. board from the electrical box.
Fuse (F11)( )
Varistor (NR11)
Terminal block
Connector to indoor electronic control P.C. board (CN20A)
5 VDC
12 VDC GND
Resistor (R111)
Indoor fan motor (CN211)
325 VDC (–) GND (high-
voltage DC) 15 VDC (+)3-6 VDC (+)0 or 15 VDC
MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
Indoor terminal P.C. board Indoor power P.C. board
Please replace the fuse after removing the indoor terminal P.C. board from the electrical box.
Fuse (F11)( )
Varistor (NR11)
Terminal block
Connector to indoor electronic control P.C. board (CN20A)
5 VDC
12 VDC GND
Reactor (L111)
Indoor fan motor (CN211)
325 VDC (–) GND (high-
voltage DC) 15 VDC (+)3-6 VDC (+)0 or 15 VDC
OBH531E
42
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Temperature (°C)
Resistance (kΩ)
Timer short mode point JPG JPS (Refer to 8-1.)
Room temperature thermistor RT11 (CN111)
Indoor coil thermistor RT12, RT13 (CN112)
Vane motor (CN151)
Connector to Indoor power P.C. board (CN10A)
12 VDC
5 VDC
To disable "Auto restart function", solder the Jumper wire to JR07. (Refer to 8-3.)
Emergency operation switch (E.O. SW) (SW1)
2. Indoor electronic control P.C. board
MSZ-GE22VA MSZ-GE25VA MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE42VA MSZ-GE50VA MSZ-GE50VA2
GND
Interlock switch (FAN) (CN1R1)
Indoor electronic control P.C. board
MSZ-GE22VAD MSZ-GE25VAD MSZ-GE35VAD MSZ-GE42VAD MSZ-GE50VAD
Timer short mode point JPG JPS (Refer to 8-1.)
Room temperature thermistor RT11 (CN111)
Indoor coil thermistor RT12 (CN112)
Vane motor (CN151)
Connector to Indoor power P.C. board (CN10A)
12 VDC
5 VDC
To disable "Auto restart function", solder the Jumper wire to JR07. (Refer to 8-3.)
Emergency operation switch (E.O. SW) (SW1)
GND
Interlock switch (FAN) (CN1R1)
OBH531E
43
JR24 JRRE JRDFT JR07 JRPRH JR19 JRTU JR01
Indoor terminal P.C. board Indoor electronic control P.C. board
Power monitor receiver SW P.C. board
Indoor fan motor (CN211)
325 VDC (–) GND
(high-voltage DC)
15 VDC (+)3-6 VDC (+)0 or 15 VDC
Resistor (R 111)
Emergency operation switch (E.O. SW) (SW1)
Timer short mode point JPG JPS (Refer to 8-1.)
Varistor (NR11)
Terminal block
To disable "Auto restart function", solder the Jumper wire to JR07. (Refer to 8-3.)
Vane motor (CN151, CN152)
5 VDC
12 VDC
Room temperature thermistor RT11 (CN111)
Indoor coil thermistor RT12, RT13 (CN112)
Interlock switch (FAN) (CN1R1)
3. Indoor electronic control P.C. board, Indoor terminal P.C. board, Power monitor receiver SW P.C. board
MSZ-GE60VA MSZ-GE71VA MSZ-GE80VA MSZ-GE80VA2
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Temperature (°C)
Resistance (kΩ)
Fuse (F11)( )
Please replace the fuse after removing the indoor terminal P.C. board from the electrical box.
CN20A
(–) (+)
(Refer to 10-6.
.)
OBH531E
44
JR07
JR77
Indoor terminal P.C. board Indoor electronic control P.C. board
Power monitor receiver SW P.C. board
Indoor fan motor (CN211)
325 VDC (–) GND
(high-voltage DC)
15 VDC (+)3-6 VDC (+)0 or 15 VDC
Resistor (R 111)
Emergency operation switch (E.O. SW) (SW1)
Timer short mode point JPG JPS (Refer to 8-1.)
