PANEL COMPUTERS
(Manual Part Number MAN-PNLPC-001)
Manual P/N MAN-PNLPC-001
Designed, and Manufactured specifically for Mitsubishi Electric Automation, Inc., by AVG
Mitsubishi Electric Automation, Inc. (MEAU)
500 Corporate Woods Parkway, Vernon Hills, IL 60061
Phone: (847) 478-2100 • Fax: (847) 478-2253 • www.meauic.com
AVG Automation
Mitsubishi Approved IC Service Center
4140 Utica Ridge Rd. • Bettendorf, IA 52722-1327
Phone: 1-563-359-7501 • Fax: 1-563-359-9094 • www.avg.net
WARNING!
Programmable control devices such as Panel Computers must not be used as stand-alone protection in any
application. Unless proper safeguards are used, unwanted start-ups could result in equipment damage or
personal injury. The operator must be made aware of this hazard and appropriate precautions must be taken.
In addition, consideration must be given to the use of an emergency stop function that is independent of the
programmable controller.
The diagrams and examples in this user manual are included for illustrative purposes only. The manufacturer
cannot assume responsibility or liability for actual use based on the diagrams and examples.
Do not press the Panel Computer touchscreen with any sharp objects. This practice may damage the unit
beyond repair.
This publication may contain references to products produced and/or offered by other companies. The
product and company names may be trademarked and are the sole property of their respective owners.
MEAU and/or AVG Automation disclaims any proprietary interest in the marks and names of others.
CAUTION
Trademarks
© Copyright 2003, AVG Automation
All Rights Reserved
No part of this manual shall be copied, reproduced, or transmitted in any way without the prior written
consent of AVG Automation. AVG Automation retains the exclusive rights to all information included in this
document.
CONTENTS
Warning/Caution/Copyright ......................................................... inside cover
Contents ........................................................................................................ i
CHAPTER 1 INTRODUCTION
Manual Organization............................................................................. 1
Introduction ........................................................................................... 2
What you need to get started ............................................................... 3
Technical Support ................................................................................. 3
CHAPTER 2 MODELS AND EQUIPMENT
Models ................................................................................................... 5
Accessories and Optional Software ..................................................... 6
CHAPTER 3 SPECIFICATIONS
Specifications ........................................................................................ 8
CHAPTER 4 INSTALLATION
Installing the Industrial Panel Computer — Overview ......................... 9
Mounting ............................................................................................. 10
10.4" and 12.1" Industrial Panel Computers
Models MC220 and MC240 Outline Dimensions ......................... 10
10.4" and 12.1" Industrial Panel Computers
Models MC220 and MC240 Cutout Dimensions .......................... 11
15" Industrial Panel Computer — Model MC250
Outline Dimensions ..................................................................... 12
15" Industrial Panel Computer — Model MC250
Cutout Dimensions ...................................................................... 13
CHAPTER 5 EXTERNAL COMPONENTS
Connectors .......................................................................................... 14
CHAPTER 6 COMMUNICATIONS SETUP
BIOS Setup ......................................................................................... 19
COM2 Serial Port Setup ..................................................................... 19
CHAPTER 7 MAINTENANCE AND UPGRADES
Upgrades............................................................................................. 20
Expansion Card Installation............................................................. 20
Maintenance ....................................................................................... 23
Preserving Data ............................................................................... 23
Touchscreen/Display ....................................................................... 23
Touchscreen/Chemical Compatibility .............................................. 24
Touchscreen Cleaning ..................................................................... 24
Error/Improvement Report ..................................................................... 25
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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CONTENTS
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MC200 Series Industrial Panel Computers MAN-PNLPC-001
1 INTRODUCTION
Manual Organization
The table, below provides an overall description of the topics covered within this manual.
Chapters
1
Introduction
2
Models and
Equipment
Specifications
3
4
5
Installation
External
Components
Provides Manual Organization, and lists what you need
to get started. Discusses how to get help with questions
or problems you might encounter through Technical
Support.
Provides you with a table listing the various models,
their part numbers and features. Lists the optional
equipment available.
