Mitsubishi Electronics MSZ-FD35VAS, MSZ-FD35VA, MSZ-FD25VA User Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
INDOOR UNIT
SERVICE MANUAL
Wireless type Models
No. OBH488
MSZ-FD25VA -
E1
MSZ-FD25VAS ­MSZ-FD35VA -
E1
MSZ-FD35VAS -
E1
E1
Outdoor unit service manual MUZ-FD·VA Series(OBH489) MXZ-A·VA Series (OB377) MXZ-8A140A (OC316)
CONTENTS
1. TECHNICAL CHANGES ····································3
2. PART NAMES AND FUNCTIONS······················4
3. SPECIFICATION·················································5
4. NOISE CRITERIA CURVES·······························6
5. OUTLINES AND DIMENSIONS·························7
6. WIRING DIAGRAM ············································7
7. REFRIGERANT SYSTEM DIAGRAM················8
9. MICROPROCESSOR CONTROL ····················11
10. TROUBLESHOOTING ······································20
11. DISASSEMBLY INSTRUCTIONS·····················36
PARTS CATALOG (OBB488)
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
2
1
TECHNICAL CHANGES
MSZ-FD25VA - MSZ-FD25VAS ­MSZ-FD35VA - MSZ-FD35VAS -
1. New model
E1E1 E1E1
3
2
Air outlet
Vertical vane
Air filter
Front panel
Horizontal vane
Remote controller
AREA lamp indicate AREA setting
In AREA setting, the horizontal air flow direction changes automatically according to the detection of i-see Sensor which detects the floor/ wall temperature to air-condition the room evenly.
i-see control operation
i-see sensor constantly measure floor/wall temperature to automatically adjust to the set temperature by estimating the temperature actually perceived by a person inside the room ("sensible temperature").
Operation Indicator lamp
Remote control receiving section
Emergency operation switch
Fan
Fan guard
i-see sensor
Heat exchanger
Air inlet
Plasma anti-allergy enzyme filter
Plasma electrode unit
Plasma deodorizing filter
AREA lamp
POWER lamp
CLEAN lamp PLASMA lamp
1 2 3 4 5 6 7
Installation plate Installation plate fixing screw 4 o 25 mm Remote controller holder Fixing screw for 3 3.5 o 1.6 mm (Black) Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping)
1 5 1 2 2 1 1
PART NAMES AND FUNCTIONS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
ACCESSORIES
4
3
MSZ-FD25VA MSZ-FD35VA
Single phase
230 V, 50 Hz
RCOJ40-GF
798O295O257
12
4
672
516/378/276
1,190
950/740/580
4
KM08A
Indoor model
Power supply
Power input 1
Running current ✽1
Fan motor current ✽1
Fan motor model Dimensions WOHOD Weight Color Air direction Air flow (Super High) Air flow (High/Med./Low) Sound level (Super High) Sound level (High/Med./Low) Fan speed (Super High) Fan speed (High/Med./Low) Fan speed regulator Remote controller model
W
A
A
mm
kg
K /h
K /h
dB(A)
dB(A)
rpm
rpm
Electrical
data
Special remarks
Cooling Heating Cooling Heating Cooling Heating
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
MSZ-FD25VAS MSZ-FD35VAS
26 31
0.25
0.30
0.25
0.30
726
552/402/270
42
36/29/20
1,270
1,010/780/570
28 33
0.27
0.32
0.27
0.32
750
552/402/282
43
36/29/21
1,300
1,010/780/590
PURE WHITE SILVER PURE WHITE SILVER
250 V 3.15 A
MP20Z 12 VDC 300 " (at 25 ˚C) MSFBC20C29 12 VDC 350 " (at 25 ˚C) MSBPC20M11 12 VDC 300 " (at 25 ˚C)
S10K320E3K1
A2TPMI 23A FOV50 OBA060 P8L1 J4S
3P
Fuse i-see Sensor motor Horizontal vane motor Vertical vane motor Varistor i-see Sensor Terminal block
(F11)
(MT) (MV1) (MV2)
(NR11)
(RR)
(TB)
SPECIFICATION
NOTE : Test conditions are based on ISO 5151
Cooling : Indoor Dry-bulb temperature 27 : Wet-bulb temperature 19 : Heating : Indoor Dry-bulb temperature 20 :
Specifications and rating conditions of main electric parts
Refrigerant piping length (one way): 5 m 1 Measured under rated operating frequency.
Outdoor Dry-bulb temperature 35 : Outdoor Dry-bulb temperature 7 : Wet-bulb temperature 6 :
5
4
INDOOR UNIT
WALL
MICROPHONE
0.8 m
1 m
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
Test conditions Cooling : Dry-bulb temperature 27 : Wet-bulb temperature 19 :
Heating : Dry-bulb temperature 20 :
43 43
NC-10
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
42
43
NC-10
NOISE CRITERIA CURVES
MSZ-FD25VA MSZ-FD25VAS
MSZ-FD35VA MSZ-FD35VAS
6
225 225
64
64
155155
345
54
330 69
42
211.5
3
253
231.5
41
212.5
254
43
69
7
43
85
97
295
21.5
56
55 55688
100
785
798
6.5
47
Wall hole [65
11 X 26 Oblong hole
11 X 20 Oblong hole
Indoor unit
Installation plate
5257
Installation plate
Piping
Drain hose
Air in
Air out
19
159
58
Piping
Insulation
[35 O.D
Liquid line
[6.35 - 0.5 m (Flared connection [6.35)
Gas line
[9.52 - 0.43 m (Flared connection [9.52)
Drain hose
Insulation [28 O.D Connected part [16 O.D
5
OUTLINES AND DIMENSIONS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
Unit : mm
6
WIRING DIAGRAM
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
7
7
Indoor heat exchanger
Flared connection
Room temperature thermistor RT11
Flared connection
Refrigerant pipe [9.52 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
Indoor coil thermistor RT12 (main)
Indoor coil thermistor RT13 (sub)
Refrigerant flow in cooling Refrigerant flow in heating
REFRIGERANT SYSTEM DIAGRAM
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
Unit : mm
8
8
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
SERVICE FUNCTIONS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 10-7.) Set time : 1-minute 1-second Set time : 3-minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below :
NOTE : For modification, take out
the batteries and press the OPERATE/STOP(ON/OFF) button twice or 3 times at first. After modification, put back the batteries then press
J1
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
J2
the RESET button.
Table 1
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down. Please conduct the above setting once again after the power has restored.
9
8-3. AUTO RESTART FUNCTION
8-4. REMOTE CONTROLLER
Be sure to set the slide switch inside the remote controller to an appropriate position in accordance with the installed position of the indoor unit. If the switch is not set correctly, the air conditioner may not function properly.
Area Left Center Right
Where is the indoor unit installed in your room?
NOTE:If the indoor unit is installed more than 50 cm away from the side walls, cabinets or other nearby objects, set the slide
switch to the center position.
(Left) (Center) (Right)
Slide swich
Position of
the slide
switch
Display on the remote
controller
Installed at left, if the distance is not more than 50 cm.
Installed at right, if the distance is not more than 50 cm.
Is the indoor unit in­stalled at right, left or center?
