Mitsubishi CMY-Q100VBK Installation Manual

Page 1
When installing or relocating the unit, check that no substance other than the specified refrigerant (R410A) enters the refrigerant circuit.
¡Any presence of foreign substance or air can cause abnormal
pressure rise or explosion.
¡For your safety, thoroughly read the following instructions prior to installation.
Safety Precautions
Mitsubishi Electric Air Conditioner CITY MULTI Twinning Kit Installation Manual
WARNING
CAUTION
WARNING
Incorrect handling can result in death or serious injury.
Incorrect handling can result in bodily injury and/or structure damage.
See the Installation Manual that came with the outdoor unit for installation instructions.
CAUTION
Only a dealer or qualified technician should perform installation.
¡Improper installation may result in refrigerant gas leakage
and equipment damage.
Do not make any modifications or alterations. Consult your dealer for repair.
¡Improper installation may result in water leakage, electric shock,
or fire.
In the event of a refrigerant leak, thoroughly ventilate the room.
¡If refrigerant leaks and comes in contact with an open flame,
toxic gases will be generated.
Properly install all parts according to the instructions in the Installation Manual.
¡If the wrong twinning pipe or wrong size connecting pipe is
used, air conditioning performance will suffer.
After installation, check for a refrigerant leak.
¡If leaked refrigerant comes in contact with a heat source,
such as a fan heater, stove, or electric grill, toxic gases will be generated.
Properly dispose of packing materials.
¡Plastic bags can pose suffocation and choking hazards: keep
them out of the reach of children. Tear the plastics bags before disposing of them.
Do not touch the refrigerant pipes and refrigerant circuit components with bare hands during and immediately after operation.
¡During or immediately after operation, certain parts of the unit
such as pipes and compressor may be either very cold or hot, depending on the state of the refrigerant in the unit at the time. To reduce the risk of frostbites and burns, do not touch these parts with bare hands.
1
CMY-Q100VBK
WT05688X01
Page 2
Twinning pipe(high pressure)
c
e
d
a
b
To BC controller
To BC controller
Twinning kit(low pressure)
Heat source unit 1 Heat source unit 2
1780
20
880 880
1. Confirming the Package Contents
The following items are included with the Twinning Kit (CMY-Q100VBK). Verify that all items are present before starting installation. Always use the twinning pipes included in the kit when preparing the twinning kit.
If the field-supplied pipes do not fit the parts in the kit, use the accessory piping parts listed below.
(1) Package contents
Model
CMY-Q100VBK
Model
CMY-Q100VBK
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Low-pressure
twinning kit
2
High-pressure
twinning pipe
3Fixing screw
4Elbow pipe
Ø22.2 [7/8]
5Elbow pipe
Ø28.58 [1-1/8]
6
High-pressure
pipe
7Pipe cover
1
D
ID22.2 [7/8]
-ID25.4 [1]
B
Insulation cover
A
Installation Manual
(this booklet)
0
OD22.2 [7/8]
-ID25.4 [1]
9
OD22.2 [7/8]
-ID19.05 [3/4]
8
OD19.05 [3/4]
-ID15.88 [5/8]
CCable tie
(2) List of field-supplied parts
· Refrigerant pipes other than the ones provided in the kit
· Heat-resistant insulation material (for field-supplied refrigerant pipes)
· Insulation cover tape
CMY-Q100VBK
PQRY-P600YSHM-A PQRY-P300YHM-A PQRY-P300YHM-APQRY-P250YHM-A
PQRY-P250YHM-A
PQRY-P500YSHM-A
Low pressure
Twinning pipe connection size
Heat Source unit 1
Component unit name
Package unit name
BC controller~Twinning pipe
a b
PQRY-P400YSHM-A PQRY-P200YHM-A PQRY-P200YHM-A
High pressure
Low pressure
c d
High pressure
e
High pressure
Twinning pipe Kit(optional parts)
Twinning pipe~Heat Source unit 1 Twinning pipe~Heat Source unit 2 Twinning pipe~Heat Source unit 2
Heat Source unit 2
PQRY-P450YSHM-A PQRY-P250YHM-A PQRY-P200YHM-A
PQRY-P550YSHM-A PQRY-P300YHM-A PQRY-P250YHM-A
Ø28.58
(*)
Ø22.2
Ø28.58 Ø19.05
Ø22.2
Ø19.05
2. Selecting the Correct Size Refrigerant Pipes and Using the Twinning Kit
(1) Pipe size
1 Field-supply the pipes to be connected to the kit. 2 If the pipe was cut with a pipe cutter, remove the
burrs and eliminate foreign materials before connecting.
