
JY997D66401A
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B
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JAPANESE
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ENGLISH
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MELSEC iQ-F FX5-4AD-PT-ADP
Hardware Manual
Manual Number JY997D66401
Revision A
Date October 2016
This manual describes the part names, dimensions, installation, and
specifications of the product. Before use, read this manual and manuals of
relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
And, store this manual in a safe place so that you can take it out and read it
whenever necessary. Always forward it to the end user.
Registration:
The company name and the product name to be described in this manual are the
registered trademarks or trademarks of each company.
Effective October 2016
Specifications are subject to change without notice.
Safety Precaution
This manual classifies the safety precautions into two categories:
Depending on the circumstances, procedures indicated by may also
cause severe injury.
It is important to follow all precautions for personal safety.
Associated Manuals
How to obtain manuals
For the necessary product manuals or documents, consult with your local
Mitsubishi Electric representative.
and .
Manual name Manual No. Description
MELSEC iQ-F
FX5 User's Manual
(Analog Control)
MELSEC iQ-F
FX5U User's Manual
(Hardware)
MELSEC iQ-F
FX5UC User's Manual
(Hardware)
2016 MITSUBISHI ELECTRIC CORPORATION
(Read these precautions before use.)
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting i n minor or moderate injury or
property damage.
JY997D60501 Explains analog control.
JY997D55301
JY997D61301
Explains FX5U PLC specificatio n
details for I/O, wiring, installation,
and maintenance.
Explains FX5UC PLC specification
details for I/O, wiring, installation,
and maintenance.
Applicable standards
FX5-4AD-PT-ADP comply with the EC Directive (EMC Directive) and UL standards
(UL, cUL). Further information can be found in the following manual.
Regarding the standards that relate to the CPU module, please refer to either the
product catalog or consult with your nearest Mitsubishi product provider.
Attention
This product is designed for use in industrial applications.
Caution for EC Directive
Installation in Enclosure
Programmable controllers are open-type devices that must be installed and used
within conductive control cabinets. Please use the programmable controller while
installed within a conductive shielded control cab inet. Installation within a control
cabinet greatly affects the safety of the system and aids in shielding noise from the
programmable controller.
Control cabinet
- The control cabinet must be conductive.
- Ground the control cabinet with the thickest possible grounding cable.
- To ensure that there is electric contact between the control cabinet and its door,
connect the cabinet and its doors with thick wires.
- In order to suppress the leakage of radio waves, the control cabinet structure
must have minimal openings. Also, wrap the cable holes with a shielding cover or
other shielding devices.
- The gap between the control cabinet and its door must be as small as possible by
attaching EMI gaskets between them.
Wires
*1 These wires are used to improve the conductivity between the door and control
cabinet.
Cables
- Make sure to use shielded cables as cables pulled out of the control cabinet.
- Connect the shield such as shielded cables and shielding covers to the grounded
control cabinet.
It is possible that the accuracy temporarily fluctuates within ±10 %.
1. Outline
FX5-4AD-PT-ADP expansion adapter for resistance temperature detector temperature
sensor input (hereinafter called PT-ADP) is an expansion adapter for connecting a
resistance temperature detector (Pt100, Ni100 3-wire type) temperature sensor, and
measuring 4 channels of temperature.
1.1 Incorporated Items
Verify that the following product and items are included in the package:
Product
Included Items Hardware manual (This manual)
MELSEC iQ-F FX5U User's Manual (Hardware)
MELSEC iQ-F FX5UC User's Manual (Hardware)
Shielding cover
Shielded cable
EMI gasket
*1
FX5-4AD-PT-ADP resistance temperature detector tem perature
sensor input expansion adapter
1.2 External Dimensions, Part Names, and Terminal Layout
Unit: mm
Terminal
layout
L1+
L1-
L2+
90
L2-
106
L3+
L3-
98 (mounting hole pitch)
L4+
L4-
15.1
17.6
[10]
[9]
[3]
[2]
[1]
8
74 15.1
Special adapter
connector cover is
removed
[1] DIN rail mounting groove (DIN rail: DIN46277, 35 mm wide)
[2] Name plate
[3] Expansion adapter slide lock
[4] Expansion adapter connector cover
[5] Direct mounting hole: 2 holes of 4.5 (mounting screw: M4 screw)
[6] PWR LED (green)
[7] Terminal block (European type terminal block)
[8] Expansion adapter connector
[9] DIN rail mounting hook
[10] Expansion adapter fixing hook
[11] Expansion adapter connec tor
[5]
[4]
[6]
[7]
[8]
[11]
Weight: Approx. 0.1 kg
Outer painting color: Munsell 0.6B7.6/0.2
2. Installation
INSTALLATION
PRECAUTIONS
Make sure to cut off all phases of the power supply externally before attempting
installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
Use the product within the generic environment specifications described in the
User's Manual (Hardware) for the CPU module to be used.
