Mitsubishi CMY-Y100VBK2, CMY-Y200VBK2, CMY-Y300VBK2 Installation Manual

Field piping
Field piping
Insulation material (field supply)
Insulation material (field supply)
Field piping
Twinning kit
Insulation cover
Tape (field supply)
Tape (field supply)
Less than
A
B
Outoor unit 2Outoor unit 1 Outoor unit 3
Twinning 1
Less than 200 mm (7 inch)
Twinning 2
To Indoor unit
Twinning a
Insulation cover
Twinning kit
Pipe b (Before the twinning) Pipe c (After the twinning)
L-shape pipe d (After the twinning)
Reducer
±15°
The angle of tilt of the reducer should be within ±15° with the ground.
Note: See the following drawing for the fitting position of the twinning pipe.
Tape (field supply)
Lapped space of taping
Insulation cover
Insulation material (field supply)
As the insulation cover contracts slightly, conduct taping in the field securely by providing lapped parts as shown in the left, so that no gap will exist on the insulation cover and field supply insulation material.
Field piping
Field piping
Twinning kit
Field piping
Twinning kit
The length of the straight pipe must be 500 mm (19 inch) or longer.
The length of the straight pipe must be 500 mm (19 inch) or longer.
WT05134X02
Outdoor unit 2
Outdoor unit 1
To Indoor unit
f
e
d
c
b
a
Liquid twinning pipe
Gas twinning pipe
To Indoor unit
Outdoor unit 2Outdoor unit 1 Outdoor unit 3
To Indoor unit
To Indoor unit
b
a
d
c
j
i
g
h
e
f
Liquid 1 twinning pipe
Liquid 2 twinning pipe
Gas 1 twinning pipe
Gas 2 twinning pipe
Field piping
Field piping
Twinning kit
The length of the straight pipe must be 500 mm (19 inch) or longer.
MITSUBISHI ELECTRIC MULTI AIR CONDITIONERS OPTIONAL PARTS
CMY-Y100VBK2, Y200VBK2, Y300VBK2 Outdoor Twinning Kit Installation Manual
•For your safety, thoroughly read the following instructions prior to installation.
Safety Precautions
• Thoroughly read the following “Safety Precautions” to ensure proper installation.
• Observe the following important safety precautions at all times.
• Hazards that can occur from incorrect handling are classified by the symbols below:
WARNING
CAUTION
Only a dealer or qualified technician should perform installation.
• Improper installation may result in refrigerant gas leakage and equipment damage.
Do not make any modifications or alterations. Consult your dealer for repair.
• Improper installation may result in water leakage, electric shock, or fire.
In the event of a refrigerant leak, thoroughly ventilate the room.
• If refrigerant leaks and comes in contact with an open flame, toxic gases will be generated.
Properly dispose of packing materials.
• Plastic bags can pose suffocation and choking hazards: keep them out of the reach of children. Tear the plastics bags before disposing of them.
* See the Installation Manual that came with the outdoor unit for installation instructions.
1. Confirming the Package Contents
The following twinning and accessory piping parts are included with the Twinning Kit (CMY­Y100VBK2, CMY-Y200VBK2, and CMY-Y300VBK2). Verify that all items are present before starting installation. After checking, prepare the twinning kit by connecting the twinning pipes B, C, and D to the twinning pipe A. *Always use the twinning pipes included in the kit when preparing the twinning kit. If the field-supplied pipes do not fit the parts in the kit, use the accessory piping parts listed below.
(1) Twinning pipes
Model
CMY-Y100VBK2
CMY-Y200VBK2
CMY-Y300VBK2
Section
Second row
First row
Second row
First row
Incorrect handling can result in death or serious injury.
Incorrect handling can result in bodily injury and/or structure damage.
WARNING
Properly install all parts according to the instructions in the Installation Manual.
• If the wrong twinning pipe or wrong size connecting pipe is used, air conditioning performance will suffer.
When installing or relocating the unit, check that no substance other than the specified refrigerant (R410A) enters the refrigerant circuit.
•Any presence of foreign substance or air can cause abnormal pressure rise or explosion.
After installation, check for a refrigerant leak.