On the low-pressure side, the twinning kit connects to
the field-supplied pipes inside the heat source unit.
The distributor on the low-pressure side must be
placed in the heat source unit that has a larger capacity index of the two, regardless of the relative positions of the heat source units or their addresses.
If the distributor is placed in the heat source unit that
has a smaller capacity, refrigerant will not be properly distributed and compressor failure may result.
( If heat source units that have the same capacity are
used in combination, the distributor can be placed in either heat source unit.)
Choose the correct size pipe using the above table. Connect the field- supplied pipe to the twinning kit for the sizes in the
table that are marked with an asterisk (*).
2
See reverse.
Page 3
Downslope
Upward slope
To BC controller
To BC controller
High-pressure twinning pipe
·
If high-pressure twinning pipe is installed above the base of the heat source unit, it should be no more than 200mm [7-7/8 in.].
200mm [7-7/8 in.] max.
High-pressure twinning pipe
To indoor unit
Heat source unit 1 Heat source unit 2
(6) Pipe connection (high-pressure side)
·
Make sure the pipes from the twinning pipe to the heat source unit are sloped downwards.
3
Field piping (Low-pressure connecting pipe:To BC Controller)
Field piping (Low-pressure connecting pipe:To heat source unit)
Field piping (High-pressure connecting pipe)
1
7C
Wrap the pipe cover here. (Keep out of contact with the adjacent sheet metal.)
3
5
4
6
· To prevent the refrigerant service valve from being damaged, do not let its temperature rise above 120
˚C [248˚F]
. Place a wet towel on the refrigerant service valve before brazing the pipes.
· Direct the blazing torch flame away from the adjacent cables and sheet metal to keep them from being damaged.
CAUTION
(2) Connecting the twinning pipe kit
(1) Braze the high-pressure pipe (
6) to the refrigerant
service valve.
(2) Screw down the low-pressure twinning pipe kit (
1) to the
sheet metal of the refrigerant service valve with the screws (
3), and braze it to the refrigerant service valve.
(3) Braze the elbow (
5) to the field-piping first, and then
braze it to the low-pressure twinning pipe kit (
1).
(4) Braze the elbow (
4) to the low-pressure pipe in the
middle.
Note
1. Exercise caution not to burn the cables while brazing the pipes.
2. Before brazing pipes to the refrigerant service valve, place a wet towel on the valve to keep its temperature from rising above 120 ˚C [248˚F]
.
(5) Wrap the u-bend of the low-pressure twinning pipe kit
(
1) with the pipe cover (7), and tie a band (C) around
it to keep it in place.
Page 4
WT05688X01
4. Insulation Cover Installation
Install the insulation cover on the twinning kit after brazing the pipes and twinning kit. Insulate all refrigerant pipes. Insulate the high-pressure and low-pressure pipes separately, and pipes located inside the unit as well as the outside. Use heat-resistant insulation material (Heat resistant : at least 120˚C [248˚F], Thickness: high-pressure = 10 mm [13/32 in.], low-pressure = 20 mm [13/16 in.] ). Position the edges of the insulation cover and heat-resistant insulation material so as not to leave a gap, and then wrap the exterior perimeter of the pipe joints and middle with tape (field-supplied).
Tape (field-supplied)
Overlap margin of the tape
Insulation cover Heat-resistant insulation material (field-supplied)
Insulation covers can shrink. Overlap the tape as shown in the left figure so that there will be no gap in­between the insulation cover or field-installed insulation material.
field-supplied pipe
Heat-resistant insulation material (field-supplied)
Heat-resistant insulation material (field-supplied)
field-supplied pipe
field-supplied pipe
2High-pressure twinning pipe
BInsulation cover
Tape (field-supplied)
To be gap free
To be gap free
4
See reverse.
3. Pipe Connection Example
Connect the pipes between heat source units, referencing the figure below.
1Low-pressure twinning kit
Low-pressure connecting pipe (Between heat source units)
2High-pressure twinning pipe
Main high-pressure pipe (To BC controller)
Main low-pressure pipe (To BC controller)
D
ID22.2 [7/8]
-ID25.4 [1]
5. Miscellaneous Notes
Secure the field-supplied pipes with a pipe cover and a cable tie in place to keep them from coming in contact with other pipes as necessary. Install the insulation cover so that the edges of the cover meet at the top.
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