Mitsubishi Electric MSZ-AP15VF-E1, MSZ-AP20VF-E1, MSZ-AP15VF-ER1, MSZ-AP20VF-ER1 Service Manual

Page 1
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
INDOOR UNIT
SERVICE MANUAL
Outdoor unit service manual MXZ-D·VA Series (OBH626) MXZ-E·VA Series (OBH723)
PARTS CATALOG (OBB799)
CONTENTS
1. TECHNICAL CHANGES ···································3
2. PART NAMES AND FUNCTIONS ····················· 4
3. SPECIFICATION ················································ 5
4. NOISE CRITERIA CURVES ······························ 6
5. OUTLINES AND DIMENSIONS ························ 7
6. WIRING DIAGRAM ············································ 8
7. REFRIGERANT SYSTEM DIAGRAM ···············9
8. SERVICE FUNCTIONS ··································· 10
9. MICROPROCESSOR CONTROL ····················11
10. TROUBLESHOOTING ····································· 18
11. DISASSEMBLY INSTRUCTIONS ···················· 30
Models
MSZ-AP15VF
-
E1,
ER1
MSZ-AP20VF
-
E1,
ER1
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2
Use the specified refrigerant only
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
<Preparation before the repair service>
Prepare the proper tools. Prepare the proper protectors. Provide adequate ventilation. After stopping the operation of the air conditioner, turn off the power-supply breaker and remove the power plug. Discharge the capacitor before the work involving the electric parts.
<Precautions during the repair service>
Do not perform the work involving the electric parts with wet hands. Do not pour water into the electric parts. Do not touch the refrigerant. Do not touch the hot or cold areas in the refrigeration cycle. When the repair or the inspection of the circuit needs to be done without turning off the power, exercise great caution not to
touch the live parts.
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TECHNICAL CHANGES
1
MSZ-AP15VF -
E1
MSZ-AP20VF -
E1
MSZ-AP15VF -
ER1
MSZ-AP20VF -
ER1
1. New model
OBH799
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ACCESSORIES
Installation plate 1 Installation plate fi xing screw 4 × 25 mm 5 Wireless remote controller 1 Felt tape (Used for left or left-rear piping) 1 Battery (AAA) for remote controller 2
MSZ-AP15VF MSZ-AP20VF
PART NAMES AND FUNCTIONS
2
Remote controller
Operation indicator lamp
Remote control receiving section
Horizontal vane
Air outlet
Air ¿ lter
Heat exchanger
Emergency operation switch
Front panel
Spec name plate
Air inlet
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Indoor model MSZ-AP15VF MSZ-AP20VF
Power supply Single phase 230 V, 50 Hz
Electrical
data
Power input 1
Cooling
W
17 19
Heating 17 19
Running current
1
Cooling
A
0.17 0.19
Heating 0.17 0.19
Fan
motor
Model RC0J40-FM Current 1
Cooling
A
0.17 0.19
Heating 0.17 0.19 Dimensions W × H × D mm 760 × 250 × 178 Weight kg
8.2
Special remarks
Air direction 5
Airfl ow
Cooling
Super High
m
3
/h
384 414
High
330
Med.
276
Low
234
Silent
210
Heating
Super High
m
3
/h
408 438
High
360
Med.
300
Low
264
Silent
222
Sound level
Cooling
Super High
dB(A)
40 42
High
35
Med.
30
Low
26
Silent
21
Heating
Super High
dB(A)
40 42
High
35
Med.
30
Low
26
Silent
21
Fan speed
Cooling
Super High
rpm
1,430 1,530 High 1,250 Med. 1,080 Low 940 Silent 860
Heating
Super High
rpm
1,430 1,530 High 1,290 Med. 1,100 Low 990 Silent 870
Fan speed regulator 5
Remote controller model SG18A
NOTE: Test conditions are based on ISO 5151. Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Heating: Indoor Dry-bulb temperature 20°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
1 Measured under rated operating frequency. 2 For multi system.
Specifications and rating conditions of main electric parts
Fuse
(
F11)
T3.15AL250V Horizontal vane motor (MV) 12 V DC Varistor (NR11) 470 V Terminal block
(TB)
3P
SPECIFICATION
3
OBH799
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MSZ-AP15VF
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
42 42
NC-10
MSZ-AP20VF
Test conditions
Cooling: Dry-bulb temperature 27°C
Wet-bulb temperature 19°C
Heating: Dry-bulb temperature 20°C
INDOOR UNIT
WALL
MICROPHONE
0.8m
1m
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
40 40
NC-10
NOISE CRITERIA CURVES
4
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Unit: mm
MSZ-AP15VF MSZ-AP20VF
OUTLINES AND DIMENSIONS
5
Piping
Insulation ø35 O.D
Liquid line ø6.35 - 0.39m (Flared connection ø6.35)
Gas line ø9.52 - 0.34m (Flared connection ø9.52)
Drain hose Insulation ø29 Connected part ø16 O.D
193
60 19
155295
167.5
187.5
209
21.5
41
3
299.5
145145
335
(45)
166.5
208
61
78
42
740
760
178
5
250
335.5
14.551
100
11
96
166
80.5
50
10
(66)
505 189
INDOOR UNIT
INSTALLATION PLATE
11×26 OBLONG HOLE
11×20 OBLONG HOLE
WALL HOLE
ø
65
IN CASE OF LEFT,
LEFT BACK,OR
LEFT UNDER PIPING
(USING SPACER),
MIN 120.5mm
MIN 44.5mm
MIN 14mm
MIN 30mm
MIN 20mm
AIR IN
PIPING
DRAIN HOSE
INSTALLATION PLATE
AIR OUT
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MSZ-AP15VF MSZ-AP20VF
WIRING DIAGRAM
6
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Indoor heat exchanger
Flared connection
Room temperature thermistor RT11
Flared connection
Refrigerant pipe ø9.52 (with heat insulator)
Refrigerant pipe ø6.35 (with heat insulator)
Indoor coil thermistor RT12 (main)
Indoor coil thermistor RT13 (sub)
Refrigerant flow in cooling Refrigerant flow in heating
Unit: mm
MSZ-AP15VF MSZ-AP20VF
REFRIGERANT SYSTEM DIAGRAM
7
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8-1. TIMER SHORT MODE
For service, the following set time can be shortened by bridging JPG and JPS on the electronic control P.C. board. (Refer to 10-7.)
