Mitsubishi Electric MCF-13NV-WH, MUCF-13NV-E3, MCF-13NV-E3WH Service Manual

SERVICE MANUAL
FLOOR AND CEILING TYPE AIR CONDITIONERS
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················2
3. SPECIFICATION·················································4
4. NOISE CRITERIA CURVES ······························ 5
6. WIRING DIAGRAM ············································7
7. REFRIGERANT SYSTEM DIAGRAM················8
8. PERFORMANCE CURVES································9
9. MICROPROCESSOR CONTROL ····················15
10. SERVICE FUNCTIONS·····································21
11. TROUBLESHOOTING······································22
12. DISASSEMBLY INSTRUCTIONS·····················28
13. PARTS LIST······················································32
14. OPTIONAL PARTS ···········································35
Wireless type Model
MCF-13NV-
(WH)
·MUCF-13NV-
E3E3
(When installed on the ceiling)
(When installed on the floor)
No. OB239
MCF-13NV -
E3
2
PART NAMES AND FUNCTIONS
INDOOR UNIT
(When installed on the floor)
(When the air inlet grille is opened.)
Deodorizing filter (gray sponge type)(option)
Air filter
Remote controller
Air inlet
Operation section
Air cleaning filter (whilte bellows type)(option)
Front panel
Receiving section
Operation indicator lamp
Horizontal vane
Vertical vanes
Emergency operation switch
(When installed on the ceiling)
2
TECHNICAL CHANGES
1
MCF-13NV - ➔MCF-13NV -
1. Indoor unit model name has changed.
MUCF-13NV - MUCF-13NV -
1. Outdoor unit model has changed.
E3E2
E3E2
MCF-13NV -
E3
3
RESETRESET
CLOCKCLOCK
MCF-13NV -
E3
OUTDOOR UNIT
MUCF-13NV -
E3
Air inlet
Piping
Drain hose
Air outlet
Drain outlet
(back and side)
REMOTE CONTROLLER
SPECIFICATION
4
3
Model
Function
Power supply Capacity Dehumidification Air flow Power outlet Running current Power input Auxiliary heater Power factor Starting current Compressor motor current Fan motor current
kW
R/h
K/h
A A
W
A(kW)
%
A A A
W
"
"
"
mm mm mm mm mm mm
kg kg
dB
dB rpm rpm
kg
cc k" k"
Capacity
Electrical data
Coefficient of performance(C.O.P)
Compressor
Indoor fan motor
Outdoor fan motor
Dimensions
Indoor unit
Indoor unit
Width Height Depth Width Height Depth
Indoor unit Outdoor unit Indoor unit Outdoor unit Indoor unit Outdoor unit
RT11(at 25:) RT12(at 25:)
Sound level (Hi) Fan speed (Hi) Fan speed regulator
Outdoor unit
Outdoor unit Air direction
Refrigerant filling capacity(R-22) Refrigerating machine oil <Model>
Thermistor
Weight
Special remarks
Model Output Winding resistance (at 20:) Model
Winding resistance (at 20:)
Model
Winding resistance (at 20:)
MCF-13NV-
E3
Cooling
Single phase, 220-240V, 50Hz
3.7
1.6
678
10
6.3-6.3
1,310-1,380
— 95-91 35-38
5.74-5.72
0.56-0.58
2.82-2.68
RH-231VHAT
1,100
C-R2.11 C-S3.97
RA6V33-CB WHT-BLK 176 BLK-RED 413
34
5
43-44
49
1,080-1,130
700-750
3 1
0.85
520 <MS-56>
10 10
1,100
650 180 780 540 255
26
RB4V19-AB
WHT-BLK 203.2 BLK-YLW 45.9 YLW-BLU 32.7 BLU-BRN 44.4 BRN-RED 23.3
NOTE:Test conditions
Cooling : Indoor DB27°C WB19°C Outdoor DB35°C WB24°C
5
NOISE CRITERIA CURVES
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions, Cooling : DB 27
:
WB 19
:
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Hi
(220-240V)
NOTCH
43-44
SPL(dB
(A)) LINE
MCF-13NV -
E3
MUCF-13NV -
E3
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions, Cooling : DB 35
:
WB 24
:
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Hi
NOTCH
49
SPL(dB
(A)) LINE
OUTLINES AND DIMENSIONS
6
5
(When installed on the floor)
(When installed on the ceiling)
50cm or more
50cm or more
50cm or more
50cm or more
100cm or more
650
616.5
80.8 906 112.8
114
16
1100
93
77
113
143
180
17042.5
160
56
17.5
12.7
Gas line
6.35
Liquid line
INDOOR UNIT
MCF-13NV -
E3
MUCF-13NV -
E3
320
25
43-
35-
155
90
104
74
260
10
780
500
122
40
540
320
285
255
Service panel
Gas refrigerant pipe joint Refrigerant pipe (flared)[12.7
Liquid refrigerant pipe joint Refrigerant pipe (flared) [6.35
Airout
Air in
Air in
109
32
110
147
Drainage 3holes [33
Unit: mm
OUTDOOR UNIT
If clearance behind the outdoor units only 40
B or 50
B
side
A must be
fully open.