JR07
CN151 CN211CN112 CN1R1
CN212
CN1T1
CN1U1
CN130
IC156
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.
Operation
1
If the main power has been cut, the operation settings remain.
2 After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
1
Turn OFF the main power for the unit.
2Solder the Jumper wire to JR07 on the indoor electronic control
P.C. board. (Refer to 10-7.)
NOTE :
The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
If the unit has been OFF with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is OFF.
To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the
same time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.
10
9
ON TIMER button
CLOCK SET button
TIME SET buttons FORWARD button BACKWARD button
OFF TIMER button
RESET button
VANE CONTROL button
WIDE VANE button
(Vertical vane button)
CLEAN button
AREA button
i-see button
Signal transmitting section
Operation display section
OPERATE/STOP (ON/OFF) button
FAN SPEED CONTROL button
OPERATION SELECT button
ECONO COOL button
Indication of remote controller model is on back
PLASMA button
Temperature buttons
MICROPROCESSOR CONTROL
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
WIRELESS REMOTE CONTROLLER
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
INDOOR UNIT LAMP
The lamps at the center of the indoor unit indicates the operation state.
Lamp
AREA
POWER
CLEAN
PLASMA
Operation state Refer to 9-7. Lamp lights during operation.
Lamp blinks in abnormal condition. Lamp lights during clean operation.
Refer to 9-9. Lamp lights during PLASMA operation.
Refer to 9-8.
11
9-1. COOL ( ) OPERATION
(1) Press OPERATE/STOP(ON/OFF) button.
POWER lamp of the indoor unit turns on with a beep tone. (2) Select COOL mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature.
The setting range is 16 ~ 31 °C.
1. Coil frost prevention
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the coil from frosting. When the temperature of indoor heat exchanger becomes too low, the coil frost prevention mode works. The indoor fan operates at the set speed and the compressor stops. This mode continues until the temperature of indoor heat exchanger rises.
2. Low outside temperature operation
When the outside temperature is lower, low outside temperature operation starts, and the outdoor fan slows or stops.
9-2. DRY ( ) OPERATION
(1) Press OPERATE/STOP(ON/OFF) button.
POWER lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with OPERATION SELECT button. (3) The set temperature is determined from the initial room temperature.
1. Coil frost prevention
Coil frost prevention is as same as COOL mode. (9-1.1.)
2. Low outside temperature operation
Low outside temperature operation is as same as COOL mode. (9-1.2.)
9-3. HEAT ( ) OPERATION
(1) Press OPERATE/STOP(ON/OFF) button.
POWER lamp of the indoor unit turns on with a beep tone. (2) Select HEAT mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature.
The setting range is 16 ~ 31 °C.
1. Cold air prevention control
When the compressor is not operating or is starting, and the temperature of indoor heat exchanger and/or the room tem-
perature is low or when defrosting is being done, the indoor fan will stop or rotate in Very Low speed.
2. High pressure protection
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the con­densing pressure from increasing excessively. When the temperature of indoor heat exchanger becomes too high, the high pressure protection works. The indoor fan operates following the cold air prevention control. This mode continues until the temperature of indoor heat exchanger falls.
3. Defrosting
Defrosting starts when the temperature of outdoor heat exchanger becomes too low. The compressor stops once, the indoor/outdoor fans stop, the 4-way valve reverses, and the compressor re-starts. This mode continues until the temperature of outdoor heat exchanger rises or the fixed time passes.
9-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
Mode selection
(1) Initial mode
When unit starts the operation with AUTO operation from off;
If the room temperature is higher than the set temperature, operation starts in COOL mode.
If the room temperature is equal to or lower than the set temperature, operation starts in HEAT mode.
(2) Mode change
COOL mode changes to HEAT mode when about 15 minutes have passed with the room temperature 2 °C below the set temperature. HEAT mode changes to COOL mode when about 15 minutes have passed with the room temperature 2 °C above the set temperature.
NOTE 1
If two or more indoor units are operating in multi system, there might be a case that the indoor unit, which is operating in (AUTO), cannot change over to the other operating mode (COOL HEAT) and becomes a state of standby. Refer to NOTE 2 FOR MULTI SYSTEM AIR CONDITIONER”.
12
NOTE 2
1
Lighted Blinking Not lighted
AREA R POWER CLEAN PLASMAL
FOR MULTI SYSTEM AIR CONDITIONER OUTDOOR UNIT : MXZ series
Multi system air conditioner can connect two or more indoor units with one outdoor unit.
When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the others for heating, the operation mode of the indoor unit that operates earlier is selected. The other indoor units cannot operate, indicating as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
When indoor unit starts the operation while the defrosting of outdoor unit is being done, it takes a few
minutes(max. 10 minutes) to blow out the warm air.
In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flow-
ing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
9-5. AUTO VANE OPERATION
1. Horizontal vane
(1) Vane motor drive
These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12 V) transmitted from indoor microprocessor.
(2) The horizontal vane angle and mode change as follows by pressing VANE CONTROL button.
(3) Positioning
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected angle. Confirming of standard position is performed in the following cases: (a) The operation starts or finishes (including timer operation). (b) The test run operation starts. (c) Standby mode (only during multi system operation) starts or finishes.
(4) VANE AUTO ( ) mode
The microprocessor automatically determines the vane angle to make the optimum room temperature distribution.
COOL and DRY operation Vane angle is fixed to Angle 1.
(5) STOP (operation OFF) and ON TIMER standby
In the following cases, the horizontal vane returns to the closed position. (a) When OPERATE/STOP (ON/OFF) button is pressed (POWER OFF). (b) When the operation is stopped by the emergency operation. (c) When ON TIMER is ON standby.
(6) Dew prevention
During COOL or DRY operation with the vane angle at Angle 3 ~ 5 when the compressor cumulative operation time exceeds 1 hour or 30 minutes, the vane angle automatically changes to Angle 2 for dew prevention.
HEAT operation Vane angle is fixed to Angle 4.
13
To change the air
flow direction
When to use this function?
Use this function if you don’t want the air from the indoor unit to blow directly onto your body.
Depending on the shape of the room, the air may blow directly onto your body.
Press VANE CONTROL button again to return the
vane to the previously-set position.
Pressing and holding VANE CONTROL button for 2 seconds or more cause the horizontal vane to reverse and move to horizontal position.
The air conditioner starts the cooling or drying operation approx. 3 minutes after the vane has moved to the hori­zontal position.
When VANE CONTROL button is pressed again, the vane returns to the previously-set position and the air conditioner starts the cool or dry operation in approx. 3 minutes.
The air conditioner starts heat­ing operation approx. 3 minutes after the vane has moved to the horizontal position.
Sometimes the area around your feet may not warm. To warm the area around the feet, set the horizontal vane to (AUTO) or the downward­ blowing position.
When VANE CONTROL button is pressed again, the vane returns to the previously-set position and the air conditioner starts the heat operation in approx. 3 minutes.
COOL/DRY
HEAT
NOTE :
If you make the airflow not to blow directly onto your body by pressing VANE CONTROL button, the compressor stops for 3 minutes even during the operation of the air conditioner.
The air conditioner operates with Very Low speed until the compressor turns on again.
