MITSUBISHI M700L, M700LV, M70L Parameter Manual

MELDAS is a registered trademark of Mitsubishi Electric Corporation. Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.
This manual is the alarm/parameter guide required to use the MITSUBISHI CNC MULTI-AXIS,MULTI-PART SYSTEM M700L/M700LV/M70L Series. This manual is prepared on the assumption that your machine is provided with all of the MITSUBISHI CNC MULTI-AXIS,MULTI-PART SYSTEM M700L/M700LV/M70L Series functions. Confirm the functions available for your NC before proceeding to operation by referring to the specification issued by the machine tool builder.
Notes on Reading This Manual
(1) This manual explains general parameters as viewed from the NC.
For information about each machine tool, refer to manuals issued from the machine tool builder. If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual, the later has priority over the former.
(2) This manual is intended to contain as much descriptions as possible even about special operations.
The operations to which no reference is made in this manual should be considered impossible.
(3) The "special display unit" explained in this manual is the display unit incorporated by the machine
tool builder, and is not the MELDAS standard display unit.
(4) Some functions are unavailable depending on the machine model.
Caution
If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder’s instruction manual‚ the latter has priority over the former.
The operations to which no reference is made in this manual should be considered
"impossible".
This manual is complied on the assumption that your machine is provided with all optional
functions. Confirm the functions available for your machine before proceeding to operation by referring to the specification issued by the machine tool builder.
In some NC system versions‚ there may be cases that different pictures appear on the screen‚ the machine operates in a different way or some function is not activated.

Precautions for Safety

Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items and cautions before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER
When the user may be subject to imminent fatalities or major injuries if handling is mistaken.
WARNING
CAUTION
Note that even items ranked as " case, important information that must always be observed is described.
Not applicable in this manual.
Not applicable in this manual.
When the user may be subject to fatalities or major injuries if handling is mistaken.
When the user may be subject to injuries or when physical damage may occur if handling is mistaken.
CAUTION", may lead to major results depending on the situation. In any
DANGER
WARNING
1. Items related to product and manual
If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this
manual and the machine tool builder's instruction manual‚ the latter has priority over the former. The operations to which no reference is made in this manual should be considered impossible. This manual is complied on the assumption that your machine is provided with all optional
functions. Confirm the functions available for your machine before proceeding to operation by
referring to the specification issued by the machine tool builder. In some NC system versions‚ there may be cases that different pictures appear on the screen‚
the machine operates in a different way on some function is not activated.
2. Items related to faults and abnormalities
If the battery low alarm is output, save the machining programs, tool data and parameters to an
input/output device, and then replace the battery. If the BATTERY alarm occurs, the machining
programs, tool data and parameters may be damaged. After replacing the battery, reload each
data item.
CAUTION
[Continued on next page]
CAUTION
3. Items related to maintenance
Do not replace the battery while the power is ON. Do not short-circuit, charge, heat, incinerate or disassemble the battery. Dispose of the spent battery according to local laws.
4. Items related to servo parameters and spindle parameters
Do not adjust or change the parameter settings greatly as operation could become unstable. In the explanation on bits, set all bits not used, including blank bits, to "0".
[Continued]

Disposal

(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for end­users and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste. If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows: Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%) In the European Union there are separate collection systems for used batteries and accumulators. Please, dispose of batteries and accumulators correctly at your local community waste collection/ recycling centre.
Please, help us to conserve the environment we live in!

CONTENTS

I Explanation of Alarms
1. Errors During Operation ............................................................................................. 1
1.1 Operation Alarms....................................................................................................................1
1.2 Operation Warning ...............................................................................................................19
2. Stop Codes................................................................................................................. 20
3. Servo/Spindle Alarms(S)........................................................................................... 24
3.1 Servo Errors(s01/S03/S04) ..................................................................................................24
3.1.1 MDS-D/DH Series..........................................................................................................24
3.1.2 Intelligent Servo motor HS Series..................................................................................47
3.2 Initial Parameter Errors (S02)...............................................................................................50
3.3 Parameter Errors (S51)........................................................................................................52
3.4 Servo Warnings (S52)..........................................................................................................53
3.4.1 MDS-D/DH Series..........................................................................................................53
3.4.2 Intelligent Servo motor HS Series..................................................................................57
4. MCP Alarms ............................................................................................................... 58
4.1 MCP Alarms .........................................................................................................................58
4.2 MCP Warnings .....................................................................................................................67
5. Messages Related to System ................................................................................... 69
5.1 System Alarms .....................................................................................................................69
5.2 System Warnings .................................................................................................................75
6. Alarms Related to User PLC..................................................................................... 78
7. Program Errors.......................................................................................................... 84
II User Parameters
1. Control Parameter....................................................................................................... 1
2. Axis Parameters .......................................................................................................... 6
3. Setup Parameter.......................................................................................................... 7
III Machine Parameters
1. Basic Specifications Parameters ............................................................................... 1
1.1 Base Axis Parameters............................................................................................................1
1.2 Base System Parameters.......................................................................................................4
1.3 Base Common Parameters ..................................................................................................12
1.3.1 Analog interface parameter............................................................................................32
2. Axis Specification Parameters ................................................................................. 35
3. Zero Point Return Parameters (Reference Position Return).................................. 48
4. Servo Parameters...................................................................................................... 51
4.1 List of Parameters (MDS-D/DH Series)................................................................................51
4.2 Supplement (MDS-D/DH Series)..........................................................................................95
4.2.1 D/A Output No................................................................................................................95
4.2.2 Electronic Gears.............................................................................................................96
4.2.3 Lost Motion Compensation.............................................................................................97
4.3 List of Parameters (Intelligent Servomotor)..........................................................................98
4.4 Supplement (Intelligent Servomotor)..................................................................................111
4.4.1 Command polarity ........................................................................................................111
4.4.2 Limitations to electronic gear setting value ..................................................................111
4.4.3 Intelligent Servomotor D/A Output Function.................................................................112
5. Spindle Parameters................................................................................................. 115
5.1 Spindle NC Parameters......................................................................................................115
5.2 Spindle Parameters............................................................................................................131
5.3 Supplement.........................................................................................................................174
5.4 Spindle-Type Servo Parameters.........................................................................................175
6. PLC Constants......................................................................................................... 176
6.1 PLC Constants....................................................................................................................176
6.2 PLC Integrated Timer .........................................................................................................177
6.3 PLC Counter.......................................................................................................................177
6.4 PLC Constants....................................................................................................................178
6.5 Selecting the PLC Bit..........................................................................................................178
7. Custom Variables .................................................................................................... 181
8. Macro List................................................................................................................. 182
9. Position Switch Parameter ..................................................................................... 185
10. Machine Error Compensation............................................................................... 188
10.1 Function Outline................................................................................................................188
10.2 Setting Compensation Data..............................................................................................191
10.3 Example in Using a Linear Axis as the Base Axis............................................................193
10.4 Example in Using a Rotation Axis as the Base Axis.........................................................196
11. Absolute Position Setting..................................................................................... 197