Specifications provide detailed information. Included
are display size, connector and expansion card
information, CPU type; service power requirements;
operating and storage temperatures; available memory;
serial communications specs; dimensions, weight, etc.
Shows the mounting and cutout dimensions for the
panel models.
Provides location and description of the available
connectors and expansion card slots. Provides location
and description of switches, push buttons, display
brightness potentiometer, and LEDs. Discusses
Communication Setup.
6
BIOS Setup
Maintenance and
7
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
Upgrades
Consult PCA1675 Embedded Processor Board User
Manual, Part Number MAN-P1675-001.
Step-by-step instructions to install an expansion card
are provided. Provides basic maintenance tasks to
preserve data. Describes cleaning of touch screen and
housing. Lists chemicals that may or may not be
compatible with the touchscreen.
1
1 INTRODUCTION
Introduction
The Mitsubishi Electric Automation MC200 Series Panel Computer features a
700 Mhz Intel Pentium/Celeron processor single board computer, in various
sizes to fit your application needs. An active matrix LCD, resistive-type
touchscreen is mounted in a rugged steel enclosure, with Zinc plating for
optimum noise immunity, along with a flat NEMA4/4X sealing bezel to form an
aesthetically pleasing package.
An MC200 Series Panel Computer can run visual, maintenance, information,
and control software with the power to direct machine processes, collect critical
data, and communicate with the front offices for high level production interaction.
The MC200 Series Panel Computer is a full featured computer able to withstand
harsh environments. Its rugged design, high performance and easy access for
upgrade or maintenance make the MC200 ideal for applications requiring the
highest reliability, as with all Mitsubishi electronic components.
Operating systems are included as part of every package. Optional operating
systems, and application software can be installed upon request, providing an
“Out of the Box” solution for your custom application. The computers are CE,
UL/CUL & FCC Class I compliant, and are rated to operate from 0 to 50ºC, at
a non-condensing humidity of 10–95%.
The MC200 Series Panel Computer is currently available in 3 sizes — 10.4inch, 12.1-inch, and 15-inch — and is designed to be protected from oil, dust
or water damage.
This manual will take you through the steps necessary to get your Flat Panel
Computers installed and running in the shortest possible time. This manual
covers Models MC220, MC240, and MC250.
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MC200 Series Industrial Panel Computers MAN-PNLPC-001
What you need to get started:
Hardware
• MC200 Industrial Panel Computer Series:
MC220 — 10.4-inch XP/e (embedded)
MC240 — 12.1-inch XP/e (embedded)
MC250 — 15-inch XP/e (embedded)
Software
• Windows XP/e ( embedded)
Technical Support
Technical Support
If you are having difficulty with a particular aspect of installation or setup,
technical support is available at 1-800-950-7781 (Auto Attendant, Option 4)
or visit our website at www.meauic.com.
1 INTRODUCTION
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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1 INTRODUCTION
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MC200 Series Industrial Panel Computers MAN-PNLPC-001
Models
2 MODELS AND EQUIPMENT
MC220 10.4” Windows XP/e Industrial Panel Computer
MC240 12.1” Windows XP/e Industrial Panel Computer
MC250 15.0” Windows XP/e Industrial Panel Computer
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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2 MODELS AND EQUIPMENT
Accessories and Optional Software
There are replacement parts and optional equipment available to customize or
upgrade the Industrial Panel Computer to fit your application. The following
tables provide you with a list of this equipment.
Product Part Number
32MB Disk on Chip Flash Memory MC6 00
64MB Disk on Chip Flash Memory MC 601
128 MB Di sk on Chip Flash Memory MC6 02
256MB Disk on Chip Flash Memory MC603
40GB HDD MC610
256MB MEM MC615
512MB MEM MC616
Standard Keyboard MC620
Keyboard with Trackball MC621
Multimedia I/R board MC622
19" R/M Industrial Membrane Keyboard MC623
2 Button Mouse MC624
Modem, PCI, 56K V.90 MC630
2-way Video Splitter/Repeater MC635
Shielded Video Cable - 6' MC640
Shielded Video Cable - 10' MC641
Shielded Video Cable - 30' MC644
Shielded Video Cable - 60' MC646
RS-232 Serial Cable - 6' MC651
RS-232 Serial Cable - 10' MC652
RS-232 Serial Cable - 30' MC655
RS-232 Serial Cable - 60' MC656
Accessories
6
MC200 Series Industrial Panel Computers MAN-PNLPC-001
2 MODELS AND EQUIPMENT
Optional Software
Product Part Number
Windows NT 4.0 Workstation MC701
Windows 2000 Server MC702
Windows 2000 Pro MC703
Windows XP Pro MC704
Windows XP Server MC705
MS DOS MC706
LINUX Server MC707
LINUX W/S MC708
Windows NT/e (Embedded) MC710
Windows XP/e (Embedded) MC711
Windows CE 3.0 (Embedded) MC712
VX Works MC713
Microsoft Access MC750
Microsoft Office MC751
Microsoft Excel MC752
Procomm MC760
PC Anywhere MC761
Norton Anti-Virus MC762
MacAfee Anti-Virus MC763
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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3 SPECIFICATIONS
COMPUTER SPECIFICATIONS
CPU Type: 700 Mhz Intel Celeron Processor
Memory: 128 MB minimum (expandable up to 512 MB)
BIOS: Flash ROM
SSD: Optional — Disk On Chip 32 MB minimum (up to 256 MB)
Drive: 40 Gb Hard Drive
Serial Ports: 1 dedicated RS-232 port, 1 RS-232/RS-422/RS-485 port
Parallel Port: SPP/EPP/ECP supported (configurable to LPT1)
CD ROM: Optional — external CD ROM drive (through USB port)
LAN: 32-bit PnP Ethernet controller 10 Base-T/100 Base-TX (RJ-45)
USB: 2 Ports (1.1 compliant)
PS/2 Interfaces: 1 Mouse, 1 Keyboard
Floppy DD: Optional external Floppy Disk Drive (through USB port)
Operating System: Windows XP/e (embedded) (Standard)
Watchdog Timer: 12 level timer with timout intervals from 0.5 – 30,000 seconds
DISPLAY SPECIFICATIONS
Display: MC220: 10.4" TFT Flat Panel MC240: 12.1" TFT Flat Panel
Touch Screen: Analog Resistive Type
View Angle: U/D: 150, R/L: 120
Screen Pixels: MC220/MC240: SVGA 800 x 600 MC250: XGA 1024 x 768
Display Brightness: MC220: 230 nits MC240/MC250: 250 nits
Backlight Bulb Life: MC220: 20,000 hours MC240: 40,000 hours MC250: 35,000 hours
VGA Output: XGA Output (60 ft. maximum)
MC250: 15.0" TFT Flat Panel
(manufacturer’s expected half-life rate)
MECHANICAL SPECIFICATIONS
Housing Material: Stud Mounted Metal Bezel — MEAU Black
Connectors: COM1 and COM2 D-SUB 9-pin male Serial Ports, LPT1 D-SUB 25-pin
Dimensions: MC220/240: 11.00” x 13.00” x 6.928” (279.40 x 330.20 x175.971 mm)
Weight: MC220/240: 7.0 kg MC250: 8.0 kg
Expansion Slots: 3 PCI slots for I/O cards
Power Supply: 115/230 VAC @ 50/60 Hz, ATX 145 Watts
Cooling Fan: Optional
Environmental: NEMA 4/4X (indoor use only)
female Parallel Port, Two P/S 2 Ports, One RJ-45 for Ethernet, One D-SUB
15-pin female Video port, Two USB ports (1.1 compliant)
MC250: 12.50” x 16.250” x 7.750” (317.50 x 412.750 x 196.850 mm)
PCMCIA: Optional (type 2) (uses one PCI slot)
Temperature: Operating — 0 to 50° C; Non-operating —20 to +60° C
Relative Humidity: 10 to 95% noncondensing
Agency Approvals: UL/CUL , CE Mark, FCC compliant
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MC200 Series Industrial Panel Computers MAN-PNLPC-001
4 INSTALLATION
INSTALLING THE INDUSTRIAL PANEL COMPUTER — OVERVIEW
Installing the PANEL COMPUTER requires the following three major steps:
Mount the
Panel Computer
Make
Connections
Setup
The Panel Computer is a front-panel stud mount unit. Mounting of the unit
requires a panel cutout, and drilling fourteen (14) holes in the mounting surface for the mounting studs. Please see the Mounting section beginning on
page 10 for mounting diagrams and instructions.
