Mitsubishi Montero 1997 4WD V6 3.5L SOHC Workshop Manual

mitsubishi :: Mitsubishi Truck Montero SR 4WD
V6-3.5L SOHC (1997)

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Antenna Control Module > Component Information > Technical Service Bulletins > Power Antenna - Motor Inspection Procedure Revisions

Antenna Control Module: Technical Service BulletinsPower Antenna - Motor Inspection Procedure Revisions

NO.: TSB-97-54-002Date: January, 1997Model: 1992-97 Montero

Subject:CORRECTED MOTOR ANTENNA ANDCONTROL UNIT INSPECTION PROCEDURES- SERVICE MANUAL REVISION
[TSB Revision TSB-97-54-002]

PURPOSEThis bulletin corrects motor antenna and motor antenna control unit inspection procedures. These corrected procedures involve plug, pin, and terminalconfiguration and numbering.
Write the TSB revision number of this bulletin in the "TSB Revision" box at the bottom of the affected service manual page.

AFFECTED VEHICLES1992-97 Montero

AFFECTED MANUALS1992-95 Montero Service Manual, Volume 2, Page 54-1441996 Montero Service Manual, Volume 2, Page 54-1151997 Montero Service Manual, Volume 2, Page 54-78
SERVICE MANUAL REVISIONS

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Antenna Control Module > Component Information > Technical Service Bulletins >

Power Antenna - Motor Inspection Procedure Revisions > Page 8

Montero SR 4WD V6-3.5L SOHC (1997)

1992-95 Montero Service Manual, Volume 2, Page 54-144Delete the marked-through information from the manual as shown and replace it with the new procedures.

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Antenna Control Module > Component Information > Technical Service Bulletins >

Power Antenna - Motor Inspection Procedure Revisions > Page 9

Montero SR 4WD V6-3.5L SOHC (1997)

1992-95 Montero Service Manual, Volume 2, Page 54-144Add the new inspection procedures to the top of page 54-144 in place of the procedures deleted previously.

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Antenna Control Module > Component Information > Technical Service Bulletins >

Power Antenna - Motor Inspection Procedure Revisions > Page 10

Montero SR 4WD V6-3.5L SOHC (1997)

1996 Montero Service Manual, Volume 2, Page 54-115Correct the motor antenna and control unit inspection procedures as shown.

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Antenna Control Module > Component Information > Technical Service Bulletins >

Power Antenna - Motor Inspection Procedure Revisions > Page 11

Montero SR 4WD V6-3.5L SOHC (1997)

1997 Montero Service Manual, Volume 2, Page 54-78Correct the motor antenna and control unit inspection procedures as shown.

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Locations

Keyless Entry Module: Locations

Control Unit Location Overall View

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Locations > Page 15

Montero SR 4WD V6-3.5L SOHC (1997)

Control Unit Location Views C - I

CONTROL UNIT VIEW

Keyless Entry Control Unit H

> Relays and Modules > Relays and Modules - Body and Frame > Door Lock Relay > Component Information > Locations

Door Lock Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - Body and Frame > Door Lock Relay > Component Information > Locations > Page 20

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

Door Lock Relay I

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Locations

Keyless Entry Module: Locations

Control Unit Location Overall View

> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Locations > Page 24

Montero SR 4WD V6-3.5L SOHC (1997)

Control Unit Location Views C - I

CONTROL UNIT VIEW

Keyless Entry Control Unit H

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Locations

Power Door Lock Control Module: Locations

Control Unit Location Overall View

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Locations > Page 28

Montero SR 4WD V6-3.5L SOHC (1997)

Control Unit Location Views C - I

CONTROL UNIT VIEW

Door Lock Control Unit F

> Relays and Modules > Relays and Modules - Body and Frame > Power Seat Relay > Component Information > Locations

Power Seat Relay: Locations

Relay Location Overviews

Relay Location View K

RELAY VIEW

Power Seat Relay Box K

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Locations

Sunroof / Moonroof Module: Locations

Control Unit Location Overall View

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Locations > Page 35

Montero SR 4WD V6-3.5L SOHC (1997)

Control Unit Location Views C - I

CONTROL UNIT VIEW

Sunroof Control Unit G

> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Testing and Inspection

ABS Main Relay: Testing and Inspection

ABS RELAY BOX (WITH BUILT-IN MOTOR RELAY AND VALVE RELAY)

1. Disconnect the ABS relay box connector.2. Check the continuity between the terminals of the ABS relay (box-side) connector when current is flowing.3. Repeat Step 2 when current is not flowing.4. Refer to the illustration for terminal layout and specifications.

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Brake Fluid Pump Relay > Component Information > Locations

Brake Fluid Pump Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Brake Fluid Pump Relay > Component Information > Locations > Page 43

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

ABS Relay Box (with built-in A
motor relay and valve relay)

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Brake Fluid Solenoid Valve Relay > Component Information > Locations

Brake Fluid Solenoid Valve Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Brake Fluid Solenoid Valve Relay > Component Information > Locations > Page 47

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

ABS Relay Box (with built-in A
motor relay and valve relay)

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Specifications

Electronic Brake Control Module: Specifications
TIGHTENING SPECIFICATIONS

Bracket "A" Mounting Bolts ................................................................................................................................................................. 12 Nm (9 ft. lbs.)