(9) To change the airflow direction not to blow directly onto your body.
Horizontal
position
(7) SWING ( ) mode
(SWING)
1
23
45
By selecting SWING mode with VANE CONTROLbutton, the horizontal vane swings vertically.
(8) Cold air prevention in HEAT operation
The horizontal vane position is set to Upward.
NOTE : When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat
off, this control doesnt work in the indoor unit.
(10) ECONO COOL ( ) operation (ECONOmical operation)
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2 °C higher. Also the horizontal vane swings in various cycle. SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher, the air conditioner can keep comfort. As a result, energy can be saved. ECONO COOL operation is cancelled when ECONO COOL button is pressed once again or VANE CONTROL button is pressed or changed to other operation mode.
2. Vertical vane
(1) Vane motor drive
These models are equipped with a stepping motor for the vertical vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12 V) transmitted from microprocessor.
(2) The vertical vane angle and mode change as follows by pressing WIDE VANE button.
(3) Positioning
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected angle.
Confirming of standard position is performed in the following cases: (a) OPERATE/STOP(ON/OFF) button is pressed (POWER ON or OFF). (b) SWING is started. (c) The power supply turns ON.
(4) SWING( ) MODE
By selecting SWING mode with WIDE VANE button, the vertical vane swings horizontally. The remote controller dis­plays “”. Swing mode is cancelled when WIDE MODE button is pressed once again.
14
9-6. i-see CONTROL OPERATION
(1) Press OPERATE / STOP (ON/ OFF) button to start the air conditioner. (2) Press i-see button. (NOTE1) (3) Press AREA button.
(4) AREA setting is cancelled when the "cancel" is selected by pressing AREA button, or when WIDE VANE button is pressed.
Each time the button is pressed, the area is changed in sequence:
NOTE1: AREA setting is only available during i-see control operation. NOTE2: If AREA setting is canceled, the vertical vane returns to the previously set position before AREA setting. NOTE3: The horizontal air flow direction (WIDE VANE button), including horizontal SWING, cannot be set during AREA setting.
(AUTO)
(LEFT) (RIGHT) Cancel
i-see Sensor moves intermittently, measuring the floor and wall temperature.
The sensors constantly measure the room and floor/wall temperatures to automatically adjust to the set temperature by esti­mating the temperature actually perceived by a person inside the room (sensory temperature).
Advantages
· The air inside the room is conditioned quickly to a comfortable condition.
· The room will not become too cold or hot even when the air conditioner is kept on for a long period.
· The air conditioner will not overcool or overheat, which means you can save on electricity.
i-see control operation is activated when i-see button is pressed with a thin stick in manual COOL or manual HEAT mode.
NOTE : i-see control operation is activated when the remote controller is first used following replacement of the batter-
ies or resetting of the remote controller.
i-see control operation is cancelled when i-see button is pressed with a thin stick once again.
NOTE : If the conditioner is turned OFF without cancelling i-see control operation, i-see control operation is activated
the next time the air conditioner is turned ON.
i-see Sensor
i-see Sensor, which is installed on the upper of the air outlet of the indoor unit, is moved with the stepping motor and it
detects the floor/ wall temperature.
i-see Sensor is installed here.
Enlarged view of i-see Sensor
i-see Sensor
When AREA setting is not activated, the sensing range of i-see Sensor differs depending on the installation location of
·
the air conditioner.
Installation
position
Image of sensing
range
Direction of sensor
Refer to "Remote controller in SERVICE FUNCTIONS".
Installed at left Installed at center Installed at right
Right Center Left
· Install the front panel correctly after being removed for maintenance or service so that the floor/wall temperatures can
be measured correctly.
9-7. AREA ( ) SETTING
15
Indoor unit installation location and air-conditioning area
·
Be sure to set the slide switch inside the remote controller to an appropriate position in accordance with the installed position of the indoor unit. If the switch is not set correctly, the air conditioner may not function properly. (Refer to "Remote controller in SERVICE FUNCTIONS".)
Installed at left Installed at center Installed at right
LEFT RIGHT LEFT RIGHT LEFT RIGHT
To air-condition mainly the left area of the room
To air-condition the entire room The horizontal air flow direction and in­door unit display are switched accord­ing to the room temperature (floor/wall).
To air-condition mainly the right area of the room
Remote controller button
Press AREA button to select LEFT.
Press AREA button to select AUTO.
Press AREA button to select RIGHT.
i-see Sensor operation
Control range of horizontal air flow direction. The vertical air flow direction conforms to the setting on the remote controller. (The horizontal air flow direction is controlled in this range.)
Installed at center
Installed at left
Installed at right
Indoor unit display
AREA
Remote controller display
or
or
Lighted Not lighted
L R
L R L R L R L R
Ex.) In COOL mode
Moving of horizontal air flow direction
Indoor unit
display
NOTE
·
·
Indication of AREA setting
Lighted Not lighted
The horizontal air flow direction changes if i-see Sensor detects approx. 3 : temperature difference. In AUTO of AREA setting, both right and left lamps are lighted when the room is evenly air-conditioned.
AREA RL AREA RL
AREA RL
The indoor unit delivers cold air detecting the warm area in the room.
Daytime Nighttime
Warm area Cold area
Approx. 150 degrees
When AREA is set to AUTO
The vertical vane is controlled to maintain uniform temperature in the whole room.
The i-see Sensor moves in a range of 150 degrees detecting floor/wall temperature of 3 areas
(left, right, center). Therefore, the detected temperatures may be different from the temperatures measured on commercial thermometers depending on the condition or temperature distribution on the floor and/or wall.
16
Operation and operating range
i-see sensor moves 30 degrees from the center in both right and left side.
i-see Sensor turning to the left
i-see Sensor operates as follows in accordance with AREAsetting made with the remote controller.
AUTO in AREAsetting; first turning to the LEFT for adjusting the position then.....
CENTER RIGHT CENTER LEFT CENTER......
(The sensor turns to the right, left and center.)
RIGHT in AREAsetting; first turning to the LEFT for adjusting the position then....
CENTER RIGHT CENTER RIGHT CENTER......
(The sensor turns to the right and center.)
LEFT in AREAsetting; first turning to the LEFT for adjusting the position then....
CENTER LEFT CENTER LEFT CENTER......
(The sensor turns to the left and center.)
The sensor finishes turning to one area to another for 3 seconds and it operates one area for 5 seconds.
i-see Sensor turning to the center
i-see Sensor turning to the right
9-8. PLASMA ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (2) Press PLASMA button to set PLASMA operation. PLASMA lamp turns ON and plasma electrode unit is energyzed. (3) Press PLASMA button again to cancel PLASMA operation.
Description of PLASMA operation:
Plasma operation consists of deodorizing and air purifying features. Particles of odor-releasing substances are absorbed and decomposed by the plasma deodorizing filter. Particles of allergens such as pollens and house dust are collected by the plasma anti-allergy filter. These filters work with negative ions generated by the plasma electrode unit.
17
START
STOP
START
STOP
9-9. CLEAN ( ) OPERATION
When CLEAN operation is set, it performs for 40 minutes when unit is stopped after COOL/DRY operation. CLEAN operation performs when: COOL is operated more than 3 minutes / DRY is operated more than 6 minutes.