I Explanation of Alarms

1. Errors During Operation

1. Errors During Operation

1.1 Operation Alarms

(1) Class: M01 Operation errors
1.1 Operation Errors (M01)
M01 Message
Error
No.
0001 Dog overrun
0002 Some ax
0003 Reference
0004 External
0005 Internal
Message Details Remedy
does not pass Z phase
point return illegal
interlock axis exists
interlock axis exists
Alarms resulting from incorrect operation by the operator during NC operation and alarms resulting from the machine fault are displayed. The numbers given in the table can be referred to on the Alarm list screen (Diagnosis group).
• When the spindle returned to the reference point, the near-point detecting limit switch was not stopped by the dog but it overran the dog instead.
• One of the axes did not pass the Z-phase of the detector on the initial return of the machine to the reference point after the power was turned ON.
• When returning manually to the reference point, the direction of the return differs from the axis movement direction which has been designated by the AXIS SELECTION key.
• The external interlock function has been activated (the input signal is "OFF"), and one of the axes is interlocked as a result.
• An internal interlock status is established.
• Increase the length of the near-point dog.
• Reduce the speed at which the spindle returns to the reference point.
(Note) This error may not occur
depending on the system.
• Move the machine by an amount equivalent to one or more rotations of the detector in the reverse direction to that of the reference point, and proceed with reference point return again.
• An AXIS SELECTION key corresponding to the wrong direction has been selected. The error is released by feeding the axis in the correct direction.
• Since the interlock function has been activated, it must first be released before operation is resumed.
• Check the sequence on the machine side.
• Check for breakage in the interlock signal wire.
• Since the servo "OFF" function has been activated, it must first be released.
• An axis for which axis removal is valid has been commanded. Carry out the correct operation.
• The manual skip is designated in the same direction as when this turned ON. Carry out the correct operation.
I - 1
1. Errors During Operation
Error
No.
0006 H/W stroke
0007 S/W stroke
0008 Chuck/
0009 Ref point
0010 R-pnt ret invld
0011 Door open
0012 Auto zero pt
0024 R-pnt ret invld
0025 R-pnt ret invld
Message Details Remedy
end axis exists
end axis exists
tailstock barrier valid
return not completed
at tool retract
signal ON
init not valid
at abs pos alm
at zero pt ini
1.1 Operation Errors (M01)
• The stroke end function is activated (the input signal is "OFF") and one of the axes is in the stroke-end status.
• The stored stroke limit I or II function has been activated.
• The chuck/tail-stock barrier function was valid, and the stroke end occurred on an axis.
• When return to the 1st reference point had not been completed, return to the 2nd reference point was executed.
• The operation mode was changed to the reference point return mode while in the tool retract return mode.
• The door open signal is being input. • Close the door.
• When initializing the absolute position, the machine zero point is at a position exceeding the pushing point.
• The Basic specification parameter "1011 abson" is not set to "2".
• The Absolute position set parameter manual zero point initialization mode is valid.
• The Absolute position set parameter "1205 No stopper" is set to "1".
• The reference point return signal was input while the absolute position detection alarm was occurring.
• The reference point return signal was input while carrying out zero point initialization of the absolute position detection system.
• Since the stroke end limit switch has been activated (the stroke end status has been established), move the machine in reverse by operating it manually.
• Check for breakage or disconnection in the stroke end signal wire.
• Check for a failure in the limit switch.
• Since the machine is in the stroke end status, move it in reverse by operating it manually.
• Reset the stored stroke limit in the parameters.
• After resetting the alarm by resetting the NC, move the machine in the reverse direction.
• Execute return to the 1st reference point again.
• Select an operation mode other than the reference point return mode.
• Turn OFF the door open signal (Y488).
• Reset the Absolute position parameter "1202 Ref position offset" and the Zero (Reference) point return parameters "2113 to 2116 #1_rfp to #4_rfp" and "2107 dir(–)" so that the pushing point is not exceeded.
• Set the Basic specification parameter 1 "1011 abson" to "2".
• If the Absolute position set parameter manual zero point initialization mode is valid, turn the NC power ON again.
• Set the Absolute position set parameter "1205 No stopper" to "0".
• After the absolute position detection alarm is released, return to reference point can be made.
• Carry out reference point return after the zero point initialization is completed.
I - 2
1. Errors During Operation
Error
No.
0101 Ope mode
0102 Cutting
0103 External feed
0105 Spindle stop • The spindle was stopped when the
0106 Handle feed
0107 Spindle
0108 Fixed pnt
0109 Block start
0110 Cutting block
Message Details Remedy
non-selected/ dupli.
override zero
rate zero
ax No. illegal
rotation speed over
mode feed ax illegal
interlock
start interlock
• No operation mode is selected, or two or more operation modes are selected.
• The "CUTTING FEED OVERRIDE" switch on the machine operation panel is set to "0".
• The "MANUAL FEEDRATE" switch on the machine operation panel has been set to "0" when the machine is in the JOG mode and automatic dry run mode.
synchronous feed command was input.
• An axis which does not exist in the specifications has been designated for handle feed.
• The handle feed axis has not been selected.
• The spindle speed has exceeded the clamp speed of the axis when the thread cutting command was issued.
• An axis not defined in the specifica­tions was designated during fixed point mode feed.
• The fixed point mode feedrate is illegal.
• An interlock signal which locks the block start has been input.
• An interlock signal which locks the cutting block start has been input.
1.1 Operation Errors (M01)
• Check for breakage in the input mode signal wire.
• Check for a failure in the MODE SELECT switch.
• Check the sequence program.
• The error is released by setting the “CUTTING FEED OVERRIDE” switch to any position except “0”.
• If the “CUTTING FEED OVERRIDE” switch has been set to any position except “0”, check whether the signal wire has been short-circuited.
• Check the sequence program.
• The error is released by setting the "MANUAL FEEDRATE" switch on the machine operation panel to any position except "0".
• If the "MANUAL FEEDRATE" switch has been set to any position except "0", check whether the signal wire has been short-circuited.
• Check the sequence program.
• Rotate the spindle. Establish the dry run mode unless a workpiece is being cut.
• Check for disconnection in the spindle encoder cable.
• Check the connections of the spindle encoder connectors.
• Check the spindle encoder pulse.
• Check for breakage in the handle feed axis selection signal wire.
• Review the sequence program.
• Check the number of axes listed in the specifications.
• Reduce the commanded spindle speed.
• Check the fixed point mode feed axis selection signal wire and fixed point mode feedrate wire for breakage.
• Check the fixed point mode feed specifications.
• Check the sequence program.
• Cancel the block start interlock signal.
• Check the sequence program.
• Cancel the cutting block start interlock signal.
I - 3
1. Errors During Operation
Error
No.
0115 In reset
1001 Selected ax
1003 Mov cmnd at
1004 S-impos/
Message Details Remedy
process
used as cross ax
s-impos/ synch ilgl
synch command illegal
• Starting was attempted during the reset process.
• The feed axis selected in manual operation is being used by the cross machining command issued by a different system.
• A machine value command was issued to a superimposing axis, or a movement command was issued to a slave axis.
• Synchronous tapping cycle command was issued to an axis relating to control axis superimposition or arbitrary axis superimposition control.
• A superimposition command was issued to an axis under synchronization control.
• A synchronization command was issued to an axis under superimposition control.
• A superimposition command, having three or more levels, was issued.
• A synchronization command, having two or more levels, was issued.
1.1 Operation Errors (M01)
• Restart after the reset process is completed.
• Reset or return the selected feed axis to the basic definition axis for the cross machining command.
• Check the machining program.
• Check the parameter setting values.
• Check the machining program.
I - 4
1. Errors During Operation
Error
No.
1005 Illegal G114.n
Message Details Remedy
command
• The G114.n command was issued in G114.n mode
(When multiple spindle synchronization set is disabled
• G114.n was issued while spindle synchronization instruction was being issued from PLC. Or spindle synchronization was instructed from PLC during G114.n (when multiple spindle synchronization set is disabled).
• G113D command was issued to a spindle other than the synchronous spindle (when multiple spindle synchronization set is enabled).
• G114.1 or G114.2 was commanded at the same time as G113 command (when multiple spindle synchronization set is enabled).
• G114.1, G114.2, or spindle synchronization instruction from PLC was issued to the syncronous spindle that is already under spindle synchronization control (when multiple spindle synchronization set is enabled).
• G114.1, G114.2 or spindle synchronization instruction from PLC was issued to the basic spindle that is already in G114.3, G114.2. (when multiple spindle synchronization set is enabled).
• When spindle synchronization is controlled from PLC (using the data set in R register), the data set in R register is illegal.
• When spindle synchronization is controlled from PLC (using the previously commanded spindle synchronization command data), the spindle synchronization control signal was turned ON without commanding spindle synchronization (G114.1) after power ON.
• When spindle synchronization is controlled from PLC (using the previously commanded spindle synchronization (hobbing) command data), and when the G20/G21 mode in the previous command is different from the G20/G21 mode in restoration, the spindle synchronization control signal has been turned ON.
1.1 Operation Errors (M01)
• Review the program.
• Check the ladder program. (When multiple spindle synchronization set is disabled)
I - 5
1. Errors During Operation
Error
No.
1006 Thread
1007 Tap cycle
1008 Teaching
1009 In teaching
1010 No spec:
1011 Teaching
1012 Spindle
1013 C ax commnd
Message Details Remedy
cutting synchro error
command illegal
speed illegal
data setting
Teaching
invalid at mirr image
detached
invalid at hobbing
• When the thread cutting cycle/ compound thread cutting cycle was started while the thread cutting spindle rotation speed automatic change was selected, the difference of the automatically changed command spindle rotation speed and the spindle actual rotation speed was not within the tolerable error width for the spindle rotation speed automatic change.
• A tap cycle synchronization command was issued to a related axis during spindle synchronous control, tool-spindle control I, II or III, or peripheral axis synchronous control.
• The spindle synchronization control or tool-spindle control I, II or III was commanded to a spindle in tap cycle synchronization.
• A tap cycle or tap cycle synchroniza­tion command was issued to a master spindle in spindle superimposition control.
• A tap cycle synchronization (tap spindle zero point return type) command was issued to a superimposition spindle during spindle superimposition control.
• The feedrate calculated during teaching in intersystem synchronous mode is illegal.
• The set No. (TGSET) was designated while making settings on the screen.
• The teaching mode signal was turned ON though it was not included in the specifications.
• The teaching command was issued during the mirror image.
• Use of a spindle cut off with the spindle cutoff signal was attempted.
• An automatic movement command was issued to the C axis during the tool-spindle synchronization control (hobbing) mode.
1.1 Operation Errors (M01)
• Readjust the Spindle parameters.
• Make sure that the spindle speed clamp command is not issued in the machining program.
• Review the machining program.
• Follow the teaching procedure again from the beginning.
• Stop the setting of the position control variables on the screen.
• Check the specifications.
• Cancel the teaching mode signal.
• Check the machining program.
• Check the machining program.
• Check the spindle changeover sequence.
• Check the machining program.
I - 6
1. Errors During Operation
Error
No.
1014 GB spindle
1015 GB spindle
1016 GB spindle
1017 G128/G129
1018 G128/G129
Message Details Remedy
synchro signal OFF
type error
connection illegal
axis posn illegal
command illegal
• A forward run, reverse run, orientation or C-axis servo ON command was issued to the reference spindle while the G/B spindle synchronization signal was OFF.
• The G/B spindle synchronization signal was turned OFF during a forward run, reverse run, orientation or C-axis servo ON command.
• A spindle (analog spindle) not serially connected was used for the master spindle or G/B spindle.
• The master spindle's spindle NC parameter "3032 smcp_no" setting value is larger than the G/B spindle setting value.
• The master spindle's spindle drive unit and G/B spindle's spindle drive unit are not connected to the same MCP card (QX722 or QX721).
During the axis movement synchronous superimposition command (G128, G129):
• The master axis moved from the direction of the synchronous superimposition completion position.
• The distance between the master axis and synchronous superimposition axis is already within the relative distance.
• When commanding with DDBS, the synchronous superimposing axis is not within the end position from the synchronous superimposition start position.
• During the axis movement synchronous superimposition command (G128, G129), a command with which the synchronous superimposing axis exceeds the synchronous superimposition completion position was issued.
1.1 Operation Errors (M01)
• Check the ladder program.
• Check the parameters.
• Change the analog spindle to a serially connected spindle.
• Check smcp_no.
• Check the connection of the spindle drive unit and MCP card.
• Check the program.
• Check the details designated for the DDBS conditions.
• Check the program.
I - 7
1. Errors During Operation
Error
No.
1019 G128 axis
1020 G128 axis
1021 GB SP sync:
1022 GB SP sync:
1023 GB SP sync:
1024 Sub-part
1025 Crss mach ilgl
Message Details Remedy
locked
locked
Phase mem sgnl ilgl
Phase set sgnl ilgl
Z phase not pass
system call illegal
at sub-sys call
During the axis movement synchronous superimposition command (G128, G129):
• When the synchronous superimposition mode was started, the synchronous superimposing axis or master axis was moving.
• When the synchronous superimposition mode was completed, the synchronous superimposing axis or master axis was moving.
• During the axis movement synchronous superimposition command (G128, G129), the synchronous superimposing axis was in the machine lock or interlock state.
• The G/B spindle synchronization phase memory signal was turned ON while the master spindle or G/B spindle was rotating.
• The G/B spindle synchronization phase memory signal was turned ON while the G/B spindle synchronization signal was OFF.
• The G/B spindle synchronization phase alignment signal was turned ON while the master spindle or G/B spindle was stopped.
• When the G/B spindle synchronization phase memory signal was ON, the master spindle or G/B spindle’s Z-phase was not passed.
• A subsystem command was issued for a system that was not in the subsystem operation mode.
• The subsystem was started or stopped with the cross command when the basic axis configuration was not established.
1.1 Operation Errors (M01)
• Check the program.
• This will be canceled when the synchronous superimposition axis or reference axis is stopped.
• Check the program.
• Check the ladder program.
• Check the ladder program.
• Check the ladder program.
• Check the ladder program.
• Check the machining program.
I - 8
1. Errors During Operation
Error
No.
1026
1027 C-surface ctrl
1028 GB SP sync:
Message Details Remedy
Other function command disabled during spindle/C axis control
invld at taping
Cancel sgnl illegal
• C axis selection command for Spindle/C axis control was issued while "Spindle synchronization", "Tool spindle synchronization I", "Tool spindle synchronization II", "Synchronous tapping cycle" or "Spindle orientation" was being commanded.
• "Spindle synchronization", "Tool spindle synchronization I", "Tool spindle synchronization II", "Synchronous tapping cycle" or "Spindle orientation" command was issued while C axis was being selected.
• When deceleration stop position is set as absolute position from the C axis zero point (Z phase passed position), C axis command was issued after power ON without passing the spindle's Z phase.
• The constant surface speed command was issued to a spindle in the tap cycle/synchronous tap cycle, or a tap cycle/synchronous tap cycle command was issued to a spindle in the constant surface speed control.
The G/B spindle synchronization temporary cancel signal was turned ON/OFF when the master spindle and G/B spindle were in one of the following modes.
• During rotation (when not stopped)
• During tap cycle synchronization mode
• During spindle synchronization mode
• During tool-spindle synchronization I (polygon machining) mode
• During tool-spindle synchronization II (hobbing) mode
• During spindle superimposition mode
• During spindle C axis control C axis mode
• During orientation/indexing
1.1 Operation Errors (M01)
• Check the C axis's servo ON sequence.
Automatic operation is disabled, but this operation error can be released by manually moving the axis during C axis's servo ON state.
Manually move the axis to let the phase Z be passed and switch to servo OFF to cancel this error. Switch the C axis to servo ON again, and then, the zero point can be established.
• Issue only one of the commands.
• Review the ladder program.
I - 9
1. Errors During Operation
Error
No.
1100 Sub-system
1101 Axis change
1102 Spindle cond
1103 G156
1104 Prphral/
1105 Collision
1106 Spindle synch
1107 Now feed rate
1108 SP clamped
Message Details Remedy
start not possible
not possible
check time exceed
command at illegal system
synchro ax No. ilgl
detect cmnd illegal
phase calc ilgl
clamped
at superimpose tap
• A sub-system that can be started is not remaining when the sub-system is called.
• When the arbitrary axis exchange command was issued, the declared axis was in a status unable to be exchanged.
• In the spindle status check function, the designated spindle did not reach the designated speed, and exceeded the designated check time.
• The random superimposition command was issued from an external source including superimposing axes or random superimposition master axes. Or the random superimposition cancel command was issued from an external source including the random superimposing axes.
• When setting the axis No. for the peripheral axis synchronous control, the slave axis and master axis were set to the same number, or a number that does not exist in the system was set.
• The collision detection function (G161) was commanded from several systems.
• The spindle synchronization phase alignment command was issued while the spindle synchronization phase calculation request signal was valid.
• The commanded feedrate exceeded the clamp speed set in the parameters.
• When a tap cycle or synchronous tap cycle was commanded to a superimposing axis, the actual rotation speed of the superimposing spindle exceeded the spindle clamp speed.
• The synchronous tap cycle was commanded when a rotation command was not input for the master spindle or superimposing spindle.
1.1 Operation Errors (M01)
• Check the program. (Focus on process timing)
• Check the program. (Focus on process timing)
• Check the program.
• Check the machining program.
• Check the ladder circuit.
• Check the machining program.
• Check the machining program.
• Check the ladder circuit.
• Check the machining program.
• Check the program.
I - 10
1. Errors During Operation
Error
No.
1109 Base SP
1110 Ax exchange
1111 Now ax
1112 Mirror image
1113 T-leng meas
1114 Tool No. not
1115 Compen ax
1116 Sensor No.
Message Details Remedy
C-surface invld at tap
not possible
detached or servo off
command illegal
ax not retn (TLM2)
found (TLM2)
illegal (TLM2)
not specified (TLM2)
• A constant surface speed command was issued to the master spindle when the tap cycle or synchronous tap cycle was being executed with the superimposing spindle.
• During constant surface speed control of the master spindle, the tap cycle or synchronous tap cycle command was issued to the superimposing spindle.
• An arbitrary axis exchange command for which axis exchange is not possible or an arbitrary axis exchange return command was issued.
• The movement command following the arbitrary axis superimposition command, a movement command following the superimposition/ synchronization control, or a movement command following the peripheral axis synchronization control was issued during the axis removal mode or during servo OFF.
• The mirror image was turned ON for a superimposition/synchronous axis or milling control axis.
• The external mirror image and parameter mirror image were turned ON simultaneously.
• Measurement of an axis that had not returned to the reference point was attempted during manual tool length measurement 2.
• The designated tool number was not within the number of tool sets during manual tool length measurement 2.
• Measurement of two or more axes was attempted simultaneously during manual tool length measurement 2.
• The measured axis was not the tool offset target axis.
• Measurement without designating the sensor No. was attempted during manual tool length measurement 2.
1.1 Operation Errors (M01)
• Check the program.
• Check the program.
• Check the program.
• Check the mirror image signal in the PLC Interface.
• Check the Axis parameter mirror image.
• Check the program.
• Carry out reference point return before measuring.
• Designate a tool number within the number of tool sets.
• Check the axis to be measured.
• Confirm the sensor No. designated for the parameter manual tool length measurement 2.
I - 11
1. Errors During Operation
Error
No.
1117 Inclined ctrl
1118 G170/G171
1119 Inclined ctrl
1120 Disapprove
Message Details Remedy
manual mode ilgl
cood not changed
axis illegal
coordinate conver
• Automatic dogless, manual reference point return, manual feed or a manual mode other than handle was selected in the actual axis mode.
• Incremental feed, manual skip or automatic dogless was selected during the orthogonal mode.
• Automatic handle interruption was selected during manual-automatic simultaneous operation.
• The G170/G171 coordinate changeover command was issued during start point designation wait, end point designation wait, miscellaneous function output during axis movement wait, or during superimposition/synchronous/ peripheral axis synchronous control.
• A cross command, arbitrary axis exchange command or superimposition/synchronous/ peripheral axis synchronous control command was issued to an inclined master axis or inclined axis.
• A synchronous tap command tap axis was commanded for an inclined axis.
• The hypothetical coordinate coordinates cannot be set when the hypothetical coordinate setting command is issued.
1.1 Operation Errors (M01)
• Check the ladder circuit.
• Check the machining program.
• Check the machining program.
Check whether the hypothetical coordinate target axis is in any of the following states. Remove the cause if found.
• Hypothetical coordinate target axis is related to control axis synchronous control, control axis superimposition control, arbitrary axis superimposition control, peripheral axis synchronous control or synchronous control during axis movement.
• The other axis in the set of hypothetical coordinate target axes is in the automatic/ manual machine lock state.
• The hypothetical coordinate target axis is in the servo OFF state.
• The hypothetical coordinate target axis has been removed.
• The hypothetical coordinate target axis has not completed reference point return.
• The hypothetical coordinate target axis is in the automatic handle interrupt mode or manual/automatic simultaneous mode.
• The hypothetical coordinate target axis is in the constant torque control or proportional torque pressing control state.
I - 12
1. Errors During Operation
Error
No.
1121 Invalid during
1122 Disapprove
Message Details Remedy
coord conver
chage TDO mode
• A command that can be issued only in the hypothetical coordinate cancel state was issued while setting the hypothetical coordinates.
• The tool axis direction tool length offset cannot be set when the tool axis direction tool length offset is commanded.
1.1 Operation Errors (M01)
One of the following commands was issued to the hypothetical coordinate target axis while setting the hypothetical coordinates. Remove the cause.
• Manual mode (jog, incremental, handle) The hypothetical coordinate target axis making up the set exist in separate part systems Select the feed axis simultaneously for the two hypothetical coordinate target axes
• Manual random feed
• Manual reference point return
• Absolute position establish
• Automatic/manual machine lock Machine lock signal ON for only one of the hypothetical coordinate target axes
• Automatic handle interrupt
• Manual/automatic simultaneous
• Control axis synchronous control command (G125)
• Control axis superimposition control command (G126)
• Random superimposition control command (G156)
• Peripheral axis synchronization command
• Servo OFF signal OFF
• Axis removal signal ON
• Constant torque control
• Proportional torque pressing control
• Tap restract control
Check whether the axis targeted for tool axis direction tool length offset is in the following state, and remove the cause.
• The axis targeted for tool axis direction tool length offset is not in the command system.
• The axis targeted for tool axis direction tool length offset is in control axis synchronous control, control axis superimposition control or synchronous control during axis movement.
• One or two of the axes targeted for tool axis direction tool length offset is in the machine lock state.
• The axis targeted for tool axis direction tool length offset is in the servo OFF state.
• The axis targeted for tool axis direction tool length offset is removed.
• The axis targeted for tool axis direction tool length offset has not completed reference point return.
I - 13
1. Errors During Operation
Error
No.
1123 Cmnd invalid
Message Details Remedy
during TDO mode
• A command that can be issued only when tool axis direction tool length offset is canceled was commanded during the tool length direction tool length offset mode.
1.1 Operation Errors (M01)
One of the following commands was issued to the axis targeted for tool axis direction tool length offset during the tool axis direction tool length offset modal. Cancel the tool axis direction tool length offset modal, or remove the cause.
• Manual reference point return
• When the automatic machine lock signal has not been selected for even one of the axes targeted for machine lock tool axis direction tool length offset
• Cross machining command (G110)
• Manual skip
• Manual tool length measurement I, II
• Tool retract return
• When the servo OFF signal has not been selected for even one of the axes targeted for servo OFF tool axis direction tool length offset
• When the axis removal signal has not been selected for even one of the axes targeted for axis removal tool axis direction tool length offset
• Control axis synchronous control command (G125)
• Control axis superimposition control command (G126)
• Synchronous control command during axis movement (G128)
I - 14
1. Errors During Operation
Error
No.
1125 Program
Message
restart impossible
Details Remedy
• The program restart mode signal was turned ON when one of the part systems was in automatic startup.
• The program restart mode signal was turned ON during the spindle synchronization, the tool-spindle synchronization mode, the spindle superimposition mode, the synchronous tap mode or the tap cycle mode.
• The program restart mode signal was turned ON during reverse run of program check.
• The program restart mode signal was turned ON during subsystem operation.
• The program restart mode signal was turned ON in the next block when G28, G30 or G27 was commanded at the head of the main program.
• The program restart signal was turned ON in the subprogram’s head block when subprogram call is commanded at the head of the main program.
• The program restart mode signal was turned ON in the head block of the main program.
• The program restart mode signal was turned ON during automatic handle interrupt or manual/automatic simultaneous mode.
• The program restart mode signal was turned ON during MDI operation or PLC interrupt operation.
• During the program restart mode, the MDI operation mode or PLC interrupt operation mode was selected before turning the restart mode interrupt signal was turned OFF.
• All axes did not return to the restart position during automatic operation after the program restart mode.
• The program restart mode signal was turned ON while waiting for synchronization during automatic operation after the program restart mode.
• The program restart mode signal was turned ON when simultaneous blocks are being executed.
1.1 Operation Errors (M01)
• Turn the program restart mode signal ON when none of the part systems are in automatic startup.
• Turn the program restart mode signal ON in a mode other than the spindle synchronization, the tool-spindle synchronization mode, the spindle superimposition mode, the synchronous tap mode or the tap cycle mode.
• Turn the program restart mode signal ON with program check forward run in a block that exceeds the reverse run start block.
• Turn the program restart mode signal ON during operation other than subsystem operation.
• When G28, G30 or G27 is commanded at the head of the main program, turn the program restart mode signal ON in the next or following block.
• If subprogram call is commanded at the head of the main program, turn the program restart mode signal ON after the head block of the subprogram.
• Turn the program restart mode signal ON in a block after the main program's head block.
• Turn the program restart mode signal ON in a mode other than the automatic handle interrupt or manual/ automatic simultaneous mode.
• Turn the program restart mode signal ON during a mode other than MDI operation or PLC interrupt operation.
• Select the MDI operation mode or PLC interrupt operation mode after turning the restart mode interrupt signal ON.
• Return all axes to the restart position.
• Turn the program restart mode signal ON after the synchronization wait state is completed.
• Turn ON the program restart mode signal after the completion of G184 command.
I - 15
1. Errors During Operation
Error
No.
1126 Sync. Tap
1131 Illegal Ope
1132 In HSPRGM
1133 Axis change
1134
1135
1200 GB SP
1201 G182 timeout • G181 command having the same
Message Details Remedy
speed param illegal
mode in HSPRGM
conversion
invalid in HSPRGM
Phase Z not passed in spindle synchronizati on Spindle synchronizati on cancel error
sync:R-pnt posn illegal
• The synchronous tap cycle was commanded in the following state.
(1) When the tap speed setting for the
first step was 0 or not within the setting range.
(2) The setting value of a step is bigger
than the value of a bigger step, or the setting value of a step is smaller than the value of a smaller step. (Except for "0" setting.)
• When executing the execution type data's machine tool builder macro, change over to the manual mode was selected (mode changeover, manual/automatic simultaneous, handle interrupt), or MDI interrupt or PLC interrupt was selected.
• Automatic operation was started during a machine tool builder macro conversion process.
• An arbitrary axis exchange command was issued in an axis change invalid state while executing execution type data.
• The phase Z of the basic or synchronous spindle has not been passed, when the spindle synchronization control signal was turned ON.
• Spindle synchronization cancel command was issued while C axis was moving under spindle synchronization C axis control.
• The target axis was exchanged upon issuance of the arbitrary axis exchange command during interference avoidance G0 speed control.
• Interference avoidance G0 speed control was executed during superimposition or synchronization. Control axis superimposition was executed during interference avoidance G0 speed control.
identification No. as G182 command was not executed within set timeout time.
1.1 Operation Errors (M01)
• Check the details set for the tap speed parameters.
• This alarm is canceled by resetting. When the manual mode is selected, turn the manual mode OFF to reset the alarm.
• This alarm is canceled by resetting. Start automatic operation after the machine tool builder macro conversion is completed.
• Review the execution type data program.
• Check the ladder program.
• To cancel this operation error, stop the C axis, and then, command the spindle synchronization cancel in C axis's stop state.
• Check the machining program.
• Check the machining program.
• Check the parameter (#8061).
I - 16
1. Errors During Operation
Error
No.
1210
1215
1216
9089
9097
9098 Position
9099 Position
Message Details Remedy
Axis exchange disabled during time constant switching High-speed simple program check: Workpiece position error
High-speed simple program check: Machine position error
Spindle command supervising error
Position supervising error 3
supervising error 1
supervising error 2
• Cross machining command (G110) or arbitrary axis exchange control command (G140/G141) was issued to an axis that was under G1 time constant switching.
• When reset signal is input while high-speed simple program check's coodinate position check enable signal is ON, the workpiece coordinate position is different from the position at the start of the machining program.
• When reset signal is input while high-speed simple program check's coodinate position check enable signal is ON, the machine coordinate position is different from the position at the start of the machining program.
• The command to the spindle drive unit failed to be normally output when spindle control related command was executed.
• The difference of the previous cycle's feedback position and the current cycle's feedback position exceeded the tolerable range.
• A positional deviation occurred.
• The data for the program analysis process and interpolation process did not match, causing a positional deviation.
• A positional deviation occurred.
• The data for the interpolation process and acceleration/deceleration process did not match, causing a positional deviation.
• A positional deviation occurred.
1.1 Operation Errors (M01)
• Cancel the cutting feed time constant switching, and then issue cross machining command (G110) or arbitrary axis exchange control command (G140/G141).
• Check the machining program.
• Check the machining program.
• This error can be cancelled by NC reset.
• Contact the Service Center.
• Contact the Service Center.
• Contact the Service Center.
• Contact the Service Center.
I - 17
1. Errors During Operation
(2) Class: M02 Message: Absolute position restore required
1.1 Operation Errors (M01)
M02 Abs posn return required again
Details Remedy
The operation mode was changed to the reference point return mode while in the retract return mode.
(3) Class: M03 Message: Interference check alarm
M03 Interfere alarm (command)
Details Remedy
The issued command caused an interference between two devices such as tool turrets.
(4) Class: M04 Message: Interference area alarm
• Select an operation mode other than the reference point return mode.
• Release the alarm by a reset operation.
• To move the interfering device further in the interfering direction, invalidate an interference check before doing it.
• Refer to the instruction manual issued by the machine manufacturer for the procedure to invalidate an interference check.
M04 Interfere alarm (present area)
Details Remedy
Two interfering devices such as tool turrets entered an interference area.
(5) Class: M05 Message: Interference data undefined
M05 Interference data undefined 0001
Details Remedy
Interference data is not defined. • Enabling the interference check III mode was
• Invalidate an interference check, and then move the devices.
• Refer to the instruction manual issued by the machine manufacturer for the procedure to invalidate an interference check.
attempted while the interference definition data has not been set. Set the interfering object's definition, and then issue interference data enable command.
I - 18
1. Errors During Operation
(6) Class: M06 Interfering object number illegal
1.1 Operation Errors (M01)
M06 Message  
Error No. Interfering object definition No.
Error No. Message Details Remedy
0001
1001
1002
1003
2001
Interfering object number illegal
Interference data error
Interference data error
Interference data error
Interference data error
• The total number of solids to be used as interfering objects has exceeded 32.
The interfering object
definition is incorrect.
• The interfering object definition is incorrect.
• The interfering object definition is incorrect.
• The interfering object definition is incorrect.
Interfering object number illegal
• The total number of selected interfering object definitions set in the system variable and R register has exceeded 32. Check the setting.
• A nonexistent axis (an axis that is not set in the basic axis parameter (#1013 axname2)) is set in the interference object definition A. Check the setting.
• I, J, K axes are set in the interfering object definition A, although these axes don't belong to the same part system. Check the setting.
• A rotation angle is set to the interfering object definition A, which has been defined as a cylinder. Check the setting.
• 2 or more axes' rotation angles are set to the interfering object definition A, which has been defined as a cube. Check the setting.
• The interference model coordinate system offset 1, which has been set in the system variable and R register, is outside the setting range. Check the setting.

