Mitsubishi Canter 2015 User Manual

Owner’s Manual
2015 Model
Pub. No. MH995249
OWNER AND VEHICLE INFORMATION
OWNER NAME:
USER/COMPANY NAME:
MAILING ADDRESS:
CITY, STATE: ZIP:
VEHICLE IDENTIFICATION NUMBER:
DATE OF DELIVERY (WARRANTY START DATE): / /
MO. DAY YR.
SELLING DEALER IMPRINT HERE
Foreword
Thank you for purchasing a Mitsubishi Fuso FE, FG Truck.
This Owner’s Manual explains proper vehicle handling, simple maintenance prac­tices, and the periodic maintenance schedule to ensure that you are able to drive your vehicle safely and comfortably.
As improper use of the vehicle may result in a breakdown or cause an accident, we urge you to read this handbook thoroughly before operating the vehicle.
Please keep this manual in the vehicle so it is always available for reference. If you sell the vehicle, make sure the next owner receives this manual and is aware of its contents.
© 2014 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan
Reading the handbook
Q The information in this manual is accurate as of the time of printing. Because of differ-
ences in specifications and improvements that may be added after preparation of this manual, some of the explanations and illustrations in this handbook may not apply to your vehicle.
Q The following symbols are used throughout this handbook:
: optional equipment : requests that reader should refer to the page of the number indicated.
Q This manual contains important cautionary instructions and supplementary information
under the following four headings which identify the nature of the instructions and infor­mation:
DANGER
WARNING
CAUTION
NOTE: Suggestions or supplementary information for more effi-
Q California Proposition 65 Warning
Precautions that should be taken when handling danger­ous substances such as battery fluid in order to prevent a serious injury or death
Precautionary instructions, which, if not observed, could result in serious injury or death.
Precautionary instructions, which, if not observed, could result in damage to or destruction of equipment or parts.
cient use of equipment or better understanding.
DANGER
THIS PRODUCT CONTAINS OR EMITS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUC­TIVE HARM.
CONTENTS
1. Recommendation to drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Opening and closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Seat and steering wheel adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5. Switches and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. Instruments and warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7. Starting and driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8. 4WD operation <FG models> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9. Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10. Interior equipment and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
11. In cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12. Simple inspection and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13. Useful advice for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
14. Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
15. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
16. Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
17. MAINTENANCE RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Each chapter has a table of contents on its first page.
1-1

1. Recommendation to drivers

Chassis and engine numbers ............................................................................................ 1-2
Vehicle identification number (VIN) .................................................................................... 1-3
Maintenance ...................................................................................................................... 1-4
Fuels .................................................................................................................................. 1-5
DEF (Diesel exhaust fluid) ................................................................................................. 1-8
Handling of the new vehicle ............................................................................................. 1-13
Reporting safety defects .................................................................................................. 1-14
Obtaining service ............................................................................................................. 1-14
1-2 Recommendation to drivers

Chassis and engine numbers

1 Chassis number
The chassis number is indicated on the left frame, near the left front wheel.
Example: FEC52 -
Chassis number
2 Engine number
The engine number is indicated on the front side of the cylinder head.
Example: 4P10 -
Vehicle model
Z21444
Z21326
Engine number
Engine model
A label indicating the vehicle information includ­ing the vehicle model, chassis number, and engine model is affixed to the pillar of the assistant driver’s door.
<Crew-cab model>
Country J: Japan
, Vehicle type L, 6: Incomplete vehicle
Gross vehicle weight / A: 10,001 to 14,000 lbs. / Hydraulic Brake system B: 14,001 to 16,000 lbs. / Hydraulic
Line M: FEC52S
Series (wheel base) C: 2.6 to 2.89 m (8.53 to 9.48 ft.)
Cab chassis type 1: Chassis cab for Mitsubishi Fuso and make Engine A: 2.998 L Diesel turbo charged and charge air cooled Check digit Model year F: 2015 Plant K: Kawasaki Plant sequential number
1-3

Vehicle identification number (VIN)

The VIN is stamped on a plate that is located as shown in the illustration.
The VIN comprises 17 numbers and letters, the meanings of which are listed below.
Z11959
Z11769
J RC6L G FA1 K
C: 16,001 to 19,500 lbs. / Hydraulic
N: FEC72S P: FEC72W R: FEC92S S: FGB72S T: F EC X2 S
E: 3.2 to 3.49 m (10.49 to 11.44 ft.) G: 3.8 to 4.09 m (12.46 to 13.41 ft.) H: 4.1 to 4.39 m (13.45 to 14.40 ft.) K: 4.7 to 4.99 m (15.41 to 16.37 ft.)
1-4 Recommendation to drivers
4,000 km (2,500 miles)
Z21323