The horizontal vane is slightly opened and the fan is stopped for the first 15 minutes. then, the horizontal vane is set to higher than angle 1 and the fan is operaed for 25 minutes.
9-10. TIMER OPERATION
1. How to set the time
(1) Check that the current time is set correctly.
NOTE : Timer operation will not work without setting the current time. Initially 0:00 blinks at the current time display of
TIME MONITOR, so set the current time correctly with CLOCK SET button.
How to set the current time
(a) Press the CLOCK set button. (b) Press the TIME SET buttons ( and ) to set the current time.
Each time FORWARD button ( ) is pressed, the set time increases by 1minute, and each time BACK WARD button ( ) is pressed, the set time decreases by 1minute.
Pressing those buttons longer, the set time increases / decreases by 10 minutes.
(c) Press the CLOCK set button. (2) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (3) Set the time of timer.
ON timer setting
(a) Press ON TIMER button( ) during operation. (b) Set the time of the timer using TIME SET buttons ( and ) .
w
OFF timer setting
(a) Press OFF TIMER button ( ) during operation. (b) Set the time of the timer using TIME SET buttons ( and ). w
w Each time FORWARD button ( ) is pressed, the set time increases by 10 minutes; each time BACKWARD but-
ton ( ) is pressed, the set time decreases by 10 minutes.
2. To release the timer
To release ON timer, press ON TIMER button ( ). To release OFF timer, press OFF TIMER button( ). TIMER is cancelled and the display of set time disappears.
PROGRAM TIMER
OFF timer and ON timer can be used in combination. The timer of the set time that is reached first will operate first.
• “” and “” display shows the order of OFF timer and ON timer operation.
(Example 1) The current time is 8:00 PM.
The unit turns off at 11:00 PM, and on at 6:00 AM.
NOTE : If the main power is turned OFF or a power failure occurs while ON/OFF timer is active, the timer setting is can-
celled. As these models are equipped with an auto restart function, the air conditioner starts operating with timer cancelled when power is restored.
(Example 2) The current time is 11:00 AM.
The unit turns on at 5:00 PM, and off at 9:00 PM.
18
9-11. EMERGENCY/TEST OPERATION
In case of test run operation or emergency operation, use EMERGENCY OPERATION switch on the right side of the indoor unit. Emergency operation is available when the remote controller is missing, has failed or the batteries of the remote controller run down. The unit will start and AREAlamp will light. The first 30 minutes of operation is the test run operation. This operation is for servicing. The indoor fan runs at High speed and thermostat is ON, but temperature control does not work. After 30 minutes of test run operation, the system shifts to EMERGENCY COOL / HEAT MODE with a set temperature of 24 °C. The fan speed shifts to Med. All protective operations such as the coil frost prevention works even in emergency operation.
In the test run or emergency operation, the horizontal vane operates in VANE AUTO ( ) mode. Emergency operation continues until EMERGENCY OPERATION switch is pressed once or twice or the unit receives any signal from the remote controller. In case of latter, normal operation will start.
NOTE : Do not press EMERGENCY OPERATION switch during normal operation.
EMERGENCY OPERATION switch (E.O.SW)
Operation mode COOL HEAT Set temperature Fan speed Horizontal vane Vertical vane
The operation mode is indicated by the AREA lamp as following
AREA lamp
EMERGENCY COOL
EMERGENCY HEAT
STOP
NOTE: This is the indication of EMERGENCY OPERATION mode. AREA setting is not available during EMER­GENCY OPERATION.
24 : Med. Med.
Auto Auto
Straight Straight
AREALR
24 :
Lighted Not lighted
9-12. 3-MINUTE TIME DELAY OPERATION
When the system turns OFF, compressor will not restart for 3 minutes as 3-minute time delay function operates to protect compressor from overload.
19
10
Housing point
RESET button
Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct.
Lock
2
1
TROUBLESHOOTING
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
10-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after confirming the horizontal vane is closed, turn OFF the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the P.C. board.
3) When removing the P.C. board, hold the edge of the board with care NOT to apply stress on the components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing, check that the connector and terminal are connected properly.
3) When the P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for
bursting and discoloration.
4) When troubleshooting, refer to 10-2., 10-3. and 10-4.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally.
1 Remove the front lid and insert batteries.
Then reattach the front lid.
NOTE : 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced. This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by the battery replacement.
5. How to install the horizontal vane
If horizontal vane is not installed correctly, all of the operation indicator lamps will blink. In this case, install the horizontal vane correctly by following the procedures 1 to 2.
NOTE : Before installation of the horizontal vane, turn OFF the power supply.
2 Press RESET button with tip end of ball point pen
or the like, and then use the remote controller.
In procedure 22lock the stoppers until they click into place.
20
10-2. FAILURE MODE RECALL FUNCTION
Operational procedure
Yes
(Blinks)
No
(OFF)
Yes
No
Releasing the failure mode recall function
NOTE: 1.Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2.If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2. Blinking pattern when the indoor unit is abnormal:
W3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycle Repeated cycle
ON
OFF
No beep Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
No beep Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Repeated cycle
Beeps
Does POWER lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of POWER lamp. W2
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Before blinking, does POWER lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the indoor unit failure mode table(10-2.4.). Make sure to check at least two consecutive blinking cycles. W2
Turn ON the power supply. <
Preparation of the remote controller
>
1 While pressing both OPERATION SELECT button and TOO COOL button on the
remote controller at the same time, press RESET button.
2 First, release RESET button.
And release the other two buttons after all LCD in operation display section of the remote controller is displayed after 3 seconds.
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. 4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Judgment of indoor/outdoor abnormality
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. W1
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnormalities that can't be recalled with this way. Confirm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function.
The outdoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the outdoor unit failure mode table (Refer to outdoor unit service manual.) Make sure to check at least two consecutive blinking cycles. W3
W1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received.
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details can be recalled. This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
21
2. Flow chart of PLASMA operation failure mode recall function
Operational procedure
NOTE1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. W2.Blinking pattern when plasma unit is abnormal:
Yes
(Blinks)
No
(OFF)
W1. Regardless of normal or abnormal condition, a short beep is emitted as the signal is received.
Does POWER lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The plasma electrode unit is abnormal. Beep is emitted at the same timing as the blinking of POWER lamp. W2
Deleting the memorized abnormal condition
Repair the defective parts.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO WARM button to adjust the set temperature to 23 :. W1
The plasma electrode unit is normal.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
The plasma electrode unit is abnormal. Check the blinking pattern, and refer to confirm the abnormal point with the PLASMA operation failure mode table (10-2.5.). Make sure to check at least two consecutive blinking cycles. W2
Release the failure mode recall function according to the left mentioned procedure.
Confirm that the remote controller is in the failure mode recall function.
The plasma electrode unit might be abnormal. Confirm if plasma electrode unit is abnormal according to the following procedures.