• If leaked refrigerant comes in contact with a heat source, such as a fan heater, stove, or electric grill, toxic gases will be generated.
CAUTION
Do not touch the refrigerant pipes and refrigerant circuit components with bare hands during and immediately after operation.
• During or immediately after operation, certain parts of the unit such as pipes and compressor may be either very cold or hot, depending on the state of the refrigerant in the unit at the time. To reduce the risk of frostbites and burns, do not touch these parts with bare hands.
Liquid
Gas
Liquid
Gas
Liquid
Liquid
Gas
Gas
Label
A
D
C
B
A (Red)
C (Red)
D (Red)
B (Red)
Twinning A
ID15.88[5/8]×ID12.7[1/2]×
ID12.7[1/2]
ID28.58[1-1/8]×ID25.4[1]×
ID25.4[1]
ID19.05[3/4]×ID15.88[5/8]×
ID15.88[5/8]
ID31.75[1-1/4]×ID28.58
[1-1/8]×ID28.58[1-1/8]
ID15.88[5/8]×ID12.7[1/2]×
ID12.7[1/2]
ID19.05[3/4]×ID15.88[5/8]×
ID15.88[5/8]
ID28.58[1-1/8]×ID25.4[1]×
ID25.4[1]
ID31.75[1-1/4]×ID28.58
[1-1/8]×ID28.58[1-1/8]
Pipe B (Before the twinning)
OD15.88[5/8]-ID15.88[5/8]
L83[3-9/32]
OD28.58[1-1/8]-ID28.58[1-1/8]
L342[13-15/32]
OD19.05[3/4]-ID19.05[3/4]
L85[3-3/8]
OD31.75[1-1/4]-ID34.93[1-3/8]
L337[13-9/32]
OD15.88[5/8]-ID19.05[3/4]
L85[3-3/8]
OD19.05[3/4]-ID19.05[3/4]
L85[3-3/8]
OD28.58[1-1/8]-ID34.93[1-3/8]
L337[13-9/32]
OD31.75[1-1/4]-ID38.1[1-1/2]
L339[13-3/8]
Pipe C (After the twinning)
OD12.7[1/2]-ID12.7[1/2]
OD25.4[1]-ID22.2[7/8]
OD15.88[5/8]-ID15.88[5/8]
OD28.58[1-1/8]-ID28.58[1-1/8]
OD12.7[1/2]-ID12.7[1/2]
OD15.88[5/8]-ID19.05[3/4]
OD25.4[1]-ID28.58[1-1/8]
OD28.58[1-1/8]-ID34.93[1-3/8]
L128[5-1/16]
L190[7-1/2]
L123[4-27/32]
L192[7-9/16]
L128[5-1/16]
L125[4-15/16]
L192[7-9/16]
L187[7-3/8]
Twinning kit
L-shape pipe D (After the twinning)
Insulation cover
Twinning A
Pipe B (Before the twinning)
L-shape pipe D (After the twinning)
OD12.7[1/2]-ID12.7[1/2]
OD25.4[1]-ID22.2[7/8]
OD15.88[5/8]-ID15.88[5/8]
OD28.58[1-1/8]-ID28.58[1-1/8]
OD12.7[1/2]-ID12.7[1/2]
OD15.88[5/8]-ID15.88[5/8]
OD25.4[1]-ID28.58[1-1/8]
OD28.58[1-1/8]-ID28.58[1-1/8]
Pipe C (After the twinning)
(Unit: mm[in])
Insulation cover
Small
Large
Small
Large
Small
Small
Large
Large
Instruction
1
(This sheet)
(2) Accessory piping parts
Model
CMY-Y100VBK2
CMY-Y200VBK2
CMY-Y300VBK2
Section
Liquid
Gas
Liquid
Gas
Liquid
Gas
OD12.7[1/2]-ID9.52[3/8] (2)
OD22.2[7/8]-ID28.58[1-1/8]
OD15.88[5/8]-ID12.7[1/2] (2)
OD34.93[1-3/8]-ID41.28[1-5/8]
OD12.7[1/2]-ID9.52[3/8]
OD28.58[1-1/8]-ID22.2[7/8] (3)
OD15.88[5/8]-ID12.7[1/2]
Supplied pipe
OD22.2[7/8]-ID19.05[3/4] (2)
OD12.7[1/2]-ID15.88[5/8] (2)
OD38.1[1-1/2]-ID41.28[1-5/8]
OD15.88[5/8]-ID9.52[3/8]
OD28.58[1-1/8]-ID19.05[3/4] (2)
OD15.88[5/8]-ID12.7[1/2]
OD38.1[1-1/2]-ID34.93[1-3/8]
(Unit: mm[in])
(3) List of field-supplied parts
• Refrigerant pipes other than the ones provided in the kit.