Never use the product in areas with excessive dust, oily smoke, conductive dusts,
corrosive gas (salt air, Cl
impacts, or expose it to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions,
deterioration or damage may occur.
INSTALLATION
PRECAUTIONS
Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
When drilling screw holes or wiring, make sure cutting or wire debris does not
enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board,
thereby causing nonconformities.
Install the product securely using a DIN rail or mounting screws.
Connect the expansion board and expansion adapter securely to their designated
connectors.
Loose connections may cause malfunctions.
For the installation, refer to the following manual.
2, H2S, SO2 or NO2), flammable gas, vibration or
MELSEC iQ-F FX5U User's Manual (Hardware)
MELSEC iQ-F FX5UC User's Manual (Hardware)
3. Wiring
WIRING PRECAUTIONS
Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
Make sure to properly wire to the terminal block (European type) in
I1-
I2-
I3-
I4-
•
accordance with the following precautions.
Failure to do so may cause electric shock, equipment failures, a short-circuit,
wire breakage, malfunctions, or damage to the product.
- The disposal size of the cable end should follow the dimensions described
in the manual.
- Tightening torque should follow the specifications in the manual.
- Twist the ends of stranded wires and make sure that there are no loose
wires.
- Do not solder-plate the electric wire ends.
- Do not connect more than the specified number of wires or electric wires
of unspecified size.
- Affix the electric wires so that neither the terminal block nor the connected
parts are directly stressed.
WIRING PRECAUTIONS
When drilling screw holes or wiring, make sure cutting or wire debris does
not enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
Make sure to observe the following precautions in order to prevent any
damage to the machinery or accidents due to malfunction of the PLC caused
by abnormal data written to the PLC due to the effects of noise:
1) Do not bundle the power li ne or analog input/output cable together with or
lay them close to the mai n circuit, high-voltage line, load line or power
line. As a guideline, lay the power line, control line and communication
cables at least 100 mm away from the main circuit, high-voltage line, load
line or power line.
2) Ground the shield of the analog input/output cable at one point on the
signal receiving side.
However, do not use common grounding with heavy electrical systems.
3.1 Cable End Treatment And Tightening Torque
3.1.1 European type terminal block
1) W iring type
Use the wire supplied together w ith Pt100/Ni100 or a shielded twisted wire
when wiring the Pt100/Ni100 resistance temperature detector.
2) S uitable wiring
No. of wire
per terminal
One wire
Two wires AWG22 (0.3 mm
3) Tightening torque
Tighten the terminal screws with 0.20 Nm.
Do not tighten the screws outside the specified torque.
Failure to do so may cause equipment failures or malfunctions.
4) W ire end treatment
Strip the coating of strand wire and twist the cable core before connecting it,
or strip the coating of single wire before connecting it.
When using a wire ferrule with an insulating sleeve, choose a wire wi th
proper cable sheath referring to the above outside dimensions, otherwise
the wire cannot be inserted easily.
- Strand wire/single wire
<Reference>
Phoenix Contact GmbH & Co. KG AI 0.5-8 WH
Single wire, Strand wire
AWG22 to 20
(0.3 to 0.5 mm
9 mm
Manufacturer Model Caulking tool
Wire size
Ferrules with insulating sleeve
2
)
2
)-
- Stick terminal with insulating sleeve
Insulation sleeve
2.6 mm
AWG22 to 20
(0.3 to 0.5 mm2)
Contact area
(Crimp area)
8 mm
14 mm
CRIMPFOX 6
CRIMPFOX 6T-F

5) Tool
For tightening the terminal, use a
commercially available small
screwdriver having a straight form
that is not widened toward the end
as shown right.
Note:
If the diameter of screwdriver grip is too small, tightening torque may not be
achieved. To achieve the appropriate tightening torque shown in the table
above, use the following screwdriver or appropriate replacement (grip
diameter: approximately 25 mm (0.98")).
Manufacturer Model names
Phoenix Contact GmbH & Co. KG SZS 0.4×2.5
6) Terminal block fixed screw tightening torque
Tighten the screws within the range of 0.2 to 0.3 Nm.
Do not tighten terminal screws exceeding with a torque outside the
abovementioned range.
Failure to do so may cause equipment failures or malfunctions.
3.2 Wiring Of Resistance Temperature Detector
3.2.1 Example of resistance temperature detector wiring
(Ground resistance: 100 or less)
: represents the channel number.
3.2.2 Precautions on resistance temperature detector wiring
Only 3 wire Pt100 and Ni100 resistance temperature detectors can be used.
