MITSUBISHI M700L, M700LV, M70L Parameter Manual
MELDAS is a registered trademark of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or
registered trademarks of the respective companies.
Introduction
This manual is the alarm/parameter guide required to use the MITSUBISHI CNC
MULTI-AXIS,MULTI-PART SYSTEM M700L/M700LV/M70L Series.
This manual is prepared on the assumption that your machine is provided with all of the MITSUBISHI
CNC MULTI-AXIS,MULTI-PART SYSTEM M700L/M700LV/M70L Series functions. Confirm the
functions available for your NC before proceeding to operation by referring to the specification issued by
the machine tool builder.
Notes on Reading This Manual
(1) This manual explains general parameters as viewed from the NC.
For information about each machine tool, refer to manuals issued from the machine tool builder.
If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual
and the machine tool builder's instruction manual, the later has priority over the former.
(2) This manual is intended to contain as much descriptions as possible even about special operations.
The operations to which no reference is made in this manual should be considered impossible.
(3) The "special display unit" explained in this manual is the display unit incorporated by the machine
tool builder, and is not the MELDAS standard display unit.
(4) Some functions are unavailable depending on the machine model.
Caution
If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this
manual and the machine tool builder’s instruction manual‚ the latter has priority over the former.
The operations to which no reference is made in this manual should be considered
"impossible".
This manual is complied on the assumption that your machine is provided with all optional
functions. Confirm the functions available for your machine before proceeding to operation by
referring to the specification issued by the machine tool builder.
In some NC system versions‚ there may be cases that different pictures appear on the screen‚
the machine operates in a different way or some function is not activated.
Precautions for Safety
Always read the specifications issued by the machine tool builder, this manual, related manuals and attached
documents before installation, operation, programming, maintenance or inspection to ensure correct use.
Understand this numerical controller, safety items and cautions before using the unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER
When the user may be subject to imminent fatalities or major injuries if handling is
mistaken.
WARNING
CAUTION
Note that even items ranked as "
case, important information that must always be observed is described.
Not applicable in this manual.
Not applicable in this manual.
When the user may be subject to fatalities or major injuries if handling is mistaken.
When the user may be subject to injuries or when physical damage may occur if
handling is mistaken.
CAUTION", may lead to major results depending on the situation. In any
DANGER
WARNING
1. Items related to product and manual
If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this
manual and the machine tool builder's instruction manual‚ the latter has priority over the former.
The operations to which no reference is made in this manual should be considered impossible.
This manual is complied on the assumption that your machine is provided with all optional
functions. Confirm the functions available for your machine before proceeding to operation by
referring to the specification issued by the machine tool builder.
In some NC system versions‚ there may be cases that different pictures appear on the screen‚
the machine operates in a different way on some function is not activated.
2. Items related to faults and abnormalities
If the battery low alarm is output, save the machining programs, tool data and parameters to an
input/output device, and then replace the battery. If the BATTERY alarm occurs, the machining
programs, tool data and parameters may be damaged. After replacing the battery, reload each
data item.
CAUTION
[Continued on next page]
CAUTION
3. Items related to maintenance
Do not replace the battery while the power is ON.
Do not short-circuit, charge, heat, incinerate or disassemble the battery.
Dispose of the spent battery according to local laws.
4. Items related to servo parameters and spindle parameters
Do not adjust or change the parameter settings greatly as operation could become unstable.
In the explanation on bits, set all bits not used, including blank bits, to "0".
[Continued]
Disposal
(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of
separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the
battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/
recycling centre.
Please, help us to conserve the environment we live in!
CONTENTS
I Explanation of Alarms
1. Errors During Operation ............................................................................................. 1
1.1 Operation Alarms....................................................................................................................1
1.2 Operation Warning ...............................................................................................................19
2. Stop Codes................................................................................................................. 20
3. Servo/Spindle Alarms(S)........................................................................................... 24
3.1 Servo Errors(s01/S03/S04) ..................................................................................................24
3.1.1 MDS-D/DH Series..........................................................................................................24
3.1.2 Intelligent Servo motor HS Series..................................................................................47
3.2 Initial Parameter Errors (S02)...............................................................................................50
3.3 Parameter Errors (S51)........................................................................................................52
3.4 Servo Warnings (S52)..........................................................................................................53
3.4.1 MDS-D/DH Series..........................................................................................................53
3.4.2 Intelligent Servo motor HS Series..................................................................................57
4. MCP Alarms ............................................................................................................... 58
4.1 MCP Alarms .........................................................................................................................58
4.2 MCP Warnings .....................................................................................................................67
5. Messages Related to System ................................................................................... 69
5.1 System Alarms .....................................................................................................................69
5.2 System Warnings .................................................................................................................75
6. Alarms Related to User PLC..................................................................................... 78
7. Program Errors.......................................................................................................... 84
II User Parameters
1. Control Parameter....................................................................................................... 1
2. Axis Parameters .......................................................................................................... 6
3. Setup Parameter.......................................................................................................... 7
III Machine Parameters
1. Basic Specifications Parameters ............................................................................... 1
1.1 Base Axis Parameters............................................................................................................1
1.2 Base System Parameters.......................................................................................................4
1.3 Base Common Parameters ..................................................................................................12
1.3.1 Analog interface parameter............................................................................................32
2. Axis Specification Parameters ................................................................................. 35
3. Zero Point Return Parameters (Reference Position Return).................................. 48
4. Servo Parameters...................................................................................................... 51
4.1 List of Parameters (MDS-D/DH Series)................................................................................51
4.2 Supplement (MDS-D/DH Series)..........................................................................................95
4.2.1 D/A Output No................................................................................................................95
4.2.2 Electronic Gears.............................................................................................................96
4.2.3 Lost Motion Compensation.............................................................................................97
4.3 List of Parameters (Intelligent Servomotor)..........................................................................98
4.4 Supplement (Intelligent Servomotor)..................................................................................111
4.4.1 Command polarity ........................................................................................................111
4.4.2 Limitations to electronic gear setting value ..................................................................111
4.4.3 Intelligent Servomotor D/A Output Function.................................................................112
5. Spindle Parameters................................................................................................. 115
5.1 Spindle NC Parameters......................................................................................................115
5.2 Spindle Parameters............................................................................................................131
5.3 Supplement.........................................................................................................................174
5.4 Spindle-Type Servo Parameters.........................................................................................175
6. PLC Constants......................................................................................................... 176
6.1 PLC Constants....................................................................................................................176
6.2 PLC Integrated Timer .........................................................................................................177
6.3 PLC Counter.......................................................................................................................177
6.4 PLC Constants....................................................................................................................178
6.5 Selecting the PLC Bit..........................................................................................................178
7. Custom Variables .................................................................................................... 181
8. Macro List................................................................................................................. 182
9. Position Switch Parameter ..................................................................................... 185
10. Machine Error Compensation............................................................................... 188
10.1 Function Outline................................................................................................................188
10.2 Setting Compensation Data..............................................................................................191
10.3 Example in Using a Linear Axis as the Base Axis............................................................193
10.4 Example in Using a Rotation Axis as the Base Axis.........................................................196
11. Absolute Position Setting..................................................................................... 197
I Explanation of Alarms
1. Errors During Operation
1. Errors During Operation
1.1 Operation Alarms
(1) Class: M01 Operation errors
1.1 Operation Errors (M01)
M01 Message
Error
No.
0001 Dog overrun
0002 Some ax
0003 Reference
0004 External
0005 Internal
Message Details Remedy
does not pass
Z phase
point return
illegal
interlock axis
exists
interlock axis
exists
Alarms resulting from incorrect operation by the operator during NC operation
and alarms resulting from the machine fault are displayed.
The numbers given in the table can be referred to on the Alarm list screen
(Diagnosis group).
• When the spindle returned to the
reference point, the near-point
detecting limit switch was not
stopped by the dog but it overran the
dog instead.
• One of the axes did not pass the
Z-phase of the detector on the initial
return of the machine to the reference
point after the power was turned ON.
• When returning manually to the
reference point, the direction of the
return differs from the axis movement
direction which has been designated
by the AXIS SELECTION key.
• The external interlock function has
been activated (the input signal is
"OFF"), and one of the axes is
interlocked as a result.
• An internal interlock status is
established.
• Increase the length of the near-point
dog.
• Reduce the speed at which the
spindle returns to the reference
point.
(Note) This error may not occur
depending on the system.
• Move the machine by an amount
equivalent to one or more rotations
of the detector in the reverse
direction to that of the reference
point, and proceed with reference
point return again.
• An AXIS SELECTION key
corresponding to the wrong direction
has been selected. The error is
released by feeding the axis in the
correct direction.
• Since the interlock function has been
activated, it must first be released
before operation is resumed.
• Check the sequence on the machine
side.
• Check for breakage in the interlock
signal wire.
• Since the servo "OFF" function has
been activated, it must first be
released.
• An axis for which axis removal is
valid has been commanded. Carry
out the correct operation.
• The manual skip is designated in the
same direction as when this turned
ON. Carry out the correct operation.
I - 1
1. Errors During Operation
Error
No.
0006 H/W stroke
0007 S/W stroke
0008 Chuck/
0009 Ref point
0010 R-pnt ret invld
0011 Door open
0012 Auto zero pt
0024 R-pnt ret invld
0025 R-pnt ret invld
Message Details Remedy
end axis
exists
end axis
exists
tailstock
barrier valid
return not
completed
at tool retract
signal ON
init not valid
at abs pos
alm
at zero pt ini
1.1 Operation Errors (M01)
• The stroke end function is activated
(the input signal is "OFF") and one of
the axes is in the stroke-end status.
• The stored stroke limit I or II function
has been activated.
• The chuck/tail-stock barrier function
was valid, and the stroke end
occurred on an axis.
• When return to the 1st reference
point had not been completed, return
to the 2nd reference point was
executed.
• The operation mode was changed to
the reference point return mode
while in the tool retract return mode.
• The door open signal is being input. • Close the door.
• When initializing the absolute
position, the machine zero point is at
a position exceeding the pushing
point.
• The Basic specification parameter
"1011 abson" is not set to "2".
• The Absolute position set parameter
manual zero point initialization mode
is valid.
• The Absolute position set parameter
"1205 No stopper" is set to "1".
• The reference point return signal
was input while the absolute position
detection alarm was occurring.
• The reference point return signal
was input while carrying out zero
point initialization of the absolute
position detection system.
• Since the stroke end limit switch has
been activated (the stroke end status
has been established), move the
machine in reverse by operating it
manually.
• Check for breakage or disconnection
in the stroke end signal wire.
• Check for a failure in the limit switch.
• Since the machine is in the stroke
end status, move it in reverse by
operating it manually.
• Reset the stored stroke limit in the
parameters.
• After resetting the alarm by resetting
the NC, move the machine in the
reverse direction.
• Execute return to the 1st reference
point again.
• Select an operation mode other than
the reference point return mode.
• Turn OFF the door open signal
(Y488).
• Reset the Absolute position
parameter "1202 Ref position offset"
and the Zero (Reference) point
return parameters "2113 to 2116
#1_rfp to #4_rfp" and "2107 dir(–)"
so that the pushing point is not
exceeded.
• Set the Basic specification parameter
1 "1011 abson" to "2".
• If the Absolute position set parameter
manual zero point initialization mode
is valid, turn the NC power ON again.
• Set the Absolute position set
parameter "1205 No stopper" to "0".
• After the absolute position detection
alarm is released, return to reference
point can be made.
• Carry out reference point return after
the zero point initialization is
completed.
I - 2
1. Errors During Operation
Error
No.
0101 Ope mode
0102 Cutting
0103 External feed
0105 Spindle stop • The spindle was stopped when the
0106 Handle feed
0107 Spindle
0108 Fixed pnt
0109 Block start
0110 Cutting block
Message Details Remedy
non-selected/
dupli.
override zero
rate zero
ax No. illegal
rotation
speed over
mode feed ax
illegal
interlock
start interlock
• No operation mode is selected, or
two or more operation modes are
selected.
• The "CUTTING FEED OVERRIDE"
switch on the machine operation
panel is set to "0".
• The "MANUAL FEEDRATE" switch
on the machine operation panel has
been set to "0" when the machine is
in the JOG mode and automatic dry
run mode.
synchronous feed command was
input.
• An axis which does not exist in the
specifications has been designated
for handle feed.
• The handle feed axis has not been
selected.
• The spindle speed has exceeded the
clamp speed of the axis when the
thread cutting command was issued.
• An axis not defined in the specifications was designated during fixed
point mode feed.
• The fixed point mode feedrate is
illegal.
• An interlock signal which locks the
block start has been input.
• An interlock signal which locks the
cutting block start has been input.
1.1 Operation Errors (M01)
• Check for breakage in the input
mode signal wire.
• Check for a failure in the MODE
SELECT switch.
• Check the sequence program.
• The error is released by setting the
“CUTTING FEED OVERRIDE”
switch to any position except “0”.
• If the “CUTTING FEED OVERRIDE”
switch has been set to any position
except “0”, check whether the signal
wire has been short-circuited.
• Check the sequence program.
• The error is released by setting the
"MANUAL FEEDRATE" switch on
the machine operation panel to any
position except "0".
• If the "MANUAL FEEDRATE" switch
has been set to any position except
"0", check whether the signal wire
has been short-circuited.
• Check the sequence program.
• Rotate the spindle. Establish the dry
run mode unless a workpiece is
being cut.
• Check for disconnection in the
spindle encoder cable.
• Check the connections of the spindle
encoder connectors.
• Check the spindle encoder pulse.
• Check for breakage in the handle
feed axis selection signal wire.
• Review the sequence program.
• Check the number of axes listed in
the specifications.
• Reduce the commanded spindle
speed.
• Check the fixed point mode feed axis
selection signal wire and fixed point
mode feedrate wire for breakage.
• Check the fixed point mode feed
specifications.
• Check the sequence program.
• Cancel the block start interlock signal.
• Check the sequence program.
• Cancel the cutting block start interlock
signal.
I - 3
1. Errors During Operation
Error
No.
0115 In reset
1001 Selected ax
1003 Mov cmnd at
1004 S-impos/
Message Details Remedy
process
used as cross
ax
s-impos/
synch ilgl
synch
command
illegal
• Starting was attempted during the
reset process.
• The feed axis selected in manual
operation is being used by the cross
machining command issued by a
different system.
• A machine value command was
issued to a superimposing axis, or a
movement command was issued to
a slave axis.
• Synchronous tapping cycle
command was issued to an axis
relating to control axis
superimposition or arbitrary axis
superimposition control.
• A superimposition command was
issued to an axis under
synchronization control.
• A synchronization command was
issued to an axis under
superimposition control.
• A superimposition command, having
three or more levels, was issued.
• A synchronization command, having
two or more levels, was issued.
1.1 Operation Errors (M01)
• Restart after the reset process is
completed.
• Reset or return the selected feed
axis to the basic definition axis for
the cross machining command.
• Check the machining program.
• Check the parameter setting values.
• Check the machining program.
I - 4
1. Errors During Operation
Error
No.
1005 Illegal G114.n
Message Details Remedy
command
• The G114.n command was issued in
G114.n mode
(When multiple spindle
synchronization set is disabled）
• G114.n was issued while spindle
synchronization instruction was being
issued from PLC. Or spindle
synchronization was instructed from
PLC during G114.n (when multiple
spindle synchronization set is
disabled).
• G113D command was issued to a
spindle other than the synchronous
spindle (when multiple spindle
synchronization set is enabled).
• G114.1 or G114.2 was commanded at
the same time as G113 command
(when multiple spindle synchronization
set is enabled).
• G114.1, G114.2, or spindle
synchronization instruction from PLC
was issued to the syncronous spindle
that is already under spindle
synchronization control (when multiple
spindle synchronization set is
enabled).
• G114.1, G114.2 or spindle
synchronization instruction from PLC
was issued to the basic spindle that is
already in G114.3, G114.2. (when
multiple spindle synchronization set is
enabled).
• When spindle synchronization is
controlled from PLC (using the data set
in R register), the data set in R register
is illegal.
• When spindle synchronization is
controlled from PLC (using the
previously commanded spindle
synchronization command data), the
spindle synchronization control signal
was turned ON without commanding
spindle synchronization (G114.1) after
power ON.
• When spindle synchronization is
controlled from PLC (using the
previously commanded spindle
synchronization (hobbing) command
data), and when the G20/G21 mode in
the previous command is different from
the G20/G21 mode in restoration, the
spindle synchronization control signal
has been turned ON.
1.1 Operation Errors (M01)
• Review the program.
• Check the ladder program.
(When multiple spindle
synchronization set is disabled)
I - 5
1. Errors During Operation
Error
No.
1006 Thread
1007 Tap cycle
1008 Teaching
1009 In teaching
1010 No spec:
1011 Teaching
1012 Spindle
1013 C ax commnd
Message Details Remedy
cutting
synchro error
command
illegal
speed illegal
data setting
Teaching
invalid at mirr
image
detached
invalid at
hobbing
• When the thread cutting cycle/
compound thread cutting cycle was
started while the thread cutting
spindle rotation speed automatic
change was selected, the difference
of the automatically changed
command spindle rotation speed
and the spindle actual rotation
speed was not within the tolerable
error width for the spindle rotation
speed automatic change.
• A tap cycle synchronization
command was issued to a related
axis during spindle synchronous
control, tool-spindle control I, II or
III, or peripheral axis synchronous
control.
• The spindle synchronization control
or tool-spindle control I, II or III
was commanded to a spindle in tap
cycle synchronization.
• A tap cycle or tap cycle synchronization command was issued to a
master spindle in spindle
superimposition control.
• A tap cycle synchronization (tap
spindle zero point return type)
command was issued to a
superimposition spindle during
spindle superimposition control.
• The feedrate calculated during
teaching in intersystem
synchronous mode is illegal.
• The set No. (TGSET) was
designated while making settings on
the screen.
• The teaching mode signal was
turned ON though it was not included
in the specifications.
• The teaching command was issued
during the mirror image.
• Use of a spindle cut off with the
spindle cutoff signal was attempted.
• An automatic movement command
was issued to the C axis during the
tool-spindle synchronization control
(hobbing) mode.
1.1 Operation Errors (M01)
• Readjust the Spindle parameters.
• Make sure that the spindle speed
clamp command is not issued in the
machining program.
• Review the machining program.
• Follow the teaching procedure again
from the beginning.
• Stop the setting of the position
control variables on the screen.
• Check the specifications.
• Cancel the teaching mode signal.
• Check the machining program.
• Check the machining program.
• Check the spindle changeover
sequence.
• Check the machining program.