1.2 Operation Warning

(1) Class: m03 Message: Interference check warning
m03 Interference check warning 
Interfering object definition No.
Details Remedy
The issued command caused more than one interfering object to enter the interference warning area.
• Interfering objects have intruded into the interference warning area. If any operational problem is likely to occur, stop the axis travel by stopping automatic operation, cancelling the manual axis travel, or inputting reset signal.
I - 19

2. Stop Codes

2. Stop Codes
This code indicates that the NC has stopped for some reason.
T01 Message
Error
No.
0101 Axis in motion
0102 NC not ready
0103 Reset signal
0104 Auto
0105 H/W stroke
0106 S/W strok end
0107 No operation
0108 Operation
0109 Operation
0110 In buffer
0111 In program
Message Details Remedy
ON
operation pause signal ON
end axis exists
axis exists
mode
mode duplicated
mode changed
correction
search
• Since one of the axes is in motion, automatic start is not possible.
• Automatic start is not possible because the NC ready signal is not supplied.
• Automatic start is not possible because the reset signal has been input.
• The "FEED HOLD" switch on the machine operation panel is ON (valid).
• Automatic start is not possible because one of the axes has reached the stroke end.
• Automatic start is not possible because one of the axes has reached the stored stroke limit.
• The operation mode has not been selected.
• Two or more operation modes have been selected in error.
• A shift was made from one automatic operation mode to another automatic operation mode.
• Start is impossible because buffer is being corrected.
• Automatic start is disabled because operation search is being processed.
• Automatic start is disabled because external search is being processed.
In this status, automatic operation start cannot be executed when an attempt is made to execute it from the NC stop status. The numbers given in the table can be referred to on the Alarm list screen (Diagnosis group).
• Try automatic start again after all axes have stopped.
• Another alarm has been issued and the cause should be checked out and remedy.
• Set the reset input signal to "OFF".
• Check for a failure in the reset switch.
• Check the sequence program.
• Check the "FEED HOLD" switch. (B contact)
• Check for a breakage in the feed hold signal wire.
• Check the sequence program.
• If the stroke end has been reached by the axis end, move the axis by operating it manually.
• Check for a breakage in the stroke end signal wire.
• Check for a failure in the stroke end limit switch.
• Move the axis manually.
• Check the contents of the parameter unless the axis end is at the stored stroke end.
• Restart after selecting the operation mode.
• Check for a breakage in the automatic operation mode (memory, MDI) signal wire.
• Check for a short-circuit in the mode selection signal wire (memory, MDI).
• Check for a failure in the switch.
• Check the sequence program.
• Restart after selecting the operation mode.
• Return to the original automatic operation mode, and then restart.
• Bring the buffer correction to an end. Or cancel it and then restart.
• Try automatic start again after the search has finished.
I - 20
2. Stop Codes
Error
No.
0114 Fixed cycle
0115 CNC
0116 Stat sgnl ON
0117 Restart point
0118 Program
0119 Reset signal
0120
0127
0138 In absolute
0139 In abs posn
0151 In prog check
0160 Memory
Message Details Remedy
• Register the fixed cycle subprogram again.
• Refer to "Appendix 1. Fixed Cycle Program" for the procedures.
• The temperature of the NC or operation board has risen above the specified temperature. Take cooling measures. Turn OFF the NC power, or lower the temperature with a cooler, etc.
• Check the program.
• Check the user PLC.
• Return all axes to the restart position before starting automatic operation.
• Turn the program restart mode signal OFF, or turn the axis position return mode signal OFF before starting automatic operation.
• Input the NC reset signal before starting automatic operation.
• Cancel Z08 File area alarm.
• Try automatic start after the tap retract has finished.
• Start after the absolute position detection alarm is released.
• Start after the zero point initialization is complete.
• Put the program check function in forward state and execute automatic start.
• Delete or format the machining program.
• Add the super option purchase point.
registered illegal
overheat
in sub-sys mode
ret. Not comp.
restart mode
not input
File area illegal
Start disabled during retract
position alarm
initial setting
backward mode
capacity over
• The fixed cycle subprogram is not correctly registered.
• NC operation cannot be started because of a thermal warning (Z53 CNC overheat).
• An automatic start signal was input for a system in the sub-system operation mode before the subsystem was started.
• When using the program restart function, all axes have not returned to the restart position.
• When using the program restart function, the program restart mode signal was turned ON or the axis position return mode signal was turned ON after the restart block was stopped.
• When using the program restart function, the NC reset signal was not input after turning the program restart mode signal OFF.
• Automatic start signal has been input while Z08 file area alarm is occurring.
• Automatic start is disabled because tap retract is being carried out.
• A start signal was input during an absolute position detection alarm.
• Start signal is input during zero point initialization of absolute position detection system.
• Automatic start is disabled because the program check function is in backward state.
• The super option is invalid. The program memory capacity of the machining program has been exceeded.
I - 21
2. Stop Codes
T02 Message
Error
No.
0201 H/W stroke
0202 S/W stroke
0203 Reset signal
0204 Auto
0205 Operation
0206 In
0215 Abs posn
The feed hold status has been established due to some condition or other during automatic operation. The numbers given in the table can be referred to on the Alarm list screen (Diagnosis group).
Message Details Remedy
end axis exists
end axis exists
ON
operation pause signal ON
mode changed
interference mode
detect alarm occurred
• An axis has reached the stored stroke limit.
• An axis has reached the stored stroke limit.
• The reset signal has been input.
• The "FEED HOLD" switch on the machine operation board is ON (valid).
• The mode changed from the automatic operation mode to another automatic operation mode.
• A command where two objects (tool turrets, etc.) will interfere has been issued.
• Two objects (tool turrets, etc.) have entered the buffer area.
• Absolute position detection alarm occurred.
• Using manual operations, move the axis from the stroke end limit switch.
• The machining program must be corrected.
• Using manual operations, move the axis from the stroke end limit switch.
• The machining program must be corrected.
• The position at which the program is executed has returned to the head and so automatic operation is performed from the start point of the machining program.
• Automatic operation can be resumed by operating the CYCLE START switch.
• Return to the original automatic operation mode, and then restart.
• Release the alarm with reset.
• To move the interfering object in the interfering direction, invalidate the interference check first.
• Refer to the instruction manual issued by the machine manufacturer for how to invalidate the interference check.
• Release the absolute position detection alarm.
I - 22
2. Stop Codes
T03 Message
Error
No.
0301 Single block
0302 Block stop
0303 Operation
0304 MDI interrupt
0305 Teaching
T04 Message
Error
No.
0401 Collation and
Operation stops after a single block in the program has executed during automatic operation. The numbers given in the table can be referred to on the Alarm list screen (Diagnosis group).
Message Details Remedy
• Block stop occurred because the stop signal ON
cmnd in user macro
mode changed
completed
block completed
Message Details Remedy
stop
"SINGLE BLOCK STOP" switch on the machine operation panel was ON.
• The block stop command was
specified in user macro program.
• The mode changed from the
automatic operation mode to another automatic operation mode.
• The last block of MDI completed.
• The last block of PLC interrupt
completed.
• The block of the position control
command (G132) or position control variable skip command (G133) completed during teaching mode.
Collation and stop occurred during automatic operation.
• Collation and stop occurred.
• Automatic operation can be resumed by setting the CYCLE START switch to ON.
• Automatic operation can be resumed by setting the CYCLE START switch to ON.
• First return to the original automatic mode and automatic operation can be resumed by setting the CYCLE START switch to ON.
• MDI operation can be resumed by setting MDI again and setting the CYCLE START switch to ON.
• Turn the CYCLE START switch to ON to restart automatic operation.
• Turn the CYCLE START switch to ON to restart automatic operation.
• Automatic operation can be resumed by automatically starting.
I - 23
3.Servo/Spindle Alarms