Now that your Panel Computer is mounted, you are ready to connect your
unit to the power source, and peripheral devices. The Panel Computer’s
Serial Ports support one RS-232 COM1 and one RS-232/RS-422/RS-485
COM2 connector. (If RS-422 or RS-485 is required, refer to the PCA1675
Embedded Processor Board Manual, MAN-P1675-001.) The Parallel Port
supports SPP/EPP/ECP. The USB Port supports up to 2 ports (1.1). Note
that the Panel Computer is a 115/230 VAC powered unit. See the section on
External Components, beginning on page 14 for further information.
The Panel Computer has some adjustable features and tests. To change
any value, enter the SETUP MODE on powerup and follow the procedures
provided in the Communications Setup section beginning on page 19.
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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4 INSTALLATION
Mounting
The Panel Computer is a panel-mount unit. The following diagrams show the outline and cutout
dimensions necessary to mount the panel using the studs.
10.4" and 12.1" Industrial Panel Computers
Models MC220 and MC240
Outline Dimensions
10
MC200 Series Industrial Panel Computers MAN-PNLPC-001
4 INSTALLATION
10.4" and 12.1" Industrial Panel Computers
Models MC220 and MC240
Cutout Dimensions
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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4 INSTALLATION
15" Industrial Panel Computer — Model MC250
Outline Dimensions
12
MC200 Series Industrial Panel Computers MAN-PNLPC-001
4 INSTALLATION
15" Industrial Panel Computer — Model MC250
Cutout Dimensions
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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5 EXTERNAL COMPONENTS
CONNECTORS
Side Panel
14
Located on one side of the Industrial Panel Computers are the following connectors:
Two USB (Universal Serial Bus) Connectors
There are two USB connectors located on the side of the unit. Many devices
now use this type of connector (i.e., scanner, printer, mouse, etc.). You can
also use the USB to connect to an external Floppy Disk Drive or external CD
ROM Drive. One or both ports may be used.
MC200 Series Industrial Panel Computers MAN-PNLPC-001
5 EXTERNAL COMPONENTS
One KEYBOARD Connector
A personal system/2 (PS/2)–style keyboard port.
One MOUSE Connector
A personal system/2 (PS/2)–compatible mouse port.
10/100 ETHERNET
10/100–megabit-per-second (Mbps) network interface controller (NIC) provides
all the functions of a separate network card with Wakeup on LAN technology.
The NIC supports both the 10 BASE-T and 100 BASE-TX Ethernet standards.
LPT1
Parallel Port (LPT1) is a 25-pin male D-Sub connector that is used to connect
to a printer.
VIDEO
A 15-pin D-sub female connector for attaching a VGA monitor to the Panel
Computer. The video signal sent to an external VGA monitor will duplicate the
video resolution and image on the flat panel display.
COM1
COM2
COM1 and COM2 serial ports are 9-pin male D-Sub connectors. COM1 is a
dedicated RS-232 port. COM2 is a RS-232/RS-422/RS-485 port. Please Note:
Manufacturer’s default for COM2 is RS-232. To select RS-422 or RS-485,
use the JP3 Jumper settings shown below.
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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5 EXTERNAL COMPONENTS
PCMCIA Slot (optional)
PCMCIA (Personal Computer Memory Card International Association) are small
form factor devices that are used in a variety of applications and devices, particularly in digital cameras, lap top computers, PDAs, and many other mobile
devices. You can order a Panel Computer with one installed or install your
own.
2 PCI Slots
The Panel Computer will support the addition of two 32-bit PCI (Peripheral
Component Interconnect) Cards if you want to upgrade your system.
16
MC200 Series Industrial Panel Computers MAN-PNLPC-001
5 EXTERNAL COMPONENTS
On the other side of the Panel Computer you will find the Power Connector and a Power Voltage Switch. Use the power voltage switch to select 115 or 230 V AC. Also shown is the location of the optional fan.
Side Panel
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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5 EXTERNAL COMPONENTS
Rear Panel
18
Push Buttons
Located on the bottom rear panel, you will find a recessed POWER ON push
button and a recessed RESET push button. There is also a recessed DIM-
MER potentiometer to adjust the display brightness on the 10.4” and 15” models (not available on the 12.1” model). Use a small flat blade screwdriver to
adjust the DIMMER pot and to access the POWER ON and RESET push buttons.
LEDs
There are also 5 LEDs located on the bottom rear panel. They are labeled
PWR to indicate power is applied to unit; HDD to indicate the hard disk drive is
active; 10Mb, 100Mb, and ACTIVE all indicate Ethernet activity.
MC200 Series Industrial Panel Computers MAN-PNLPC-001
6 COMMUNICATIONS SETUP
BIOS Setup
Once you have the Panel Computer installed and the peripheral devices connected, you are ready to power up the computer. Press the POWER ON push
button located on the rear panel of the computer (as described on page 18).
Consult the PCA1675 Embedded Processor Board Manual, part number MANP1675-001 to set up your Industrial Panel Computer’s BIOS.
COM2 Serial Port Setup
The default setting is RS-232. For RS-422 or RS-485 communications, install
jumpers as shown on page 15. For more information, see the PCA1675 Embedded Process Board Manual, part number MAN-P1675-001.
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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7 MAINTENANCE AND UPGRADES
UPGRADES
CAUTION: Before opening the Computer or handling any expansion cards, be sure to protect the equipment from electrostatic
discharge (ESD) by properly grounding yourself.
Expansion Card Installation
The Panel Computers can accommodate up to 2 PCI expansion cards. To
install an expansion card:
1. Disconnect the power source from the Panel Computer.
2. To open the rear of the enclosure, remove 9 screws from back
captive panel. Panel is still held in place by 3 retaining tabs, one on
top and two on the bottom. Just slide the rear panel to the right until
the top tab aligns with the hole in the housing. Swing top out and lift
back panel away from housing.
Rear panel
Retaining Tabs (3)
20
Screws (9)
3. Remove and set aside the screw that secures the slot cover where
the expansion card will be installed. Discard cover.
Slot cover screw
(1 per cover)
PCI Expansion
Card Connectors
MC200 Series Industrial Panel Computers MAN-PNLPC-001
7 MAINTENANCE AND UPGRADES
4. Remove the “card retaining bracket” from center posts by removing
screw from back post holding card retainer. Lift up retainer and slide
out of the slot in the front post.
FRONT
Center Post
End of bracket
inserted through
slot in Front Center
Post
BACK
Center Post
SIDE VIEW
CARD RETAINING
BRACKET SHOWN
INSTALLED
Screw securing bracket
to Back Center Post
(screw is on other side of
post)
BackFront
5. Insert the expansion card into the backplane connector and reinstall
the screw to secure the card’s end plate to the enclosure.
Reinstall cover screw
here to secure card end
plate to enclosure
Expansion Card seated
in backplane connector
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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7 MAINTENANCE AND UPGRADES
6. Reinstall card retainer bracket. Slide bracket into the slot in the front
post and secure with a screw in the back post.
7. Adjust card retainer foot until it is securely against the top of the card
that you have just installed. Tighten the screw to ensure that the card
will remain properly seated in the backplane connector.
8. Replace the rear panel and reconnect the power source.
Card Retainer Foot (3)
Card Retainer Bracket
Rubber Foot Pads (3)
Foot inserted
through bracket slot
Secure foot to
bracket with
screw
Rubber foot pad
that rests snugly
against top of the
expansion card
Bracket
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MC200 Series Industrial Panel Computers MAN-PNLPC-001
7 MAINTENANCE AND UPGRADES
Maintenance
Preserving Data
Viruses can corrupt files; files can be inadvertently deleted; and hard-disk
drives can fail after extended used. To avoid data loss, regularly back up the
data files on the hard-disk drive. If you lose the contents of your hard-disk
drive, you can reinstall programs, but your data files will be lost if you don’t
have a backup. We recommend you back up the hard-disk drive at least once
a week, with a daily backup of those files that have been changed.