The set time for the ON/OFF timer can be reduced to 1 second for each minute.
After the breaker is turned on, the time for starting the compressor, which normally takes 3 minutes, can be reduced to 3 seconds. Restarting the compressor, which takes 3 minutes, cannot be reduced.
8-2. HOW TO SET REMOTE CONTROLLER EXCLUSIVELY FOR A PARTICULAR INDOOR UNIT
A maximum of 4 indoor units with wireless remote controllers can be used in a room. To operate the indoor units individually with each remote controller, assign a number to each remote controller according to the number of the indoor unit.
This setting can be set only when all the following conditions are met:
• The remote controller is powered OFF.
• Weekly timer is not set.
• Weekly timer is not being edited. (1) Hold down
button on the remote controller for 2 seconds to enter the pairing mode.
(2) Press
button again and assign a number to each remote controller.
Each press of
button advances the number in the following order: 1 2 3 4.
(3) Press
button to complete the pairing setting.
MSZ-AP15VF MSZ-AP20VF
SERVICE FUNCTIONS
8
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.
Operation
If the main power has been cut, the operation settings remain. After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes
for the compressor to start running.)
How to disable “AUTO RESTART FUNCTION”
Turn off the main power for the unit. Solder the jumper wire to JR07 on the indoor electronic control P.C. board. (Refer to 10-7.)
NOTE:
The operation settings are memorized when 10 seconds has passed after the indoor unit was operated with the remote
controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is OFF.
To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
CN112
R111
Indoor electronic control P.C. board
JR07
IC112
CN151
CN111
CN211
D
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WIRELESS REMOTE CONTROLLER
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
MICROPROCESSOR CONTROL
9
MSZ-AP15VF MSZ-AP20VF
Signal transmitting section
Operation display section
Battery replacement indicator
TEMPERATURE buttons
STOP/OPERATE (OFF/ON) button
Indication of remote controller model is on back
Distance of signal : About 6 m Beep(s) is (are) heard from the indoor unit when the signal is received
FAN SPEED CONTROL button
OPERATION SELECT button
ECONO COOL button
CLOCK SET button
WEEKLY TIMER set button
TIME, TIMER set buttons FORWARD button BACKWARD button
RESET button
i save button
VANE CONTROL button
Operation Indicator lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
•The following indication applies regardless of shape of the indication. Indication Operation state Room temperature
The unit is operating to reach the set temperature
About 2°C or more away from set temperature
The room temperature is approaching the set tem­perature
About 1 to 2°C from set temperature
Standby mode (Only during multi system operation)
-
INDOOR UNIT DISPLAY SECTION
Lit Blinking
Not lit
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9-2. DRY ( ) OPERATION
(1) Press STOP/OPERATE(OFF/ON) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with OPERATION SELECT button. (3) The set temperature is determined from the initial room temperature.
1. Coil frost prevention
Coil frost prevention works the same way as that in COOL mode. (9-1.1.)
2. Low outside temperature operation
Low outside temperature operation works the same way as that in COOL mode. (9-1.2.)
9-3. FAN ( ) OPERATION
(1) OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select FAN mode with OPERATION SELECT button. (3) Select the desired fan speed. When AUTO, it becomes Low. Only indoor fan operates. Outdoor unit does not operate.
9-4. HEAT ( ) OPERATION
(1) Press STOP/OPERATE(OFF/ON) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select HEAT mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TEMP
or button) to select the desired temperature. The setting range is 16 - 31°C.
1. Cold air prevention control
When the compressor is not operating or is starting, and the temperature of indoor heat exchanger and/or the room tem­perature is low or when defrosting is being done, the indoor fan will stop or rotate in Very Low speed.
2. High pressure protection
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the con­densing pressure from increasing excessively. When the temperature of indoor heat exchanger becomes too high, the high pressure protection works. The indoor fan operates following the cold air prevention control. This mode continues until the temperature of indoor heat exchanger falls.
3. Defrosting
Defrosting starts when the temperature of outdoor heat exchanger becomes too low.
The compressor stops once, the indoor/outdoor fans stop, the 4-way valve reverses, and the compressor re-starts.
This mode continues until the temperature of outdoor heat exchanger rises or the fixed time passes.
9-1. COOL ( ) OPERATION
(1) Press STOP/OPERATE(OFF/ON) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select COOL mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TEMP
or button) to select the desired temperature. The setting range is 16 - 31°C.
1. Coil frost prevention
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the coil
from frosting.
When the temperature of indoor heat exchanger becomes too low, the coil frost prevention mode works.
The indoor fan operates at the set speed and the compressor stops. This mode continues until the temperature of indoor
heat exchanger rises.
2. Low outside temperature operation
When the outside temperature is lower, low outside temperature operation starts, and the outdoor fan slows or stops.
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9-5. AUTO CHANGE OVER ··· AUTO MODE OPERATION
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
Mode selection
(1) Initial mode
When unit starts the operation with AUTO operation from OFF:
• If the room temperature is higher than the set temperature, operation starts in COOL mode.
• If the room temperature is equal to or lower than the set temperature, operation starts in HEAT mode.
(2) Mode change
COOL mode changes to HEAT mode when about 15 minutes has passed with the room temperature 1°C below the set temperature. HEAT mode changes to COOL mode when about 15 minutes has passed with the room temperature 1°C above the set temperature.
