Mitsubishi Electronics FR-C500 User Manual

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TRANSISTORIZED INVERTER

FR-C

500

INSTRUCTION MANUAL INVERTER WITH BUILT-IN PLC FUNCTION

(plus COMMUNICATION COMPATIBILITY)

FR-C520-0.1K

3.7K

INSTALLATION AND WIRING

OPERATION AND CONTROL

INVERTER FUNCTIONS

Chapter 1

Chapter 2

Chapter 3

PLC FUNCTION

CC-Link COMMUNICATION

PROTECTIVE FUNCTIONS

SPECIFICATIONS

Chapter 4

Chapter 5

Chapter 6

Chapter 7

This instruction manual gives handling information and precautions for use of this product. Please forward this manual to the end user.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the inverter until you have read through this instruction manual and appended documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment, safety information and instructions. In this instruction manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING

CAUTION

Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause physical damage only.

Note that even the level may lead to a serious consequence according to conditions. Please follow the instructions of both levels as they are

important to personnel safety.

1. Electric Shock Prevention

CAUTION

WARNING

While power is on or when the inverter is running, do not open the front cover. You

!!!!

may get an electric shock.

Do not run the inverter with the front cover removed. Otherwise, you may access

!!!!

the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock.

If power is off, do not remove the front cover except for wiring or periodic inspection.

!!!!

You may access the charged inverter circuits and get an electric shock.

Before starting wiring or inspection, switch power off, wait for more than at least 10

!!!!

minutes and check for the presence of any residual voltage with a meter, etc.

Earth (ground) the inverter in a class D or higher protective earthing (grounding)

!!!!

method.

Any person who is involved in the wiring or inspection of this equipment should be

!!!!

fully competent to do the work.

Always install the inverter before wiring. Otherwise, you may get an electric shock

!!!!

or be injured.

Operate the switches with dry hands to prevent an electric shock.

!!!!

Do not subject the cables to scratches, excessive stress, heavy loads or pinching.

!!!!

Otherwise, you may get an electric shock.

Do not change the cooling fan with power on. It is dangerous to c hange the cooling

!!!!

fan while power is on.

2. Fire Prevention

CAUTION

Mount the inverter on incombustible material. Mounting it to or near combustible

!!!!

material can cause a fire.

If the inverter has become faulty, switch off the inverter power. A continuous flow of

!!!!

large current could cause a fire.

Do not connect a resistor directly to the DC terminals P(+), N(+). This could cause a fire.

!!!!

A-1

3. Injury Prevention

CAUTION

! Apply only the voltage specified in the instruction manual to each terminal to pre-

vent damage, etc.

! Ensure that the cables are connected to the correct terminals. Otherwise, damage,

etc. may occur.

! Always make sure that polarity is correct to prevent damage, etc.

!! !

! While power is on or for some time after power-off, do not touch the inverter or

brake resistor as they are hot and you may get burnt.

4. Additional instructions

Also note the following points to prevent an accidental failure, injury, electric shock, etc.:

(1) Transportation and installation

CAUTION

! When carrying products, use correct lifting gear to prevent injury.

!! !

! Do not stack the inverter boxes higher than the number recommended.

!! !

! Ensure that installation position and material can withstand the weight of the

inverter. Install according to the information in the Instruction Manual.

! Do not operate if the inverter is damaged or has parts missing.

!! !

! Do not hold the inverter by the front cover; it may fall off.

!! !

! Do not stand or rest heavy objects on the inverter.

!! !

! Check the inverter mounting orientation is correct.

!! !

! Prevent screws, wire fragments or other conductive bodies, oil or other flammable

substances from entering the inverter.

! Do not drop the inverter, or subject it to impact.

!! !

! Use the inverter under the following environmental conditions:

Ambient temperature

Ambient humidity

Storage temperature

Ambience

Environment

Altitude, vibration

*Temperatures applicable for a short time, e.g. in transit.

(2) Wiring

-10°C to +50°C (non-freezing) 90%RH or less (non-condensing)

-20°C to +65°C* Indoors (free from corrosive gas, flammable gas, oil mist,

dust and dirt) Max. 1000m above sea level

5.9m/s

{0.6G} or less (conforming to JIS C 0040)

CAUTION

! Do not fit capacitive equipment such as power factor correction capacitor, radio

noise filter or surge suppressor to the output of the inverter.

! The connection orientation of the output cables U, V, W to the motor will affect the

direction of rotation of the motor.

(3) Trial run

CAUTION

! Check all parameters, and ensure that the machine will not be damaged by a sud-

den start-up.

A-2

(4) Operation

WARNING

! The [STOP] key is valid only when the appropriate function setting has been made.

Prepare an emergency stop switch separately.

! Make sure that the start signal is off before resetting the inverter alarm. A failure to

do so may restart the motor suddenly.

! The load used should be a three-phase induction motor only. Connection of any

other electrical equipment to the inverter output may damage the equipment.

! Do not modify the equipment.

CAUTION

! The electronic overcurrent protection does not guarantee protection of the motor

from overheating.

! Do not use a magnetic contactor on the inverter input for frequent starting/stopping

of the inverter.

! Use a noise filter to reduce the effect of electromagnetic interference. Otherwise

nearby electronic equipment may be affected.

! Take measures to suppress harmonics. Otherwise power harmonics from the

inverter may heat/damage the power capacitor and generator.

! When parameter clear is performed, each parameter returns to the factory setting.

Re-set the required parameters before starting operation.

! The inverter can be easily set for high-speed operation. Before changing its set-

ting, fully examine the performances of the motor and machine.

! In addition to the inverter's holding function, install a holding device to ensure

safety.

! Before running the inverter which had been stored for a long period, always per-

form inspection and test operation.

(5) Emergency stop

CAUTION

! Provide a safety backup such as an emergency brake which will prevent the

machine and equipment from hazardous conditions if the inverter fails.

(6) Maintenance, inspection and parts replacement

CAUTION

! Do not carry out a megger (insulation resistance) test on the control circuit of the

inverter.

(7) Disposing of the inverter

CAUTION

! Treat as industrial waste.

(8) General instructions

Many of the diagrams and drawings in this instruction manual show the inverter without a cover, or partially open. Never operate the inverter in this status. Always replace the cover and follow this instruction manual when operating the inverter.

A-3

1. INSTALLATION AND WIRING 1

1.1 Basic Config u ration............ .. ............................. ............... ...........2

1.2 Precautions for Use ....................................................................3

1.3 Installation of the Inverter............................................................3

1.4 Terminal Connection Diagram....................................................5

1.5 Wiring of the Power Supply and Motor........................................6

1.5.1 Description of the main circuit terminals....................................................... 6

1.5.2 Layout and wiring of the main circuit terminals............................................. 6

1.5.3 Cables, wiring lengths, crimping terminals, etc............................................. 6

1.6 Earthing (Grounding) Precautions...............................................7

1.7 Control Circuit .............................................................................8

1.7.1 Description of the control circuit terminals....................................................8

1.7.2 Layout and wiring of the control circuit terminals........................................ 10

1.7.3 Layout and wiring of the CC-Link terminals................................................ 11

1.7.4 Changing the control logic ..........................................................................12

1.7.5 RS-485 Connector......................................................................................14

1.7.6 Connection of the parameter unit (FR-PU04)............................................. 14

1.8 Input Terminals.........................................................................15

1.8.1 Run (start) and stop (STF, STR)................................................................. 15

1.8.2 External frequency selection (RH, RM, RL)................................................ 17

1.8.3 Control circuit common terminals (SD, SE) ................................................ 18

1.8.4 Signal inputs by contactless switches......................................................... 18

1.9 How to Use the Input Signals (Assigned Terminals RL, RM, RH,

STR, SQ) ..................................................................................19

1.9.1 Multi-speed setting (RL, RM, RH signals): Pr. 60 to Pr. 63, Pr. 65, Pr. 505

setting "0, 1, 2"............................................................................................19

1.9.2 Output shut-off (MRS signal): Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting "6".. 1 9

1.9.3 External thermal relay input: Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting "7".... 19

1.9.4 Reset signal: Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting "10".......................... 20

1.9.5 Start (forward rotation) signal: Pr. 65 setting "17".......................................20

1.9.6 Sequence start: Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting "50" ..................... 21

1.9.7 No function: Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting "9998" ....................... 21

1.9.8 Start (reverse rotation) signal: Pr. 63 setting "9999"...................................21

1.10 Peripheral Devices.............. .......................................... ............22

1.10.1 Peripheral device list................................................................................... 22

1.10.2 Leakage current and installation of earth (ground) leakage circuit breaker 22

1.10.3 Power-off and magnetic contactor (MC)..................................................... 26

1.10.4 Regarding the installation of the power factor improving reactor................ 27

1.10.5 Regarding noises and the installation of the noise filter..............................28

1.10.6 Power harmonics........................................................................................29

1.10.7 Power harmonic suppression guideline.......................................................30

1.11 Connection of Stand-Alone Option Units...................................33

1.11.1 Connection of the conventional BU brake unit (option)...............................33

1.11.2 Connection of the FR-HC high power factor converter (option)..................33

1.11.3 Connection of the power regeneration common converter (FR-CV)...........34

1.12 Wiring of the Inverter and Personal Computer Using

GX Developer for RS-485 Communication ......................... ......35

1.13 Wiring fo r C C -L i n k C o m mu n i c a t io n ..... .. ... ............................ .....36

1.14 Wiring of the Inverter and Computer Using

RS-485 communication........................................................... ..38

1.15 Desi g n In f o rm a t io n ................... ................ ............................ .....40

2. OPERATION AND CONTROL 41

2.1 Parts Identification and Functions of the

Operation Panel ............................. ...........................................42

2.2 Operation Mode Switching........................................................42

2.3 Monitor Transition......................................................................43

2.4 Monitoring the Output Current...................................................43

2.5 Displaying the CC-Link Data (Station Number, Baudrate)........43

2.6 LED On/Off Operations .............................................................44

2.6.1 How to check the LED lamps for CC-Link

communication errors................................. ..... ...... ...... ................................45

CONTENTS

3. INVERTER FUNCTIONS 49

3.1 Function (Parameter) List..........................................................50

3.2 List of Parameters Classified by Purpose of Use......................55

3.3 Basic Functions.........................................................................56

3.3.1 Torque boost (Pr. 0)....................................................................................56

3.3.2 Maximum and minimum frequencies (Pr. 1, Pr. 2)......................................57

3.3.3 Base frequency (Pr. 3)................................................................................58

3.3.4 Multi-speed operation (Pr. 4, Pr. 5, Pr. 6)....................................................59

3.3.5 Acceleration/deceleration time (Pr. 7, Pr. 8)................................................60

3.3.6 Electronic thermal O/L relay (Pr. 9).............................................................61

3.3.7 DC injection brake (Pr. 10, Pr. 11, Pr. 12)...................................................61

3.3.8 Starting frequency (Pr. 13)..........................................................................62

3.3.9 key rotation direction selection (Pr. 17)...........................................63

3.3.10 Stall prevention function and current limit function

3.3.11 Start-time earth (ground) fault detection selection (Pr. 40) .........................66

3.4 Operation Panel Display Selection............................................67

RUN

(Pr. 21, Pr. 22).............................................................................................63

3.4.1 Monitor display (Pr. 52)............................................... ...... ..... ..................... 67

3.5 I/O Terminal Function Selection................................................68

3.5.1 Input terminal function selection (Pr. 60, Pr. 61, Pr. 62,

Pr. 63, Pr. 65, Pr. 505)............................................................................... 68

3.5.2 Output terminal function selection (Pr. 64, Pr. 505)....................................69

3.6 Operation Selection Function Parameters................................70

3.6.1 Applied motor (Pr. 71).................................................................................70

3.6.2 PWM carrier frequency (Pr. 72).................................................................. 70

3.6.3 Reset selection/PU stop selection (Pr. 75) .................................................71

3.6.4 Cooling fan operation selection (Pr. 76)......................................................73

3.6.5 Parameter write disable selectio n (Pr. 77)........................ ..... ...... ...... ......... 74

3.6.6 Operation mode and command source (Pr. 79, Pr. 338,

Pr. 339, Pr. 340).......................................................................................... 75

3.7 Computer L in k Op e r a tio n S e tting.......................................... ....79

3.7.1 Communication settings (Pr. 331 to Pr. 337, Pr. 341)................................79

3.7.2 E2PROM write selection (Pr. 342).............................................................. 92

3.8 Parameter Unit (FR-PU04) Setting ...........................................93

3.8.1 Parameter display language selection (Pr. 145)......................................... 93

3.8.2 PU buzzer control (Pr. 990) ........................................................................93

3.8.3 PU contrast adjustment (Pr. 991)................................................................ 94

3.8.4 PU main display screen data selection (Pr. 992)........................................ 94

3.8.5 PU disconnection detection/PU setting lock (Pr. 993)................................95

4. PLC FUNCTION 97

4.1 System Configuration................................................................98

4.2 Prior to Sequence Program Creation................................. .. .....99

4.2.1 Precautions for sequence program creation............................................... 99

4.2.2 Usable main GX Developer functions......................................................... 99

4.2.3 Sequence program execution key ............................................................ 100

4.2.4 Sequence program write...........................................................................101

4.3 Function Block Diagram.............................. ...................... ......102

4.3.1 Setting list of built-in PLC function parameter........................................... 103

4.4 PLC Instructions......................................................................104

4.4.1 How to use the instruction list...................................................................104

4.4.2 PLC instruction list................................ ..... ...... .........................................106

4.5 Device Map ...... ... .. ............................ ............................. .........109

4.5.1 I/O device map..........................................................................................109

4.5.2 Internal relay (M) device map ...................................................................110

4.5.3 Data register (D) device map.................................................................... 110

4.5.4 Special relays....................... ..... ...... ...... ..... ............................................. ..112

4.5.5 Special registers........................................ ...... ..... ....................................112

4.6 Inputs/Outputs.........................................................................114

III

4.6.1 Input (X) assignment........................................................ ...... ...... .............114

4.6.2 Output (Y) assignment..............................................................................116

4.7 Inverter Status Monitoring, Special Registers for Control .......117

4.7.1 Data that can be read at all times..............................................................117

4.7.2 Data that are read by controlling (OFF to ON) the read command...........119

4.7.3 How to write data by controlling (OFF to ON) the write

command..................................................................................................121

4.7.4 Inverter operation status control................................................................126

4.7.5 Inverter parameter access error (D9150)..................................................128

4.7.6 Inverter status (D9151)..............................................................................128

4.8 Inverter Paramet er Read/Write Method .............................. ....129

4.8.1 Reading the inverter parameters...............................................................130

4.8.2 Writing the inverter parameters.................................................................132

4.9 User Area Read/Writ e Method.................... ...................... ......135

4.9.1 User parameter read/write method............................................................135

4.10 Debugging Mode Specifications..............................................136

4.11 Regi s te r D is p lay ..................... ............................. ....................13 7

4.12 Inverter Operation Lock Mode Setting.....................................138

5. CC-Link COMMUNICATION 139

5.1 System Configuration ..............................................................140

5.1.1 System configuration example..................................................................140

5.1.2 Regarding CC-Link Ver. 1.10....................................................................140

5.1.3 Function block diagram.............................................................................141

5.2 CC-Link Para m e t e rs.... .. ............................. ............................ .143

5.2.1 Setting of station number and baudrate (Pr. 503, Pr. 504)........................143

5.2.2 Regarding the operation mode..................................................................143

5.2.3 Operation at CC-Link communication error occurrence............................144

5.3 CC-Link I/O Sp e c if ic a tio n s ......... .. ............................. ..............145

5.4 Buffer Memory.........................................................................148

5.4.1 Remote output signals (Master module to inverter)..................................148

5.4.2 Remote input signals (Inverter to master module) ....................................149

5.4.3 Remote registers (Master module to inverter)...........................................150

5.4.4 Remote registers (Inverter to master module)...........................................151

CONTENTS

6. PROTECTIVE FUNCTIONS 153

6.1 Errors (Alarms)........................................................................154

6.1.1 Error (alarm) definitions.............................................................................155

6.1.2 To know the operating status at the occurrence of alarm

(Only when FR-PU04 is used)..................................................................161

6.1.3 Correspondences between digital and actual characters..........................161

6.1.4 Resetting the inverter................................................................................ 161

6.2 Troubleshooting......................................................................162

6.2.1 Motor remains stopped ............................................................................. 162

6.2.2 Motor rotates in opposite direction............................................................ 162

6.2.3 Speed greatly differs from the setting.......................................................163

6.2.4 Acceleration/deceleration is not smooth...................................................163

6.2.5 Motor current is large................................................................................ 163

6.2.6 Speed does not increase..........................................................................163

6.2.7 Speed varies during operation.................................................................. 163

6.2.8 Operation mode is not changed properly..................................................164

6.2.9 Operation mode is not switched to CC-Link operation mode.................... 164

6.2.10 Inverter cannot be started in CC-Link operation mode ............................. 164

6.2.11 Operation panel display is not provided.................................................... 164

6.2.12 Parameter write cannot be performed................................... ...... ...... ..... ..164

6.2.13 Motor produces annoying sound............................................................... 164

6.3 Precautions for Maintenance and Inspection..........................165

6.3.1 Precautions for maintenance and inspection............................................ 165

6.3.2 Check items.............................................................................................. 165

6.3.3 Periodic inspection.................................................................................... 165

6.3.4 Insulation resistance test usin g megger........... ..... ...... ...... ........................ 166

6.3.5 Pressure test........................................................................................... ..166

6.3.6 Daily and periodic inspection....................................................................167

6.3.7 Replacement of parts................................................................................171

6.3.8 Measurement of main circuit voltages, currents and powers....................174

7. SPECIFICATIONS 177

7.1 Ratings....................................................................................178

7.2 Common Specifications ..........................................................179

7.3 PLC Function Specificat ions...................................................180

7.4 CC-Link Inte r fa c e Sp e c if ic a tio n s... .. ................ ............... .........180

7.5 Outline Drawings.....................................................................181

APPENDICES 183

Appendix 1 Parameter Data Codes for Computer Link

Operation U si n g R S -485 Commun ic a tion......... .. .........184

Appendix 2 Instructions for Compliance with

the European Standards..............................................187

Appendix 3 Instructions for compliance with U.S. and Canadian

Electrical Codes...........................................................189

1. INSTALLATION AND WIRING

This chapter explains the "installation and wiring" for use of this product. Always read the instructions before use.

1.1 Basic Configuration ............................................. 2

1.2 Precautions for Use ............................................. 3

1.3 Installation of the Inverter ................................... 3

1.4 Terminal Connection Diagram............................. 5

1.5 Wiring of the Power Supply and Motor .............. 6

1.6 Earthing (Grounding) Precautions ..................... 7

1.7 Contr o l C ircuit ...... ................ ............... ................. 8

1.8 Input Terminals..................................................... 15

1.9 How to Use the Input Signals (Assigned Terminals RL, RM, RH, STR, SQ)

1.10 Peripheral Devices.................... .. ......................... 22

1.11 Connection of Stand-Alone Option Units .......... 33

1.12 Wiring of the Inverter and Personal Computer Using GX Developer for RS-485 Communication

1.13 Wiring for CC-Link Communication.................... 36

1.14 Wiring of the Inverter and Computer Using RS485 communication

1.15 Design Information............................................... 40

• CC-Link is a registered trademark of CC-Link Partner Association.

• Other company and product names herein are the trademarks or registered trademarks of their respective owners.

......................................................

............................

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

Basic Configuration

1.1 Basic Configuration

Power supply

Use within the permissible power supply specifications of the inverter. (Refer to page 178.)