• Heat-resistant insulation material (for field-supplied refrigerant pipes)
• Insulation cover tape
Outdoor unit 1 Outdoor unit 2
2. Selecting the Correct Size Refrigerant Pipes and Using the Twinning Kit
(1) Two outdoor units
1 Field-supply the pipes to be connected to the kit. 2 Choose the correct size pipe using the table below. Connect
the field-supplied pipe to the twinning kit for the sizes in the table that are marked with an asterisk (*).
3 If the pipe was cut with a pipe cutter, remove the burrs and
eliminate foreign materials before connecting.
1 Two outdoor units
Component unit name
Indoor unit~Twinning pipe
PUHY-**Y(S)HM P900 P450 P450
PUHY-**T(S)HM P700 P350 P350
PUHY-**Y(S)HMU
PUHY-**T(S)HMU P216 P120 P96
PUHY-**Y(S)HMC
PUHY-**Y(S)HC
Package unit name A0
Outdoor unit 1 B0 Outdoor unit 2 C0
OutIdoor Twinning Kit D0
Liquid A E0
Gas B F0
A0 B0 C0 D0 E0 F0 P500 P250 P250 P550 P300 P250 P600 P350 P250 P650 P350 P300 P700 P350 P350 P750 P400 P350 P800 P450 P350 CMY-Y200VBK2 P850 P450 P400
EP400 EP200 EP200 EP450 P250 EP200 EP500 EP300 EP200 EP550 EP300 P250 EP600 EP300 EP300 EP650 P350 EP300 HP400 HP200 HP200 HP500 HP250 HP250
P500 P250 P250 P550 P300 P250 P600 P350 P250 P650 P350 P300
P750 P400 P350 P800 P450 P350 CMY-Y200VBK2 P850 P450 P400 P900 P450 P450 P144 P72 P72 P168 P96 P72 P192 P120 P72 CMY-Y100VBK2 P216 P120 P96 P240 P120 P120 P144 P72 P72 P168 P96 P72 P192 P120 P72 CMY-Y100VBK2
P240 P120 P120
HP144 HP72 HP72 HP192 HP96 HP96 HP400 HP200 HP200 HP500 HP250 HP250
P450(-AH) P250 P200
P500 P250 P250 P550 P300 P250 CMY-Y100VBK2 P600 P350 P250 P650 P350 P300 P700 P350 P350 P750 P400 P350 P800 P400 P400 CMY-Y200VBK2 P850 P450 P400 P900 P450 P450
CMY-Y100VBK2
CMY-Y100VBK2
CMY-Y100VBK2
CMY-Y100VBK2
CMY-Y100VBK2
CMY-Y100VBK2
ø15.88
[5/8]
ø19.05
[3/4]
ø12.7[1/2]
ø15.88
[5/8]
ø15.88
[5/8]
ø15.88
[5/8]
ø19.05
[3/4]
ø15.88
[5/8]
ø15.88
[5/8]
ø15.88
[5/8]
ø15.88
[5/8]
ø15.88
[5/8]
ø19.05
[3/4]
(Unit: mm[in])
ø28.58
[1-1/8]
ø34.93