NOTE 1
If 2 or more indoor units are operating in multi system, there might be a case that the indoor unit, which is operating in
(AUTO), cannot change over to the other operating mode (COOL HEAT) and becomes a state of standby. Refer to NOTE 2 “FOR MULTI SYSTEM AIR CONDITIONER”.
NOTE 2 FOR MULTI SYSTEM AIR CONDITIONER OUTDOOR UNIT: MXZ series
Multi system air conditioner can connect 2 or more indoor units with one outdoor unit.
• When you try to operate 2 or more indoor units with one outdoor unit simultaneously, one for the cooling and the others for
heating, the operation mode of the indoor unit that operates first is selected. Other indoor units cannot operate, and operation indicator lamp flashes as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
• When indoor unit starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 min-
utes) to blow out the warm air.
• In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing may be
heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
OPERATION INDICATOR
Lit Blinking
Not lit
9-6. AUTO VANE OPERATION
1. Horizontal vane
(1) Vane motor drive
These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approximately 12 V) transmitted from indoor microprocessor.
(2) The horizontal vane angle and mode change as follows by pressing VANE CONTROL button.
(3) Positioning
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected angle. Confirming of standard position is performed in the following cases:
(a) When the operation starts or finishes (including timer operation). (b) When the test run starts. (c) When standby mode (only during multi system operation) starts or finishes.
(4) VANE AUTO (
) mode In VANE AUTO mode, the microprocessor automatically determines the vane angle to make the optimum room tem­perature distribution.
Horizontal
position
4
In COOL and DRY operation Vane angle is fixed to Horizontal position.
In HEA
T operation
Vane angle is fixed to Angle 4.
AUTO
12345
SWING
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(5) STOP (operation OFF) and ON TIMER standby
In the following cases, the horizontal vane returns to the closed position. (a) When STOP/OPERATE(OFF/ON) button is pressed (POWER OFF). (b) When the operation is stopped by the emergency operation. (c) When ON TIMER is ON standby.
(6) Dew prevention
During COOL or DRY operation with the vane angle at Angle 4 or 5 when the compressor cumulative operation time exceeds 1 hour, the vane angle automatically changes to Angle 1 for dew prevention.
(7) SWING (
) mode
By selecting SWING mode with VANE CONTROL button, the horizontal vane swings vertically. (8) Cold air prevention in HEAT operation The horizontal vane position is set to Upward.
NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat off,
this control does not work in the indoor unit.
(9) ECONO COOL (
) operation (ECONOmical operation) When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2°C higher by the microprocessor. However, the temperature on the LCD screen on the remote controller is not changed. Also the horizontal vane swings in various cycle. SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher, the air conditioner can keep comfort. As a result, energy can be saved. To cancel this operation, select a different mode or press one of the following buttons in ECONO COOL operation: ECONO COOL, VANE CONTROL button.
9-7. TIMER OPERATION
1. How to set the time
(1) Check that the current time is set correctly.
NOTE: Timer operation will not work without setting the current time. Initially “0:00” blinks at the current time display
of TIME MONITOR, so set the current time correctly with CLOCK SET button.
How to set the current time
(a) Press the CLOCK set button. (b) Press the TIME SET buttons (
and ) to set the current time.
• Each time FORWARD button (
) is pressed, the set time increases by 1 minute, and each time BACKWARD
button (
) is pressed, the set time decreases by 1 minute.
• Pressing those buttons longer, the set time increases/decreases by 10 minutes.
(c) Press the CLOCK set button. (2) Press STOP/OPERATE(OFF/ON) button to start the air conditioner. (3) Set the time of timer.
ON timer setting
(a) Press ON TIMER button(
) during operation.
(b) Set the time of the timer using TIME SET buttons (
and ).
OFF timer setting
(a) Press OFF TIMER button (
) during operation.
(b) Set the time of the timer using TIME SET buttons (
and ).
Each time FORWARD button ( ) is pressed, the set time increases by 10 minutes: each time BACKWARD but-
ton (
) is pressed, the set time decreases by 10 minutes.
2. To release the timer
To release ON timer, press ON TIMER button (
).
To release OFF timer, press OFF TIMER button(
).
TIMER is cancelled and the display of set time disappears.
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(Example 1) The current time is 8:00 PM.
The unit turns off at 11:00 PM, and on at 6:00 AM.
• OFF timer and ON timer can be used in combination. The set time that is reached first will operate first.
• “ ” and “ ” display shows the order of OFF timer and ON timer operation.
PROGRAM TIMER
(Example 2) The current time is 11:00 AM.
The unit turns on at 5:00 PM, and off at 9:00 PM.
NOTE: If the main power is turned OFF or a power failure occurs while ON/OFF timer is active, the timer setting is can-
celled. As these models are equipped with an auto restart function, the air conditioner starts operating with timer cancelled when power is restored.
9-8. WEEKLY TIMER OPERATION
• A maximum of 4 ON or OFF timers can be set for individual days of the week.
• A maximum of 28 ON or OFF timers can be set for a week.
NOTE:
The simple ON/OFF timer setting is available while the weekly timer is on. In this case, the ON/OFF timer has priority over the
weekly timer; the weekly timer operation will start again after the simple ON/OFF timer is complete.
When the weekly timer is set, temperature cannot be set to 10°C.
The weekly timer operation and i-save operation cannot be used together.
* Make sure that the current time and day are set correctly.
(1) Press button to enter the weekly timer setting mode.
(2) Press
and buttons to select setting day and number.
* blinks.
Pressing selects the day of the week to be set.
Pressing selects the setting number.
E.g. : [Mon Tue ... Sun]
and [1] are selected.
* All days can be selected.