Maintenance

Checking your vehicle at regular intervals is very important for maximizing performance and extend­ing service life. It is recommended that you make a habit of performing the following inspections. This manual describes simple maintenance checks and procedures that can be carried out by the owner. If you have difficulty or your vehicle needs maintenance work that is not shown in this manual, please refer to an authorized dealer.
1 First maintenance at 4,000 km (2,500
miles)
After you have driven the first 4,000 km (2,500 miles), your vehicle requires a special inspection and adjustments to compensate for the initial settle­ment of various parts. When the distance has been reached, have your vehicle inspected by an autho­rized dealer by showing them this Owner’s Manual.
2 Pre-operational check
Make a habit of checking your vehicle at the start of every day’s operation. This will ensure safe and comfortable operation. P. 12-12
Z01367
3 Periodic inspection
In addition to maximizing the vehicle’s working life, regular inspections also help prevent accidents. Periodic inspection is based on either the distance traveled (odometer reading) or period of use (months/years). The intervals between and content of periodic inspections are as shown in the Maintenance Schedule section. Please adhere to the mainte­nance schedule carefully.
1-5

Fuels

Use only diesel fuels conforming to the following recommendations, without any additives, for diesel engines installed in Mitsubishi Fuso trucks.
1 Diesel-fuel properties
The following recommendations concerning diesel fuel used with Mitsubishi Fuso diesel engines are given for optimum fuel economy and performance.
Use condition Recommendation
Normal operation at temperatures above –12°C (10°F).
Operation at tempera­tures below –12°C (10°F), or long-hour no­load operation.
Biodiesel fuel can be used if it has a 5% or lower blend ratio and complies with ASTM D-6751.
NOTE: * ASTM is an acronym for the American Society for Testing and Materials which recommends fuel con­taining 0.0015% – basis 15 ppm sulfur or less sulfur content. Note that a sulfur content exceeding 0.0015% – basis 15 ppm sulfur deteriorates the performance of emission control device.
ASTM D-975
Grade Ultra Low Sulfur
Grade 2-D*
ASTM D-975
Grade Ultra Low Sulfur
Grade 1-D*
To meet fuel requirements, it is necessary to obtain cooperation from a reputable fuel oil supplier. Both fuel suppliers and users are responsible for keeping fuel clean.
2 Diesel fuel to be used in your engine
Use only a ultra low sulfur diesel fuel (with a sulfur content of 15 ppm or lower) for refueling your Mitsu­bishi Fuso diesel engine. Otherwise, the catalyst inside the diesel particulate filter (DPF) will not work effectively and the DPF’s performance of removing small particles (particulate matter or PM) in exhaust gases will be degraded. Furthermore, your truck will not meet emission regulations if you replenish it with a non-approved fuel.
1-6 Recommendation to drivers
3 Danger of fire and explosion by using
mixed fuel
Fuel containing 5% gasoline has a flash point as low as 0°C (32°F), which can lead to a fire or explo­sion while the engine is running.
DANGER
NEVER MIX DIESEL FUEL WITH GASOLINE, GASOHOL OR ALCOHOL. USE OF FUEL MIXED WITH ONE OR MORE OF THESE COULD LEAD TO A FIRE OR EXPLOSION INVOLVING SERIOUS INJURY, DEATH OR PROPERTY DAMAGE. IF YOU ACCIDENTALLY USE GASOLINE OR ALCO­HOL WHEN REFUELING THE VEHICLE, REMOVE ALL OF IT FROM THE FUEL SYS­TEM.
4 Adverse effects of mixed fuel on engine
Using diesel fuel mixed with gasoline, alcohol, or both, has the following adverse effects on the engine:
Fuel viscosity becomes lower, resulting in
excessive wear, damage, and failure of fuel sys­tem parts.
Difficulty in starting the engine will result due to
a reduced cetane number.
CAUTION
The lower the cetane number, the more likely
internal engine damage will occur.
Do not add antifreeze agents or other sub-
stances to the fuel. They could damage the engine’s fuel injection system.
If the fuel tank cap and breather (air hole)
become so dirty that the breather gets blocked, the fuel tank may deform and the fuel injection system may fail. Be sure to clean them regularly.
1-7
5 Refueling
WARNING
Stop the engine before fueling.
Never smoke when fueling since diesel
fuel could ignite or explode. Never operate lighters or other items that emit sparks.
If you inadvertently put gasoline in the fuel
tank, pump it all out. Running the engine with gasoline in the tank could cause a fire or explosion endangering your or other people’s lives.
CAUTION
Be careful not to allow the engine to run out of fuel. Engine stall resulting from an empty tank could cause damage to the fuel injection sys­tem.
NOTE: If the vehicle runs out of fuel, air will enter the fuel system. Simply refueling the vehicle will not make the engine startable ; the air must be bled out of the fuel system. P. 1 3 - 3 1
1-8 Recommendation to drivers
Z23257
113-liter fuel tank
The fuel tank is at the rear of the vehicle. To open the fuel tank cap, slowly turn it counterclockwise. To close the cap, turn it clockwise until you hear a click.
Fuel tank capacity
113 liters (29.8 gallons)
125-liter fuel tank
The fuel tank is on the left-hand side of the vehicle. To open the cap, slowly turn it counterclockwise. To close the cap, turn it fully clockwise.
Fuel tank capacity
125 liters (33 gallons)
WARNING
When filling the fuel tank using a gun-type
fuel pump, do not continue pumping after the pump automatically stops. (The tank is full at this point.) When filling the fuel tank using any other method, stop as soon as the surface of the fuel becomes visible through the opening of the fuel filler. If you supply so much fuel that it comes up to the opening, fuel may leak though the check valve when the vehicle starts moving and when it stops moving. If fuel leaks, carefully wipe it all up to prevent the risk of fire.
If the pointer of the fuel gauge is above the
“F” mark, do not add the fuel any more.