Cleaning External Components
To clean the exterior computer cabinet, perform the following steps:
1. Place a grounding strap around your wrist to reduce the effects of
electrostatic discharge (ESD).
2. Turn off the computer and any attached devices.
3. Use a small vacuum cleaner to remove any dust from the slots and
holes on the computer.
4. Moisten a soft cleaning cloth with water and liquid dishwashing
detergent.
DO NOT SOAK the cloth in the solution—you must not let the solution
drip inside the computer.
5. Use the damp cloth to wipe the computer housing.
Touchscreen/Display
To ensure the longevity and effectiveness of the touchscreen please take note
of the following precautions:
• Do not press sharp objects against the screen.
• Do not strike the panel with hard objects.
• Do not press the screen with excessive force.
• Once the panel is mounted and has power applied, do not place
any objects over the ventilation slots. This will result in heat
buildup and may damage the unit.
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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7 MAINTENANCE AND UPGRADES
Touchscreen/Chemical Compatibility
The touchscreen has a polyester surface. The following list is provided to make
you aware of the general compatibility between chemicals that may be present
in your work environment and the polyester surface of the touchscreen. Use
the chart to determine those chemicals that are safe to use around your Panel
Computer and those that may harm the touchscreen. The list rates these
chemicals as E—Excellent, G—Good, F—Fair, and N—Not Recommended.
Because the ratings are for ideal conditions at 57°C, consider all factors when
evaluating your application.
Chemical Rating Chemical Rating
Acetone G Aniline G
Auto fuel E Auto lubricants E
Auto Hydraulics E Bromine (wet) N
Butyl Cellosolve E Butyl Ether G
Chloroform G Clorox E
Coffee E Cupric Sulfate E
Cyclohexanone N Cyclohexanol E
Downy E Diethyl Ether G
Dioctyl Phthalate G Ethyl Acetate E
Ethanol E Ethylene Chloride G
Fantastic E Formula 409 E
Grape Juice E Heptane E
Hexane E Hydrogen Peroxide N
Isopropyl Alcohol E Ketchup E
Lemon Juice E MEK F
Methylene Chloride N Mineral Acids (dilute) E
Mineral Acids (strong) G Mr. Clean E
Mustard G Naphtha G
Phenol N Sodium Hydroxide (dilute) G
Sodium Hydroxide (strong) F Sodium Hypochlorite E
Spray ‘N Wash E Tea E
Toluene E Tomato Juice E
Top Job E Trichloroacetic acid F
Triethanolamine G Vinegar E
Wisk F Xylene E
Zinc Chloride E
24
Touchscreen Cleaning
The touchscreen has a scratch resistant coating. This adds a slight chemical
barrier to the screen, but the coating’s primary purpose is to protect the screen
from abrasion. The touchscreen should be cleaned as needed with a soft cloth
dampened with warm, soapy water.
MC200 Series Industrial Panel Computers MAN-PNLPC-001
Error / Improvement Report
Fill in this form and fax or mail to: For Mitsubishi use only:
Mitsubishi Electric Automation, Inc.
Attn: HMI Marketing
500 Corporate Woods Parkway
Vernon Hills, IL. 60061
Fax: (847) 478-2253
Name Company Phone Number
________________________ _________________________ ___________________
Manual / Product / Brochure Version
____________________________________________________ ___________________
Description of request Error Improvement
(Please describe in detail the reported error(s). Use additional paper, or attachments (if needed.)
_____________________________________________________________________________________________________________
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____________________________________________________________________________________
Date Received:
Date Responded:
Status:
Suggested Solution
_______________________________________________________________________________________________
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__________________________________________________________________________________________
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(Please print clearly in order to insure a prompt response)
MAN-PNLPC-001 MC200 Series Industrial Panel Computers
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MC200 Series Industrial Panel Computers MAN-PNLPC-001
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