3. Servo/Spindle Alarms (S)

3.1 Servo Errors(s01/S03/S04)

3.1.1 MDS-D/DH Series
Servo alarms
S01 Insufficient voltage PR 0010 (Axis name)
Details
A drop of bus voltage was detected in main circuit.
- Stop methodDynamic stop
S01 Software processing error 1 PR 0013 (Axis name)
Details
An error was detected for the software execution state.
- Stop methodDynamic stop
S01 Init mag pole pos detect err PR 0016 (Axis name)
Details
The initial magnetic pole position, detected in the initial magnetic pole position detection control, is not reliable. In the DC excitation function, this error will be detected when the servo ON has been set before the magnetic pole shift amount is set while the absolute position detector is used.
- Stop methodDynamic stop
S01 A/D converter error PR 0017 (Axis name)
Details
A current feedback error was detected.
- Stop methodDynamic stop
S01 Motor side dtc: Init commu err PR 0018 (Axis name)
Details
An error was detected in the initial communication with the motor side detector.
- Stop methodInitial error
S01 Machine side dtc: Init comu er PR 001A (Axis name)
Details
An error was detected in the initial communication with the machine side detector.
- Stop methodInitial error
I - 24
3.Servo/Spindle Alarms
S01 Machine side dtc: Error 1 PR 001B (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- OSA17,OSE104,OSE105,OSA104,OSA105,OSA405,OSA166(MITSUBISHI) Memoryalarm
- OSA18(MITSUBISHI) CPU alarm
- MDS-B-HR(MITSUBISHI) Memory error
- AT343, AT543(Mitutoyo) Initialization error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Initialization error
- MP scale, MPI scale (Mitsubishi Heavy Industries) Installation accuracy fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Machine side dtc: Error 2 PR 001C (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- OSA17,OSE104,OSE105,OSA104,OSA105,OSA405,OSA166(MITSUBISHI) LED alarm
- AT343, AT543(Mitutoyo) EEPROM error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) EEPROM error
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Machine side dtc: Error 3 PR 001D (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- OSA17,OSE104,OSE105,OSA104,OSA105,OSA405,OSA166(MITSUBISHI) Data alarm
- OSA18(MITSUBISHI) Data alarm
- MDS-B-HR(MITSUBISHI) Data error
- AT343, AT543(Mitutoyo) Photoelectric type, static capacity type data mismatch
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Relative/absolute position data mismatch
- MP scale, MPI scale(Mitsubishi Heavy Industries) Detection position deviance
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
I - 25
3.Servo/Spindle Alarms
S01 Machine side dtc: Error 4 PR 001E (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- AT343, AT543(Mitutoyo) ROM/RAM error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) ROM/RAM error
- MP scale, MPI scale(Mitsubishi Heavy Industries) Scale breaking
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Machine side dtc: Commu error : PR 001F (Axis name)
Details
An error was detected in the communication with the machine side detector.
- Stop methodDynamic stop
S01 Machine side dtc: No signal PR 0021 (Axis name)
Details
An error was detected in the ABZ-phase in the full closed loop control system.
- Stop methodDynamic stop
S01 Grounding PR 0024 (Axis name)
Details
The motor power cable is in contact with FG (Frame Ground).
- Stop methodDynamic stop
S01 Unused axis error PR 0026 (Axis name)
Details
A power module error was detected on the axis set to Free.
- Stop methodDynamic stop
S01 Machine side dtc: Error 5 PR 0027 (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- MDS-B-HR(MITSUBISHI) Scale not connected
- AT343, AT543(Mitutoyo) CPU error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) CPU error
- MP scale, MPI scale (Mitsubishi Heavy Industries) Absolute value detection fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
I - 26
3.Servo/Spindle Alarms
S01 Machine side dtc: Error 6 PR 0028 (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- AT343, AT543(Mitutoyo) Photoelectric type overspeed
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Overspeed
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Machine side dtc: Error 7 PR 0029 (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector. R
- AT343, AT543(Mitutoyo) Static capacity type error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Absolute position data error
- Futaba absolute position scale (Futaba) Waveform error
- MP scale, MPI scale (Mitsubishi Heavy Industries) Gain fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Machine side dtc: Error 8 PR 002A (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- AT343, AT543(Mitutoyo) Photoelectric type error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Relative position data error
- Futaba absolute position scale (Futaba) Overspeed Absolute position is lost
- MP scale, MPI scale (Mitsubishi Heavy Industries) Phase fault
- MJ831(SONY) Detector alarm
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
I - 27
3.Servo/Spindle Alarms
S01 Motor side dtc: Error 1 PR 002B (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- OSA17,OSE104,OSE105,OSA104,OSA105,OSA405,OSA166(MITSUBISHI) Memoryalarm
- OSA18(MITSUBISHI) CPU alarm
- MDS-B-HR(MITSUBISHI) Memory error
- AT343, AT543(Mitutoyo) Initialization error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Initialization error
- MP scale, MPI scale (Mitsubishi Heavy Industries) Installation accuracy fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Motor side dtc: Error 2 PR 002C (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- OSA17,OSE104,OSE105,OSA104,OSA105,OSA405,OSA166(MITSUBISHI) LED alarm
- AT343, AT543(Mitutoyo) EEPROM error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) EEPROM error
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Motor side dtc: Error 3 PR 002D (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- OSA17,OSE104,OSE105,OSA104,OSA105,OSA405,OSA166(MITSUBISHI) Data alarm
- OSA18(MITSUBISHI) Data alarm
- MDS-B-HR(MITSUBISHI) Data error
- AT343, AT543(Mitutoyo) Photoelectric type, static capacity type data mismatch
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Relative/absolute position data mismatch
- MP scale, MPI scale(Mitsubishi Heavy Industries) Detection position deviance
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
I - 28
3.Servo/Spindle Alarms
S01 Motor side dtc: Error 4 PR 002E (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- AT343, AT543(Mitutoyo) ROM/RAM error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) ROM/RAM error
- MP scale, MPI scale(Mitsubishi Heavy Industries) Scale breaking
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Motor side dtc: Commu error PR 002F (Axis name)
Details
An error was detected in the communication with the motor side detector.
- Stop methodDynamic stop
S01 Over regeneration PR 0030 (Axis name)
Details
Over-regeneration level exceeded 100%. The regenerative resistor is overloaded.
- Stop methodDynamic stop
S01 Overspeed PR 0031 (Axis name)
Details
The motor speed exceeded the allowable speed.
- Stop methodDeceleration stop enabled
S01 Power module overcurrent PR 0032 (Axis name)
Details
The power module detected the overcurrent.
- Stop methodDynamic stop
S01 Overvoltage PR 0033 (Axis name)
Details
The bus voltage in main circuit exceeded the allowable value.
- Stop methodDynamic stop
S01 NC-DRV commu: CRC error PR 0034 (Axis name)
Details
An error was detected in the data received from the NC.
- Stop methodDeceleration stop enabled
S01 NC command error PR 0035 (Axis name)
Details
The travel command data received from the NC was excessive.
- Stop methodDeceleration stop enabled
S01 NC-DRV commu: Commu error PR 0036 (Axis name)
Details
The communication with the NC was interrupted.
- Stop methodDeceleration stop enabled
I - 29
3.Servo/Spindle Alarms
S01 Initial parameter error PR 0037 (Axis name)
Details
An incorrect set value was detected among the parameters send from the NC at th e power ON.
- Stop methodInitial error
S01 NC-DRV commu: Protocol error 1 PR 0038 (Axis name)
Details
An error was detected in the communication frames received from the NC.
- Stop methodDeceleration stop enabled
S01 NC-DRV commu: Protocol error 2 PR 0039 (Axis name)
Details
An error was detected in the axis data received from the NC.
- Stop methodDeceleration stop enabled
S01 Overcurrent PR 003A (Axis name)
Details
Excessive motor drive current was detected.
- Stop methodDynamic stop
S01 Power module overheat PR 003B (Axis name)
Details
The power module detected an overheat.
- Stop methodDynamic stop
S01 Regeneration circuit error PR 003C (Axis name)
Details
An error was detected in the regenerative transistor or in the regenerative resistor.
- Stop methodDynamic stop
S01 Pw sply volt err acc/dec PR 003D (Axis name)
Details
A motor control error, due to an input voltage failure, was detected.
- Stop methodDynamic stop
S01 Feedback error 3 PR 0041 (Axis name)
Details
Either a missed feedback pulse in the motor side detector or an error in the Z-phase was detected in the full closed loop system.
- Stop methodDynamic stop
S01 Feedback error 1 PR 0042 (Axis name)
Details
Either a missed feedback pulse in the detector used for the position detection or an error in the Z-phase was detected.
- Stop methodDynamic stop
S01 Feedback error 2 PR 0043 (Axis name)
Details
An excessive difference in feedback was detected between the machine side detector and the motor side detector.
- Stop methodDynamic stop
I - 30
3.Servo/Spindle Alarms
S01 Fan stop PR 0045 (Axis name)
Details
An overheat of the power module was detected during the cooling fan stopping.
- Stop methodDynamic stop
S01 Motor side dtc: Error 5 PR 0048 (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- MDS-B-HR(MITSUBISHI) Scale not connected
- AT343, AT543(Mitutoyo) CPU error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) CPU error
- MP scale, MPI scale (Mitsubishi Heavy Industries) Absolute value detection fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Motor side dtc: Error 6 PR 0049 (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- AT343, AT543(Mitutoyo) Photoelectric type overspeed
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Overspeed
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Motor side dtc: Error 7 PR 004A (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- AT343, AT543(Mitutoyo) Static capacity type error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Absolute position data error
- Futaba absolute position scale (Futaba) Waveform error
- MP scale, MPI scale (Mitsubishi Heavy Industries) Gain fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
I - 31
3.Servo/Spindle Alarms
S01 Motor side dtc: Error 8 PR 004B (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- AT343, AT543(Mitutoyo) Photoelectric type error
- LC191M,LC491M,RCN723,RCN223, APE391M(HEIDENHAIN) Relative position data error
- Futaba absolute position scale (Futaba) Overspeed Absolute position is lost
- MP scale, MPI scale (Mitsubishi Heavy Industries) Phase fault
- MJ831(SONY) Detector alarm
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Dynamic stop
S01 Sfty obsrvation: Cmd spd err PR 005B (Axis name)
Details
A commanded speed exceeding the safe speed was detected in speed monitoring mode.
- Stop methodDeceleration stop enabled
S01 Sfty obsrvation: Door stat err PR 005D (Axis name)
Details
The door state signal input in the NC does not co incide with the doo r state signal inp ut in the drive unit. Otherwise, door open state was detected in normal mode.
- Stop methodDeceleration stop enabled
S01 Sfty obsrvation: FB speed err PR 005E (Axis name)
Details
A motor speed exceeding the safe speed was detected in the speed monitoring mode.
- Stop methodDeceleration stop enabled
S01 Drive unit communication error PR 0087 (Axis name)
Details
The communication frame between drivers was aborted.
- Stop methodDynamic stop
S01 Drivers commu data error 1 PR 008A (Axis name)
Details
The communication data 1 between drive rs ex ce ed ed the tole rable v alue in th e communication between drivers.
- Stop methodDynamic stop
S01 Drivers commu data error 2 PR 008B (Axis name)
Details
The communication data 2 between drive rs ex ce ed ed the tole rable v alue in th e communication between drivers.
- Stop methodDynamic stop
I - 32
3.Servo/Spindle Alarms
S03 Motor overheat NR 0046 (Axis name)
Details
Either the motor or the motor side detector detected an overheat.
- Stop methodDeceleration stop enabled
S03 Instantaneous power interrupt NR 004F (Axis name)
Details
The control power supply has been shut down for 50ms or more.
- Stop methodDeceleration stop enabled
S03 Overload 1 NR 0050 (Axis name)
Details
Excessive load current was detected.
- Stop methodDeceleration stop enabled
S03 Overload 2 NR 0051 (Axis name)
Details
Excessive load current was detected.
- Stop methodDeceleration stop enabled
S03 Excessive error 1 NR 0052 (Axis name)
Details
A position tracking error was detected. (during servo ON)
- Stop methodDeceleration stop enabled
S03 Excessive error 2 NR 0053 (Axis name)
Details
A position tracking error was detected. (during servo OFF)
- Stop methodDynamic stop
S03 Excessive error 3 NR 0054 (Axis name)
Details
The anomalous motor current was detected at the detection of Excessive error 1.
- Stop methodDynamic stop
S03 Command speed monitoring error : NR 0056 (Axis name)
Details
The command speed by the NC command exceeded the rapid speed or the motor maximum speed.
- Stop method: Deceleration control
S03 Collision detection 1: G0 NR 0058 (Axis name)
Details
A disturbance torque exceeded the tolerable disturbance torque in rapid traverse modal (G0). The tolerable disturbance torque is decided by SV060:TLMT.
- Stop methodMaximum capacity deceleration stop
S03 Collision detection 1: G1 NR 0059 (Axis name)
Details
A disturbance torque exceeded the tolerable disturbance torque in the cutting feed modal (G1). The tolerable disturbance torque is decided by SV060:TLMT and SV035:SSF4/ clG1(bitC, bitD and bitE).
- Stop methodMaximum capacity deceleration stop
I - 33
3.Servo/Spindle Alarms
S03 Collision detection 2 NR 005A (Axis name)
Details
A current command with the maximum capacity current value was detected.
- Stop methodMaximum capacity deceleration stop
S03 External contactor error NR 005F (Axis name)
Details
A contact of the external contactor is welding.
- Stop methodDeceleration stop enabled
S04 Axis selection error AR 0011 (Axis name)
Details
The axis selection rotary switch has been incorrectly set.
- Stop methodInitial error
S04 Memory error 1 AR 0012 (Axis name)
Details
A hardware error was detected during the power ON self-check.
- Stop methodInitial error
S04 Absolute position data lost AR 0025 (Axis name)
Details
The absolute position was lost in the detector.
- Stop methodInitial error
S04 Magnet pole pos detect err AR 003E (Axis name)
Details
The magnetic pole position, detected in the magnetic pole position detection control, is not reliable.
- Stop methodDynamic stop
S04 Motor side dtc: cable err AR 0080 (Axis name)
Details
A difference of type was detected between the moto r side detector and the cable connecte d to the detector. Otherwise, the cable type for the motor side detector was not successfully achieved.
- Stop methodInitial error
S04 Machine side dtc: cable err AR 0081 (Axis name)
Details
A difference of type was detected between the m achin e side de te cto r an d th e ca ble connected to the detector. Otherwise, the cable type for the machine side detector was not successfully achieved.
- Stop methodInitial error
S04 Watchdog AR 0088 (Axis name)
Details
The drive unit does not operate correctly.
- Stop methodDynamic stop
I - 34
3.Servo/Spindle Alarms
Spindle alarms
S01 Insufficient voltage PR 0010 (Axis name)
Details
A drop of bus voltage was detected in main circuit.
- Stop methodCoast to a stop
S01 Software processing error 1 PR 0013 (Axis name)
Details
An error was detected for the software execution state.
- Stop methodCoast to a stop
S01 Init mag pole pos detect err PR 0016 (Axis name)
Details
The magnetic pole position, detected in the initial magnetic pole position detection cont rol, is not reliable.
- Stop methodCoast to a stop
S01 A/D converter error PR 0017 (Axis name)
Details
A current feedback error was detected.
- Stop methodCoast to a stop
S01 Motor side dtc: Init commu err PR 0018 (Axis name)
Details
An error was detected in the initial communication with the motor side detector.
- Stop methodInitial error
S01 Detector commu err in syn cont PR 0019 (Axis name)
Details
An error was detected in the communication with the extended connection detector.
- Stop methodCoast to a stop
S01 Machine side dtc: Init comu er PR 001A (Axis name)
Details
An error was detected in the initial communication with the machine side detector.
- Stop methodInitial error
I - 35
3.Servo/Spindle Alarms
S01 Machine side dtc: Error 1 PR 001B (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Memory error
- MDS-B-HR(MITSUBISHI) Initialization error
- OSA18(MITSUBISHI) CPU error
- ERM280+APE391M(HEIDENHAIN) Initialization error
- MPCI scale (Mitsubishi Heavy Industries) Installation accuracy fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Machine side dtc: Error 2 PR 001C (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Waveform error
- ERM280+APE391M(HEIDENHAIN) EEPROM error
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Machine side dtc: Error 3 PR 001D (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- MDS-B-HR(MITSUBISHI) Data error
- OSA18(MITSUBISHI) Data error
- MPCI scale (Mitsubishi Heavy Industries) Detection position deviance
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Machine side dtc: Error 4 PR 001E (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- MPCI scale (Mitsubishi Heavy Industries) Scale breaking
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
I - 36
3.Servo/Spindle Alarms
S01 Machine side dtc: Commu error PR 001F (Axis name)
Details
An error was detected in the communication with the machine side detector.
- Stop methodCoast to a stop
S01 Motor side dtc: No signal : PR 0020 (Axis name)
Details
The cable type of the motor side detector does not coincide with the detector type set with the parameter.
- Stop methodInitial error
S01 Machine side dtc: No signalExcessive speed error PR 0021 (Axis name)
Details
The cable type of the machine side detector does not coincide with the detector type set with the parameter.
- Resetting methods:After removing the cause of the alarm, reset the alarm by turning the NC power ON again.
- Stop methodInitial error
Details
An error was detected in the ABZ-phase in the full closed loop control system.
- Stop methodCoast to a stop
S01 Unused axis error : PR 0026 (Axis name)
Details
A power module error was detected on the axis set to Free.
- Stop methodCoast to a stop
S01 Machine side dtc: Error 5 PR 0027 (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- MDS-B-HR(MITSUBISHI) Connection error
- ERM280+APE391M(HEIDENHAIN) CPU error
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Machine side dtc: Error 6 PR 0028 (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Overspeed
- ERM280+APE391M(HEIDENHAIN) Overspeed
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
I - 37
3.Servo/Spindle Alarms
S01 Machine side dtc: Error 7 PR 0029 (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- MPCI scale (Mitsubishi Heavy Industries) Gain fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Machine side dtc: Error 8 PR 002A (Axis name)
Details
An error was detected by the detector connec te d to th e ma chin e s ide . The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Relative position data error
- ERM280+APE391M(HEIDENHAIN) Relative position data error
- MPCI scale (Mitsubishi Heavy Industries) Phase fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Motor side dtc: Error 1 PR 002B (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Memory error
- MDS-B-HR(MITSUBISHI) Initialization error
- OSA18(MITSUBISHI) CPU error
- ERM280+APE391M(HEIDENHAIN) Initialization error
- MPCI scale (Mitsubishi Heavy Industries) Installation accuracy fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Motor side dtc: Error 2 PR 002C (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Waveform error
- ERM280+APE391M(HEIDENHAIN) EEPROM error
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
I - 38
3.Servo/Spindle Alarms
S01 Motor side dtc: Error 3 PR 002D (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- MDS-B-HR(MITSUBISHI) Data error
- OSA18(MITSUBISHI) Data error
- MPCI scale (Mitsubishi Heavy Industries) Detection position deviance
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Motor side dtc: Error 4 PR 002E (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- MPCI scale (Mitsubishi Heavy Industries) Scale breaking
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop metho :Coast to a stop
S01 Motor side dtc: Commu error PR 002F (Axis name)
Details
An error was detected in the communication with the motor side detector.
- Stop methodCoast to a stop
S01 Over regeneration PR 0030 (Axis name)
Details
Over-regeneration level exceeded 100%. The regenerative resistor is overloaded.
- Stop methodCoast to a stop
S01 Overspeed PR 0031 (Axis name)
Details
The motor speed exceeded the allowable speed.
- Stop methodDeceleration stop enabled
S01 Power module overcurrent PR 0032 (Axis name)
Details
The power module detected the overcurrent.
- Stop methodCoast to a stop
S01 Overvoltage PR 0033 (Axis name)
Details
The bus voltage in main circuit exceeded the allowable value.
- Stop methodCoast to a stop
I - 39
3.Servo/Spindle Alarms
S01 NC-DRV commu: CRC error PR 0034 (Axis name)
Details
An error was detected in the data received from the NC.
- Stop methodDeceleration stop enabled
S01 NC command error PR 0035 (Axis name)
Details
An error was detected in the travel command data received from the NC.
- Stop methodDeceleration stop enabled
S01 NC-DRV commu: Commu error PR 0036 (Axis name)
Details
The communication with the NC was interrupted.
- Stop methodDeceleration stop enabled
S01 Initial parameter error PR 0037 (Axis name)
Details
An incorrect set value was detected among the parameters send from the NC at th e power ON.
- Stop methodInitial error
S01 NC-DRV commu: Protocol error 1 PR 0038 (Axis name)
Details
An error was detected in the communication frames received from the NC.
- Stop methodDeceleration stop enabled
S01 NC-DRV commu: Protocol error 2 PR 0039 (Axis name)
Details
An error was detected in the axis data received from the NC.
- Stop methodDeceleration stop enabled
S01 Overcurrent PR 003A (Axis name)
Details
Excessive motor drive current was detected.
- Stop methodCoast to a stop
S01 Power module overheat PR 003B (Axis name)
Details
The power module detected an overheat.
- Stop methodCoast to a stop
S01 Regeneration circuit error PR 003C (Axis name)
Details
An error was detected in the regenerative transistor or in the regenerative resistor.
- Stop methodCoast to a stop
S01 Feedback error 3 PR 0041 (Axis name)
Details
An error was detected in the feedback of the motor side detector.
- Stop methodCoast to a stop
I - 40
3.Servo/Spindle Alarms
S01 Feedback error 1 PR 0042 (Axis name)
Details
An error was detected in the feedback of the machine side detector.
- Stop methodCoast to a stop
S01 Feedback error 2 PR 0043 (Axis name)
Details
An excessive difference in feedback was detected between the motor side detector and the machine side detector.
- Stop methodCoast to a stop
S01 Fan stop PR 0045 (Axis name)
Details
A cooling fan in the drive unit stopped.
- Stop methodCoast to a stop
S01 Motor side dtc: Error 5 PR 0048 (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- MDS-B-HR(MITSUBISHI) Connection error
- ERM280+APE391M(HEIDENHAIN) CPU error
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Coast to a stop
S01 Motor side dtc: Error 6 PR 0049 (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Overspeed
- ERM280+APE391M(HEIDENHAIN) Overspeed
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Coast to a stop
S01 Motor side dtc: Error 7 PR 004A (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- MPCI scale (Mitsubishi Heavy Industries) Gain fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Coast to a stop
I - 41
3.Servo/Spindle Alarms
S01 Motor side dtc: Error 8 PR 004B (Axis name)
Details
An error was detected by the detector connec te d to th e mo tor sid e. The error details are different according to the connected de tector.
- TS5690, TS5691(MITSUBISHI) Relative position data error
- ERM280+APE391M(HEIDENHAIN) Relative position data error
- MPCI scale (Mitsubishi Heavy Industries) Phase fault
- Resetting methods :PR
(Note) A driver processes all reset types of alarms as 'PR'. However, 'AR' will be applied
according to the detector.
- Stop method :Coast to a stop
S01 Sfty obsrvation: Cmd spd err PR 005B (Axis name)
Details
A commanded speed exceeding the safe speed was detected in speed monitoring mode.
- Stop methodDeceleration stop enabled
S01 Sfty obsrvation: Door stat err PR 005D (Axis name)
Details
The door state signal input in the NC does not co incide with the doo r state signal inp ut in the drive unit. Otherwise, door open state was detected in normal mode.
- Stop methodDeceleration stop enabled
S01 Sfty obsrvation: FB speed err PR 005E (Axis name)
Details
A motor speed exceeding the safe speed was detected in the speed monitoring mode.
- Stop methodDeceleration stop enabled
S01 Motor side dtc: cable err PR 0080 (Axis name)
Details
The connected cable type does not coincide with the motor side detector type.
- Stop methodInitial error
S01 Machine side dtc: cable err PR 0081 (Axis name)
Details
The connected cable type does not coincide with the machine side detector type.
- Stop methodInitial error
S01 Drive unit communication error PR 0087 (Axis name)
Details
The communication frame between drivers was aborted.
- Stop methodCoast to a stop
S01 Drivers commu data error 1 PR 008A (Axis name)
Details
The communication data 1 between drive rs ex ce ed ed the tole rable v alue in th e communication between drivers.
- Stop methodCoast to a stop
I - 42
3.Servo/Spindle Alarms
S01 Drivers commu data error 2 PR 008B (Axis name)
Details
The communication data 2 between drive rs ex ce ed ed the tole rable v alue in th e communication between drivers.
- Stop methodCoast to a stop
S03 Grounding NR 0023 (Axis name)
Details
An excessive speed tracking error was detected (during servo ON).
- Stop methodCoast to a stop
S03 Motor overheat NR 0046 (Axis name)
Details
Either the motor or the motor side detector detected an overheat.
- Stop methodDeceleration stop enabled
S03 Current err mag pole estim NR 004C (Axis name)
Details
Current detection failed at the pulse-applied magnetic pole estimation by IPM spindle motor.
- Stop methodCoast to a stop
S03 NC command mode error NR 004E (Axis name)
Details
An error was detected in the spindle control mode send from the NC.
- Stop methodDeceleration stop enabled
S03 Instantaneous power interrupt NR 004F (Axis name)
Details
The control power supply has been shut down for 50ms or more.
- Stop methodDeceleration stop enabled
S03 Overload 1 NR 0050 (Axis name)
Details
Excessive load current was detected.
- Stop methodDeceleration stop enabled
S03 Overload 2 NR 0051 (Axis name)
Details
Excessive load current was detected.
- Stop methodDeceleration stop enabled
S03 Excessive error 1 NR 0052 (Axis name)
Details
A position tracking error was detected. (during servo ON)
- Stop methodDeceleration stop enabled
S03 Excessive error 3 NR 0054 (Axis name)
Details
The anomalous motor current was detected at the detection of Excessive error 1.
- Stop methodCoast to a stop
I - 43
3.Servo/Spindle Alarms
S03 External contactor error NR 005F (Axis name)
Details
A contact of the external contactor is welding.
- Stop methodDeceleration stop enabled
S04 Axis selection error AR 0011 (Axis name)
Details
The axis selection rotary switch has been incorrectly set.
- Stop methodInitial error
S04 Memory error 1 AR 0012 (Axis name)
Details
A hardware error was detected during the power ON self-check.
- Stop methodInitial error
S04 Machine side dtc: No signal AR 0024 (Axis name)
Details
A grounding of the motor power cable or motor was detected.
- Stop methodCoast to a stop
S04 Magnet pole pos detect err AR 003E (Axis name)
Details
The magnetic pole position, detected in the magnetic pole position detection control, is not reliable.
- Stop methodCoast to a stop
S04 Watchdog AR 0088 (Axis name)
Details
The drive unit does not operate correctly.
- Stop methodCoast to a stop
I - 44
3.Servo/Spindle Alarms
Power supply alarms
S01 Pw sply: Pwr module overcurnt : PR 0061 (Axis name)
Details
Overcurrent protection function in the power module has started its operation.
- LED display:1
S01 Pw sply: Frequency error : PR 0062 (Axis name)
Details
The input power supply frequency increased above the specification range.
- LED display:2
S01 Process error : PR 0066 (Axis name)
Details
An error occured in the process cycle.
S01 Pw sply: Phase interruption : PR 0067 (Axis name)
Details
An open-phase condition was detected in input po we r su pp ly circu it.
- LED display:7
S01 Pw sply: Grounding : PR 0069 (Axis name)
Details
The motor power cable is in contact with FG (Frame Ground).
- LED display:9
S01 Pw sply: Ext contactor weld : PR 006A (Axis name)
Details
A contact of the external contactor is welding.
- LED display:A
S01 Pw sply: Rush relay welding : PR 006B (Axis name)
Details
A resistor relay for rush short circuit fails to be OFF.
- LED display:B
S01 Pw sply: Main circuit error : PR 006C (Axis name)
Details
An error was detected in charging operation of the main circuit capacitor.
- LED display:C
S01 Parameter setting error : PR 006D (Axis name)
Details
An error was detected in the parameter sent from the drive unit.
S01 Pw sply: Ext emergency stp err : PR 0070 (Axis name)
Details
A mismatch of the external emergency stop input and NC emergency stop input continued for 30 seconds.
- LED display:G
I - 45
3.Servo/Spindle Alarms
S01 Pw sply: Fan stop : PR 0072 (Axis name)
Details
A cooling fan built in the power supply unit stopped, and overheat occurred in the power module.
- LED display:I
S01 Pw sply: Power module overheat : PR 0077 (Axis name)
Details
Thermal protection function in the power module has started its operation.
- LED display:N
S03 Pw sply: Instant pwr interrupt : NR 0071 (Axis name)
Details
The power was momentarily interrupted.
- LED display:H
S03 Pw sply: Over regeneration : NR 0073 (Axis name)
Details
Over-regeneration detection level became over 100%. The regenerative resistor is overloaded. This alarm cannot be reset for 15 min from the occurrence to protect the regeneration resistor. Leave the drive system ene rgized for more than 15 min, then turn the power ON to reset the alarm.
- LED display:J
S03 Pw sply: Overvoltage : NR 0075 (Axis name)
Details
L+ and L- bus voltage in main circuit exceeded the allowable value . As the volta ge b etween L+ and L- is high immediately after this alarm, a noth er alar m ma y occu r if this alarm is rese t in a short time. Wait more than 5 min before resetting so that the voltage drops.
- LED display:L
S04 Pw sply: Watchdog : AR 0068 (Axis name)
Details
The system does not operate correctly.
- LED display:8
S04 Pw sply: Memory error/AD error : AR 006E (Axis name)
Details
An error was detected in the internal memory or A/D converter.
- LED display:E
S04 Power supply error : AR 006F (Axis name)
Details
No power supply is connected to the drive unit, or a communication error was detected.
- LED display:F
S04 Pw sply: Ext EMG stop set err : AR 0076 (Axis name)
Details
The rotary switch setting of external emergency stop is not correct, or a wrong external emergency stop signal is input.
- LED display:M
I - 46
3. Servo/Spindle Alarms
3.1.2 Intelligent Servo motor HS Series
This section describes alarms occurred by the errors in the servo system such as the drive unit‚ motor and encoder, etc. The alarm message‚ alarm No. and axis name will display on the alarm message screen. The axis where the alarm occurred and the alarm No. will also display on the servo monitor screen and the spindle monitor screen respectively. If several alarms have occurred‚ up to two errors per axis will display on the servo monitor screen and the spindle monitor screen respectively.
(Note 1) The alarm class and alarm reset class combinations are preset.
S01 PR
S02 -
S03 NR After removing the cause of the alarm, reset the
S04 AR
S51 ­ S52 -
Alarm class Alarm reset class Resetting methods
After removing the cause of the alarm, reset the alarm by turning the NC power ON again. Again after removing the cause of the alarm, reset the alarm by turning OFF the controller power and then turning it ON.
alarm by inputting the NC RESET key. After removing the cause of the alarm, reset the
alarm by turning the drive unit power ON again. This is cleared if a correct value is set.
-
(Note 2) The resetting method may change according to the alarm class. For example, even if "S03 SERVO ALARM: NR" is displayed, it may be necessary to turn the NC
(The bold characters are the messages displayed on the screen.)
(1) Class: S01/S03/S04 Servo alarm
Alarm No. Message Meaning
power ON again.
S{{ Message ΔΔΔΔ
0010 0013
0015
0017 0018
0019
0022 0024 0025
Insufficient voltage Software processing
error 1 Memory error 2
A/D converter error Motor side dtc: Init
commu err
Detector commu err in syn cont
LSI Error Grounding Absolute position
data lost
Insufficient PN bus voltage was detected in main circuit. Software processing has not finished within the specified time.
A CPU error or an internal memory error was detected during the power ON self-check.
An error was detected in the A/D converter for detecting current FB. Initial communication with the motor end detector failed.
Initial communication with the motor end detector on master axis failed when setting closed-loop current synchronous control. Or the
communication was interrupted. LST equipped on AMP does not operate correctly. The motor power cable is in contact with FG (Frame Ground). The absolute position was lost, as the backup battery voltage dropped
in the absolute position detector.
Axis name
Servo : Axis name Spindle : Spindle name
Alarm No. (Parameter No.) Message Alarm class
I - 47
3. Servo/Spindle Alarms
002B
002C
002D
002F
0030
0031
0032
0033 0034
0035
0036
0037
0038
0039
003A 003C
0046
Motor side dtc: Error 1
Motor side dtc: Error 2
Motor side dtc: Error 3
Motor side dtc: Commu error
Over regeneration
Overspeed
Power module overcurrent
Overvoltage NC-DRV commu:
CRC error NC command error
NC-DRV commu: Commu error
Initial parameter error
NC-DRV commu: Protocol error 1
NC-DRV commu: Protocol error 2
Overcurrent Regeneration
circuit error Motor overheat
The motor side detector found a CPU initial error.
The motor side detector found deterioration of LSI.
The motor side detector found an error in the data.
An error was detected in communication data with the motor end detector or with the linear scale of a linear servo system. Or the communication was interrupted.
Over-regeneration detection level became over 100%. The regenerative resistor is overloaded.
The motor was detected to rotate at a speed exceeding the allowable speed. (In the case of linear motor, it was detected to move at a speed exceeding the allowable speed.)
Overcurrent protection function in the power module has started its operation.
PN bus voltage in main circuit exceeded the allowable value. An error was detected in the data received from the CNC.
The travel command data that was received from the CNC was excessive.
The communication with the CNC was interrupted.
An incorrect parameter was detected among the parameters received from the CNC at the power ON.
An error was detected in the communication frames received from the CNC.
An error was detected in the axis information data received from the CNC.
Excessive current was detected in the motor drive current. An error was detected in the regenerative transistor or in the
regenerative resistor. Thermal protection function of the motor or in the detector, has started
its operation.
I - 48
3. Servo/Spindle Alarms
A
A
Alarm No. Message Meaning
004F
0050
0051
0052
0053
0054
0056
0058
0059
005A
005F
0088
Instantaneous power interrupt
Overload 1
Overload 2
Excessive error 1
Excessive error 2
Excessive error 3
Command speed error
Collision detection 1: G0
Collision detection 1: G1
Collision detection 2
External contactor error
Watchdog
The power was momentarily interrupted.
Overload detection level became over 100%. The motor or the drive unit is overloaded.
Current command of more than 95% of the unit's max. current was being continuously given for longer than 1 second in a servo system. In a spindle system, current command of more than 95% of the motor's max. current was being continuously given for longer than 1 second.
A difference between the actual and theoretical motor positions during servo ON exceeded the setting value.
difference between the actual and theoretical motor positions during
servo OFF exceeded the setting value. When an excessive error 1 occurred, detection of the motor current
failed. Excessive NC command speed is detected.
When collision detection function was valid, the disturbance torque in rapid traverse (G0) exceeded the collision detection level.
When collision detection function was valid, the disturbance torque in cutting feed (G1) exceeded the collision detection level.
When collision detection function was valid, the command torque reached the max. motor torque.
contact of the external contactor is welding. Or the contactor fails to
be ON during ready ON. The system does not operate correctly.
I - 49
3.Servo/Spindle Alarms

3.2 Initial Parameter Errors (S02)

S02 Initial parameter error : PR 1-256 (Axis name)
Details
The servo parameter setting data is illegal. The alarm No. is the No. of the servo parameter where the error occurred.
Remedy
Check the descriptions for the appropriate servo parameters and correct them.
S02 Initial parameter error : PR - 1 (Axis name)
Details
The number of constants to be used in the following functions is too large:
- Electronic gears
- Position loop gain
- Speed feedback conversion
Remedy
Check that all the related parameters are specified correctly. sv001:PC1, sv002:PC2, sv003:PGN1 sv018:PIT, sv019:RNG1, sv020:RNG2
S02 Initial parameter error : PR - 2 (Axis name)
Details
When high-speed serial incremental detector (OSE104, OSE105) is conn ected, parameter s for absolute position are set to ON. Set the parameters for absolute position detection to OFF. To detect an absolute position, replace the incremental specification detector with an absolute position detector.
Remedy
Check that all the related parameters are specified correctly. sv017:SPEC, sv025:MTYP
S02 Initial parameter error : PR - 3 (Axis name)
Details
No servo option is found. The closed loop (including the ball screw­end detector) or dual feedback control is an optional function.
Remedy
Check that all the related parameters are specified correctly. sv025:MTYP/pen sv017:SPEC/dfbx
S02 Initial parameter error : PR - 4 (Axis name)
Details
No servo option is found. The SHG control is an optional function.
Remedy
Check that all the related parameters are specified correctly. sv057:SHGC sv058:SHGCsp
S02 Initial parameter error : PR - 5 (Axis name)
Details
No servo option is found. The adaptive filtering is an optional function.
Remedy
Check that all the related parameters are specified correctly. sv027:SSF1/aflt
I - 50
3.Servo/Spindle Alarms
S02 Initial parameter error : PR 1-256 (Spindle axis name)
Details
Parameter error The spindle parameter setting data is illegal. The alarm No. is the No. of the spindle parameter where the error occurred.
Remedy
Check the descriptions for the appropriate spindle parameters and correct them. Refer to Alarm No.37 in Spindle Drive Maintenance Manual.
I - 51
3.Servo/Spindle Alarms

3.3 Parameter Errors (S51)

S51 Parameter error 1-256 (Axis name)
Details
Servo parameter setting data is illegal. The alarm No. is the No. of the servo parameter where the warning occurred.
Remedy
Check the descriptions for the appropriate servo parameters and correct them.
S51 Parameter error 1-256 (Spindle axis name)
Details
Spindle parameter setting data is illegal. The alarm No. is the No. of the spindle parameter where the warning occurred.
Remedy
Check the descriptions for the appropriate spindle parameters and correct them. Refer to Spindle Drive Maintenance Manual.
I - 52
3.Servo/Spindle Alarms