1. How to set the weekly timer
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(3) Press , , and buttons to set ON/OFF, time, and temperature.
E.g. : [ON], [6:00]
and [24°C] are selected.
Pressing selects ON/OFF timer.
Pressing deletes timer setting.
Pressing
adjusts the time.
Pressing
adjusts the tem­perature.
* Hold down the button to change the time quickly.
Press and buttons to continue setting the timer for other days and/or numbers.
(4) Press
button to complete and transmit the weekly timer setting.
* which was blink-
ing goes out, and the current time will be displayed.
NOTE:
• Press
button to transmit the setting information of weekly timer to the indoor unit. Point the remote controller toward the
indoor unit for 3 seconds.
• When setting the timer for more than one day of the week or one number,
button does not have to be pressed per each
setting. Press
button once after all the settings are complete. All the weekly timer settings will be saved.
• Press
button to enter the weekly timer setting mode, and press and hold button for 5 seconds to erase all weekly
timer settings. Point the remote controller toward the indoor unit.
(5) Press
button to turn the weekly timer ON. ( lights.)
•When the weekly timer is ON, the day of the week whose timer setting is complete, will light.
Press
button again to turn the weekly timer OFF. ( goes out.)
NOTE:
The saved settings will not be cleared when the weekly timer is turned OFF.
2. Checking weekly timer setting
2. Checking weekly timer setting
(1) Press button to enter the weekly timer setting mode. *
blinks.
(2) Press
or buttons to view the setting of the particular day or number.
(3) Press
button to exit the weekly timer setting.
NOTE:
When all days of the week are selected to view the settings and a different setting is included among them,
will be
displayed.
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9-10. EMERGENCY/TEST OPERATION
In the case of test run operation or emergency operation, use EMERGENCY OPERATION switch on the right side of the indoor unit. Emergency operation is available when the remote controller is miss­ing or has failed, or when the batteries in the remote controller are running down. The unit will start and OPERATION INDICATOR lamp will light up. The first 30 minutes of operation is the test run operation. This opera­tion is for servicing. The indoor fan runs at High speed and the tem­perature control does not work. After 30 minutes of test run operation, the system shifts to EMERGENCY COOL/HEAT MODE with a set tem­perature of 24°C. The fan speed shifts to Med. The coil frost preven­tion works even in the test run or the emergency operation. In the test run or emergency operation, the horizontal vane operates in VANE AUTO ( ) mode. Emergency operation continues until EMERGENCY OPERATION switch is pressed once or twice or the unit receives any signal from the remote controller. In the latter case, normal operation will start.
NOTE: Do not press EMERGENCY OPERATION switch during normal operation.
Operation mode COOL/HEAT Set temperature 24°C
Fan speed Medium
Horizontal vane Auto
The operation mode is indicated by the Operation Indicator lamp as following
Operation Indicator lamp
EMERGENCY COOL
EMERGENCY HEAT
STOP
Lit
Not lit
9-9. i-save ( ) OPERATION
1. How to set i-save operation
(1) Press STOP/OPERATE(OFF/ON) button. (2) Select COOL, HEAT or ECONO COOL mode. (3) Press i-save button. (4) Set the temperature, fan speed, and airfl ow direction for i-save operation.
NOTE:
• i-save operation cannot be selected during DRY or AUTO mode operation.
• The setting range of HEAT mode i-save operation is 10°C and 16 - 31°C.
• 2 groups of setting can be saved. (One for COOL/ECONO COOL, one for HEAT)
• i-save operation and the weekly timer operation cannot be used together.
2. How to cancel operation
• Press i-save button again.
• i-save operation can also be cancelled by pressing OPERATION SELECT button to change the operation mode. The same setting is selected from the next time by simply pressing i-save button.
9-11. 3-MINUTE TIME DELAY OPERATION
When the system turns OFF, compressor will not restart for 3 minutes as 3-minute time delay function operates to protect compressor from overload.
Emergency operation switch (E.O. SW)
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RESET button
Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct.
NOTE: 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced. This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by the
battery replacement.
3. Do not use the leaking batteries.
10-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after confirming the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the P.C. board.
3) When removing the P.C. board, hold the edge of the board with care NOT to apply stress on the components.
4) When connecting or disconnecting the connectors, hold the connector housing. DO NOT pull the lead wires.
3. Troubleshooting procedure
1) Check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality.
To make sure, check how many times the OPERATION INDICATOR is flashing ON and OFF before starting service
work.
2) Before servicing, check that the connector and terminal are connected properly.
3) If the P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration.
4) When troubleshooting, refer to 10-2., 10-3. and 10-4.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally.
Press RESET button with a thin instrument, and
then use the remote controller.
Remove the front lid and insert batteries.
Then reattach the front lid.
Lead wiring
Connector housing
<Incorrect>
<Correct>
MSZ-AP15VF MSZ-AP20VF
TROUBLESHOOTING
10
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10-2. FAILURE MODE RECALL FUNCTION
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details can be recalled.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Does left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 sec­onds? Blinks: Either indoor or outdoor unit is abnormal.
Beep is emitted at the same timing as the blinking of upper lamp of OPERATION INDICATOR lamp. 2
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnor­malities that cannot be recalled with this way. Check if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function.
No
Yes
The cause of abnormality cannot be found because the abnormality does not recur.
Turn ON the power supply. <Preparation of the remote controller>
While pressing both OPERATION SELECT button and TEMP button on the remote
controller at the same time, press RESET button.
First, release RESET button.
Hold down the other 2 buttons for another 3 seconds. Make sure that the indicators on the LCD screen shown in the right fi gure are all
displayed. Then release the buttons.
Press STOP/OPERATE(OFF/ON) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit.
1
Before blinking, does left lamp of OPERATION INDICATOR lamp stay ON for 3 seconds? When it stays ON for 3 seconds (without beep): The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to the indoor unit failure mode table. (Refer to 10-2.2) Make sure to check at least 2 consecutive blinking cycles.