I - 6
1. Errors During Operation
Error
No.
1014 GB spindle
1015 GB spindle
1016 GB spindle
1017 G128/G129
1018 G128/G129
Message Details Remedy
synchro
signal OFF
type error
connection
illegal
axis posn
illegal
command
illegal
• A forward run, reverse run,
orientation or C-axis servo ON
command was issued to the
reference spindle while the G/B
spindle synchronization signal was
OFF.
• The G/B spindle synchronization
signal was turned OFF during a
forward run, reverse run, orientation
or C-axis servo ON command.
• A spindle (analog spindle) not
serially connected was used for the
master spindle or G/B spindle.
• The master spindle's spindle NC
parameter "3032 smcp_no" setting
value is larger than the G/B spindle
setting value.
• The master spindle's spindle drive
unit and G/B spindle's spindle drive
unit are not connected to the same
MCP card (QX722 or QX721).
During the axis movement
synchronous superimposition
command (G128, G129):
• The master axis moved from the
direction of the synchronous
superimposition completion
position.
• The distance between the master
axis and synchronous
superimposition axis is already within
the relative distance.
• When commanding with DDBS, the
synchronous superimposing axis is
not within the end position from the
synchronous superimposition start
position.
• During the axis movement
synchronous superimposition
command (G128, G129), a
command with which the
synchronous superimposing axis
exceeds the synchronous
superimposition completion position
was issued.
1.1 Operation Errors (M01)
• Check the ladder program.
• Check the parameters.
• Change the analog spindle to a
serially connected spindle.
• Check smcp_no.
• Check the connection of the spindle
drive unit and MCP card.
• Check the program.
• Check the details designated for the
DDBS conditions.
• Check the program.
I - 7
1. Errors During Operation
Error
No.
1019 G128 axis
1020 G128 axis
1021 GB SP sync:
1022 GB SP sync:
1023 GB SP sync:
1024 Sub-part
1025 Crss mach ilgl
Message Details Remedy
locked
locked
Phase mem
sgnl ilgl
Phase set
sgnl ilgl
Z phase not
pass
system call
illegal
at sub-sys
call
During the axis movement
synchronous superimposition
command (G128, G129):
• When the synchronous
superimposition mode was started,
the synchronous superimposing
axis or master axis was moving.
• When the synchronous
superimposition mode was
completed, the synchronous
superimposing axis or master axis
was moving.
• During the axis movement
synchronous superimposition
command (G128, G129), the
synchronous superimposing axis
was in the machine lock or interlock
state.
• The G/B spindle synchronization
phase memory signal was turned
ON while the master spindle or G/B
spindle was rotating.
• The G/B spindle synchronization
phase memory signal was turned ON
while the G/B spindle
synchronization signal was OFF.
• The G/B spindle synchronization
phase alignment signal was turned
ON while the master spindle or G/B
spindle was stopped.
• When the G/B spindle
synchronization phase memory
signal was ON, the master spindle
or G/B spindle’s Z-phase was not
passed.
• A subsystem command was issued
for a system that was not in the
subsystem operation mode.
• The subsystem was started or
stopped with the cross command
when the basic axis configuration
was not established.
1.1 Operation Errors (M01)
• Check the program.
• This will be canceled when the
synchronous superimposition axis or
reference axis is stopped.
• Check the program.
• Check the ladder program.
• Check the ladder program.
• Check the ladder program.
• Check the ladder program.
• Check the machining program.
I - 8
1. Errors During Operation
Error
No.
1026
1027 C-surface ctrl
1028 GB SP sync:
Message Details Remedy
Other function
command
disabled during
spindle/C axis
control
invld at taping
Cancel sgnl
illegal
• C axis selection command for
Spindle/C axis control was issued
while "Spindle synchronization",
"Tool spindle synchronization I",
"Tool spindle synchronization II",
"Synchronous tapping cycle" or
"Spindle orientation" was being
commanded.
• "Spindle synchronization", "Tool
spindle synchronization I", "Tool
spindle synchronization II",
"Synchronous tapping cycle" or
"Spindle orientation" command was
issued while C axis was being
selected.
• When deceleration stop position is
set as absolute position from the C
axis zero point (Z phase passed
position), C axis command was
issued after power ON without
passing the spindle's Z phase.
• The constant surface speed
command was issued to a spindle in
the tap cycle/synchronous tap cycle,
or a tap cycle/synchronous tap cycle
command was issued to a spindle in
the constant surface speed control.
The G/B spindle synchronization
temporary cancel signal was turned
ON/OFF when the master spindle and
G/B spindle were in one of the
following modes.