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Specifications > Page 51

Electronic Brake Control Module: Locations

Control Unit Location Overall View

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Specifications > Page 52

Montero SR 4WD V6-3.5L SOHC (1997)

Control Unit Location Views C - I

CONTROL UNIT VIEW

ABS Control Unit H

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Testing and Inspection > Terminal Resistance & Continuity Check

Electronic Brake Control Module: Testing and InspectionTerminal Resistance & Continuity Check

(Part 1 Of 2)

(Part 2 Of 2)

1. Turn the ignition switch "OFF" and disconnect the ABS-ECU connector before measuring resistance and checking continuity.2. Measure resistance and check continuity between the terminals indicated in the tables.3. The terminal layouts are shown in the illustrations.

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Testing and Inspection > Terminal Resistance & Continuity Check > Page 55

Electronic Brake Control Module: Testing and InspectionTerminal Voltage Check

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Testing and Inspection >

Terminal Resistance & Continuity Check > Page 56

Montero SR 4WD V6-3.5L SOHC (1997)

(Part 1 Of 2)

(Part 2 Of 2)

- Measure the voltages between terminal Nos. 12, 25 and 42 (ground terminals) and each respective terminal.

- The terminal layouts are shown in the illustrations.

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Testing and Inspection > Page 57

Electronic Brake Control Module: Service and Repair

1. Remove the third rear seat from above the rear wheel wells, if necessary.2. Remove the quarter trim.3. Refer to the illustration, and remove bracket "A."4. Remove the bracket and the electronic control unit. 5. Reverse procedure to install.

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations

Cruise Control Module: Locations

Control Unit Location Overall View

Control Unit Location Views A - B

CONTROL UNIT VIEW

Cruise Control Unit A

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Locations

Blower Motor Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Locations > Page 66

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

Blower Motor Relay G

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Locations > Page 67

Blower Motor Relay: Testing and Inspection

1. Remove the heater relay from the junction box.2. Use an ohmmeter to check for continuity between the terminals.

> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Locations

Compressor Clutch Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Locations > Page 71

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

A/C Compressor Relay B

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Locations

Condenser Fan Motor Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Locations > Page 75

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

Condenser Fan Motor Relay B

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Locations > Page 76

Condenser Fan Motor Relay: Testing and Inspection

1. Remove the condenser fan motor relay and compressor relay from the relay box at the left of the engine compartment.2. Use an ohmmeter to check for continuity between the terminals.

> Relays and Modules > Relays and Modules - HVAC > Control Module HVAC > Component Information > Locations

Control Module HVAC: Locations

Control Unit Location Overall View

Control Unit Location Views A - B

CONTROL UNIT VIEW

A/C Control Unit B

> Relays and Modules > Relays and Modules - Lighting and Horns > Headlamp Relay > Component Information > Locations

Headlamp Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - Lighting and Horns > Headlamp Relay > Component Information > Locations > Page 84

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

Headlight Relay B

> Relays and Modules > Relays and Modules - Lighting and Horns > Headlamp Relay > Component Information > Locations > Page 85

Headlamp Relay: Testing and Inspection

Headlight Relay And Tail Light Relay Check

Headlight And Taillight Relay Table

1. Remove the headlight relay or tail light relay from the relay box in the engine compartment.2. Apply battery positive voltage to terminal (2), and check for continuity between the terminals when terminal (4) is grounded.

> Relays and Modules > Relays and Modules - Lighting and Horns > Horn Relay > Component Information > Locations

Horn Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - Lighting and Horns > Horn Relay > Component Information > Locations > Page 89

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

Horn Relay C

> Relays and Modules > Relays and Modules - Lighting and Horns > Horn Relay > Component Information > Locations > Page 90

Horn Relay: Testing and Inspection

Horn Relay

Horn Relay - Check

1. Remove the horn relay from the engine compartment.2. Apply battery positive voltage to terminal (2), and check for continuity between the terminals when terminal (4) is grounded.

> Relays and Modules > Relays and Modules - Lighting and Horns > Interior Lighting Module > Component Information > Specifications

Interior Lighting Module: Specifications

Cigarette light illumination light ........................................................................................................................................................................... 1.4 (74) W

: The values in parentheses denote SAE grade numbers.NOTE

> Relays and Modules > Relays and Modules - Lighting and Horns > Tail Lamp Relay > Component Information > Locations

Tail Lamp Relay: Locations

Relay Location Overviews

> Relays and Modules > Relays and Modules - Lighting and Horns > Tail Lamp Relay > Component Information > Locations > Page 97

Montero SR 4WD V6-3.5L SOHC (1997)

Relay Location Views A - J

RELAY VIEW

Taillight Relay B

> Relays and Modules > Relays and Modules - Lighting and Horns > Tail Lamp Relay > Component Information > Locations > Page 98

Tail Lamp Relay: Testing and Inspection

Headlight Relay And Tail Light Relay Check

Headlight And Taillight Relay Table

1. Remove the headlight relay or tail light relay from the relay box in the engine compartment.2. Apply battery positive voltage to terminal (2), and check for continuity between the terminals when terminal (4) is grounded.

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Locations > Component Locations

Relay Box: Component Locations

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 104

Montero SR 4WD V6-3.5L SOHC (1997)

Centralized Relay