ON
OFF
Beeps
Repeated cycle Repeated cycle
2.5-second OFF
Blinking at 0.5-
second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
Beeps
1After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" mentioned above. 2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. 4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
CorrespondencePLASMA lamp
Continuously blinking
2-time flash
Not lighted
Follow "Check of
PLASMA operation
" to identify the error.(Refer to 10-6.F)
There is failure in PLASMA operation
control circuit on the indoor electronic control
P.C. board.(Refer to 10-6.F) Normal
PLASMA operation goes ON when PLASMA button on the remote controller is pressed with any set temperature displayed during failure mode recall function.
3. PLASMA operation check
22
4. Indoor unit failure mode table
12-time flash
2.5-second OFF
Replace the indoor electronic control P.C. board.
Indoor control system
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
11-time flash
2.5-second OFF
Refer to 10-6.A "Check of indoor fan motor".
Indoor fan motor
The rotational frequency feedback signal is not sent out for 12-seconds after indoor fan motor is operated.
2-time flash
2.5-second OFF
Refer to the characteristics of the main indoor coil thermistor, the sub indoor coil thermistor (10-7.).
Indoor coil thermistor
The indoor coil thermistor short or open circuit is detected every 8 seconds during operation.
3-time flash
2.5-second OFF
Refer to 10-6.D "How to check miswiring and serial signal error".
Serial signal
The serial signal from outdoor unit is not received for 6 minutes.
1-time flash every 0.5-second
Refer to the characteristics of the room temperature thermistor (10-7.).
Room temperature thermistor
The room temperature thermistor short or open circuit is detected every 8 seconds during operation.
Not lighted Normal
POWER
lamp
Correspondence
Abnormal point (Failure mode)
Condition
5-time flash
The voltage between CN1 3(+) and 2(GND) on the PLASMA POWER P.C board rises above the normal voltage value (3 V).
4-time flash
PLASMA DEODORIZING
The voltage between CN1 3(+) and 2(GND) on the PLASMA POWER P.C.board falls significantly. (0.4 V / 0.5 ms)
3-time flash
Refer to 10-6.F"Check of PLASMA operation".
Abnormal electric discharge error 1
The voltage between CN1 3(+) and 2(GND) on the PLASMA POWER P.C.board falls by
0.9 V below the normal voltage value (3 V).
2-time flash Spark discharge
1-time flash
PLASMA power supply control
The voltage between CN1 3(+) and 2(GND) on the PLASMA POWER P.C.board falls below 1.6 V(spark discharge judgment voltage).
PLASMA power supply cannot be turned OFF even if the PLASMA operation is turned OFF with the remote controller.
POWER lamp
Correspondence
Abnormal point (Failure mode)
Condition
Abnormal electric discharge error 2
Replace the indoor electronic control P.C.board.
NOTE : Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-4.).
5. PLASMA operation failure mode table
NOTE1 :Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-4.). NOTE2 :As soon as an abnormality is detected, PLASMA operation goes OFF, therefore measuring
instrument which records the voltage wave is required in order to perform the above mentioned voltage measurement.
NOTE3 :When POWER lamp flashes 1-time or 2-time, Please perform PLASMA operation check (Refer to 10-2.3).
23
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates only in Test Run operation. w
Outdoor unit doesn't operate even in Test Run operation. w
Indoor unit operates, when EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to 10-7. "Test point diagram and voltage".
Refer to "How to check inverter/ compressor".
Refer to 10-6.B "Check of remote controller and receiver P.C. board".
1. Check indoor / outdoor connecting wire. (Check if the power is supplied to the indoor unit.)
2. Refer to 10-6.C "Check of indoor electronic control P.C. board and indoor fan motor".
PLASMA lamp 2-time flash cause: Indoor unit
Trouble of PLASMA operation
Unit doesn't operate normal operation in COOL or HEAT mode.
Refer to "Check of R.V. coil".
POWER lamp Flash on and off at 0.5-second intervals Cause: Indoor/ Outdoor unit
Miswiring or trouble of serial signal
POWER lamp 2-time flash Cause: Indoor unit
Trouble of room temp­ erature/ indoor coil thermistor
POWER lamp 3-time flash Cause: Indoor unit
Trouble of indoor fan motor
POWER lamp 5-time flash Cause: Outdoor unit
Outdoor power system abnormality
POWER lamp 6-time flash Cause: Outdoor unit
Trouble of thermistor in outdoor unit
POWER lamp 7-time flash Cause: Outdoor unit
Trouble of outdoor control system
Refer to 10-6. D "How to check of miswiring and serial signal error
.
All lamps Flash on and off at 0.5-second intervals Cause: Indoor unit
The horizontal vane is not installed correctly.
Refer to 10-6. E "Check of installation of the horizontal vane".
Check room temperature thermistor and indoor coil thermis­tor. Refer to 10-7. "Test point diagram and voltage".
Refer to 10-6. A "Check of indoor fan motor".
Refer to "How to check inverter/ compressor".
Refer to "Check of outdoor thermistors".
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
POWER lamp 14-time flash Cause: Outdoor unit
Other abnormality
Check "Flow chart of the detailed outdoor unit failure mode recall function."
POWER lamp 4-time flash Cause: Indoor unit
Trouble of indoor unit control system
Replace the indoor electronic control P.C. board.
Refer to outdoor unit service manual.
Indoor unit operates. Outdoor unit doesn't operate normally.
If blinking of OPERATION INDICATOR lamp cannot be checked, it can be checked with failure mode recall function.
w"Test Run operation" means the operation within 30 minutes after EMERGENCY OPERATION switch is pressed.
Refer to 10-6.F"Check of PLASMA operation".
10-3. INSTRUCTION OF TROUBLESHOOTING
24
10-4. TROUBLESHOOTING CHECK TABLE
Lighted Blinking Not lighted
AREA R POWER CLEAN PLASMAL
Before taking measures, make sure that the symptom reappears for accurate troubleshooting. When the indoor unit has started operation and the following detection method has detected an abnormality (the first detection after the power ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with OPERATION INDICATOR lamp flashing.
Abnormal
No.
Miswiring or serial
1
signal
Indoor coil thermistor
2
Room temperature thermistor
Indoor fan
3
motor
4
Outdoor
5
power system
Outdoor
6
thermistors
Outdoor control
7
system
Other
8
abnormality
point
Indoor control system
POWER lamp flashes.
0.5-second ON
0.5-second OFF POWER lamp flashes.
2-time flash
2.5-second OFF POWER lamp flashes.
3-time flash
2.5-second OFF POWER lamp flashes.
4-time flash
POWER lamp flashes. 5-time flash
2.5-second OFF POWER lamp flashes.
6-time flash
2.5-second OFF
POWER lamp flashes. 7-time flash
POWER lamp flashes. 14-time flash
2.5-second OFF
2.5-second OFF
2.5-second OFF
SymptomOperation indicator lamp
Indoor unit and outdoor unit do not operate.
The serial signal from the outdoor unit is not received for 6 minutes.
The indoor coil or the room temperature thermistor is short or open circuit.
The rotational frequency feedback signal is not emitted during the indoor fan operation.
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
It consecutively occurs 3 times that the compressor stops for overcurrent protection or start-up failure protection within 1 minute after start-up.
The outdoor thermistors short or open circuit during the compressor operation.
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the outdoor electronic control P.C. board.
An abnormality other than above mentioned is detected.