• During rotation (when not stopped)
• During tap cycle synchronization
mode
• During spindle synchronization
mode
• During tool-spindle synchronization
I (polygon machining) mode
• During tool-spindle synchronization
II (hobbing) mode
• During spindle superimposition
mode
• During spindle C axis control C axis
mode
• During orientation/indexing
1.1 Operation Errors (M01)
• Check the C axis's servo ON
sequence.
Automatic operation is disabled, but
this operation error can be released by
manually moving the axis during C
axis's servo ON state.
Manually move the axis to let the phase
Z be passed and switch to servo OFF
to cancel this error. Switch the C axis to
servo ON again, and then, the zero
point can be established.
• Issue only one of the commands.
• Review the ladder program.
I - 9
1. Errors During Operation
Error
No.
1100 Sub-system
1101 Axis change
1102 Spindle cond
1103 G156
1104 Prphral/
1105 Collision
1106 Spindle synch
1107 Now feed rate
1108 SP clamped
Message Details Remedy
start not
possible
not possible
check time
exceed
command at
illegal system
synchro ax
No. ilgl
detect cmnd
illegal
phase calc ilgl
clamped
at
superimpose
tap
• A sub-system that can be started is
not remaining when the sub-system
is called.
• When the arbitrary axis exchange
command was issued, the declared
axis was in a status unable to be
exchanged.
• In the spindle status check function,
the designated spindle did not reach
the designated speed, and
exceeded the designated check
time.
• The random superimposition
command was issued from an
external source including
superimposing axes or random
superimposition master axes. Or the
random superimposition cancel
command was issued from an
external source including the
random superimposing axes.
• When setting the axis No. for the
peripheral axis synchronous control,
the slave axis and master axis were
set to the same number, or a number
that does not exist in the system was
set.
• The collision detection function
(G161) was commanded from
several systems.
• The spindle synchronization phase
alignment command was issued
while the spindle synchronization
phase calculation request signal was
valid.
• The commanded feedrate exceeded
the clamp speed set in the
parameters.
• When a tap cycle or synchronous tap
cycle was commanded to a
superimposing axis, the actual
rotation speed of the superimposing
spindle exceeded the spindle clamp
speed.
• The synchronous tap cycle was
commanded when a rotation
command was not input for the
master spindle or superimposing
spindle.
1.1 Operation Errors (M01)
• Check the program.
(Focus on process timing)
• Check the program.
(Focus on process timing)
• Check the program.
• Check the machining program.
• Check the ladder circuit.
• Check the machining program.
• Check the machining program.
• Check the ladder circuit.
• Check the machining program.
• Check the program.
I - 10
1. Errors During Operation
Error
No.
1109 Base SP
1110 Ax exchange
1111 Now ax
1112 Mirror image
1113 T-leng meas
1114 Tool No. not
1115 Compen ax
1116 Sensor No.
Message Details Remedy
C-surface
invld at tap
not possible
detached or
servo off
command
illegal
ax not retn
(TLM2)
found (TLM2)
illegal (TLM2)
not specified
(TLM2)
• A constant surface speed command
was issued to the master spindle
when the tap cycle or synchronous
tap cycle was being executed with
the superimposing spindle.
• During constant surface speed
control of the master spindle, the tap
cycle or synchronous tap cycle
command was issued to the
superimposing spindle.
• An arbitrary axis exchange
command for which axis exchange is
not possible or an arbitrary axis
exchange return command was
issued.
• The movement command following
the arbitrary axis superimposition
command, a movement command
following the superimposition/
synchronization control, or a
movement command following the
peripheral axis synchronization
control was issued during the axis
removal mode or during servo OFF.
• The mirror image was turned ON for
a superimposition/synchronous axis
or milling control axis.
• The external mirror image and
parameter mirror image were turned
ON simultaneously.
• Measurement of an axis that had not
returned to the reference point was
attempted during manual tool length
measurement 2.
• The designated tool number was not
within the number of tool sets during
manual tool length measurement 2.
• Measurement of two or more axes
was attempted simultaneously during
manual tool length measurement 2.
• The measured axis was not the tool
offset target axis.
• Measurement without designating
the sensor No. was attempted during
manual tool length measurement 2.
1.1 Operation Errors (M01)
• Check the program.
• Check the program.
• Check the program.
• Check the mirror image signal in the
PLC Interface.
• Check the Axis parameter mirror
image.
• Check the program.
• Carry out reference point return
before measuring.
• Designate a tool number within the
number of tool sets.
• Check the axis to be measured.
• Confirm the sensor No. designated
for the parameter manual tool length
measurement 2.
I - 11
1. Errors During Operation
Error
No.
1117 Inclined ctrl
1118 G170/G171
1119 Inclined ctrl
1120 Disapprove
Message Details Remedy
manual mode
ilgl
cood not
changed
axis illegal
coordinate
conver
• Automatic dogless, manual
reference point return, manual feed
or a manual mode other than handle
was selected in the actual axis mode.