(NFB)

(ELB)

(MC)

AC reactor (FR-BAL)

Earth (Ground)

DC reactor (FR-BEL)

No-fuse breaker or earth leakage circuit breaker

The breaker must be selected carefully since an inrush current flows in the inverter at power-on. (Refer to page 22.)

Magnetic contactor

Do not use this magn etic contacto r to start and stop th e inverter. Doing so will cause the inverter life to be shorter. (Refer to page

22.)

Installation of reactors

The reactors must be used when the power factor is to be improved or the inverter is installed near a large power supply system (500kVA or more and w iring distance within 1 0m). Make selection carefully. (Refer to page 22.)

Inverter

The inverter life is influenced by ambient temperature. The ambient temperature should be as low as possible within the permissible range. (Refer to page 4.)

Wrong wiring might lea d to damage of the inverter. The control signal wires must be kept fully away from the main circuit to protect them from noise. (Refer to page 5.)

Devices connected to the output

Do not connect a power factor correction capacitor, surge suppressor or radio n oi se fi lter to the out put side.

Earth (Ground)

To prevent an electric shock, always earth (ground) the motor and inverter. For reduction of induction noise from the power line of the inverter, it is recommended to wire the earth (ground) cable by returning it to the earth (ground) terminal of the inverter. (For details of noise reduction techniques, refer to pa ge 28.)

REMARKS

•When using t he P LC fu nc tion, refer to page 35 for wiring an d to page 98 for details.

•When using t he CC-Link function, refer to page 36 for wiring and to page 140 fo r de ta ils .

Precautions for Use

1.2 Precautions for Use

Harmonic Suppression Guideline

The "harmonic suppression guideline for household appliances and general-purpose products" issued by the Ministry of Economy, Trade and Industry (formerly Ministry of International Trade and Industry) in September, 1994 applies to the FR-C500 series. By installing the FR-BEL or FR-BAL power factor improving reactor, this product complies with the "harmonic suppression techniques for transistorized inverters (input current 20A or less)" established by the Japan Electrical Manufacturers' Association.

Product Checking and Parts Identification

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact.

Part names and plates

Operation panel

CC-LINK connector

PU connector

(RS-485 connector)

Rating plate

Inverter type

Input rating

Output rating

Serial number

Control circuit terminal block

Front cover

Main circuit te rm inal block

Capacity plate

Wiring cove r

1.3 Installation of the Inverter

Enclosure surface mounting

Fix the front cover and wiring cover after removing the m .

Leave enough clearances and provide cooling measures.

Inverter type

Mounting inside enclosure

When containing two or more inverters, ins tall them in parallel and provide cooling measures.

Serial number

INSTALLATION AND WIRING

Installation of the Inverter

! Install the inverter under the following conditions:

Vertical mounting

Vertical

Ambient temperature and humidity

Temperature: -10 to 50 Humidity: 90%RH maximum

C C

Clearances

10cm or more

1cm or more

1cm or

10cm or more

Clearances also necessary for changing the cooling f an. (1.5K or more)

! The inverter consists of precision mechanical and electronic parts. Never install or

handle it in any of the following conditions as doing so could cause an operation fault or failure.

Direct sunlight

Vibration

(5.9m/s

max.)

High temperature,

high humidi ty

Oil mist,

Vertical mountin g (Wh en mounted inside en closu re)

Transportation by holding front cover

flammable gas, corrosive gas, fluff, dust, etc.

! Removal and reinstallation of the front

cover Remove the front cover by pulling it toward you in the direction of arrow.

To reinstall, match the cover to the inverter front and in st all it straig ht.

FR-C520-0.1K to 0.75K FR-C520-1 .5K to 3.7K

! Removal and reinstallation of the wiring cover

The cover can be removed easily by pulling it toward you.

To reinstall, fit the cover to th e in verter along the guides.

! Wiring of the RS-485 communication connector

When using the RS-485 connector to wire the cable, you can cut off the lug of the wiring cover to wire it.

Horizontal placement

Mounting to combustible material

Wiring cover

Lug

1.4 Terminal Connection Diagram

! Three-phase 200V power input

Three-phase AC power supply

External transis tor common 24VDC power supply Contact input common (source)

Input terminals

Personal computer

Parameter un it

(FR-PU04)

CC-Link co m m u nication signal s

NFB

Be careful not to shor t PC-SD.

Forward rotation start

Reverse rota tion start

Multi-speed selection

Sequence start

High

Middle

Low

Contact input common

Control input signals (No voltage input allowed)

RS-232C

-RS-485 converter

R S T

STF STR RH RM RL SQ SD

Inverter

(X0) (X1) (X4) (X3) (X2) (X5)

SINK

SOURCE

PU connector

(RS-485)

(Y0) (Y1)

Terminal Connection Diagram

U V

RUN ALM

Power factor improving DC reactor (FR-BEL: Option)

Jumper: Remove this jumper when FR-BEL is connected.

Running Alarm

output

Open

Output terminals *3

collector output common

Motor

Earth (Ground)

Open collector output

DA DB

SLD

DA DB DG

SLD

: Main circuit terminal : Control circuit terminal

SLD

PLC CC-Link

Earth (Ground)

master module

REMARKS

*1. You can change the control logic between sink and source logic. Refer to page 12 for details. *2. The terminal functions cha nge with input terminal funct ion selection (Pr. 60 to Pr. 63, Pr.

65, Pr. 505). (Refer to page 68) (RES, RL, RM, RH, MRS, OH, STR, STF, SQ signal, without function selection)

*3. The terminal functions change with out put terminal function selection (Pr. 64, Pr. 506).

(Refer to page 69.) (RUN, OL, ALM signal, without function selection)

*4. Only either the personal computer (e.g. GX Developer) or parameter unit can be

connected to the PU connector.

*5. For details of the I/O device, refer to page 109.

CAUTION

To prevent a malfunction due to noi se, keep the signal cables more t han 10cm away from the power cables.

INSTALLATION AND WIRING

Wiring of the Power Supply and Motor

1.5 Wiring of the Power Supply and Motor

1.5.1 Description of the main circuit terminals

Symbol T erminal Name Description

R/L1, S/L2, T/L3 Power input

U, V, W Inverter output

N/- DC voltage common

Power factor

P/+, P1

improving DC reactor connection

Earth (Ground)

1.5.2 Layout and wiring of the main circuit terminals

FR-C520-0.1K, 0.2K, 0.4K, 0.75K

Connect to the commercial power supply. Connect a three-ph ase squirrel-cage motor. DC voltage common terminal. Not isolated from the

power supply and inv erter output. Disconnect the jumper from t er m inal s P- P1 and

connect the optional po w er fac t or impr oving DC reactor (FR-BEL).

For earthing (groundi ng) th e inverter chassis. Must be earthed (grounded) .

FR-C520-1.5K, 2.2K, 3.7K

Jumper

P/+

R/L1 S/L2 T/L3

Power supply

U V W

Motor

R/L1 S/L2 T/L3

Power supply

N/- P/+

U V W

Motor

Jumper

N/-

CAUTION

•Always connect the power supply cables to R/L1, S/L2 and T/L3. Never

connect them to U, V and W since it will damage the inverter. (The phase sequence need not be matched.)

•Connect the motor to U, V and W. When the forward rotation switch (signal) is

turned on at this time, the motor rotates in the counterclockwise direction as viewed from the load shaft.

1.5.3 Cables, wiring lengths, crimping terminals, etc.

The following selection example assumes the wiring length of 20m.

1) FR-C520-0.1K to 3.7K

PVC

Cables

AWG

Applicable

Inverter Type

FR-C520-

0.1K to

0.75K FR-C520-

1.5K, 2.2K FRC520-3.7K M4 1.5 5.5-4 5.5-4 3.5 3.5 12 12 4 2.5

Terminal

Screw

Tightening

Torque

Size

M3.5 1.2 2-3.5 2-3.5 2 2 14 14 2.5 2.5

M4 1.5 2-4 2-4 2 2 14 14 2.5 2.5

N•m

Crimping

Terminals

R, S, T U, V , WR, S, T U, V, W R, S, T U, V, WR, S, T U, V, W

Insulated

Cables

Earthing (Grounding) Precautions

! Wiring length

100m maximum

CAUTION

•When the wiring length of the 0.1K or 0.2K is 30m or more, use the carrier

frequency at 1kHz.

•If the inverter-to-motor wiring distance is long, the motor torque will decrease

due to a voltage drop in the main circuit cables especially at low frequency output. Use thick cables for wiring to make a voltage drop less than 2%.

1.6 Earthing (Grounding) Precautions

! Leakage currents flow in the inverter. To prevent an electric shock, the inverter and

motor must be earthed (grounded). (Class D earthing (grounding), earthing

maximum)

(grounding) resistance 100

! Use the dedicated earth (ground) terminal to earth (ground) the inverter. (Do not use

the screw in the casing, chassis, etc.) Use a tin plated* crimping terminal to connect the earth (ground) cable. When tightening the screw, be careful not to damage the threads. *Plating should not include zinc.

! Use the thickest possible earth (ground) cable. Use the cable whose size is equal to

or greater than that indicated below, and minimize the cable length. The earthing (grounding) point should be as near as possible to the inverter.

Motor Capacity

2.2kW or less 2(2.5)

3.7kW 3.5(4)

For use as a product compliant with the Low Voltage Directive, use PVC cable whose size is indicated within parentheses.

! Earth (Ground) the motor on the inverter side using one cable of the 4-core cable.

Ω

(Unit: mm

Earth (Ground) Cable Size

200V class

)

CAUTION

If the inverter is run in the low acoustic noise mode, more leakage currents flow due to fast switching operations than in the non-low acoustic noise mode. Always use the inverter and motor after earthing (grounding) them. When earthing (grounding) the inverter, always use its earth (ground) terminal.

INSTALLATION AND WIRING

Control Circuit

1.7 Control Circuit

1.7.1 Description of the control circuit terminals

Symbol

STF

STR

RH RM RL

Contact input

Input signals

(*1)

ALM

RUN

Open collector

Output signals

Terminal

Name Forward rotation start

Reverse rotation start

Multispeed selection

Sequence start

Contact input common (sink) External transistor common 24VDC power supply Contact input common (source)

Alarm output

Inverter running

Open collector common

Description

Turn on the STF signal to start forward rotation and turn it off to stop.

Turn on the STR signal to start reverse rotation and turn it off to stop.

You can select mu lti pl e speeds (three speeds).

Turn on the SQ signal to execute the built-in PLC function. (RUN state of the PLC) Turn off the SQ signal to stop the built-in PLC function. (S TOP stat e of the PLC)

Common terminal for contact i nputs (terminals STF, STR, RH, RM, RL, SQ). Isolated from terminal SE .

When connecting the transistor output (open collector output) of a programm able controller (PLC), etc., connect the positive external power supply for transistor output to this terminal to prevent a malfunction due to un desirable current. It can be used as a 24V 0.1A DC power output across PC-SD terminals. Acts as the common terminal of the contact input signals when sourc e l ogi c is selected.

Low when the inverte r prot ective function is activated a nd H i gh wh en the inverter is not in error. (*2)

Low when the inverte r ou tp ut frequency is the starti ng f re quency or higher (factory-set to 0. 5H z and changeable), and H ig h du ring stop or DC injection brake op eration. (*2)

Common terminal for inverter running terminal RUN. Isolated from terminal SD.

A stop command is given if STF and STR signals turn on at the same time.

The terminal functions change with input terminal function selection (Pr. 60 to Pr. 63, Pr. 65, Pr.

505). (*3)

The terminal functions change with output terminal function selection (Pr. 64, Pr. 506). (*4)

Rating

Specifications

Input resistance

4.7kΩ Open-time voltage 21 to 27VDC Short-time current 4 to 6mADC Controll ed by open collector output or 0V contact signal

—

Voltage range 18 to 26VDC Permissible load current

0.1A

Permissible load 24VDC 0.1A

—

Control Circuit

Symbol

—

Terminal

Name

RS-485

connector

Description

• Compliant standard: EIA Sta nda rd RS-485

• Transmission form: Multidrop li nk system

• Communication speed: Maximum 19200bps

• Overall distance: 500m

Rating

Specifications

—

Communication

*1. D o not connect terminals SD and PC each other or to the ground.

For sink logic (fa ct or y setting), terminal SD acts as the commo n terminal of contact in put. For source logic, terminal PC acts as the comm on terminal of contact input. (Refer to page 12 for the way to switch between them.)

*2. Low indicates that the open collector ou tput transistor is on (conducts). High indicates

that the transistor is off (does not conduct).

*3. RL, RM, RH, MRS, OH , RES, STF, STR, SQ signal, without function sele ction (Refer to

page 68 for input terminal function selection.)

*4. R UN, OL, ALM signal, without function selection (Refer to page 69 for output ter minal

function selection .)

INSTALLATION AND WIRING

Control Circuit

1.7.2 Layout and wiring of the control circuit terminals

STR RL RM RH SQ RUNALMSTF

SD PC

Loosen the terminal scr ew and insert the cable into the terminal.

Sc re w size : M3 (SD, PC, S E te rmina ls ),

Tightening torque: 0.5N•m to 0.6N•m (SD, PC, SE

M 2 (o the r th a n on th e left)

ter minals )

0.22N•m to 0.25N•m (other than the above)

CAUTION

Undertightening can cause cable disconnection or malfunction. Overtightening can ca use a short circuit

Control circuit terminal block

or malfunction due to damage to the screw or unit.

Cable size : 0. 3mm2 to 0.75mm Screwdriver: Small screwdriver

*Information on bar te rmi nals Introduced products (as of April, '02): Phoenix Contact Co., Ltd.

T erminal Screw

Size

M3 (SD, PC, SE

terminals)

M2 (other than

above)

Bar terminal crimping tool : CRI M PFO X ZA3 (Phoenix Contac t Co., Lt d.)

(Tip thickness: 0.4mm/tip width: 2.5mm)

Bar Terminal Model

(With insulating

sleeve)

Al 0.5-6WH A 0.5-6 0.3 to 0.5

Al 0.75-6GY A 0.75-6 0.5 to 0.75

Al 0.5-6WH A 0.5-6 0.3 to 0.5

Bar Terminal Model

(Without insulating

sleeve)

Cable stripping size

Wire the stripped cable after twisting it to preven t it from becoming loose. In addition, do not solder it. *

(mm)

SD, PC, SE

terminals

Other than

the above

Wire Size (m m2)

1)Terminals SD and SE are common terminals of the I/O signals. Do not earth (ground) these common terminals.

2)Use shielded o r twisted cables for conne ction to the control circuit te rminals and run them away fr om the main and po wer ci rcuits (inclu ding t he 200V rela y seque nce ci rcuit ).

3)The input signals to the control circuit are micro currents. When contacts are required, use two or more parallel micro signal contacts or a twin contact to prevent a contact fault.

CAUTION

When using the bar terminal (wi thout insulating sleeve), use care so that the twisted wires do not come out.

1.7.3 Layout and wiring of the CC-Link terminals

The terminal block is laid out as shown below.

erminal screw size: M2.5

Control Circuit

Refer to page 36 for details.

DA DB DG

SLD

SLD FG

INSTALLATION AND WIRING

Control Circuit

1.7.4 Changing the control logic

The input signals are set to sink logic. To change the control logic, the jumper connector must be moved to the other position. ! Change the jumper connector position

using tweezers, a pair of long-nose pliers, etc. Change the jumper connector position before switching power on.

CAUTION

•Make sure that the front cover is installed securely.

•The front cover is fitted with the capacity plate and the inverter unit with the

rating plate. Since these plates have the same serial numbers, always replace the removed cover onto the original inverter.

•The sink-source logic change-over connector must be fitted in only one of

those positions. If it is fitted in both p ositions at the same time, the inverter may be damaged.

1) Sink logic type

•In this logic, a signal switches on when a current flows out of the corresponding

signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.

Power supply

STF

STR

Inverter

RUN

AX40

•Connecting a positive external power

supply for transistor output to terminal PC prevents a malfunction caused by an undesirable current. (Do not connect terminal SD of the inverter with terminal 0V of the external power supply. When using terminals PC-SD as a 24VDC power supply, do not install an external power supply in parallel with the inverter. Doing so may cause a malfunction in the inverter due to an undesirable current.)

AY40 transistor output module

24VDC

STF

STR

24VDC

Current flow

Inverter

24VDC (SD)

Control Circuit

2) Source logic type

•In this logic, a signal switches on when a current flows into the corresponding signal input terminal. Terminal PC is common to the contact input signals. For the open collector output signals, terminal SE is a positive external power supply terminal.

Power supply

STF

STR

•Connecting the 0V terminal of the external power supply for transistor output to terminal SD prevents a malfunction caused by an undesirable current.

Inverter

RUN

24VDC

AY80 transistor output module

AX80

Inverter

24VDC

STF

STR

24VDC (SD)

INSTALLATION AND WIRING

Control Circuit

1.7.5 RS-485 Connector

<RS-485 connector pin layout> View A of the inverter (receptacle side)

8) to 1)

View A

CAUTION

1. Do not plug the connector to a computer LAN board, fax modem socket, telephone modular connector, etc. As they are different in electrical specifications, the inverter may be damaged.

2.Pins 2 and 8 (P5S) ar e provided for th e parameter unit power supply. Do not use them for any other purpose or when making parallel connectio n by RS485 communication.

3.Refer to page 79 for the communication parameters.

REMARKS

•The PU connector (PS-485) automatically recognizes whether the FR-PU04 or RS-485 communication is connected.

•Refer to page 38 for wiring of the inverter and computer using user program for RS-485 communication.

•Refer to page 35 for wiring of the inverter and personal computer using GX Developer for RS485 communication.

View A

1) SG

2) P5S

3) RDA

4) SDB

5) SDA

6) RDB

7) SG

8) P5S

1.7.6 Connection of the parameter unit (FR- PU04 )

Use the FR-CB2 parameter unit connection cable.

REMARKS

Refer to page 93 for the pa ra m et er s re la te d to parameter unit setting.

Input Terminal s

1.8 Input Terminals

1.8.1 Run (start) and stop (STF, STR)

To start and stop the motor, first switch on the input power supply of the inverter (switch on the magnetic contactor, if any, in the input circuit during preparation for operation), then start the motor with the forward or reverse rotation start signal.

POINT

With "1" factory-set in Pr. 507 "inverter operation lock mode setting", the start signal is not enabled unless the SQ signal is on. Set "0" in Pr. 507 when performing inverter operation only. (Refer to page 138 for Pr. 507.)

(1) STF, STR

A connection is shown on the right.

1) The forward/reverse rotation signal is used as both the start and stop signals. Switch on either of the forward and reverse rotation signals to start the motor in the corresponding direction. Switch on both or switch off the start signal during operation to decelerate the inverter to a stop.

2) The frequency setting signal may be given by setting the required values in Pr. 4 to Pr. 6 "three-speed setting" (high, middle, low speeds), by setting using a sequence l adder, or by setting from CC-Link. (For three-speed operation, refer to page 1 7. )

3) After the start s ignal has been i nput, the inverter starts operatin g when the fre quency s etting signal reaches or exce eds the "starting frequency " set in Pr. 13 (factory-set to 0.5 H z) . If the motor load torque is large or the "torq ue boos t" set in Pr. 0 is small, the inverter may be overloaded due to insu fficient t or que. If the "minimum frequency" set in Pr. 2 (factory setting = 0Hz) is 6Hz, for example, merely entering the start signal causes the running frequency to reach the minimum frequency of 6Hz according to the "acceleration time" set in Pr. 7.

4) To stop the motor, operate the DC injection brake for the period of "DC injection brake operation time" set in Pr. 11 (factory setting = 0.5s) at not more than the DC injectio n brake operation frequenc y or at not mo re th an 0. 5Hz. To disable the DC injection brake function, set 0 in either of Pr. 11 "DC injection brake operation time" and Pr. 12 "DC injection brak e voltage". In this case, the motor is coated to a stop at not more than the frequency set in Pr. 10 "DC injection brake op eration frequency " (0 to 120Hz va riable) or at no t more than 0.5Hz (when the DC injection brake is not operated).

5) If the reverse rot ation signal is i nput during forwar d rotation or the f orward rotation s ignal is input during reverse rotation, the inverter is decel erated and then switched to the opposite output polarity without going through the stop mode.

Power supply

NFB

Forward

rotation star t

Reverse

rotation start

Output frequency

Across STF-SD (STR)

Connection Example

Inverter

R,S,T

STF (Pr.65="17") STR (Pr.63= " 99 99") SD

Time

INSTALLATION AND WIRING

Input Termi na ls

DC Injection Brake and Coasting to Stop

Operation

Mode

DC Injection Brake

disconnected (*1)

DC injection brake

DC injection

brake

enabled

operated at not more than "DC injection brake operation frequ ency" set in Pr. 10 Coasted to a sto p at

DC injection

brake

disabled

not more than "DC injection brake operation frequ ency" set in Pr. 10

*1: Also stopped by the key. Refer to page 71.

Starting frequency Pr. 13 (*1)

0.5Hz

Output frequency

Start signal terminal Across STF-SD Across STR-SD

Output frequency

Start signal terminal

Across STF-SD Across STR-SD

Forward-Reverse Rotation Switch-Over Timing Chart

External Operation

Pr. 79= "0", "2", "3"

Te rmina ls STF

(STR)-SD

Set frequency

changed to 0Hz

DC injection brake DC injection brake operated at

0.5Hz or less.

operated at not more

than "DC injection

brake opera t ion

frequency" set in Pr. 10

Coasted to a stop at Coasted to a stop

at 0.5Hz or less.

not more than "DC

injection brake

operation frequency"

set in Pr. 10

STOP

RESET

DC injection brake enabl e d DC injection brake d isabled

DC injection brake operation frequency Pr. 10

3Hz

0.5Hz

0.5s

DC injection brake operation time Pr. 11 (*3)

(*2)

0.5Hz

0.5s

DC injection brake operation time Pr. 11 (*3)

Start/Stop Timing Chart

Starting frequency Pr.13 (*1)

0.5Hz

Start signal switched on while DC injection brake is being operated

Forward

rotation

ON ON

3Hz

Reverse

rotation

0.5Hz

Forward

rotation

PU Operation

Pr. 79= "0", "1", "4"

Set frequency

Stop key

changed to

DC injection brake operated at 0.5Hz or less.

Coasted to a stop at 0.5Hz or less.

DC injection brake not operated

(*4)

3Hz

Coasted to

a stop

DC injection brake operation

(*4)

frequency Pr. 10

DC injection brake

3Hz

enabled

Time

0.5s DC injection brake operation time Pr. 11 (*3)

0Hz

REMARKS

*1. The "st ar ting frequency" in Pr. 13 (factory-set to 0.5Hz) may be set between 0 and 60Hz. *2. If the nex t start signal is giv en durin g DC injec tio n brake operati on, the D C inject ion brake

is disabled and restart is made. *3. The "DC injection brake operation time" i n Pr . 1 1 ( factory-set to 0.5s) may be set between 0 and 10s. *4. The frequency at which the motor is coas ted to a stop is not more t han the "DC injection

brake operation frequency" set in Pr. 10 (factory setting = 3Hz; may be set b et w een 0 and

120Hz) or not more than 0.5Hz. *5. The "starting frequency" in Pr. 13, "DC injection brake operation time" in Pr. 11 and "DC

injection brake operati on f re quency" in Pr. 10 are the factory-set values.

Input Terminal s

M s

1.8.2 External frequency selection (RH, RM, RL)

Up to three speeds may be selected for an external command start according to the combination of connecting the multi-speed select terminals RH, RM and RL-SD, and multi-speed operation can be performed as shown on the right by shorting the start signal terminal STF (STR)-SD.

Output frequency (Hz)

Speeds (frequencies) may be specified as desired as listed below using Pr. 4 to Pr. 6.

RH RM

TF(STR)

Multi-Speed Setting

Speed

Speed 1

(high speed)

Speed 2

(middle

Speed 3

(low speed)

Terminal Input

RH-SD RM-SD RL-SD

Parameter

ON OFF OFF Pr.4

OFF

OFF OFF

Power supply

ON OFF Pr.5

Forward rotation Reverse rotation

ulti-speed

election

ON Pr.6

R S

T STF

STR RH RM RL SD

Inverter

Set Frequency

0 to 120Hz

U V

Multi-Speed Operation Connection Example

CAUTION

For three-speed setting, selection of two or more speeds sets the frequency of the lower speed signal.

Range

Motor

Speed 1

(high speed)

Speed 2

(middle speed)

Speed 3

(low speed)

Time

Reference

Page

INSTALLATION AND WIRING

Input Termi na ls

1.8.3 Control circuit common terminals (SD, SE)

Terminals SD and SE are both common terminals (0V) for I/O terminals and are isolated from each other. Terminal SD is a common terminal for the contact input terminals (STF, STR, RH, RM, RL, SQ). Terminal SE is a common terminal for the open collector output terminals (RUN, ALM).

1.8.4 Signal inputs by contactless switches

If a transistor is used instead of a contacted switch as shown on the right, the input

+24V

signals of the inverter can control terminals STF, STR, RH, RM, RL, SQ.

STF, etc.

Inverter

External Signal Input

by Transistor

REMARKS

•When using an external transistor connected with the external power supply, use terminal PC

to prevent a malfunction from occurring due to a leakage current. (Refer to page 12.)

•Note that an SSR (solid-state relay) has a relatively large leakage current at OFF time and it

may be accidentally input to the inverter.

How to Use the Input Signals (Assigned Terminals

A (

RL, RM, RH, STR, SQ)

1. 9 How to Use the Input Signals (Assigned T erminals RL, RM, RH, STR, SQ)

These terminals can be changed in function by setting Pr. 60 to Pr . 63, Pr . 65, Pr. 505.

Pr. 60 "RL terminal function selection" Pr. 61 "RM terminal function selection" Pr. 62 "RH terminal function selection" Pr. 63 "STR terminal function selection"

Page 68

Pr. 65 "STF terminal function selection" Pr. 505 "SQ terminal function selection"

1.9.1 Multi-speed setting (RL, RM, RH signals):

Pr. 505 setting

"0, 1, 2"

Pr. 60 to Pr. 63, Pr. 65,

• By entering frequency commands into the RL, RM and RH signals and turning on/off

the corresponding signals, you can perform multi-speed operation (three speeds). (For details, refer to page 17.)

1.9.2 Output shut-off (MRS signal):

Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting

"6"

Short the output stop terminal MRS-SD during inverter output to cause the inverter to immediately stop the output. Open terminals MRS-SD to resume operation in about 10ms. Terminal MRS may be used as described below:

(1) To stop the motor by

mechanical brake (e.g.

Motor coasted to stop

electromagnetic brake)

Terminals MRS-SD must be shorted when the mechanical brake is operated and be opened before motor restart.

(2) To provide interlock to disable

operation by the inverter

After MRS-SD have been shorted, the inverter cannot be operated if the start signal is given to the inverter.

Across MRS -SD

cross STF

STR)-SD

Output frequency

0.5Hz

Pr. 13 "starting frequency"

(3) To coast the motor to stop

The motor is decelerated according to the preset deceleration time and is stopped by operating the DC injection brake at 3Hz or less. By using terminal MRS, the motor is coasted to a stop.

1.9.3 External thermal relay input:

Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting

"7"

INSTALLATION AND WIRING

When the external thermal relay or thermal relay built in the motor (e.g. thermal protector) is actuated, the inverter output is shut off and an alarm signal is given to keep the motor stopped to protect the motor from overheat. If the thermal relay contact is reset, the motor is not restarted unless the reset terminal RES-SD are shorted for more than 0.1s and then opened or power-on reset is performed.

Inverter

U V

Thermal relay

Motor

The function may therefore be used as an external emergency stop signal input.

How to Use the Input Signals (Assigned Terminals

A (

RL, RM, RH, STR, SQ)

1.9.4 Reset signal:

Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting

"10"

Used to reset the alarm stop state established when the inverter's protective function is activated. The reset signal immediately sets the control circuit to the initial (cold) status, e.g. initializes the electronic overcurrent protection circuit. It shuts off the inverter output at the same time. During reset, the inverter output is kept shut off. To give this reset input, short terminals RES-SD for more than 0.1s. When the shorting time is long, the operation panel or parameter unit displays the initial screen, which is not a fault. Operation is enabled after terminals RES-SD are opened (after about 1s). The reset terminal is used to reset the inverter alarm stop state. If the reset terminal is shorted, then opened while the inverter is running, the motor may be restarted during coasting (refer to the timing chart below) and the output may be shut off due to overcurrent or overvoltage. Setting either of "1" and "15" in reset selection Pr. 75 allows the accidental input of the reset signal during operation to be ignored. (For details, refer to page 71.)

When motor is restarted

Across RES-SD

cross STF

STR)-SD

during coasting, inverter activates current limit to start acceleration.

Coasting

Output frequency (Hz)

Coasting to stop (Indicates motor speed)

Ordinary acceleration

Coasting time

T: Should be long er than the time

of coasting to stop.

CAUTION

Frequent resetting will make electronic overcurrent protection invalid.

1.9.5 Start (forward rotation) signal:

Pr. 65 set ting

Turn the signal on or off to bring the motor to a forward rotation start or stop. (Refer to page 15 for details.)

"17"

How to Use the Input Signals (Assigned Terminals

RL, RM, RH, STR, SQ)

1.9.6 Sequence s t art:

Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setti ng

"50"

Used to execute/stop (RUN/STOP) the built-in PLC function. Short SQ-SD to execute (RUN) and open SQ-SD to stop (STOP). Refer to page 100 for details.

1.9.7 No function:

Pr. 60 to Pr. 63, Pr. 65, Pr. 505 setting

"9998"

Disables the input terminal functions.

REMARKS

Refer to page 127 for the no function setting of the external terminal inputs in device D9149 "inverter operation sta tu s co nt ro l en able/disable setting".

1.9.8 Start (reverse rotation) signal:

Pr. 63 setting

"9999"

Turn the signal on or off to bring the motor to a reverse rotation start or stop. (Refer to page 15 for details.)

INSTALLATION AND WIRING

Peripheral Devices

1.10 Peripheral Devices

1.10.1 Peripheral device list

Selection of peripheral devices (Selection changes depending on the power input specifications of the inverter.)

! FR-C520-0.1K to 3.7K

No-Fuse

Breaker (NFB

Motor

Output

(kW)

0.1

0.2

0.4

0.75

1.5

2.2

3.7

Inverter

Model

FR-C520-0.1K 30AF/5A FR-C520-0.2K 30AF/5A

FR-C520-0.4K 30AF/5A FR-BAL-0.4K FR-BEL-0.4K S-N10 2 2 FR-C520-

0.75K FR-C520-1.5K 30AF/15A FR-BAL-1.5K FR-BEL-1.5K S-N10 2 2 FR-C520-2.2K 30AF/20A FR-BAL-2.2K FR-BEL-2.2K S-N10 2 2

FR-C520-3.7K 30AF/30A FR-BAL-3.7K FR-BEL-3.7K

*1) or Earth

Leakage

Circuit

Breaker (ELB)

(*4)

30AF/10A FR-BAL-0.75K FR-BEL-0.75K S-N10 2 2

Power Factor

Improving AC

Reactor

FR-BAL-0.4K

(*3)

FR-BAL-0.4K

(*3)

Power Factor

Improving DC

Reactor

FR-BEL-0.4K

(*3)

FR-BEL-0.4K

(*3)

Magnetic

Contactor

(MC)

S-N10 2 2 S-N10 2 2

S-N20, S-N21

*1. Choose the NFB type that meets the power supply capacity. *2. The sizes of the cables assume t hat the wiring length is 20m. *3. The power factor may be slight ly le ss. *4. For ins tal la tions in the United States or Canada, select the UL/cUL-l ist ed breaker.

Cables (mm2)

(*2)

R, S, T

U, V,

3.5 3.5

REMARKS

Secondary side measuring in struments If the wiring length between the inverter and motor is long, the measuring instruments and CT may generate heat due to line-to-line leakage currents. Therefore, select the devices that have sufficient current ratings.

1.10.2 Leakage current and installation of earth (ground) leakage circuit breaker

Due to static capacitances existing in the inverter I/O wiring and motor, leakage currents flow through them. Since their values depend on the static capacitances, carrier frequency, etc., take the following countermeasures.

(1) To-earth (ground) leakage currents

Leakage currents may flow not only into the inverter's own line but also into the other line through the earth (ground) cable, etc. These leakage currents may operate earth (ground) leakage circuit breakers and earth (ground) leakage relays unnecessarily.

Peripheral Devices

! Countermeasures

• If the carrier frequency setting is high, decrease the carrier frequency (Pr. 72) of the inverter. Note that motor noise increases.

• Using earth leakage circuit breakers designed fo r harmonic and surge s uppression in the inverter's own line and other line, operation can be performed with the carrier frequency kept high (with low noise).

(2) Line-to-line leakage currents

Harmonics of leakage currents flowing in static capacities between the inverter output cables may operate the external thermal relay unnecessarily.

Power supply

NFB

Inverter

Thermal relay

Line static capacitances

Line-to-Line Leakage Current Path

Motor

! Countermeasures

• Use the electronic overcurrent protection of the inverter.

• Decrease the carrier frequency. Note that motor noise increases. To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor to directly detect motor temperature.

! Installation and selection of no-fuse breaker

On the power receiving side, install a no-fuse breaker (NFB) to protect the primary wiring of the inverter. Which NFB to choose depends on the power supply side power factor (which changes with the power supply voltage, output frequency and load) of the inverter. Especially as the completely electromagnetic type NFB changes in operational characteristic with harmonic currents, you need to choose the one of a little larger capacity. (Check the data of the corresponding breaker.) For the earth leakage circuit breaker, use our product designed for harmonic and surge suppression. (Refer to page 25 for the recommended models.)

CAUTION

•Choose the NFB type according to the power supply capacity.

•To protect the motor from overheat, t he inverter h as protective fun ction s with

electronic thermal relay. However, when operating two or more motors with a single inverter or running a multi-pole motor, for example, provide an overcurrent relay (OCR) between the inverter and m otor. In this case, set the electronic thermal relay of the inverter for 0A, and set the overcurrent relay for

1.0 time the current value at 50Hz on the motor rating plate, or 1.1 times the current value at 60Hz, plus the line-to-line leakage current.

INSTALLATION AND WIRING

Peripheral Devices

(3) Selecting the rated sensitivity current for the earth (ground) leakage

breaker

CAUTION

•On the power receiving side, install a no-fuse breaker (NFB) to protect the

primary wiring of the inverter. Selection of NFB depends on the power supply side power factor (which changes with the power supply voltage, output frequency and load) of the inverter. Especially as the completely electromagnetic type NFB changes in operational characteristic with harmonic currents, you need to choose th e one of a little larger cap acity. For the earth (ground) leakage circuit breaker, use our product designed for harmonic and surge suppression.

When using the earth (ground) leakage breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency.

• Products designed for harmonic and surge suppression Rated sensitivity current

(lg1+Ign+lg2+lgm)

≥10×

• General products Rated sensitivity current In

{lg1+Ign+3×(lg2+lgm)}

≥10×

Ig1, Ig2: Leakage currents of cable path during commercial power supply operation Ign*: Leakage current of noise filter on inverter input side Igm: Leakage current of motor during commercial power supply operation

Example of leakage current per 1km in cable path during commercial power supply operation when the CV cable is routed in metal conduit (200V 60Hz)

120 100

80 60 40 20

Leakage current (mA)

23.5

8142230386080

5.5

Cable size (mm2)

100

Leakage current example of 3-phase induction motor during commercial power supply operation (200V 60Hz)

2.0

1.0

0.7

0.5

0.3

0.2

Leakage current (mA)

150

0.1

1.5 3.7

2.2

Motor capacity (kW)

7.5 152211373055

5.5 18.5

5m 2mm

2mm

Noise filter

Inverter

Ig1 Ign Ig2 Igm

70m

200V1.5kW

Peripheral Devices

CAUTION

•The earth (ground) leakage circuit breaker should be installed to the

primary (power supply) side of the inverter.

•In the connection neutral point grounding system, the sensitivity current

becomes worse for earth (ground) faults in the inverter secondary side. Hence, the protective earthing (grounding) of the load equipment should be 10ΩΩΩΩ or less.

•When the breaker is installed in the secondary side of the inverter, it may

be unnecessarily operated by harmonics if the effective value is less than the rating. In this case, do not install the breaker since the eddy current and hysteresis loss increase and the temperature rises.

•General products indicate the following models: BV-C1, BC-V, NVB, NV-L,

NV-G2N, NV-G3NA, NV-2F, earth (ground) leakage relay (except NV-ZH) , NV with single-phase, three-wire neutral conductor/open-phase protection The other models are designed for harmo nic and su rge sup pression:NV-C/ NV-S/MN series, NV30-FA, NV50-FA, BV-C2, earth leakage alarm breaker, NV-ZH

* Note the leakage current value of the noise filter installed on the inverter input side.

Product designed for

harmonic and surge

General product

suppression

Leakage current Ig1 (mA) 20× Leakage current Ign (mA) 0 (without noise filter) Leakage current Ig2 (mA)

Motor leakage current Igm (mA) 0.14

Total leakage current (mA) 1.66 4.78

Rated sensitivity cur r ent (mA)

≥Ig × 10)

(

30 100

1000m

70m

1000m

=0.10

=1.40

INSTALLATION AND WIRING

Peripheral Devices

1.10.3 Power-off and magnetic contactor (MC)

(1) Inverter's primary side magnetic contactor (MC)

On the inverter's primary side, it is recommended to provide an MC for the following purposes (refer to page 22 for selection):

1)To release the inverter from the power supply when the inverter's protective function is activated or when the drive is not functioning (e.g. emergency stop operation).

2)When the external terminal (terminal STF or STR) is used for operation, provide an MC in the primary side to prevent an accident caused by an automatic restart made at power restoration after an instantaneous power failure, etc. and to ens ure safety during maintenance work. When the parameter unit is used for operation, an MC cannot be used to make a start since an automatic restart is not made after power restoration. Though the inverter can be stopped with the primary side MC, it is coasted to a stop.

3)To rest the inverter for a long time. The control power supply for inverter is always running and consumes a little power. When stopping the inverter for a long time, switching inverter power of f saves power slightly.

4) To separate the inverter from the power supply to ensure safety of maintenance/ inspection work. As the inverter's primary MC is used for the above purposes, select the one of class JEM1038-AC3 for the inverter input side current when making an emergency stop during normal operation.

CAUTION Do not start and stop the inverter frequently using a magnetic contactor. Such operation can cause the inverter to fail. (The switching life in the inverter input

circuit is about 100,000 times).

(2) Handling of the inverter's secondary side magnetic contactor

In principle, a magnetic contactor provided between the inverter and motor should not be switched from OFF to ON during operation. Doing so may cause a large inrush current to flow, leading to a stop due to overcurrent shutoff. If an MC is provided for such purposes as switch-over to a commercial power supply, the MC should be switched on/off after the inverter and motor have stopped.

Peripheral Devices

1.10.4 Regarding the installation of the power factor improving reactor

When the inverter is installed near a large-capacity power transformer (500kVA or more at the wiring length of 10m or less) or the power capacitor is to be switched, an excessive peak current will flow in the power supply input circuit, damaging the converter circuit. In such a case, always install the power factor improving reactor (FRBEL or FR-BAL).

X Y

Inverter R

PP1

FR-BEL (*)

1500

Power factor improving reactor

1000

installation range

500

ower supply equipment

apacity (kVA)

Wiring length

(m)

Power supply

FR-BAL

NFB

R S

REMARKS

* When connecting the FR-BEL, remove the jumper across terminals P<+>-P1.

The wiring length betwee n FR-BEL and inverter should be 5m maximum and as short as possible. Use the cables which ar e equal in size to those of the main cir cuit. (Refer to page 6)

CAUTION

•The power factor improving capacitor and surg e suppressor on the inverter

output side may be overheated or damaged by the harmonic com ponents of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not insert a capacitor and surge suppressor. Use a power factor improving reactor for power factor improvement.

•If a surge voltage occurs in the power supply system, this surge energy may

flow into the inverter, causing the inverter to display OV1, OV2 or OV3 and come to an alarm stop. In such a case, also install the optional FR-BEL or FRBAL power factor improving reactor.

INSTALLATION AND WIRING

Peripheral Devices

C p

1.10.5 Regarding noises and the installation of the noise filter

Some noises enter the inverter causing it to malfunction and others are generated by the inverter causing peripheral devices to malfunction. Though the inverter is designed to be insusceptible to noises, it handles low-level signals, so it requires the following general countermeasures to be taken.

(1) General countermeasures

Do not run the power cables (I/O cables) and signal cables of the inverter in parallel

•

with each other and do not bundle them. Use twisted shield cables for the detector connecting and control signal cables and

•

connect the sheathes of the shield cables to terminal SD.

• Earth (Ground) the inverter, motor, etc. at one point.

• Capacitances exist between the inverter's I/O wiring, other cables, earth (ground)

and motor, through which leakage currents flow to ca use the earth (ground) leakage circuit breaker, earth (ground) leakage relay and external thermal relay to operate unnecessarily. To prevent this, take appropriate measures, e.g. set the carrier frequency in Pr. 72 to a low value, use an earth (ground) leakage circuit breaker designed for suppression of harmonics and surges, and use the electronic overcurrent protection built in the inverter.

• The input and output of the inverter main circuit include high-degree harmonics, which may disturb communication devices (AM radios) and sensors used near the inverter. In this case, disturbance can be reduced by mounting the FR-BIF radio noise filter (for input side only) or FR-BSF01 line noise filter.

Noise reduction technique examples

Install filter (FR-BSF01) on inverter's input side.

nverter

ower supply

Install filter FR-BLF on inverter's input side.

Separate inverter and power line more than 30cm (at least 10cm) from sensor circuit.

ontrol

ower supply

Do not earth (ground) control box directly.

Do not earth (ground) control cable.

Control box

FR-

BSF01

FRBIF

Reduce carrier frequency.

Inverter

Power supply for sensor

FR-

BSF01

Use twisted pair shielded cable.

Do not earth (ground) shield but connect it to signal common cable.

Install filter (F R - BS F 0 1) on inverter's output side.

Motor

Use 4-core cable for motor power cable and use one cable as earth (ground) cab le.

Sensor

Peripheral Devices

1.10.6 Power harmonics

The inverter may generate power harmonics from its converter circuit to affect the power generator, power capacitor, etc. Power harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following suppression techniques.

!The following table indicates differences between harmonics and noise:

Item Harmonics Noise

Normally 40th to 50th

Frequency

Environment Quantitative

understanding Generated

amount Affected

equipment immunity Suppression example

!Suppression technique

degrees or less (up to 3kHz or less)

To-electric channel, power impedance

Theoretical calculation possible

Nearly proportional to load capacity

Specified in standard per equipment

Provide reactor Increase distance

Harmonic currents produced on the power supply side by the inverter change with such conditions as whether there are wiring impedances and a power factor improving reactor and the magnitudes of output frequency and output current on the load side. For the output frequency and output current, we understand that they should be calculated in the conditions under the rated load at the maximum operating frequency.

CAUTION The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or dama ged by t he ha r monic com ponents of the inverter output. Also, sinc e an exces sive cu rrent flow s in the inv erter to acti vate overcurrent protection, do not provid e a capa ci tor and sur ge suppr ess or o n the inverter output side when the motor is driven by the inverter. To improve the power factor, insert a power factor improving reactor in the inverter's primary side or DC circuit. For more detailed information, refer to page 27.

High frequency (sever al 10kHz to 1GHz order)

To-space, distance, w iring path Random occurrence, quantitative grasping

difficult Change with current variation ratio (larger as

switching speed incr eases) Different depending on manufacturer's

equipment specifications

Power facto r

NFB

Power facto r

improving

AC reactor

improving DC reactor

Inverter

Do not provide power factor improving capacitor.

Motor

INSTALLATION AND WIRING

Peripheral Devices

1.10.7 Power harmonic suppression guideline

Harmonic currents flow from the inverter to a power receiving point via a power transformer. The harmonic suppression guideline was established to protect other consumers from these outgoing harmonics.

1)[Harmonic suppression guideline for household appliances and general-purpose products] The "harmonic suppression guideline for household appliances and generalpurpose products" issued by Ministry of Economy, Trade and Industry (formerly Ministry of International Trade and Industries) in September, 1994 applies to the FR-C500 series. By installing the FR-BEL or FR-BAL power factor improving reactor, this product complies with the "harmonic suppression techniques for transistorized inverters (input current 20A or less)" established by the Japan Electrical Manufacturers' Association.

2)[Harmonic suppression guideline for specific consumers] This guideline sets forth the maximum values of harmonic currents outgoing from a high-voltage or specially high-voltage consumer who will install, add or renew harmonic generating equipment. If any of the maximum values is exceeded, this guideline requires that consumer to take certain suppression measures.

T abl e 1 Maxi mum V a lues of Outgo ing Harmoni c Curr ents per 1k W Cont ract Po wer

Received

Power

5th 7th 11th 13th 17th 19th 23rd

Voltage

6.6kV 3.5 2.5 1.6 1.3 1.0 0.9 0.76 0.70 22kV 1.8 1.3 0.82 0.69 0.53 0.47 0.39 0.36 33kV 1.2 0.86 0.55 0.46 0.35 0.32 0.26 0.24

Application of the harmonic suppression guideline for specific consumers

(1)

Over

23rd

New installation/addition/ renewal of equipment

Calculation of equivalent capacity sum

Not more than reference capacity

Over reference capacity

equivalent capa cit i es

Calculation of outgoing harmonic current

harmonic current equal to

or lower than maximum

Harmonic suppression technique is not required.

Sum of

Is outgoing

value?

Not more than maximum value

Over maximum value

Harmonic suppression technique is required.

Peripheral Devices

Table 2 Conversion Factors for FR-C

Class Circuit Type Conversion Factor Ki

Withou t reactor K31=3.4

3-phase bridge

(Capacitor-smoothed)

With reac tor (AC sid e ) K32=1.8 With reac tor (DC sid e ) K33=1.8 With rea c t o rs (AC, DC sides) K34= 1.4

500

Series

Table 3 Equivalent Capacity Limits

Received Power Voltage Reference Capacity

6.6kV 50kVA 22/33kV 300kVA 66kV or more 2000kVA

Table 4 Harmonic Content (Values at the fundamental current of 100%)

Reactor 5th 7th 11th 13th 17th 19th 23rd 25th

Not used 65 41 8.5 7.7 4.3 3.1 2.6 1.8 Used (AC side) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3 Used (DC side) 30 13 8.4 5.0 4.7 3.2 3.0 2.2 Used (AC, DC

sides)

28 9.1 7.2 4.1 3.2 2.4 1.6 1.4

1)Calculation of equivalent capacity P0 of harmonic generating equipment

The "equivalent capacity" is the capacity of a 6-pulse converter converted from the capacity of consumer's harmonic generating equipment and is calculated with the following equation. If the sum of equivalent capacities is higher than the limit in Table 3, harmonics must be calculated with the following procedure: P0=

(Ki×Pi) [kVA]

Ki: Conversion factor (refer to Table 2) Pi: Rated capacity of harmonic generating

equipment* [kVA]

i: Number indicating the conversion

circuit type

*Rated capacity: Determined by the

capacity of the applied motor and found in Table 5. It should be noted that the rated capacity used here is used to calculate generated harmonic amount and is different from the power supply capacity required for actual inverter drive.

INSTALLATION AND WIRING

2)Calculation of outgoing harmonic current

Outgoing harmonic current=fundamental wave current (value converted from received power voltage)×operation ratio×harmonic content

• Operation ratio:Operation ratio=actual load factor×operation time ratio during 30 minutes

• Harmonic contents: Found in Table 4.

Peripheral Devices

Table 5 Rated Capacities and Outgoing Harmonic Currents for Inverter Drive

Rated

Applie

Motor

Current

(kW)

0.4 0.81 49 0. 57 31.85 20.09 4.165 3.773 2.107 1.519 1.274 0 .882

0.75 1.37 83 0.97 53.95 34.03 7.055 6.391 3.569 2.573 2.158 1.494

1.5 2.75 167 1.95 108.6 68.47 14.20 12.86 7.181 5.177 4.342 3.006

2.2 3.96 240 2.81 156.0 98.40 20.40 18.48 10.32 7.440 6.240 4.320

3.7 6.50 394 4.61 257.1 161.5 33.49 30.34 16.94 12.21 10.24 7.092

[A]

400V 5th 7th 11th 13th 17th 19th 23rd 25th

6.6kV

Fundamental

Wave

Current

Converted

(mA)

Rated

Capacity

(kVA)

Outgoing Harmonic Current Converted from

6.6kV (mA) (No reactor, 100% operation ratio)

3)Harmonic suppression technique requirement If the outgoing harmonic current is higher than; maximum value per 1kW contract power×contract power, a harmonic suppression technique is required.

4)Harmonic suppression techniques

No. Item Description

Reactor installation

(ACL, DCL) Installation of power

factor improving capacitor

Transformer multi-phase

operation

4 AC filter

Passive filter

(Active filter)

Install a reactor (ACL) in the AC side of the inverter or a reactor (DCL) in its DC side or both to su ppress outgoing harmonic currents.

When used with a series re actor, the power factor improving capacitor has an effect of absor bi ng harmonic currents.

Use two transformers with a phase angle difference of 30° as in

- , - comb i nation to provide an effect cor responding to 12 pulses, reducing low-degree harmonic currents. A capacitor and a reactor are used together to reduce impedances at specific frequencies, producing a great effect of absorbing harmonic currents. This filter detects the current of a circ ui t generating a harmonic current and generates a harmonic current equivalent to a difference between that current and a fundamental wave current to suppress a harm onic current at a detection poi nt , providing a great effect of abso rb i ng harmonic currents.

Connection of Stand-Alone Option Units

1.1 1 Connection of Stand-Alone Option Units

1.1 1.1 Connection of the conventional BU brake unit (option)

Connect the BU brake unit correctly as shown below . Incorrect connection will damage the inverter.

NFB

Remove jumpers.

OFF

HBHA TB

OCR

R S T

BU brake unit

Inverter

U V

Discharge resistor

Motor

OCR

CAUTION

1. The wiring distance between the inverter, brake unit and discharge resistor should be within 2m. If twisted wires a re used, the di stance sh ould b e within 5m.

2. If the tran sistors in the brake unit should fail, the resistor can be extremely hot, causing a fire. Therefore, install a magnetic contactor on the inverter's power supply side to shut off a current in case of failure.

1.11.2 C onnection of the FR-HC high power factor converter (option)

When connecting the high power factor converter (FR-HC) to suppress power harmonics, wire securely as shown below. Incorrect connection will damage the high power factor converter and inverter.

Power supply

RST R4S4T4

NFB

MC1MC2

High power factor converter (FR-HC)

R4 S4 T4

From FR-HCL02

S3 T3

MC2

External box

MC1

FR-HCL01

Y1orY2 RDY RSO SE

Inverter

R S (Note 1) T SD RES (Note 3) MRS (Note 3)

N P

INSTALLATION AND WIRING

Connection of Stand-Alone Option Units

3 A s

CAUTION

1. Always keep the power input terminals R, S and T open. Incorrect connection will damage the inverter. Opposite polarity of terminals N/-, P/+ will damage the inverter.

2. The voltag e phases of terminals R, S, T and terminals R4, S4, T4 must be matched before connection.

3. Use Pr. 60 to Pr. 63, Pr. 65 and Pr. 505 (input terminal function selection) to assign the terminals used for the MRS and RES signals.

4. When the FR-HC is connected , use sink logic (factory setting). For source logic, the FR-HC cannot be connected.

1.11.3 Connection of the power regeneration common converter (FR-CV)

When connecting the FR-CV power regeneration common converter, connect the inverter terminals (P/+, N/-) and FR-CV power regeneration common converter terminals as shown below so that their symbols match with each other.

(Note 1)

S T

-phase C power

upply

NFB

MC1

Dedicated stand-alone reactor (FR-CVL)

R/L11

R2/L12 S2/L22

S/L21

T2/L32

T/L31

FR-CV power regeneration common converter

R2/L1 S2/L2 T2/L3

R/L11 S/L21 T/MC1

P/L+

N/LP24

SD RDYA RDYB

RSO

Inverter

P N

PC SD

MRS(Note 3) RES(Note 3)

CAUTION

1. Always keep R/L1, S/L2 and T/L3 of the inverter open. Incorrect connection will damage the inverter. Opposite polarity of terminals N/-, P/+ will damag e the inverter.

2. The volt age phases of terminals R/L11, S/L21, T/MC1 and terminals R2/L1, S2/L2, T2/L3 must be matched before connection.

3. Use Pr. 60 to Pr. 63, Pr. 65 and Pr. 505 (input terminal function selection) to assign the terminals used for the RES and MRS signals.

Wiring of the Inverter and Personal Computer Using

GX Developer for RS-485 Communication

1.12 Wiring of the Inverter and Personal Comp uter Using G X De v e lo p e r fo r R S - 4 85 Commun ic a tio n

Personal computer

GX Developer : Programming tool

RS-232C

connector

Inverter

RS-485

connector

!Personal computer - inverter connection cable Make connection after conversion between RS-232C and RS-485.

Examples of commercially available products (as of April, '02)

Type Maker

FA -T-RS40 (with connectors and cable)

*The telephone numbers are subject to change without notice.

Mitsubishi Electric Engineering Co. , Ltd .

REMARKS

When fabricating the cabl e on the user side, refer to page 39.

!Refer to page 98

for details of the PLC function.

INSTALLATION AND WIRING

Wiring for CC-Link Communication

1.13 Wiring for CC-Link Communi cati on

(1) Wiring method

Wiring of the inverter and CC-Link master module is shown below.

C-Link master module

Power supply

DA DB

SLD

R S T

DA DB DG SLD FG

Inverter

U V

Motor

(2) Connection of multiple inverters

Multiple inverters can be Factory-Automated by sharing a link system as one remote device station of CC-Link and monitoring control with a PLC user program.

Master module

erminat ing

esistor*

DA DB DG

SLD

Shielded twiste d cable

Inverter Inverter

DA DB DG

SLD

Shielded twiste d cable

DA DB

SLD

Terminating resistor*

*Use the terminating resistors supplied with the PLC.

1)Maximum number of inverters connected to one master station 42 inverters (when only inverters are connected)

When there are other modules, the following conditions must be satisfied since the number of occupied stations changes depending on the modules.

{(1 a)+(2 b)+(3 c)+(4 d)} 64 a: Number of one-station occupying modules

b: Number of two-station occupying modules {(16 A)+(54 B)+(88 C)} 2304

A: Number of remote I/O stations 64 stations B: Number of remote device stations 42 stations C: Number of local, standby master and intelligent device stations 26 stations

c: Number of three-station occupying modules d: Number of four-station occupying modules

Wiring for CC-Link Communication

(3) Wiring method

1) Use CC-Link dedicated cables and strip off their sheaths. A too long strip-off length may cause a short circuit with the adjacent cable. A tool short strip-off length may cause the cable to come off. Use the recommended cable. For details, refer to the CC-Link catalog or visit the MELFANSweb home page of Mitsubishi Electric FA Equipment Technology Information Service at http:// www.nagoya.melco.co.jp/. (Introduced in Product details (FA network) - CC-Link.) Recommended tightening torque: 0.22N•m to 0.25N•m Use a small screwdriver (tip thickness: 0.6mm/overall length: 3.5mm).

(4) Recommendation of bar terminal

6.5mm 0.5mm

For wiring of the CC-Link communication signals, two CC-Link dedicated cables must be wired to one terminal block. The following terminal and tool are recommended for use of bar terminals.

1)Recommended bar terminal, crimping tool

•Contact: Phoenix Contact Co., Ltd.…045-931-5602

•Bar terminal type: AI-TWIN2×0.5-8WH

•Crimping tool type: CRIMPFOX UD6, ZA3

2)Connection of terminating resistor Connect a terminating resistor between terminals DA-DB of the inverter at a termination. Use the terminating resistor supplied with the PLC master module after working on it.

Tube

ut here. Cut tube.

Note: If the resistor is not supplied with the master module, use a 110Ω, 1/2W resistor commercially available.

3)Connection of the shielded wires of the CC-Link dedicated cable Connect the shielded wires of the CC-Link dedicated cable to terminal SLD after twisting them. Shielded wires

INSTALLATION AND WIRING

Shielded wires

Note: The two SLD terminals are connected inside the inverter.

!Refer to page 140 for details of CC-Link communication.

Wiring of the Inverter and Computer Using RS-485 comm unication

1.14 Wiring of the Inverter and Computer Using RS-485 communication

Refer to page 79 for the setting related to RS-485 communication operation.

(1) Connection of a computer to the inverter (one-to-one connection)

Station No.0

Inverter

RS-485

connector

RJ-45 connector 2)

10BASE-T cable 1)

RS-485 Interfase terminal

Computer

Station No.0

Inverter

RS-485

connector

RJ-45 connector 2)

10BASE-T cable 1)

RS-232C cable

RS-232C RS-485

Computer RS-232C

connector

converter

Maximum 15m

!Computer - inverter connection cable

For a connection cable between the computer having RS-232C and the inverter (RS-232C ⇔ RS-485 converter), refer to the table below. Examples of commercially available products (as of July, '02)

Type Maker

FA-T-RS40 *

Mitsubishi Electric Engin eer ing Co., Ltd

* You can not connect multiple inverters with a converter cable (a computer and an

inverter are one-to-one connection). As the RS-232C cable and the RS-485 cable (10BASE-T+RJ-45 connector) are provided with a product, no need to prepare a cable and a connector separately. Contact a maker for details of the product.

REMARKS

When fabricating th e cable on the user side, see belo w. Examples of commercially av ai l able products (as of July, '02)

Product Type Maker

SGLPEV-T 0.5mm × 4P

1) 10BASE-T cable

2) RJ-45 connector 5-554720-3 Tyco Electronics Corporation

* Do not use No.2 and No.8 pin

(P5S).

Mitsubishi Cable Industries, Ltd.

Wiring of the Inverter and Com puter Using RS -485

comm unication

(2) Connection of a computer to multiple inverters (one-to-n connection)

RS-485

Computer

Station No. 1

Inverter

RS-485

connector

Station No. 2

Inverter

RS-485

connector

Station No. n (u p to 32 )

Inverter

RS-485

connector

interface terminal

Distributor

RS-232C cable

Computer

RS-232C connector

Maximum

Converter

10BASE-T cable 1)

Station No. 1

Inverter

RS-485

connector

15m

Distributor

10BASE-T cable

RJ-45 connector

Station No. 2

Inverter

RS-485

connector

RJ-45 connector

Station No. n

Inverter

RS-485

connector

REMARKS

When fabricating the cable on the user side, see belo w. Examples of commercially available products (as of July, '02)

Product Type Maker

1) 10BASE-T cable SGLPEV-T 0.5mm × 4P * Mitsubishi Cable Industries, Ltd.

2) RJ-45 connector 5-554720-3 Tyco Electronics Corporation

* Do not use No. 2 and No. 8 pin (P5S) of the 10 BASE-T cable.

Terminating resistor

INSTALLATION AND WIRING

Design Information

1.15 Design Information

1) Provide electrical and mechanical interlocks for MC1 and MC2 which are used for

commercial power supply-inverter switch-over. When there is a commercial power supply-inverter switch-over circuit as shown below, the i nverter will be damaged by leakage current from the power supply due to arcs generated at the time of switch-over or chattering caused by a sequence error.

2)If the machine must not be restarted when power is restored after a power failure,

provide a magnetic contactor in the inverter's primary circuit and also make up a sequence which will not switch on the start signal. If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored.

3)Since the input signals to the control circuit are on a low level, use two parallel micro

signal contacts or a twin contact for contact inputs to prevent a contact fault.

4)Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit.

5)Make sure that the specifications and rating match the system requirements.

1)Commercial power supply-inverter switch-over

MC1

Interlock

Power supply

U V

Leakage current

MC2

Inverter

6)For use in the following application where speed control is performed using a sensor input-based conveyor program with the signals of sensors , and entered

into the STF, STR and RL terminals, respectively, and the built-in PLC function set for terminal function disable (D9148), the built-in PLC function is not set for terminal function disable but for STF, STR and RL terminal function enable in the factory setting status (Pr. 507=0) when the built-in PLC function is in a STOP status or there is no program, and the inverter operates if any of the sensors is blocked. (Refer to page 138 for Pr. 507 "inverter operation lock mode setting".)

3)Low-level signal contacts

Low-level

ignal contacts

B C

Twin contact

Work

Conveyor

Inverter

Motor

Start sensor

Deceleration

sensor

Stop sensor

Inverter

R S T

STF

STR

A B C

2. OPERATION AND CONTROL

This chapter describes "operation and control" for use of this product. Always read the instructions before use.

2.1 Parts Identification and Functions of the

Operation P a ne l....... .. ............... ............................

2.2 Operation Mode Switching.................................. 42

2.3 Monitor Transition................................................ 43

2.4 Monitoring the Output Current............................ 43

2.5 Displaying the CC-Link Data (Station Number,

Baudrate)...............................................................

2.6 LED On/Off Operations ........................................ 44

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

Parts Identification and Functions of the Operation Panel

2.1 Parts Identification and Functions of the Operation Panel

The operation panel cannot be removed from the inverter.

Used to switch between PU and external operation modes. When using external operation mode, press this key to light up EXT indication. PU: PU operation mode EXT: External operat ion mode

Run command forward rotation. Set reverse rotation using Pr. 17.

Used to stop operation or reset alarm.

Used to switch monitor or display data.

Monitoring 3-digit LED

Displays frequency, parameter number, et c.

CC-Link

RUN

EXT

RUN

STOP

P.RUN

RESET

L.RUN SD RD L.ERR

MODE SET

Used to switch setting mode.

2.2 Operation Mode Switching

Using , switch between the "PU operation mode" and "external operation mode".

EXT

External operation mode

EXT

PU operation mode

The PU indication is lit in the PU operation mode. The EXT indication is lit in the external operation mode.

REMARKS

Operation mode swit ching that can be perfo rmed usin g is disabled if the Pr. 79 setting is other than 0 (factory sett ing) . (Ref er to page 75.)

EXT

2.3 Monitor Transition

Power on

Hold down key.

SET

Monitor Transition

Return

Frequency monitor

MODE

CC-Link station number

MODE

Release key.

Press MODE key.

Hold down key.

Release key.

Press MODE key.

SET

Current monitor

CC-Link baudrate display

0:156kbps 1:625kbps 2:2.5Mbps 3:5Mbps 4:10Mbps

2.4 Monitoring the Output Current

POINT

Hold down the key in the monitor mode to switch from the output curren t

SET

to the frequency.

Operation

Press the key to switch to the output frequency monitor.

Whether the inverter is running, at a

stop or in any operation mode, holding down the key displays the output current.

Release the key to return to the output frequency monitor mode.

MODE

SET

Hold down.

Display

(1.0A)

2.5 Displaying the CC-Link Data (Station Number, Baudrate)

POINT

Hold down the key in the CC-Link display mod e to switch from the station

SET

number to the baudrate.

Operation

Press the key to switch to the

CC-Link station number display mode. Whether the inver ter is running, at a

stop or in any operation mode, holding down the key displays the baudrate. Release the key to return to

the CC-Link station number display.

MODE

SET

Hold down.

Display

OPERATION AND CONTROL

LED On/Off Operations

2.6 LED On/Off Operations

LED Description

On: During forward rotat io n operation

RUN

EXT

P.RUN

L.RUN On during CC-Link communication.

SD On during CC-Link data send. RD On during CC-Link data receive.

L.ERR Turned on when a CC-Link communication error occurs.

CC-Link communicat i on

Slow flicker (1.4s intervals ): During reverse rotation operation Fast flicker (0.2s intervals): Indicates that the inve rter is not operating but is

given the or start command. On: PU operation mode

• In the CC-Link operation mode , the PU and EXT LEDs flicker slowly. On: External operation mode

• In the CC-Link operation mode , the PU and EXT LEDs flicker slowly.

• On during PLC function operation. (Turned on when the SQ-SD

terminals are shorted. (Refer to page 100.))

• Flickers when a PLC self-diagnostic error occurs.

RUN

REMARKS

*When the FR-PU04 is connected, the LEDs (PU, EXT) are not lit.

LED On/Off Operations

2.6.1 How to check the LED lamps for CC-Link

communication errors

(1) When one inverter is connected

The following table indicates the fault causes that can be determined from the inverter LED states under the condition that the SW, M/S and PRM LEDs of the master module are off (the master module has been set properly) in the system configuration where one inverter is connected.

CPU

Master

module

Power supply

Station No. 1

Inverter

LED States

L.RUN SD RD L.ERR

!# !# !## !# !# # !##

!### # ## ## ### ##

## #

### #### ##

! ####

Normal communication is made but CRC error occurred due to noise.

Normal communication Hardware fault Hardware fault Receive data is in CRC error and response cannot be made. Data addressed to the host does not arrive. Hardware fault Hardware fault Polling response is made but refresh receive is in CRC error. Hardware fault Hardware fault Hardware fault Data addressed to th e ho st is in CRC error.

Data addressed to th e ho st does not exist or cannot be recei ved due to noise.

Hardware fault Data cannot be received due to cable breakage, etc. Baudrate or station number setting illega l.

Baudrate or station number changed midway. WDT error (hardware fault) , pow er off, power supply section fault

Cause

: On, # : Off, : Flicker

OPERATION AND CONTROL

LED On/Off Operations

(2) When two or more inverters are connected

The following table indicates the fault causes and corrective actions that can be determined from the inverter LED states under the condition that the SW, M/S and PRM LEDs of the master module are off (the master module has been set properly) in the following system configuration.

CPU

Master

module

Power supply

Station No. 1

Inverter A

Station No. 2

Inverter B

Station No. 3

Inverter C

LED States

Master

module

TIME

LINE

TIME

LINE

Station

No. 1

L.RUN SD ! RD L.ERR

L.RUN SD RD L.ERR

L.RUN SD * RD * L.ERR

L.RUN SD * RD * L.ERR *

! #

# # # #

! ! ! #

Inverters

Station

No. 2

L.RUN SD ! RD L.ERR

L.RUN ! SD RD L.ERR

L.RUN SD * RD * L.ERR

L.RUN SD * RD * L.ERR *

L.RUN SD !

L.ERR L.RUN !

L.ERR

L.RUN SD * RD *

L.ERR

L.RUN SD * RD *

L.ERR

L.RUN

SD * RD * L.ERR *

: On,

Station

No. 3

####

Normal 

! #

Poor contact of the

inverter and CC-Link

connectors

Since the L. RUN L ED s of station No . 2 inverters are off, cable breakage occurred in

the transmission cable between the remote

I/O modules A and B, or the cable is disconnected from the terminal block.

The transmission cable is shorted.

The transmission cable is wired incorrectly.

: Off, : Flicker, *: Any of on, flicker and off

Cause Corrective Action

Check the connector s.

Refer to the LED on/off states, search for the position of cable breakage, and repa ir.

Search for the shorte d wires of the three wires in the transmission cable, and repair.

Check the wiring of the inverter's terminal block and remedy the incorrectly wired portion.

LED On/Off Operations

(3) When communication stops during operation

Check that the CC-Link dedicated cables are connected properly.

•

(Check for poor contact, cable breakage, etc.) Check that the PLC program is executed without fault.

•

• Check that data communication is made without interruption due to an

instantaneous power failure, etc.

LED States

Master

module

TIME

LINE

TIME

LINE

TIME

LINE

TIME

LINE

Station

No. 1

L.RUN SD * RD

L.ERR #

L.RUN SD RD L.ERR

! ! ! #

L.RUN SD RD L.ERR

Inverters

Station

No. 2

Station

No. 3

L.RUN SD *

L.ERR #

L.RUN

L.ERR

L.RUN

L.ERR

L.RUN

L.ERR

L.RUN

L.ERR

L.RUN

L.ERR

: On, # : Off, : Flicker, *: Any of on, flicker and off

Since the L.RUN LEDs

of station No. 1 and 3 inverter s are off, the station nu mbers of

station No. 1 and 3 inverter s are the same.

Since the L.RUN and SD LEDs of station No.

2 inverter are off, the

transmission spee d setting of station No. 2

inverter is incorrect

within the setting range (0 to 4).

Since the L.ERR LED of station No. 3 inverter

is flickering, the station

number (Pr. 503) of

station No. 3 inverter was changed during normal operation.

Since the L.ERR LED of station No. 2 inverter

is on, station No. 1

inverter is affected by

noise.

(The L.RUN LED may become off.)

Since the L.ERR LEDs of station No. 2 and 3

inverter s are on, the

transmission cable between these

inverter s i s affected by

noise. (The L.RUN LED may become off.)

You forgot to fit the

terminating resistor. (The L.RUN LED may

become off.)

Cause Corrective Action

Switch power on again after assi gning di fferent station nu mbers to the inverters ha ving the same station numbers.

Set correct transmission speed and power on the inverter again.

Return the station number (Pr. 503) of the inverter to the original value and power on the inverter again.

Securely ea r th the FG terminals of the inverter s and master module.

Check the connection of SLD of the transmission cable. Also, run th e cable as far away as pos sible from the power line. (More than 100mm)

Check whether the terminating resistor is fitted or not.

OPERATION AND CONTROL

MEMO

3. INVERTER FUNCTIONS

This chapter explains the inverter functions (inverter parameters). For simple variable-speed operation of the inverter, the factory settings of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Always read the instructions before using the functions.

3.1 Function (Parameter) List.................................... 50

3.2 List of Parameters Classified by Purpose of

Use.........................................................................

3.3 Basic Functions.................................. .................. 56

3.4 Operation Panel Display Selection..................... 67

3.5 I/O Terminal Function S e le c tion......................... . 68

3.6 Operation Selection Function Parameters......... 70

3.7 Computer Link Operation Setting..................... .. 79

3.8 Parameter Unit (FR-PU04) Setting ...................... 93

CAUTION

As the contact input terminals RL, RM, RH, STF, STR and open collector output terminals RUN, SQ, ALM can be changed in functions by parameter setting, their signal names used for the corresponding functions are used in this chapter (with the exception of the wiring examples). Note that they are not terminal names.

REMARKS

Using the parameter unit (FR-PU04), parameter copy allows the parameter values to be copied to another inverter (only the FR-C500 series). After batch-reading the parameters of the copy source inverter, you can connect the parameter unit to the copy destination inverter and batch-write the parameters. For the operation procedu re, refer to the ins truction manual of the paramete r unit (FR-PU04).

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

Chapter 7

Function (Parameter) List

3.1 Function (Parameter) List

Parameter List

Func

tion

Basic

Display

Para-

meter

0 Torque boost 0 to 15% 0.1% 6% 56 1 Maximum frequency 0 to 120Hz 0.1Hz 60Hz 57 2 Minimum frequency 0 to 120Hz 0.1Hz 0Hz 57 3 B ase frequency 0 to 120Hz 0.1H z 60H z 58

Multi-speed setting

(high speed) Multi-speed setting

(middle speed) Multi-speed setting

(low speed) 7 A cceleration time 0 to 999s 0.1s 5s 60 8 D eceleration time 0 to 999s 0.1s 5s 60

Electronic thermal 9

O/L rel ay

DC injection brake

operation frequency

DC injection brake

operation time

DC injection brake

voltage

13 Starting frequency 0 to 60Hz 0.1Hz 0.5Hz 62

RUN key rotation

direction sele ct i on

Stall prevention

function selection

Stall prevention

22*

operation level

Start-time ground fault

detection selection

Operation panel

52*

display data selecti on

Name Setting Range

0 to 120Hz 0.1Hz 60Hz 59 0 to 120Hz 0.1Hz 30Hz 59 0 to 120Hz 0.1Hz 10Hz 59

0 to 50A 0.1A

0 to 120Hz 0.1Hz 3Hz 61 0 to 10s 0.1s 0.5s 61 0 to 15% 0.1% 6% 61

0: Forward rotation, 1: Reverse rotation

0 to 31, 100 1 0 63

0 to 200% 1% 150% 65 0: Not de tected

1: Detected 0: Output frequency 1: Output current 100: Set frequency

during stop/ output frequency during operation

Minimum

Setting

Increme

Factory

Setting

nts

Rated output

current

1063

1066

1067

Refer

ence Page

Custo

mer

Se tting

The parameters marked * can be changed in setting during operation if "0" (factory

•

setting) is set in Pr. 77 "parameter write disable selection". (Note that Pr. 72 may be changed only during PU operation.)

indicates the terminal function parameters. Note them when clearing the parameters.

•

(Refer to pages 89, 125.)

Function (Parameter) List

Func

Para-

meter

tion

RL terminal

function selection RM terminal

function selection RH terminal

function selection

STR terminal

function selection

RUN terminal

function selection

I/O terminal function selection

 70 Parameter set by the manufacturer. Do not set.

Operation selection

STF terminal

function selection

71 Applied motor

PWM frequency

72*

seletion

Reset selection

75*

/PU stop selection

Cooling fan

operation selection

Name Setting Range

0:RL, 1:RM, 2: R H, 6:MRS, 7:OH, 10:RES, 50:SQ, 9998: No function

0:RL, 1:RM, 2: R H, 6:MRS, 7:OH, 10:RES, 50:SQ, 9998: No function, 9999:STR 0:RUN, 3:OL, 99:ALM, 9998: No function 0:RL, 1:RM, 2: R H, 6:MRS, 7:OH, 10:RES, 17:STF, 50:SQ, 9998: No function

0: Thermal

characteristic for standard motor

1: Thermal

characteristic for Mitsubishi constant-torque

motor 0 to 15 1 1 70 0: Reset normally

accepted/PU stop

key disabled 1: Accepted only at

reset alarm

occurrence/PU stop

key disabled 14:Reset normally

accepted/normally decelerated to stop

15:Accepted only at

reset alarm occurrence/ normally decelerated to stop

0: Operation

performed with

power on 1: Cooling fan ON/OFF

control

Minimum

Setting

Increme

Factory

Setting

nts

1068 1168 1268

1 9999 68

1069

11768

1070

11471

1173

Refer

ence Page

Custo

mer

Se tting

Parameter List

INVERTER FUNCTIONS

Function (Parameter) List

Parameter List

Func

Para-

meter

tion

Parameter write

77*

disable selection

Operation mode

Operation selection

FR-PU04

Computer link

selection

PU display

145

language selection

RS-485 communication

331

station number setting

RS-485

332

communication speed

333 Stop bit length

Parity check

334

presence/absence

Number of

335

communication retries Communication check

336

time interval

337 Waiting time setting 0 to 150ms, 9999 1 9999 79

Name Setting Range

0: Write enabled only

during stop

1: Write disabled

(except some)

2: Write enabled

during operation 0: PU/external switchable 1: PU 2: External 3: External/PU combined 4: External/PU combined 0: Japanese 1: English 2: German 3: French 4: Spanish 5: Italian 6: Swedish 7: Finish

0 to 31: Specify the

station number of the inverter.

48:4800bps, 96:9600bps 192:19200bps 0: Data length 8,

stop bit 1 1: Data length 8,

stop bit 2 10: Data length 7,

stop bit 1

11: Data length 7,

stop bit 2 0: Absence 1: With odd parity check 2: With even parity check

0 to 10, 9999 1 1 79 0 to 999s, 9999 0.1s 9999 79

Minimum

Setting

Increme

nts

1074

1075

1093

1079

19679

1079

1179

Factory

Setting

Refer

ence Page

Custo

mer

Se tting

indicates the communication paramet ers. Note them when clearing the parameters.

•

(Refer to pages 89, 125.)

Function (Parameter) List

Func

Para-

meter

tion

Operation control

338

command source (CC-Link)

Speed command

339

source (CC-Link)

Link start up mode

340

Computer link

selection (CC-Link)

341 CR/LF selection

PROM write

342

selection

CC-Link station

503

number sett ing

CC-Link

CC-Link baudrate

504

setting

SQ terminal

505

function selection ALM terminal

506

function selection

Inverter operation lock

507

mode setting

Sequence

510

User parameters 1 0 135

529

530 Forced I/O selecti on

Name Setting Range

0: Command source

from CC-Link

1: Command source

from external terminal

0: Command source

from CC-Link

1: Command source

from external terminal

0: As set in Pr. 79 1: Started in CC-Link

operation mode

0: Witho ut CR/LF 1: With CR, without LF 2: With CR/LF 0: Write to RAM and

PROM 1: Write to RAM only Set the stati on numbe r for inverter/CC-Li nk operation. 1 to 64 Set the baudrate for CC-Link operation. 0:156kbps 1:625kb ps 2:2.5Mbps 3:5Mb ps 4:10Mbps 0:RL, 1:RM, 2: R H, 6:MRS, 7:OH, 10:RES, 50:SQ, 9998: No function

0:RUN, 3:OL, 99:ALM, 9998: No function

0: STF and STR

commands are valid regardless of RUN/ STOP of the sequence.

1: STF and STR

commands are valid only during RUN of the sequence, and invalid during STOP.

1: CC-Link remote input 2: CC-Link remote output 3: Control input

terminal (external)

4: Control output

terminal (external)

9999: Function invalid

Minimum

Setting

Increme

nts

Factory

Setting

Refer

ence Page

1076

1179

1092

11143

10143

15068

19969

10138

1 9999 136

Custo

mer

Se tting

Parameter List

INVERTER FUNCTIONS

Function (Parameter) List

Parameter List

Func

tion

Para-

meter

Name Setting Range

Minimum

Setting

Increme

nts

531 Forced I/O setting L 0 to 25 5, 9999 1 9999 136 532 Forced I/O setting H 0 to 255, 9999 1 9999 136 533 Internal address 0 to 65534 1 0 137

Sequence

990* PU buzzer co nt ro l

PU contrast

991*

adjustment

0: Without sound, 1: With sound

0 (Pale)

63 (Deep)

1193

15894

0: Selectable betwe en

output frequency and output current

PU main display

992*

screen data selection

FR-PU04

100:During stop:

Set frequency/ output current During operation: Output frequency/

1094

output current

0: Without PU

disconnection error

PU disconnection

993

detection/PU setting lock

1: Error at PU

disconnection

10:Without PU

disconnection error

1095

(PU operation invalid)

Factory

Setting

Refer

ence Page

Custo

mer

Se tting

List of Parameters Classified by Purpose of Use

3.2 List of Parameters Classified by Purpose of Use

Set the parameters according to the operating conditions. The following list indicates purpose of use and corresponding parameters.

Purpose of Use

Operation mode selection Pr.79 Acceleration/deceler at io n time

adjustment Selection of output charac t er is tic s optimum for load characteristics

Output frequency restr ic tio n (li m it) Pr.1, Pr.2 Operation over 60Hz Pr.1 Motor output torque adjustment Pr.0

Relate d to operati o n

Brake operation adjustm ent Pr.10 to Pr.12 Multi-speed operation Pr.1, Pr.2, Pr.4 to Pr.6

Electrom agnetic brake op eration timing Pr.64, Pr.506

CC-Link communica tion Pr.338 to Pr.340, Pr.503, Pr.504

Parameter numbers that must be set

Pr.7, Pr.8

Pr.3, Pr.71

Parameter Numbers

Operation in communication with

operation

personal computer Noise reduction Pr.72

Related to application

Display of monitor on operation panel or parameter unit (FR-PU04)

Related to

monitoring

Inverter parameter rewri te prevention Pr.77

Motor stall prevention Pr.21, Pr.22

Related to incorrect

operation prevention

Input terminal function assig nment Pr.60 to Pr.63, Pr.65, Pr.505 Output terminal function assignment Pr.64, Pr.506 Increased cooling fan l ife Pr.76 Motor protection from ov er heat Pr.9, Pr.71

Other

Setting of ground fault overc ur re nt protection

Inverter rese t selection P r.75

Pr.331 to Pr.337, Pr.341, Pr.342

Pr.52, Pr.992

Pr.40

INVERTER FUNCTIONS

Basic Functions

3.3 Basic Functions

3.3.1 Torque boost (Pr. 0)

Increase this value for use when the inverter-to-motor distance is long or motor torque is insufficient in the low speed range (stall prevention is activated). ! Motor torque in the low-frequency

range can be adjusted to the load to increase the starting motor torque.

r.0

Setting range

Output voltage

Output frequency (Hz)

Parame

ter

0 Torque boost 6% 0 to 15%

Name

Factory

Setting

Range

•Assuming that the base frequency voltage is 100%, set the 0Hz voltage in %.

! When using an inverter-dedicated motor (constant-torque motor), make setting as

indicated below:

•FR-C520-0.1K to 0.75K ... 6%, FR- C520-1.5K to 3.7K ...... 4%

If you leave the factory setting as it is and change the Pr. 71 value to the setting for use of the constant-torque motor, the Pr. 0 setting changes to the above value.

CAUTION

•A too large setting may cause the motor to overheat or result in an

overcurrent trip. The guideline is about 10% at the greatest.

Related parameters

♦♦♦♦

• Constant-torque motor setting ⇒ Pr. 71 "applied motor" (refer to page 70)

♦♦♦♦

Basic Functions

3.3.2 Maximum and minimum frequencies (Pr. 1, Pr. 2)

You can clamp the upper and lower limits of the output frequency.

Output frequency

(Hz)

Pr.1

Set frequency

Parame

ter

1 Maxim um f re quency 60H z 0 to 120Hz 2 Minimum frequency 0Hz 0 to 120Hz

Name

Factory

Setting

Pr.2

Range

Setting using sequence ladder Setting using CC-Link

•Use Pr. 1 to set the upper limit of the output frequency. If the frequency of the frequency command entered is higher than the setting, the output frequency is clamped at the maximum frequency.

•Use Pr. 2 to set the lower limit of the output frequency.

REMARKS

Change the Pr. 1 value when performing ope ra tion over 60Hz.

CAUTION

When the Pr. 2 setting is higher than the Pr. 13 "starting frequency" value, note that the motor will run at the set frequency by merely switching the start signal on, without entering the command frequency.

Related parameters

♦♦♦♦

•

Starting frequency setting ⇒ Pr. 13 "starting frequency" (refer to page 62)

♦♦♦♦

INVERTER FUNCTIONS

Basic Functions

3.3.3 Base frequency (Pr. 3)

Used to adjust the inverter output (frequency) to the motor rating.

Output frequency

Pr.3

(Hz)

Parame

ter

3 Base frequency 60Hz 0 to 120Hz

Name

Factory

Setting

Power supply

Setting

Range

voltage

•In Pr. 3, set the base frequency (motor's rated frequency). When running the standard motor, generally set the "base frequency" to the rated frequency of the motor. When running the motor using commercial power supplyinverter switch-over operation, set the base frequency to the same value as the power supply frequency. When the frequency given on the motor's rating plate is only "50Hz", always set the "base frequency" to "50Hz". Leaving the base frequency unchanged from "60Hz" may make the voltage too low and the torque insufficient, resulting in an overload trip.

CAUTION

Set 60Hz in Pr. 3 "base frequency" when using a Mi ts ubi shi constant-torque motor.

Related parameters

♦♦♦♦

• Motor setting ⇒ Pr. 71 "applied motor" (refer to page 70)

♦♦♦♦

3.3.4 Multi-speed operation (Pr. 4, Pr. 5, Pr. 6)

Basic Functions

Used to switch between the predetermined running speeds. ! Any speed can be selected by merely

switching on/off the corresponding contact signals (RH, RM, RL, signals).

Speed 1

(high speed)

Speed 2

(middle speed)

Speed 3

(low speed)

! Using these functions with Pr. 1 "maximum

frequency" and Pr. 2 "minimum frequency", up to five speeds can be set.

! Valid in the external operation mode.

Parame

ter

4 3-speed setting (h ig h speed) 60Hz 0 to 120Hz 5 3-speed setting (mi ddle speed) 30Hz 0 to 120Hz 6 3-speed setting (low speed) 10 H z 0 to 120Hz

Name

Factory

Setting

Output frequency (Hz)

Priority: RL > RM > RH

Setting

Range

Time

•Set the running frequencies in the corresponding parameters. Each speed (frequency) can be set as desired between 0 and 120Hz during inverter operation.

•Assign the terminals used for signals RH, RM and RL using Pr. 60 to Pr. 63, Pr. 65 and Pr. 505. (*)

CAUTION

1. The multi-speeds can also be set in the PU or external operation mode.

2. For 3-speed setting, if two or more speeds are simultaneously selected, priority is given to the frequency setting of the lower signal.

3. The parameter values be changed during operation.

REMARKS

* When terminal assi gnm ent is chan ged usi ng Pr. 60 to Pr. 63, Pr. 65 and Pr. 505, the other

functions may be affected. Check the functions of the co rresponding terminals bef or e making setting.

Related parameters

♦♦♦♦

•Maximum, minimum speed setting ⇒Pr. 1 "maximum frequency", Pr. 2 "minimum frequency"

•Assignment of signals RH, RM, RL to terminals ⇒Pr. 60 to Pr. 63, Pr. 65, Pr. 505

•External operation mode setting ⇒ Pr. 79 "operation mode selection" (Refer to page 75.)

•CC-Link mode ⇒ Pr. 79 "operation mode selection" (Refer to page 75.),

Pr. 340 "link start up mode selection" (Refer to page 75.)

•Speed command source ⇒ Pr. 339 "speed command source" (Refer to page 75.)

♦♦♦♦

(Refer to page 57.)

(input terminal function assignment) (Refer to page 68.)

INVERTER FUNCTIONS

Basic Functions

3.3.5 Acceleration/deceleration time (Pr. 7, Pr. 8)

Used to set motor acceleration/ deceleration time. Set a larger value for a slower speed increase/decrease or a smaller value for a faster speed increase/decrease.

60Hz

Con-

Accel-

stant

eration

speed

Pr.7 Pr.8

Output frequency (Hz)

Acceleration

time

Deceleration

time

Running frequency

Time

Param

eter

7 Acceleration time 5s 0 t o 999s 8 Deceleration time 5s 0 to 999s

Name

Factory

Setting

Range

•Use Pr. 7 to set the acceleration time required to reach the set frequency of 60Hz from 0Hz.

•Use Pr. 8 to set the deceleration time required to reach 0Hz from 60Hz.

CAUTION

1. If the Pr. 7/Pr. 8 setting is "0", the acceleration/deceleration time is 0.04s.

2. If the acceleration/d eceleration time is set to the shortest value, the actual motor acceleration/deceleration time cannot be made shorter than the shortest acceleration/deceleration time which is determined by the mechanical system's J (moment of inertia) and motor torque.

Basic Functions

D i b v

3.3.6 Electronic thermal O/L relay (Pr. 9)

Set the current of the electronic overcurrent protection to protect the motor from overheat. This feature provides the optimum protective characteristics, including reduced motor cooling capability, at low speed.

Parameter Name Factory Setting Setting Range

9 Electronic thermal O/L relay

*0.1K to 0.75K are set to 85% of the rated inverter current.

•Set the rated current [A] of the motor. (Normally set the rated current value at 50Hz if the motor has both 50Hz and 60Hz rated currents.)

•Setting "0" in Pr. 9 disables the electronic thermal O/L relay (motor protective function). (The protective function of the inverter is activated.)

•When using a Mitsubishi constant-torque motor, first set "1" in Pr. 71 "applied motor" to choose the 100% continuous torque characteristic in the low-speed range. Then, set the rated motor current in Pr. 9 "electronic thermal O/L relay".

CAUTION

When two or more motors are connected to the inverter, they cannot be

•

protected by the electronic overcurrent protection. Install an external thermal relay to each motor.

When the difference between the inverter and motor capacities is large and

•

the setting is small, the protective characteristics of the electronic overcurrent protection will be deteriorated. In this case, use an external thermal relay.

A special motor cannot be protected by the electronic overcurrent protection.

•

Use an external thermal relay.

Rated output

current*

0 to 50A

Related parameters

♦♦♦♦

•When constant-torque motor is used ⇒ Pr. 71 "applied motor" (Refer to page 70.)

♦♦♦♦

3.3.7 DC injection brake (Pr. 10, Pr. 11, Pr. 12)

By setting the DC injection brake voltage (torque), operation time and operation starting frequency, the stopping accuracy of positioning operation, etc. or the timing of operating the DC injection brake to stop the motor can be adjusted according to the load.

njection

rake oltage

Output frequency (Hz)

Pr.12

"Operation

voltage"

Pr.11 "Operation time"

Pr.10 "Operation frequency"

Time

INVERTER FUNCTIONS

Basic Functions

Parame

ter

10 DC injection brake operation frequency 3Hz 0 to 120Hz

11 DC injection brake operation time 0.5s 0 to 10s

12 DC injection brake voltage 6% 0 to 15%

(When Pr. 11 is set to "0s" or Pr. 12 is set to "0%", DC injection brake is not ope ra te d. )

Name

Factory

Setting

Range

•Use Pr. 10 to set the frequency at which the DC injection brake application is started.

•Use Pr. 11 to set the period during when the brake is operated.

Use Pr. 12 to set the percentage to the power supply voltage.

•

•Set 4% in Pr. 12 when using the inverter-dedicated motor (constant-torque motor).

If the Pr. 12 value remains unchanged from the factory setting and Pr. 71 is changed to the setting for use of a constant-torque motor, the Pr. 12 setting is automatically changed to 4%.

CAUTION

Install a mechanical brake. No holding torque is provided.

3.3.8 Starting frequency (Pr. 13)

The starting frequency at which the start signal is turned on can be set in the range 0 to 60Hz.

Output frequency (Hz)

Setting range

Pr.13

Forward rotati on

Time

Parame

ter

13 Starting fre quency 0.5Hz 0 to 60Hz

Name

Factory

Setting

Range

CAUTION

The inverter will not start if the frequ ency setting signal is less than the value set in Pr. 13 "starting frequency". For example, when 5Hz is set in Pr. 13, the inverter starts outputting when the frequency setting reaches 5Hz.

CAUTION

Note that when Pr. 13 is set to any value lower than Pr. 2 "minimum frequency", simply turning on the start signal will run the motor at the preset frequency if the command frequency is not input.

Related par am e t e rs

♦♦♦♦

Minimum frequency setting ⇒ Pr. 2 "minimum frequency" (Refer to page 57.)

•

♦♦♦♦

Basic Functions

3.3.9 key rotation direction selection (Pr. 17)

Used to choose the direction of rotation by operating the key of the

RUN

operation panel.

Parame

ter

17 RUN key rotation direction selection 0 0, 1

Name

Factory Setting

Setting

Range

Remarks

0: Forward rotation 1: Reverse rotation

3.3.10 Stall prevention function and current limit function

(Pr. 21, Pr. 22)

You can make setting to disable stall prevention caused by overcurrent and to prevent the inverter from resulting in an overcurrent trip if an excessive current occurs due to sudden load variation or ON-OFF, etc. in the output side of the running inverter.

• Stall prevention If the current exceeds the limit value, the output frequency of the inverter is automatically varied to reduce the current.

• Fast-response current limit If the current exceeds the limit value, the output of the inverter is shut off to prevent an overcurrent.

Parame

ter

21 Stall prevention functi on selection 0 0 to 31, 100

FastResponse

Current Pr. 21 Setting

Limit

Activated

: Not

!!!!

activated

Name

Stall Prevention Operation Selection

Activated

: Not

!!!!

activated

OL Signal Output

Operation continued

!!!!

Operation not continued (*)

Factory

Setting

Pr. 21 Setting

Setting

Range

FastResponse Current Limit

Activated

: Not

!!!!

activated

Stall Prevention Operation Selection

Activated

: Not

!!!!

activated

OL Signal Output

Operation continued

!!!!

Operation not continued (*)

Acceleration

Constant

speed

0 1 2 3 4 5 6 7

# ### # ! ### # #!### !!### ##!## !#!## #!!## !!!##

Deceleration

11 12 13 14 15 16

!##!#

#!#!#

!!#!#

##!!#

!#!!#

# !!! #

! !!! #

# ### !

Acceleration

Constant

speed

Deceleration

INVERTER FUNCTIONS

Basic Functions

Pr. 21 Setting

8 18 19 20 21 22 23 24

Stall Prevention

FastResponse Current Limit

Activated

: Not

!!!!

activated

Operation Selection

Activated

: Not

!!!!

activated

Acceleration

Constant

speed

OL Signal Output

Operation continued

!!!!

Operation not continued (*)

Deceleration

###!# #!##!

!!##!

##!#!

!#!#!

#!!#!

!!!#!

###!!

Stall Prevention

Fast-

17 25 26 27 28 29 30 31

Response Current Limit

Activated

: Not

!!!!

activated

Pr. 21

Setting

Operation Selection

Activated

: Not

!!!!

activated

Acceleration

Constant

! ### ! !##! !

#!#! !

!!#!!

##!! !

!#!! !

# !!! !

! !!! !

speed

OL Signal Output

Operation continued

!!!!

Operation not continued (*)

Deceleration

# ### #

Driving

100

! !!! #

Regenerative

Basic Functions

Stall prevention (Pr. 22)

Set the output current level at which the output frequency will be adjusted to prevent the inverter from stopping due to overcurrent, etc.

Parame

ter

22 Stall prevention operation l evel 150% 0 to 200%

Name

Factory Setting

Setting

Range

•Generally, set 150% (factory setting) in Pr. 22 "stall prevention operation level". Setting "0" in Pr. 22 disables stall prevention operation.

CAUTION

•* When "Operation not continued for OL signal output" is selected, the "OLT"

alarm code (stopped by stall prevention) is displayed and operation stopped.

(Alarm stop display " ")

•If the load is heavy, the lift is predetermined, or the acceleration/deceleration

time is short, the stall prevention may be activated and the motor not stopped in the preset acceleration/deceleration time. Therefore, set optimum values to the Pr. 21 and stall prevention operation level.

•When the fast-response current limit has been set in Pr. 21 (factory setting),

torque will not be provided at the Pr. 22 setting of 170% or higher. At this time, make setting so that the fast-response current limit is not activated.

•In vertical lift applications, make setting so that the fast-response current limit

is not activated. Torque may not be produced, causing a drop due to gravity.

CAUTION

Do not set a small value as the stall prevention operation current.

Otherwise, torque generated will reduce.

T est opera tion mus t be performed.

Stall prevention operation performed during acceleration may increase the acceleration time. Stall prevention operation performed during constant speed may cause sudden speed changes. Stall prevention operation performed during deceleration may increase the deceleration time, increasing the deceleration distance.

INVERTER FUNCTIONS

Basic Functions

3.3.11 Start-time earth (ground) fault detection selection (Pr. 40)

You can choose whether to make earth (ground) fault detection valid or invalid at a start. Earth (Ground) fault detection is executed only right after the start signal is input to the inverter. If an earth (ground) fault occurs during operation, the protective function is not activated.

Param

eter

Start-time earth (ground) fault detection selection

Name

CAUTION

1. If an earth (ground) fault is detected with "1" set in Pr. 40, alarm output " " is detected and the output is shut off.

2. If the mo tor capacity is less than 0.1kW, earth (ground) fault protection may not be provided.

REMARKS

•When an earth ( ground) f ault is detecte d with "1 " set in Pr. 40, an appro ximate 20ms d elay occurs at every start.

Factory

Setting

Range

00, 1

Remarks

0: Earth (Ground) fault det ec t io n for

protection is not execu te d.

1: Earth (Ground) fault det ec t io n for

protection is execute d.

Operation Panel Display Selection

3.4 Operation Panel Display Selection

3.4.1 Monitor display (Pr. 52)

You can choose the display of the operation panel "monitor/frequency setting screen".

Parame

ter

Name

Operation panel display data selection

Factory

Setting

0 0, 1, 100

Setting

Range

POINT

••••You can also use the key to change the display. (Refer to page 42 for the

SET

operation procedure.)

Signal Type Unit

Output frequency Hz 0/100

Output current A 1

When "100" is set in Pr. 52, the monitor value changes depending on whether the inverter is during stop or running.

During running/stop During stop During running

Output frequency Output frequency Set frequency Output frequency

REMARKS

•During an err or, its definition appears.

•During reset, the values displayed are the same as during a stop.

•For selection of th e par am eter unit (FR-PU04) monito r display, refer to Pr. 992 "PU main

display screen data selection". (Page 94)

CAUTION

The unit displayed on the operation panel is only A and other units are not displayed.

Parameter Setting

Operation panel LED

0 100

INVERTER FUNCTIONS

I/O Terminal Function Selection

3.5 I/O Terminal Function Selection

3.5.1 Input terminal function selection (Pr. 60, Pr. 61, Pr. 62, Pr. 63, Pr. 65, Pr. 505)

Use these parameters to select/change the input terminal functions.

Param

eter

60 RL terminal function selection 0 62 RH terminal function selection 2

63 STR terminal function sel ection 9999 0 to 2, 6, 7, 10, 50, 99 98, 9999 65 STF terminal function selec tio n 17 0 to 2, 6, 7, 10, 17, 50, 9998

505 SQ terminal function selecti on 50 0 to 2, 6, 7, 10, 50, 9998

Name

Refer to the following table and set the parameters:

Setting

9998 9999 STR Reverse rotation start (can be assigned to STR terminal only) 

* Actuated when the relay contact "open s".

Signal

Name

0 RL Low-speed operation command 2 RH High-speed operati on command

6 MRS Output shut-off stop  7OH

10 RES Reset 71 17 STF Forward rotation start (can be assigned to STF terminal only)  50 SQ Sequence start 100

External thermal relay input (*) The inverter stops when the externally provided overheat protection thermal relay, motor's embedded temperat ur e r el ay, etc. is actuated.

(Can be used as a general - pur pose input terminal using the PLC

Factory

Setting

Functions

No function

function.)

Setting Range

0 to 2, 6, 7, 10, 50, 999861 RM terminal function selection 1

Refer

ence Page



591 RM Middle-speed operation comm and

REMARKS

•One function can be assigned to two or more terminals. In this case, the function is activated when one of th e multiple terminals used for assignment turns on .

•Refer to p age 127 for the n o funct ion settin g of the externa l termin al inputs i n device D9149 "inverter operation status control en able/disable setting".

I/O Terminal Function Selection

3.5.2 Output terminal function selection (Pr. 64, Pr. 505)

You can change the functions of the open collector and contact output terminals.

Param

eter

64 RUN terminal function selection 0

506 ALM terminal functio n selection 99

Name

Factory Setting

Setting

Range

0, 3, 99, 9998

Setting

REMARKS

The same function may be set to more than one termin al .

Signal

Name

0 RUN Inverter running 3 OL Overload alarm Output while stall prevention fun c tion is activat ed. 63

99 ALM Alarm output

9998  No function

Function Operation

Output during operati on w hen the inverter output frequency rises to or above the starting frequency.

Output when the inve rter's protective function is activated to stop the output (major fault).

No function (Can be us ed as a general-purpose input terminal using the PLC function.)

Referen ce Page

58, 62



INVERTER FUNCTIONS

Operation Selection Function Parameters

3.6 Operation Selection Function Parameters

3.6.1 Applied motor (Pr. 71)

Set the motor used.

POINT

When using the Mitsubishi constan t-to rqu e m ot or, set "1" in Pr. 71.

•

The electronic overcurre nt prot ec tion i s set to the thermal characterist ic of the constant-torque motor. When you selected the Mitsubishi cons tant-torque mot or, the values of the following

•

parameters are aut omatically changed. (For f act or y settings only) Pr. 0 "torque boost", Pr. 12 "DC injection brake voltage"

Parame

ter

71 Applied motor 0 0, 1

Name

Factory

Setting

Range

Refer to the following list and set this parameter according to the motor used.

Pr. 71 Setting Thermal Characteristics of Electronic Overcurrent Protection

0 Thermal characteristics matching a standard motor 1 Thermal characteristics matching the Mitsubishi constant-torque motor

CAUTION

Set this parameter correctly according to the motor used. Incorrect setting may cause the motor to overheat and burn.

3.6.2 PWM carrier frequency (Pr. 72)

You can change the motor sound.

Parame

ter

72 PWM frequency selection 1 0 to 15

Name

Parameter Number Setting Description

72 0 to 15

REMARKS

•An increas ed PWM frequenc y will decrease m otor noise but noi se and leakage c urrent will increase. Take proper action. (Refer to page

•Metallic soun d m ay be generated from the motor at sudden deceleration but it is not a fau lt.

Factory

Setting

PWM carrier frequency can be changed. The setting displayed is in [kHz]. Note that 0 indicates 0. 7kHz and 15 indicates 14.5kHz.

Setting

Range

28.)

Operation Selection Function Parameters

3.6.3 Reset selection/PU stop selection (Pr. 75)

You can make reset input acceptance selection and choose the stop function from the operation panel (PU). ! Reset selection : You can choose the reset function input (RES signal)

timing.

! PU stop selection: When an alarm, etc. occurs in any operation mode, you

can make a stop from the operation panel by pressing the

STOP

RESET

key.

Parameter Name Factory Setting Setting Range

Pr. 75

Setting

0 Reset input normall y en abled. The PU stop key is invalid.

1 14 Reset input normally enabled. 15

(1) How to make a restart after a stop by the key input from the

operation panel (Restarting method with shown)

Reset selection/ PU stop selection

14 0, 1, 14, 15

Reset Selection PU Stop Selection

Enabled onl y when the pr ote ct iv e function is activated.

Note that the key is valid in the PU

STOP

RESET

operation mode. Pressing the key decelerates the inverter

STOP

RESET

to a stop i n any of the PU, ex ter nal , comm uni catio n and PLC function operati on m odes.

STOP

RESET

1)After completion of deceleration to a stop,

Speed

switch off the STF or STR signal.

key

EXT

key

2)Press the key to show

...... ( canceled)

3)Press the key to return to .

EXT

Operation panel

STF ON

(STR) OFF

STOP

RESET

Stop and restart example for external operation

4)Switch on the STF or STR signal.

REMARKS

•By entering t he r eset signal (RES) during operation, the inverter shuts off its output while it is reset, the interna l thermal summ ation value of the electr onic overcurren t protection a nd the number of retries are reset , and the motor coasts.

•The Pr. 75 value can be set any time. Also, if parameter clear is executed, this setting will not return to the initial value.

•When the inverter is stopped by the PU stop function, the display alternates between and

. An alarm is not output.

Time

INVERTER FUNCTIONS

Operation Selection Function Parameters

(2) How to make a restart when a stop is made by the key input from the PU

STOP

RESET

1)After completion of deceleration to a stop,

Speed

switch off the STF or STR signal.

2)Press the key.

EXT

.....( canceled)

3)Switch on the STF or STR signal.

Operation panel

STF ON

(STR) OFF

EXT

key

STOP

key

RESET

Stop and restart example for external operation

Time

Besides the above operations, a restart can be made by performing a power-on rest or resetting the inverter with the inverter's reset terminal.

REMARKS

•By entering t he r eset signal (RES) during operation, the inverter shuts off its output while it is reset, the data of the electron i c overcurrent protection are res e t, a nd t he m ot or coasts.

•To resume operation, reset the inverter after co nf i rmi ng that the PU is connected se curely.

•The Pr. 75 value can be set any time. Also, if parameter clear is exec ut ed, th is setting will not

return to the initial value.

•When the inverter is stopped by the PU stop function, PS is displayed but an alarm is not output.

CAUTION

Do not reset the inverter with the start signal on. Otherwise, the motor will start instantly after resetting, leading to

potentially hazardous conditions.

Operation Selection Function Parameters

3.6.4 Cooling fan operation selection (Pr. 76)

You can control the operation of the cooling fan built in the inverter. (Whether there is a cooling fan or not depends on the model.)

Parame

ter

76 Cooling fan operation sel ect i on 1 0, 1

Name

Factory

Setting

Range

Setting Description

REMARKS

In either of the follow ing cases, fan operat ion is regarded as fau lty and is shown on the operation panel.

Pr. 76 = "0"

•

When the fan come s to a st op w i t h power on.

Pr. 76 = "1"

•

When the inverte r is running and the fan stop s during fan ON command or the fan starts during fan OFF command.

Operated at power on (ind ependent of whether the inverter is running or at a stop).

Cooling fan ON/OFF cont r ol vali d

Always on during inverte r op eration

During stop (rest or error ), th e in verter status is monitored and the fan is

switched on/off accordin g to the te mperature.

• Heat sink temperature is less than 40°C ............ Cooling fan off

• Heat sink temperature is not less than 40°C ...... Cooling fan on

INVERTER FUNCTIONS

Operation Selection Function Parameters

3.6.5 Parameter write disable selection (Pr. 77)

You can select between write-enable and disable for parameters. This function is used to prevent parameter values from being rewritten by incorrect operation.

Parame

ter

Name

Parameter write disable selection

Factory

Setting

00, 1, 2

Setting

Range

Pr. 77 Setting Function

CAUTION

•*The parameters * screened in the parameter list can be set at any time. N ote

that the Pr. 72 value may be changed during PU operation only.

REMARKS

The user parameters (Pr. 510 to Pr. 529) can be set any time independ ent l y of Pr. 77.

Parameter values may only be written during a stop in th e PU operation mode.*

•Write disabled. (Values of Pr. 22, Pr. 75, Pr. 77 and Pr. 79 can be written.)

•Parameter clear and all parameter clear are al s o in hi bi ted.

•Write enabled even during operation.

(Values of Pr. 17, Pr. 60 to Pr. 65, Pr. 71, Pr. 79, Pr. 505, Pr. 506 and Pr. 507 cannot be written during operation. These values can be changed only during a stop.)

•Write enabled rega rd le ss of the operation mode.

Operation Selection Function Parameters

3.6.6 Operation mode and command source (Pr. 79, Pr. 338, Pr. 339, Pr. 340)

Used to select the operation mode, operation command source and speed command source of the inverter. The inverter can be run from t he operat ion panel or para meter unit o r by RS-485 communication (PU operation), with external s ignals (external ope ration), and by CC-Link communication (CC-Link operation). The inverter is placed in the external operation mode at power-on (factory setting).

Parameter Name Factory Setting Setting Ra nge

79 O peration mode selectio n 0 0 to 4 338 339 Speed command source (CC- Link) 0 0, 1 340

In the following table, operation using the operation panel, parameter unit or RS-485 communication is abbreviated to PU operation.

Pr. 7 9 S etting Function

(Factory

setting)

REMARKS

A stop function (PU stop selection) by made valid during oper at io n ot he r than the PU operation mode.

Operation command source (CC-Link)

link start up mode selection (CCLink)

At power-on, the inverter is put in the external operation mode.

The operation mode can be changed between the PU and external operation modes from the operation panel ( key) or parameter unit ( / key).

For each mode, refer to the columns of settings 1 and 2.

Operation mode Running frequency Start command

PU operation mode

External operation mode

External/PU combined operation mode 1

External/PU combined operation mode 2

00, 1

EXT

•Digital setti ng of FR- P U04

•RS-485 c om m unication

•Sequenc e pr ogram

External RH, RM, RL signals (Three-speed setting)

•Digital setti ng of FR- P U04

•RS-485 c om m unication

•Sequenc e pr ogram

• Exter nal RH, RM, RL signal s

External RH, RM, RL signals (Three-speed setting)

STOP

RESET

key of the

operation panel or PU (FR- PU04) is

(Refer to page 71.)

EXT

Operation panel

RUN

( key) FR-PU04 (FWD/REV key)

RS-485 communication External STF/STR signal

External STF/STR signal

Operation panel

RUN

( key) FR-PU04 (FWD/REV key)

RS-485 communication

INVERTER FUNCTIONS

Operation Selection Function Parameters

(1) Operation using the PLC function

The "P.RUN" LED that indicates the PLC function operation is lit when the SQ signal is turned on. When the following setting is to be made in the sequence program, the PU operation mode (Pr. 79 = 0, 1 or 3) must be selected.

Running frequency write

•

Inverter parameter rewrite

•

Inverter parameter clear or all clear

•

(2) Operation using CC-Link communication

CC-Link communication operation cannot be performed unless the "PU" and "EXT" LEDs on the operation panel flicker slowly. In either of the following two methods, light up the "L.RUN" LED.

POINT

Set "0" (factory setting) or "2" in Pr. 79 "operation mode selection".

• Create an operation mode setting program using GX Developer. (Refer to page 122.)

REMARKS

The operation mode ca n also be se t using a n RS- 485 co mm unica tion us er pro gram . (Re fer to page 79.)

POINT

•Priority of X5 and X15 (SQ signal)

Always short X5-SD to execute (RUN) the built-in PLC of the inverter. RUN/STOP of the built-in PLC can be controlled by turning on/off X15 via CCLink. To perform this control, the external input terminal X5-SD must be shorted in advance. When the X5 terminal is off, the X15 command is ignored. Also note that when the built-in PLC is in a STOP status with Pr. 338 "operation command source" set for CC-Link (setting "0"), X5-SD shorted, and X15 off, the sequence program will run as soon as Pr. 338 "operation command source" is switched to external input (setting "1").

1)The parameter setting can be changed using the FR-PU04 (option).

POINT Switch power on again. After power is restored, the inverter is placed in the CC-Link operation mode, the "PU" and "EXT" LEDs flicker slowly, and the operation and start commands using CC-Link communication are made valid. (The setting is not made valid unless power is switched on again.)

2)Using GX Developer, change the setting of the inverter parameter (Pr. 340). (Refer to page 131.)

REMARKS

The Pr. 340 setting can also be made using an RS-485 communication user program. (Refer to page 79.)

Relationships between Pr. 79 and Pr. 340

Pr. 340

Setting

(Factory

setting)

Pr. 79

Setting

0 External operation mode 1 PU operation mode Operation mode cannot be sw it ched. 2 External operation mode

0 CC - Li nk operation mode 1 PU operation mode Operation mode cannot be sw it ched. 2 CC - Li nk operation mode

Operation Mode at

Power On or Power

Restoration

External/PU combined operation mode

Operation Selection Function Parameters

Remarks

Can be switched to the CC-Link operation mode by CC-Link communication.

Operation mode cannot be switched.

Can be switched to the external operation mode by CC-Link communication.

Operation mode cannot be switched.

INVERTER FUNCTIONS

Operation Selection Function Parameters

! Setting of running frequency and start command source (Pr. 338,

Pr. 339)

Set the following parameters when you want to give a running frequency or start command using the signal connected to the external terminal in the CC-Link operation mode. (Refer to page 68 for Pr. 60 to Pr. 63, Pr. 65, Pr. 505 (input terminal function selection).)

Operation location selection

Selection function

MRS selection function

Pr. 338 "operation command source"

Pr. 339 "speed command source"

Low-speed operation

command (RL) Middle-speed operation

command (RM) High-speed operation

command (RH)

6 Output stop (MRS)

External thermal relay

input (OH)

10 Reset (RES)

Forward rotation

command (STF )

50 Sequence start (SQ)

Pr. 60 to Pr. 63, Pr. 65, Pr. 505 settings

Reverse rotation

9999

command (STR) PU operation interlock (MRS)

[Explanation of table]

External : Operation is valid only from external terminal signal. CC-Link : Operation is valid from PLC via CC-Link. Combined : Operation is valid from either of external terminal and CC-Link

communication.

External and CC-Link: Operation is valid under AND condition of external terminal

input and CC-Link input.

Related par am e t e rs

♦♦♦♦

•Pr. 75 "PU stop selection" (Refer to page 71.)

♦♦♦♦

CC-Link

CC-Link External CC-Link External

Combined Combined External External

External External External External

Combined Combined Combined Combined

CC-Link CC-Link External External

External

and

CC-Link CC-Link CC-Link External External

External External External External

CC-Link

External

and

CC-Link

External

CC-Link

External External

External

Pr.145 Refer to page 93.

Computer Link Operation Setting

3.7 Computer Link Operation Setting

You can perform computer link operation from the RS-485 connector of the inverter by RS-485 communication (PU operation mode).

3.7.1 Communication settings (Pr. 331 to Pr. 337, Pr. 341)

POINT

•When performing operation or parameter write, set "1" (PU operation mode) in

Pr. 79 "operation mode selection", or if Pr. 79 = "0" (factory setting), switch to the PU operation mode by RS-485 communication (refer to page 87) or switch to the

PU operation mode by pressing of the operation panel (re fer to page 42).

•When making communication, set any value other than 0 in Pr. 336

"communication check time interval".

!Communication-related parameters

Parameter Name

331 332 Communication speed 48, 96, 192 96 After reset

333 Stop bit length 0, 1, 10, 11 0 After reset 334

335 336 337 Wait time setting

341 CR/LF selection 0, 1, 2 1 After reset

Refer to page 87 for th e i ns tr uction codes.

•

!Communication specifications

Communication station number

Parity check presence/absence Number of communication retries Communication check time interval*

Item Computer

Conforming standa rd RS-485 Standard Number of inverters connected 1:N (maximum 32) Communication sp eed Selected between 19200, 9600 and 4800bps Control protocol Asynchronous Communication method Half-duplex

Character system ASCII (7 bits/8 bits) selectable Stop bit length Selectable between 1 bit and 2 bits. Terminator CR/LF (presence/absence selectable)

Check system

specifications

Communication

Wait time setting Selectable betw een presence and absence

Parity check Selectable between pr esence (even/odd) and abs ence Sumcheck Presence

EXT

Setting

Range

0 to 31 0 After reset

0, 1, 2 1 After reset 0 to 10, 9999 1 Immediately

0, 0.1 to 999s, 9999 0 to 150m s, 9999

Factory Setting

9999 Immediately 9999 After reset

Reflection

Timing

INVERTER FUNCTIONS

REMARKS

•For computer link operation, set 65520 (HFFF0) as the value "8888" and 65535 (HFFFF) as "9999".

•Refer to page 38 for wiring.

•For the data code s of the parameters, re fer to the "parameter data co des for computer link

operation using RS-485 communication" (page 184).

Computer Link Operation Setting

To make communication between the personal computer and inverter, the communication specifications must be set to the inverter initially. If initial setting is not made or there is a setting fault, data transfer cannot be made. * After making the initial setting of the parameters, always reset the inverter. After you

have changed the communication-related parameters, communication cannot be made until the inverter is reset.

Param

eter

331

332

333

334

335

336

337 Wait time setting

341 CR/LF selection

Name Setting Description

Communication

station number

Communication

speed

Stop bit length/

data length

Parity check

presence/

absence

Number of

communication

retries

Communication

check time

interval

0 to 31

192 19200bps

0 to 10

9999

(65535)

0.1 to 999

9999 Communication check suspension

0 to 150

9999 Set with communication data.

Station number specified for RS-485 communication from the PU connector. Set the inverter station num bers when two or more

inverters are connected to one personal comput er. 48 4800bps 96 9600bps

0 S top bi t le ngt h 1 bit

1 S top bi t le ngt h 2 bits 10 Stop bit length 1 bit 11 Stop bit length 2 bits

0 A bsent

1 Odd parity present

2 E ven parity present

Set the permissible number of r etries at occurrence of a data receive error . If the number of consecuti ve errors exceeds the permissible value, the inverter will come to an alarm stop (E.PUE).

If a communication error occurs, the inverter will not come to an alarm stop. At this tim e, th e inverter can be coasted t o a stop by MRS or RES input.

0 N o communication

Set the communication check time [s] interval. If a no-communication s ta te per sist s f or lo nge r t han th e permissible time, the inverter will come to an alarm stop (E.PUE).

Set the waiting time betwee n data transmission to the inverter and response.

0 Without CR/LF

1 With CR, without LF

2 With CR/LF

Data length 8 bits

Data length 7 bits

Computer Link Operation Setting

(1) Communication protocol

Data communication between the computer and inverter is performed using the following procedure:

Computer

(Data flow)

Inverter

(Data flow)

Computer

REMARKS

*1. If a data error is detected and a retry must be made, execute retry operation with the

user program. The invert er com es to an alarm stop (PUE) if the number of consecutive retries exceeds the parameter setting.

*2. O n re ceipt of a data error occurrence, the inverter returns "rep ly dat a 3)" to the

computer again. The i nverter comes to an alarm stop if the num ber of consecutive data errors reaches or exceeds the parameter set ting .

(2) Communication operation presence/absence and data format types

Communication operation presence/absence and data format types are as follows:

Run

No. Operation

Comma

Communication request is sent to the inverter in

accordanc e wit h the us er program in the compute r. Inverter data processing

time Reply data

from the inverter

(Data 1) is checked for error)

Computer processing

delay time Answer from

computer in response to reply data 3)

5) (Data 3) is checked for error)

* I n the communication re quest data from the comp uter to the inverter, 10ms or more is als o

required after "no data err or (ACK)". (Refer to page 83.)

No error* (Request accepted)

With error (Request rejected)

No error* (No inverter processing)

With error (Inverter outputs 3) again)

Present Present Present Absent Present Present

C C C Absent

D D D Absent F F

Absent Absent Absent Absent Absent Absent

Absent Absent Absent Absent

Absent Absent Absent Absent H H

Data read

Data write

Running

Frequency

(A") *1A(A") *2

Paramet er Write

5)4)

Inverter

Reset

ABB

Time

MonitoringParamet

er Read

E, E'

(E") *1E(E") *2

(Absent)G (Absent)

INVERTER FUNCTIONS

Computer Link Operation Setting

[

(3) Data format

Data used is hexadecimal. Data is automatically transferred in ASCII between the computer and inverter. !Data format types

1) Communication request data from computer to inverter

[Data write]

Format A

Format A'

Format A"

[Data read]

Format B

Inverter station number

Instruction code

Data

Waiting

time

Sum check

Number of chara cte rs

Waiting

time

Data

Sum check

Data

Number of chara cte rs

Sum check

ENQ

12345678910111213

ENQ

1234567891011

ENQ

123456789101112131415

Inverter

ENQ

123456789

station number

Instruction code

Data

Waiting

time

Number of chara cte rs

2) Replay data from inverter to computer during data write

No data error de tected]

Format C

Inverter

station

ACK

number

1234

[Data error detected]

Number of characters

Format D

Inverter

station

NAK

number

1234

Error code

*4 5

Number of characters

3) Replay data from inverter to computer during data read

[No data error detected]

Inverter

Format E

Format E'

Format E"

station

STX

number

1234567891011

Inverter

station

STX

number

123456789

Inverter

station

STX

number

12345678910 11 12 13

Read data

Sum

ETX

check

Read data

ETX

Sum

check

ETX

[Data error detected]

Format F

Number of characters

Sum

check

Inverter

NAK

station number

Error code

1234 5

Number of characters

4) Send data from computer to inverter during data read

No data error detected]

May be omitted)

Format G

Inverter

station

ACK

number

1234

[Data error detected]

Format H

Number of characters

Inverter

station

NAK

number

123 4

Number of characters

Computer Link Operation Setting

REMARKS

•The inver ter station number s may be set betwee n H00 and H1F (st ations 0 and 31) in hexadecimal.

•*3 indicat es t he control code.

•*4 indicat es t he CR or LF code.

When data is transmi tted from the comp uter to the inverter, codes CR (c arriage return) and LF (line feed ) are a utomatica lly set a t the end of a da ta grou p on som e co mputers . In this case, setting must also be made on the invert e r according to the computer. Also, the presence and absence of the CR and LF co des can be selected using Pr. 341.

•At *5, when Pr. 337 "waiting time setting" is other than "9999", create the communication request data without "waiting time" in the data format. (The number of characters is decremented by 1.)

(4) Data definitions

1) Control codes

Signal ASCII Code Description

STX H02 Start of Text (Start of data) ETX H03 End of Text (End of data)

ENQ H05 Enquiry (Communication request)

ACK H06 Acknowledge (No data error detected)

LF H0A Line Feed

CR H0D Carriage Return

NAK H15 Negative Acknowledg e (Data error detected)

2) Inverter station number

Specify the station number of the inverter which communicates with the computer.

3) Instruction code

Specify the processing request, e.g. operation, monitoring, given by the computer to the inverter. Hence, the inverter can be run and monitored in various ways by specifying the instruction code as appropriate. (Refer to page 87.)

4) Data

Indicates the data such as frequency and parameters transferred to and from the inverter. The definitions and ranges of set data are determined in accordance with the instruction codes. (Refer to page 184.)

5) Waiting time

Specify the waiting time between the receipt of data at the inverter from the computer and the transmission of reply data. Set the waiting time in accordance with the response time of the computer between 0 and 150ms in 10ms increments (e.g. 1 = 10ms, 2 = 20ms).

Computer

Inverter Inverter

Computer

Inverter data processing time = waiting time + data check time

(setting 10ms)

(12ms)

REMARKS

When Pr. 337 "waiting time setting" ≠ "9999", create the communication request data without "waiting time" in the data format. (The number of characters is decremented by 1.)

INVERTER FUNCTIONS

Computer Link Operation Setting

6) Response time

Data sending time (Refer to the following calculation expression)

omputer

Inverter data processing time = waiting time + data check time

Inverter Inverter

omputer

STX

ACK

10ms or more required

Data sending time (Refer to the following calculation expression)

Computer

Inverter Inverter

Computer

Inverter data processing time = waiting time + data check time

ENQ

10ms or more required

Data sending time (Refer to the following calculation expression)

(setting 10ms)

ENQ

10ms or more required

(setting 10ms)

(12ms)

[Data sending time calculation expressio n]

Communication speed

Communication specifications

Name

Stop bit length

Data length

Parity check

Number of Bits

Yes

Number of data characters

(bps)

1 bit 2 bits

7 bits 8 bits

1 bit

(Refer to page 82)

In addition to the bits in the left table, 1 bit is required for the start bit.

Minimum total number of bits ... 9 bits Maximum total number of bits ... 12 bits

Communication specification (Total number of bits) (See below)

Data sending time (s)

7) Sum chck code

The sum check code is 2-digit ASCII (hexadecimal) representing the lower 1 byte (8 bits) of the sum (binary) derived from the checked ASCII data.

(Example 1)

Computer to inverter

ASCII code

Example 2)

Inverter to computer

ASCII code

E N

number

code

H05 H30 H31 H31H45 H31 H30 H37 H41 H44 H46 H34

H H H H H H H H H 30+31+45+31+31+30+37+41+44 = 1F4

Station

number

H02 H30 H31 H37H31 H37 H30H03

Read data

0 117 0

H H H H H H 30+31+31+37+37+30

Data

Waiting

time

10 1E1 07ADF4

Instruction

Station

Sum check code

H33 H30

130

Sum check code

Binary code

Sum

Binary code

Sum

Computer Link Operation Setting

8) Error code

If any error is found in the data received by the inverter, its definition is sent back to the computer together with the NAK code. (Refer to page 90.)

REMARKS

1.When the data from the computer has an error, the invert er will not accept that data.

2. Any data communication, e.g. run command, monitoring, is started when the computer gives a communication request. Without the computer's command, the inverter does not return any data. For monitoring, therefore, design the program to cause the computer to provide a data read request as required.

(5) Programming instructions

1) When the data from the computer has an error, the inverter will not accept that data. Hence, always insert a retry program for data error in the user program.

2) Any data communication, e.g. run command, monitoring, is started when the computer gives a communication request. Without the computer's command, the inverter does not return any data. For monitoring, therefore, design the program to cause the computer to provide a data read request as required.

3) Program example To change the operation mode to communication operation

INVERTER FUNCTIONS

Computer Link Operation Setting

10 OPEN "COM1:9600,E,8,2,HD" AS #1 20 COMST1,1,1:COMST1,2,1 30 ON COM(1)GOSUB

REC 40 COM(1)ON 50 D$="01FB10002" 60 S=0 70 FOR I=1 TO LEN(D$) 80 A$=MID$(D$,I,1) 90 A=ASC(A$) 100 S=S+A 110 NEXTI 120 D$=CHR$(&H5)+D$+RIGHT$(HEX$(S),2) 130 PRINT#1,D$ 140 GOTO 50

1000

REC 1010 IF LOC(1)=0 THEN RETURN 1020 PRINT "RECEIVE DATA" 1030 PRINT INPUT$(LOC(1),#1) 1040 RETURN

General sequence

Line number

I/O file

initial setting

Initial setting of I/O f ile

: Opening the communication file : ON/OFF setting of circuit control signals (RS, ER) : Interrupt definition for data receive : Interrupt enable

End data setting

Sum code calculation

: Addition of control and sum codes

Data send

Interrupt da t a receive

: Interrupt occurrence during data receive

Send data processing

Data setting

Sum code calculation Data send

140

Interrupt

1000

Receive data processing Data import

Screen display

1040

Computer Link Operation Setting

CAUTION

When the inverter's communication check time interval is not set, interlocks are provided to disable operation to prevent hazardous conditions. Always set the communication check time interval before starting operation.

Data communication is not started automatically but is made only once when the computer provides a communication request. If communication is disabled during operation due to signal cable breakage, etc., the inverter cannot be stopped. When the communication check time interval has elapsed, the inverter will come to an alarm stop (PUE). The inverter can be coasted to a stop by switching on its RES signal or by switching power off.

If communication is broken due to signal cable breakage, com puter fault, etc., the inverter does not detect such a fault. This should be fully noted.

After completion of parameter settings, set the instruction codes and data as indicated below, and then start communication from the computer to allow various types of operation control and monitoring.

No. Item

Operation

mode

Instruc

Code

Read

HFB

Write

tion

H0000: CC-Link op er at io n

H7B

H0001: External oper at ion H0002: PU (RS-485 co m m unication) H0000: CC-Link op er at io n H0001: External oper at ion H0002: PU (RS-485 co m m unication)

Description

Number

of Data

Digits

4 digits

INVERTER FUNCTIONS

Computer Link Operation Setting

No. Item

Output frequency [speed]

Output

current

Monitoring

Alarm

definition

Run

command

Instruc

tion

Code

H6F

H70

Description

H0000 to HFFFF: Ou tput frequ en cy ( hexadecimal) in

H0000 to HFFFF: Output curre nt (hexadecimal) in H0000 to HFFFF: Two most recent alarm definitions

Alarm definition display example (instruction code H74)

0.01Hz increments

0.01A increments

b8b7

Number

of Data

Digits

4 digits

001100 0 0 00000011

Previous alarm

(H30)

H74 to

HFA 2 digits

Alarm data

H75

Data Description Data Description

H00 No alarm H40 FIN H10 OC1 H60 OLT H11 OC2 H80 GF H12 OC3 H90 OHT H20 OV1 HB0 PE H21 OV2 HB1 PUE H22 OV3 HB2 RET H30 THT HC0 CPU* H31 THM

*Error code may not be returned.

000000 01

(For example 1)

[Example 1] H02 ... Forward rotation [Example 2]

H00 ... Stop

Most recent alarm

(HA0)

b0: b1: Forward rotation(STF) b2: Reverse rotation(STR) b3: b4: b5: b6: b7:

4 digits

Inverter status

monitor

H7A

000000 01

(For example 1)

[Example 1] H02 ... During forwa rd ro ta tio n [Example 2] H80 ... Stop due to ala rm

b0: Inverter running (RUN)* b1: Forward rotation b2: Reverse rotat ion (STR) b3: b4: Overload (OL) b5: b6:

2 digits

b7: Alarm occur renc e (ALM)*

* Fun cti on change can be made using Pr. 64 and Pr.

506 (output terminal fun ct i on se l ect i on) .

Computer Link Operation Setting

No. Item

Instruc

Code

Set frequency read

(E2PROM) Set frequency

read (RAM) Set frequency

write (RAM and

PROM)

E Set frequency

write (RAM only)

6 Inverter reset HFD

Alarm

definition batch clear

All parameter

clear

tion

Description

of Data

Digits

Number

H6E

Reads the set frequency (RAM or E H0000 to H2EE0: 0.01Hz increments (hexadecimal)

H6D

H0000 to H2EE0: 0.01Hz increments (hexadecimal) (0

HEE

To change the set frequ ency consecutively, write data to the inverter RAM. (Instruction code: HED) * The m in imu m setting increments are 0.01Hz but

HED

HF4 H9696: Alarm history batch clear 4 digits

setting may be made in 0. 1Hz increments only.

H9696: Resets the i nverter. As the inverter is reset on start of communication by the computer, the inverter cannot send reply data back to the computer.

All parameters return to the factory settings. Any of four different all clear operations is performed according to the data.

to 120.00Hz)*

Parameters

Name

Parameter

clear

All parameter

clear

Parameter

clear

All parameter

HFC

clear

*1 Th e t er m in al fu nct i on parameters and Pr. 75 are not

cleared.

*2 Pr. 75 is not cleared.

Data

H9696 H9966 H5A5A H55AA

PROM).

Communi

cation

Parameters

Other

Parameters

× ×

4 digits

*1 *2 *1 *2

4 digits

Parameter

write Parameter

read

H80 to

HFD

H00 to

H7B

When parameter clear is executed for H9696 or H9966, communication -rel at ed parameter settings also return to the factory settings. When resuming operation, set the parameters aga in.

REMARKS

Check the terminal fun ct ion parameters and communication-related parameters in the parameter list (page 51).

Refer to the parameter data codes for computer link operation using RS-485 communication (pag e 184), and write and/or read values as required.

INVERTER FUNCTIONS

4 digits

Computer Link Operation Setting

No. Item

Link parameter

expansion setting

Instruc

tion

Code

Read

HFF

Write

Description

H00 to H6C and H80 to HEC parameter values are changed.

H7F

H00: Pr. 0 to Pr. 99 values are accessi ble. H01: Pr. 145 value is accessible. H03: Pr. 331 to Pr. 342 values are a ccessible. H05: Pr. 503 to Pr. 533 values are a ccessible. H09: Pr. 990 to Pr. 993 values are a ccessible.

Number

of Data

Digits

2 digits

REMARKS

For the instruction code HFF, its set value is held once it is written, but changed to 0 when the inverter is reset or all cle ar is pe rfor m ed.

The corresponding error code in the following list is displayed if an error is detected in any communication request data from the computer.

Error

Code

H1 Parity error

H3 Protocol error

H4 Framing error

H5 Overrun error

H6 ——— ——— ———

H7 Character error

H8 ——— ——— ——— H9 ——— ——— ———

HA Mode error

Item Definition Inverter Operation

The number of errors consecu tively d etecte d in

Computer NAK error

Sum check error

Instruction c ode error

Data range error

communication request data from the computer is greater than al low ed number of retries. The parity check result do es not match the specified parity. The sum check code in the c omputer does no t match that of the data received by the inverter. Data received by the inve rter is in wrong protocol, data receive is not completed within given time, or CR and LF are not as set in the parameter. The stop bit length is not as spe cif ie d by initialization. New data has been sent b y th e computer before the inverter compl etes receiving the preceding data.

The character received is invalid (other than 0 to 9, A to F, control code).

Parameter write was attempted in other than the computer link opera tio n m ode or during inverter operation.

The specified command does not exist. Invalid data has been spe ci f ie d for parameter

write, frequency setting, etc.

Brought to an alarm stop (PUE) i f e r ror occurs continuously more than the allowable number of retries.

Does not accept received data but is not brought to alarm stop.

Computer Link Operation Setting

Error Code

HD ——— ——— ——— HE ——— ——— ——— HF ——— ——— ———

Item Definition Inverter Operation

(6) Operation at alarm occurrence

Operation Mode

Fault Location Description

Communication

operation

(RS-485 connector)

Inverter fault Communication error

(Communication from PU connector)

*3 Can be sel ec te d usi ng the corresponding parameter (factory-set to stop).

Inverter operation Stop Stop Communication PU connector Continued Continued Inverter operation Stop/continued (*3) Continued

Communication PU connector Stop Stop

(7) Communication error

Fault Location Error Message (Operation Panel) Remarks

Communication error (Communication from RS-485 connector)

PUE

Pr. 338 to Pr. 340 Refer to page 76.

External

operation

Error code is E.PUE.

INVERTER FUNCTIONS

Mitsubishi Electronics FR-C500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

This section is specifically about safety matters

CONTENTS

1. INSTALLATION AND WIRING

1.1 Basic Configuration

1.2 Precautions for Use

1.3 Installation of the Inverter

1.4 Terminal Connection Diagram

1.5 Wiring of the Power Supply and Motor

1.5.1 Description of the main circuit terminals

1.5.2 Layout and wiring of the main circuit terminals

1.5.3 Cables, wiring lengths, crimping terminals, etc.

1.6 Earthing (Grounding) Precautions

1.7 Control Circuit

1.7.1 Description of the control circuit terminals

1.7.2 Layout and wiring of the control circuit terminals

1.7.3 Layout and wiring of the CC-Link terminals

1.7.4 Changing the control logic

1.7.5 RS-485 Connector

1.7.6 Connection of the parameter unit (FR- PU04 )

1.8 Input Terminals

1.8.1 Run (start) and stop (STF, STR)

1.8.2 External frequency selection (RH, RM, RL)

1.8.3 Control circuit common terminals (SD, SE)

1.8.4 Signal inputs by contactless switches

1. 9 How to Use the Input Signals (Assigned T erminals RL, RM, RH, STR, SQ)

1.10 Peripheral Devices

1.10.1 Peripheral device list

1.10.2 Leakage current and installation of earth (ground) leakage circuit breaker

1.10.3 Power-off and magnetic contactor (MC)

1.10.4 Regarding the installation of the power factor improving reactor

1.10.5 Regarding noises and the installation of the noise filter

1.10.6 Power harmonics

1.10.7 Power harmonic suppression guideline

1.1 1 Connection of Stand-Alone Option Units

1.1 1.1 Connection of the conventional BU brake unit (option)

1.11.2 C onnection of the FR-HC high power factor converter (option)

1.11.3 Connection of the power regeneration common converter (FR-CV)

1.12 Wiring of the Inverter and Personal Comp uter Using G X De v e lo p e r fo r R S - 4 85 Commun ic a tio n

1.13 Wiring for CC-Link Communi cati on

1.14 Wiring of the Inverter and Computer Using RS-485 communication

1.15 Design Information

2. OPERATION AND CONTROL

2.1 Parts Identification and Functions of the Operation Panel

2.2 Operation Mode Switching

2.3 Monitor Transition

2.4 Monitoring the Output Current

2.5 Displaying the CC-Link Data (Station Number, Baudrate)

2.6 LED On/Off Operations

3. INVERTER FUNCTIONS

3.1 Function (Parameter) List

3.2 List of Parameters Classified by Purpose of Use

3.3 Basic Functions

3.3.1 Torque boost (Pr. 0)

3.3.2 Maximum and minimum frequencies (Pr. 1, Pr. 2)

3.3.3 Base frequency (Pr. 3)

3.3.4 Multi-speed operation (Pr. 4, Pr. 5, Pr. 6)

3.3.5 Acceleration/deceleration time (Pr. 7, Pr. 8)

3.3.6 Electronic thermal O/L relay (Pr. 9)

3.3.7 DC injection brake (Pr. 10, Pr. 11, Pr. 12)

3.3.8 Starting frequency (Pr. 13)

3.3.9 key rotation direction selection (Pr. 17)

3.3.11 Start-time earth (ground) fault detection selection (Pr. 40)

3.4 Operation Panel Display Selection

3.4.1 Monitor display (Pr. 52)

3.5 I/O Terminal Function Selection

3.5.1 Input terminal function selection (Pr. 60, Pr. 61, Pr. 62, Pr. 63, Pr. 65, Pr. 505)

3.5.2 Output terminal function selection (Pr. 64, Pr. 505)

3.6 Operation Selection Function Parameters

3.6.1 Applied motor (Pr. 71)

3.6.2 PWM carrier frequency (Pr. 72)

3.6.3 Reset selection/PU stop selection (Pr. 75)

3.6.4 Cooling fan operation selection (Pr. 76)

3.6.5 Parameter write disable selection (Pr. 77)

3.6.6 Operation mode and command source (Pr. 79, Pr. 338, Pr. 339, Pr. 340)

3.7 Computer Link Operation Setting

3.7.1 Communication settings (Pr. 331 to Pr. 337, Pr. 341)