10cm or more
10cm or more
10cm or more
Outdoor
unit
35cm or more
REQUIRED SPACE
A
40cm or more
7
WIRING DIAGRAM6
INDOOR UNIT
AUTO RESTART ASSEMBLY
5
CN
104
SR144 SR142 SR143
LDFM
LDFL
LDFH
BLK BLU YLW
6
4
BLK BLU YLW
5
TB
CIRCUIT BREAKER
SW/THERMO
4
1
2
W
3
4
W
F11
52C
NR11
P.C.BOARD
RT11
CN201
3
151
CN
6 6
MV
HIC1
TRANS
101CN113
CN
BLU
REMOTE CONTROLLER
DISPLAY & RECEIVER P.C.BOARD
5
5
GRN/YLW
W
WHT
W
BLU
N 2
W
BRN
N
W
L
GRN/YLW
TO OUTDOOR UNIT CONNECTING
POWER SUPPLY ~/N 220-240V 50Hz
MF
ORN RED
7
3
2
1
RT12
2
2
WHT
RED
ORN
WHT
GRN/YLW
8
BRN
112
CN
C11
ELECTRONIC CONTROL P.C BOARD
LDC12
LDC11
LDCOM
220-240v~
SYMBOL SR142~ SR144
TB
52C
SYMBOL
MV NR11 RT11 RT12
SYMBOL
C11 F11
HIC1
MF
NAME
NAME NAME INDOOR FAN CAPACITOR FUSE (3.15A) DC/DC CONVERTER INDOOR FAN MOTOR(INNER FUSE)
VANE MOTOR VARISTOR ROOM TEMPERATURE THERMISTOR COIL TEMPERATURE THERMISTOR
SOLID STATE RELAY TERMINAL BLOCK
CONTACTOR
PE
MODEL WIRING DIAGRAM
MCF-13NV -
E3
1Slide the sleeve. 2Pull the wire while pushing the locking lever.
NOTE : 1. Use copper conductors only (For field wiring).
2. “W” shows the terminals with a lock mechanism, so they cannot be removed when you pull the lead wire. Be sure to pull the lead wire by pushing the locking lever (projected part) of the terminal with a finger.