• Incremental feed, manual skip or
automatic dogless was selected
during the orthogonal mode.
• Automatic handle interruption was
selected during manual-automatic
simultaneous operation.
• The G170/G171 coordinate
changeover command was issued
during start point designation wait,
end point designation wait,
miscellaneous function output during
axis movement wait, or during
superimposition/synchronous/
peripheral axis synchronous control.
• A cross command, arbitrary axis
exchange command or
superimposition/synchronous/
peripheral axis synchronous control
command was issued to an inclined
master axis or inclined axis.
• A synchronous tap command tap axis
was commanded for an inclined axis.
• The hypothetical coordinate
coordinates cannot be set when the
hypothetical coordinate setting
command is issued.
1.1 Operation Errors (M01)
• Check the ladder circuit.
• Check the machining program.
• Check the machining program.
Check whether the hypothetical
coordinate target axis is in any of the
following states. Remove the cause if
found.
• Hypothetical coordinate target axis is
related to control axis synchronous
control, control axis superimposition
control, arbitrary axis
superimposition control, peripheral
axis synchronous control or
synchronous control during axis
movement.
• The other axis in the set of
hypothetical coordinate target axes
is in the automatic/ manual machine
lock state.
• The hypothetical coordinate target
axis is in the servo OFF state.
• The hypothetical coordinate target
axis has been removed.
• The hypothetical coordinate target
axis has not completed reference
point return.
• The hypothetical coordinate target
axis is in the automatic handle
interrupt mode or manual/automatic
simultaneous mode.
• The hypothetical coordinate target
axis is in the constant torque control
or proportional torque pressing
control state.
I - 12
1. Errors During Operation
Error
No.
1121 Invalid during
1122 Disapprove
Message Details Remedy
coord conver
chage TDO
mode
• A command that can be issued only
in the hypothetical coordinate cancel
state was issued while setting the
hypothetical coordinates.
• The tool axis direction tool length
offset cannot be set when the tool
axis direction tool length offset is
commanded.
1.1 Operation Errors (M01)
One of the following commands was
issued to the hypothetical coordinate
target axis while setting the
hypothetical coordinates. Remove the
cause.
• Manual mode (jog, incremental,
handle)
The hypothetical coordinate target
axis making up the set exist in
separate part systems
Select the feed axis simultaneously
for the two hypothetical coordinate
target axes
• Manual random feed
• Manual reference point return
• Absolute position establish
• Automatic/manual machine lock
Machine lock signal ON for only one
of the hypothetical coordinate target
axes
• Automatic handle interrupt
• Manual/automatic simultaneous
• Control axis synchronous control
command (G125)
• Control axis superimposition control
command (G126)
• Random superimposition control
command (G156)
• Peripheral axis synchronization
command
• Servo OFF signal OFF
• Axis removal signal ON
• Constant torque control
• Proportional torque pressing control
• Tap restract control
Check whether the axis targeted for
tool axis direction tool length offset is
in the following state, and remove the
cause.
• The axis targeted for tool axis
direction tool length offset is not in
the command system.
• The axis targeted for tool axis
direction tool length offset is in
control axis synchronous control,
control axis superimposition control
or synchronous control during axis
movement.
• One or two of the axes targeted for
tool axis direction tool length offset is
in the machine lock state.
• The axis targeted for tool axis
direction tool length offset is in the
servo OFF state.
• The axis targeted for tool axis
direction tool length offset is
removed.
• The axis targeted for tool axis
direction tool length offset has not
completed reference point return.
I - 13
1. Errors During Operation
Error
No.
1123 Cmnd invalid
Message Details Remedy
during TDO
mode
• A command that can be issued only
when tool axis direction tool length
offset is canceled was commanded
during the tool length direction tool
length offset mode.
1.1 Operation Errors (M01)
One of the following commands was
issued to the axis targeted for tool axis
direction tool length offset during the
tool axis direction tool length offset
modal. Cancel the tool axis direction
tool length offset modal, or remove the
cause.
• Manual reference point return
• When the automatic machine lock
signal has not been selected for
even one of the axes targeted for
machine lock tool axis direction tool
length offset
• Cross machining command (G110)
• Manual skip
• Manual tool length measurement I, II
• Tool retract return
• When the servo OFF signal has not
been selected for even one of the
axes targeted for servo OFF tool axis
direction tool length offset
• When the axis removal signal has
not been selected for even one of the
axes targeted for axis removal tool
axis direction tool length offset
• Control axis synchronous control
command (G125)
• Control axis superimposition control
command (G126)
• Synchronous control command
during axis movement (G128)
I - 14
1. Errors During Operation
Error
No.
1125 Program
Message
restart
impossible
Details Remedy
• The program restart mode signal
was turned ON when one of the part
systems was in automatic startup.