2
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
The outdoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to the outdoor unit failure mode table. (Refer to outdoor unit service manual.) Make sure to check at least 2 consecutive blinking cycles.
3
Repair the failure parts.
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above. Press STOP/OPERATE(OFF/ON) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Setting up the failure mode recall function
Judgment of indoor/outdoor abnormality
Releasing the failure mode recall function
Deleting the memorized abnormal condition
Operational procedure
Yes (Blinks)
No (OFF)
NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycle Repeated cycle
ON
OFF
No beep Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
No beep Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Repeated cycle
Beeps
1 Regardless of normal or abnormal condition,
a short beep is emitted once the signal is re­ceived.
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2. Indoor unit failure mode table
Left lamp of OP-
ERATION INDICA-
TOR lamp
Abnormal point
(Failure mode)
Condition Remedy
Not lighted Normal — 1-time fl ash every
0.5-second
Room temperature thermistor
The room temperature thermistor short or open circuit is detected every 8 seconds dur­ing operation.
Refer to the characteristics of the room temperature thermistor (10-7.).
2-time fl ash
2.5-second OFF
Indoor coil thermistor
The indoor coil thermistor short or open circuit is detected every 8 seconds during operation.
Refer to the characteristics of the main indoor coil ther­mistor, the sub indoor coil thermistor (10-7.).
3-time fl ash
2.5-second OFF
Serial signal
The serial signal from outdoor unit is not re­ceived for a maximum of 6 minutes.
Refer to 10-6.
"How to check miswiring and serial
signal error".
11-time fl ash
2.5-second OFF
Indoor fan motor
The rotational frequency feedback signal is not emitted during the 12 seconds the indoor fan operation.
Refer to 10-6.
"Check of indoor fan motor".
12-time fl ash
2.5-second OFF
Indoor control system
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Replace the indoor electronic control P.C. board.
NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-4.).
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10-3. INSTRUCTION OF TROUBLESHOOTING
Indoor unit oper­ates. Outdoor unit does not operate.
If blinking of OPERATION INDI­CATOR lamp cannot be checked, it can be checked with failure mode recall function.
Indoor unit operates. Outdoor unit does not operate normally.
Indoor unit does not receive the signal from re­mote controller.
OPERATION INDICATOR lamp on the indoor unit is ashing ON and OFF.
Outdoor unit operates only in Test Run operation.
Outdoor unit does not operate even in Test Run operation.
Unit does not operate nor­mal operation in COOL or HEAT mode.
Indoor unit operates, when EMERGENCY OPERATION switch is pressed.
Indoor unit does not operate, when EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to 10-
7. "Test point diagram and voltage".
Refer to "How to check inverter/com­pressor".
Refer to "Check of R.V. coil".
Refer to 10-6. "Check of remote controller and indoor elec­tronic control P.C. board".
1. Check indoor/out­door connecting wire. (Check if the power is supplied to the indoor unit.)
2. Refer to 10-6. "Check of indoor P.C. board and indoor fan motor".
Left lamp Flash on and off at 0.5-sec­ond intervals Cause: Indoor/Outdoor unit
• Miswiring or trouble of se­rial signal
Left lamp 2-time fl ash Cause: Indoor unit
• Trouble of room temperature / indoor coil thermistor
Left lamp 3-time fl ash Cause: Indoor unit
• Trouble of indoor fan motor
Left lamp 4-time fl ash Cause: Indoor unit
• Trouble of indoor unit control system
Left lamp 5-time fl ash Cause: Outdoor unit
• Outdoor power sys­tem abnor­mality
Left lamp 6-time fl ash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
Left lamp 7-time fl ash Cause: Outdoor unit
• Trouble of outdoor con­trol system
Left lamp 14-time fl ash or more Cause: Outdoor unit
• Other ab­normality
Start
Refer to 10-
6. "How to check mis­wiring and serial signal error".
Check room temperature thermistor and indoor coil thermis­tor. Refer to 10-7."Test point diagram and voltage".
Refer to 10-
6. "Check of indoor fan motor".
Replace the indoor elec­tronic control P.C. board.
Refer to "How to check inverter/com­pressor".
Refer to "Check of outdoor ther­mistors".
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
Check "Flow chart of the detailed outdoor unit failure mode recall func­tion."
"Test Run operation" means the
operation within 30 minutes af­ter EMERGENCY OPERATION switch is pressed.
Refer to outdoor unit service manual.
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10-4. TROUBLESHOOTING CHECK TABLE
Before taking measures, make sure that the symptom reappears for accurate troubleshooting. When the indoor unit has started operation and detected an abnormality of the following condition (the first detection after the power ON), the indoor fan motor turns OFF and OPERATION INDICATOR lamp flashes.
OPERATION INDICATOR
Lit Blinking Not lit
No.
Abnormal
point
Operation indicator lamp Symptom Condition Remedy
1
Miswiring or serial signal
Left lamp fl ashes.
0.5-second ON
0.5-second OFF
Indoor unit and outdoor unit do not operate.
The serial signal from the outdoor unit is not received for 6 minutes.
Refer to 10-6.
"How to check miswiring and serial signal er­ror".
2
Indoor coil thermistor
Left lamp fl ashes. 2-time fl ash
2.5-second OFF
The indoor coil or the room temperature ther­mistor is short or open circuit.
Refer to the characteristics of indoor coil thermistor, and the room temperature thermistor. (10-7.)
Room tem­perature thermistor
3
Indoor fan motor
Left lamp fl ashes. 3-time fl ash
2.5-second OFF
The rotational frequency feedback signal is not emitted during the indoor fan operation.
Refer to 10-6.
"Check of in­door fan motor".
4
Indoor con­trol system
Left lamp fl ashes. 4-time fl ash
2.5-second OFF
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Replace the indoor electronic control P.C. board.
5
Outdoor power sys­tem
Left lamp fl ashes. 5-time fl ash
2.5-second OFF
It consecutively occurs 3 times that the com­pressor stops for overcurrent protection or start-up failure protection within 1 minute after start-up.
Refer to "How to check of in­verter/compressor". Refer to outdoor unit service manual
Check the stop valve.
6
Outdoor thermistors
Left lamp fl ashes. 6-time fl ash
2.5-second OFF
The outdoor thermistors short or open circuit during the compressor operation.
Refer to "Check of outdoor thermistor". Refer to outdoor unit service manual.
7
Outdoor control sys­tem
Left lamp fl ashes. 7-time fl ash
2.5-second OFF
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
Replace the inverter P.C. board or the outdoor electronic control P.C. board. Refer to outdoor unit service manual.
8
Other ab­normality
Left lamp fl ashes. 14-time fl ash or more
2.5-second OFF
An abnormality other than above mentioned is detected.
Check the stop valve.
Check the 4-way valve.
Check the abnormality in detail using the failure mode recall function for outdoor unit.
9
Outdoor control sys­tem
Left lamp lights up
Outdoor unit does not oper­ate
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
Check the blinking pattern of the LED on the inverter P.C. board or the outdoor electronic control P.C. board.
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OPERATION INDICATOR
No.
Abnormal
point
Operation indicator lamp Symptom Condition Remedy
1
MXZ type
Operation mode setting
Left lamp lights and lower lamp fl ashes.
2.5-second OFF
Outdoor unit operates but indoor unit does not operate.
The operation mode of the each indoor unit is differently set to COOL (includes DRY) and HEAT at the same time, the operation mode of the indoor unit that has operated at fi rst has the priority.
Unify the operation mode. Refer to outdoor unit service manual.
10-5. TROUBLE CRITERION OF MAIN PARTS
MSZ-AP15VF MSZ-AP20VF
Part name Check method and criterion Figure
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Measure the resistance with a tester. Refer to 10-7. "Test point diagram and voltage", "Indoor electronic control
P.C. board", for the chart of thermistor.
Indoor fan motor (MF)
Refer to 10-6. "Check of indoor fan motor."
Vane motor (MV)
Measure the resistance between the terminals with a tester. (Temperature: 10 - 30°C)
Color of the lead wire Normal
RED - YLW 223 - 268 Ω
YLW
YLW
RED
YLW
YLW
ROTOR
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A Check of indoor fan motor
10-6. TROUBLESHOOTING FLOW
The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply.
Is there any foreign matter that interferes the rotation of the line fl ow fan?
Yes
No
Remove the foreign matter and adjust the line fl ow fan.
Pay enough attention to the high voltage on the fan motor connector.
Turn ON the power supply, wait 5 seconds or more, and then press EMERGENCY OPERATION switch. Measure the supply voltage as follows within 12 seconds after EMER­GENCY OPERATION switch is pressed. If more than 12 seconds passes, turn OFF the power supply and turn it ON again, then measure the voltage. <Indoor electronic control P.C. board>
1. Measure the voltage between CN211 (+) and (–).
2. Measure the voltage between CN211 (+) and (–).
If more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage measured at 2. above goes 0 VDC although the indoor P.C. board is normal.
Does the voltage between CN211 (+) and (–) on the indoor electronic control P.C. board rise to the range of 2 to 6 VDC within 12 seconds after EMERGENCY OPERATION switch is pressed?
Replace the indoor fan motor.
Yes
No
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN211
(+) and (–) while the fan motor is
rotating.
Replace the indoor electronic control P.C. board.
Is it unchanged holding 0 or 15 V DC?
No
(Changed) Yes (Unchanged)
Replace the indoor fan motor.
Is there 325 V DC between CN211 (+) and (–) ?
Yes
Replace the indoor electronic control P.C. board.
No
Indoor electronic control P.C. board
Fuse (F11)
Varistor (NR11)
CN211
R111
CN151
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B Check of remote controller and indoor electronic control P.C. board
Check if the remote controller is exclusive for this air conditioner.
Does the unit operate with the remote controller?
OK
Yes
No (Not clear)
Replace the batteries. (Refer to 10-1.4.)
Press STOP/OPERATE(OFF/ON) button on the remote controller.
Is LCD display on the remote controller visible?
Remove the batteries, then put them back and press RESET button. (Refer to 10-1.4.) Check if the unit operates with the remote controller.
Yes
No
Turn ON a radio to AM and press STOP/ OPERATE(OFF/ON) button on the remote controller.
1
Is noise heard from radio?
Yes
No
Replace the remote controller.
Are there any fl uorescent lights of inverter or rapid-start type within the range of 1 m.?
Yes
No
• Reinstall the unit away from lights.
• Attach a fi lter on receiving part.
Yes
Measure the voltage between receiver P.C. board connector CN301 No.2(+) and No.3(-) when the remote controller button is pressed.
Is the voltage approximately 4 V DC - 5 V DC?
No
Replace the indoor electronic control P.C. board.
Replace the receiver P.C board .
Is a signal transmitted from a remote controller of a different device?
Yes
Stop the transmission of signal between the different device and its remote controller.
No
2
1
If the inverter fluorescent light is turned on when the room is cool, the unit may have difficulty receiving the signal from the remote controller or may not be able to operate with it; if the inverter fluorescent light is turned on when the room is warm, the unit may be able to operate with the remote controller.
2
Look at the image of the signal transmitting section of the remote controller through the monitor of a digital camera or a camera phone. It is normal if the LED of the signal trans­mitting section lights up when the STOP/OPERATE(OFF/ ON) button on the remote controller is pressed. However, it may be diffi cult to see the illuminated LED of the signal transmitting section with a smartphone camera.
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C Check of indoor P.C. board and indoor fan motor
Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply.
Does the unit operate with the remote controller? Does OPERATION INDICATOR lamp light up by pressing EMERGENCY OPERATION switch?
Yes
No
Measure the resistance of indoor fan motor. Refer to 10-5.
Short circuit: Replace the indoor fan motor.
Turn OFF the power supply. Check both “parts side” and “pattern side” of the indoor electronic control P.C. board visually.
Replace the varistor (NR11) and fuse (F11).
3
Is the varistor (NR11) burnt and the fuse (F11) blown?
No
No
Yes
Yes
Be sure to check both the fuse and the varistor in any case.
Is the fuse (F11) blown only?
Measure the resistance between CN211 (+) and (-) of indoor fan motor connector.
1, 2
Yes
Is the resistance 1MΩ or more?
Replace the fuse (F11) and the indoor fan motor.
3
No
Replace the fuse (F11).
3
Measure the resistance of resis­tor (R111) on the indoor electronic control P.C. board.
Is the resistance of resistor (R111) approxi­mately 4 Ω?
No
Replace the indoor electronic control P.C. board and the indoor fan motor.
Replace the indoor electronic control P.C. board.
Measure the resistance of the vane motor coil. Refer to 10-5.
Short circuit: Replace the vane motor and the indoor electronic control P.C. board.
1. The fan motor connector's lead wire is red, whereas
is black.
2. Connect "+" of the tester to fan motor connector's
lead wire, and “-” to lead wire, otherwise the
resistance cannot be measured properly.
3. Please replace the fuse after removing the indoor electronic control P.C. board from the electrical box.
Yes
Indoor electronic control P.C. board
Fuse (F11)
Varistor (NR11)
CN211
R111
CN151
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D How to check miswiring and serial signal error
• Turn OFF inverter-controlled lighting equipment.
• Turn OFF the power supply and then turn ON again.
• Press EMERGENCY OPERATION switch.
A
Is serial signal error indicated 6 minutes later?
B
Yes
• Reinstall either the unit or the light away from each other.
• Attach a fi lter on remote control receiv­ing section of the indoor unit.
No
Is there rated voltage in the power supply?
Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire?
1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts.
(Lighted or not lighted)
No
Yes
No
Yes
Yes
No
Yes
No
Be sure to release the failure-mode recall function after checking.
No
No
Yes
No
Yes
Yes
Yes
No
Yes
Turn OFF the power supply.
Turn ON the power supply.
Is there rated voltage between the outdoor terminal block S1 and S2?
Does the left lamp of OPERATION INDICATOR lamp light up? <Confirmation of the power to the indoor unit>
Press EMERGENCY OPERATION switch once.
Check the power supply.
A
Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring.
Bridge the outdoor terminal block S2 and S3. 1
B
Turn ON the power supply.
Check the wiring.
Correct them.
Turn OFF the power supply. Remove the bridge between the outdoor terminal block S2 and S3. Turn ON the power supply. Is there amplitude of 10 to 20 V DC between the outdoor the terminal block S2 and S3? <Confirmation of serial signal>
Is there rated voltage between the indoor terminal block S1 and S2? <Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
2 Be careful of residual voltage of smoothing capacitor.
Replace the outdoor electronic control P.C. board. 2
Is there any error of the indoor/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
Replace the indoor/outdoor connecting wire.
Is serial signal error indicated 6 minutes later?
No
Does the LED on the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"?
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E Electromagnetic noise enters into TV sets or radios
Yes
Is the unit earthed?
No
Earth the unit.
Yes
Is the distance between the antennas and the indoor unit within 3 m, or is the distance between the antennas and the outdoor unit within 3 m?
No
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Is the distance between the TV sets or radios and the indoor unit within 1 m, or is the distance between the TV sets or radios and the outdoor unit within 3 m?
Yes
Extend the distance between the TV sets and/ or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the anten­na wiring?
Yes
No
No
Replace or repair the antenna. Replace or repair the coaxial cable.
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
Yes
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wir­ing of the antennas.
No
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength or the installation condition (combination of specifi c conditions such as antennas or wiring). Check the following before asking for service.
1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2) Within 3 minutes after turning ON the power supply, press STOP/OPERATE(OFF/ON) button on the remote controller for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise.
4) Press STOP/OPERATE(OFF/ON) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
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Indoor fan motor (CN211)
(+) 0 V DC or
15 V DC
(+) 2-6 V 15 V DC (–) Fiducial
terminal of cathode side on measuring high-voltage DC
(+) 325 V DC
Room temperature thermistor RT11 (CN111)
Indoor coil thermis­tor RT12, RT13 (CN112)
Vane motor (CN151)
12 V DC
5 V DC
Timer short mode JPG JPS (Refer to 8-1.)
}
To disable "Auto restart function", solder the Jumper wire to JR07 (
)
(Refer to 8-3.)
MSZ-AP15VF MSZ-AP20VF Indoor electronic control P.C. board
10-7. TEST POINT DIAGRAM AND VOLTAGE
Display P.C. board
Receiver P.C. board
SW P.C. board
Resistor (R111)
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Temperature (°C)
Resistance (kΩ)
Fuse (F11) T3.15AL250V
Varistor (NR11)
230 V AC
Emergency operation switch (E.O. SW) (SW1)
Connector for optional interface (CN105)
GND
Power supply/ serial cord (CN201)
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11-1. MSZ-AP15VF MSZ-AP20VF
NOTE: Turn OFF the power supply before disassembly.
OPERATING PROCEDURE PHOTOS/FIGURES
1. Removing the panel
(1) Remove the horizontal vanes. (2) Remove the screw caps of the panel. Remove the
screws.
(3) Unhook the lower part (
) of the panel.