Varistor (NR11)
Terminal block
To disable "Auto restart function", cut the Jumper wire to JR77. (Refer to 8-3.)
Vane motor (CN151, CN152)
5 VDC
12 VDC
Room temperature thermistor RT11 (CN111)
Indoor coil thermistor RT12, RT13 (CN112)
Interlock switch (FAN) (CN1R1)
MSZ-GE60VAD MSZ-GE71VAD MSZ-GE80VAD
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Temperature (°C)
Resistance (kΩ)
Fuse (F11)( )
Please replace the fuse after removing the indoor terminal P.C. board from the electrical box.
CN20A
(–) (+)
(Refer to 10-6.
.)
OBH531E
11-1. MSZ-GE22VA MSZ-GE22VAD MSZ-GE25VA MSZ-GE25VAD MSZ-GE33VA MSZ-GE35VA MSZ-GE35VA2 MSZ-GE35VAD MSZ-GE42VA MSZ-GE42VAD MSZ-GE50VA MSZ-GE50VA2 MSZ-GE50VAD
NOTE: Turn OFF power supply before disassembly.
OPERATING PROCEDURE PHOTOS
1. Removing the panel
(1) Remove the horizontal vanes. (2) Remove the screw caps of the panel. Remove the
screws of the panel. (3) Unhook the lower part ( ) of the panel. (4) Hold the lower part of both ends of the panel and pull
it
slightly toward you, and then remove the panel by
pushing
it upward.
Photo 1
45
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the
locking mechanism.
Slide the sleeve. Pull the terminal while pushing the locking lever.
Hold the sleeve, and pull out the terminal slowly.
Connector
Sleeve
Locking lever
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below. There are two types (Refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
Screws of the panel
Front panel
Horizontal vanes
A
DISASSEMBLY INSTRUCTIONS
11
OBH531E
OPERATING PROCEDURE PHOTOS
2. Removing the indoor electronic control P.C. board and the room temperature thermistor
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the screw of the V.A. clamp. Remove the V.A.
clamp and the indoor/outdoor connecting wire.
(3) Open the indoor electronic control P.C. board holder (to
right side)
(4) Disconnect the following connectors:
<Indoor electronic control P.C. board> CN112 (Indoor coil thermistor) CN151 (Vane motor) CN1R1 (Interlock switch) CN10A (To the indoor power P.C. board)
(5) Unhook the catches of the indoor electronic control P.C.
board holder from the nozzle and the electrical box (right side).
(6)
Remove the room temperature thermistor from the
hook of the indoor electronic control P.C. board holder.
(7) Open the back side of the indoor electronic control P.C.
board holder, and remove the indoor electronic con­trol P.C. board.
(8) Remove the room temperature thermistor from the
indoor electronic control P.C. board.
Photo 2
Photo 3
3. Remove the indoor power P.C. board, the indoor
terminal P.C. board, and the electrical box
(1) Remove the panel (Refer to 1.) and the corner box. (2)
Remove the indoor/outdoor connecting wire. (Refer to 2.)
(3) Remove the earth wire connected to the indoor heat
exchanger from the electrical box.
(4) Unhook first the lower, then the upper catches of the
electrical box, and pull out the electrical box.
(5) Remove the screw of the electrical cover and remove
the electrical cover.
(6) Disconnect all the connectors on the indoor power P.C.
board and unhook all lead wires.
(7) Remove the screw of terminal block on the indoor ter-
minal P.C. board.
(8) Remove the indoor power P.C. board and the indoor
terminal P.C. board.
46
Lower catch
Indoor terminal P.C. board
Terminal block
Indoor power P.C. board
Catch of indoor elec­tronic control P.C. board holder
Upper catch
V.A. clamp
Indoor electronic control P.C. board holder
Screw of the electrical cover
Catch of indoor electronic control P.C. board holder
Electrical box
Earth wire
OBH531E
OPERATING PROCEDURE PHOTOS
4. Removing the nozzle assembly
(1) Remove the panel (Refer to 1.) and the corner box. (2)
Remove the indoor/outdoor connecting wire. (Refer to 2.)