• The program restart mode signal
was turned ON during the spindle
synchronization, the tool-spindle
synchronization mode, the spindle
superimposition mode, the
synchronous tap mode or the tap
cycle mode.
• The program restart mode signal
was turned ON during reverse run of
program check.
• The program restart mode signal
was turned ON during subsystem
operation.
• The program restart mode signal
was turned ON in the next block
when G28, G30 or G27 was
commanded at the head of the main
program.
• The program restart signal was
turned ON in the subprogram’s head
block when subprogram call is
commanded at the head of the main
program.
• The program restart mode signal
was turned ON in the head block of
the main program.
• The program restart mode signal
was turned ON during automatic
handle interrupt or manual/automatic
simultaneous mode.
• The program restart mode signal
was turned ON during MDI operation
or PLC interrupt operation.
• During the program restart mode,
the MDI operation mode or PLC
interrupt operation mode was
selected before turning the restart
mode interrupt signal was turned
OFF.
• All axes did not return to the restart
position during automatic operation
after the program restart mode.
• The program restart mode signal
was turned ON while waiting for
synchronization during automatic
operation after the program restart
mode.
• The program restart mode signal
was turned ON when simultaneous
blocks are being executed.
1.1 Operation Errors (M01)
• Turn the program restart mode signal
ON when none of the part systems
are in automatic startup.
• Turn the program restart mode
signal ON in a mode other than the
spindle synchronization, the
tool-spindle synchronization mode,
the spindle superimposition mode,
the synchronous tap mode or the tap
cycle mode.
• Turn the program restart mode signal
ON with program check forward run in
a block that exceeds the reverse run
start block.
• Turn the program restart mode
signal ON during operation other
than subsystem operation.
• When G28, G30 or G27 is
commanded at the head of the main
program, turn the program restart
mode signal ON in the next or
following block.
• If subprogram call is commanded at
the head of the main program, turn
the program restart mode signal ON
after the head block of the
subprogram.
• Turn the program restart mode
signal ON in a block after the main
program's head block.
• Turn the program restart mode signal
ON in a mode other than the
automatic handle interrupt or manual/
automatic simultaneous mode.
• Turn the program restart mode signal
ON during a mode other than MDI
operation or PLC interrupt operation.
• Select the MDI operation mode or
PLC interrupt operation mode after
turning the restart mode interrupt
signal ON.
• Return all axes to the restart
position.
• Turn the program restart mode
signal ON after the synchronization
wait state is completed.
• Turn ON the program restart mode
signal after the completion of G184
command.
I - 15
1. Errors During Operation
Error
No.
1126 Sync. Tap
1131 Illegal Ope
1132 In HSPRGM
1133 Axis change
1134
1135
1200 GB SP
1201 G182 timeout • G181 command having the same
Message Details Remedy
speed param
illegal
mode in
HSPRGM
conversion
invalid in
HSPRGM
Phase Z not
passed in
spindle
synchronizati
on
Spindle
synchronizati
on cancel
error
sync:R-pnt
posn illegal
• The synchronous tap cycle was
commanded in the following state.
(1) When the tap speed setting for the
first step was 0 or not within the
setting range.
(2) The setting value of a step is bigger
than the value of a bigger step, or
the setting value of a step is smaller
than the value of a smaller step.
(Except for "0" setting.)
• When executing the execution type
data's machine tool builder macro,
change over to the manual mode
was selected (mode changeover,
manual/automatic simultaneous,
handle interrupt), or MDI interrupt or
PLC interrupt was selected.
• Automatic operation was started
during a machine tool builder macro
conversion process.
• An arbitrary axis exchange
command was issued in an axis
change invalid state while executing
execution type data.
• The phase Z of the basic or
synchronous spindle has not been
passed, when the spindle
synchronization control signal was
turned ON.
• Spindle synchronization cancel
command was issued while C axis
was moving under spindle
synchronization C axis control.
• The target axis was exchanged upon
issuance of the arbitrary axis
exchange command during
interference avoidance G0 speed
control.
• Interference avoidance G0 speed
control was executed during
superimposition or synchronization.
Control axis superimposition was
executed during interference
avoidance G0 speed control.
identification No. as G182 command
was not executed within set timeout
time.
1.1 Operation Errors (M01)
• Check the details set for the tap
speed parameters.
• This alarm is canceled by resetting.
When the manual mode is selected,
turn the manual mode OFF to reset
the alarm.
• This alarm is canceled by resetting.
Start automatic operation after the
machine tool builder macro
conversion is completed.
• Review the execution type data
program.
• Check the ladder program.
• To cancel this operation error, stop
the C axis, and then, command the
spindle synchronization cancel in C
axis's stop state.
• Check the machining program.
• Check the machining program.
• Check the parameter (#8061).
I - 16
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