(4) Hold the lower part of both ends of the panel and pull
it slightly toward you, and then remove the panel by pushing it upward.
Photo 1
30
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector shown below
has the locking mechanism.
Slide the sleeve. Pull the terminal while pushing the locking lever.
Hold the sleeve, and pull out the terminal slowly.
Connector
Sleeve
Locking lever
Screws of the panel
Front panel
Horizontal vanes
<Detaching method of the terminal with locking mechanism>
The terminal which has the locking mechanism can be detached as shown below. There are following 2 types of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
A
DISASSEMBLY INSTRUCTIONS
11
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OPERATING PROCEDURE PHOTOS/FIGURES
2. Removing the indoor electronic control P.C. board, receiver P.C. board, display P.C. board, and SW P.C. board
(1) Remove the panel (refer to 1.) and the corner box. (2)
Remove the screw of the V.A. clamp. Remove the V.A. clamp and the indoor/outdoor connecting wire. (Photo 2)
(3) Remove the screw of the electrical cover, and then
the electrical cover. (Photo 2) (4) Remove the display holder and SW holder. (Photo 3) (5) Unhook the catches
, open the cover of the display
holder and remove the receiver P.C. board. (Photo 5, 6) (6) Unhook the catches
and remove the display P.C.
board. (Photo 6) (7) Open the SW holder and pull out the SW P.C. board. (8) Disconnect the following connectors on the electronic
control P.C. board:
CN211 (Indoor fan motor)
CN201 (Terminal block)
CN112 (Indoor coil thermistor)
CN151 (Horizontal vane motor)
CN109 (Receiver P.C. board) (9) Pull out the electronic control P.C. board from the
electrical box. (
10) Remove the earth wire connected to the indoor elec­tronic control P.C. board from the electrical box. (Photo 3)
NOTE:
MSZ-AP15VF
and
MSZ-AP20VF
have locking mecha-
nism.
Photo 2
Photo 3
Photo 4
31
Earth wire to the heat exchanger
SW holder
Fixing screw of the electrical cover
Screw of the electrical cover
Screw of the V.A. clamp
Display holder
Earth wire to the indoor electronic control P.C. board
Indoor electronic control P.C. board
Room temperature thermistor (RT11)
Release this catch to remove the electronic control P.C. board.
Be sure to install this thermistor in the proper direction.
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OPERATING PROCEDURE PHOTOS/FIGURES
3. Removing the electrical box
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the indoor/outdoor connecting wire, the SW
holder, the display holder, the electrical cover and the earth wire connected to the indoor electronic control P.C. board from the electrical box. (Refer to 2.)
(3) Remove the earth wire connected to the heat
exchanger from the electrical box.
(4) Disconnect the following connectors on the electronic
control P.C. board: CN211 (Fan motor) CN112 (Indoor coil thermistor)
CN151 (Horizontal vane motor) (5) Remove the fixing screw of the electrical box. (6) Unhook the catches of the electrical box, and pull out
the electrical box.
Photo 5
Photo 6
4. Removing the nozzle assembly
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the V.A. clamp. (Photo 2) (3) Remove the electrical cover. (Photo 3.) (4) Disconnect the following connector on the electronic
control P.C. board:
CN151 (Horizontal vane motor)
(5) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly.
5. Removing the horizontal vane motor
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the screw of the lead cover and remove the
lead cover.
(3) Remove the screws of the horizontal vane motor unit,
and pull out the horizontal vane motor unit.
(4) Remove the screws of the horizontal vane motor unit
cover.
(5) Remove the horizontal vane motors from the horizon-
tal vane motor unit.
(6) Disconnect the connectors from the horizontal vane
motor.
Photo 7
32
Screws of the horizontal vane motor unit cover
Screws of the horizontal vane motor unit
Front cover of the display holder
Catch
Receiver P.C. board
Display P.C. board
Lead cover
Screw of the lead cover
Catch
Catch
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OPERATING PROCEDURE PHOTOS/FIGURES
6. Removing the indoor fan motor and the line flow fan
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the SW holder, the display P.C. board holder,
the electrical box (refer to 3.) and the nozzle assembly
(Refer to 4.). (4) Remove the screws fixing the motor bed. (Photo 8) (5) Loosen the screw fixing the line flow fan. (Photo 9) (6) Push the upper part of the water cover and unhook
the catch. (7) Pull the water cover to the right to remove it. (8) Remove the motor bed together with fan motor and
motor band. (9) Release the hooks of the motor band. Remove the
motor band. Pull out the indoor fan motor. (10) Remove the screws fixing the left side of the heat
exchanger. (Photo 10) (11) Lift the heat exchanger, and pull out the line flow fan
to the lower-left. *
When attaching the line flow fan, screw the line flow fan
so 5 mm gap is provided between the right end of the line flow fan and the right wall of the air passage of the box (Figure 1).
Photo 8
Photo 9
Photo 10
33
Motor band
Screws of the motor bed
Screw of the line flow fan
Screws of the left side of the heat exchanger
Catches of the water cover
5 mm
OBH799
Page 34
Fixing the indoor coil thermistor
34
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
© Copyright 2018 MITSUBISHI ELECTRIC CORPORATION
Published: Jan.2018. No. OBH799 Made in Japan Specifications are subject to change without notice.
*
There are 2 forms of parts for fixing the indoor coil thermistor.
NOTE:
Take care to avoid loss and accidental falling of the clip-shape part inside the unit. Mount the clip-shape part on the marked position. Do not pull the lead wire when removing the indoor coil thermistor.
Holder shapeClip shape
When fixing the indoor coil thermistor to the clip-shape/holder-shape part, the lead wire should point down.
1. Set the indoor coil thermistor in the center of the clip-shape part.
2. Check the (marked) mounting position.
3. Mount the clip-shape part.
Position and procedure for mounting the clip-shape part
About the same length
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