3.4 Servo Warnings (S52)

3.4.1 MDS-D/DH Series
Servo warnings
S52 Scale feedback error 0096 (Axis name)
Details
An excessive difference in feedback amount was detected between the motor side detector and the MPI scale in MPI scale absolute position detection system.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Scale offset error 0097 (Axis name)
Details
An error was detected in the offset data that is read at the NC power-ON in MPI scale absolute position detection system.
S52 Absolute position detector: Revolution counter error 009E (Axis name)
Details
An error was detected in the revolution counter data of the absolute position detector. The accuracy of absolute position is not guaranteed.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Battery voltage drop 009F (Axis name)
Details
The battery voltage to be supplied to the absolute position detector is dropping.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Fan stop warning 00A6 (Axis name)
Details
A cooling fan in the drive unit stopped.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Overregeneration warning 00E0 (Axis name)
Details
Over-regeneration detection level exceeded 80%.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Overload warning 00E1 (Axis name)
Details
A level of 80% of the Overload 1 alarm state was detected.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Set parameter warning 00E4 (Axis name)
Details
An incorrect set value was detected among the parameters send from the NC in the normal operation.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Control axis detachment warning 00E6 (Axis name)
Details
A control axis is being detached. (State display)
- Resetting methodsAutomatically reset once the cause of the warning is removed .
I - 53
3.Servo/Spindle Alarms
S52 In NC emergency stop state 00E7 (Axis name)
Details
In NC emergency stop. (State display)
- Resetting methodsAutomatically reset once the cause of the warning is removed .
- Stop methodDeceleration stop enabled
S52 Power supply warning 00E8-00EF
Details
The power supply unit detected a warning. The error details are different according to the connected po wer supply unit. Refer to "Power supply warning".
- Resetting methodsAutomatically reset once the cause of the warning is removed .
- Stop method*EA: Deceleration stop enabled
I - 54
3.Servo/Spindle Alarms
Spindle warnings
S52 Fan stop warning 00A6 (Axis name)
Details
A cooling fan in the drive unit stopped.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Overregeneration warning 00E0 (Axis name)
Details
Over-regeneration detection level exceeded 80%.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Overload warning 00E1 (Axis name)
Details
A level of 80% of the Overload 1 alarm state was detected.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Set parameter warning 00E4 (Axis name)
Details
A parameter was set to the value over the setting range.
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 Control axis detachment warning 00E6 (Axis name)
Details
A control axis is being detached. (State display)
- Resetting methodsAutomatically reset once the cause of the warning is removed .
S52 In NC emergency stop state 00E7 (Axis name)
Details
In NC emergency stop. (State display)
- Resetting methodsAutomatically reset once the cause of the warning is removed .
- Stop methodDeceleration stop enabled
S52 Power supply warning 00E8-00EF
Details
The power supply unit detected a warning. The error details are different according to the connected po wer supply unit. Refer to "Power supply warning".
- Resetting methodsAutomatically reset once the cause of the warning is removed .
I - 55
3.Servo/Spindle Alarms
Power supply warnings
S52 Instantaneous power interruption warning 00E9 (Axis name)
Details
The power was momentarily interrupted.
- LED display:P
S52 In external emergency stop state 00EA (Axis name)
Details
External emergency stop signal was input.
- Reset method:*
- LED display:Q
S52 Power supply: Over regeneration warning 00EB (Axis name)
Details
Over-regeneration detection level exceeded 80%.
- Reset method:*
- LED display:R
S52 Pw sply: Fan stop warning 00EE (Axis name)
Details
A cooling fan built in the power supply unit stopped.
- Reset method:*
- LED display:U
I - 56
3. Servo/Spindle Alarms
3.4.2 Intelligent Servo motor HS Series
Servo warning
Displays servo and spindle tool warnings.
Alarm No.
0093
009E
009F
00E0
00E1 00E3
00E4
00E7
00E9
Abs pos fluctuation
Absolute position detector: Revolution counter error
Battery voltage drop
Overregeneration warning
Overload warning Absolute position
counter warning Set parameter warning
In NC emergency stop state
Instantaneous power interruption warning
Message Meaning
The position data have fluctuated during the absolute position initializing.
An error was detected in the revolution counter of the absolute position detector. The absolute position data cannot be compensated.
The battery voltage that is supplied to the absolute position detector dropped. The absolute position data is retained.
Over-regeneration detection level exceeded 80%.
Overload detection level exceeded 80%. Deviation between the absolute and relative position data was
detected. An incorrect parameter was detected among the parameters
received from the CNC. Emergency stop was input from the CNC.
The power was momentarily interrupted.
II - 57

4. MCP Alarms

4. MCP Alarms
These alarms denote that trouble has arisen in the drive units or other interfacing areas.

4.1 MCP Alarms

(1)Class: Y02 System alarm
4.1 MCP Alarms
Y02 Message  
Status 1 Status 2
Sta-
tus 1
0050 Sys alarm:
0051
3ch 2x04 SV commu er:
SV commu er:
1ch 0x10 2ch 1x10
SV commu er: Init
1ch 0x30
2ch 1x30
Message Status 2 Details Remedy
0001 Background processing time
Process time over
0002 MCP processing time exceeded
SV commu er: Data ID error
SV commu er: Receiv frame No.
Commu error
Connect error SV commu er:
Packet esc error
commu error
SV commu er: Node detect error
1ch 0x03
2ch 1x03 3ch 2x03
1ch 0x04 2ch 1x04
0005 Communication error
0006 Connect error
3ch 2x10
0020 Initial communication error
3ch 2x30
There is something wrong with the data transmission between the MCP and drive unit after the NC power has been turned ON.
exceeded
Data ID error (four consecutive errors)
x : No. of axis with which
communication error occurred (0~: mcp axis No. 1 ~)
Received-frame No. error (four consecutive errors)
x : No. of axis with which
communication error occurred (0~: mcp axis No. 1 ~)
(No error classification)
Packet escape error Packet was skipped twice in succession during communication cycle
x: Axis No.
The drive unit could not shift to the initial communication run time and stopped.
Node detect error No response from drive unit to the request from NC when setting network configuration.
xx: Channel No.
A software or hardware failure is assumed. Contact the Mistubishi Electric service center.
Check for the abnormalities in the following items.
• Cable (Is the cable disconnected?)
• Cable shield grounding
• Connector insertion
• Drive unit mounting state
Take a note of the 7-segment LED contents of each drive unit and contact the Mistubishi Electric service center.
Servo communication error
(Communication not supported)
1ch 0x31 2ch 1x31 3ch 2x31
Communication not supported When setting network
configuration, the drive unit does not support the communication mode set by the NC.
x: Station No.
I - 58
4. MCP Alarms
(2)Class: Y03 Message: Drive unit unequipped
4.1 MCP Alarms
Y03 AMP unequipped 
Axis name or spindle name
Details Remedy
The drive unit was not mounted.
(3)Class: Y05 Message: Initial parameter error
Y05 Initial parameter error
Status Details Remedy
0001
0002
(4)Class: Y06 Message: mcp_no error
No. of main part systems designation illegal There is a problem in the value set as the number of axes or the number of main part systems. No. of sub part systems designation illegal There is a problem in the value set as the number of axes or the number of sub part systems.
Drive unit mounting state
Check the mounting state of the drive units.
• Cable connection destination (Is the cable connected correctly?)
• Cable (Is the cable disconnected?)
• Connector insertion Check whether the drive unit input power is ON.
Check whether the drive unit axis No. switch is correctly set.
Parameter setting illegal
The software or hardware may be damaged. Contact the Mistubishi Electric service center.
Y06 Illegal mcp_no.
Details Remedy
• Base axis parameter : "mcp_no"
• Spindle NC parameter : "smcp_no"
• Auxiliary axis parameter : "mcp_no" The following types of problems may be found in the
above parameters.
(1) Setting values are duplicated. (2) The specified axis numbers are not continuous. (3) Too many axes are specified. (4) Too many cards are specified.
The MCP and Axis parameters are different when the power is turned ON.
Check the parameter setting values.
I - 59
4. MCP Alarms
A
(5)Class: Y07 Message: Too many axes connected
Y07 Too many axes connected 
Status Details Remedy
Exceeded number of axes of channel 1 Exceeded number of axes of channel 2 Exceeded number of axes of channel 3
4.1 MCP Alarms
The number of connected axes exceeds the number allowed in the system.
0000
to
00FF
(6)Class: Y08 Message: Too many drive units connected
Y08 Too many drive units connected 
Status Details Remedy
0000
to
00FF
The number of axes connected to each channel exceeds the maximum number of connectable axes.
When (BITF, BITE) of #1360 sp_7 are set to (1, 0), the maximum number of axes is 8. In other cases, the maximum number of axes is 16.
The exceeded number of axes per channel is displayed as status.
Exceeded number of axes of channel 1 Exceeded number of axes of channel 2 Exceeded number of axes of channel 3
The number of drive units connected to each channel exceeds the maximum number of connectable drive units. When (BITF, BITE) of #1360 sp_7 are set to (1, 0), (0, 1), or when they are set to (0, 0) and the drive unit version is
4 (A3N) or lower, the maximum number of drive units is 8. In other cases, the maximum number of drive units is 16. The exceeded number of drive units per channel is displayed as status.
Remove connected axes for the number displayed as the error No. Keep the number of connected axes to or less than the maximum that can be connected.
The number of connected drive units exceeds the number allowed in the system.
Remove connected drive units for the number displayed as the error No. Keep the number of connected drive units to or less than the maximum that can be connected.
I - 60
4. MCP Alarms
(7)Class: Y09 Message: Too many axisno connected
Y09 Too many axisno connected 
Status Details Remedy
"1" when the axis No. at channel 1 is too big "1" when the axis No. at channel 2 is too big "1" when the axis No. at channel 3 is too big
4.1 MCP Alarms
The No. of the axis (drive unit's rotary switch No.) connected to each channel is bigger than the No. allowed.
0000
to
0111
The No. of the axis (drive unit's rotary switch No.) connected to each channel is bigger than the maximum axis No. connectable.
When (BITF, BITE) of #1360 sp_7 are set to (1, 0), the maximum axis No. is 8. In other cases, the maximum axis No. is 16.
Whether each channel has a too big axis No. or not is displayed as status with “0” or “1”.
For the channel whose error No. is 1, keep
the axis No. (drive unit's rotary switch No.) not
bigger than the No. allowed.
I - 61
4. MCP Alarms
(8)Class: Y12 Servo communication error
4.1 MCP Alarms
Y12 Message  
Status 1 Status 2
Sta-
tus 1
0051
Message Status 2 Details Remedy
SV commu er: CRC error 1
SV commu er: CRC error 2
SV commu er: Receiv timing err
SV commu er: Data ID error
SV commu er: Receiv frame No.
1ch 00x0
2ch 10x0
3ch 20x0 1ch 00x1
2ch 10x1 3ch 20x1
1ch 00x2 2ch 10x2
3ch 20x2 1ch 00x3
2ch 10x3
3ch 20x3
1ch 00x4
2ch 10x4
3ch 20x4
There is something wrong with the data transmission between the MCP and drive unit after the NC power has been turned ON.
CRC error (10 times/910.2ms)
x : No. of axis with which
communication error occurred (0~: mcp axis No. 1 ~)
CRC error (four consecutive errors)
x : No. of axis with which
communication error occurred (0~: mcp axis No. 1 ~)
Receive timing error (four consecutive errors)
x : No. of axis with which
communication error occurred (0~: mcp axis No. 1 ~)
Data ID error (four consecutive errors)
x : No. of axis with which
communication error occurred (0~: mcp axis No. 1 ~)
Received-frame No. error (four consecutive errors)
x : No. of axis with which
communication error occurred (0~: mcp axis No. 1 ~)
Check for the abnormalities in the following items.
• Cable (Is the cable disconnected?)
• Cable shield grounding
• Connector insertion
• Drive unit mounting state
Take a note of the 7-segment LED contents of each drive unit and contact the Mistubishi Electric service center.
I - 62
4. MCP Alarms
(9)Class: Y13 Message: Drive unit unequipped
4.1 MCP Alarms
Y13 AMP unequipped  
Axis name or spindle name Cause of drive unit non-mounted state (Refer to following)
Details Remedy
The drive unit was not mounted. Cause of drive unit non-mounted state is following
below.
Display
1 ch 2 ch 3 ch
cause
1 Rec eive not com pleted 2 Received-frame No. error 4 Received-frame CRC error 8 Data ID error
Bit0 1ch Receive not completed Bit1 Received-frame No. error Bit2 Received-frame CRC error Bit3 Data ID error Bit4 2ch Receive not completed Bit5 Received-frame No. error Bit6 Received-frame CRC error Bit7 Data ID error Bit8 3ch Receive not completed Bit9 Received-frame No. error BitA Received-frame CRC error BitB Data ID error BitC BitD BitE BitF
Details
Check the mounting state of the drive units.
• Cable connection destination (Is the cable connected correctly?)
• Cable (Is the cable disconnected?)
• Connector insertion Check whether the drive unit input power is ON.
Check whether the drive unit axis No. switch is correctly set.
Drive unit mounting state
I - 63
4. MCP Alarms
(10)Class: Y20 Safety observation alarm
4.1 MCP Alarms
Y20 Message  
Status 1 Status 2
Sta-
tus 1
0001 Parameter
0002 Safety
0003 Safety
0004 Safety
0005 Door signal:
0006 No speed
0007 Speed
Message Status 2 Details Remedy
compare error
observation: Command
speed error
observation: FB position
error
observation: FB speed
error
Input mismatch
observation mode in
door open
observation: Parameter
incompatible
Axis name
Axis name
Axis name
Axis name
Door No. Door state signals on the NC side
Door No. The door open state was detected
Axis name
The speed monitoring parameter in the NC and the parameter transmitted to the drive unit are not matched.
The name of the axis with an error is displayed.
The speed exceeding the speed set with the parameter was commanded during the speed monitoring mode.
The name of the axis with an error is displayed.
The commanded position transmitted to the servo drive unit from NC and the feedback position to be received from the servo drive unit are totally different during the speed monitoring mode.
The name of the axis with an error is displayed.
Actual rotation speed of the motor is exceeding the speed set with speed monitoring parameter during the speed monitoring mode.
The name of the axis with an error is displayed.
and the drive side do not match. It may be caused by the followings:
• Cable disconnection
• Damaged door switch
• Damaged NC or servo drive unit
when the speed monitoring mode was invalid.
The causes may be same as the ones for 0005 (Door signal: Input mismatch). Also the user PLC may not be correct.
Two speed monitoring parameters are not matched at the rising edge of the speed monitoring mode signal.
The name of the axis with an error is displayed.
When this alarm is output, emergency stop mode is applied. Refer to "remedy" of each alarm as to how to cancel the alarm.
The NC or the servo drive unit may be
Damaged Contact the Mistubishi Electric
service center.
Check the speed monitoring parameter
and the user PLC. Restart the NC.
The NC or the servo drive unit may be
Damaged Contact the Mistubishi Electric
service center.
Check the speed observation parameter and the user PLC.
Restart the NC.
Check the cable. Check the door switch. Restart the NC.
Check the user PLC. Restart the NC.
Change the relevant parameters so that the two speed monitoring parameters
match. Restart the NC.
I - 64
4. MCP Alarms
Sta-
tus 1
0008 Contactor
0009 No spec:
0010 SDIO
0011 Contactor
4.1 MCP Alarms
Message Status 2 Details Remedy
welding detected
Safety observation
connector input volt error
shutoff output device setting illegal
Contacto r
No.
- The servo and spindle parameter of
- 24VDC power is not supplied to
- -The device set in the contactor
Contactor welding was detected. Make sure that contactor's
auxiliary B contact signal is output correctly to the device set on "#1330 MC_dp1" and "#1331 MC_dp2".If welding, replace the contactor.
Restart the NC.
Turn OFF the servo parameter the speed monitor, as well as the number of the safety signal modules are set for a system with no safety observation option.
SDIO connector correctly. SDIO 4A pin supply voltage was dropped to 16V or less, or 1ms or more instant power interrupt was detected. In this case, "Pw sply:Inst pw interpt(DC24V)" alarm occurs because the contactor control output signal cannot be controlled. This state remains until restarting the NC even if the cause of the alarm has been removed.
shutoff output does not exist.
-The device set in the contactor shutoff output is used as an output device in user PLC program.
SV113/bitF and the spindle
parameter
SP229/bitF,and Spindle-Type
Servo Parameters.
Restart the NC.
-Check the wiring. Supply
24VDC power to the SDIO
connector.
-Restart the NC.
- In "#1390 MC_ct1”, set the
device to which a remote I/O is
connected. Use the device to
control the contactor.
- Confirm that the device set by
"#1390 MC_ct1” is not used as
an output device in user PLC
program.
-Restart the NC.
I - 65
4. MCP Alarms
4.1 MCP Alarms
(11)Class: Y22 NC command feedback monitoring alarm
Y22 Message ○○○○
Axis name (Multiple axis indication)
Error No.
Alarm message
When this alarm is output, emergency stop mode is applied. Refer to "remedy" of each alarm as to how to cancel the alarm.
Error
No.
0001
Alarm name Details Remedy
Command position error 1 In command position
monitoring 1, the error between the command position after interpolation and the position after acceleration/deceleration has exceeded the acceleration/deceleration error width set by the NC command feedback monitoring parameter. Name of the axis to which error occurred is displayed..
0002
Command position error 2 In command position
monitoring 2, the command position sent from the NC to servo drive unit has exceeded the S/W-OT. Name of the axis to which error occurred is displayed..
0003
Command speed error In command speed
monitoring mode, the command speed has exceeded the speed set by the NC command feedback monitoring parameter. Name of the axis to which error occurred is displayed..
0004
Feedback speed error In feedback speed monitoring
mode, the motors actual speed has exceeded the value set by the NC command feedback monitoring parameter. Name of the axis to which error occurred is displayed..
The NC may be damaged. Contact the Mistubishi Electric service center.
The NC may be damaged. Contact the Mistubishi Electric service center.
The NC may be damaged. Contact the Mistubishi Electric service center.
The NC may be damaged. Contact the Mistubishi Electric service center.
I - 66
4. MCP Alarms