OUTDOOR UNIT
MODEL WIRING DIAGRAM
SYMBOL
MF
TB
SYMBOL
F
MC
SYMBOL
C1 C2
NAME
NAME NAME COMPRESSOR CAPACITOR OUTDOOR FAN CAPACITOR
FUSE(2A) COMPRESSOR(INNER THERMOSTAT)
OUTDOOR FAN MOTOR(INNER THERMOSTAT) TERMINAL BLOCK
W
W
MF
BLK
WHT
RED
N
2
220-240V~
BLU
BLU
WHT
BLK
RED
C1
TB
F
C2
RED
WHT
1 2 3
GRN/YLW
FROM INDOOR UNIT CONNECTING
C
S
R
MC
WHT
WHT
MUCF-13NV -
E3
NOTE:1. For the outdoor electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2. Use copper conductors only.(For field wiring)
3. Symbols below indicate. : Terminal block, : Connector
8
REFRIGERANT SYSTEM DIAGRAM7
Refrigerant flow in cooling
Indoor heat exchanger
Indoor coil thermistor RT12
Room temperature thermistor RT11
(option) (With heat insulation)
Refrigerant pipe
[
12.7
(option) (With heat insulation)
Refrigerant pipe
[
6.35
Flared
connection
Stop valve (with service port)
Stop valve
Compressor
Strainer
Capillary tube
[3.0 [1.6 300
Outdoor
heat
exchanger
Distributor
INDOOR UNIT
OUTDOOR UNIT
Unit:mm
MCF-13NV -
E3
MUCF-13NV -
E3
A: Refrigerant piping Max.length 15m(49ft)
Max. Height difference
5m(16ft)
Height difference should be within
5m regardless of which unit, indoor or outdoor position is high.
MAX. REFRIGERANT PIPING LENGTH & MAX. HEIGHT DIFFERENCE
ADDITIONAL REFRIGERANT CHARGE (R-22 : g)
Length : m (ft)
A
15(49)
Gas
[12.7(1/2)
Liquid
[6.35(1/4)
Piping size O.D : mm(in.)
Model
MCF-13NV - E3
Outdoor unit precharged
850
15m
120
8m
15
10m
45
MCF-13NV - E3
Calculation : Xg=15g/mx(A-7)m
Model
Refrigerant piping length (one way)
14m
105
13m
90
11m6012m
75
9m
30
7m
0
MAX. HEIGHT DIFFERENCE
9
PERFORMANCE CURVES
8
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions, Since operating conditions vary according to the areas where these units are installed. The following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
Rated voltage : ±10% (198~264V), 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : ˚CWB (2) Indoor outlet air wet-bulb temperature : ˚CWB (3) Outdoor intake air dry-bulb temperature : ˚CDB (4) Total input : W
Indoor air wet-bulb temperature difference on the left side of the chart on this page shows the difference between the indoor intake air wet-bulb temperature and the indoor outlet air wet-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb temperature difference
1. Attach at least 2 sets of wet-and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets of wet-and-dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.
2. Attach at least 2 sets of dry-bulb thermometers to the outdoor air intake. Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the EMERGENCY OPERATION switch to start the EMERGENCY COOL MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
Air in
Air out
Wet-and dry-bulb thermometers
FRONT VIEW
Dry-bulb thermometers
BACK VIEW
INDOOR UNIT
OUTDOOR UNIT
10.4
9.5
8.7
7.8
7.0
6.2
MCF-13NV-
E3
intake
intake
MCF-13NV -
E3
10
Dry Bulb temperature (˚C)
20 25 30
Relative humidity (%)