DEF (Diesel exhaust fluid)

DEF is injected into the exhaust gas inside the muf­fler in order to break down NOx (oxides of nitrogen) in the exhaust gas into water and nitrogen, and thus reduces the amount of NOx. P. 5-49
1-9
WARNING
DEF is a colorless, transparent, odorless and harmless water solution (urea 32.5%, water
67.5%; Freezing temperature -11°C (12°F)), so no problem will occur if you get it on your skin. However, some persons with delicate skin may in very rare cases get a rash, so carry out the following procedure.
If DEF gets on your skin, wash it off with
water. If there is any change in your skin or it is painful, promptly see a doctor to receive treatment.
In the event that you accidentally ingest
DEF, drink one to two cupfuls of water or milk, and promptly see a doctor to receive treatment.
If DEF gets into your eyes, immediately
wash your eyes with a copious amount of water, then see a doctor to receive treat­ment.
1DEF used
Be sure to use DEF that conforms to ISO 22241. ISO: International Organization for Standardization.
CAUTION
Do not carry out the following when using DEF because this may cause damage to the BlueTec
®
exhaust gas aftertreatment.
Do not dilute the DEF.
Do not mix the DEF with another reagent.
Do not use DEF that does not conform to ISO
22241.
2Replenishing DEF
WARNING
Do not pour anything other than DEF into the DEF tank. Particularly, never pour diesel fuel or gasoline into the DEF tank, because this may cause a fire or damage the BlueTec exhaust gas aftertreatment. If you accidentally fill the DEF tank with any fluid other than DEF, immediately turn the starter switch to the “LOCK” position, and contact an authorized dealer to have the incorrectly added fluid drained off and the vehicle inspected.
®
1-10 Recommendation to drivers
Z24913
CAUTION
Do not rest your foot on the DEF tank or step on it, because this may damage the tank and/or the sensors on it.
NOTE:
Replenish the DEF well before it is used up.
It is recommended that you obtain portable DEF
for use in the event that the DEF tank becomes empty.
You can obtain DEF at any of the following
places:
• Authorized dealer
• Authorized Parts and Service Center (PSC)
• Old World Industries distributor
• Exxon Mobil service station
DEF tank capacity 12 liters (3 gallon)
1. Turn the starter switch to the “LOCK” position to stop the engine.
2. Wipe away dirt, mud, or other contamination in the vicinity of the replenishment port.
3. Turn the cap counterclockwise and remove it.
4. While observing the level gauge , replenish the DEF to the FULL line on the tank.
Z24914
CAUTION
Do not use a steel container to hold DEF.
DEF reacts with steel and produces a corro­sive material. If the tank is refilled with DEF containing this corrosive material, the BlueTec damaged.
Containers and appliances used to handle
DEF must not have been used for other pur­poses. Impurities that may remain in them could adversely affect the quality of DEF and prevent the engine from starting.
5. Install the cap securely by turning it clockwise.
NOTE: If you spill the DEF during replenishment, wipe it away with a cloth, or the like, and then wash the area with water.
6. If the DEF tank becomes empty, a driving restriction automatically engages, locking the gear in first or reverse, so the vehicle can be driven only slowly.
®
exhaust gas aftertreatment will be
Z22085
1-11
3 Method for canceling the driving restric-
tion that has engaged due to an empty DEF tank
If the DEF tank becomes empty, a driving restriction automatically engages, locking the gear in first or reverse, so the vehicle can be driven only slowly. In the event of a driving restriction, replenish the DEF and then disengage the restriction as follows.
1. After refilling the tank with DEF, turn the starter switch from “LOCK” to “ON”.
2. Wait until the following changes in state have completed.
The warning lamp and DEF level warn-
ing lamp go out.
The DEF level indicator lamp stops flash-
ing.
The buzzer stops sounding.
Do not turn the starter switch to the “ACC” or “LOCK” position before all the above changes have completed.
NOTE:
It may take a while after placing the starter
switch to “ON” for the warning lamp to go out and for the buzzer to stop sounding.
If the DEF tank becomes empty in cold weather,
perform the driving restriction canceling proce­dure immediately after refilling the tank with DEF.
4 Storing the DEF
Seal the DEF container, and store it indoors in a well-ventilated place away from direct sunlight. The temperature of the storage place should be between –5°C (23°F) and 25°C (77°F).
WARNING
Do not store DEF in a high temperature loca­tion. If the temperature is high, DEF may release ammonia, which is toxic. When storing the container, seal it. Also, open it outdoors in a well-ventilated area. If a pungent odor is emitted from the container, do not carelessly go near it.
1-12 Recommendation to drivers
NOTE:
You can use frozen DEF after allowing it to thaw,
without loss of quality.
If you seal the container so as to prevent the
water from evaporating, the quality of the DEF will not change.
Although DEF is a non-flammable liquid, it may
emit a pungent odor if it is heated due to a fire, for example. In the event that a fire breaks out, promptly move the container to a safe place.
It is strongly recommended to store or carry
DEF in the original container in which it was sold. If unavoidable, you can also use a polypro­pylene tank usually used for drinking water or the like instead, after thoroughly cleaning the inside with DEF and making sure that it contains absolutely no water or other impurities.
CAUTION
Do not store DEF in a non-specified container. If DEF is stored in a steel container and then used for replenishing, corrosive material produced by chemical reactions will damage the BlueTec exhaust gas aftertreatment.
®
DEF must be handled as industrial waste when
discarding it.
CAUTION
Do not discard DEF in a lake or marsh, in the sea, or in a river because this may cause envi­ronmental destruction.
1-13
4000 km (2500 miles)
Z18524
Z21323

Handling of the new vehicle

The way the vehicle is handled when new greatly affects its subsequent performance and service life. Observe the following precautions when handling the new vehicle.
1 Maintenance
The “first maintenance at 4,000 km (2,500 miles)” is very important for extending the service life of your vehicle. We strongly recommend that you have this inspection carried out by an authorized dealer. Be sure to give the dealer this manual at that time.
2 Maximum engine speed during run-in
period
To avoid overburdening a new engine, limit engine RPM to that indicated below for the first 1,000 km (600 miles). Then, run in your vehicle step by step at various speeds, beginning with low gears.
Maximum engine RPM during run-in period
2,800 rpm
1-14 Recommendation to drivers

Reporting safety defects

If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform both the National Highway Traffic Safety Administration (NHTSA) and the Mitsubishi Fuso Truck of America, Inc. (MFTA). If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or MFTA. To contact NHTSA, you may either call the Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-
9153) or write to: Administrator, U.S. Department of Transportation National Highway Traffic Safety Adminstration Office of Defects Investigation -NVS­210 1200 New Jersey Ave. SE West Building Wash­ington, DC 20590. You can also obtain other information about motor vehicle safety from the Vehicle Safety Hotline. For further information, please visit the following NHTSA website: http://www.safercar.gov