[1-3/8]
ø41.28
[1-5/8](*)
ø28.58
[1-1/8]
ø28.58
[1-1/8]
ø28.58
[1-1/8]
ø34.93
[1-3/8]
ø41.28
[1-5/8](*)
ø28.58
[1-1/8]
ø28.58
[1-1/8]
ø28.58
[1-1/8]
ø28.58
[1-1/8]
ø28.58
[1-1/8]
ø34.93
[1-3/8]
ø41.28
[1-5/8](*)
2 Two outdoor units
Tw inning pipe~Outdoor unit
PUHY-**YHM
PUHY-**THM
PUHY-**YHMU
PUHY-**THMU
PUHY-**YHMC
PUHY-**YHC
Outdoor unit 1 Outdoor unit 2
Unit model
A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3
A1 A2 A3
P250
ø9.52
[3/8](*)
ø22.2
[7/8]
EP200
ø9.52
[3/8](*) ø19.05
[3/4](*) HP200
ø9.52
[3/8](*) ø19.05
[3/4](*)
P250
ø9.52
[3/8](*)
ø22.2
[7/8] P72
ø9.52
[3/8](*) ø19.05
[3/4](*)
P72
ø9.52
[3/8](*) ø19.05
[3/4](*)
HP72 ø9.52
[3/8](*) ø19.05
[3/4](*) HP200
ø9.52
[3/8](*) ø19.05
[3/4](*)
P200
ø9.52
[3/8](*) ø19.05 [3/4](*)
B1 B2 B3
P300
ø12.7
[1/2]
ø22.2
[7/8]
EP300
ø12.7
[1/2]
ø22.2
[7/8]
HP250
ø9.52
[3/8](*)
ø22.2
[7/8]
P300
ø12.7
[1/2]
ø22.2
[7/8] P96
ø9.52
[3/8](*)
ø22.2
[7/8] P96
ø9.52
[3/8](*)
ø22.2
[7/8] HP96 ø9.52
[3/8](*)
ø22.2
[7/8]
HP250
ø9.52
[3/8](*)
ø22.2
[7/8]
P250
ø9.52
[3/8](*)
ø22.2
[7/8]
C
D
Liquid Gas C or E D or F
C1 C2 C3
P350
ø12.7
[1/2](*) ø28.58
[1-1/8](*)
P350
ø12.7
[1/2](*) ø28.58
[1-1/8](*)
P120
ø12.7
[1/2]
ø22.2
[7/8]
P120
ø12.7
[1/2]
ø22.2
[7/8]
P300
ø12.7
[1/2]
ø22.2
[7/8]
E
A
Liquid twinning pipe
F
B
Gas twinning pipe
D1 D2 D3
P400
ø15.88
[5/8]
ø28.58
[1-1/8]
P400
ø15.88
[5/8]
ø28.58
[1-1/8]
P350 ø12.7
[1/2](*) ø28.58
[1-1/8]
Outdoor unit 3
To Indoor unit
To Indoor unit
(Unit: mm[in])
E1 E2 E3
P450
ø15.88
[5/8]
ø28.58
[1-1/8]
P450
ø15.88
[5/8]
ø28.58
[1-1/8]
P400
ø15.88
[5/8]
ø28.58
[1-1/8]
F1 F2 F3
P450
ø15.88
[5/8]
ø28.58
[1-1/8]
(2) Three outdoor units
1 Field-supply the pipes to be connected to the kit. 2 Choose the correct size pipe using the table below.
Connect the field-supplied pipe to the twinning kit for the sizes in the table that are marked with an asterisk (*).
3 If the pipe was cut with a pipe cutter, remove the
burrs and eliminate foreign materials before connecting.
E
F
G
H
Liquid twinning pipe 1
Gas twinning pipe 1
C
D
I
Liquid twinning pipe 2
J
Gas twinning pipe 2
A
To Indoor unit
B
To Indoor unit
1 2
3 Three outdoor units
Component unit name Outdoor unit2 C0
Indoor unit~Twinning pipe2
Twinning pipe1~Twinning pipe2
PUHY-**Y(S)HM P1250 P450 P450 P350
PUHY-**T(S)HM P1100 P400 P350 P350 CMY-Y300VBK2
PUHY-**Y(S)HMU P312 P120 P120 P72 CMY-Y300VBK2
PUHY-**T(S)HMU P312 P120 P120 P72 CMY-Y300VBK2
PUHY-**Y(S)HC P1050 P400 P350 P300 CMY-Y300VBK2
Package unit name A0
Outdoor Twinning Kit E0
Outdoor unit1 B0
Outdoor unit3 D0
Liquid A F0
Gas B G0
Liquid C H0
Gas D I0
A0 B0 C0 D0 E0 F0 G0 H0 I0
P950 P400 P300 P250 P1000 P400 P300 P300 P1050 P400 P350 P300 P1100 P400 P350 P350 CMY-Y300VBK2 P1150 P450 P350 P350 P1200 P450 P400 P350
EP700 EP300 EP200 EP200 EP750 EP300 P250 EP200 EP800 EP300 EP300 EP200 CMY-Y300VBK2 EP850 EP300 EP300 P250 EP900 EP300 EP300 EP300
P950 P400 P300 P250 P1000 P400 P300 P300 P1050 P400 P350 P300
P1150 P450 P350 P350 P1200 P450 P400 P350 P1250 P450 P450 P350
P264 P120 P72 P72
P288 P120 P96 P72
P336 P120 P120 P96
P360 P120 P120 P120
P264 P120 P72 P72
P288 P120 P96 P72
P336 P120 P120 P96
P360 P120 P120 P120
P850(-AH)
P350 P300 P200
P900(-AH)
P350 P300 P250
P950 P400 P300 P250 P1000 P400 P300 P300
P1100 P400 P350 P350 P1150 P400 P400 P350 P1200 P400 P400 P400 P1250 P450 P450 P350
ø19.05
[3/4]
ø19.05
[3/4]
ø19.05
[3/4]
ø19.05
[3/4]
ø19.05
[3/4]
ø19.05
[3/4]
ø41.28
[1-5/8](*)
ø34.93
[1-3/8](*)
ø41.28
[1-5/8](*)
ø41.28
[1-5/8](*)
ø34.93
[1-3/8](*)
ø41.28
[1-5/8](*)
ø34.93
[1-3/8](*)
ø41.28
[1-5/8](*)
ø41.28
[1-5/8](*)
(Unit: mm[in])
ø19.05
ø34.93
[3/4]
[1-3/8]
ø19.05
ø34.93
[3/4]
[1-3/8]
ø19.05
ø34.93
[3/4]
[1-3/8]
ø19.05
ø34.93
[3/4]
[1-3/8]
ø19.05
ø34.93
[3/4]
[1-3/8]
ø19.05
ø34.93
[3/4]
[1-3/8]
(3) Slope of twinning pipes
Make sure the slope of the twinning pipes are at an angle within ±15° to the horizontal plane. If the slope exceeds the specified angle, the unit may be damaged.
(4) The length of the straight pipe between indoor units and the twin-
ning pipe
Use the pipes supplied in the twinning kit, and make sure the section of the field-supplied pipe that connects to the twinning pipe has at least 500 mm [19-11/16 in] of straight section. (The section of the field­supplied pipe that connects to the twinning pipe must have at least 500 mm [19-11/16 in] of straight section.) If the straight section is less than 500 mm [19-11/16 in], it may result in equipment damage.
(5) Pipe connection
When connecting the twinning kit to the outdoor unit, note the following:
· Make sure the pipes from the twinning pipe to the outdoor unit are sloped downwards (towards the twinning pipes).
· If the piping on the outdoor unit side (from the twinning pipe) exceeds 2 m [6 ft], ensure a trap (gas pipe only) within 2 m [6 ft]. Make sure the height of the trap is 200 mm [7-7/8 in] or more. If there is no trap, oil can accumulate inside the pipe, causing a shortage of oil and may damage the compressor.
<2 m [6 ft] or less>
4 Three outdoor units
Twinning pipe~Outdoor unit
P250 ø9.52
[3/8](*)
ø22.2
PUHY-**YHM
PUHY-**THM
PUHY-**YHMU
PUHY-**THMU
PUHY-**YHC
[7/8](*) EP200
ø9.52
[3/8](*)
ø19.05 [3/4](*)
P250 ø9.52
[3/8](*)
ø22.2
[7/8](*)
P72
ø9.52
[3/8](*) ø19.05
[3/4](*)
P72
ø9.52
[3/8](*) ø19.05
[3/4](*)
P200 ø9.52
[3/8](*) ø19.05 [3/4](*)
Note: Refer to the figure below for the installation
±15°
Slope of the twinning pipes are at an angle within ±15° to the horizontal plane
Liquid Gas
E or G or I F or H or J A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3
B1
C1 B2 B3
P300
ø12.7
[1/2](*) ø 22.2
[7/8](*) EP300
ø12.7
[1/2](*) ø 22.2
[7/8](*)
P300
ø12.7
[1/2](*) ø 22.2
[7/8](*)
P96
ø9.52
[3/8](*)
ø22.2
[7/8](*)
P96
ø9.52
[3/8](*)
ø22.2
[7/8](*)
P250
ø9.52
[3/8](*)
ø22.2
[7/8](*)
P350
ø12.7
[1/2](*)
ø28.58
[1-1/8]
P350
ø12.7
[1/2](*)
ø28.58
[1-1/8]
P120
ø12.7
[1/2](*)
ø22.2
[7/8](*)
P120
ø12.7
[1/2](*
ø22.2
[7/8](*)
P300
ø12.7
[1/2](*)
ø22.2
[7/8](*)
D1
C2
D2
C3
D3
P400 ø15.88 [5/8](*) ø28.58
[1-1/8]
P400 ø15.88 [5/8](*) ø28.58
[1-1/8]
)
P350
ø12.7 [1/2](*)
ø28.58
[1-1/8]
A1 A2 A3
Unit model
position of the twinning pipe.
Twinning pipe
<More than 2 m [6 ft] apart>
(Unit: mm[in])
E1 E2 E3
P450 ø15.88 [5/8](*) ø28.58
[1-1/8]
P450 ø15.88 [5/8](*) ø28.58
[1-1/8]
P400 ø15.88 [5/8](*) ø28.58
[1-1/8]
F1 F2 F3
P450 ø15.88 [5/8](*) ø28.58
[1-1/8]
3. Pipe Connection Example
Connect the pipes between outdoor units, referencing the figures below.
<For two outdoor units>
Field-supplied pipe
<For three outdoor units>
Field-supplied pipe
Twinning kit
Twinning kit
Straight pipe that is 500 mm [19-11/16 in] or more
Field-supplied pipe
Field-supplied pipe
Straight pipe that is 500 mm [19-11/16 in] or more
Twinning kit
Field-supplied pipe
Straight pipe that is 500 mm [19-11/16 in] or more
4. Insulation Cover Installation
Install the insulation cover on the twinning kit after brazing the pipes and twinning kit. Insulate all refrigerant pipes. Insulate the liquid and gas pipes separately, and pipes located inside the unit as well as the outside. Use heat-resistant insulation material (Heat resistant: at least 120 °C [248 °F], Thickness: liquid = 10 mm [13/32 in], gas = 20 mm [13/16 in]). Position the edges of the insulation cover and heat-resistant insulation material so as not to leave a gap, and then wrap the exterior perimeter of the pipe joints and middle with tape (field-supplied).
Heat-resistant insulation material (field-supplied)
Field-supplied pipe
Field-supplied pipe
Twinning kit
Field-supplied pipe
Insulation cover
Heat-resistant insulation material (field-supplied)
100 mm [3-15/16 in] or more
Downward slope
To Indoor unit
Twinning pipe
· If the twinning pipe is installed above the base of the outdoor unit, it should be no more than 200 mm [7-7/8 in].
Upward slope
200 mm [7-7/8 in] max
To Indoor unit
2 m [6 ft]
Outdoor unit 1
200 mm
To Indoor unit
Twinning pipe
[7-7/8 in] or more
Outdoor unit 2 Outdoor unit 3
Twinning 1
Twinning 2
To Indoor unit
Within 2 m [6 ft]
Twinning pipe
Total pipe length = A+B<10 m [32 ft]
To Indoor unit
3
Insulation cover
Heat-resistant insulation material (field-supplied)
Insulation covers can shrink.
Tape (field-supplied)
Overlap the tape as shown in the left figure so that there will be no gap in between the insulation cover or field-
Overlap margin of the tape
Tape (field-supplied)
installed insulation material.
Tape (field-supplied)
5. Miscellaneous Notes
Secure the field-supplied pipes with a pipe cover and a cable tie in place to keep them from coming in contact with other pipes as necessary.
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