(3)
Remove the indoor electronic control P.C. board holder
(4) Disconnect the following connectors:
<Indoor electronic control P.C. board> CN1R1 (Interlock switch)
(5) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly.
(6) Remove the interlock switch.
Photo 4
Photo 5
5. Removing the horizontal vane motor
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the screws of the horizontal vane motor unit. (3) Disconnect the connector from the horizontal vane
motor. (4) Remove the screws of the horizontal vane motor. (5) Remove the horizontal vane motor from the horizontal
vane motor unit.
47
Screws of horizontal vane motor unit
Interlock switch
Screws of the interlock switch
OBH531E
OPERATING PROCEDURE PHOTOS
6. Removing the indoor fan motor, the indoor coil thermistor, and the line flow fan
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the indoor electronic control P.C. board hold-
er, the electrical box and the nozzle assembly. (3) Remove the screws fixing the motor bed. (4) Loosen the screw fixing the line flow fan. (5) Remove the motor bed together with fan motor and
motor band. (6) Release the hooks of the motor band. Remove the
motor band. Pull out the indoor fan motor. (8) Remove the indoor coil thermistor from the heat
exchanger. ( ) Install the indoor coil thermistor in its former position
when assembling it. (Photo 9) (9) Remove the screws fixing the left side of the heat
exchanger. (10) Lift the heat exchanger, and pull out the line flow fan
to the lower-left.
Photo 9
Photo 6
Photo 7
Photo 8
48
Screw of the line flow fan
Screws of the motor bed
Screws of the left side of the heat exchanger
Motor band
Indoor coil thermistor (sub) RT13
Indoor coil thermistor (main) RT12
OBH531E
11-2. MSZ-GE60VA MSZ-GE60VAD MSZ-GE71VA MSZ-GE71VAD MSZ-GE80VA MSZ-GE80VA2 MSZ-GE80VAD
NOTE: Turn OFF power supply before disassembly.
OPERATING PROCEDURE PHOTOS
1. Removing the panel
(1) Remove the horizontal vanes. (2) Remove the screw caps of the panel. Remove the
screws of the panel.
(3) Hold the lower part of both ends of the panel and pull
it
slightly toward you, and then remove the panel by
pushing
it upward.
Photo 1
49
Screws of the panel
Front panel
Horizontal vanes
OBH531E
OPERATING PROCEDURE PHOTOS
2. Removing the indoor electronic control P.C. board, the power monitor receiver SW P.C. board and the indoor terminal P.C. board
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the screw of the V.A. clamp. Remove the V.A. clamp and the indoor/outdoor con-
necting wire.
(3) Remove the screw of the electrical cover, and then
the electrical cover.
(4) Remove the earth wire connected to the indoor elec-
tronic control P.C. board from the electrical box. (5) Remove the power monitor receiver holder. (6) Open the rear cover of the power monitor receiver
holder and pull out the power monitor receiver SW P.C.
board. (7) Disconnect all the connectors on the indoor electronic
control P.C. board and unhook all lead wires. (8) Remove the screw of the terminal block on the indoor
terminal P.C. board. (9) Remove the indoor terminal P.C. board and the indoor
electronic control P.C. board.
Photo 2
Photo 3
3. Removing the indoor electrical box
(1) Remove the panel (Refer to 1.) and the corner box. (2)
Remove the indoor/outdoor connecting wire. (Refer to 2.) (3) Remove the earth wire connected to the indoor heat
exchanger from the electrical box. (4) Remove the screw of the electrical cover and remove
the electrical cover. (5) Disconnect all the connectors on the indoor electronic
control P.C. board and unhook all lead wires. (6) Remove the screw fixing the electrical box, then the
upper catch of the electrical box, and pull out the
electrical box.