Condition
Correspondence
Refer to 10-6.D "How to check miswiring and serial signal error".
Refer to 10-7.the
characteristics of indoor coil thermistor, and the room temperature thermistor.
Refer to 10-6.A "Check of
indoor fan motor".
Replace the indoor electronic
control P.C. board.
Refer to "How to check of
inverter/compressor".
Refer to outdoor unit service manual.
Check the stop valve.
Refer to "Check of outdoor
thermistor".
Refer to outdoor unit service manual.
Replace the inverter P.C.
board or the outdoor electronic control P.C. board. Refer to outdoor unit service manual.
Check the stop valve.
Confirm the abnormality in
detail using the failure mode recall function for outdoor unit.
9
Outdoor control system
POWER lamp lights up.
Outdoor unit does not operate.
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the outdoor electronic control P.C. board.
Check the blinking pattern of the LED on the inverter P.C. board or the outdoor electronic control P.C. board.
25
AREA R POWER CLEAN PLASMAL
AREA R POWER CLEAN PLASMAL
No.
1
SymptomOperation indicator lamp
Condition
Correspondence
Abnormal
point
0.5-second ON
0.5-second OFF
The electricity is not conducted to the interlock switch (Fan) of the horizontal vane.
Refer to 10-6.E "Check of installation of the horizontal vane".
Indoor unit and outdoor unit do not operate.
Attachment of the horizontal vane
All lamps flash at the same time.
No.
SymptomOperation indicator lamp
Condition
Correspondence
Abnormal
point
1
MXZ type
Operation mode setting
Outdoor unit operates but indoor unit does not operate.
The operation mode of the each indoor unit is differently set to COOL (includes DRY) and HEAT at the same time, the operation mode of the indoor unit that has operated at first has the priority.
Unify the operation mode. Refer to outdoor unit service manual.
2.5-second OFF
POWER lamp is lighted. AREA lamps flash.
AREA R POWER CLEAN PLASMAL
No.
1
SymptomOperation indicator lamp
Condition
Correspondence
Abnormal
point
PLASMA lamp flashes. 2-time flash
2.5-second OFF
PLASMA operation can not be turned OFF even if the PLASMA operation is turned OFF with remote controller.
Indoor unit and outdoor unit do not operate.
PLASMA control
Refer to 10-6.F"Check of PLASMA operation".
26
10-5. TROUBLE CRITERION OF MAIN PARTS
Part name FigureCheck method and criterion
Measure the resistance with a tester. Refer to 10-7. "Test point diagram and voltage", "Indoor electronic control
P.C. board", the chart of thermistor.
Room temperature thermistor(RT11)
Indoor coil thermistor (RT12, RT13)
Horizontal vane motor(MV1)
Normal
BRN-other one
Measure the resistance between the terminals with a tester. (Part temperature 10 ~ 30 °C)
336 " ~ 364 "
Color of the lead wire
Vertical vane motor(MV2)
i-see Sensor motor(MT)
Normal
Measure the resistance between the terminals with a tester. (Part temperature 10 ~ 30 °C)
i-see Sensor(RR)
Cover the i-see Sensor with black vinyl tape. Then, turn ON the power supply. (i-see Sensor is energized.) Measure the voltage between connector terminals of i-see Sensor with a tester. (Part temperature 10 ~ 40 °C)
282 " ~ 306 "
Normal range
2(GND)
-
4(+)
1(+) - 2(GND)
1.874 ~ 3.387 VDC
1.010 ~ 1.420 VDC
i-see Sensor connector terminals
NOTE: Pay attention to static electricity.
Indoor fan motor(MF)
Check 10-6. A.
PLASMA electrode unit
Check 10-6. F
Color of the lead wire
BRN-other one
RED
YLW BRN
ORN
GRN
ROTOR
RED
YLW BRN
ORN
GRN
ROTOR
Cover the i-see Sensor with black vinyl tape.
i-see Sensor
i-see Sensor P.C. board
Black vinyl tape
connector
w
4 3 2(GND) 1
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
27
10-6. TROUBLESHOOTING FLOW
wIf more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage mentioned above 2 goes 0 VDC although the indoor electric control P.C. board is normal.
Indoor electronic control P.C. board
Pay careful attention to the high voltage on the fan motor connector CN211.
Yes
No
No
No (Changed)
Yes (Unchanged)
Is there any foreign matter that interferes the rotation of the line flow fan?
Turn OFF the power supply.
Remove the foreign matter and adjust the line flow fan.
Turn ON the power supply, wait 5 seconds or more, and then press EMERGENCY OPERATION switch. Measure the supply voltage as follows within 12 seconds after EMERGENCY OPERATION switch is pressed. If more than 12 seconds passes by, turn OFF the power supply and turn ON it again, then measure the voltage. w
1.Measure the voltage between CN211 1(+) and 3(-).
2.Measure the voltage between CN211 5(+) and 3(-).
Is there 325 VDC between CN211 1 (+) and 3 (-), and does the voltage between CN211 5(+) and 3(-) rise to the range of 3 to 6 VDC within 12 seconds after EMERGENCY OPERATION switch is pressed?
Yes
Replace the indoor fan motor.
CN211
Replace the indoor electronic control P.C. board.
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN211 6(+) and 3(-) while the fan motor is rotating.
Is it unchanged holding 0 or 15 VDC?
Replace the indoor fan motor.
Replace the indoor electronic control P.C. board.
The indoor fan motor error has occurred, and the indoor fan doesn't operate.
POWER lamp flashes 3-time. Indoor fan does not operate.
A
Check of indoor fan motor
28
Indoor unit operates by pressing EMERGENCY OPERATION switch, but does not operate with the remote controller.
Check of remote controller and indoor electronic control P.C. board
B
wCheck if the remote controller is exclusive for this air conditioner.
Press OPERATE/STOP(ON/OFF) button on the remote controller.
Is LCD display on the remote con­troller visible?
Yes
Remove the batteries, then set them back
and press RESET button. (Refer to 10-
1.4.) Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
Yes
OK
No (not clear)
No
Replace the batteries. (Refer to 10-1.4.)
Turn ON a radio to AM and press OPERATE/STOP(ON/OFF) button on the remote controller.
Is noise heard from radio?
Yes
Are there any fluorescent lights of
inverter or rapid-start type within the range of 1 m?
No
Replace the indoor electronic control P.C. board. (including the receiver)
No
Yes
Replace the remote controller.
Reinstall the unit away from lights.
Attach a filter on receiving part.
29
The unit does not operate with the remote controller. Also, POWER lamp does not light up by pressing EMERGENCY OPERATION switch.
Check of indoor P.C. board and indoor fan motor
C
Turn OFF the power supply. Remove indoor fan motor connector CN211, vane motor connector CN151 and the i-see Sensor motor connector CN110 from the indoor electronic control P.C. board and turn ON the power supply.
Measure the resistance of the i-see Sensor motor coil. Refer to 10-5.
Short/open circuit: Replace the i-see Sensor motor and the indoor electronic control P.C. board.
Does the unit operate with the remote controller? Does POWER lamp light up by pressing EMERGENCY OPERATION switch?
No
Turn OFF the power supply. Check both parts side and pattern side of the indoor electronic control P.C. board visually.
Yes
Measure the resistance between CN211 3 and 4 of the indoor fan motor connector.
Measure the resistance of the horizontal vane motor coil and the vertical vane motor coil. Refer to 10-5.
Replace the varistor(NR11) and fuse(F11).
Yes
Are the varistor(NR11) burnt and the fuse(F11) blown?
Be sure to check both the fuse and the varistor in any case.
Is the fuse(F11) blown only?
Yes
Measure the resistance between 1(+) and 3(-) of the indoor fan motor connector. w1,w2
Short/open circuit: Replace the indoor fan motor.
Short/open circuit: Replace the horizontal vane motor, the vertical vane motor and the indoor electronic control P.C. board.
No
No
w1. The fan motor connector's 1 lead wire is red, whereas 3 is black. w2. Connect "+" of the tester to fan motor connector's 1 lead
wire, and "-" to 3 lead wire, otherwise the resistance cannot be measured properly.
Is the resistance 1 M" or more?
Replace the fuse (F11).
Measure the resistance of cement resistor(R111) on the indoor electronic control P.C. board.
Replace the indoor electronic control P.C. board.
Yes
30
No
Replace the fuse (F11) and the indoor fan motor.
Is the resistance approx. 4 "?
Yes
No
Replace the indoor electronic control P.C. board and the indoor fan motor.
• Unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Is there rated voltage in the power supply?
Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire?
W1. Miswiring may damage indoor electronic control
P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts.
W3. Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C.board or the outdoor electronic control P.C.board is normal, LED blinks 6 times after 3 minutes. (Except for outdoor unit of multi system type)
(Lighted or not lighted)
No
Yes
No
Yes
Yes
No
Yes
No
Yes
W2 Be careful to the residual voltage of smoothing capacitor.
Be sure to release the failure-mode recall function after checking.
No
No
Yes
No
Yes
Yes
Yes
No
Yes
Turn OFF the power supply.
Turn ON the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
Does AREA-L lamp light up? <Confirmation of the power to the indoor unit>
Press EMERGENCY OPERATION switch once.
Check the power supply.
A
Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring.
Short-circuit outdoor terminal block S2 and S3. W1
B
Turn ON the power supply.
Check the wiring.
Correct them.
Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3. Turn ON the power supply. Is there amplitude of 10 to 20 VDC between outdoor terminal block S2 and S3? <Confirmation of serial signal>
Is there rated voltage between indoor terminal block S1 and S2? <Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Replace the inverter P.C. board or the outdoor electronic control P.C.board. W2
Is there any error of the indoor/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
Is there any error of the indoor/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
No
Replace the indoor/outdoor connecting wire.
Replace the indoor/outdoor connecting wire.
Is serial signal error indicated 6 minutes later?
Yes
No
· Turn OFF inverter-controlled lighting equipment.
· Turn OFF the power supply and then turn ON again.
· Press EMERGENCY OPERATION switch.
B
· Reinstall either the unit or the light each other away.
· Attach a filter on remote control receiving section of the indoor unit.
A
Is serial signal error indicated 6 minutes later?
No
Does the LED on the inverter P.C. board or the outdoor electronic control P.C.board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"?
W3
Indoor unit does not operate.
• POWER lamp flashes ON and OFF every 0.5-seconds. Outdoor unit does not operate.
D
How to check miswiring and serial signal error
31
Replace the indoor electronic control P.C. board.
Replace the interlock switch(Fan).
Is the stopper of the horizontal vane locked to the indoor unit correctly?
Yes
No
Is there resistance 0 "?
Relock the stopper of the horizontal vane to the indoor unit. (Refer to 10-1.5.)
Yes
Are all lamps flashing?
Yes
No()
No
OK
Turn ON the power supply.
To check the continuity of the interlock switch (Fan), measure the resistance of connector 1 - 2 connected to CN1R1 on the indoor electronic control P.C. board.
Turn OFF the power supply.
Turn OFF the power supply.
All lamps flash ON and OFF every 0.5-second.
After performing the check, make sure to release the failure mode recall function.
w2 Turn PLASMA operation OFF and ON again.
(For turning OFF PLASMA operation, refer to 10-2.3.) (If it goes normal without turning OFF and ON, PLASMA lamp doesn't go OFF.)
High voltage (approx. -4.4 kV) is generated during PLASMA operation. Pay careful attention and never touch PLASMA ELECTRODE UNIT and the high-voltage lead part (red wire).
Yes
No
OFF
PLASMA operation
Continuously blinking.
Does PLASMA lamp flash 2-time with unit stopping?
Turn ON the power supply.
Replace the indoor electronic control P.C. board.
1 While pressing both OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press RESET button. 2 First, release RESET button. And release the other two buttons after all LCD except the set
temperature in operation display section of the remote controller is displayed after 3 seconds.
3 Press OPERATE/STOP (ON/OFF) button (the set temperature
is displayed)
4 And press PLASMA button once with the remote controller
headed towards the indoor unit. w1 PLASMA operation is selected. wThe plasma operation check mode is set.(Refer to 10-2.5.)
Does PLASMA lamp stay OFF, or continuously blink?
Replace the PLASMA POWER P.C. board.
w1 Regardless of normal or abnormal condition, a short beep is emitted once the signal is received.
Normal
Indoor unit and outdoor unit do not operate.
Check of installation of the horizontal vane
E
PLASMA lamp flashes 2-time. POWER lamp flashes 1 to 5 times while PLASMA operation failure mode (Refer to 10-2.5) is recalled.
F
Check of PLASMA operation
32
Electromagnetic noise enters into TV sets or radios
Replace or repair the antenna. Replace or repair the coaxial cable.
No
No
No
Yes
Yes
No
No
Yes
Yes
Yes
Is the distance between the antennas and the indoor unit within 3 m, or is the distance between the antennas and the outdoor unit within 3 m?
Is the distance between the TV sets or radios and the indoor unit within 1 m, or is the distance between the TV sets or radios and the outdoor unit within 3 m?
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the antenna wiring?
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength or the installation condition (combination of specific conditions such as antennas or wiring). Check the followings before asking for service.
1.Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ; indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in.
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
Is the unit earthed?
Earth the unit.
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas.
G
33
10-7. TEST POINT DIAGRAM AND VOLTAGE
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Temperature (:)
Resistance (k")
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
1. Indoor electronic control P.C. board.
Power supply input
SW P.C. Board
Emergency operation switch(SW1)
230 VAC
{
5 VDC
12 VDC
Cement resistor
(R111)
Indoor fan motor (CN211)
1325 VDC
3(-) Fiducial terminal of
cathode side on measur­ing high-voltage DC
415
VDC
5(+)3-6 VDC 6(+)0 or 15 VDC
Interlock switch(Fan) (CN1R1)
Room temperature thermistor RT11 (CN111)
Varistor (NR11)
CN2011 (Used for check of con­ducting of thermal fuse)
Indoor coil thermistor RT12, RT13 (CN112)
Plasma electrode unit (CN1T1)
(LD101)
1-3 : Connect to the monitor P.C.board 4-0 : Connect to the power monitor receiver
P.C.board
i-see Sensor (CN110)
Release of Auto restart function Solder the Jumper wire to JR07
(Refer to 8-3.)
Fuse (F11)
Horizontal vane(CN1U1)
Vertical vanes(CN151)
Timer short mode point JPG, JPS
}
(Refer to 8-1.)
34
2. Power monitor receiver P.C. board
3. Monitor P.C. board
4. Plasma power P.C. board
CN1
3DC 2.5 V during PLASMA
DEODORIZING operation
2GND 1DC 12.5 V during PLASMA
DEODORIZING operation
35
11
(1) Slide the sleeve and check if there is a locking lever or not.
(2) The terminal with this connector has the locking mechanism.
1Slide the sleeve. 2Pull the terminal while
pushing the locking lever.
1Hold the sleeve, and pull out the terminal slowly.
The terminal which has the locking mechanism can be detached as shown below. There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
DISASSEMBLY INSTRUCTIONS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
NOTE :
Turn OFF power supply before disassembling.
OPERATING PROCEDURE
1. Removing the panel
(1) Press and unlock the knobs on both sides of the front
panel and lift the front panel until it is level. Pull the hinges
forward to remove the front panel. (2) Remove the horizontal vanes. (3) Remove the screw caps of the panel. Remove the screws.
(See Photo 1) (4) Hold the lower part of both ends of the panel and pull it
slightly toward you, and then remove the panel by pushing
it upward.
Photo 1
PHOTOS
Horizontal vane
Screws of the panel
Front panel
36
OPERATING PROCEDURE PHOTOS
2. Removing the electronic control P.C. board, the power monitor receiver P.C. board, i-see Sensor, SW P.C. board and the terminal block
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the screw of the V.A. clamp. Remove the V.A.
clamp and then the indoor/outdoor connecting wire. (See Photo 2)
(3) Remove the sensor holder from the electrical cover. (See
Photo 3)
(4) Remove the screw of the electrical cover, and then the
electrical cover. (See Photo 3)
(5) Remove the earth wire connected to the indoor electronic
control P.C. board from the electrical box. (See Photo 3.)
(6) Remove the power monitor receiver P.C. board holder.
(See Photo 4.)
(7) Pull out the i-see Sensor from the power monitor receiver
P.C. board holder.
(w) Install the i-see Sensor in its former position when assem-
bling it.(Refer to Photo 5)
(8) Open the rear cover of the power monitor receiver P.C.
board holder and pull out the power monitor receiver P.C.
board. (9) Open the sensor holder and pull out the SW P.C. board. (10)
Pull the electronic control P.C. board slightly toward you
from the electrical box, and disconnect TAB3 and all the
connectors on the electronic control P.C. board. (11)
Pull out the electronic control P.C. board from the electrical
box. (12)
Remove the earth wire connected to the heat exchanger
from the electrical box. (See Photo 3) (13)
Unhook the catches of the electrical box, and pull out the
electrical box. (14)
Remove the screw of the terminal block cover, and then
the terminal block cover and the terminal block holder.
(See Photo 3) (15)
Remove the terminal block by sliding it.
Photo 2
Photo 3
Drain hose
Screws of the terminal block cover
Screw of the V.A. clamp
Earth wire
Sensor holder
Screw of the electrical cover
Sensor holder (inside)
Photo 4
i-see Sensor holder
Plasma power P.C. board holder
Power monitor receiver P.C. board holder
SW P.C. board
37
OPERATING PROCEDURE PHOTOS
3. Removing the electrical box
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the indoor/outdoor connecting wire, the sensor
holder, the electrical cover and the earth wire. (Refer to
2.)
(3) Disconnect the following connectors on the electronic con-
trol P.C. board; fan motor <CN211>, indoor coil thermistor <CN112>, vane motor <CN151>, interlock switch <CN1R1>, plasma power P.C. board <CN1T1>.
(4) Unhook the catches of the electrical box, and pull out the
electrical box. (See Photo 3)
4. Removing the nozzle assembly
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the V.A. clamp, and then the indoor/outdoor con-
necting wire. (See Photo 2)
(3) Remove the sensor holder and the electrical cover. (See
Photo 3.)
(4) Disconnect the following connectors on the electronic con-
trol P.C. board; vane motor <CN151>, interlock switch<CN1R1>.
(5) Remove the power monitor receiver P.C. board holder and
the plasma power holder P.C. board holder. (See Photo 4)
(6) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly.
(7) Remove the interlock switch.
Photo 5
Be sure to assemble the i-see Sensor in the correct position
Photo 6
Interlock switch
Screws of the interlock switch
5. Removing the vertical vane motor unit
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the crank of the vertical vane motor unit from the
arm of the vertical vane.
(3) Remove the screw of the vertical vane motor unit, and pull
the vertical vane motor unit. (4) Remove the screws of the vertical vane motor unit cover. (5) Remove the crank of the vertical vane motor unit from the
shaft of the vane motor. (w) Only the crank of the left side vertical vane motor unit.
(See Photo 7) (6) Remove the vertical vane motor from the the vertical vane
motor unit. (7) Disconnect the connector of vertical vane motor from the
vertical vane motor.
Photo 7
Screws of the vertical vane motor unit cover
Crank of the vertical vane motor unit
Photo 8
Screws of the vertical vane motor unit cover
Screw of the vertical vane motor unit
38
Crank of the vertical vane motor unit
Screw of the vertical vane motor unit
OPERATING PROCEDURE PHOTOS
6. Removing the horizontal vane motor
(1) Remove the nozzle assembly.(Refer to 4.) (2) Remove the screws of the horizontal vane motor unit, and
pull out the horizontal vane motor unit.
(4) Remove the screws of the horizontal vane motor unit
cover.
(5) Remove the horizontal vane motor from the horizontal
vane motor unit.
(3) Disconnect the connector from the horizontal vane motor.
7. Removing the indoor fan motor and the line flow fan
(1) Remove the panel (Refer to 1.) and the corner box. (2) Remove the sensor holder, the power monitor receiver P.C.
board holder, the electrical box (Refer to 3.) and the nozzle
assembly (Refer to 4.). (4) Remove the screws fixing the motor bed. (See Photo 10) (5) Loosen the screw fixing the line flow fan. (See Photo 11) (6) Remove the motor bed together with fan motor and motor
band. (7) Release the hooks of the motor band. Remove the motor
band. Pull out the indoor fan motor. (8) Remove the indoor coil thermistor from the heat exchang-
er. (w) Install the indoor coil thermistor (RT12) in its former posi-
tion when assembling it. (Refer to Photo 13) (9) Remove the screws fixing the left side of the heat
exchanger. (See Photo 12) (10)
Lift the heat exchanger, and pull out the line flow fan to the
lower-left.
Photo 9
Photo 10
Photo 11
Screws of the horizontal vane motor unit cover
Screws of the horizontal vane motor unit
Motor band
Screws of the motor bed
Photo 13
Screw of the line flow fan
Photo 12
Indoor coil thermistor (RT12)
Screws of the left side of the heat exchanger
39
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CC
Copyright 2007 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Aug. 2007. No. OBH488 6 Made in Japan
New publication, effective Aug. 2007 Specifications subject to change without notice.
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