Mitsubishi MSH-18NV- E4, MUH-18NV- E4 Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SERVICE MANUAL
Wireless type Model
Revision:
Information for connecting MSH-18NV- with MXZ-32RV- was described.
TROUBLESHOOTING has been modified.
E1
E4
No. OB229
REVISED EDITION-A
MSH-18NV -
MSH-18NV -
E4
(WH)
· MUH-18NV -
CONTENTS
1. TECHNICAL CHANGES····································2
2. PART NAMES AND FUNCTIONS······················2
3. SPECIFICATION·················································4
4. OUTLINES AND DIMENSIONS························ 5
5. WIRING DIAGRAM ············································6
7. PERFORMANCE CURVES································8
8. MICROPROCESSOR CONTROL ····················10
9. SERVICE FUNCTIONS ····································19
10. TROUBLESHOOTING ······································21
11. DISASSEMBLY INSTRUCTIONS·····················30
12. PARTS LIST······················································34
13. OPTIONAL PARTS···········································37
E4E4
•Refer to the Service Manual OB185 REVISED EDITION C when MSH-18NV- is connected with MXZ-32NV- or MXZ-32NV- as multi system units.
•Refer to the Service Manual OB227 REVISED EDITION-B when MSH-18NV- is connected with MXZ-32RV- as multi system units.
E1
E2E1
E4
E4
1
TECHNICAL CHANGES
MSH-18NV- became possible the connection to MXZ-32RV- as multi system units.
2
INDOOR UNIT
MSH-18NV -
PART NAMES AND FUNCTIONS
E4
E1E4
Front panel
(When the grille is open)
2
OUTDOOR UNIT
MUH-18NV -
E4
Air inlet
(back and side)
Piping
Drainage hose
Air outlet
Drain outlet
REMOTE CONTROLLER
MSH-18NV -
E4
Signal transmitting section
Operation display section
OPERATE/STOP (ON/OFF)button
OPERATION SELECT button
FAN SPEED CONTROL button
SLEEP button
ON-TIMER button
CLOCK SET button
HR. button
MIN. button
(TIMER SET button)
TEMPERATURE buttons
VANE CONTROL button
SWING button
OFF-TIMER button
RESET button
3
Capacity
Electrical data
Compressor
Indoor
fan motor
Outdoor
fan motor
Dimensions
Weight
Special remarks
Model
Function
Power supply
Coefficient of performance(C.O.P)
Capacity Dehumidification Air flow(Hi) Power outlet Running current Power input Auxiliary heater Power factor Starting current Compressor motor current Fan motor current
Model Output Winding resistance(at20:) Model Winding resistance(at20:) Model Winding resistance(at20:)
Indoor unit
Outdoor unit
Indoor unit Outdoor unit Air direction Sound level (Hi) Fan speed (Hi) Fan speed regulator Refrigerant filling capacity(R-22) Refrigerating oil (Model)
Thermistor
Width Height Depth Width Height Depth
Indoor unit Outdoor unit Indoor unit Outdoor unit Indoor unit Outdoor unit
RT11(at25:) RT12(at25:) RT61(at0:)
kW
R/h
K /h
A A
W
A(kW)
%
A A A
W
"
"
"
mm mm mm mm mm mm
kg kg
dB
dB rpm rpm
kg
cc k" k" k"
MSH-18NV -
E4
Single phase,220-240V,50Hz
INDOOR 756 OUTDOOR 2142-2244
15
52-58
INDOOR 0.25 OUTDOOR 0.39
PH-36VPET
1600
C-R1.03 C-S2.04
RA4V27-EA or EF
WHT-BLK183.8 BLK-RED250.5
RA6V50-OF or OG
WHT-BLK116.4 BLK-RED111.0
1,015
320 190 850 605 290
14 54
5 42 52
1,180
810-845
4
1
1.65
900 (MS32N1)
10 10
33.18
Cooling
5.1
2.5
9.4-9.2
2,030-2,120
98-96
8.76-8.56
2.51-2.41
Heating
5.4 —
9.2-9.0
1,980-2,070
98-96
8.56-8.36
2.73-2.61
WMSH-18NV- E4 (INDOOR UNIT)
Cooling Heating
Single phase,220-240V,50Hz
— —
756
10
0.28 60 —
97-89
— —
0.25 — — — —
RA4V27-EA or EF
WHT-BLK183.8 BLK-RED250.5
— —
1,015
320 190
— — — 14 —
5 42 —
1,180
4 — — — 10 10 —
3
SPECIFICATION
E4
E4
wRefer to the Service Manual OB185 REVISED EDITION C when MSH-18NV- is connected with
MXZ-32NV- or MXZ-32NV- as multi system units.
E2E1
wRefer to the Service Manual OB227 REVISED EDITION-B when MSH-18NV- is connected with
MXZ-32RV- as multi system units.
NOTE:Test conditions
Cooling : Indoor DB27°C / WB19°C Heating : Indoor DB20°C /WB15.5°C
E1
Outdoor DB35°C / WB24°C Outdoor DB7°C / WB6°C
4
4
3 297
450 450
352438
254
20
60
40
150 648 217
5190
995
19077550
320
1015
17.5
160
56
4holes 1120
Indoor unit
Installation plate
Power supply cord Lead to right 2m Lead to left 1m
Wall hole [75
Installation plate
Liquid line [8-0.5m Gas line [12-0.43m Insulation [50 O.D
[28 I.D
Insulation [28
Drain hose [16
Air out
{
Air in
If the right/left sides or back side is vacant, the front has only to be 50cm unobstructed.
If the front or right/left sides
are vacant, the top has only
to be 10cm unobstructed.
Drainage 3holes [33
Air out
Air in
Air in
Service panel
Liquid refrigerant pipe joint
Refregerant pipe (flared) [6.35
Gas refregerant pipe joint
Refregerant pipe (flared) [15.88
35-
30-
30
100
161
157
74
850
500
183
20
292
605
248
35
350
50
290
310
345
20
355
90
Drainage hole [16.2
OUTLINES AND DIMENSIONS
MSH-18NV -
INDOOR UNIT
Unit: mm
E4
MUH-18NV -
OUTDOOR UNIT
E4
5
5
Sleeve
Locking lever
WIRING DIAGRAM
MSH-18NV -
INDOOR UNIT
SYMBOL
C11
DSAR
F11 F12
IC141
NOTE:1. For the outdoor electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2. Use copper conductors only.(For field wiring)
3. Symbols below indicate. : Terminal block, : Connector
E4
MODEL WIRING DIAGRAM
TO OUTDOOR UNIT CONNECTING
12VDC
L 3
220-240V~
POWER SUPPLY CORD ~/N 220-240V 50Hz
CIRCUIT BREAKER
FOR MULTI SYSTEM
12VDC
TO OUTDOOR UNIT CONNECTING
NAME INDOOR FAN CAPACITOR SURGE ABSORBER FUSE(3.15A) THERMAL FUSE(93:) HYBRID IC
TB
2
N
BRN
❈ ❈
BLU
L 3 2 N
BRN
F12
WHT
BLU
BRN
DSAR
GRN/YLW
SYMBOL
HIC1
MF
MV NR11 RT11
RED
BLU
2
BLU
GRN/YLW
RECEIVER P.C.BOARD
REMOTE CONTROLLER
1
LD1
CN CN 101
102
CN201
BLU
3 1
CN 151
ELECTRONIC CONTROL P.C BOARD
5
33
MV
DISPLAY P.C.BOARD
NAME NAME DC/DC CONVERTER INDOOR FAN MOTOR(INNER FUSE) VANE MOTOR VARISTOR ROOM TEMPERATURE THERMIST OR
4
3
HIC1
52C
TRANS
F11
SYMBOL
RT12
TB
52C
IC141
NR11
CN 112
CN 121
CN211
4
C11
2 1
CN 111
RT12
3
BRN YLW GRY
MF
WHT RED BLK
RT11
INDOOR COIL THERMISTOR TERMINAL BLOCK CONTACTOR
E4
MUH-18NV -
MODEL WIRING DIAGRAM
OUTDOOR UNIT
RT61
TB
12VDC
220-240V~
3
RED
2
WHT
N
BLU
INDOOR UNIT
CONNECTING
FROM
GRN/YLW
SYMBOL
C1
C65
DSAR
F61
IC881
NOTE:1. Use copper conductors only (For field wiring).
COMPRESSOR CAPACITOR OUTDOOR FAN CAPACITOR SURGE ABSORBER FUSE(2A) DC/DC CONVERTER
2. Symbols below indicate. : Terminal block, : Connector
3. “”show the terminals with a lock mechanism, so they cannot be removed when you pull
the lead wire. Be sure to pull the wire by pushing the locking lever (projected part) of the terminal with a finger.
NAME
SYMBOL
MC
MF NR61 RT61 SR61
CN730
1
WHT
TAB21
TAB20
DSAR
WHT
BLU
COMPRESSOR(INNER THERMOSTAT) OUTDOOR FAN MOTOR(INNER THERMOSTAT) VARISTOR DEFROST THERMISTOR SOLID STATE RELAY
CN661
F61
IC881
TRANS
X62
21S4
BLK
BLK
CN721
NR61
SR61
52C
CN720
X62
VLT
CN711
VLT
C65
RED WHT
BLK
1 2 3 4
RED
ORN
WHT BLK
1 2 3 4
DEICER P.C.BOARD
52C
NO
COM
C1
NAME NAME
WHT
RED
BLK
SYMBOL
TB
X62
21S4
52C
C
MC
S
R
TERMINAL BLOCK REVERSING VALVE COIL RELAY REVERSING VALVE COIL CONTACTOR
1.Slide the sleeve.
2.Pull the wire while pushing the locking lever.
MF
6
6
Model
Piping size O.D : mm Length of connecting pipe : m
Refrigerant piping
Max. length : m
A
15
Indoor unit
Gas 0.43
Liquid 0.5
Gas
15.88
Liquid
6.35
Outdoor unit
Gas 0
Liquid 0
MSH-18NV - E4
Indoor unit
wMax. Height
difference: 5m
A
Refrigerant Piping Max. Length
w Height difference should be within 5m regardless of which unit, indoor or outdoor position is high.
Outdoor unit
Model
MSH-18NV -
E4
Refrigerant piping length (one way)
Outdoor unit precharged
(up to 7m)
1650
15m
400
7m
0
10m
150
REFRIGERANT SYSTEM DIAGRAM
MSH-18NV -
INDOOR UNIT
Indoor heat exchanger
Room temperature thermistor RT11
E4
Indoor coil thermistor RT12
Distributor
Refrigerant pipe [15.88 (Option)
(with heat insulator)
Flared connection
Flared connection
Refrigerant pipe[ 6.35 (Option)
(with heat insulator)
Muffler
Stop valve (with service port)
Accumulator
Strainer
Stop valve
Reversing valve (4- way valve)
Capillary tube
[3.0o[2.0o500
Check valve
Strainer
Compressor
Refrigerant flow in cooling Refrigerant flow in heating
MUH-18NV -
OUTDOOR UNIT
Outdoor
Defrost thermistor RT61
heat exchanger
Capillary tube
[3.0o[1.6o750
(2 pcs)
Reversing valve coil (4-way valve coil) Heating ON Cooling OFF
E4
MAX. REFRIGERANT PIPING LENGTH
MAX. HEIGHT DIFFERENCE
ADDITIONAL REFRIGERANT CHARGE(R-22 : g)
7
Calculation : Xg=50g/m (A-7)m
7
Wet-and dry-bulb thermometers
Wet-and dry-bulb thermometers
PERFORMANCE CURVES
MSH-18NV -
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions, since operating conditions vary according to the areas where these units are installed. The following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
Rated voltage : ±10% (198 ~ 264V
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : °CWB (2) Indoor outlet air wet-bulb temperature : °CWB (3) Outdoor intake air dry-bulb temperature : °CDB (4) Total input: W (5) Indoor intake air dry-bulb temperature : °CDB (6) Outdoor intake air wet-bulb temperature : °CWB (7) Total input : W
Indoor air wet/dry-bulb temperature difference on the left side of the chart on this page and next page shows the difference between the indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet-and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets of wet-and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.
2. Attach at least 2 sets of wet-and dry-bulb thermometers to the outdoor air intake. Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once(twice) to start the EMERGENCY COOL(HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
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), 50Hz
Cooling
}
Heating
}
INDOOR UNIT
12.2
11.2
10.1
9.1
8.2
7.2
OUTDOOR UNIT
MSH-18NV - E4
8
28.0
15 20
50
25 60
30 70(%)
35(:)
0.3
0.4
0.5
0.6
0.7
18 32
220V/240V
7
6
5
4
3
15 20
50
25 60
30 70(%)
35(:)
6
7
8
9
10
11
18 32
220V/240V
25.9
23.7
21.6
19.4
17.2
15.1
12.9
NOTE:The above curves are for the heating operation without any frost.
MSH-18NV - E4
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT COOL operation
11
Both indoor and outdoor unit are under the same temperature/humidity condition.
Dry-bulb temperature
20 25
Relative humidity(%)
50 60
30 70
22
Air flow should be set at MAX.
33
The unit of pressure has been changed to MPa on the international system of units(SI unit system). The conversion factor is : 1(MPa • G) =10.2(kgf/ff• G)
(kgf/F•G)(MPa•G)
MUH-18NV -
Outdoor low pressure
Ambient temperature(˚C) Ambient humidity(%)
E4
MUH-18NV -
Outdoor unit current (A)
Ambient temperature(˚C) Ambient humidity(%)
E4
HEAT operation
Condition indoor:Dry bulb temperature 20.0°C
Wet bulb temperature 14.5°C
Outdoor:Dry bulb temperature 7,15,20°C
Wet bulb temperature 6,12,14.5°C
E4
220V/240V
10
11
MUH-18NV -
9
8
Outdoor unit current (A)
7
5 10152025
7
21
(:)
Ambient temperature(˚C)
9
8
lighting not lighting
Approx. 2 :  or more
Difference betweeen set temperature and room temperature
Approx. 2 :  or less
This shows that the air conditioner is operating to reach the target temperature. Please wait unit the target temperature is obtained.
This shows that the room temperature is approaching the target temperature.
Operation state
Indication
Operation Indicator
Operation Indicator lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
INDOOR UNIT DISPLAY SECTION
Mode
COOL mode of
"I FEEL CONTROL"
DRY mode of
"I FEEL CONTROL"
HEAT mode of
"I FEEL CONTROL"
Initial room temperature
25: or more
23:to 25:
less than 23:
MICROPROCESSOR CONTROL
WIRELESS REMOTE CONTROLLER
MSH-18NV -
Once the operation mode are set, the same operation mode can be repeated by simply turning the OPERATE/STOP (ON/OFF) button ON. Indoor unit receives the signal with a beep tone. When the system turns off, 3-minute time delay will operate to protect system from overload and compressor will not restart for 3 minutes.
E4
8-1. “I FEEL CONTROL” ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button on the remote
controller. Operation Indicator lamp of the indoor unit turns on with a beep tone.
(2) Press OPERATION SELECT button to set “I FEEL
CONTROL”( ). Then a beep tone is heard.
(3) The operation mode is determined by the room
temperature at start-up of the operation.
• Once the mode is fixed, the mode does not change by room temperature afterwards.
• Under the ON-TIMER ( ) operation, mode is determined according to the room temperature as the operation starts.
• When the system is stopped with the OPERATE/STOP (ON/OFF) button on the remote controller, and restarted
within 2 hours in “I FEEL CONTROL” ( ) mode, the system operates in previous mode automatically regardless of the room temperature.
Example Previous operation
COOL mode of “I FEEL CONTROL” or COOL mode
When the system is restarted after 2 hours and more, the operation mode is determined by the room temperature at start-up of the operation.
Example
Previous operation
COOL mode of
“I FEEL CONTROL”
or COOL mode
10
Restart
COOL mode of “I FEEL CONTROL”
Restart
COOL or DRY or HEAT mode of “I FEEL CONTROL” that determined by room temperature at start-up of the operation.
(4) The initial set temperature is decided by the initial room temperature.
Difference between room temperature and set temperature during operation.
1deg. 1.7deg.
2deg. 4deg.
Model
COOL mode of
"I FEEL CONTROL"
Initial room temperature Initial set temperature
26: or more
25: to 26:
Initial room temperature
24:
minus 2:
DRY mode of
"I FEEL CONTROL"
HEAT mode of
"I FEEL CONTROL"
23: to 25:
less than 23:
Initial room temperature minus 2:
26:
1 When the system is restarted with the remote controller, the system operates with the previous set temperature
regardless of room temperature at restart. The set temperature is calculated by the previous set temperature.
(5) TEMPERATURES buttons
In “I FEEL CONTROL” ( ) mode, set temperature is decided by the microprocessor based on the room temperature.
In addition, set temperature can be controlled by TOO WARM or TOO COOL buttons when you feel too cool or too warm. Each time the TOO WARM or TOO COOL button is pressed,the indoor unit receives the signal and emits a beep tone.
Fuzzy control
When the TOO COOL or TOO WARM button is pressed, the microprocessor changes the set temperature, considering the room temperature, the frequency of pressing TOO COOL or TOO WARM button and the user’s preference to heat or cool. So this is called “Fuzzy control”, and works only in “I FEEL CONTROL” mode. In DRY mode of “I FEEL CONTROL”, the set temperature doesn’t change.
1
TOO
COOL… To raise the set temperature 1~2 degrees(°C)
TOO WARM … To lower the set temperature 1~2 degrees(°C)
— COOL mode of “I FEEL CONTROL” —
1. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROL button. In AUTO the fan speed is as follows.
Initial temperature difference Fan Speed Room temperature minus set temperature : 2 degrees or more Room temperature minus set temperature : Between 1 and 2 degrees Room temperature minus set temperature : less than 1 degree
2. Coil frost prevention
Temperature control
When the indoor coil thermistor RT12 reads 3°C or below, the coil frost prevention mode starts immediately. However, the coil frost prevention doesn’t work for 5 minutes since the compressor has started. The indoor fan operates at the set speed and the compressor stops for 5 minutes. After that, if RT12 still reads below 3°C this mode prolonged until the RT12 reads over 3°C.
····························Hi
·················Me
····························
Lo
11
Time control
When the three conditions as follows have been satisfied for 1 hour and 45 minutes, compressor stops for 3 minutes. a. Compressor has been continuously operating. b. Indoor fan speed is Lo or Me. c. Room temperature is below 26°C. When compressor stops, the accumulated time is cancelled and when compressor restarts, time counting starts from the beginning. Time counting also stops temporarily when the indoor fan speed becomes Hi or the room temperature exceeds 26°C.However, when two of the above conditions (b.and c.) are satisfied again.Time accumulation is resumed.
Operation chart
Example
Compressor Outdoor fan
Indoor fan
—DRY mode of “I FEEL CONTROL”—
The system for dry operation uses the same refrigerant circuit as the cooling circuit. The compressor and the indoor fan are controlled by the room temperature. By such controls, indoor flow amounts will be reduced in order to lower humidity without much room temperature decrease.
1. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROL button. However, in AUTO fan operation, fan speed becomes Lo.
2. The operation of the compressor and indoor/ outdoor fan
Compressor operates by room temperature control and time control. Set temperature is controlled to fall 2°C from initial room temperature. Indoor fan and outdoor fan operate in the same cycle as the compressor.
•When the room temperature is 23°C or over: When the thermostat is ON, the compressor repeats 8 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
When the room temperature is under 23°C. When the thermostat is ON, the compressor repeats 2 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
OFF
(continuously at set speed)
ON
ON
OFF
ON
Operation time chart
Example
Thermostat
Indoor fan
Outdoor fan Compressor
3. Coil frost prevention
• The operation is as same as coil frost prevention during COOL mode of “I FEEL CONTROL”.
• Indoor fan operates at the set speed and the compressor stops for 5 minutes, because protection(Coil frost prevention) has the priority. However, when coil frost prevention works while the compressor is not operating, it’s speed becomes Lo.
OFF
ON
OFF
OFF
8 min.
ON
ON
OFF
OFF
ON
ON
3 min.
OFF
OFF
4 min.
OFF
ON
ON
1 min.
ON
12
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