50
Screw of the electrical box
Indoor elec-
tronic control P.C. board
Earth wires
Indoor terminal P.C. board
Upper catch
Power monitor receiver holder
Screw of the electrical cover
Electrical box
Screw of the V.A. clamp
Screw of the terminal block
OBH531E
OPERATING PROCEDURE PHOTOS
4. Removing the nozzle assembly
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the V.A. clamp, and then the indoor/outdoor
connecting wire. (Photo 2) (3) Remove the electrical cover. (Photo 2) (4) Disconnect the following connectors on the electronic
control P.C. board:
CN151 (Horizontal vane motor) CN152 (Vertical vane motor)
CN1R1 (Interlock switch) (5) Remove the power monitor receiver holder. (Photo 2) (6) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly. (7) Remove the vane motors. (Refer to 5 and 6.) (8) Remove the interlock switch.
Photo 4
Photo 5
Photo 6
5. Removing the vertical vane motor unit
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the crank of the vertical vane motor unit from
the arm of the vertical vane.
(3) Remove the screw of the vertical vane motor unit, and
pull the vertical vane motor unit.
(4) Remove the screws of the vertical vane motor unit
cover.
(5) Remove the crank of the vertical vane motor unit from
the shaft of the vane motor.
(6) Remove the vertical vane motor from the vertical vane
motor unit.
(7) Disconnect the connector of vertical vane motor from
the vertical vane motor.
6. Removing the horizontal vane motor
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the screws of the horizontal vane motor unit,
and pull out the horizontal vane motor unit.
(3) Disconnect the connector from the horizontal vane
motor.
(4) Remove the screws of the horizontal vane motor unit
cover.
(5) Remove the horizontal vane motor from the horizontal
vane motor unit.
51
Screws of the vertical vane motor unit cover
Screw of the vertical vane motor unit
Screws of the interlock switch
Screws of the horizontal vane motor unit cover
Screws of the horizontal vane motor unit
OBH531E
OPERATING PROCEDURE PHOTOS
7. Removing the water cut, the indoor fan motor, the indoor coil thermistor, and the line flow fan
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the power monitor receiver holder, the electri-
cal box and the nozzle assembly. (Refer to 3 and 4.)
(3) Remove the screw of the water cut and remove the
water cut. (4) Remove the screws fixing the motor bed. (5) Loosen the screw fixing the line flow fan. (6) Remove the motor bed together with fan motor and
motor band. (7) Remove the screw of the motor band. (8) Release the hooks of the motor band. Remove the
motor band. Pull out the indoor fan motor. (9) Remove the indoor coil thermistor from the heat
exchanger. Install the indoor coil thermistor in its former position when assembling it. (Photo 9) (10) Remove the screws fixing the left side of the heat
exchanger. (11) Lift the heat exchanger, and pull out the line flow fan
to the lower-left.
Photo 8
Photo 9
Photo 10
Photo 7
52
Indoor coil thermistor (main) RT12
Screws of the motor bed
Screws of the heat exchanger
Motor band
Indoor coil thermistor (sub) RT13
Screw of the line flow fan
Power monitor receiver holder
Screw of the electrical cover
Electrical box
Screw of the V.A. clamp
Screw of the water cut
Screw of the motor band
OBH531E
53
OBH531E
© Copyright 2009 MITSUBISHI ELECTRIC CORPORATION Distributed in Dec. 2013. No. OBH531 REVISED EDITION-E Distributed in Sep. 2013. No. OBH531 REVISED EDITION-D Distributed in Jul. 2011. No. OBH531 REVISED EDITION-C Distributed in Jul. 2010. No. OBH531 REVISED EDITION-B 5 Distributed in Oct. 2009. No. OBH531 REVISED EDITION-A 5 Distributed in Feb. 2009. No. OBH531 5 Made in Japan
New publication, effective Dec. 2013 Specifications are subject to change without notice.
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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