Separate the cable of the resistance thermometer detector from other power
cables or areas easily affected by inductive noise (from commercial power,
etc.).
3.3 Grounding
Grounding should be performed as stated below.
The grounding resistance should be 100 or less.
Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared grounding" of
the following figure.
For the details, refer to the following manual.
PLC
Independent grounding
(Best condition)
The grounding wire size should be AWG 22 to 20 (0.3 to 0.5 mm
The grounding point should be close to the PLC, and all grounding wire should
be as short as possible.
For the terminal configuration, refer to Section 1.2
Shielded wirePt100, Ni100
MELSEC iQ-F FX5U User's Manual (Hardware)
MELSEC iQ-F FX5UC User's Manual (Hardware)
Othere
quipment
0.4 mm 2.5 mm
Terminal
Grounding
Othere
PLC
quipment
Shared grounding
(Good condition)
block
L+
L-
I-
Common grounding
PT-ADP
PLC
(Not allowed)
With
straight tip
Othere
quipment
2
).
4. Specifications
STARTUP AND
MAINTENANCE
PRECAUTIONS
Do not disassemble or modify the PLC.
Doing so may cause fire, equipment failures, or malfunctions.
For repair, contact your local Mitsubishi Electric representative.
Do not drop the product or exert strong impact to it.
Doing so may cause damage.
DISPOSAL PRECAUTIONS
Please contact a certified electronic waste disposal company for the
environmentally safe recycling and disposal of your device.
TRANSPORTATION
PRECAUTIONS
The product is a precision instrument. During transportation, avoid impacts larger
than those specified in the general specifications by using dedicated packaging
boxes and shock-absorbing palettes.
Failure to do so may cause failures in the product.
After transportation, verify operation of the product and check for damage of the
mounting part, etc.
4.1 Applicable CPU Module
Model name Applicability
FX5U CPU module Ver. 1.040 or later
FX5UC CPU module Ver. 1.040 or later
4.2 General Specifications
The items other than the following are equivalent to those of the CPU module.
For general specifications, refer to the following manual.
Item Specification
Dielectric wi thstand
voltage
Insulation resistance
4.3 Power Supply Specifications
Item Specification
Internal electric supply
(A/D conversion circuit)
Internal electric supply
(Interface)
MELSEC iQ-F FX5U User's Manual (Hardware)
MELSEC iQ-F FX5UC User's Manual (Hardware)
500 V AC for one minute
10 M or higher by 500 V DC
insulation resistance tester
24 V DC 20 mA
Internal electric supply is carried out from 24 V DC power
supply of a CPU module.
5 V DC 10 mA
Internal electric supply is carried out from 5 V DC power
supply of a CPU module.
Between all external
terminals and ground
terminal of CPU module
4.4 Performance Specifications
Item
Number of analog input points 4 points (4 channels)
Usable resistance temperature detector
Temperature measuring range
Digital output value
Ambient temperature
Accuracy
Resolution 0.1
Conversion speed
Isolation method
Number of occupied I/O points
25±5
Ambient temperature
-20 to 55
*1 Only 3-wire type resistance temperature detectors can be used.
*2 For details of the conversion speed, refer to the following manual.
MELSEC iQ-F FX5 User's Manual (Analog Control)
Pt100 (JIS C 1604-1997, JIS C 1604-
*1
2013)
Ni100 (DIN 43760 1987)
Pt100 -200 to +850
Ni100 -60 to +250
16-bit signed binary
Pt100 -2000 to +8500 -3280 to +15620
Ni100 -600 to +2500 -760 to +4820
Pt100 ±0.8
Ni100 ±0.4
Pt100 ±2.4
Ni100 ±1.2
Approx. 85 ms/channel
Between input terminal and CPU
module: Photocoupler
Between input channels: Non-isolation
0 point (This number is not related to the
maximum number of I/O points of the
PLC.)
Specification
Centigrade (°C) Fahrenheit (°F)
-328 to +1562F
-76 to +482F
0.1 to 0.2F
*2
This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
Warranty
Exclusion of loss in opportunity and secondary loss from warranty liability
Regardless of the grat is warranty term, Mitsubishi shall not be liable for compensation to:
(1) Damages caused by any cause found not to be the responsibility of Mitsubishi.
(2)
Loss in opport unity, lost profits inc urred to the user by Failures of Mitsubishi products.
(3)
Special damages and secondary damages w hether foreseeable or not, compensa tion for
accidents, and compensation for damages to products other than Mitsubishi products.
(4) Replacement by the user, maintenance of on-site equipment, start-up test run
and other tasks.
For safe use
This product has been manufactured as a general-purpose part for general
industries, and has not been designed or manufactured to be incorporated in
a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN