Mitsubishi Electric F800-E, 800, FR-F862-E, FR-F862-08500, FR-F862-05450 Instruction Manual

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INVERTER F800-E

FR-F862-E (SEPARATED CONVERTER TYPE) INSTRUCTION MANUAL (HARDWARE)

Inverter for fans and pumps

FR-F862-05450 to 08500-E

INTRODUCTION

INSTALLATION AND WIRING

PRECAUTIONS FOR USE OF

THE INVERTER

PROTECTIVE FUNCTIONS

PRECAUTIONS FOR

MAINTENANCE AND

INSPECTION

SPECIFICATIONS

Thank you for choosing this Mitsubishi inverter.

WARNING

CAUTION

This Instruction Manual describes handling and cautions about the hardware, such as installation and wiring, for the FR-F862 (separated converter type) that are different from the FR-F860. Information about the software, such as basic operations and parameters, is described in the FR-F860 Instruction Manual (Detailed) in the CD-ROM enclosed with the product. For the details of Ethernet communication, refer to the Ethernet Function Manual in the enclosed CD-ROM. In addition to this manual, please read the manuals in the enclosed CD-ROM carefully. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. Please forward this Instruction Manual to the end user.

Safety Instructions

Do not attempt to install, operate, maintain or inspect the product until you have read through this Instruction Manual (Detailed) and appended documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. Installation, operation, maintenance and inspection must be performed by qualified personnel. Here, an expert means a person who meets all the conditions below.

• A person who took a proper engineering training. Such training may be available at your local Mitsubishi Electric office. Contact your local sales office for schedules and locations.

• A person who can access operating manuals for the protective devices (e.g. light curtain) connected to the safety control system. A person who has read and familiarized himself/herself with the manuals.

In this Instruction Manual (Detailed), the safety instruction levels are classified into "WARNING" and "CAUTION"

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.

The level may even lead to a serious

consequence according to conditions. Both instruction levels must be followed because these are important to personal safety.

 Electric Shock Prevention

WARNING

 While the inverter power is ON, do not remove the front cover or

the wiring cover. Do not run the inverter with the front cover or the wiring cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock.

 Even if power is OFF, do not remove the front cover except for

wiring or periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock.

 Before wiring or inspection, power lamp must be switched OFF.

Any person who is involved in wiring or inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous.

 This inverter must be earthed (grounded). Earthing (grounding)

must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 536 class 1 and other applicable standards).

 Any person who is involved in wiring or inspection of this

equipment shall be fully competent to do the work.

 The inverter must be installed before wiring. Otherwise you may

get an electric shock or be injured.

 Setting dial and key operations must be performed with dry

hands to prevent an electric shock. Otherwise you may get an electric shock.

 Do not subject the cables to scratches, excessive stress, heavy

loads or pinching. Otherwise you may get an electric shock.

 Do not change the cooling fan while power is ON. It is dangerous

to change the cooling fan while power is ON.

 Do not touch the printed circuit board or handle the cables with

wet hands. Otherwise you may get an electric shock.

 A PM motor is a synchronous motor with high-performance

magnets embedded in the rotor. Motor terminals holds highvoltage while the motor is running even after the inverter power is turned OFF. Before wiring or inspection, the motor must be confirmed to be stopped. In an application, such as fan and blower, where the motor is driven by the load, a low-voltage manual motor starter must be connected at the inverter's output side, and wiring and inspection must be performed while the motor starter is open. Otherwise you may get an electric shock.

 Fire Prevention

CAUTION

 Inverter must be installed on a nonflammable wall without holes

(so that nobody touches the inverter heatsink on the rear side, etc.). Mounting it to or near flammable material may cause a fire.

 If the inverter has become faulty, the inverter power must be

switched OFF. A continuous flow of large current may cause a fire.

 Be sure to perform daily and periodic inspections as specified in

the Instruction Manual. If a product is used without any inspection, a burst, breakage, or a fire may occur.

 Injury Prevention

CAUTION

 The voltage applied to each terminal must be the ones specified

in the Instruction Manual. Otherwise burst, damage, etc. may occur.

 The cables must be connected to the correct terminals.

Otherwise burst, damage, etc. may occur.

 The polarity (+ and -) must be correct. Otherwise burst, damage,

etc. may occur.

 While power is ON or for some time after power-OFF, do not

touch the inverter as it will be extremely hot. Touching these devices may cause a burn.

 Additional Instructions The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury,

or an electric shock.

CAUTION

Transportation and Mounting

 Any person who is opening a package using a sharp object,

such as a knife and cutter, must wear gloves to prevent injuries caused by the edge of the sharp object.

 The product must be transported in correct method that

corresponds to the weight. Failure to do so may lead to injuries.

 Do not stand or rest heavy objects on the product.  Do not stack the boxes containing inverters higher than the

number recommended.

 When carrying the inverter, do not hold it by the front cover; it

may fall off or fail.

 During installation, caution must be taken not to drop the inverter

as doing so may cause injuries.

 The product must be installed on the surface that withstands the

weight of the inverter.

 Do not install the product on a hot surface.  The mounting orientation of the inverter must be correct.  The inverter must be installed on a strong surface securely with

screws so that it will not drop.

 Do not install or operate the inverter if it is damaged or has parts

missing.

 Foreign conductive objects must be prevented from entering the

inverter. That includes screws and metal fragments or other flammable substance such as oil.

 As the inverter is a precision instrument, do not drop or subject it

to impact.

 The surrounding air temperature for LD models must be

between -10 and +50°C (non-freezing). The surrounding air temperature for SLD (initial setting) models must be between -10 and +40°C (non-freezing). Otherwise the inverter may be damaged.

 The ambient humidity must be 95%RH or less (non-

condensing). Otherwise the inverter may be damaged. (Refer to

page 17 for details.)

Safety Instructions

CAUTION

Transportation and Mounting

 The storage temperature (applicable for a short time, e.g. during

transit) must be between -20 and +65°C. Otherwise the inverter may be damaged.

 The inverter must be used indoors (without corrosive gas,

flammable gas, oil mist, dust and dirt etc.) Otherwise the inverter may be damaged.

 The inverter must be used at an altitude of 2500 m or less above

sea level, with 2.9 m/s (directions of X, Y, Z axes). Otherwise the inverter may be damaged. (Refer to page 17 for details.)

 If halogen-based materials (fluorine, chlorine, bromine, iodine,

etc.) infiltrate into a Mitsubishi product, the product will be damaged. Halogen-based materials are often included in fumigant, which is used to sterilize or disinfest wooden packages. When packaging, prevent residual fumigant components from being infiltrated into Mitsubishi products, or use an alternative sterilization or disinfection method (heat disinfection, etc.) for packaging. Sterilization of disinfection of wooden package should also be performed before packaging the product.

Wiring

 Do not install a power factor correction capacitor or surge

suppressor/capacitor type filter on the inverter output side. These devices on the inverter output side may be overheated or burn out.

 The output side terminals (terminals U, V, and W) must be

connected correctly. Otherwise the motor will rotate inversely.

 PM motor terminals (U, V, W) hold high-voltage while the PM

motor is running even after the power is turned OFF. Before wiring, the PM motor must be confirmed to be stopped. Otherwise you may get an electric shock.

 Never connect a PM motor to the commercial power supply.

Applying the commercial power supply to input terminals (U,V, W) of a PM motor will burn the PM motor. The PM motor must be connected with the output terminals (U, V, W) of the inverter.

Trial run

 Before starting operation, each parameter must be confirmed

and adjusted. A failure to do so may cause some machines to make unexpected motions.

or less vibration at 10 to 55 Hz

WARNING

Usage

 Everyone must stay away from the equipment when the retry

function is set as it will restart suddenly after a trip.

 Since pressing the STOP/RESET key may not stop output

depending on the function setting status, separate circuit and switch that make an emergency stop (power OFF, mechanical brake operation for emergency stop, etc.) must be provided.

 OFF status of the start signal must be confirmed before resetting

the inverter fault. Resetting inverter fault with the start signal ON restarts the motor suddenly.

 Do not use a PM motor for an application where the PM motor is

driven by its load and runs at a speed higher than the maximum motor speed.

 Use this inverter only with three-phase induction motors or with a

PM motor. Connection of any other electrical equipment to the inverter output may damage the equipment.

 Do not modify the equipment.  Do not perform parts removal which is not instructed in this

manual. Doing so may lead to fault or damage of the product.

CAUTION

Usage

 The electronic thermal relay function does not guarantee

protection of the motor from overheating. It is recommended to install both an external thermal and PTC thermistor for overheat protection.

 Do not use a magnetic contactor on the inverter input for

frequent starting/stopping of the inverter. Otherwise the life of the inverter decreases.

 The effect of electromagnetic interference must be reduced by

using a noise filter or by other means. Otherwise nearby electronic equipment may be affected.

 Appropriate measures must be taken to suppress harmonics.

Otherwise power supply harmonics from the inverter may heat/ damage the power factor correction capacitor and generator.

 When driving a 600V class motor by the inverter, the motor must

be an insulation-enhanced motor or measures must be taken to suppress surge voltage. Surge voltage attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.

 When parameter clear or all parameter clear is performed, the

required parameters must be set again before starting operations because all parameters return to their initial values.

 The inverter can be easily set for high-speed operation. Before

changing its setting, the performances of the motor and machine must be fully examined.

 Stop status cannot be hold by the inverter's brake function. In

addition to the inverter’s brake function, a holding device must be installed to ensure safety.

 Before running an inverter which had been stored for a long

period, inspection and test operation must be performed.

 Static electricity in your body must be discharged beforeyou

touch the product.

 Only one PM motor can be connected to an inverter.  A PM motor must be used under PM motor control. Do not use a

synchronous motor, induction motor, or synchronous induction motor.

 Do not connect a PM motor in the induction motor control

settings (initial settings). Do not use an induction motor in the PM motor control settings. It will cause a failure.

 In the system with a PM motor, the inverter power must be

turned ON before closing the contacts of the contactor at the output side.

 In order to protect the inverter and the system against

unauthorized access by external systems via network, take security measures including firewall settings.

 Depending on the network environment, the inverter may not

operate as intended due to delays or disconnection in communication. Carefully consider the conditions and safety for the inverter on site.

Emergency stop

 A safety backup such as an emergency brake must be provided

to prevent hazardous conditions to the machine and equipment in case of inverter failure.

 When the breaker on the inverter input side trips, the wiring must

be checked for fault (short circuit), and internalparts of the inverter for a damage, etc. The cause of the trip must be identified and removed before turning ON the power of the breaker.

 When a protective function activates, take an appropriate

corrective action, then reset the inverter, and resume the operation.

Maintenance, inspection and parts replacement

 Do not carry out a megger (insulation resistance) test on the

control circuit of the inverter. It will cause a failure.

Disposal

 The inverter must be treated as industrial waste.

Safety Instructions

General instruction

 Many of the diagrams and drawings in the Instruction Manual

show the product without a cover or partially open for explanation. Never operate the product in this manner. The cover must be always reinstalled and the instruction in the Instruction Manual must be followed when operating the product. For more details on the PM motor, refer to the Instruction Manual of the PM motor.

1 INTRODUCTION 7

1.1 Product checking and accessories 8

1.2 Inverter component names 9

1.3 About the related manuals 10

2 INSTALLATION AND WIRING 11

2.1 Peripheral devices 12

2.1.1 Inverter and peripheral devices ......................................................................................................................12

2.1.2 Peripheral devices ..........................................................................................................................................14

2.2 Removal and reinstallation of the front cover 15

2.3 Installation of the inverter and enclosure design 17

2.3.1 Inverter installation environment.....................................................................................................................17

2.3.2 Cooling system types for inverter enclosure ...................................................................................................19

2.3.3 Inverter installation..........................................................................................................................................20

2.3.4 Protruding the heatsink through a panel.........................................................................................................22

2.4 Terminal connection diagrams 24

2.5 Main circuit terminals 26

2.5.1 Details on the main circuit terminals of the inverter ........................................................................................26

2.5.2 Details on the main circuit terminals of the converter unit (FR-CC2-C)..........................................................26

2.5.3 Terminal layout of the main circuit terminals, wiring of power supply and the motor......................................27

2.5.4 Applicable cables and wiring length................................................................................................................28

2.5.5 Earthing (grounding) precautions ...................................................................................................................30

2.6 Control circuit 31

2.6.1 Details on the control circuit terminals of the inverter .....................................................................................31

2.6.2 Details on the control circuit terminals of the converter unit (FR-CC2-C).......................................................34

2.6.3 Control logic (sink/source) change .................................................................................................................35

2.6.4 Wiring of inverter control circuit ......................................................................................................................37

2.6.5 Wiring precautions ..........................................................................................................................................39

2.6.6 When using separate power supplies for the control circuit and the main circuit ...........................................40

2.6.7 When supplying 24 V external power to the control circuit .............................................................................41

2.7 Communication connectors and terminals 43

2.7.1 PU connector ..................................................................................................................................................43

2.7.2 Ethernet connector .........................................................................................................................................44

2.7.3 USB connector................................................................................................................................................45

2.8 Installing a communication option 46

3 PRECAUTIONS FOR USE OF THE INVERTER 47

3.1 Electro-magnetic interference (EMI) and leakage currents 48

3.1.1 Leakage currents and countermeasures ........................................................................................................48

CONTENTS

3.1.2 Countermeasures against inverter-generated EMI ........................................................................................49

3.2 Power supply harmonics 51

3.2.1 Power supply harmonics ................................................................................................................................51

3.3 Installation of a reactor 51

3.4 Power-OFF and magnetic contactor (MC) 52

3.5 Countermeasures against deterioration of the 600 V class motor insulation 53

3.6 Checklist before starting operation 54

3.7 Failsafe system which uses the inverter 57

4 PROTECTIVE FUNCTIONS 59

4.1 Inverter fault and alarm indications 60

4.2 Reset method for the protective functions 60

4.3 List of fault displays 61

5 PRECAUTIONS FOR

MAINTENANCE AND INSPECTION 63

5.1 Inspection item 64

5.1.1 Daily inspection .............................................................................................................................................. 64

5.1.2 Periodic inspection ......................................................................................................................................... 64

5.1.3 Daily and periodic inspection.......................................................................................................................... 65

5.1.4 Checking the inverter and converter modules................................................................................................ 66

5.1.5 Cleaning ......................................................................................................................................................... 67

5.1.6 Replacement of parts .....................................................................................................................................67

5.1.7 Inverter replacement ......................................................................................................................................69

5.2 Measurement of main circuit voltages, currents and powers 70

5.2.1 Measurement of powers ................................................................................................................................. 72

5.2.2 Measurement of voltages and use of PT........................................................................................................ 72

5.2.3 Measurement of currents ............................................................................................................................... 73

5.2.4 Use of CT and transducer .............................................................................................................................. 73

5.2.5 Example of measuring converter unit (FR-CC2-C) input power factor...........................................................73

5.2.6 Measurement of converter output voltage (across terminals P and N) ..........................................................73

5.2.7 Measurement of inverter output frequency..................................................................................................... 74

5.2.8 Insulation resistance test using megger ......................................................................................................... 74

5.2.9 Pressure test .................................................................................................................................................. 74

6 SPECIFICATIONS 75

6.1 Inverter rating 76

6.2 Common specifications 77

CONTENTS

6.3 Outline dimension drawings 79

6.3.1 Inverter outline dimension drawings ...............................................................................................................79

APPENDIX 81

Appendix 1 Comparison with FR-F860 ...................................................................................................... 82

Appendix 2 Instructions for UL and cUL ................................................................................................... 83

Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products............. 84

CONTENTS

MEMO

1 INTRODUCTION

This chapter contains the descriptions that must be read before using this product. Always read the instructions before using the equipment.

1.1 Product checking and accessories.........................................8

1.2 Inverter component names ......................................................9

Operation panel ................ LCD operation panel (FR-LU08)

Parameter unit .................. Parameter unit (FR-PU07)

PU..................................... Operation panel and parameter unit

Inverter.............................. Mitsubishi inverter FR-F800-E series (Separated converter type)

Ethernet board .................. Ethernet communication board (FR-A8ETH)

Pr. ..................................... Parameter number (Number assigned to function)

PU operation..................... Operation using the PU (operation panel/parameter unit)

External operation............. Operation using the control circuit signals

Combined operation ......... Combined operation using the PU (operation panel/parameter unit) and External

operation

• Ethernet is a registered trademark of Fuji Xerox Co., Ltd.

• Connection diagrams in this Instruction Manual suppose that the control logic of the input terminal is the sink

logic, unless otherwise specified. (For the control logic, refer to page 35.)

INTRODUCTION

Product checking and accessories

1.1 Product checking and accessories

Unpack the product and check the rating plate and the capacity plate of the inverter to ensure that the model agrees with the

order and the product is intact.

Applicable inverter model

Symbol Voltage class

600 V class

Symbol Structure, functionality

F R - F 8 6 2 -

Symbol

60 06

Rating plate

Inverter model

Country of origin

Circuit board coating

(conforming to IEC60721-3-3 3C2/3S2)

With With

Input rating

Output rating

SERIAL

Separated converter type

05450

Plated

conductor

Without

FR-F862-05450-E3-60

With

Symbol Description

05450 to 08500

inverter current (A)

- E3 - 60

SLD rated

Symbol

Communication

Type

CA3

type

Ethernet

How to read the SERIAL number

Rating plate example

   

Symbol Year Month Control number

SERIAL

The SERIAL consists of one symbol, two characters indicating the production

year and month, and six characters indicating the control number.

The last digit of the production year is indicated as the Year, and the Month is

indicated by 1 to 9, X (October), Y (November), or Z (December).

Accessory

• Earthing (grounding) cable (1): For connection with a communication option. (Refer to page 46.)

• CD-ROM (1): Including the FR-F860 Instruction Manual (Detailed) and other documents.

INTRODUCTION

1.2 Inverter component names

OFF

Component names are shown below.

(g)

(b)

(a)

(c)

(d)

(e)

(f)

(h)

(i)

(r)

(j)

Inverter component names

(q)

(m)

(o)

(k)

(n)

(l)

(p)

Symbol Name Description

(a) Plug-in option connector 1

(b) Plug-in option connector 3

(d) Voltage/current input switch (SW2) Selects between voltage and current for the terminal 2 and 4 inputs.

(e) (f) Control circuit terminal block Connects cables for the control circuit. 31

(g) PU connector

(h) USB A connector Connects a USB memory device. 45 (i) USB mini B connector Connects a personal computer. 45

(j) Front cover (upper side)

(k) Power lamp Stays ON while the power is supplied to the control circuit (R1/L11, S1/L21). 27 (l) Alarm lamp Turns ON when the protective function of the inverter is activated. 59 (m) Charge lamp Stays ON while the power is supplied to the main circuit. 27

(n) Accessory cover Remove this cover for using the PU connector.

(o) Front cover (lower side) Remove this cover for wiring. 15 (p) Main circuit terminal block Connects cables for the main circuit. 26 (q) Cooling fan Cools the inverter. 68

(r)

Ethernet communication connector

Switches for manufacturer setting (SW3 and SW4)

 Refer to the FR-F860 Instruction Manual (Detailed)

Connects a plug-in option or a communication option.

The connector 2 cannot be used because the Ethernet board is installed in the initial status. The Ethernet board must be removed to install a plug-in option to the connector 2. (However, Ethernet communication is disabled in that case.)

Connect the Ethernet dedicated cable for connection to the network. 44

Connects the operation panel or the parameter unit (FR-PU07). This connector also enables the RS-485 communication.

Remove this cover for wiring to the control circuit terminals, installation of a plugin (communication) option, switching of the voltage/current input switch, etc.

Do not change the initial setting (OFF ).

Instruction Manual of the option

─

Refer to

page



INTRODUCTION

About the related manuals

1.3 About the related manuals

The manuals related to FR-F862-E are shown below.

Manual name Manual number

FR-F860 Instruction Manual (Detailed) IB-0600688ENG

Ethernet Function Manual IB-0600628ENG

FR-CC2-C (Converter unit) Instruction Manual IB-0600572ENG

PLC Function Programming Manual IB-0600492ENG

INTRODUCTION

2 INSTALLATION AND

WIRING

This chapter explains the installation and the wiring of this product. Always read the instructions before using the equipment.

2.1 Peripheral devices ....................................................................12

2.2 Removal and reinstallation of the front cover........................15

2.3 Installation of the inverter and enclosure design ..................17

2.4 Terminal connection diagrams ................................................24

2.5 Main circuit terminals ...............................................................26

2.6 Control circuit ...........................................................................31

2.7 Communication connectors and terminals............................43

2.8 Installing a communication option..........................................46

INSTALLATION AND WIRING

Peripheral devices

NOTE

Earth

(Ground)

R/L1 S/L2T/L3 N/-N/- P/+P/+

: Install these options as required.

UVW

Earth (Ground)

(d) Molded case

circuit breaker (MCCB) or earth leakage current breaker (ELB), fuse

(i) Noise filter

(k) Contactor

Example) No-fuse switch (DSN type)

(l) PM motor

(g) Noise filter

(e) Magnetic

contactor (MC)

(a) Inverter

(FR-F862)

(b) Converter unit

(FR-CC2-C)

(h) USB connector

Personal computer

USB

USB host (A connector)

USB device (Mini B connector)

Communication status indicator (LED)(USB host)

Earth

(Ground)

(j) Induction

motor

(f) AC reactor

IM connection

PM connection

Earth

(Ground)

2.1 Peripheral devices

2.1.1 Inverter and peripheral devices

• To prevent an electric shock, always earth (ground) the motor, the inverter, and the converter unit.

• Do not install a power factor correction capacitor or surge suppressor or capacitor type filter on the inverter's output side. Doing so will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices is connected, immediately remove it. When installing a molded case circuit breaker on the output side of the inverter, contact the manufacturer of the molded case circuit breaker.

• Electromagnetic wave interference The input/output (main circuit) of the inverter or the converter unit includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter or the converter unit. Refer to page 49 for countermeasures.

• For details of options and peripheral devices, refer to the respective Instruction Manual.

• A PM motor cannot be driven by the commercial power supply.

• A PM motor is a motor with permanent magnets embedded inside. High voltage is generated at the motor terminals while the motor is running. Before closing the contactor at the output side, make sure that the inverter power is ON and the motor is stopped.

INSTALLATION AND WIRING

Peripheral devices

Symbol Name Overview

The life of the inverter and the converter unit is influenced by the

(a) Inverter (FR-F862)

(b) Converter unit (FR-CC2-C)

Molded case circuit breaker (MCCB),

(d)

(e) Magnetic contactor (MC)

(f) AC reactor

(g) Noise filter

(h) USB connection

(i) Noise filter

(j) Induction motor Connect a squirrel-cage induction motor. —

(k)

(l) PM motor

earth leakage circuit breaker (ELB), or fuse

Contactor Example) No-fuse switch (DSN type)

surrounding air temperature. The surrounding air temperature should be as low as possible within the permissible range. This must be noted especially when the inverter is installed in an enclosure. Incorrect wiring may lead to damage of the inverter and the converter unit. The control signal lines must be kept fully away from the main circuit lines to protect them from noise.

Must be within the permissible power supply specifications of the converter unit.

Must be selected carefully since an inrush current flows in the converter unit at power ON.

Install this to ensure safety. Do not use this to start and stop the inverter. Doing so will shorten the life of the inverter and the converter unit.

Install this to suppress harmonics and to improve the power factor. An AC reactor is required when installing the inverter near a large power supply system (1000 kVA or more). Under such condition, the inverter and the converter unit may be damaged if you do not use a reactor. Select a reactor according to the applied motor capacity.

Suppresses the noise radiated from the power supply side of the converter unit.

A USB (Ver. 1.1) cable connects the inverter with a personal computer. A USB memory device enables parameter copies and the trace function.

Install this to reduce the electromagnetic noise generated from the inverter and the converter unit. The noise filter is effective in the range from about

0.5 MHz to 5 MHz.

Connect this for an application where a PM motor is driven by the load even while the inverter power is OFF. Do not open or close the contactor while the inverter is running (outputting).

A PM motor can be used. A PM motor cannot be driven by the commercial power supply.

Refer

page

17 24

—

INSTALLATION AND WIRING

Peripheral devices

NOTE

MCCB Converter unit

INV

2.1.2 Peripheral devices

Selecting the converter unit (FR-CC2-C)

Select the capacity of the FR-CC2-C converter unit according to the connected motor capacity.

Converter unit

FR-CC2-[ ]

C355K 05450

C400K 06470

C560K 08500

 The applicable motor capacity indicated is the maximum capacity applicable for use of the 4-pole standard motor.

Model

FR-F862-[ ]

SLD 545 400

LD 496 355

SLD 647 450

LD 589 400

SLD 850 630

LD 773 560

Selecting the breaker/magnetic contactor

Check the model of the inverter and the converter unit you purchased. Appropriate peripheral devices must be selected

according to the capacity.

Refer to the table below to prepare appropriate peripheral devices.

Motor

output

(kW)

400 FR-CC2-C355K FR-F862-05450 700 A 700 A 475 A 469 A

450 FR-CC2-C400K FR-F862-06470 900 A 800 A 592 A 589 A

630 FR-CC2-C560K FR-F862-08500 1200 A 1000 A 776 A 773 A

Applicable converter



model

Inverter

Rated current

Motor capacity

(A)

Applicable inverter

model

(kW)



Molded case circuit breaker (MCCB)

earth leakage circuit breaker (ELB)

(NF, NV type)

SLD LD SLD LD

Input-side

magnetic

contactor



 Assumes the use of a 4-pole standard motor with the power supply voltage of 575 VAC 50 Hz.  Select an MCCB according to the power supply capacity.

Install one MCCB per converter. For the use in the United States or Canada, provide the appropriate UL and cUL listed fuse that is suitable for branch circuit protection. (Refer to page 83.)

 The magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the

magnetic contactor is used for emergency stops during motor driving, the electrical durability is 25 times. If using an MC for emergency stop during driving the motor, select an MC regarding the converter unit input side current as JEM1038-AC-3 class rated current. When using an MC on the inverter output side for commercial-power supply operation switching using a general-purpose motor, select an MC regarding the rated motor current as JEM1038-AC-3 class rated current.

• When the converter unit capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to

the converter unit model, and select cables and reactors according to the motor output.

• When the breaker on the converter unit's input side trips, check for the wiring fault (short circuit), damage to internal parts of

the inverter and the converter unit, etc. The cause of the trip must be identified and removed before turning ON the power of

the breaker.

INSTALLATION AND WIRING

Removal and reinstallation of the front cover

(a) (b)

Loosen

2.2 Removal and reinstallation of the front cover

Removal of the front cover (lower side)

(a) Remove the mounting screws to remove the front cover (lower side). (The number of the mounting screws differs by the

capacity.)

(b) With the front cover (lower side) removed, wiring of the main circuit terminals can be performed.

Removal of the front cover (upper side)

(a) (b)

Loosen

(c)

(a) With the front cover (lower side) removed, loosen the mounting screws on the front cover (upper side). These screws cannot be

removed.

(b) While holding the areas around the installation hooks on the sides of the front cover (upper side), pull out the front cover (upper

side) using its upper side as a support.

(c) With the front cover (upper side) removed, wiring of the control circuit and the RS-485 terminals, and installation of the plug-in

option can be performed.

INSTALLATION AND WIRING

Removal and reinstallation of the front cover

NOTE

(b) (c)

(a)

FastenFastenFasten

Reinstallation of the front covers

(a) Insert the upper hooks of the front cover (upper side) into the sockets of the inverter.

Securely install the front cover (upper side) to the inverter by fixing the hooks on the sides of the cover into place. (b) Tighten the mounting screw at the lower part of the front cover (upper side). (c) Fasten the front cover (lower side) with the mounting screws. (The number of the mounting screws differs by the capacity.)

• Fully make sure that the front covers are installed securely. Always tighten the mounting screws of the front covers.

INSTALLATION AND WIRING

Installation of the inverter and enclosure design

2.3 Installation of the inverter and enclosure design

When designing or manufacturing an inverter enclosure, determine the structure, size, and device layout of the enclosure by

fully considering the conditions such as heat generation of the contained devices and the operating environment. An inverter

uses many semiconductor devices. To ensure higher reliability and long period of operation, operate the inverter in the

ambient environment that completely satisfies the equipment specifications.

2.3.1 Inverter installation environment

The following table lists the standard specifications of the inverter installation environment. Using the inverter in an

environment that does not satisfy the conditions deteriorates the performance, shortens the life, and causes a failure. Refer to

the following points, and take adequate measures.

Standard environmental specifications of the inverter

Item Description

Enclosure

Surrounding air temperature



LD -10 to +50°C (non-freezing)

SLD (initial setting) -10 to +40°C (non-freezing)

5 cm 5 cm

Measurement position

Inverter

Measurement position

5 cm

Surrounding air humidity 95% RH or less (non-condensing)

Storage temperature -20 to + 65°C

Atmosphere Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)

Altitude Maximum 1,000 m

Vibration

 Temperature applicable for a short time, e.g. in transit.  For the installation at an altitude above 1,000 m (up to 2,500 m), derate the rated current 3% per 500 m.  Surrounding Air Temperature is a temperature measured at a measurement position in an enclosure.

Ambient Temperature is a temperature outside an enclosure.

2.9 m/s





or less at 10 to 55 Hz (directions of X, Y, Z axes)

Temperatur e

The permissible surrounding air temperature of the inverter is between -10°C and +40°C (-10°C and +50°C at the LD ratings).

Always operate the inverter within this temperature range. Operation outside this range will considerably shorten the service

lives of the semiconductors, parts, capacitors and others. Take the following measures to keep the surrounding air

temperature of the inverter within the specified range.

(a) Measures against high temperature

• Use a forced ventilation system or similar cooling system. (Refer to page 19.)

• Install the enclosure in an air-conditioned electric chamber.

• Block direct sunlight.

• Provide a shield or similar plate to avoid direct exposure to the radiated heat and wind of a heat source.

• Ventilate the area around the enclosure well.

(b) Measures against low temperature

• Provide a space heater in the enclosure.

• Do not power OFF the inverter. (Keep the start signal of the inverter OFF.)

• Select an installation place where temperature does not change suddenly.

• Avoid installing the inverter near the air outlet of an air conditioner.

• If temperature changes are caused by opening/closing of a door, install the inverter away from the door.

INSTALLATION AND WIRING

Installation of the inverter and enclosure design

Humidity

Operate the inverter within the ambient air humidity of usually 45 to 95%. Too high humidity will pose problems of reduced

insulation and metal corrosion. On the other hand, too low humidity may cause a spatial electrical breakdown. The insulation

distance defined in JEM1103 "Control Equipment Insulator" is humidity of 45 to 85%.

(a) Measures against high humidity

• Make the enclosure enclosed, and provide it with a hygroscopic agent.

• Provide dry air into the enclosure from outside.

• Provide a space heater in the enclosure.

(b) Measures against low humidity

Air with proper humidity can be blown into the enclosure from outside. Also when installing or inspecting the unit, discharge

your body (static electricity) beforehand, and keep your body away from the parts and patterns.

Condensation may occur if frequent operation stops change the in-enclosure temperature suddenly or if the outside air

temperature changes suddenly.

Condensation causes such faults as reduced insulation and corrosion.

• Take the measures against high humidity in (a).

• Do not power OFF the inverter. (Keep the start signal of the inverter OFF.)

Dust, dirt, oil mist

Dust and dirt will cause such faults as poor contacts, reduced insulation and cooling effect due to the moisture-absorbed

accumulated dust and dirt, and in-enclosure temperature rise due to a clogged filter. In an atmosphere where conductive

powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time.

Since oil mist will cause similar conditions, it is necessary to take adequate measures.

Countermeasure

• Place the inverter in a totally enclosed enclosure.

Take measures if the in-enclosure temperature rises. (Refer to page 19.)

• Purge air.

Pump clean air from outside to make the in-enclosure air pressure higher than the outside air pressure.

Corrosive gas, salt damage

If the inverter is exposed to corrosive gas or to salt near a beach, the printed board patterns and parts will corrode or the

relays and switches will result in poor contact.

In such places, take the measures given above.

Explosive, flammable gases

As the inverter is non-explosion proof, it must be contained in an explosion-proof enclosure. In places where explosion may

be caused by explosive gas, dust or dirt, an enclosure cannot be used unless it structurally complies with the guidelines and

has passed the specified tests. This makes the enclosure itself expensive (including the test charges). The best way is to

avoid installation in such places and install the inverter in a non-hazardous place.

High altitude

Use the inverter at an altitude of within 1000 m. For use at an altitude above 1,000 m (up to 2,500 m), derate the rated current

3% per 500 m.

If it is used at a higher place, it is likely that thin air will reduce the cooling effect and low air pressure will deteriorate dielectric

strength.

INSTALLATION AND WIRING

Installation of the inverter and enclosure design

INV

Heatsink

INV

Heat pipe

Vibration, impact

The vibration resistance of the inverter is up to 2.9 m/s2 at 10 to 55 Hz frequency and 1 mm amplitude for the directions of X,

Y, Z axes. Applying vibration and impacts for a long time may loosen the structures and cause poor contacts of connectors,

even if those vibration and impacts are within the specified values.

Especially when impacts are applied repeatedly, caution must be taken because such impacts may break the installation feet.

Countermeasure

• Provide the enclosure with rubber vibration isolators.

• Strengthen the structure to prevent the enclosure from resonance.

• Install the enclosure away from the sources of the vibration.

2.3.2 Cooling system types for inverter enclosure

From the enclosure that contains the inverter, the heat of the inverter and other equipment (transformers, lamps, resistors,

etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the

permissible temperatures of the in-enclosure equipment including the inverter.

The cooling systems are classified as follows in terms of the cooling calculation method.

(a) Cooling by natural heat dissipation from the enclosure surface (totally enclosed type)

(b) Cooling by heatsink (aluminum fin, etc.)

(d) Cooling by heat exchanger or cooler (heat pipe, cooler, etc.)

Natural cooling

Forced cooling

Cooling system Enclosure structure Comment

Natural ventilation (enclosed ventilated type)

Natural ventilation (totally enclosed type)

Heatsink cooling

Forced ventilation

INV

This system is low in cost and generally used, but the enclosure size increases as the inverter capacity increases. This system is for relatively small capacities.

Being a totally enclosed type, this system is the most appropriate for hostile environment having dust, dirt, oil mist, etc. The enclosure size increases depending on the inverter capacity.

This system has restrictions on the heatsink mounting position and area. This system is for relatively small capacities.

This system is for general indoor installation. This is appropriate for enclosure downsizing and cost reduction, and often used.

Heat pipe This is a totally enclosed for enclosure downsizing.

INSTALLATION AND WIRING

Installation of the inverter and enclosure design

VerticalVerticalVertical

Allow clearance.

Clearances (side)Clearances (front)

Inverter

5 cm or more

∗1

10 cm or more

10 cm

or more

20 cm or more

2.3.3 Inverter installation

Inverter placement

• Install the inverter on a strong surface securely with screws.

• Leave enough clearances and take cooling measures.

• Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.

• Install the inverter on a nonflammable wall surface.

• When encasing multiple inverters in an enclosure, install them in parallel as a cooling measure.

• For heat dissipation and maintenance, keep clearance between the inverter and the other devices or enclosure surface.

The clearance below the inverter is required as a wiring space, and the clearance above the inverter is required as a heat

dissipation space.

Installation orientation of the inverter

Install the inverter on a wall as specified. Do not mount it horizontally or in any other way.

Above the inverter

Heat is blown up from inside the inverter by the small fan built in the unit. Any equipment placed above the inverter should be

heat resistant.

 For replacing the cooling fan, 30 cm or more of space is necessary in front of the inverter. Refer to page 6 8 for fan replacement.

INSTALLATION AND WIRING

Installation of the inverter and enclosure design

Inverter Inverter

Encasing multiple inverters and converter units

When multiple inverters and converter units are placed in the

same enclosure, generally arrange them horizontally as shown

in the figure on the right.

Do not place multiple products vertically. The exhaust air

temperature of the inverter and the converter unit may be

increased.

When mounting multiple inverters and converter units, fully take

caution not to make the surrounding air temperature of the

inverter and the converter unit higher than the permissible value

by providing ventilation and increasing the enclosure size.

Converter

unit

Converter

unit

Arrangement of multiple inverters and converter units

Arrangement of the ventilation fan and inverter

Heat generated in the inverter is blown up from the bottom of

the unit as warm air by the cooling fan. When installing a

ventilation fan for that heat, determine the place of ventilation

fan installation after fully considering an air flow. (Air passes

through areas of low resistance. Make an airway and airflow

plates to expose the inverter to cool air.)

Inverter

Enclosure

Converter

unit

Inverter

Arrangement of the ventilation fan and inverter

INSTALLATION AND WIRING

Installation of the inverter and enclosure design

660

Hole

240 240

6-M10 screw

15152015

1550

2.3.4 Protruding the heatsink through a panel

When encasing an inverter to an enclosure, the heat generated in the enclosure can be greatly reduced by protruding the

heatsink of the inverter.

When installing the inverter in a compact enclosure, etc., this installation method is recommended.

 Panel cutting

Cut the panel of the enclosure according to the inverter capacity.

FR-F862-05450

1300

1515 1270

200

520

Hole

200

6-M10 screw

(Unit: mm)

FR-F862-06470

FR-F862-08500

(Unit: mm)

INSTALLATION AND WIRING

Installation of the inverter and enclosure design

Upper installation frame (rear side)

Lower installation frame (rear side)

185 mm

Exhausted air

There are finger guards behind the enclosure. Therefore, the thickness of the panel should be less than 10 mm (∗1) and also do not place anything around finger guards to avoid contact with the finger guards.

140 mm

6 mm

Inverter

Inside the enclosure

Enclosure

Installation frame

Dimension of the outside of the enclosure

Cooling

wind

Enclosure

Finger guard

10 mm

∗1

 Removal of the rear installation frame

Two installation frames are attached to each of the upper and lower

parts of the inverter. Remove the rear side installation frame on the top

and bottom of the inverter as shown on the right.

 Installation of the inverter

Push the inverter heatsink portion outside the enclosure and fix the enclosure and inverter with upper and lower

installation frame.

NOTE

• Having a cooling fan, the cooling section which comes out of the enclosure cannot be used in the environment of water drops,

oil, mist, dust, etc.

• Be careful not to drop screws, dust etc. into the inverter and cooling fan section.

INSTALLATION AND WIRING

Terminal connection diagrams

2.4 Terminal connection diagrams

Sink logic

Main circuit terminal

Control circuit terminal

Converter unit

RUN

IPF

F/C

(CA)

So (SO)

SOC

R/L1

P/+

S/L2

N/-

T/L3

RDI

RES

+24

RDB

RDA

RSO

IPF

FAN

Jumper



Earth

(Ground)

Control input signals (No voltage input allowed) 

Forward rotation start

Reverse rotation start

Start self-holding selection

High speed

Multi-speed selection

Second function selection

Terminal 4 input selection

Contact input common

(Common for external power supply transistor)

Frequency setting signals (Analog)

Frequency setting potentiometer 1/2W1kΩ

Connector for plug-in option connection

For manufacturer

Middle speed

Low speed

Jog operation

Output stop

Reset

24VDC power supply

24V external power

supply input

Common terminal



Terminal 4 input (Current input)

Auxiliary input



(+) (-)

Shorting wire

P/+

N/-

R1/L11 S1/L21

Main circuit

Control circuit

STF

STR

STP(STOP)

JOG



MRS

X10



RES

+24

10E(+10V)

10(+5V)

0 to 5VDC

0 to 10VDC 0 to 20mADC

(Analog common)

0 to ±10VDC

0 to ±5VDC selectable

4 to 20mADC

0 to 5VDC 0 to 10VDC

Connector 1 Connector 2

Connector 3

SIC

SINK

SOURCE

24V

Voltage/current



input switch

OFF

Initial value

selectable

Initial value

selectable





PU connector

USB A connector

USB mini B connector

Ethernet

connector



Relay output 

Relay output 1 (Fault output)

Relay output 2

Running

Up to frequency



Overload

Frequency detection

Open collector output common

Sink/source common

Open collector output 

(+)

Analog current output (0 to 20mADC)

(-)

(+)

Analog signal output (0 to ±10VDC)

(-)

Motor

Earth (Ground)

INSTALLATION AND WIRING

Terminal connection diagrams

Inverter

Converter unit

(FR-CC2-C)

R1/L11 S1/L21

R/L1

S/L2

T/L3

Power supply

MCCB

R1/L11 S1/L21

P/+P/+ N/-

N/-

X11

RES

IPF

RSO

MRS(X10)



RDA







RDB

 Terminals R1/L11 and S1/L21 are connected to terminals P/+ and N/- with a jumper respectively. When using separate power supply for the

control circuit, remove the jumpers from R1/L11 and S1/L21.

 The function of these terminals can be changed with the input terminal assignment (Pr.178 to Pr.189).  Terminal JOG is also used as the pulse train input terminal. Use Pr.291 to choose JOG or pulse.  The X10 signal (NC contact input specification) is assigned to the terminal MRS in the initial setting. Set Pr.599 = "0" to change the input

specification of the X10 signal to NO contact.

 No function is assigned in the initial setting. Use Pr.186 for function assignment.  Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input a voltage (0 to 5 V/0 to 10 V), set

the voltage/current input switch OFF. To input a current (4 to 20 mA), set the voltage/current input switch ON. Terminals 10 and 2 are also used as a PTC input terminal. (Pr.561)

 It is recommended to use 2 W 1 k when the frequency setting signal is changed frequently.  The function of these terminals can be changed with the output terminal assignment (Pr.195, Pr.196).  The function of these terminals can be changed with the output terminal assignment (Pr.190 to Pr.194).  No function is assigned in the initial setting. Use Pr.192 for function assignment.  The option connector 2 cannot be used because the Ethernet board is installed in the initial status. The Ethernet board must be removed to

install a plug-in option to the option connector 2. (However, Ethernet communication is disabled in that case.)

NOTE

• To prevent a malfunction due to noise, keep the signal cables 10 cm or more away from the power cables. Also, separate the

main circuit cables at the input side from the main circuit cables at the output side.

• After wiring, wire offcuts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean.

When drilling mounting holes in an enclosure etc., take caution not to allow chips and other foreign matter to enter the

inverter.

• Set the voltage/current input switch correctly. Incorrect setting may cause a fault, failure or malfunction.

• Terminals S1, S2, SIC, So (SO), and SOC are for manufacturer setting. Do not remove the shorting wires across terminals S1

and PC, terminals S2 and PC, and terminals SIC and SD. When the shorting wires are removed, the inverter does not

operate.

Connection between the converter unit and the inverter

Perform wiring so that the commands sent from the converter unit are transmitted to the inverter without fail. Incorrect

connection may damage the converter unit and the inverter.

For the wiring length, refer to the table below.

Total wiring length

For the cable gauge of the cable across the main circuit terminals P/+ and N/- (P and P, N and N), refer to page 28.

 Do not install an MCCB across terminals P/+ and N/- (across terminals P and P/+ or across N and N/-). Connecting the opposite polarity of

terminals N/- and P/+ will damage the inverter.

 For the terminal used for the X10 signal input, set "10" in any of Pr.178 to Pr.189 (Input terminal function selection) to assign the function.

(The X10 signal is assigned to terminal MRS in the initial setting.) For the X10 signal, NC contact input specification is selected in the initial setting. Set Pr.599 = "0" to change the input specification to NO contact.

 For the terminal used for the X11 signal input, set "11" in any of Pr.178 to Pr.189 (Input terminal function selection) to assign the function. For

RS-485 or any other communication where the start command is only transmitted once, use the X11 signal to save the operation mode at the time of an instantaneous power failure.

 Always connect terminal RDA of the converter unit and terminal MRS (X10) of the inverter, and terminal SE of the converter unit and terminal SD

(sink logic) of the inverter. Not connecting these terminals may damage the converter unit.

Across terminals P and P and terminals N and N 50 m or less

Other control signal cables 30 m or less

INSTALLATION AND WIRING

Main circuit terminals

2.5 Main circuit terminals

2.5.1 Details on the main circuit terminals of the

inverter

Terminal

symbol

U, V, W Inverter output

R1/L11, S1/L21

P/+, N/- Converter unit connection Connect the converter unit (FR-CC2-C). 24

Terminal name Terminal function description

Connect these terminals to a three-phase squirrel cage motor or an PM motor.

Connected to terminals P/+ and N/-. To retain the fault display and fault

output, or to use the converter unit (FR-CC2-C), remove the jumpers installed Power supply for the control circuit

Earth (ground)

in terminals R1/L11 and S1/L21, and apply external power supply to these

terminals.

When using a separate power supply from R1/L11 and S1/L21, the

necessary power capacity of the separate power supply is 80 VA.

For earthing (grounding) the inverter chassis. This must be earthed

(grounded).

2.5.2 Details on the main circuit terminals of the

converter unit (FR-CC2-C)

Terminal

symbol

R/L1, S/L2, T/L3

R1/L11, S1/L21

P/+, N/- Inverter connection Connect to terminals P/+ and N/- of the inverter. 24

Terminal name Terminal function description

AC power input Connect these terminals to the commercial power supply. -

Connected to the AC power supply terminals R/L1 and S/L2. To retain the

fault display and fault output, remove the jumpers across terminals R/L1 and Power supply for the control circuit

Earth (ground)

R1/L11 and across S/L2 and S1/L21, and supply external power to these

terminals.

When using a separate power supply from R1/L11 and S1/L21, the

necessary power capacity of the separate power supply is 80 VA.

For earthing (grounding) the converter unit chassis. This must be earthed

(grounded).

Refer

to page

Refer

to page

INSTALLATION AND WIRING

Main circuit terminals

Jumper

Charge lamp

P/+

N/-

To inverter

R1/L11 S1/L21

R/L1

S/L2

T/L3

Power supply

2.5.3 Terminal layout of the main circuit terminals,

wiring of power supply and the motor

FR-CC2-C355K to FR-CC2-C560K FR-F862-05450 to FR-F862-08500

R1/L11 S1/L21

N/-

P/+

Charge lamp

Jumper

To converter

unit

Motor

NOTE

• Make sure the power cables are connected to the R/L1, S/L2, and T/L3 of the converter unit. (Phase need not be matched.)

Never connect the power cable to the U, V, and W of the inverter. Doing so will damage the inverter.

• Connect the motor to the U, V, and W of the inverter. (The phases must be matched.)

• When wiring the main circuit conductor, tighten a nut from the right side of the conductor.

When wiring two wires, place wires on both sides of the conductor. (Refer to the diagram below.)

For wiring, use bolts (nuts) provided with the inverter.

• When wiring the main circuit conductor (R/L1, S/L2, T/L3) of the converter unit (FR-CC2-C), use the bolts (nuts) for main

circuit wiring, which are provided on the front side of the conductor.

FR-CC2-C355K FR-CC2-C400K, C560K

Connect the cables here.

INSTALLATION AND WIRING

Main circuit terminals

2.5.4 Applicable cables and wiring length

Select a recommended cable size to ensure that the voltage drop will be 2% or less.

If the wiring distance is long between the inverter and motor, the voltage drop in the main circuit will cause the motor torque to

decrease especially at a low speed.

The following table indicates a selection example for the wiring length of 20 m (575 V input power supply).

SLD rating (Pr.570 Multiple rating setting = "0")

• Converter unit (FR-CC2-C)

Cable gauge

Earthing

(grounding)

cable

Cable gauge

Earthing

(grounding)

cable

AWG/M CM

R/L1, S/L2,

T/L3

U, V, WP/+,

P/+,

N/-

AWG/M CM

N/-

Earthing

(grounding)

cable

Earthing

(grounding)

cable

R/L1, S/L2,

T/L3

Crimp terminal

P/+, N/-

(grounding)

Earthing

cable

HIV cables, etc. (mm2) R/L1, S/L2,

T/L3

P/+,

N/-

Converter

model

FR-CC2-[ ]

C355K M12 (M10) 46 2×100-12 2×100-12 100-10 2×100 2×100 100 2×300 2×300 4/0 C450K M12 (M10) 46 2×150-12 2×200-12 100-10 2×150 2×200 100 2×350 2×400 300 C560K M12 (M10) 46 2×200-12 2×250-12 100-10 2×200 2×250 100 2×400 2×500 300

Ter minal

screw Size



Tightening

torque

N·m

•Inverter

Inverter

model

FR-F862-[ ]

05450 M12 (M10) 46 2×125-12 2×100-12 100-10 2×125 2×100 100 2×350 2×300 4/0 06470 M12 (M10) 46 2×150-12 2×200-12 100-10 2×150 2×200 100 2×350 2×400 300 08500 M12 (M10) 46 2×250-12 2×250-12 100-10 2×250 2×250 100 2×500 2×500 300

Ter minal

screw

size

 The gauge of the cable with the continuous maximum permissible temperature of 90°C or higher. (LMFC (heat resistant flexible cross-linked

polyethylene insulated cable), etc.). It assumes a surrounding air temperature of 40°C or lower and in-enclosure wiring.

 The recommended cable size is that of the cable (THHN cable) with continuous maximum permissible temperature of 90°C. It assumes a

surrounding air temperature of 40°C or lower and in-enclosure wiring. (Selection example for use mainly in the United States.)

 The terminal screw size indicates the size of a terminal screw for R/L1, S/L2, T/L3, U, V, W, P/+, N/-, and a screw for earthing (grounding).

Screw size for earthing (grounding) is indicated in parentheses.



Tightening

torque

N·m

U, V, W P/+, N/-

Crimp terminal

(grounding)

Earthing

cable

HIV cables, etc. (mm2)

U, V, WP/+,

N/-

LD rating (Pr.570 Multiple rating setting = "1")

• Converter unit (FR-CC2-C)

Cable gauge

Earthing

(grounding)

cable

Cable gauge

Earthing

(grounding)

cable

AWG/M CM

R/L1, S/L2,

T/L3

U, V, WP/+,

P/+,

N/-

AWG/M CM

N/-

R/L1, S/L2,

T/L3

Crimp terminal

P/+, N/-

(grounding)

Earthing

cable

HIV cables, etc. (mm2) R/L1, S/L2,

T/L3

P/+,

N/-

Converter

model

FR-CC2-[ ]

Ter minal

screw Size



Tightening

torque

N·m

•Inverter

Inverter

model

FR-F862-[ ]

05450 M12 (M10) 46 2×125-12 2×100-12 100-10 2×125 2×100 100 2×300 2×300 4/0 06470 M12 (M10) 46 2×150-12 2×200-12 100-10 2×150 2×200 100 2×350 2×400 300 08500 M12 (M10) 46 2×200-12 2×250-12 100-10 2×200 2×250 100 2×400 2×500 300

Ter minal

screw

size

 The gauge of the cable with the continuous maximum permissible temperature of 90°C or higher. (LMFC (heat resistant flexible cross-linked

polyethylene insulated cable), etc.). It assumes a surrounding air temperature of 40°C or lower and in-enclosure wiring.

 The recommended cable size is that of the cable (THHN cable) with continuous maximum permissible temperature of 90°C. It assumes a

surrounding air temperature of 40°C or lower and in-enclosure wiring. (Selection example for use mainly in the United States.)

 The terminal screw size indicates the size of a terminal screw for R/L1, S/L2, T/L3, U, V, W, P/+, N/-, and a screw for earthing (grounding).

Screw size for earthing (grounding) is indicated in parentheses.



Tightening

torque

N·m

U, V, W P/+, N/-

Crimp terminal

(grounding)

Earthing

cable

HIV cables, etc. (mm2)

U, V, WP/+,

N/-

Earthing

(grounding)

cable

Earthing

(grounding)

cable

INSTALLATION AND WIRING

The line voltage drop can be calculated by the following formula:

500 m or less

300 m

300 m+300 m=600 m

Main circuit terminals

Line voltage drop [V]=

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque

reduction) in the low speed range.

× wire resistance [mΩ/m] × wiring distance [m] × current [A]

1000

NOTE

• Tighten the terminal screw to the specified torque.

A screw that has been tightened too loosely can cause a short circuit or malfunction.

A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage.

• Use crimp terminals with insulation sleeves to wire the power supply and motor.

Total wiring length

 With induction motor

Connect one or more general-purpose motors within the total wiring length 500 m.

Total wiring length

 With PM motor

Use the wiring length of 100 m or shorter when connecting a PM motor.

Use one PM motor for one inverter. Multiple PM motors cannot be connected to an inverter.

NOTE

• Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the

wiring, leading to a malfunction of the overcurrent protective function or fast response current limit function or a malfunction or

fault of the equipment connected on the inverter output side. If the fast-response current limit function malfunctions, disable

this function. (For the details of Pr.156 Stall prevention operation selection, refer to the FR-F860 Instruction Manual

(Detailed))

• For the details of Pr.72 PWM frequency selection, refer to the FR-F860 Instruction Manual (Detailed).

INSTALLATION AND WIRING

Main circuit terminals

Inverter/

converter

unit

Other

equipment

(III) Common earthing (grounding) cable.......Not allowed

2.5.5 Earthing (grounding) precautions

• Always earth (ground) the motor, the inverter, and the converter unit.

Purpose of earthing (grounding)

Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use.

An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an

insulating material that can shut off a leakage current completely, and actually, a slight current flows into the case. The

purpose of earthing (grounding) the case of an electrical apparatus is to prevent operators from getting an electric shock from

this leakage current when touching it.

To avoid the influence of external noises, this earthing (grounding) is important to audio equipment, sensors, computers and

other apparatuses that handle low-level signals or operate very fast.

Earthing (grounding) methods and earthing (grounding) work

As described previously, earthing (grounding) is roughly classified into an electrical shock prevention type and a noise-

influenced malfunction prevention type. Therefore, these two types should be clearly distinguished, and the following work

must be done to prevent the leakage current having the inverter's high frequency components from entering the malfunction

prevention type earthing (grounding):

• Whenever possible, use the independent earthing (grounding) for the inverter.

If independent earthing (grounding) (I) is not available, use (II) common earthing (grounding) in the figure below where the

inverter is connected with the other equipment at an earthing (grounding) point. Do not use the other equipment's earthing

(grounding) cable to earth (ground) the inverter as shown in (III).

A leakage current containing many high frequency components flows into the earthing (grounding) cables of the inverter

and peripheral devices. Because of this, the inverter must be earthed (grounded) separately from EMI-sensitive devices.

In a high building, it may be effective to use the EMI prevention type earthing (grounding) connecting to an iron structure

frame, and electric shock prevention type earthing (grounding) with the independent earthing (grounding) together.

• Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes.

(NEC section 250, IEC 536 class 1 and other applicable standards).

• use the thickest possible earthing (grounding) cable. The earthing (grounding) cable should be the size indicated in the

table on page 28.

• The earthing (grounding) point should be as close as possible to the inverter, and the earth (ground) wire length should

be as short as possible.

• Run the earthing (grounding) cable as far away as possible from the I/O wiring of equipment sensitive to noises and run

them in parallel in the minimum distance.

Inverter/

converter

unit

(I) Independent earthing (grounding).......Good

INSTALLATION AND WIRING

Other

equipment

Inverter/

converter

unit

(II) Common earthing (grounding).......Good

Other

equipment

Control circuit

2.6 Control circuit

2.6.1 Details on the control circuit terminals of the

inverter

The input signal function of the terminals in can be selected by setting Pr.178 to Pr.196 (I/O terminal function

selection).

For the parameter details, refer to the FR-F860 Instruction Manual (Detailed).

Input signal

Terminal

symbol

Type

STF Forward rotation start

STR Reverse rotation start

STP (STOP)

RH RM RL

JOG

MRS (X10)

RES Reset

Contact input

CS No function Use Pr.186 CS terminal function selection for function assignment.

Terminal name Terminal function description

Start self-holding selection

Multi-speed selection

Jog mode selection

Pulse train input

Second function selection

Output stop (Inverter operation enable)

Terminal 4 input selection

Contact input common (sink)

External transistor common (source)

24 VDC power supply common

External transistor common (sink)

Contact input common (source) 24 VDC power supply common



Turn ON the STF signal to start forward rotation and turn it OFF to stop. Turn ON the STR signal to start reverse rotation and turn it OFF to stop.

Turn ON the STP (STOP) signal to self-hold the start signal.

Multi-speed can be selected according to the combination of RH, RM and RL signals.

Turn ON the JOG signal to enable JOG operation (initial setting) and turn ON the start signal (STF or STR) to start JOG operation.

Terminal JOG is also used as the pulse train input terminal. To use as a pulse train input terminal, change the Pr.291 setting. (maximum input pulse: 100k pulses/s)

Turn ON the RT signal to enable the second function. When the second function such as "second torque boost" and "second V/F (base frequency)" is set, turning ON the RT signal enables the selected function. Connect to the terminal RDA of the converter unit (FR-CC2-C). When the RDA signal is turned OFF, the inverter output is shut off. The X10 signal (NC contact) is assigned to the terminal MRS in the initial setting. Use Pr.599 to change the specification to NO contact. Use this signal to reset a fault output provided when a protective function is activated. Turn ON the RES signal for 0.1 s or longer, then turn it OFF. In the initial setting, reset is always enabled. By setting Pr.75, reset can be enabled only at an inverter fault occurrence. The inverter recovers about 1s after the reset is released. The terminal 4 function is available only when the AU signal is ON Turning ON the AU signal disables the terminal 2 function.

Common terminal for contact input terminal (sink logic)

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable current. Common terminal for the 24 VDC power supply (terminal PC, terminal +24) Isolated from terminals 5 and SE. Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable current.

Common terminal for contact input terminal (source logic).

Can be used as a 24 VDC 0.1 A power supply.

When the STF and STR signals are turned ON simultaneously, the stop command is given.

Rated

specification

Input resistance

4.7 k Voltage when contacts are open: 21 to 27 VDC When contacts are short-circuited: 4 to 6 mADC

Input resistance 2 k When contacts are short-circuited: 8 to 13 mADC

Input resistance

4.7 k Voltage when contacts are open: 21 to 27 VDC When contacts are short-circuited: 4 to 6 mADC

———

Power supply voltage range

19.2 to 28.8 VDC Permissible load current 100 mA

INSTALLATION AND WIRING

Control circuit

Voltage/current input switch

2 4

switch1

switch2

Termin al

symbol

Type

10E

Frequency setting

10 2

Thermistor

Terminal name Terminal function description

When connecting the frequency setting potentiometer at an initial Frequency setting power supply

Frequency setting (voltage)

Frequency setting (current)

Frequency setting auxiliary

Frequency setting common

PTC thermistor input

status, connect it to the terminal 10.

Change the input specifications of the terminal 2 in Pr.73 when

connecting it to the terminal 10E.

Inputting 0 to 5 VDC (or 0 to 10 V, 0 to 20 mA) provides the maximum

output frequency at 5 V (10 V, 20 mA) and makes input and output

proportional. Use Pr.73 to switch among input 0 to 5 VDC (initial

setting), 0 to 10 VDC, and 0 to 20 mA. Set the voltage/current input

switch in the ON position to select current input (0 to 20 mA).

Inputting 4 to 20 mADC (or 0 to 5 V, 0 to 10 V) provides the maximum

output frequency at 20 mA and makes input and output proportional.

This input signal is valid only when the AU signal is ON (terminal 2

input is invalid). Use Pr.267 to switch among input 4 to 20 mA (initial

setting), 0 to 5 VDC, and 0 to 10 VDC. Set the voltage/current input

switch in the OFF position to select voltage input (0 to 5 V/0 to 10 V).

Use Pr.858 to switch terminal functions.

Inputting 0 to 5 VDC or 0 to 10 VDC adds this signal to terminal 2 or

4 frequency setting signal. Use Pr.73 to switch between input 0 to 5

VDC and 0 to 10 VDC (initial setting). Use Pr.868 to switch terminal

functions.

Common terminal for frequency setting signal (terminal 2, 1 or 4) and

analog output terminal AM, CA. Do not earth (ground).

For receiving PTC thermistor outputs.

When PTC thermistor is valid (Pr.561  "9999"), the terminal 2 is not

available for frequency setting.

Rated

specification

10 VDC 0.4 V Permissible load current 10 mA 5 VDC0.5 V Permissible load current 10 mA When voltage is input: Input resistance 10 k 1 k Maximum permissible



voltage 20 VDC When current is input: Input resistance 245  5  Permissible maximum current 30 mA



Input resistance 10 k 1 k Permissible maximum voltage 20 VDC

———

Applicable PTC thermistor specification Overheat detection resistance:

0.5 to 30 k (Set by Pr.561)

+24

Power supply input

 Set Pr.73, Pr.267, and the voltage/current input switch correctly, then input an analog signal in accordance with the setting.

 The sink logic is initially set.

24 V external power supply input

Applying a voltage with the voltage/current input switch ON (current input is selected) or a current with the switch OFF (voltage input is selected) could cause component damage of the inverter or analog circuits of output devices. (For the details, refer to the FR-F860 Instruction Manual (Detailed).)

Output signal

Terminal

symbol

Typ e

A1, B1, C1

Relay

A2, B2, C2

Terminal name Terminal function description

Relay output 1 (fault output)

Relay output 2 1 changeover contact output

For connecting a 24 V external power supply.

If a 24 V external power supply is connected, power is supplied to the

control circuit while the main power circuit is OFF.

1 changeover contact output that indicates that an inverter's protective function has been activated and the outputs are stopped. Fault: discontinuity across B and C (continuity across A and C), Normal: continuity across B and C (discontinuity across A and C)

Input voltage 23 to 25.5 VDC Input current

1.4 A or less

Rated

specification

Contact capacity 230 VAC 0.3 A (power factor = 0.4) 30 VDC 0.3 A

INSTALLATION AND WIRING

Control circuit

Terminal

symbol

Type

RUN Inverter running

SU Up to frequency

OL Overload alarm

Open collector

IPF Open collector output

FU Frequency detection

AM Analog voltage output

Analog

CA Analog current output

Terminal name Terminal function description

Open collector output common

specification

Switched to LOW when the inverter output frequency is equal to or higher than the starting frequency (initial value 0.5 Hz). Switched to HIGH during stop or DC injection brake operation.

Switched to LOW when the output frequency is within the set frequency range 10% (initial value). Switched to HIGH during acceleration/ deceleration and at a stop.

Switched to LOW when stall prevention is activated by the stall prevention function. Switched to HIGH when stall prevention is canceled.

No function is assigned in the initial setting. The function can be assigned setting Pr.192.

Switched to LOW when the inverter output frequency is equal to or higher than the preset detection frequency, and to HIGH when it is less than the preset detection frequency.

Common terminal for terminals RUN, SU, OL, IPF, FU ———

Outputs a selected monitored item (such as output frequency) among several monitored items. The signal is not output during an inverter reset. The output signal is proportional to the magnitude of the corresponding monitoring item. Use Pr.55, Pr.56, and Pr.866 to set full scales for the monitored output frequency, output current, and torque.

Fault code (4 bits) output.

Output item: Output frequency (initial setting)

Permissible load 24 VDC (maximum 27 VDC) 0.1 A (The voltage drop is

2.8 V at maximum while the signal is ON.) LOW is when the open collector output transistor is ON (conducted). HIGH is when the transistor is OFF (not conducted).

Output signal 0 to 10 VDC, Permissible load current 1 mA (load impedance 10 k or more) resolution 8 bits

Load impedance 200  to 450  Output signal 0 to 20 mADC

Rated

Communication

Terminal

symbol

Typ e

—

Ethernet

— PU connector

RS-485

—

USB

Terminal

name

Ethernet connector

USB A connector

USB B connector

Terminal function description

Communication can be made via Ethernet.

Category: 100BASE-TX/10BASE-T Data transmission speed: 100 Mbps (100BASE-TX) / 10 Mbps (10BASE-T) Transmission method: Baseband Maximum segment length: 100 m between the hub and the inverter Number of cascade connection stages: Up to 2 (100BASE-TX) / up to 4 (10BASE-T) Interface: RJ-45 Number of interfaces available: 1 IP version: IPv4

With the PU connector, communication can be made through RS-485. (For connection on a 1:1 basis only) Conforming standard: EIA-485 (RS-485) Transmission format: Multidrop link Communication speed: 4800 to 115200 bps Wiring length: 500 m

A connector (receptacle) A USB memory device enables parameter copies and the trace function.

Mini B connector (receptacle) The USB connection with a personal computer can be established.

Terminals for manufacturer setting

Terminal symbol Terminal function description

The terminals S1, S2, SIC, So (SO), and SOC are for manufacturer setting. Do not connect anything to there. Doing S1, S2, SIC, So (SO), SOC

so may cause an inverter failure.

Do not remove the shorting wires across the terminals S1 and PC, the terminals S2 and PC, and the terminals SIC

and SD. Removing either shorting wire disables the inverter operation.

Interface: Conforms to USB1.1 (USB2.0 fullspeed compatible) Transmission speed: 12 Mbps

INSTALLATION AND WIRING

Control circuit

2.6.2 Details on the control circuit terminals of the

converter unit (FR-CC2-C)

The input signal function of the terminals in can be selected by setting Pr.178, Pr.187, Pr.189 to Pr.195 (I/O terminal

function selection).

For the parameter details, refer to the FR-CC2-C Instruction Manual.

Input signal

Terminal

symbol

Type

RES Reset

RDI Contact input The function can be assigned by setting Pr.178.

Contact input

Terminal name Terminal function description

Use this signal to reset a fault output provided when a protective function is activated. Turn ON the RES signal for 0.1 s or longer, then turn it OFF. In the initial setting, reset is always enabled. By setting Pr.75, reset can be set enabled only at fault occurrence of the converter unit. The inverter recovers about 1 s after the reset is released.

The external thermal relay input (OH) signal is used when using an

External thermal relay input

Contact input common (sink)

External transistor common (source)

24 VDC power supply common

External transistor common (sink)

Contact input common (source)

24 VDC power supply common

external thermal relay or a thermal protector built into the motor to protect the motor from overheating. When the thermal relay is activated, the inverter trips by the external thermal relay operation (E.OHT).

Common terminal for contact input terminal (sink logic)

Common terminal for the 24 VDC power supply (terminal PC, terminal +24) Isolated from terminals 5 and SE.

Common terminal for contact input terminal (source logic).

Can be used as a 24 VDC 0.1 A power supply.

Rated

specification

Input resistance

4.7 k Voltage when contacts are open: 21 to 27 VDC When contacts are short-circuited: 4 to 6 mADC

———

Power supply voltage range

19.2 to 28.8 VDC Permissible load current 100 mA

+24

Power supply input

24 V external power supply input

For connecting a 24 V external power supply. If a 24 V external power supply is connected, power is supplied to the control circuit while the main power circuit is OFF.

INSTALLATION AND WIRING

Input voltage 23 to 25.5 VDC Input current

1.4 A or less

Output signal

Jumper connectorJumper connectorJumper connector

For sink logic

SOURCE

SINK

Control circuit

Terminal

symbol

Type

A1, B1, C1

Relay

88R, 88S

RDA

RDB

RSO Inverter reset

IPF

Open collector

FAN Cooling fan fault Switched to LOW when a cooling fan fault occurs.

Terminal name Terminal function description

1 changeover contact output that indicates that the protective function of Relay output 1 (fault output)

For manufacturer setting. Do not use.

Inverter operation enable (NO contact)

Inverter operation enable (NC contact)

Instantaneous power failure

Open collector output common

the converter unit has been activated and the outputs are stopped.

Fault: discontinuity across B and C (continuity across A and C), Normal:

continuity across Band C (discontinuity across A and C)

Switched to LOW when the converter unit operation is ready.

Assign the signal to the terminal MRS (X10) of the inverter.

The inverter can be started when the RDA status is LOW.

Switched to LOW when a converter unit fault occurs or the converter is

reset.

The inverter can be started when the RDB status is HIGH.

Switched to LOW when the converter is reset (RES-ON).

Assign the signal to the terminal RES of the inverter.

The inverter is reset when it is connected with the RSO status LOW.

Switched to LOW when an instantaneous power failure is detected.

Common terminal for terminals RDA, RDB, RSO, IPF, FAN

Connect this terminal to the terminal SD (sink logic) or PC (source logic)

of the inverter.

Rated

specification

Contact capacity 230 VAC 0.3 A (power factor = 0.4) 30 VDC 0.3 A

Permissible load 24 VDC (maximum 27 VDC) 0.1 A (The voltage drop is

2.8 V at maximum while the signal is ON.) LOW is when the open collector output transistor is ON (conducted). HIGH is when the transistor is OFF (not conducted).

———

CAUTION

 Do not use the empty terminals (NC) of the control circuit. Doing so may lead to damage of the converter unit

and the inverter.

 Always connect terminal RDA of the converter unit and terminal MRS (X10) of the inverter, and terminal SE of

the converter unit and terminal SD (terminal PC in the source logic) of the inverter. Not doing so may lead to damage of the converter unit.

2.6.3 Control logic (sink/source) change

Change the control logic of input signals as necessary.

To change the control logic, change the jumper connector position on the control circuit board.

Connect the jumper connector to the connector pin of the desired control logic.

The control logic of input signals is initially set to the sink logic (SINK).

(The output signals may be used in either the sink or source logic independently of the jumper connector position.)

NOTE

• Make sure that the jumper connector is installed correctly.

• Never change the control logic while power is ON.

INSTALLATION AND WIRING

Control circuit

Current

STF

STR

Source logic

Source connector

Current

STF

STR

Sink connector

Sink logic

Current flow concerning the input/output signal when sink logic is selected

Current flow concerning the input/output signal when source logic is selected

DC input (source type) <Example: QX80>

24 VDC

RUN

TB1

TB18

Inverter

Current flow

DC input (sink type) <Example: QX40>

Inverter

24 VDC

RUN

TB1

TB17

Current flow

QY40P type transistor

output unit

TB1

TB2

TB17

TB18

24 VDC

STR

STF

Inverter

24 VDC (SD)

Current flow

Constant

voltage

circuit

QY80 type transistor

output unit

Constant

voltage

circuit

TB1

TB2

TB17

Fuse

TB18

STF

STR

Inverter

24 VDC (SD)

24 VDC

Current flow

Sink logic and source logic

• In the sink logic, a signal switches ON when a current flows from the corresponding signal input terminal.

Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.

• In the source logic, a signal switches ON when a current flows into the corresponding signal input terminal.

Terminal PC is common to the contact input signals. Terminal SE is common to the open collector output signals.

• When using an external power supply for transistor output

Sink logic

Use terminal PC as a common terminal, and perform

wiring as shown below. (Do not connect terminal SD of the

inverter with terminal 0 V of the external power supply.

When using terminals PC-SD as a 24 VDC power supply,

do not install an external power supply in parallel with the

inverter. Doing so may cause a malfunction in the inverter

due to undesirable currents.)

INSTALLATION AND WIRING

Source logic

Use terminal SD as a common terminal, and perform

wiring as shown below. (Do not connect terminal PC of the

inverter with terminal +24 V of the external power supply.

When using terminals PC-SD as a 24 VDC power supply,

do not install an external power supply in parallel with the

inverter. Doing so may cause a malfunction in the inverter

due to undesirable currents.)

2.6.4 Wiring of inverter control circuit

10 mm

Crumpled tip

Wires are not inserted into the sleeve

Unstranded wires

Damaged

WireWire

SleeveSleeve

0 to 0.5 mm0 to 0.5 mm

Control circuit terminal layout

Control circuit

2 5 4 1 F/C

5 10E 10 SE SE SU

 This terminal operates as terminal CA.  The X10 signal is assigned in the initial setting.  No signal is assigned in the initial setting.

∗1

+24

SD SD S1 S2 PC A1 B1 C1 A2 B2 C2SICSo

SOC

RUN

IPF OL FU PC RL RM RH RT AU SD SD CSSTP

∗3 ∗3

MRS (X10)

RES

∗2

STF STR

JOG

Wiring method

• Power supply connection

For the control circuit wiring, strip off the sheath of a cable, and use it with a blade terminal. For a single wire, strip off the

sheath of the wire and apply directly.

Insert the blade terminal or the single wire into a socket of the terminal.

(1) Strip off the sheath for the below length. If the length of the sheath peeled is too long, a short circuit may occur with

neighboring wires. If the length is too short, wires might come off.

Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not solder it.

Cable sheath stripping length

(2) Crimp the blade terminal.

Insert wires to a blade terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve.

Check the condition of the blade terminal after crimping. Do not use a blade terminal of which the crimping is inappropriate,

or the face is damaged.

• Blade terminals commercially available (as of May 2016)

Phoenix Contact Co., Ltd.

Cable gauge

(mm2)

0.3 AI 0, 34-10TQ - -

0.5 AI 0, 5-10WH - AI 0, 5-10WH-GB

0.75 AI 0, 75-10GY A 0, 75-10 AI 0, 75-10GY-GB

1 AI 1-10RD A 1-10 AI 1-10RD/1000GB

1.25, 1.5 AI 1, 5-10BK A 1, 5-10 AI 1, 5-10BK/1000GB

0.75 (for two wires) AI-TWIN 2  0, 75-10GY - -

 A ferrule terminal with an insulation sleeve compatible with the MTW wire which has a thick wire insulation.  Applicable for terminals A1, B1, C1, A2, B2, and C2 only.

With insulation sleeve Without insulation sleeve For UL wire 

Ferrule terminal model

INSTALLATION AND WIRING

Crimping tool

name

CRIMPFOX 6



Control circuit

NOTE

Flathead screwdriver

Open/close button

Flathead screwdriver

Open/close button

• Pulling out the wire forcefully without pushing the open/close

button all the way down may damage the terminal block.

• Use a small flathead screwdriver (tip thickness: 0.4 mm/tip

width: 2.5 mm).

If a flathead screwdriver with a narrow tip is used, terminal

block may be damaged.

Commercially available products (as of February 2016)

• Place the flathead screwdriver vertical to the open/close

button. In case the blade tip slips, it may cause an inverter

damage or injury.

Name Model Manufacturer

Driver

SZF 0- 0,4  2,5

Phoenix Contact Co., Ltd.

NICHIFU Co.,Ltd.

Cable gauge

(mm2)

0.3 to 0.75 BT 0.75-11 VC 0.75 NH 69

(3) Insert the wires into a socket.

• When using stranded wires without a blade terminal, twist enough to avoid short circuit with a nearby terminals or wires.

• Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause an inverter damage

or injury.

• Wire removal Pull the wire while pushing the open/close button all

the way down firmly with a flathead screwdriver.

Blade terminal

product number

Insulation cap

product number

When using a single wire or stranded wires without a blade terminal, push the

open/close button all the way down with a flathead screwdriver, and insert the

wire.

NOTE

Crimping tool

Common terminals of the control circuit (SD, PC, 5, SE)

• Terminals SD (sink logic), PC (source logic), 5, and SE are common terminals (0V) for I/O signals. (All common terminals

are isolated from each other.) Do not earth (ground) these terminals. Avoid connecting terminal SD (sink logic) with 5,

terminal PC (source logic) with 5, and terminal SE with 5.

• In the sink logic, terminal SD is a common terminal for the contact input terminals (STF, STR, STP (STOP), RH, RM, RL,

JOG, RT, MRS, RES, AU, CS). The open collector circuit is isolated from the internal control circuit by photocoupler.

• In the source logic, terminal PC is a common terminal for the contact input terminals (STF, STR, STP (STOP), RH, RM, RL,

JOG, RT, MRS, RES, AU, CS). The open collector circuit is isolated from the internal control circuit by photocoupler.

• Terminal 5 is a common terminal for the frequency setting terminals (2, 1 or 4) and the analog output terminals (AM, CA). It

should be protected from external noise using a shielded or twisted cable.

• Terminal SE is a common terminal for the open collector output terminals (RUN, SU, OL, IPF, FU). The contact input circuit

is isolated from the internal control circuit by photocoupler.

INSTALLATION AND WIRING

Control circuit

+24 V

STF, etc

Inverter

External signal input using transistor

(sink logic)

STF, etc

+24 V

Inverter

External signal input using transistor

(source logic)

Micro signal contacts Twin contacts

Rubber bush

(viewed from inside)

Make cuts along the lines on the inside with a cutter knife

Signal inputs by contactless switches

The contact input terminals of the inverter (STF, STR, STP (STOP), RH, RM, RL, JOG, RT, MRS, RES, AU, CS) can be

controlled using a transistor instead of a contact switch as shown below.

2.6.5 Wiring precautions

• It is recommended to use a cable of 0.75 mm2 for the connection to the control circuit terminals.

• The wiring length should be 30 m at the maximum.

• Use two or more parallel micro-signal contacts or twin contacts to prevent

contact faults when using contact inputs since the control circuit input signals

are micro-currents.

• To suppress EMI, use shielded or twisted cables for the control circuit

terminals and run them away from the main and power circuits (including the

200V relay sequence circuit). For the cables connected to the control circuit terminals, connect their shields to the common

terminal of the connected control circuit terminal. When connecting an external power supply to the terminal PC, however,

connect the shield of the power supply cable to the negative side of the external power supply. Do not directly earth

(ground) the shield to the enclosure, etc.

• Always apply a voltage to the fault output terminals (A1, B1, C1, A2, B2, C2) via a relay coil, lamp, etc.

• Separate the wiring of the control circuit away from the wiring of the main circuit.

Make cuts in rubber bush of the inverter side and lead the wires through.

INSTALLATION AND WIRING

Control circuit

NOTE

InverterConverter unit

R/L1

S/L2

P/+

N/-

T/L3

R1/L11

S1/L21

P/+

N/-

Remove the jumper

2.6.6 When using separate power supplies for the

control circuit and the main circuit

Cable size for the control circuit power supply (terminals R1/L11 and S1/

L21)

• Terminal screw size: M4

• Cable gauge: 0.75 mm

• Tightening torque: 1.5 N·m

to 2 mm

Connection method

When a fault occurs, opening of the electromagnetic contactor (MC) on the inverter power supply side results in power loss in

the control circuit, disabling the fault output signal retention. Terminals R1/L11 and S1/L21 are provided to hold a fault signal.

In this case, connect the power supply terminals R1/L11 and S1/L21 of the control circuit to the input side of the MC.

The terminals R1/L11 and S1/L21 are connected to the terminals P/+ and N/- with a jumper respectively. Do not connect the

power cable to incorrect terminals. Doing so may damage the inverter.

(c)

Power supply terminal block for the control circuit

R1/L11

(a) (b)

(d)

(a) Remove the upper screws. (b) Remove the lower screws. (c) Pull the jumper toward you to remove. (d) Connect the separate power supply cable for the control circuit to the upper terminals (R1/L11, S1/L21)

• When using separate power supplies, always remove the jumpers from terminals R1/L11 and S1/L21. The inverter may be

damaged if the jumpers are not removed.

• The voltage should be the same as that of the main control circuit when the control circuit power is supplied from other than

the input side of the MC.

• When using a separate power supply from R1/L11 and S1/L21, the necessary power capacity of the separate power supply is

80 VA.

• If the main circuit power is switched OFF (for 0.1 s or more) then ON again, the inverter is reset and a fault output will not be

held.

Power supply terminal block for the control circuit

S1/L21

INSTALLATION AND WIRING

Control circuit

2.6.7 When supplying 24 V external power to the

control circuit

Connect a 24 V external power supply across terminals +24 and SD. Connecting a 24 V external power supply enables I/O terminal ON/OFF operation, operation panel displays, control functions, and communication during communication operation even during power-OFF of inverter's main circuit power supply. When the main circuit power supply is turned ON, the power supply changes from the 24 V external power supply to the main circuit power supply.

Specification of the applied 24 V external power supply

Item Rate Specification

Input voltage 23 to 25.5 VDC

Input current 1.4 A or lower

Commercially available products (as of February 2015)

Model Manufacturer

S8JX-N05024C  Specifications: Capacity 50 W, output voltage 24 VDC, output current 2.1 A Installation method: Front installation with cover

S8VS-06024 Specifications: Capacity 60 W, output voltage 24 VDC, output current 2.5 A Installation method: DIN rail installation

 For the latest information about OMRON power supply, contact OMRON corporation.



OMRON Corporation

Starting and stopping the 24 V external power supply operation

• Supplying 24 V external power while the main circuit power is OFF starts the 24 V external power supply operation.

Likewise, turning OFF the main circuit power while supplying 24 V external power starts the 24 V external power supply

operation.

• Turning ON the main circuit power stops the 24 V external power supply operation and enables the normal operation.

NOTE

• When the 24 V external power is supplied while the main circuit power supply is OFF, the inverter operation is disabled.

• In the initial setting, when the main power supply is turned ON during the 24 V external power supply operation, a reset is

performed in the inverter, then the power supply changes to the main circuit power supply. (The reset can be disabled using

Pr.30.)

Confirming the 24 V external power supply input

• During the 24 V external power supply operation, the alarm lamp blinks.

• During the 24 V external power supply operation, the 24 V external power supply operation signal (EV) is output. To use the

EV signal, set "68 (positive logic) or 168 (negative logic)" in one of Pr.190 to Pr.196 (Output terminal function selection)

to assign function to an output terminal.

INSTALLATION AND WIRING

Control circuit

NOTE

Operation while the 24 V external power is supplied

• Faults history and parameters can be read and parameters can be written (when the parameter write from the operation

panel is enabled) using the operation panel keys.

• The safety stop function is disabled during the 24 V external power supply operation.

• During the 24 V external power supply operation, monitored items related to inputs to main circuit power supply, such as

output current and converter output voltage, are invalid.

• The alarms, which have occured when the main circuit power supply is ON, continue to be output after the power supply is

changed to the 24 V external power supply. Perform the inverter reset or turn OFF then ON the power to reset the faults.

• The output data is retained when "1 or 11" is set in Pr.495 Remote output selection.

• Inrush current equal to or higher than the 24 V external power supply specification may flow at power-ON. Confirm that the

power supply and other devices are not affected by the inrush current and the voltage drop caused by it. Depending on the

power supply, the inrush current protection may be activated to disable the power supply. Select the power supply and

capacity carefully.

• When the wiring length between the external power supply and the inverter is long, the voltage often drops. Select the

appropriate wiring size and length to keep the voltage in the rated input voltage range.

• In a serial connection of several inverters, the current increases when it flows through the inverter wiring near the power

supply. The increase of the current causes voltage to drop further. Use the inverter after confirming that the input voltage of

each converter unit is within the rated input voltage range. Depending on the power supply, the inrush current protection may

be activated to disable the power supply. Select the power supply and capacity carefully.

• "E.SAF" or "E.P24" may appear when the start-up time of the 24 V power supply is too long (less than 1.5 V/s) in the 24 V

external power supply operation.

• "E.P24" may appear when the 24 V external power supply input voltage is low. Check the external power supply input.

• Do not touch the control circuit terminal block (circuit board) during the 24 V power supply operation (when conducted).

Otherwise you may get an electric shock or burn.

INSTALLATION AND WIRING

Communication connectors and terminals

Parameter unit connection cable (FR-CB2[ ]) (option)

Operation panel connection connector (FR-ADP) (option)

STF FWD PU

Operation panel (FR-LU08) (option)

Parameter unit (FR-PU07) (option)

2.7 Communication connectors and terminals

2.7.1 PU connector

Removal and reinstallation of the accessory cover

• Loosen the two screws on the accessory cover.

(These screws cannot be removed.)

To install the accessory cover, fit it securely and tighten the screws. (Tightening torque: 0.40 to 0.45 N·m)

• Push the upper part of the accessory cover and pull the

accessory cover to remove.

Mounting the operation panel (FR-LU08) or parameter unit (FR-PU07) on

the enclosure surface

• The operation panel can be used for setting the inverter parameters, monitoring various items, and checking fault

indications.

• Having an operation panel (FR-LU08) or a parameter unit (FR-PU07) on the enclosure surface is convenient. With a

connection cable, the operation panel (FR-LU08) or the parameter unit (FR-PU07) can be mounted to the enclosure

surface and connected to the inverter.

Use the option FR-CB2[ ], or connectors and cables available on the market.

(To install the operation panel (FR-LU08), the optional connector (FR-ADP) is required.) )

Securely insert one end of the connection cable until the stoppers are fixed.

Communication cable SGLPEV-T (Cat5e/300 m) 24AWG  4P Mitsubishi Cable Industries, Ltd.

RJ-45 connector 5-554720-3 Tyco Electronics

NOTE

• Refer to the following table when fabricating the cable on the user side. Keep the total cable length within 20 m.

• Commercially available products (as of February 2015)

Name Model Manufacturer

• For the details of the FR-LU08, refer to the FR-LU08 Instruction Manual.

INSTALLATION AND WIRING

Communication connectors and terminals

Communication operation

• Using the PU connector enables communication operation from a personal computer, etc. When the PU connector is

connected with a personal, FA or other computer by a communication cable, a user program can run to monitor the inverter

or read and write parameters.

Communication can be performed with the Mitsubishi inverter protocol (computer link operation).

(For details, refer to the FR-F860 Instruction Manual (Detailed).)

2.7.2 Ethernet connector

Ethernet communication specifications

Item Description

Category 100BASE-TX/10BASE-T

Data transmission speed 100 Mbps (100BASE-TX) / 10 Mbps (10BASE-T)

Transmission method Baseband

Maximum segment length 100 m between the hub and the inverter

Number of cascade connection stages Up to 2 (100BASE-TX) / up to 4 (10BASE-T)

Interface RJ-45

Number of interfaces available 1

IP version IPv4

Connection cable

Use Ethernet cables compliant with the following standards.

Communication speed Cable Connector Standard

100 Mbps Category 5 or higher, (shielded / STP) straight cable

10M bps

Category 3 or higher, (shielded / STP) straight cable

Category 3 or higher, (UTP) straight cable

RJ-45 connector

100BASE-TX

10BASE-T

Hub

Use a hub that supports transmission speed of the Ethernet.

INSTALLATION AND WIRING

2.7.3 USB connector

Place a flathead screwdriver, etc. in a slot and push up the cover to open.

USB host (A connector)

USB device (Mini B connector)

Communication status indicator (LED)

Personal computer

USB

USB host communication

Conforms to USB1.1

12 Mbps

Maximum 5 m

USB A connector (receptacle)

FAT32

1 GB or more (used in the recorder mode of the trace function)

Not available

Transmission speed

Compatible

USB memory

Interface

Wiring length

Connector

(Format) Capacity

Encryption function

Communication connectors and terminals

• Different inverter data can be saved in a USB memory device.

The USB host communication enables the following functions.

Function Description

• Copies the parameter setting from the inverter to the USB memory device. A maximum of 99 parameter setting

Parameter copy

Trace • The monitored data and output status of the signals can be saved in a USB memory device.

PLC function data copy

files can be saved in a USB memory device.

• The parameter setting data copied in the USB memory device can be copied to other inverters. This function is useful in backing up the parameter setting or for sharing the parameter setting among multiple inverters.

• This function copies the PLC function project data to a USB memory device when the PLC function is used.

• The PLC function project data copied in the USB memory device can be copied to other inverters.

• This function is useful in backing up the parameter setting and for allowing multiple inverters to operate by the same sequence programs.

• The operating status of the USB host can be checked on the LED display of the inverter.

LED display

status

OFF No USB connection.

ON The communication is established between the inverter and the USB device.

Blinking rapidly The USB memory device is being accessed. (Do not remove the USB memory device.)

Blinking slowly Error in the USB connection.

Operating status

• When a device such as a USB battery charger is connected to the USB connector and an excessive current (500 mA or

more) flows, USB host error (UF warning) is displayed on the operation panel.

• If a UF warning occurs, disconnect the USB device and set Pr.1049 = "1" to cancel the USB error. (The UF warning can

also be canceled by resetting the inverter power or resetting with the RES signal.)

NOTE

• Do not connect devices other than a USB memory device to the inverter.

• If a USB device is connected to the inverter via a USB hub, the inverter cannot recognize the USB memory device properly.

• For the details of usage, refer to the FR-F860 Instruction Manual (Detailed).

USB device communication

A USB (Ver. 1.1) cable connects the inverter with a personal computer.

Interface

Transmission speed

Wiring length

Connector

Power supply

Conforms to USB1.1

12 Mbps

Maximum 5 m

USB mini B connector (receptacle)

Self-powered

INSTALLATION AND WIRING

Installing a communication option

NOTE

2.8 Installing a communication option

• To use a communication option, the enclosed earthing (grounding) cable needs to be installed. Install the cable according

to the following procedure.

No. Installation procedure

1 Insert spacers into the mounting holes that will not be tightened with the option mounting screws.

Fit the connector of the communication option to the guide of the connector of the inverter, and insert the option as far as it goes.

(Insert it to the inverter option connector 1.)

Remove the mounting screw (lower) of the Ethernet board earth plate. Fit the one terminal of the earthing (grounding) cable on the

Ethernet board earth plate and fix it securely to the inverter with the mounting screw. (tightening torque 0.33 N·m to 0.40 N·m)

Fix the left part of the communication option securely with the option mounting screw, and place another terminal of the earthing (grounding) cable on the right part of the option and fix the cable terminal and the option with the option mounting screw. (Tightening

torque 0.33 N·m to 0.40 N·m) If the screws are not tightened properly, the connector may not be inserted deep enough. Check the connector.

Option connector 1

Spacer

Mounting screw

Spacer

Ethernet board earth plate

• The number and shape of the spacers used differ depending on the communication option type. Refer to the Instruction

Manual of each communication option for details.

• The earth plate enclosed with a communication option is not used.

Example of FR-A8NC

Spacer

Mounting screw

Earth cable

Mounting screw

Ethernet board earth plate

INSTALLATION AND WIRING

3 PRECAUTIONS FOR

USE OF THE INVERTER

This chapter explains the precautions for use of this product.

Always read the instructions before using the equipment.

3.1 Electro-magnetic interference (EMI) and leakage currents ..48

3.2 Power supply harmonics .........................................................51

3.3 Installation of a reactor ............................................................51

3.4 Power-OFF and magnetic contactor (MC) ..............................52

3.5 Countermeasures against deterioration of the 600 V class

motor insulation........................................................................53

3.6 Checklist before starting operation ........................................54

3.7 Failsafe system which uses the inverter ................................57

PRECAUTIONS FOR USE OF THE INVERTER

Electro-magnetic interference (EMI) and leakage currents

Power supply

Thermal relay

Line-to-line static capacitances

MCCB MC

Line-to-line leakage currents path

Motor

Inverter

3.1 Electro-magnetic interference (EMI) and

leakage currents

3.1.1 Leakage currents and countermeasures

Capacitances exist between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current

flows. Since its value depends on the static capacitances, carrier frequency, etc., low acoustic noise operation at the

increased carrier frequency of the inverter will increase the leakage current. Therefore, take the following countermeasures.

Select the earth leakage current breaker according to its rated sensitivity current, independently of the carrier frequency

setting.

To-earth (ground) leakage currents

Leakage currents may flow not only into the inverter's own line but also into the other lines through the earthing (grounding)

cable, etc. These leakage currents may operate earth leakage circuit breakers and earth leakage relays unnecessarily.

Countermeasures

• If the carrier frequency setting is high, decrease the Pr.72 PWM frequency selection setting.

Note that motor noise increases. Selecting Pr.240 Soft-PWM operation selection makes the sound inoffensive.

• By using earth leakage circuit breakers designed for harmonic and surge suppression in the inverter's own line and other

line, operation can be performed with the carrier frequency kept high (with low noise).

To-earth (ground) leakage currents

• Take caution as long wiring will increase the leakage current. Decreasing the carrier frequency of the inverter reduces the

leakage current.

• Increasing the motor capacity increases the leakage current.

Line-to-line leakage currents

Harmonics of leakage currents flowing in static capacitances between the inverter output cables may operate the external

thermal relay unnecessarily.

Countermeasures

• Use Pr.9 Electronic thermal O/L relay.

• If the carrier frequency setting is high, decrease the Pr.72 PWM frequency selection setting.

Note that motor noise increases. Selecting Pr.240 Soft-PWM operation selection makes the sound inoffensive.

To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor

to directly detect motor temperature.

Installation and selection of the molded case circuit breaker

Install a molded case circuit breaker (MCCB) on the power receiving side to protect the wiring at the inverter input side.

Select an MCCB according to the inverter input side power factor, which depends on the power supply voltage, output

frequency and load. Especially for a completely electromagnetic MCCB, a slightly large capacity must be selected since its

operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.)

PRECAUTIONS FOR USE OF THE INVERTER

Electro-magnetic interference (EMI) and leakage currents

Noise directly radiated from the inverter or the converter unit

Inverter generated electromagnetic noise

Air propagated

noise

Electrical path

propagated noise

Electromagnetic

induction noise

Electrostatic

induction noise

Path (c)

Path (b)

Path (a)

Path (h)

Path (g)

Path (d), (e)

Path (f)

Noise propagated through power supply cable

Noise radiated from power supply cable

Noise radiated from motor connection cable

Noise from earthing (grounding) cable due to leakage current

(a)

(b)

(c)

(h)

(g)

(e)

(g)

(d)

(f)

Converter

unit

Inverter

(a)

Motor

Telephone

Sensor

Instrument Receiver

Sensor

power supply

3.1.2 Countermeasures against inverter-generated

EMI

Some electromagnetic noises enter the inverter or the converter unit to cause its malfunction, and others are radiated by the

inverter or the converter unit to cause the peripheral devices to malfunction. Though the inverter or the converter unit is

designed to have high immunity performance, it handles low-level signals, so it requires the following basic techniques. Also,

since the inverter chops outputs at high carrier frequency, that could generate electromagnetic noises. If these

electromagnetic noises cause peripheral devices to malfunction, EMI countermeasures should be taken to suppress noises.

These techniques differ slightly depending on EMI paths.

• Basic techniques

- Do not run the power cables (I/O cables) and signal cables of the inverter or the converter unit in parallel with each other

and do not bundle them.

- Use shielded twisted pair cables for the detector connecting and control signal cables and connect the sheathes of the

shielded cables to terminal SD.

- Ground (Earth) the inverter or the converter unit, motor, etc. at one point.

• Techniques to reduce electromagnetic noises that enter and cause a malfunction of the inverter or the converter unit (EMI

countermeasures)

When devices that generate many electromagnetic noises (which use magnetic contactors, electromagnetic brakes, many

relays, for example) are installed near the inverter or the converter unit and it may malfunction due to electromagnetic

noises, the following countermeasures must be taken:

- Provide surge suppressors for devices that generate many electromagnetic noises to suppress electromagnetic noises.

- Install data line filters (page 50) to signal cables.

- Ground (Earth) the shields of the detector connection and control signal cables with cable clamp metal.

• Techniques to reduce electromagnetic noises that are radiated by the inverter or converter unit to cause the peripheral

devices to malfunction (EMI countermeasures)

Noises generated from the inverter or the converter unit are largely classified into those radiated by the cables connected to

the inverter or the converter unit and its main circuits (I/O), those electromagnetically and electrostatically induced to the

signal cables of the peripheral devices close to the main circuit power supply, and those transmitted through the power

supply cables.

PRECAUTIONS FOR USE OF THE INVERTER

Electro-magnetic interference (EMI) and leakage currents

Noise

propagation path

(a)(b)(c)

(d)(e)(f)

(g)

(h)

Countermeasure

When devices that handle low-level signals and are liable to malfunction due to electromagnetic noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or the converter unit, or when their signal cables are run near the inverter, the devices may malfunction due to by air-propagated electromagnetic noises. The following countermeasures must be taken:

• Install easily affected devices as far away as possible from the inverter or the converter unit.

• Run easily affected signal cables as far away as possible from the inverter or the converter unit, and its I/O cables.

• Do not run the signal cables and power cables (inverter or converter unit I/O cables) in parallel with each other and do not bundle them.

• Inserting a line noise filter into the output suppresses the radiated noise from the cables.

• Use shielded cables as signal cables and power cables and run them in individual metal conduits to produce further effects.

When the signal cables are run in parallel with or bundled with the power cables, magnetic and static induction noises may be propagated to the signal cables to cause malfunction of the devices and the following countermeasures must be taken:

• Install easily affected devices as far away as possible from the inverter or the converter unit.

• Run easily affected signal cables as far away as possible from the inverter or the converter unit, and its I/O cables.

• Do not run the signal cables and power cables (inverter or converter unit I/O cables) in parallel with each other and do not bundle them.

• Use shielded cables as signal cables and power cables and run them in individual metal conduits to produce further effects.

When the power supplies of the peripheral devices are connected to the power supply of the inverter or the converter unit in the same line, its generated noises may flow back through the power supply cables to cause malfunction of the devices and the following countermeasures must be taken:

• Install the line noise filter to the power cables (output cables) of the inverter.

When a closed loop circuit is formed by connecting the peripheral device wiring to the inverter or the converter unit, leakage currents may flow through the earthing (grounding) cable of the inverter or the converter unit to cause the device to malfunction. In that case, disconnecting the earthing (grounding) cable from the device may stop the malfunction of the device.

Data line filter

Data line filter is effective as an EMI countermeasure. Provide a data line filter for the detector cable, etc.

EMI countermeasure example

Install filter on converter unit input side.

Inverter power supply

Separate inverter, converter unit and power line by more than 30 cm (at least 10 cm) from sensor circuit.

Control power supply

Do not earth (ground) enclosure directly. Do not earth (ground) control cable.

Enclosure Decrease carrier frequency

Line noise

filter

Converter

unit

supply for

Inverter

Power

sensor

Line noise

filter

Do not earth (ground) shield but connect it to signal common cable.

Install filter on inverter output side.

Use 4-core cable for motor power cable and use one cable as earth (ground) cable.

Use a twisted pair shielded cable

Sensor

Motor

PRECAUTIONS FOR USE OF THE INVERTER

Power supply harmonics

NOTE

DC reactor

∗1

Inverter/

converter unit

R/L1

S/L2

T/L3

AC reactor

Do not insert power factor improving capacitor.

MCCB MC

Power supply

MCCB MC

Inverter/

converter unit

R/L1

S/L2

T/L3

5000

5300

4000

3000

2000

1000

110 165 247 330 420 550 kVA

AC reactor

Power supply

Capacities requiring installation of AC reactor

Inverter capacity

Power supply system

capacity (kVA)

3.2 Power supply harmonics

3.2.1 Power supply harmonics

The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power factor

correction capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and

transmission path. Take the following countermeasure suppression techniques.

• The differences between harmonics and noises

Item Harmonics Noise

Frequency

Environment To-electric channel, power impedance. To-space, distance, wiring path,

Quantitative understanding Theoretical calculation possible. Random occurrence, quantitative grasping difficult.

Generated amount Nearly proportional to the load capacity.

Affected equipment immunity Specified by standards per equipment. Different depending on maker's equipment specifications.

Countermeasure Provide a reactor. Increase distance.

Normally 40th to 50th degrees or less (3 kHz or less).

• Countermeasures The harmonic current generated from the inverter

to the input side differs according to various

conditions such as the wiring impedance,

whether a reactor is used or not, and output

frequency and output current on the load side.

For the output frequency and output current, we

understand that this should be calculated in the

conditions under the rated load at the maximum

operating frequency.

 The converter unit (FR-CC2-C) is equipped with the DC reactor.

High frequency (several 10 kHz to 1 GHz order).

Changes with the current variation ratio. (Gets larger as switching speed increases.)

• The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by

the harmonic components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent

protection, do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the

inverter. For power factor improvement, install a reactor on the inverter input side or in the DC circuit.

3.3 Installation of a reactor

When the inverter is connected near a large-capacity power transformer (1000 kVA or more) or when a power factor

correction capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the

converter circuit. To prevent this, always install an AC reactor.

PRECAUTIONS FOR USE OF THE INVERTER

Power-OFF and magnetic contactor (MC)

NOTE

MCCB

Converter

unit

Power supply

To the motor

Inverter

Stop

Start

Operation preparation

Start/Stop

P/+

N/-

P/+

N/-

RDA

R/L1

S/L2

T/L3

R1/L11

S1/L21

OFF

STF/STR

R1/L11

S1/L21

X10

∗1

∗2 ∗2

3.4 Power-OFF and magnetic contactor (MC)

Converter unit input side magnetic contactor (MC)

On the converter unit input side, it is recommended to provide an MC for the following purposes:

(Refer to page 14 for selection.)

• To disconnect the inverter from the power supply at activation of a protective function or at malfunctioning of the driving

system (emergency stop, etc.).

• To prevent any accident due to an automatic restart at power restoration after an inverter stop made by a power failure.

• To separate the inverter from the power supply to ensure safe maintenance and inspection work.

If using an MC for emergency stop during operation, select an MC regarding the converter unit input side current as

JEM1038-AC-3 class rated current.

• Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000

times), frequent starts and stops of the magnetic contactor must be avoided. Turn ON/OFF the inverter start controlling

terminals (STF, STR) to run/stop the inverter.

• Inverter start/stop circuit example

As shown below, always use the start signal (ON or OFF of STF(STR) signal) to make a start or stop.

 Install a stepdown transformer.  Connect the power supply terminals R1/L11, S1/L21 of the control circuit to the input side of the MC to hold an alarm signal when the inverter's

protective circuit is activated. At this time, remove jumpers across terminals R1/L11 and S1/L21. (Refer to page 40 for removal of the jumper.)

Handling of the magnetic contactor on the inverter's output side

Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the

magnetic contactor is turned ON while the inverter is operating, overcurrent protection of the inverter and such will activate.

When an MC is provided to switch to a commercial power supply, for example, it is recommended to use the electronic bypass

function Pr.135 to Pr.139. (The commercial power supply operation is not available with PM motors.)

Handling of the manual contactor on the inverter's output side

A PM motor is a synchronous motor with high-performance magnets embedded inside. High-voltage is generated at the motor

terminals while the motor is running even after the inverter power is turned OFF. In an application where the PM motor is

driven by the load even after the inverter is powered OFF, a low-voltage manual contactor must be connected at the inverter's

output side.

PRECAUTIONS FOR USE OF THE INVERTER

Countermeasures against deterioration of the 600 V class motor insulation

NOTE

• Before wiring or inspection for a PM motor, confirm that the PM motor is stopped. In an application, such as fan and blower,

where the motor is driven by the load, a low-voltage manual contactor must be connected at the inverter's output side, and

wiring and inspection must be performed while the contactor is open. Otherwise you may get an electric shock.

• Do not open or close the contactor while the inverter is running (outputting).

3.5 Countermeasures against deterioration of

the 600 V class motor insulation

In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 600V class motor, the surge voltage may deteriorate the insulation.

200

150

100%

Voltage at a motor terminal (%)

10 20 30 40 50 60 70 80 90 100

Motor wiring length (m)

Surge voltage at a motor terminal by motor wiring length (reference)

When the 600V class motor is driven by the inverter, consider the following measures:

Measures

• Inverter duty motor

Select an inverter duty motor. Many motor manufacturers sell motors with insulation systems designed to withstand the

stress imposed by PWM inverters

• AC reactor

For added protection, install an AC reactor on the inverter output

PRECAUTIONS FOR USE OF THE INVERTER

Checklist before starting operation

3.6 Checklist before starting operation

The FR-F860 series inverter and FR-CC2-C converter unit are highly reliable products, but incorrect peripheral circuit making

or operation/handling method may shorten the product life or damage the products.

Before starting operation, always recheck the following points.

Checkpoint Countermeasure

Crimp terminals are insulated.

The wiring between the power supply (R/L1, S/L2, T/L3) and the motor (U, V, W) is correct.

No wire offcuts are left from the time of wiring.

The main circuit cable gauge is correctly selected.

The total wiring length is within the specified length.

Countermeasures are taken against EMI.

Countermeasures are taken against electrical corrosion on the motor bearing.

On the inverter's output side, there is no power factor correction capacitor, surge suppressor, or radio noise filter installed.

When performing an inspection or rewiring on the product that has been energized, the operator has waited long enough after shutting off the power supply.

The inverter's output side has no short circuit or ground fault occurring.

The circuit is not configured to use the converter unit's input-side magnetic contactor to start/stop the inverter frequently.

Use crimp terminals with insulation sleeves to wire the power supply and the motor.

Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter and the converter unit clean. When drilling mounting holes in an enclosure etc., take caution not to allow chips and other foreign matter to enter the inverter and the converter unit.

Use an appropriate cable gauge to suppress the voltage drop to 2% or less. If the wiring distance is long between the inverter and motor, the voltage drop in the main circuit will cause the motor torque to decrease especially during the output of a low frequency.

Keep the total wiring length is within the specified length. In long distance wiring, charging currents due to stray capacitance in the wiring may degrade the fast-response current limit operation or cause the equipment on the inverter's output side to malfunction. Pay attention to the total wiring length.

The input/output (main circuit) of the inverter and the converter unit includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter and the converter unit. In such case, install a noise filter to minimize interference.

When a motor is driven by the inverter, axial voltage is generated on the motor shaft, which may cause electrical corrosion of the bearing in rare cases depending on the wiring, load, operating conditions of the motor or a specific inverter setting (high carrier frequency). Contact your sales representative to take appropriate countermeasures for the motor. The following shows examples of countermeasures for the inverter.

• Decrease the carrier frequency.

• Provide a common mode choke on the output side of the inverter.

 Recommended common mode choke: FT-3KM F series FINEMET®

common mode choke cores manufactured by Hitachi Metals, Ltd. FINEMET is a registered trademark of Hitachi Metals, Ltd.

Doing so will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices is connected, immediately remove it.

For a short time after the power-OFF, a high voltage remains in the smoothing capacitor, and it is dangerous. Before performing an inspection or rewiring, wait 10 minutes or longer after the power supply turns OFF, then confirm that the voltage across the main circuit terminals P/+ and N/- of the inverter is low enough using a tester, etc.

• A short circuit or earth (ground) fault on the inverter's output side may damage the inverter module.

• Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation resistance may damage the inverter module.

• Fully check the to-earth (ground) insulation and phase-to-phase insulation of the inverter's output side before power-ON. Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance, etc.

Since repeated inrush currents at power ON will shorten the life of the inverter and the converter unit, frequent starts and stops of the magnetic contactor must be avoided. Turn ON/OFF the inverter's start signals (STF, STR) to run/ stop the inverter.



Refer

page

Check

by user

PRECAUTIONS FOR USE OF THE INVERTER

Checklist before starting operation

Inverter/

converter unit

MC2

MC1

R/L1

S/L2

T/L3

Power supply

Undesirable current

Interlock

Checkpoint Countermeasure

The voltage applied to the I/O signal circuits of the inverter and the converter unit is within the specifications.

The converter unit and the inverter are correctly connected.

When using the electronic bypass operation, electrical and mechanical interlocks are provided between the electronic bypass contactors MC1 and MC2.

Application of a voltage higher than the permissible voltage to the I/O signal circuits of the inverter and the converter unit or opposite polarity may damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected incorrectly to short circuit the terminals 10E and 5.

• Make sure that terminal P/+ of the converter unit and terminal P/+ of the inverter, and terminal N/- of the converter unit and terminal N- of the inverter are correctly connected. Connecting the opposite polarity of terminals N/- and P/+ will damage the inverter. Also, do not install an MCCB across terminals P/+ and N/- (across terminals P and P/+ or across N and N/-).

• Always connect terminal RDA of the converter unit and terminal MRS (X10) of the inverter, and terminal SE of the converter unit and terminal SD (terminal PC for source logic) of the inverter. Not connecting these terminals may damage the converter unit.

When using a switching circuit as shown below, chattering due to misconfigured sequence or arc generated at switching may allow undesirable current to flow in and damage the inverter. Mis-wiring may also damage the inverter. (The commercial power supply operation is not available with PM motors.)

Refer

page

Check

by user

A countermeasure is provided for power restoration after a power failure.

A magnetic contactor (MC) is installed on the converter unit's input side.

The magnetic contactor on the inverter's output side is properly handled.

When using a PM motor, a lowvoltage manual contactor is installed on the inverter's output side.

An EMI countermeasure is provided for the frequency setting signals.

If switching to the commercial power supply operation while a failure such as an output short circuit has occurred between the magnetic contactor MC2 and the motor, the damage may further spread. If a failure has occurred between the MC2 and the motor, a protection circuit such as using the OH signal input must be provided.

If the machine must not be restarted when power is restored after a power failure, provide an MC in the converter unit's input side and also make up a sequence which will not switch ON the start signal. If the start signal (start switch) remains ON after a power failure, the inverter will automatically restart as soon as the power is restored.

On the converter unit's input side, connect an MC for the following purposes:

• To disconnect the inverter and the converter unit from the power supply at activation of a protective function or at malfunctioning of the driving system (emergency stop, etc.).

• To prevent any accident due to an automatic restart at power restoration after an inverter stop made by a power failure.

• To separate the inverter and the converter unit from the power supply to ensure safe maintenance and inspection work.

If using an MC for emergency stop during operation, select an MC regarding the converter unit input side current as JEM1038-AC-3 class rated current.

Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop.

A PM motor is a synchronous motor with high-performance magnets embedded inside. High-voltage is generated at the motor terminals while the motor is running even after the inverter power is turned OFF. In an application, such as fan and blower, where the motor is driven by the load, a low-voltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open. Otherwise you may get an electric shock.

If electromagnetic noise generated from the inverter and the converter unit causes frequency setting signal to fluctuate and the motor rotation speed to be unstable when changing the motor speed with analog signals, the following countermeasures are effective:

• Do not run the signal cables and power cables (inverter and converter unit I/O cables) in parallel with each other and do not bundle them.

• Run signal cables as far away as possible from power cables (inverter and converter I/O cables).

• Use shielded cables.

• Install a ferrite core on the signal cable.

PRECAUTIONS FOR USE OF THE INVERTER

Checklist before starting operation

Checkpoint Countermeasure

A countermeasure is provided for an overload operation.

The specifications and rating match the system requirements.

When performing frequent starts/stops by the inverter, rise/fall in the temperature of the transistor element of the inverter will repeat due to a repeated flow of large current, shortening the life from thermal fatigue. Since thermal fatigue is related to the amount of current, the life can be increased by reducing current at locked condition, starting current, etc. Reducing current may extend the service life but may also cause torque shortage, which leads to a start failure. Adding a margin to the current can eliminate such a condition. For an induction motor, use the inverter and the converter unit of a higher capacity (up to two ranks). For a PM motor, use the inverter and the converter unit, and PM motor of higher capacities.

Make sure that the specifications and rating match the system requirements. -

Refer

page

Check

by user

PRECAUTIONS FOR USE OF THE INVERTER

Failsafe system which uses the inverter

OFF

RES

OFF

Reset ON

Output frequency

ALM

(when output

at NC contact)

Inverter fault occurrence (trip)

Time

(about 1 s)

Reset processing

3.7 Failsafe system which uses the inverter

When a fault is detected by the protective function, the protective function activates and outputs a fault signal. However, a

fault signal may not be output at an inverter's fault occurrence when the detection circuit or output circuit fails, etc. Although

Mitsubishi assures the best quality products, provide an interlock which uses inverter status output signals to prevent

accidents such as damage to the machine when the inverter fails for some reason. Also at the same time consider the system

configuration where a failsafe from outside the inverter, without using the inverter, is enabled even if the inverter fails.

Interlock method which uses the inverter status output signals

By combining the inverter output signals to provide an interlock as shown below, an inverter failure can be detected.

No. Interlock method Check method Used signals

Inverter protective function

operation

b Inverter operating status Operation ready signal check. Operation ready (RY) signal

c Inverter running status Logic check of the start signal and running signal.

d Inverter running status Logic check of the start signal and output current.

(a) Checking by the output of the inverter fault signal

When the inverter's protective function activates and the

inverter trips, the Fault (ALM) signal is output. (The ALM

signal is assigned to terminal A1B1C1 in the initial

setting).

With this signal, check that the inverter operates

properly.

In addition, negative logic can be set. (ON when the

inverter is normal, OFF when the fault occurs.)

Operation check of an alarm contact. Circuit error detection by negative logic.

Fault (ALM) signal

Start (STF/STR) signal Inverter running (RUN) signal

Start (STF/STR) signal Output current detection (Y12) signal

(b) Checking the inverter operating status by the inverter

operation ready completion signal

The Operation ready (RY) signal is output when the

inverter power is ON and the inverter becomes

operative.

Check if the RY signal is output after powering ON the

inverter.

input to the inverter and inverter running signal

The Inverter running (RUN) signal is output when the

inverter is running. (The RUN signal is assigned to

terminal RUN in the initial setting.)

Check if the Y12 signal is being output while inputting a

start signal to the inverter. (The STF signal is a forward

rotation signal, and the STR signal is a reverse rotation

signal.) Even after the start signal is turned OFF, the

RUN signal is kept output until the inverter makes the

motor to decelerate and to stop. For the logic check,

configure a sequence considering the inverter's

deceleration time.

Power

supply

STF

Pr. 13 Starting

Output frequency

RUN

ON OFF

DC injection brake operation point

DC injection brake operation

frequency

Reset processing

ON OFF

Time

PRECAUTIONS FOR USE OF THE INVERTER

Failsafe system which uses the inverter

NOTE

Output

signal

Pr.190 to Pr.196 setting

Positive logic Negative logic

ALM 99 199

RY 11 111

RUN 0 100

Y12 12 112

(d) Checking the motor operating status by the start signal input to the inverter and inverter output current detection signal

The Output current detection (Y12) signal is output when the inverter operates and current flows into the motor.

Check if the Y12 signal is being output while inputting a start signal to the inverter. (The STF signal is a forward rotation

signal, and the STR signal is a reverse rotation signal.) The Y12 signal is initially set to be output at 110% rated inverter

current. Adjust the level to around 20% using no load current of the motor as reference with Pr.150 Output current

detection level.

Like the Inverter running (RUN) signal, even after the start signal is turned OFF, the Y12 signal is kept output until the

inverter stops the output to a decelerating motor. For the logic check, configure a sequence considering the inverter's

deceleration time.

• When using various signals, assign the functions to Pr.190 and

Pr.196 (Output terminal function selection) referring to the

table on the left.

• Changing the terminal assignment using Pr.190 and Pr.196 (Output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

• For the details of the parameters and signals, refer to the FR-F860 Instruction Manual (Detailed).

Backup method outside the inverter

Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure status of

the inverter itself. For example, if an inverter CPU fails in a system interlocked with the inverter's Fault, STF/STR, and RUN

signals, no fault signal will be output and the RUN signal will be kept ON because the inverter CPU is down.

Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider the backup

system such as performing a check as below according to the level of importance of the system.

(a) Start signal and actual operation check

Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to

the inverter and detected speed of the speed detector or detected current of the current detector. Note that the current

is flowing through the motor while the motor coasts to stop, even after the inverter's start signal is turned OFF. For the

logic check, configure a sequence considering the inverter's deceleration time. In addition, it is recommended to check

the three-phase current when using the current detector.

(b) Command speed and actual operation check

Check for a gap between the actual speed and commanded speed by comparing the inverter's speed command and

the speed detected by the speed detector.

Controller

System failure

PRECAUTIONS FOR USE OF THE INVERTER

Inverter

Sensor

(speed, temperature,

air volume, etc.)

To the alarm detection sensor

4 PROTECTIVE

FUNCTIONS

This chapter explains the PROTECTIVE FUNCTIONS that operates in

this product.

Always read the instructions before using the equipment.

4.1 Inverter fault and alarm indications ........................................60

4.2 Reset method for the protective functions.............................60

4.3 List of fault displays .................................................................61

PROTECTIVE FUNCTIONS

Inverter fault and alarm indications

NOTE

OFF

4.1 Inverter fault and alarm indications

• When the inverter detects a fault, depending on the nature of the fault, the operation panel displays an error message or

warning, or a protective function is activated to shut off the inverter output.

• When any fault occurs, take an appropriate corrective action, then reset the inverter, and resume the operation. Restarting

the operation without a reset may break or damage the inverter.

• When a protective function activates, note the following points.

Item Description

Fault output signal

Fault or alarm indication When a protective function activates, the operation panel displays a fault indication.

Operation restart method

• Inverter fault or alarm indications are categorized as below.

Displayed item Description

Error message

Warning

Alarm The inverter output is not shut off. An Alarm (LF) signal can also be output with a parameter setting.

Fault A protective function is activated to shut off the inverter output and output a Fault (ALM) signal.

Opening the magnetic contactor (MC) provided on the input side of the inverter at a fault occurrence shuts off the control power to the inverter, therefore, the fault output will not be retained.

While a protective function is activated, the inverter output is kept shutoff. Reset the inverter to restart the operation.

A message regarding an operational fault and setting fault by the operation panel and parameter unit is displayed. The inverter output is not shut off.

The inverter output is not shut off even when a warning is displayed. However, failure to take appropriate measures will lead to a fault.

• For the details of fault displays and other malfunctions, refer to the FR-F860 Instruction Manual (Detailed).

• The past eight faults can be displayed on the operation panel. (Faults history) (For the operation, refer to the operation panel

or the parameter unit Instruction Manual.)

4.2 Reset method for the protective functions

Reset the inverter by performing any of the following operations. Note that the accumulated heat value of the electronic

thermal relay function and the number of retries are cleared (erased) by resetting the inverter.

The inverter recovers about 1 s after the reset is released.

• On the operation panel, press the STOP/RESET key to reset the

inverter.

(This may only be performed when a fault occurs.)

• Switch power OFF once, then switch it ON again.

• Turn ON the Inverter reset (RES) signal for 0.1 s or more. (If the

RES signal is kept ON, "Err" appears (blinks) to indicate that the

inverter is in a reset status.)

Inverter

RES

• OFF status of the start signal must be confirmed before resetting the inverter fault. Resetting an inverter fault with the start

signal ON restarts the motor suddenly.

PROTECTIVE FUNCTIONS

4.3 List of fault displays

For details, refer to the FR-F860 Instruction Manual (Detailed).

Abbreviation Name

HOLD Operation panel lock LOCD Password locked Er1 to Er4 Er8 rE1 to rE4 rE6 to rE8

Error message

Err. RES signal ON or communication circuit fault OL Stall prevention (overcurrent) oL Stall prevention (overvoltage) TH Electronic thermal relay function pre-alarm PS PU stop

CP Parameter copy

Warning

SA SA MT1 to MT3 Maintenance timer 1 to 3 UF USB host error LDF Load fault warning EHR Ethernet communication fault

FN Fan alarm

Alarm

E.OC1 Overcurrent trip during acceleration E.OC2 Overcurrent trip during constant speed E.OC3 Overcurrent trip during deceleration or stop

E.OV1

E.OV2

Fault

E.OV3

E.THT

E.THM

Parameter write error

Copy operation error

Continuous operation during communication fault

Regenerative overvoltage trip during acceleration Regenerative overvoltage trip during constant speed Regenerative overvoltage trip during deceleration or stop Inverter overload trip (electronic thermal relay function) Motor overload trip (electronic thermal relay function)

List of fault displays

Abbreviation Name

E.FIN Heatsink overheat E.OLT Stall prevention stop E.SOT Loss of synchronism detection E.LUP Upper limit fault detection E.LDN Lower limit fault detection E.GF Output side earth (ground) fault overcurrent E.LF Output phase loss E.OHT External thermal relay operation E.PTC PTC thermistor operation E.OPT Option fault E.OP1 Communication option fault E.16 to E.20 User definition error by the PLC function E.PE Parameter storage device fault E.PUE PU disconnection E.RET Retry count excess E.PE2 Parameter storage device fault E.CPU

Fault

E.5 to E.7 E.CTE Operation panel power supply short circuit E.P24 24 VDC power fault E.CDO Abnormal output current detection E.AIE Analog input fault E.USB USB communication fault E.SAF Safety circuit fault E.PBT E.13 E.OS Overspeed occurrence E.LCI 4 mA input fault E.PCH Pre-charge fault E.PID PID signal fault E.1 to E.3 Option fault E.EHR Ethernet communication fault

If faults other than the above appear, contact your sales

representative.

CPU fault

Internal circuit fault

PROTECTIVE FUNCTIONS

MEMO

5 PRECAUTIONS FOR

MAINTENANCE AND INSPECTION

This chapter explains the PRECAUTIONS FOR MAINTENANCE AND

INSPECTION for this product.

Always read the instructions before using the equipment.

5.1 Inspection item..........................................................................64

5.2 Measurement of main circuit voltages, currents and

powers .......................................................................................70

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any

fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and

vibration, changes in the parts with time, service life, and other factors.

Precautions for maintenance and inspection

When accessing the inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF, and

then make sure that the voltage across the main circuit terminals P/+ and N/- of the inverter is not more than 30 VDC using a

tester, etc.

5.1 Inspection item

5.1.1 Daily inspection

Basically, check for the following faults during operation.

• Motor operation fault

• Improper installation environment

• Cooling system fault

• Abnormal vibration, abnormal noise

• Abnormal overheat, discoloration

5.1.2 Periodic inspection

Check the areas inaccessible during operation and requiring periodic inspection.

Consult us for periodic inspection.

• Check and clean the cooling system. .......... Clean the air filter, etc.

• Check the tightening and retighten.............. The screws and bolts may become loose due to vibration, temperature

changes, etc. Check and tighten them.

Tighten them according to the specified tightening torque. (Refer to page 28.)

• Check the conductors and insulating materials for corrosion and damage.

• Measure the insulation resistance.

• Check and change the cooling fan and relay.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

5.1.3 Daily and periodic inspection

Inspection item

Area of

inspection

General

Main circuit

Control circuit, protective circuit

Cooling system

Display

Load motor

Inspection

Inspection item Description

Surrounding environment

Overall unit

Power supply voltage

General

Conductors, cables

Transformer/ reactor

Terminal block Check for a damage. 

Smoothing aluminum electrolytic capacitor

Relay/contactor

Operation check

Overall

Aluminum electrolytic capacitor

Components check

Cooling fan

Heatsink

Indication

Meter Check that reading is normal. 

Operation check

 Oil component of the heat dissipation grease used inside the inverter may leak out. The oil component, however, is not flammable, corrosive, nor

conductive and is not harmful to humans. Wipe off such oil component.

 It is recommended to install a voltage monitoring device for checking the voltage of the power supplied to the inverter.  One to two years of periodic inspection cycle is recommended. However, it differs according to the installation environment.

Consult us for periodic inspection.

Check the surrounding air temperature, humidity, dirt, corrosive gas, oil mist, etc.

Check for unusual vibration and noise. 

Check for dirt, oil, and other foreign material. Check that the main circuit voltages and control

voltages are normal. (1) Check with megger (across main circuit

terminals and earth (ground) terminal).

(2) Check for loose screws and bolts.  Retighten. (3) Check for overheat traces on the parts.  Contact the manufacturer. (4) Check for stain.  Clean. (1) Check conductors for distortion.

(2) Check cable sheaths for breakage and

deterioration (crack, discoloration, etc.).

Check for unusual odor and abnormal increase of whining sound.

(1) Check for liquid leakage.  Contact the manufacturer. (2) Check for safety valve projection and bulge.  Contact the manufacturer.

(3) Judge by visual check 

Check that the operation is normal and no chattering sound is heard.

(1) Check that the output voltages across phases

are balanced while operating the inverter alone.

(2) Check that no fault is found in protective and

display circuits in a sequence protective operation test.

(1) Check for unusual odor and discoloration. 

(2) Check for serious rust development.  Contact the manufacturer. (1) Check for liquid leakage in a capacitor and

deformation trace.

(2) Visual check and judge by the life check of the

control circuit capacitor. (Refer to the FR-F860 Instruction Manual (Detailed)).

(1) Check for unusual vibration and noise.  Replace the fan.

(2) Check for loose screws and bolts. 

(3) Check for stain.  Clean. (1) Check for clogging.  Clean. (2) Check for stain.  Clean. (1) Check that display is normal.  Contact the manufacturer. (2) Check for stain.  Clean.

Check for vibration and abnormal increase in operation noise.



  Clean.

interval

Periodic

Daily

 Improve the environment.

 Inspect the power supply.

 Contact the manufacturer.



 Contact the manufacturer.



Corrective action at

fault occurrence



Check fault location and retighten.

Stop the equipment and contact the manufacturer.

Fix with the fan cover fixing screws

Stop the equipment and contact the manufacturer.

Check by the

user

NOTE

• Continuous use of a leaked, deformed, or degraded smoothing aluminum electrolytic capacitor (as shown in the table above)

may lead to a burst, breakage or fire. Replace such capacitor without delay.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

NOTE

Converter module Inverter module

D1 D2 D3

D4 D5 D6

TR1 TR3 TR5

TR4 TR6 TR2

R/L1

S/L2

T/L3

P/+

N/-

P/+

N/-

5.1.4 Checking the inverter and converter modules

Preparation

• Disconnect the external power supply cables (R/L1, S/L2, T/L3) and motor cables (U, V, W). (The inverter and the converter

unit (FR-CC2-C) can be measured with those cables connected.)

• Prepare a tester. (For the resistance measurement, use the 100  range.)

Checking method

Change the polarity of the tester alternately at the inverter terminals R/L1, S/L2, T/L3, U, V, W, P/+, and N/- and check the

electric continuity.

• Before measurement, check that the smoothing capacitor is discharged.

• At the time of electric discontinuity, the measured value is almost ∞. When there is an instantaneous electric continuity, due to

the smoothing capacitor, the tester may not indicate ∞. At the time of electric continuity, the measured value is several  to

several tens of . If all measured values are almost the same, although these values are not constant depending on the

module type and tester type, the modules are without fault.

Module device numbers and terminals to be checked

Tester

module

Converter

module

Inverter

polarity

R/L1, P/+ Discontinuity

P/+ R/L1, Continuity N/- R/L1, Discontinuity

S/L2, P/+ Discontinuity

P/+ S/L2, Continuity N/- S/L2, Discontinuity

T/L3 P/+ Discontinuity

P/+ T/L3 Continuity N/- T/L3 Discontinuity

U P/+ Discontinuity

TR1

P/+ U Continuity N/- U Discontinuity

V P/+ Discontinuity

TR3

P/+ V Continuity N/- V Discontinuity

W P/+ Discontinuity

TR5

P/+ W Continuity N/- W Discontinuity

Result

TR4

TR6

TR2

(Assumes the use of an analog meter.)

Tester

polarity

R/L1, N/- Continuity

S/L2, N/- Continuity

T/L3 N/- Continuity

U N/- Continuity

V N/- Continuity

W N/- Continuity

Result

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

NOTE

5.1.5 Cleaning

Always run the inverter in a clean status.

When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol.

• Do not use solvent, such as acetone, benzene, toluene and alcohol, as these will cause the inverter surface paint to peel off.

• The display, etc. of the operation panel and parameter unit are vulnerable to detergent and alcohol. Therefore, avoid using

them for cleaning.

5.1.6 Replacement of parts

The inverter consists of many electronic parts such as semiconductor devices.

The following parts may deteriorate with age because of their structures or physical characteristics, leading to reduced

performance or fault of the inverter. For preventive maintenance, the parts must be replaced periodically.

Use the life check function as a guidance of parts replacement.

Part name Estimated lifespan Description

Cooling fan 10 years Replace (as required)

Main circuit smoothing capacitor 10 years

On-board smoothing capacitor 10 years

Relays — As required

Main circuit fuse 10 years Replace (as required)

 Estimated lifespan for when the yearly average surrounding air temperature is 40°C.

(without corrosive gas, flammable gas, oil mist, dust and dirt etc.)

 Output current (80% of the inverter rating)

 Replace (as required)

 Replace the board (as required)

NOTE

• For parts replacement, contact the nearest Mitsubishi FA center.

Inverter parts life display

The inverter diagnoses the control circuit capacitor and the cooling fan by itself, and estimates their lives.

The self-diagnostic warning is output when the life span of each part is near its end. It gives an indication of replacement time.

The life warning output can be used as a guideline for life judgment.

Parts Judgment level

Control circuit capacitor Estimated remaining life 10%

Cooling fan Approx. less than 1700 r/min

• Refer to the FR-F860 Instruction Manual (Detailed) to perform the life check of the inverter parts.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

NOTE

Fan

Fan connection connector

Fan cover

Fan block



AIR FLOW

Replacement procedure of the cooling fan

The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor

is greatly affected by the surrounding air temperature. When unusual noise and/or vibration are noticed during inspection, the

cooling fan must be replaced immediately.

 Removal

1) Remove the fan cover fixing screws, and remove the fan cover.

2) Disconnect the fan connector and remove the fan block.

3) Remove the fan fixing screws, and remove the fan.

 The number of cooling fans differs according to the inverter capacity.

 Reinstallation

1) After confirming the orientation of the fan, reinstall the fan so that the "AIR FLOW " faces up.

2) For reconnection of the fan, refer to the above figure.

• Installing the fan in the opposite direction of air flow can cause the inverter life to be shorter.

• Prevent the cable from being caught when installing a fan.

• Switch the power OFF before replacing fans. Since the inverter circuits are charged with voltage even after power OFF,

replace fans only when the inverter cover is on the inverter to prevent an electric shock accident.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Inspection item

NOTE

Smoothing capacitors

A large-capacity aluminum electrolytic capacitor is used for smoothing in the main circuit DC section, and an aluminum

electrolytic capacitor is used for stabilizing the control power in the control circuit. Their characteristics are deteriorated by the

adverse effects of ripple currents, etc. The replacement intervals greatly vary with the surrounding air temperature and

operating conditions. When the inverter is operated in air-conditioned, normal environment conditions, replace the capacitors

about every 10 years.

The appearance criteria for inspection are as follows:

• Case: Check the side and bottom faces for expansion.

• Sealing plate: Check for remarkable warp and extreme crack.

• heck for external crack, discoloration, liquid leakage, etc. Judge that the capacitor has reached its life when the measured

capacitance of the capacitor reduced below 80% of the rating.

• The inverter diagnoses the control circuit capacitor by itself and can judge its life. (Refer to the FR-F860 Instruction Manual

(Detailed))

Relays

• To prevent a contact fault, etc., relays must be replaced according to the cumulative number of switching times (switching

life).

• The control terminal block must be replaced in case of failure of either relay connected to the relay output terminals A1, B1,

and C1, or A2, B2, and C2. (After replacing the control terminal block, connect the jumper connector to the correct position

in accordance with the control logic of input signals. (Refer to page 35.))

Main circuit fuse

A fuse is used inside the inverter. The replacement intervals vary with the surrounding air temperature and operating

conditions. When the converter unit is operated in air-conditioned, normal environment conditions, replace the capacitors

about every 10 years.

5.1.7 Inverter replacement

The inverter can be replaced with the control circuit wiring kept connected.

1) Loosen the two mounting screws at the both side of the control circuit terminal block. (These screws cannot be removed.) Slide down the control circuit terminal block to remove it.

Loosen the screws

2) Be careful not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block and fix it with the mounting screws.

NOTE

• Before starting inverter replacement, switch power OFF, wait for at least 10 minutes, and then check the voltage with a tester

and such to ensure safety.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Measurement of main circuit voltages, currents and powers

NOTE

W21

Inverter/

converter unit

Three-phase power supply

To the motor

Instrument types

Input voltage

Input current

Output voltage

Output current

: Moving-iron type

: Electrodynamometer type

: Moving-coil type

: Rectifier type

R/L1

S/L2

T/L3

P/+

N/-

W11

W12

W13

W22

5.2 Measurement of main circuit voltages,

currents and powers

Since the voltages and currents on the inverter power supply and output sides include harmonics, measurement data

depends on the instruments used and circuits measured.

When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments

given on the next page.

• When installing meters etc. on the inverter output side

When the wiring length between the inverter and the motor is large, the meters and CTs may generate heat due to line-to-line

leakage current. Therefore, choose the equipment which has enough allowance for the current rating.

To measure and display the output voltage and output current of the inverter, it is recommended to use the terminal AM and

CA output functions of the inverter.

Examples of measuring points and instruments

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Measurement of main circuit voltages, currents and powers

Pf1

3V1 I 1

------------------------

100=

Pf2

3V2 I2

------------------------

100=

Measuring points and instruments

Item Measuring point Measuring instrument Remarks (reference measured value)

Power supply voltage V

Power supply side current I

Power supply side power P

Power supply side power factor Pf

Converter output Across P/+ and N/-

Operation enable

Converter unit (FR-CC2-C)

signal External thermal relay signal Reset signal

Alarm signal

Output side voltage V

Output side current I

Output side power P

Output side power factor Pf2

Frequency setting signal

Frequency setting power supply

Inverter

Frequency meter signal Start signal Select signal Reset signal Output stop signal

Fault signal

 Use an FFT to measure the output voltage accurately. A tester or general measuring instrument cannot measure accurately.  When the carrier frequency exceeds 5 kHz, do not use this instrument since using it may increase eddy current losses produced in metal parts

inside the instrument, leading to burnout. In this case, use an approximate-effective value type.

 When the setting of Pr.195 ABC1 terminal function selection is the positive logic  A digital power meter (designed for inverter) can also be used to measure.

Across R/L1 and S/L2, S/L2 and T/L3, T/L3 and R/L1

R/L1, S/L2, T/L3 line current

R/L1, S/L2, T/L3 and Across R/L1 and S/L2, S/L2 and T/L3, T/L3 and R/L1

Calculate after measuring power supply voltage, power supply side current and power supply side power.

Across RDI, OH, RES(+) and SD (for sink logic)

Across A1 and C1 Across B1 and C1

Across U and V, V and W, and W and U

U, V and W line currents

U, V, W and across U and V, V and W

Calculate in similar manner to power supply side power factor.

Across 2, 4(+) and 5

Across 1(+) and 5 0 to 5 VDC and 0 to 10 VDC

Across 10(+) and 5 5.2 VDC

Across 10E(+) and 5 10 VDC

Across AM(+) and 5

Across CA(+) and 5

Across STF, STR, RH, RM, RL, JOG, RT, AU, STP (STOP), CS, RES, MRS(+) and SD (for sink logic)

Across A1 and C1 Across B1 and C1

Moving-iron type AC voltmeter

Moving-iron type AC ammeter

Digital power meter (for inverter) or electrodynamic type single-phase wattmeter

Moving-coil type (such as tester)

Moving-coil type (tester and such may be used.) (internal resistance 50 k or more)

Moving-coil type (such as tester)

Rectifier type AC voltage meter (moving-iron type cannot measure.)

Moving-iron type AC ammeter

Digital power meter (for inverter) or electrodynamic type single-phase wattmeter

Moving-coil type (tester and such may be used.) (internal resistance 50 k or more) Moving-coil type (such as tester)

Commercial power supply Within permissible AC voltage fluctuation (Refer



to page 76.)



1 = W11 + W12 + W13 (3-wattmeter method)

Inverter LED is lit. 1.35  V

When open 20 to 30 VDC ON voltage: 1 V or less

Continuity check

Across A1 and C1 Discontinuity Continuity Across B1 and C1 Continuity Discontinuity



Difference between the phases is within 1% of the maximum output voltage.

Difference between the phases is 10% or lower



of the rated inverter current.

2 = W21 + W22

2-wattmeter method (or 3-wattmeter method)

0 to 10 VDC, 4 to 20 mA

Approximately 10 VDC at maximum frequency (without frequency meter)

Approximately 20 mADC at maximum frequency

When open 20 to 30 VDC ON voltage: 1 V or less

Continuity check

Across A1 and C1 Discontinuity Continuity Across B1 and C1 Continuity Discontinuity



[Normal] [Fault]

"SD" is common.

"5" is common.

"SD" is common.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Measurement of main circuit voltages, currents and powers

5.2.1 Measurement of powers

Use a digital power meter (for inverter) for the input side of the converter unit (FR-CC2-C) and the output side of the inverter.

Alternatively, measure using electrodynamic type single-phase wattmeters for the input side of the converter unit and output

side of the inverter in two-wattmeter or three-wattmeter method. As the current is liable to be imbalanced especially in the

input side, it is recommended to use the three-wattmeter method.

Examples of measured value differences produced by different measuring meters are shown below.

An error will be produced by difference between measuring instruments, e.g. power calculation type and two- or three-

wattmeter type three-phase wattmeter. When a CT is used in the current measuring side or when the meter contains a PT on

the voltage measurement side, an error will also be produced due to the frequency characteristics of the CT and PT.

[Measurement conditions]

Constant output of 60 Hz or more frequency with a constant-

torque (100%). The value obtained by the 3-wattmeter

method with a 4-pole 3.7 kW induction motor is assumed to

be 100%.

120

[Measurement conditions]

Constant output of 60 Hz or more frequency with a constant-

torque (100%). The value obtained by the 3-wattmeter

method with a 4-pole 3.7 kW induction motor is assumed to

be 100%.

120

100

Example of measuring inverter input power

3-wattmeter method (Electro-dynamometer type) 2-wattmeter method (Electro-dynamometer type) Clip AC power meter (For balanced three-phase load) Clamp-on wattmeter (Hall device power arithmetic type)

0 20 40 60 80 100 120 Hz

100

Example of measuring inverter output power

3-wattmeter method (Electro-dynamometer type) 2-wattmeter method (Electro-dynamometer type) Clip AC power meter (For balanced three-phase load) Clamp-on wattmeter (Hall device power arithmetic type)

0 20 40 60 80 100 120 Hz

5.2.2 Measurement of voltages and use of PT

Converter unit (FR-CC2-C) input side

As the input side voltage has a sine wave and it is extremely small in distortion, accurate measurement can be made with an

ordinary AC meter.

Inverter output side

Since the output side voltage has a PWM-controlled rectangular wave, always use a rectifier type voltmeter. A needle type

tester cannot be used to measure the output side voltage as it indicates a value much greater than the actual value. A moving-

iron type meter indicates an effective value which includes harmonics and therefore the value is larger than that of the

fundamental wave. The value monitored on the operation panel is the inverter-controlled voltage itself. Hence, that value is

accurate and it is recommended to monitor values (analog output) using the operation panel.

PT

No PT can be used in the output side of the inverter. Use a direct-reading meter. (A PT can be used in the input side of the

converter unit (FR-CC2-C).)

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Measurement of main circuit voltages, currents and powers

120

100

60 Hz40

Moving-iron type

Clamp-on wattmeter current measurement

Clamp meter

Clip AC power meter

5.2.3 Measurement of currents

Use moving-iron type meter on the input side of the converter unit (FR-CC2-C) and the output side of the inverter. However, if

the carrier frequency exceeds 5 kHz, do not use that meter since an overcurrent losses produced in the internal metal parts of

the meter will increase and the meter may burn out. In this case, use an approximate-effective value type.

Since current on the converter unit input side tends to be unbalanced, measurement of three phases is recommended.

Correct value cannot be obtained by measuring only one or two phases. On the other hand, the unbalanced ratio of each

phase of the output side current should be within 10%.

When a clamp ammeter is used, always use an effective value detection type. A mean value detection type produces a large

error and may indicate an extremely smaller value than the actual value. The value monitored on the operation panel is

accurate if the output frequency varies, and it is recommended to monitor values (provide analog output) using the operation

panel.

Examples of measured value differences produced by different measuring meters are shown below.

[Measurement conditions]

Indicated value of the moving-iron type ammeter is 100%.

[Measurement conditions]

Indicated value of the moving-iron type ammeter is 100%.

120

Moving-iron type

100

Clip AC power meter

Example of measuring converter unit input current

Clamp-on wattmeter current measurement

Example of measuring inverter output current

Clamp meter

60 Hz40

5.2.4 Use of CT and transducer

A CT may be used in both the input side of the converter unit and the output side of the inverter. Use the one with the largest

possible VA ability because an error will increase if the frequency gets lower.

When using a transducer, use the effective value calculation type which is immune to harmonics.

5.2.5 Example of measuring converter unit (FR-CC2-C)

input power factor

Calculate using effective power and apparent power. A power-factor meter cannot indicate an exact value.

Total power factor of the converter unit =

Effective power

Apparent power

Three-phase input power found by the 3-wattmeter method

 V (power supply voltage)  I (input current effective value)

5.2.6 Measurement of converter output voltage

(across terminals P and N)

The output voltage of the converter is output across terminals P and N and can be measured with a moving-coil type meter

(tester). Although the voltage varies according to the power supply voltage, approximately 800 to 900 V is output when no

load is connected and voltage decreases during driving load operation.

When energy is regenerated from the motor during deceleration, for example, the converter output voltage rises to nearly

1100 to 1300 V maximum.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

Measurement of main circuit voltages, currents and powers

NOTE

500 VDC megger

Power supply

Motor

P/+

N/-

Converter

unit

Inverter

R/L1 S/L2 T/L3

P/+ N/-

Earth (ground) terminal Earth (ground) terminal

500 VDC megger

5.2.7 Measurement of inverter output frequency

In the initial setting, a pulse train proportional to the output frequency is output across the analog current output terminals CA

and 5 of the inverter. Measure the current using an ammeter or tester.

For detailed specifications of the analog current output terminal CA, refer to the FR-F860 Instruction Manual (Detailed).

5.2.8 Insulation resistance test using megger

• For the inverter and the converter unit (FR-CC2-C), conduct the insulation resistance test on the main circuit only as shown

below and do not perform the test on the control circuit. (Use a 500 VDC megger.)

• Before performing the insulation resistance test on the external circuit, disconnect the cables from all terminals of the inverter

and the converter unit so that the test voltage is not applied to the inverter and the converter unit.

• For the continuity test of the control circuit, use a tester (high resistance range) and do not use the megger or buzzer.

5.2.9 Pressure test

Do not conduct a pressure test. Deterioration may occur.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

6 SPECIFICATIONS

This chapter explains the SPECIFICATIONS of this product.

Always read the instructions before using the equipment.

6.1 Inverter rating............................................................................76

6.2 Common specifications ...........................................................77

6.3 Outline dimension drawings....................................................79

SPECIFICATIONS

Inverter rating

6.1 Inverter rating

Model FR-F862-[ ] 05450 06470 08500

Inverter capacity (kW) 315 400 500

SLD

Applicable motor capacity (kW)

Rated capacity (kVA)

Rated current (A)

Output

Overload current rating

Rated voltage

DC power supply voltage 618 to 933 VDC

Control power supply auxiliary input Single phase 525 to 600 V 50 Hz/60 Hz

Permissible control power supply auxiliary input fluctuation

Input power Protective structure (IEC 60529) Open type (IP00)

Cooling system Forced air cooling

Approx. mass (kg) 163 243 243

 The applicable motor capacity indicated is the maximum capacity applicable for use of the 4-pole standard motor.  The rated output capacity indicated assumes that the output voltage is 575 V.  When an operation is performed with the carrier frequency set to 3 kHz or more, and the inverter output current reaches the value indicated in

 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty,

 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range.



 Three-phase 525 to 600 V

the parenthesis, the carries frequency is automatically lowered. The motor noise becomes louder accordingly.

allow time for the inverter and motor to return to or below the temperatures under 100% load.

However, the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by about .

(initial setting)



LD 355 400 560

SLD (initial setting)

LD 494 587 770

SLD (initial setting)

LD 496 (421) 589 (500) 773 (657)

SLD (initial setting)



400 450 630

543 645 847

545 (463) 647 (549) 850 (722)

110% 60 s, 120% 3 s (inverse-time characteristics) at surrounding air temperature of 40°C

120% 60 s, 150% 3 s (inverse-time characteristics) at surrounding air temperature of 50°C

Frequency 5%, voltage 10%

SPECIFICATIONS

6.2 Common specifications

Common specifications

Control method

Output frequency range

Frequency setting resolution

Frequency accuracy

Voltage/frequency characteristics

Starting

Control specifications

torque

Torque boost

Acceleration/deceleration time setting

DC injection brake (induction motor)

Stall prevention operation level

Frequency setting signal

Start signal

Input signals (twelve terminals)

Pulse train input

Operational functions

Operation specifications

Output signal Open collector output (five terminals) Relay output (two terminals)

Pulse train output

For meter

Indication

Analog input

Digital input

Analog input

Digital input

induction motor

IPM motor

Analog input

Digital input

Current output

Voltage output

Soft-PWM control / high carrier frequency PWM control (Selectable among V/F control (Optimum excitation control), Advanced magnetic flux vector control (Advanced optimum excitation control) and PM motor control)

0.2 to 590 Hz (The upper-limit frequency is 400 Hz under Advanced magnetic flux vector control, and PM motor control.)

0.015 Hz/60 Hz (terminal 2, 4: 0 to 10 V/12 bits)

0.03 Hz/60 Hz (0 to 5 V/11 bits or 0 to 20 mA/approx. 11 bits for terminals 2 and 4, 0 to 10 V/12 bits for terminal 1)

0.06 Hz/60 Hz (0 to 5 V/11 bits for terminal 1)

0.01 Hz

Within 0.2% of the max. output frequency (25°C 10°C)

Within 0.01% of the set output frequency

Base frequency can be set from 0 to 590 Hz. Constant-torque/variable-torque pattern or adjustable 5 points V/F can be selected.

120% 0.5 Hz (Advanced magnetic flux vector control)

50%

Manual torque boost

0 to 3600 s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/ deceleration mode, backlash countermeasures acceleration/deceleration can be selected.

Operation frequency (0 to 120 Hz), operation time (0 to 10 s), operation voltage (0 to 30%) variable

Activation range of stall prevention operation (SLD rating: 0 to 120%, LD rating: 0 to 150%). Whether to use the stall prevention or not can be selected. (V/F control, Advanced magnetic flux vector control)

Terminals 2 and 4: 0 to 10 V, 0 to 5 V, 4 to 20 mA (0 to 20 mA) are available. Terminal 1: -10 to +10 V, -5 to 5 V are available.

Input using the setting dial of the operation panel or parameter unit Four-digit BCD or 16-bit binary (when used with option FR-A8AX)

Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected.

Low-speed operation command, Middle-speed operation command, High-speed operation command, Second function selection, Terminal 4 input selection, Jog operation selection, Output stop, Start selfholding selection, Forward rotation command, Reverse rotation command, Inverter reset The input signal can be changed using Pr.178 to Pr.189 (input terminal function selection).

100 kpps

Maximum and minimum frequency settings, multi-speed operation, acceleration/deceleration pattern, thermal protection, DC injection brake, starting frequency, JOG operation, output stop (MRS), stall prevention, regeneration avoidance, increased magnetic excitation deceleration, frequency jump, rotation display, automatic restart after instantaneous power failure, electronic bypass sequence, remote setting, automatic acceleration/deceleration, retry function, carrier frequency selection, fast-response current limit, forward/reverse rotation prevention, operation mode selection, slip compensation, speed smoothing control, traverse, auto tuning, applied motor selection, RS-485 communication, Ethernet communication, PID control, PID pre-charge function, cooling fan operation selection, stop selection (deceleration stop/ coasting), power failure time deceleration-to-stop function, PLC function, life diagnosis, maintenance timer, current average monitor, multiple rating, test run, 24 V power supply input for control circuit, self power management, BACnet communication, PID gain tuning, cleaning, load characteristics storage

Inverter running, Up to frequency, Overload warning, Output frequency detection, Fault The output signal can be changed using Pr.190 to Pr.196 (Output terminal function selection). Fault codes of the inverter can be output (4 bits) from the open collector.

50 kpps

Max. 20 mADC: one terminal (output frequency) The monitored item can be changed using Pr.54 CA terminal function selection.

Max. 10 VDC: one terminal (output frequency) The monitored item can be changed using Pr.158 AM terminal function selection.

SPECIFICATIONS

Common specifications

Protective

Protective/ warning function

Surrounding air temperature

Surrounding air humidity

Storage temperature

Atmosphere

Environment

Altitude/vibration

function

Warning function

 Temperature applicable for a short time, e.g. in transit.  For the installation in an altitude above 1,000 m (up to 2,500 m), derate the rated current 3% per 500 m.  This protective function is not available in the initial status.

Overcurrent trip during acceleration, Overcurrent trip during constant speed, Overcurrent trip during deceleration or stop, Regenerative overvoltage trip during acceleration, Regenerative overvoltage trip during constant speed, Regenerative overvoltage trip during deceleration or stop, Inverter overload trip (electronic thermal relay function), Motor overload trip (electronic thermal relay function), Heatsink overheat, Stall prevention stop, Loss of synchronism detection

, Upper limit fault detection, Lower limit

fault detection, Output side earth (ground) fault overcurrent, Output short circuit, Output phase loss, External thermal relay operation Parameter storage device fault, PU disconnection, Retry count excess power supply short circuit, 24 VDC power fault, Abnormal output current detection communication fault fault

, Pre-charge fault, PID signal fault, Internal circuit fault

, Analog input fault, USB communication fault, Overspeed occurrence, 4 mA input

, PTC thermistor operation, Option fault, Communication option fault,

, CPU fault, Operation panel

, Ethernet

Fan alarm, Stall prevention (overcurrent), Stall prevention (overvoltage), Electronic thermal relay function pre-alarm, PU stop, Parameter copy, Maintenance timer 1 to 3 Password locked

, Parameter write error, Copy operation error, 24 V external power supply operation,

Load fault warning, Continuous operation during communication fault

, USB host error, Operation panel lock,

, Ethernet communication fault

-10°C to +50°C (non-freezing) (LD ratings)

-10°C to +40°C (non-freezing) (SLD ratings)

With circuit board coating (conforming to IEC60721-3-3 3C2/3S2): 95% RH or less (non-condensing)

-20°C to +65°C

Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt, etc.)

Maximum 1000 m, 2.9 m/s2 or less at 10 to 55 Hz (directions of X, Y, Z axes)

SPECIFICATIONS

Outline dimension drawings

185

70 200

540

440

4.5

200

(70)

(15)1300

(17)

1296

1330

3-φ12 hole 8-φ25 hole

185

100 240

680

440

4.5 4.5

240

(100)

(15)

1550

(17)

17 1546

1580

3-φ12 hole

8-φ25 hole

6.3 Outline dimension drawings

6.3.1 Inverter outline dimension drawings

FR-F862-05450

FR-F862-06470, FR-F862-08500

(Unit: mm)

SPECIFICATIONS

MEMO

APPENDIX

APPENDIX provides the reference information for use of this product. Refer to APPENDIX as required.

Appendix 1 Comparison with FR-F860............................................82

Appendix 2 Instructions for UL and cUL.........................................83

Appendix 3 Restricted Use of Hazardous Substances in

Electronic and Electrical Products..............................84

APPENDIX

Appendix 1 Comparison with FR-F860

Item FR-F862 Remarks (FR-F860)

Pr.30 Regenerative function selection

Monitor function (Pr.52, Pr.54, Pr.158, Pr.774 to Pr.776, Pr.1027 to Pr.1034)

Input terminal function selection (Pr.178 to Pr.189)

Pr.187 MRS terminal function selection

Output terminal function assignment selection (Pr.190 to Pr.196, Pr.313 to Pr.322)

Pr.192 IPF terminal function selection Inrush current limit circuit life display, Main circuit capacitor life display (Pr.256, Pr.258, Pr.259)

Emergency drive function (Pr.514, Pr.515, Pr.523, Pr.524, Pr.1013)

Pr.599 X10 terminal input selection Pr.872 Input phase loss protection selection

Warning, protective functions

Setting ranges "2, 10, 11, 102, 110, 111" Initial value "10"

Emergency drive status Without (Unacceptable)

DC feeding operation permission (X70), DC feeding cancel (X71), Emergency drive execution command (X84) Without (Unacceptable)

Initial value "10" (X10) Initial value "24" (MRS)

Instantaneous power failure/undervoltage (IPF), Emergency drive in operation (Y65), Fault output during Emergency drive (Y66), DC current feeding (Y85), Main circuit capacitor life (Y87), Inrush current limit circuit life (Y89) Without (Unacceptable)

Initial value "9999" (No function) Initial value "2" (IPF)

Without the parameter

Initial value "1"(NC contact specification) Initial value "0" (NO contact specification)

Without the parameter

Emergency drive in operation (ED), Instantaneous power failure (E.IPF), Undervoltage (E.UVT), Input phase loss (E.ILF), Inrush current limit circuit fault (E.IOH) Not available

Setting ranges "0 to 2, 10, 11, 20, 21, 100 to 102, 110, 111, 120, 121" Initial value "0"

APPENDIX

Appendix 2 Instructions for UL and cUL

230

52.5%

105%

100

150

120

180

240

Pr.9 = 50% setting of inverter rating

∗1, 2

Pr.9 = 100% setting of inverter rating

∗2

6 Hz

20 Hz

10 Hz

6 Hz

0.5 Hz

30 Hz or more

20 Hz 10 Hz

0.5 Hz

Range for the transistor protection

∗3

Second display in this region

Minute display in

this region

Operation time (min)Operation time (s)

Characteristic when electronic thermal relay function for motor protection is turned off (When

Pr.9

setting is 0(A))

Inverter output power (%)

(% to the inverter rated current)

Operation region Region on the right of characteristic curve Non-operation region Region on the left of characteristic curve

(Standard to comply with: UL 508C, CSA C22.2 No.14)

 General Precaution

CAUTION - Risk of Electric Shock The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock. ATTENTION - Risque de choc électrique La durée de décharge du condensateur de bus est de 10 minutes. Avant de commencer le câblage ou l’inspection, mettez l’appareil hors tension et attendez plus de 10 minutes.

 Installation

The FR-F862 inverters with the below types of converter unit have been approved as products for use in enclosure. Design the enclosure so that the surrounding air temperature, humidity and ambience of the inverter will satisfy the specifications. (Refer to page 17.)

 Wiring protection

For installation in the United States, Class T, Class J, Class CC, or Class L fuse must be provided, in accordance with the National Electrical Code and any applicable local codes. For installation in Canada, Class T, Class J, Class CC, or Class L fuse must be provided, in accordance with the Canadian Electrical Code and any applicable local codes.

FR-CC2-[ ] C355K C400K C560K

Rated fuse voltage (V) 575 V or more

Fuse maximum allowable rating (A)

 Maximum allowable rating by US National Electrical Code. Exact size must be chosen for each installation.

 Wiring to the power supply and the motor

For wiring the input (R/L1, S/L2, T/L3) terminals of the converter unit and output (U, V, W) terminals of the inverter, use the UL listed copper, stranded wires (rated at 75°C) and round crimp terminals. Crimp the terminals with the crimping tool recommended by the terminal manufacturer.

 Short circuit ratings

Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes, 600 V Maximum.

 Motor overload protection

When using the electronic thermal relay function as motor overload protection, set the rated motor current in Pr.9 Electronic thermal O/L relay.

Operation characteristics of electronic thermal relay function

 700 800 1000

This function detects the overload (overheat) of the motor and trips the inverter by stopping the operation of the transistor at the inverter output side. (The operation characteristic is shown on the left.)

NOTE

• The internal accumulated heat value of the electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset and power-

• Install an external thermal relay (OCR) between the inverter and motors to operate several motors, a multi-pole motor or a dedicated motor with one inverter. Note that

• The cooling e ffect of the motor drops during low-speed op eration. Use a thermal protector or a motor with built-in thermistor.

• When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of the electronic thermal relay function will

• A dedicated motor cannot be protected by an electronic thermal O/L relay. Use an external thermal relay.

• Motor over temperature sensing is not provided by the drive.

 When a value 50% of the inverter rated output current (current value)

is set in Pr.9

 The % value denotes the percentage to the rated inverter current. It is

not the percentage to the rated motor current.

 Transistor protection is activated depending on the temperat ure of the

heatsink. The protection may be activated even with less than 150% depending on the operating conditions.

OFF.

the current indicated on the motor rating plate is affected by the line-to-line leakage current (refer to Instruction Manual (Detailed)) when selecting the setting for an

external thermal relay.

be deteriorated. In such case, use an external thermal relay.

APPENDIX

Appendix 3 Restricted Use of Hazardous

Substances in Electronic and Electrical Products

The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows

based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic

Products” of the People's Republic of China.

电器电子产品有害物质限制使用标识要求

环境保护使用期限标识

本产品中所含有的有害物质的名称、含量、含有部件如下表所示。

• 产品中所含有害物质的名称及含量

有害物质 

部件名称 

电路板组件（路板及其构成的零部件，如电阻、电容、集成电路、连接器等）、电子部件

金属壳体、金属部件 × ○ ○ ○ ○ ○ 树脂壳体、树脂部件 ○ ○ ○ ○ ○ ○ 螺丝、电线 ○○○○○○

包括印刷电

铅

(Pb)

×○×○○○

汞

(Hg)

镉

(Cd)

六价铬

(Cr(VI))

多溴联苯

(PBB)

多溴二苯醚

(PBDE)

上表依据 SJ/T11364 的规定编制。 ○：表示该有害物质在该部件所有均质材料中的含量均在 GB/T26572 规定的限量要求以下。 ×：表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 规定的限量要求。

 即使表中记载为 ×，根据产品型号，也可能会有有害物质的含量为限制值以下的情况。  根据产品型号，一部分部件可能不包含在产品中。

APPENDIX

WARRANTY

When using this product, make sure to understand the warranty described below.

1. Warranty period and coverage

We will repair any failure or defect (hereinafter referred to as "failure") in our FA equipment (hereinafter referred to as the "Product") arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit are repaired or replaced.

[Term]

The term of warranty for Product is twelve months after your purchase or delivery of the Product to a place designated by you or eighteen months from the date of manufacture whichever comes first ("Warranty Period"). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work.

[Limitations]

(1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your

request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure.

(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions

that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product.

(3) Even during the term of warranty, the repair cost will be charged on you in the following cases;

• a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem

• a failure caused by any alteration, etc. to the Product made on your side without our approval

• a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry

• a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced

• any replacement of consumable parts (condenser, cooling fan, etc.)

• a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of God, including without limitation earthquake, lightning and natural disasters

• a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company

• any other failures which we are not responsible for or which you acknowledge we are not responsible for

2. Term of warranty after the stop of production

(1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of

production for each model can be seen in our Sales and Service, etc.

(2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production.

3. Service in overseas

Our regional FA Center in overseas countries will accept the repair work of the Product; however, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA center for details.

4. Exclusion of loss in opportunity and secondary loss from warranty liability

Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other

than Mitsubishi products.

(4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.

5. Change of Product specifications

Specifications listed in our catalogs, manuals or technical documents may be changed without notice.

6. Application and use of the Product

(1) For the use of our product, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in product,

and a backup or fail-safe function should operate on an external system to product when any failure or malfunction occurs.

(2) Our product is designed and manufactured as a general purpose product for use at general industries.

Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.

About the enclosed CD-ROM

NOTE

The enclosed CD-ROM contains PDF copies of the manuals related to this product.

Before using the enclosed CD-ROM

• The copyright and other rights of the enclosed CD-ROM all belong to Mitsubishi Electric Corporation.

• No part of the enclosed CD-ROM may be copied or reproduced without the permission of Mitsubishi Electric Corporation.

• Specifications of the enclosed CD-ROM are subject to change for modification without notice.

• We are not responsible for any damages and lost earnings, etc. from use of the enclosed CD-ROM.

• Trademarks

Microsoft, Windows, and Internet Explorer are either registered trademarks or trademarks of Microsoft Corporation in the

United States and/or other countries.

Windows Vista is either registered trademarks or trademark of Microsoft Corporation in the United States and/or other

countries.

Adobe and Acrobat Reader are either registered trademarks or trademarks of Adobe Systems Incorporated in the United

States and/or other countries.

Intel and Pentium are trademarks of Intel Corporation in the United States and/or other countries.

Any trade names and product names of companies herein are all trademarks or registered trademarks of those respective

companies.

• Warranty

We do not provide a warranty against defects in the enclosed CD-ROM and related documents.

• This is a personal computer dedicated CD-ROM. Do not attempt to play it on ordinary audio devices. The loud volume may

damage hearing and speakers.

System requirements for the enclosed CD-ROM

• The following system is required to read instruction manuals contained in the enclosed CD-ROM.

Item Specifications

CPU

Memory 128 MB of RAM

Hard disk 90 MB of available hard-disk space

CD-ROM drive Double speed or more (more than quadruple speed is recommended)

Monitor 800600 dots or more

Application

Microsoft

Intel

Adobe

Internet Explorer

Windows Vista®, Windows® 7, Windows® 8, Windows® 8.1, Windows® 10

Pentium® or better processor

Reader® 7.0 or higher

6.0 or higher

Operating method of the enclosed CD-ROM

• How to read instruction manuals

Step 1. Start a personal computer and place the enclosed CD-ROM in the CD-ROM drive.

Step 2. The main window automatically opens by the web browser.

Step 3. Click a manual you want to read in the "INSTRUCTION MANUAL" list.

Step 4. PDF manual you clicked opens.

• Manual opening of the enclosed CD-ROM

Step 1. Start a personal computer and place the enclosed CD-ROM in the CD-ROM drive.

Step 2. Open "index.html" file in the enclosed CD-ROM.

Step 3. The main window opens by the web browser. Follow the instructions from Step 3 of "How to read instruction

manuals".

• PDF data of the instruction manual are stored in "MANUAL" folder on the enclosed CD-ROM.

MEMO

REVISIONS

*The manual number is given on the bottom left of the back cover.

Print Date *Manual Number Revision

Oct. 2016 IB(NA)-0600692ENG-A First edition

IB(NA)-0600692ENG-A

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

IB(NA)-0600692ENG-A(1610)MEE Printed in Japan Specifications subject to change without notice.

Mitsubishi Electric F800-E, 800, FR-F862-E, FR-F862-08500, FR-F862-05450 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Instructions

CONTENTS

1 INTRODUCTION

1.1 Product checking and accessories

1.2 Inverter component names

1.3 About the related manuals

INSTALLATION AND WIRING

2.1 Peripheral devices

2.1.1 Inverter and peripheral devices

2.1.2 Peripheral devices

2.2 Removal and reinstallation of the front cover

2.3 Installation of the inverter and enclosure design

2.3.1 Inverter installation environment

2.3.2 Cooling system types for inverter enclosure

2.3.3 Inverter installation

2.3.4 Protruding the heatsink through a panel

2.4 Terminal connection diagrams

2.5 Main circuit terminals

2.5.4 Applicable cables and wiring length

2.5.5 Earthing (grounding) precautions

2.6 Control circuit

2.6.3 Control logic (sink/source) change

2.6.4 Wiring of inverter control circuit

2.6.5 Wiring precautions

2.7 Communication connectors and terminals

2.7.1 PU connector

2.7.2 Ethernet connector

2.7.3 USB connector

2.8 Installing a communication option

PRECAUTIONS FOR USE OF THE INVERTER

Electro-magnetic interference (EMI) and leakage currents

3.1.1 Leakage currents and countermeasures

3.2 Power supply harmonics

3.2.1 Power supply harmonics

3.3 Installation of a reactor

3.4 Power-OFF and magnetic contactor (MC)

Countermeasures against deterioration of the 600 V class motor insulation

3.6 Checklist before starting operation

3.7 Failsafe system which uses the inverter

PROTECTIVE FUNCTIONS

4.1 Inverter fault and alarm indications

4.2 Reset method for the protective functions

4.3 List of fault displays

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

5.1 Inspection item

5.1.1 Daily inspection

5.1.2 Periodic inspection

5.1.3 Daily and periodic inspection

5.1.4 Checking the inverter and converter modules

5.1.5 Cleaning

5.1.6 Replacement of parts

5.1.7 Inverter replacement

Measurement of main circuit voltages, currents and powers

5.2.1 Measurement of powers

5.2.2 Measurement of voltages and use of PT

5.2.3 Measurement of currents

5.2.4 Use of CT and transducer

5.2.7 Measurement of inverter output frequency

5.2.8 Insulation resistance test using megger

5.2.9 Pressure test

6 SPECIFICATIONS

6.1 Inverter rating

6.2 Common specifications

6.3 Outline dimension drawings

6.3.1 Inverter outline dimension drawings

APPENDIX

Appendix 1 Comparison with FR-F860

Appendix 2 Instructions for UL and cUL

REVISIONS