4.2 MCP Warnings

(1)Class: y21 Safety observation warning
4.2 MCP Warnings
y21 Message  
Status1 Status2
Statu
s1
0001 Speed obsv
(2)Class: y51 Parameter error
Message Status2 Details Remedy
Axis signal:Speed over
name
y51 Parameter error
Error
No.
1
2
3
4
9
11
12
13
Message Details Remedy
Parameter G0tL illegal
Parameter G1tL illegal
Parameter G0t0 illegal
Parameter G1t0 illegal
Parameter Grid space error
Parameter pG0t illegal
Parameter pG1t illegal
Parameter PG0t3 illegal
Remove the cause of warning to cancel the warning.
Speed monitoring mode is turned ON when the speed is exceeding the safety speed. Name of the axis in which error occurred is displayed.
The MCP and Axis parameters are different when the power is turned ON.
• The linear acceleration/ deceleration rapid traverse time constant has not been set. Or the set value is outside the setting range. Or "(G0tL-G0t1) < 1".
• The linear acceleration/ deceleration cutting feed time constant has not been set. Or the set value is outside the setting range. Or "(G1tL-G1t1) < 1".
• The primary delay acceleration/ deceleration rapid traverse time constant has not been set. Or the set value is outside the setting range.
• The primary delay acceleration/ deceleration cutting feed time constant has not been set. Or the set value is outside the setting range.
• The grid interval is not set, or is outside setting range.
• The superimposition time constant for acceleration/deceleration rapid traverse has not been set. Or the set value is outside the setting range. Or "(pG0t-pG0t_S) < 1".
• The superimposition time constant for acceleration/deceleration cutting feed has not been set. Or the set value is outside the setting range. Or "(pG1t-pG1t_S) < 1".
• The 3-axis superimposition time constant for acceleration/ deceleration rapid traverse has not been set. Or the set value is outside the setting range. Or "(pG0t3-pG0t3_S) < 1".
When decelerated, the warning is canceled and speed monitoring is restarted.
• Check the axis specification parameter "G0tL, G0t1".
• Check the axis specification parameter "G1tL, G1t1".
• Check the axis specification parameter "G0t1".
• Check the axis specification parameter "G1t1".
• Check the zero (reference) point return parameter "grspc".
• Check the axis specification parameter "pG0t, pG0t_S".
• Check the axis specification parameter "pG1t, pG1t_S".
• Check the axis specification parameter "pG0t3, pG0t3_S".
I - 67
4. MCP Alarms
Error
No.
14
15
16
17
18
101 Values of PC1/PC2
103 SV parameter SPEC
4.2 MCP Warnings
Message Details Remedy
Parameter PG1t3 illegal
Parameter PG0t_S illegal
Parameter PG1t_S illegal
Parameter PG0t3_S illegal
Parameter PG1t3_S illegal
too large
is illegal
• The 3-axis superimposition time constant for acceleration/ deceleration cutting feed has not been set. Or the set value is outside the setting range. Or "(pG1t3-pG13t_S) < 1".
• The superimposition adjustment time constant for acceleration/ deceleration rapid traverse has not been set. Or the set value is outside the setting range.
• The superimposition adjustment time constant for acceleration/ deceleration cutting feed has not been set. Or the set value is outside the setting range.
• The 3-axis superimposition adjustment time constant for acceleration/deceleration rapid traverse has not been set. Or the set value is outside the setting range.
• The 3-axis superimposition adjustment time constant for acceleration/deceleration rapid traverse has not been set. Or the set value is outside the setting range.
• The settings of PC1, PC2 for the rotary axis are too large.
• An invalid value is specified for servo parameter "SPEC".
• Check the axis specification parameter "pG1t3, pG1t3_S".
• Check the axis specification parameter "pG0t_S".
• Check the axis specification parameter "pG1t_S".
• Check the axis specification parameter "pG0t3_S".
• Check the axis specification parameter "pG1t3_S".
• Set the values so that the result of PC1*PIT is 32767 or below.
• Set the values so that the result of PC2*360 is 65535 or below.
• Reduce the "PC1" and "PC2" values on the servo parameter.
• Set bit 7 of servo parameter "SPEC" to "1".
I - 68

5. Messages Related to System

A
5. Messages Related to System

5.1 System Alarms

Z Message
No. Message Details Remedy
Z01 Watchdog alarm • The software process was not
completed normally. Z08 File area illegal (1) Refer to Z08 File area illegal. Z09 Remote I/O failure (2) Refer to Z09 Remote I/O failure. Z25 Initial parameter
error
Z56 Fix_P re-entry • This occurs when the fixed cycle's
Z57 No spindle signal • A no-signal state was detected in
(3) Refer to Initial parameter error.
subprogram is not registered
correctly.
the input signal for the 1st or 2nd
spindle's encoder.
00
No-signal phase judgment code (HEX display)
A system alarm is displayed.
• Contact the Mistubishi Electric service center.
• Register the fixed cycle's subprogram again.
• Replace the encoder or encoder cable.
5.1 System Alarms
phase no-signal B phase no-signal Z phase no-signal
Judgment No. of spindle causing no-signal
No. Spindle causing no-signal
1 1st spindle 2 2nd spindle
Z60 AMP power off • The drive unit power was turned
OFF while Y48A was input.
• Turn the NC power OFF, and then turn the drive unit and NC power ON again.
• Turn Y48A OFF. (The message will change to a system error.)
Z61 Battery empty • The battery no longer has the
capacity to hold the data.
• Keep the power ON. (If the power is turned OFF, data such as the parameters and machining programs could be lost.)
• Request a battery replacement.
• Contact the Mistubishi Electric service center.
Z62 Battery detect circuit
error
• An error occurred in the battery detection circuit. The battery may
• Contact the Mitsubishi Service Center.
no longer have the capacity to hold the data.
Z63 CNC overheat • The temperature of the NC
control unit has risen above the specified value.
• Stop operation. (The operation is not carried out correctly.)
• Take cooling measures. Contact the machine tool builder.
Z70 (Abs data error) (4) Refer to Abs data error (Z70). Z71 (Abs encoder failure) (5) Refer to Abs encoder failure (Z71).
I - 69
5. Messages Related to System
y
(1) Z08 File area illegal
Z08 File area illegal ○○○○
Error No. (HEX)
Error No . Details
Bit 0~ 7
Bit 8~ B
Bit C~F
5.1 System Alarms
This occurs when an error is detected in the status of the NC
memory.
(Note) Do not carry out editing operations or input/output
operations while this error is occurring.
The NC memory’s format does not match with the current option specifications. The NC memory has not been formatted. The tool compensation data, or the number of sets used for the tool life management data has been changed. The set data NO. is different.
Error
No.
Details Remedy
Bit0 The option setting of the MTB macro program memory capacity has Bit1 The option setting of the user program memory capacity is exceeding
the formatted memor
capacity
Bit2 The number of control part systems has been changed Bit3 The APLC memory size has been changed Bit4 The machining data option structure has been changed Bit5 Bit6 The SRAM required for the option for the MTB macro program
memory capacity is not correctly installed
Bit7 The SRAM required for the option for the user program memory
capacity is not correctly installed
Bit8 MTB macro program memory area Bit9 User program memory area BitA BitB BitC The number of tool compensation sets per part system has been BitD The number of tools for tool life management per part system has BitE
BitF
Error No. Bit 0~7 Return the option setting to
the original setting, and turn the power ON again.
Check the NC’s memory
specification and hardware configuration.
Format the NC memory.
Error No. Bit 8~B Format the NC memory.
Error No. Bit CF Input the NC reset to cancel
the alarm.
Set the tool compensation
data and tool life data again.
I - 70
5. Messages Related to System
(2) Z09 Remote I/O failure
Z09 Remote I/O failure ○○○○ ○○○○
Status 1 Status 2
5.1 System Alarms
This occurs when a failure occurs in a system using
a remote I/O unit.
Status 1 or 2 indicates the content of the failure of
up to two part systems connected.
If the failure occurs to three or more part systems,
failures of two part systems are displayed in sequence from RIO1 in status 1 status 2.
Error status 1 Error status 2
10□□
□□: Connected
station (HEX)
bit0: 1st station
bit1: 2nd station
bit2: 3rd station bit3: 4th station bit4: 5th station bit5: 6th station bit6: 7th station bit7: 8th station
2◇□□
: Connected part
system 1: RIO1 2: RIO2 3: RIO3
□□: Connected
station (HEX)
bit0: 1st station
bit1: 2nd station
bit2: 3rd station bit3: 4th station bit4: 5th station bit5: 6th station bit6: 7th station bit7: 8th station
Details Remedy
Initializing error At power ON, the remote I/O
communication mode does not
change. <Cause> The control unit does not operate
correctly.
Connection error In the communication between the
control unit and remote I/O unit, a
station was detected to be
continuously disconnected. <Cause> Power supply to the remote I/O unit has
been cut off.
The cable is disconnected. The remote I/O unit is damaged.
Replace the control unit.
Check the remote I/O unit’s power supply.Check for any disconnection of the cable.Replace the remote I/O unit.
I - 71
5. Messages Related to System
Error status 1 Error status 2
3◇□□
: Connected part
system 1: RIO1 2: RIO2 3: RIO3
□□: Connected
station (HEX)
bit0: 1st station
bit1: 2nd station
bit2: 3rd station bit3: 4th station bit4: 5th station bit5: 6th station bit6: 7th station bit7: 8th station
CRC error
In the communication between the
control unit and remote I/O unit, a station was detected to have a CRC
error continuously. <Cause> One part system has two or more same
stations. A data communication error occurred
due to noise, etc. The remote I/O unit is damaged.
5.1 System Alarms
Details Remedy
Check whether one part system has two
or more same stations or not.
Take countermeasures against noise. Replace the remote I/O unit.
I - 72
5. Messages Related to System
(3) Initial parameter error (Z25)
5.1 System Alarms
Z25 Initial parameter error 
Status
Status
0002 Imaginary coord.
0003 Interfere check 2:
0004
1133
to 1140 2073
to 2075
(4) Abs data error (Z70)
Message Details Remedy
Param illegal
Param ilgl
Axis device assignment No. parameter setting illegal
Initial parameter error
• The hypothetical coordinate control parameter setting is illegal.
• The interference check 2 parameter setting is illegal.
• The axis device assignment No. parameter of PLC I/F is illegal.
• The status No.’s parameter is illegal.
• Review the setting of the hypothetical coordinate target axis (#1152 imag_ax[1], #1153 imag_ax[2]) in the basic system parameters.
• Review the setting for the plane rotation angle (#1152 to #1154) in the basic specification 1 parameters.
• Check a base axis parameter: Axis device assignment No. (#1019 PLCdev_no).
• Check the status No.’s parameter.
Z70 Message  
Error No. Axis name
Error
No.
0001 Abs posn ref pt
0002 Absolute
0003 Abs posn param
0004 Abs posn
Message Details
Zero point is not completed.
set incomplete
Initialize the zero point. Absolute position origin point data
position lost
stored in NC is lost. Initialize the zero point. The parameters used to detect the
changed
absolute position is changed. Set the parameter correctly, and
turn ON the power again, then execute zero-point initialization.
The difference of the machine position tolerance amnt over
at power OFF and the machine position
at power ON exceeded the value set in
Abs posn set screen “1203 Move amnt
in pwr OFF”.
Initialize the zero point.
If absolute position data is lost in the absolute position detection system, an error is displayed.
Zero-point
initialization
Release alarm
at power-off
Servo alarm
number
Required —
Required —
Required —
Required —
I - 73
5. Messages Related to System
(5) Abs encoder failure (Z71)
5.1 System Alarms
Z71 Message  
Error No. Axis name
Error
No.
0001 AbsEncoder:
0003 AbsEncoder:
0004 AbsEncoder:
0005 AbsEncoder:
0006 AbsEncoder:
0007 AbsEncoder:
Message Remedy
The backup voltage in the absolute
Backup voltag drop
position detector dropped.
Charge or replace the battery,
check the cable for connection, or check the detector. Initialize the zero point after power is turned ON again.
Communication with the absolute
Communica­tion err
position detector failed.
Check the cable, card, or detector,
and replace it as needed. Initialize the zero point after power is turned ON again.
Absolute position data for absolute
Abs data changed
position configuration was changed.
Check the cable, card, or detector,
and replace it as needed. Initialize the zero point after power is turned ON again.
Serial data from the absolute position
Serial data error
detector contains an error.
Check the cable, card, or detector,
and replace it as needed. Initialize the zero point after power is turned ON again.
The absolute position does not match
Abs/inc posn diffr
the incremental position.
Check the cable, card, or detector,
and replace it as needed. Initialize the zero point after power is turned ON again.
Initial communication with the
Initial commu err
absolute position detector is disabled.
Check the cable, card, or detector,
and replace it as needed. Initialize the zero point after power is turned ON again.
If a detector error is detected in the absolute position detection system, an error is displayed.
Zero-point
initialization
Release alarm
at power-off
Servo alarm
number
Required — 25
(Required)
Only after
detector
Release 91
replacement
(Required)
Only after
detector
Release 93
replacement
(Required)
Only after
detector
Release 92
replacement
(Required) — E3
(Required)
Only after
detector
Release 90
replacement
I - 74
5. Messages Related to System

5.2 System Warnings

z Message
No. Message Details Remedy
z18
Carrying out a process in which power OFF prohibited
z30
Machine maker macro conversion error
G184 axis return not
z40
completed
z52
Battery fault
z53
CNC overheat warning Fan slowing down
z58 z73 Absolute position data
warning
z80 Option points empty • The no remaining amount warning
z81 Points<1000P • The remainin g a mount low warning
z82 Points<24h • A warning is output when the
z90 Diagnosis information
acquired
5.2 System Warnings
(1) Refer to Carrying out a process in which power OFF prohibited (z18).
(2) Refer to HSPRGM conversion error (z30).
• At commanding G184, the axis configuration failed to return to that of G183 command.
• The displayed part system No. is of the part system in which G183 has been commanded.
• The battery for saving the data is spent.
(3) Refer to CNC overheat warning (z53).
(4) Refer to Fan slowing down (z58). (5) Refer to Absolute position data warning (z73).
is output when the remaining number of points is 0 points.
2 is output when the remaining number of points is lower than 1000 points.
remaining number of points is smaller than the points equivalent to 24h.
• Retrieval of the diagnosis information with MELDAS-NET stopped.
• Protect the machine data. (Backup the parameters and machining programs, etc.)
• Request a battery replacement. (Contact the Mitsubishi Service Center.)
• Request a battery replacement.
• Contact the Mistubishi Electric service center.
• Turn the super options OFF. Add the super option purchasing points.
• Add the super option purchasing points. The warning will be reset when the remaining number of points is larger than the remaining number of points 2 (1000P) for the warning display.
• Add the super option purchasing points. The warning will be reset when the remaining number of points is larger than the remaining number of points 1 (24h) for the warning display.
• Reduce the number of selected super options. The warning will be reset when the remaining number of points 1 (24h) for the warning display is less than the remaining number of points.
• Save the diagnosis information.
I - 75
5. Messages Related to System
(1) Carrying out a process in which power OFF prohibitedz18
z18 Carrying out a process in which power OFF prohibited
Statu
s
0011
• Formatting of the custom file system area is being carried out.