Obtaining service

At Mitsubishi Fuso Truck of America, Inc. (MFTA), we are proud of the quality and workmanship that is built into every MFTA Truck. We are equally proud of our corporate commitment to promote the highest possible degree of customer satisfaction with our products and services.
Today’s trucks are extremely complex and are com­prised of an enormous number of individual parts. Occasionally, a failure of one of these parts may occur. Should you experience such a failure, we are confident that you will find an Authorized Dealer prepared to provide you with high quality service. Every Authorized Dealer has trained personnel, plus the tools and equipment necessary to provide for your various service needs. In the event that a problem arises, we ask you to follow the procedure outlined as follows, and in the sequence listed:
1-15
STEP 1: Contact your Nearest Authorized Dealer
This is the most direct and expedient way to obtain service. Each Authorized Dealer has the ultimate responsibility for providing the services and repairs you may need. We recommend that you contact the Service Manager of your nearest Authorized Dealer for assistance. In the event that you feel additional assistance is required, ask to speak to the General Manager of the Authorized Dealer.
STEP 2: Contact MFTA
After the completion of Step 1, and in the event that your nearest Authorized Dealer has been unable to satisfactorily resolve the problem, please contact MFTA’s Customer Service Representative at 1-877- 711-0707.
Please be prepared to provide the following infor­mation when you call:
Your Name, Company Name, Address, Tele-
phone Number
Vehicle Model
Vehicle Model Year
Vehicle Identification Number
Mileage
Name of Dealer contacted under Step 1, if appli-
cable
Details of the Complaint/Comment
You also may correspond with the Customer Ser­vice Representative in writing, addressed to:
MITSUBISHI FUSO TRUCK OF AMERICA, INC. CUSTOMER SERVICE REPRESENTATIVE 2015 CENTER SQUARE RD. LOGAN TOWNSHIP, NJ 08085
2-1

2. Warning labels

Labels inside the cab ......................................................................................................... 2-3
Exterior labels .................................................................................................................... 2-5
2-2 Warning labels
The caution and warning labels show important
information. Be sure to read them before using the vehicle.
If any label has peeled so it is difficult to read, is
scratched or otherwise damaged, or has peeled off completely, please inform an authorized dealer. The warning and caution labels apply only to the vehicle itself, not to any equipment mounted on the vehicle. For information on cau­tion and warning labels that apply to equipment mounted on the vehicle, please refer to the Owner’s Manual supplied by the manufacturer of the equipment.
The locations of these labels and the informa-
tion on them may vary with the vehicle model. Check the information on each label on your vehicle.

Labels inside the cab

1 Around the driver’s seat
2-3
Z23258
Location Category Information Ref. page
WARNING High temperatures of exhaust system components 5-51
WARNING Handling of DPF system with regeneration control 5-51
WARNING Handling of DEF 1-8
WARNING Use of specified fuses 13-10
WARNING Engine oil level check 12-22
WARNING Fuel to use 1-5
WARNING DPF indicator lamp 5-51
2-4 Warning labels
2 On driver’s door and door pillar
Z21446
Location Category Information Ref. page
CAUTION Handling of PTO <option> 5-46
WARNING Handling of DUONIC
WARNING 4WD <FG> 8-1
CAUTION Towing precautions 13-32
Standard value Tire pressure 12-67
WARNING 113-liter fuel tank refilling precaution 1-5
WARNING
Precautions for vehicles with limited slip differential <FE: option; FG: standard>
®
5-20
12-70

Exterior labels

1 On frame and exterior equipment
2-5
Z24666
Location Category Information Ref. page
DANGER High temperatures of exhaust system components 5-51
CAUTION Use of diesel fuel 1-5
WARNING Fuel to use 1-5
WARNING 113-liter fuel tank refilling precautions 1-5
CAUTION Prohibition against standing on DEF tank 1-8
CAUTION Use of DEF 1-8
CAUTION Oil to use for limited slip differential <option> 12-33
DANGER Precautions when handling the battery 12-83
WARNING Use of specified fuses 13-10
2-6 Warning labels
2 On cab outside and engine
Z21197
Location Category Information Ref. page
WARNING
WARNING Handling of pressure cap 12-57
CAUTION Inspection and replacement of engine oil 12-22
CAUTION Oil to use for clutch and transmission 12-27
Handling of cab tilt function (Vehicles other than Crew-cab models)
12-6
3-1

3. Opening and closing

Starter key .......................................................................................................................... 3-2
Engine immobilizer (theft prevention device) ..................................................................... 3-3
Doors ................................................................................................................................. 3-6
Central door locks .............................................................................................................. 3-8
Keyless entry system ......................................................................................................... 3-9
Entering and leaving the vehicle ...................................................................................... 3-13
Door window glass ........................................................................................................... 3-15
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