50 60 70
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
1 Both indoor and outdoor units are under the same temperature/humidity condition
2 Air flow should be set at MAX.
20 25 30
0.3
0.4
0.5
0.6
0.7
0.8
20 25 30
3
4
5
6
7
8
Ambient temperature (:) Ambient humidity(%)
18
50 60 70
32
(:)
(%)
Ambient temperature (:) Ambient humidity(%)
18
50 60 70
32
(%)
Outdoor unit current (A)
Outdoor low pressure
7
6
5
4
3
8
(kgf/F•G)(MPa•G)
(:)
220-240V
220-240V
3 The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The conversion factor is : 1(MPa • G) =10.2(kgf/
ff
• G)
MUCF-13NV -
E3
11
OUTDOOR DB(:)
INDOOR INDOOR
21 25 27 30
DB(:) WB(:)
Q SHC SHF INPUT Q SHC SHF INPUT Q SHC SHF INPUT Q SHC SHF INPUT 21 18 4.35 2.26 0.52 1048 4.16 2.16 0.52 1100 4.00 2.08 0.52 1153 3.85 2.00 0.52 1205 21 20 4.53 1.81 0.40 1100 4.35 1.74 0.40 1166 4.22 1.69 0.40 1192 4.07 1.63 0.40 1245 22 18 4.35 2.43 0.56 1048 4.16 2.33 0.56 1100 4.00 2.24 0.56 1153 3.85 2.15 0.56 1205 22 20 4.53 1.99 0.44 1100 4.35 1.91 0.44 1166 4.22 1.86 0.44 1192 4.07 1.79 0.44 1245 22 22 4.72 1.51 0.32 1140 4.55 1.46 0.32 1212 4.44 1.42 0.32 1245 4.26 1.36 0.32 1297 23 18 4.35 2.61 0.60 1048 4.16 2.50 0.60 1100 4.00 2.40 0.60 1153 3.85 2.31 0.60 1205 23 20 4.53 2.18 0.48 1100 4.35 2.09 0.48 1166 4.22 2.02 0.48 1192 4.07 1.95 0.48 1245 23 22 4.72 1.70 0.36 1140 4.55 1.64 0.36 1212 4.44 1.60 0.36 1245 4.26 1.53 0.36 1297 24 18 4.35 2.78 0.64 1048 4.16 2.66 0.64 1100 4.00 2.56 0.64 1153 3.85 2.46 0.64 1205 24 20 4.53 2.36 0.52 1100 4.35 2.26 0.52 1166 4.22 2.19 0.52 1192 4.07 2.12 0.52 1245 24 22 4.72 1.89 0.40 1140 4.55 1.82 0.40 1212 4.44 1.78 0.40 1245 4.26 1.70 0.40 1297 24 24 4.96 1.39 0.28 1192 4.77 1.34 0.28 1258 4.66 1.31 0.28 1297 4.51 1.26 0.28 1362 25 18 4.35 2.96 0.68 1048 4.16 2.83 0.68 1100 4.00 2.72 0.68 1153 3.85 2.62 0.68 1205 25 20 4.53 2.54 0.56 1100 4.35 2.43 0.56 1166 4.22 2.36 0.56 1192 4.07 2.28 0.56 1245 25 22 4.72 2.08 0.44 1140 4.55 2.00 0.44 1212 4.44 1.95 0.44 1245 4.26 1.87 0.44 1297 25 24 4.96 1.59 0.32 1192 4.77 1.53 0.32 1258 4.66 1.49 0.32 1297 4.51 1.44 0.32 1362 26 18 4.35 3.13 0.72 1048 4.16 3.00 0.72 1100 4.00 2.88 0.72 1153 3.85 2.77 0.72 1205 26 20 4.53 2.72 0.60 1100 4.35 2.61 0.60 1166 4.22 2.53 0.60 1192 4.07 2.44 0.60 1245 26 22 4.72 2.26 0.48 1140 4.55 2.18 0.48 1212 4.44 2.13 0.48 1245 4.26 2.04 0.48 1297 26 24 4.96 1.78 0.36 1192 4.77 1.72 0.36 1258 4.66 1.68 0.36 1297 4.51 1.63 0.36 1362 26 26 5.11 1.23 0.24 1258 4.96 1.19 0.24 1323 4.88 1.17 0.24 1362 4.74 1.14 0.24 1402 27 18 4.35 3.30 0.76 1048 4.16 3.16 0.76 1100 4.00 3.04 0.76 1153 3.85 2.92 0.76 1205 27 20 4.53 2.90 0.64 1100 4.35 2.78 0.64 1166 4.22 2.70 0.64 1192 4.07 2.60 0.64 1245 27 22 4.72 2.45 0.52 1140 4.55 2.37 0.52 1212 4.44 2.31 0.52 1245 4.26 2.21 0.52 1297 27 24 4.96 1.98 0.40 1192 4.77 1.91 0.40 1258 4.66 1.86 0.40 1297 4.51 1.81 0.40 1362 27 26 5.11 1.43 0.28 1258 4.96 1.39 0.28 1323 4.88 1.37 0.28 1362 4.74 1.33 0.28 1402 28 18 4.35 3.48 0.80 1048 4.16 3.33 0.80 1100 4.00 3.20 0.80 1153 3.85 3.08 0.80 1205 28 20 4.53 3.08 0.68 1100 4.35 2.96 0.68 1166 4.22 2.87 0.68 1192 4.07 2.77 0.68 1245 28 22 4.72 2.64 0.56 1140 4.55 2.55 0.56 1212 4.44 2.49 0.56 1245 4.26 2.38 0.56 1297 28 24 4.96 2.18 0.44 1192 4.77 2.10 0.44 1258 4.66 2.05 0.44 1297 4.51 1.99 0.44 1362 28 26 5.11 1.63 0.32 1258 4.96 1.59 0.32 1323 4.88 1.56 0.32 1362 4.74 1.52 0.32 1402 29 18 4.35 3.65 0.84 1048 4.16 3.50 0.84 1100 4.00 3.36 0.84 1153 3.85 3.23 0.84 1205 29 20 4.53 3.26 0.72 1100 4.35 3.13 0.72 1166 4.22 3.04 0.72 1192 4.07 2.93 0.72 1245 29 22 4.72 2.83 0.60 1140 4.55 2.73 0.60 1212 4.44 2.66 0.60 1245 4.26 2.55 0.60 1297 29 24 4.96 2.38 0.48 1192 4.77 2.29 0.48 1258 4.66 2.24 0.48 1297 4.51 2.17 0.48 1362 29 26 5.11 1.84 0.36 1258 4.96 1.78 0.36 1323 4.88 1.76 0.36 1362 4.74 1.70 0.36 1402 30 18 4.35 3.83 0.88 1048 4.16 3.66 0.88 1100 4.00 3.52 0.88 1153 3.85 3.39 0.88 1205 30 20 4.53 3.44 0.76 1100 4.35 3.30 0.76 1166 4.22 3.21 0.76 1192 4.07 3.09 0.76 1245 30 22 4.72 3.02 0.64 1140 4.55 2.91 0.64 1212 4.44 2.84 0.64 1245 4.26 2.72 0.64 1297 30 24 4.96 2.58 0.52 1192 4.77 2.48 0.52 1258 4.66 2.42 0.52 1297 4.51 2.35 0.52 1362 30 26 5.11 2.04 0.40 1258 4.96 1.98 0.40 1323 4.88 1.95 0.40 1362 4.74 1.89 0.40 1402 31 18 4.35 4.00 0.92 1048 4.16 3.83 0.92 1100 4.00 3.68 0.92 1153 3.85 3.54 0.92 1205 31 20 4.53 3.63 0.80 1100 4.35 3.48 0.80 1166 4.22 3.37 0.80 1192 4.07 3.26 0.80 1245 31 22 4.72 3.21 0.68 1140 4.55 3.09 0.68 1212 4.44 3.02 0.68 1245 4.26 2.89 0.68 1297 31 24 4.96 2.78 0.56 1192 4.77 2.67 0.56 1258 4.66 2.61 0.56 1297 4.51 2.53 0.56 1362 31 26 5.11 2.25 0.44 1258 4.96 2.18 0.44 1323 4.88 2.15 0.44 1362 4.74 2.08 0.44 1402 32 18 4.35 4.17 0.96 1048 4.16 4.00 0.96 1100 4.00 3.84 0.96 1153 3.85 3.69 0.96 1205 32 20 4.53 3.81 0.84 1100 4.35 3.65 0.84 1166 4.22 3.54 0.84 1192 4.07 3.42 0.84 1245 32 22 4.72 3.40 0.72 1140 4.55 3.28 0.72 1212 4.44 3.20 0.72 1245 4.26 3.06 0.72 1297 32 24 4.96 2.97 0.60 1192 4.77 2.86 0.60 1258 4.66 2.80 0.60 1297 4.51 2.71 0.60 1362 32 26 5.11 2.45 0.48 1258 4.96 2.38 0.48 1323 4.88 2.34 0.48 1362 4.74 2.27 0.48 1402
CAPACITY: 3.7 kW INPUT : 1310 W SHF : 0.70
PERFORMANCE DATA COOL operation(220V)
MCF-13NV - : MUCF-13NV -
E3E3
NOTE Q : Total capacity (kW) SHF : Sensible heat factor
SHC : Sensible heat capacity (kW) INPUT : Total power input (W)
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