Status
Details Remedy
• While the message is displayed, do not turn the power OFF.
5.2 System Warnings
0021
• Formatting of the APLC file system area is being carried out.
0022
• Writing an APLC file is being carried out.
0031
Formatting of the data backup area is
being carried out.
0032
0033
Backup of the data is being carried out. While the message is displayed, do not turn the power
As the power was turned OFF during
data backup, the data is lost.
0034
Changes have been made to the data
in the data backup area.
0041
Formatting of the USB memory is being
carried out.
0051
Formatting of the data server (PRG
folder) is being carried out.
0061
Formatting of CF card While the message is displayed, do not turn the power
(2) HSPRGM conversion error (z30)
• While the message is displayed, do not turn the power OFF.
• While the message is displayed, do not turn the power OFF.
While the message is displayed, do not turn the power
OFF.
OFF.
Even though the reset button hides the displayed
alarm, it will appear if the power is turned ON again. Write the backup data in the FROM, or carry out format with "INIT6".
Write the backup data in the FROM.
If the power is turned OFF during displaying the message, the data will be lost.
While the message is displayed, do not turn the power
OFF.
While the message is displayed, do not turn the power
OFF.
OFF.
z30 HSPRGM conversion error 
Status
Status
0001 Illegal code for
0002 HSPRGM
0003 HSPRGM memory
Message Details Remedy
• A format that cannot be converted
HSPRGM
was found in the machine tool builder macro indicated with the program No.
• A conversion process was
conversion in OP.
attempted during automatic operation.
• The execution type data
over
overflowed due to the memory capacity.
I - 76
Correct the machine tool builder macro.
• Is WHILE DO in use? Change to IF GOTO if in use.
• Is the macro format incorrect? (Number of brackets [], illegal character string, etc.)
Correct the program if any
mistakes are found.
• Carry out the conversion process during a state other than automatic operation.
• Delete unnecessary machine tool builder macros to free some memory space.
5. Messages Related to System
(3) CNC overheat warning (z53)
5.2 System Warnings
z53 CNC overheat warning 
Status
Status
0001
• The temperature of the NC control unit
Details Remedy
is rising.
0101
• The temperature information cannot be read.
(4) Fan slowing down (z58)
z58 Fan slowing down 
Status
Details Remedy
Status
0001
0101
• The rotation of the NC control unit’s cooling fan is slowing.
• The fans rotation information cannot be read.
• Take cooling measures to lower the peripheral temperature of the control unit with a cooler, etc.
• Contact the Mistubishi Electric service center.
• Contact the Mistubishi Electric service center.
• Replace the cooling fan.
• Contact the Mistubishi Electric service center.
(5) Absolute position data warning (z73)
z73 Message  
Error No. Axis name
Error
No.
0001 Battery for abs
Message Details
The voltage of the backup battery has
data fault
dropped. Replace the battery.
A warning for the absolute position detection system is displayed.
Zero-point
initialization
Release alarm
at power-off
Servo alarm
number
— Release 9F
I - 77

6. Alarms Related to User PLC

6. Alarms Related to User PLC
(The bold characters are the messages displayed on the screen.)
UUU Message  
Sub-status 2 Sub-status 1 Message Alarm class
Message
U01
No user PLC
U10
Illegal PLC
Sub-status
1 2
- - The PLC program is not input. (Note) Emergency stop (EMG) will
be applied.
0x0010 - PLC scan time error
The scan time is 1 second or longer.
0x0040 - PLC program operation mode illegal
A PLC program different from the designated mode was downloaded.
(Note) Emergency stop (EMG) will
be applied.
0x0080 - PLC program code error
(Note) Emergency stop (EMG) will
be applied.
0x0400 Number of
PLC program steps
0x04xx Number of
PLC program steps
0x20xx Number of
PLC program steps
Software illegal interrupt
The PLC program process stopped abnormally due to an illegal software command code.
(Note) Emergency stop (EMG) will
be applied.
Software command interruption illegal
An error was found in the sequence program data currently executed
The sequence program stored in
the F-ROM is damaged
The sequence program under
development (before stored in the F-ROM) is damaged
Label branch error (Before executing PLC)
This occurs only when the bit selection parameter “Enable branch label check” (#6452 bit6) is set to “1”
There is a CJ instruction, CALL
instruction to the label not existing
There is a CJ instruction to the
global label (Branching is possible only for CALL instructions)
Details Remedy
Download the PLC program.
Edit the PLC program size to a smaller size.
Download the PLC program having the same format as when the power was reset or turned ON.
Download the correct format PLC program.
Turn the power ON again. If the error is not reset, download the correct PLC program.
Contact the Mitsubishi Electric service center.
Check the destination of the branch of the CJ instruction, CALL instruction that exists in the step to which the error occurred
I - 78
6. Alarms Related to User PLC
Message
U10
Illegal PLC
Sub-status
1 2
0x21xx Number of
PLC program steps
0x22xx - Too many local labels (Before
0x23xx - Global label boundary value error
0x24xx Number of
PLC program steps
0x25xx - Program setting error (Before
Details Remedy
Label duplication error (Before executing PLC)
In multi-program method,
a.The global label is duplicating b.A local label is duplicating in one file
In single program method, a label
is duplicating
executing PLC) The total number of local labels has exceeded the boundary value set by the PLC parameter (global label boundary value)
(Before executing PLC) The setting of the PLC parameter (global label boundary value) is not normal
In multi-program method, it is set
over the maximum value
In single program method, the
global label boundary value is set
Reserved label error (Before executing PLC)
In multi-program method, there is a
reserved label which is prohibited to use
In single program method, the
reserved label is duplicating
executing PLC)
In multi-program method, the
setting of the PLC parameter is not normal a.PLC parameter (program setting) is not set b.A program name that is not stored is set c.The setting is exceeding the maximum setting number (20)
In single program method, more
than one program file is stored
Correct the duplication of the
label that exists in the step to which the error occurred
Decrease the number of local
labels to use a.Use in sequence from P0 as much as possible
Set the PLC parameter (global
label boundary value) again
In multi-program method,
correct the global label boundary value
In single program method,
delete the global label boundary value
In multi-program method, delete
the reserved label
In single program method,
a.Delete the program setting of the PLC parameter b.Correct the duplication of the reserved label
In multi-program method, check
the program setting of the PLC parameter a.Check the program setting and the program name stored in the NC b.Keep the number of settings 20 or less
In single program method,
a.Store only one program file
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6. Alarms Related to User PLC
Message
U10 Illegal PLC
Sub-status
1 2
0x26xx - RET instruction illegal
0x27xx Number of
PLC program steps
0x28xx - No main processing sequence
0x29xx - Execution area exceeded (Before
0x30xx Number of
PLC program steps
Details Remedy
In a branch of a CALL instruction, a
RET instruction was not executed
A RET instruction was executed
without executing a CALL instruction
Sequence program code error (Before executing PLC) An error was found in the sequence program data to execute
Unavailable PLC instructions are
used
The sequence program stored in
the F-ROM is damaged
The sequence program under
development (before stored in the F-ROM) is damaged
program (Before executing PLC) The main processing program to execute cannot be recognized
In multi-program method, the PLC
parameter (program setting) does not have the main processing “scan” setting
In single program method, a
reserved label of the main processing sequence program does not exist
executing PLC) The total number of steps of the sequence program to execute has exceeded the PLC processor area size
FOR instruction nesting level exceeded The 17th nesting of a FOR instruction was attempted to be executed
Review the whole sequence program to execute to confirm below
A RET instruction is included at
the end of subroutine
RET instructions are always
executed, not branching to another process in the middle of subroutine
The program does not jump to a
reserved label (P4005) of END in the middle of subroutine
There is a separator (FEND
instruction) between adjacent subroutines
Retry transferring, storing, or writing (in the F-ROM) of the sequence program with GX Developer or PLC onboard edit function
In multi-program method, check
the program setting of the PLC parameter
In single program method, add
a reserved label (P4002) of middle-speed sequence program
Check the settings of the PLC parameters (program setting), and keep the total number of steps of the sequence program to execute below the PLC processor area size
Check the number of nesting levels of the FOR instructions in the step to which the error occurred Keep the number of nesting levels 16 or below
I - 80
6. Alarms Related to User PLC
A
Message
U10 Illegal PLC
Sub-status
1 2
0x31xx Number of
PLC program steps
0x32xx Number of
PLC program steps
0x400x - PLC system error
0x800x Number of
PLC program steps
0x80xx Number of
PLC program steps
0x81xx Number of
PLC program steps
0x82xx
Details Remedy
NEXT instruction illegal
A NEXT instruction was executed
before executing a FOR instruction
After executing a FOR instruction,
an END (FEND) instruction was executed before executing a NEXT instruction
BREAK instruction illegal A BREAK instruction was executed not between FOR and NEXT instructions
Software exception
The PLC program process stopped abnormally due to a bus error, etc.
bit 0: BIN command operation error bit 1: BCD command operation
error
bit6: CALL/CALLS/RET
command error
bit7: IRET command execution
error
(Note) Emergency stop (EMG) is
applied for bit 6/7.
A software exception (BCD instruction error) occurred In a BCD, DBCD instruction, a BCD conversion was attempted for a BIN value out of its input range
software exception (BIN instruction
error) occurred
In a BIN, DBIN instruction, a BIN
conversion was attempted for a BCD value out of its input range
In B+, B-, B*, B/ instruction, a BCD
value of the argument 1 or 2 is other than between 0 and 9999
A software exception (bus error) occurred
Check and correct the NEXT
instruction in the step to which the error occurred
Check and correct the
sequence program of the program number to which the error occurred (However, the step number with the error is indicated as 0) a.Was the NEXT instruction skipped by executing JMP, CALL, CJ instruction between FOR and NEXT instructions? b.Are FOR and NEXT instructions always commanded in pairs?
Check and correct the BREAK instruction in the step to which the error occurred
Contact the Mistubishi Electric
service center.
Refer to the methods for using the BCD and BIN function commands.
Turn the power ON again. If the error is not reset, download the correct PLC program.
Check how the BCD, DBCD instruction is used in the step to which the error occurred
Check how the BIN, DBIN, B+, B-, B*, B/ instruction is used in the step to which the error occurred
Contact the Mistubishi Electric
service center.
I - 81
6. Alarms Related to User PLC
Message
U10 Illegal PLC
Sub-status
1 2
0x83xx Number of
PLC program steps
0x84xx Number of
PLC program steps
Number of PLC program steps
0x85xx
Number of
0x86xx
0x87xx
0x88xx
0x89xx
0x90xx
PLC program steps
Number of PLC program steps
Number of PLC program steps
Number of PLC program steps
Number of PLC program steps
Details Remedy
A software exception (unequipped instruction error) occurred
With a HN102 card mounted, when
the bit selection parameter “Enable branch label check” (#6452 bit6) is set to “0”, the program jumped to the undefined label
The sequence program being
executed is damaged
A software exception (instruction format error) occurred
A software exception (instruction bus error) occurred
With a HN102 card mounted, when
the bit selection parameter “Enable branch label check” (#6452 bit6) is set to “0”, the program jumped to the undefined label
The sequence program being
executed is damaged
A software exception (CALL/CALLS/RET instruction error) occurred
A software exception (memory area error) occurred
A software exception (zero division
occurred
error
A software exception (double exception error
A software exception (HALT instruction stop) occurred
occurred
By setting the bit selection
parameter “Enable branch label check” (#6452 bit6) to “1”, check the branch step to the undefined label
Contact the Mistubishi Electric
service center.
Contact the Mistubishi Electric
service center.
By setting the bit selection
parameter “Enable branch label check” (#6452 bit6) to “1”, check the branch step to the undefined label
Contact the Mistubishi Electric
service center.
Contact the Mistubishi Electric
service center.
I - 82
6. Alarms Related to User PLC
Message
U50
PLC stopped
U55
PLC stopped / is not saved
U60
Ladder is not saved
(Note) The number of PLC program steps displayed on the screen may not match the actual number of error
occurrence steps because of the PLC program timing. Use this as a guideline of the occurrence place.
Sub-status
1 2
The PLC program is stopped. Start the PLC program.
The PLC program is stopped and not
written into ROM.
The PLC program is not written into
ROM.
Details Remedy
Write the PLC program into ROM.
Write the PLC program into ROM.
I - 83

7. Program Errors

7. Program Errors
This alarm occurs during automatic operation. If there is a mistake in the machining program creation or if a program that does not match the NC specifications has been created, a program error will occur. The error No. and message are displayed on the screen.
Error
No.
P10 No. of
P11 Illegal axis
P20 Division error • An axis has been commanded for
P32 Illegal address • An address not contained in the
P33 Format error • The command format in the program
P34 Illegal G code • A G code not contained in the
P35 Setting value
P36 Program end
P37 Prog. No. and
P38 No spec:
P39 No
P50
P60 Compensation
Message Details Remedy
simultaneous axes over
address
range over
error
sequence No. zero
Optional block skip
specifications No spec:
Inch/mm
length over
• The number of axis addresses commanded in the same block is greater than the number provided for by the specifications.
• The axis address names in the program commands and the axis address names set in the parameters do not match.
which division cannot be made by the command units.
specifications has been used.
is not correct.
specifications has been commanded.
• The setting range of the addresses has been exceeded.
• “EOR” has been read during memory operation.
• A zero has been designated for the program number or for the sequence number
• A command with /2 to /9 has been issued.
• The command issued is not included in the specifications.
• A command for inch/millimeter conversion has been assigned using a G code though there is no such G code specification.
• The commanded movement distance is too great (it exceeds 2
• Divide the alarm block commands into two.
• Check the specifications.
• Correct the axis names in the program.
• Check the program.
• Check and correct the addresses in the program.
• Check the specifications.
• Check the program.
• Check and correct the G code addresses in the program.
• Check the program.
• Enter M02 or M30 at the end of the program.
• Enter M99 at the end of the subprogram.
• The program numbers which can be designated range from 1 to
99999999.
• The sequence numbers which can be designated range from 1 to
99999.
• Check the program. (The command cannot be issued with /2 to /9.)
• Check the specifications.
• Check the specifications.
• Check the value of each address in
31
the program.
).
I - 84
7. Program Errors
Error
No.
P62 No F command • A cutting feedrate command or
P 67 F command
value over
P70 Arc radius error • The start and end points of the arc
P71 Arc center error • The center of the arc is not found
P72 No spec:
Herical cutting
P73 P80 P90 No spec:
P91 No spec:
P92 No spec: arc
thread cutting
P93 Illegal pitch
value
P100 P110 P112 Plane selected
while R compen
P113 Illegal plane
select
P120 No spec:
P121
Message Details Remedy
• When the power is turned ON, G01
Thread cutting
Vrbl lead thread (G34)
Synchronous feed
thread lead command has not been issued.
• The setting range for the speed has been exceeded.
and the arc center are not correct.
during R-designated circular interpolation.
• A helical interpolation command was issued though such specifications do not exist.
• A thread-cutting command has been assigned though such specifications do not exist.
• A variable thread-cutting command has been issued though such specifications do not exist.
• The arc thread cutting command was issued though such specifications do not exist.
• The thread lead (thread pitch) is not correct when thread cutting is commanded.
• A plane selection command (G17, G18, G19) has been assigned during a tool radius compensation command and nose R compensa­tion command (G41, G42, G46).
• The circular command axis and selected plane do not match.
• A synchronous feed command has been assigned though such specifications do not exist.
is set as the movement modal command. Assign the feedrate using an F command.
• Designate F with a thread lead command.
• Review the F command values in the program.
• Check the address values designated for the program's start point, end point and the arc center.
• Check the plus and minus directions of the address value.
• Check the address values in the program.
• Check the specifications.
• Check the arc plane.
• Check the specifications.
• Check the specifications.
• Check the specifications.
• Set the thread lead command properly in the thread cutting command.
• Assign the plane selection command after canceling the tool radius compensation command and nose R compensation command (by issuing the G40 command).
• Assign the circular command with the proper plane selection.
• Check the synchronous feed command specifications.
• Change the synchronous feed command (G95) into a per-minute feed command (G94). (The F command value must also be changed.)
I - 85
7. Program Errors
Error
No.
P130 2nd M function
code illegal
P131 No spec:
P133 Illegal P-No.:
P140 P141 P142 P150 No spec:
P151 Radius compen
during arc mode
P152 No intersection • The inte r se c t i o n p o i n t co mpensation
P153 Compensation
interference
P154 P155 Fixed cyc exec
during compen
Message Details Remedy
Cnst perphrl ctrl G96
G96
Nose R compensation
• The address specified by parameter is other than A, B or C.
• The name is duplicated with the axis name.
• A constant surface speed command (G96) has been assigned even though such specifications do not exist.
• An illegal constant surface speed control axis has been designated.
• An axis No. that does not exist in the command system was commanded during constant surface speed control.
• The tool radius compensation and nose R compensation (G41, G42, G46) were issued even though the tool radius compensation and nose R compensation specifications are not provided.
• A compensation command (G40, G41, G42, G46) has been assigned in the circular mode (G02, G03).
vector is not found when a tool radius compensation or nose R compensa- tion command (G41, G42, G46) has been executed.
• An interference error is occurred when a tool radius compensation and nose R compensation command (G41, G42, G46) is executed.
• A fixed cycle command was assigned in the radius compensation mode.
• Check the parameter’s 2nd miscellaneous function address.
• Designate an address different from the axis address.
• Check the specifications.
• Change the constant surface speed command (G96) into a speed command (G97).
• Check the parameter and program designation for the constant surface speed control axis.
• Check the tool radius compensation and nose R compensation specifications.
• Assign a rapid traverse command (G00) or linear command (G01) in the compensation command block or cancel block. (Set the modal to linear interpolation.)
• Check the program.
• Check the program.
• The radius compensation mode is established when a fixed cycle command is executed and so the radius compensation cancel command (G40) should be assigned.
I - 86
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