Mitsubishi Canter 2008 User Manual

Owner’s Manual
2008 Model
Pub. No. MH997383
OWNER AND VEHICLE INFORMATION
OWNER NAME:
USER/COMPANY NAME:
MAILING ADDRESS:
CITY, STATE: ZIP:
VEHICLE IDENTIFICATION NUMBER:
DATE OF DELIVERY (WARRANTY START DATE): / /
MO. DAY YR.
SELLING DEALER IMPRINT HERE
Foreword
Thank you for purchasing a Mitsubishi Fuso FE, FG Truck.
This Owner’s Manual explains proper vehicle handling, simple maintenance prac­tices, and the periodic maintenance schedule to ensure that you are able to drive your vehicle safely and comfortably.
As improper use of the vehicle may result in a breakdown or cause an accident, we urge you to read this handbook thoroughly before operating the vehicle.
Please keep this manual in the vehicle so it is always available for reference. If you sell the vehicle, make sure the next owner receives this manual and is aware of its contents.
© 2007 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan
Reading the handbook
Q The information in this manual is accurate as of the time of printing. Because of differ-
ences in specifications and improvements that may be added after preparation of this manual, some of the explanations and illustrations in this handbook may not apply to your vehicle.
Q The following symbols are used throughout this handbook:
: optional equipment : requests that reader should refer to the page of the number indicated.
Q This manual contains important cautionary instructions and supplementary information
under the following four headings which identify the nature of the instructions and infor­mation:
DANGER
WARNING
CAUTION
NOTE: Suggestions or supplementary information for more effi-
Q California Proposition 65 Warning
Precautions that should be taken when handling danger­ous substances such as battery fluid in order to prevent a serious injury or death
Precautionary instructions, which, if not observed, could result in serious injury or death.
Precautionary instructions, which, if not observed, could result in damage to or destruction of equipment or parts.
cient use of equipment or better understanding.
DANGER
THIS PRODUCT CONTAINS OR EMITS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUC­TIVE HARM.
CONTENTS
1. Recommendation to drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Opening and closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Seat and steering wheel adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5. Switches and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. Instruments and warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7. Starting and driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8. 4WD operation <FG models> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9. Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10. Interior equipment and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
11. In cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12. Simple inspection and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13. Useful advice for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
14. Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
15. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
16. Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
17. Maintenance record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Each chapter has a table of contents on its first page.
1-1
1. Recommendation to drivers
Chassis and engine numbers ............................................................................................ 1-2
Powerline label ................................................................................................................... 1-2
Vehicle identification number (VIN) .................................................................................... 1-3
Maintenance ...................................................................................................................... 1-4
Fuels .................................................................................................................................. 1-5
Handling of the new vehicle ............................................................................................... 1-8
Reporting safety defects .................................................................................................... 1-9
Obtaining service ............................................................................................................. 1-10
1-2 Recommendation to drivers
Chassis and engine numbers
1 Chassis number
The chassis number is indicated on the left frame, near the left front wheel.
Example: FE84DD -
Chassis number
2 Engine number
The engine number is indicated on the left side of the crankcase.
Example: 4M50 -
Vehicle model
Z11767
Z11768
Engine number
Engine model
Powerline label
The powerline label located in the position shown indicates the vehicle model, chassis number and information relevant to the vehicle’s power trans­mission components.
<Crew-cab model>
Country J: Japan Make L: Mitsubishi Fuso Type 6: Incomplete vehicle Gross vehicle weight / A: 10,001 to 14,000 lbs. / Hydraulic Brake system B: 14,001 to 16,000 lbs. / Hydraulic
Line A: FE83D
Series (wheel base) D: 2.9 to 3.19 m (9.51 to 10.46 ft.)
Cab chassis type 1: Chassis cab Engine S: 4.899 L Diesel turbo charged and charge air cooled Check digit Model year 8: 2008 Plant K: Kawasaki Plant sequential number
1-3
Vehicle identification number (VIN)
The VIN is stamped on a plate that is located as shown in the illustration.
The VIN comprises 17 numbers and letters, the meanings of which are listed below.
Z11959
Z11769
J AA6L D 8S1 K
C: 16,001 to 19,500 lbs. / Hydraulic
B: FE84D C: FE85D D: FE84 W E: FG84D
E: 3.2 to 3.49 m (10.49 to 11.44 ft.) F: 3.5 to 3.79 m (11.48 to 12.43 ft.) G: 3.8 to 4.09 m (12.46 to 13.41 ft.) H: 4.1 to 4.39 m (13.45 to 14.40 ft.) J: 4.4 to 4.69 m (14.43 to 15.38 ft.) K: 4.7 to 4.99 m (15.41 to 16.37 ft.)
1-4 Recommendation to drivers
Z11771
Maintenance
Checking your vehicle at regular intervals is very important for maximizing performance and extend­ing service life. It is recommended that you make a habit of performing the following inspections. This manual describes simple maintenance checks and procedures that can be carried out by the owner. If you have difficulty or your vehicle needs maintenance work that is not shown in this manual, please refer to an authorized dealer.
1 New vehicle inspection
After you have driven the first 4,000 km (2,500 miles), your vehicle requires a special inspection and adjustments to compensate for the initial settle­ment of various parts. When the distance has been reached, have your vehicle inspected by an autho­rized dealer by showing them this Owner’s Manual.
2 Pre-operational check
Make a habit of checking your vehicle at the start of every day’s operation. This will ensure safe and comfortable operation. P. 12-9
Z01367
3 Periodic inspection
In addition to maximizing the vehicle’s working life, regular inspections also help prevent accidents. Periodic inspection is based on either the distance traveled (odometer reading) or period of use (months/years). The intervals between and content of periodic inspections are as shown in the Maintenance Schedule section. Please adhere to the mainte­nance schedule carefully.
Z01368
1-5
Fuels
Use only diesel fuels conforming to the following recommendations, without any additives, for diesel engines installed in Mitsubishi Fuso trucks.
1 Diesel-fuel properties
The following recommendations concerning diesel fuel used with Mitsubishi Fuso diesel engines are given for optimum fuel economy and performance.
Use condition Recommendation
Normal operation at temperatures above –12°C (10°F).
Operation at tempera­tures below –12°C (10°F), or long-hour no­load operation.
NOTE: * ASTM is an acronym for the American Society for Testing and Materials which recommends fuel con­taining 0.0015% – basis 15 ppm sulfur or less sulfur content. Note that a sulfur content exceeding 0.0015% – basis 15 ppm sulfur deteriorates the performance of emission control device.
ASTM D-975
Grade Ultra Low Sulfur
Grade 2-D*
ASTM D-975
Grade Ultra Low Sulfur
Grade 1-D*
To meet fuel requirements, it is necessary to obtain cooperation from a reputable fuel oil supplier. Both fuel suppliers and users are responsible for keeping fuel clean.
2 Diesel fuel to be used in your engine
Use only a ultra low sulfur diesel fuel (with a sulfur content of 15 ppm or lower) for refueling your Mitsu­bishi Fuso diesel engine. Otherwise, the catalyst inside the diesel particulate filter (DPF) will not work effectively and the DPF’s performance of removing small particles (particulate matter or PM) in exhaust gases will be degraded. Furthermore, your truck will not meet emission regulations if you replenish it with a non-approved fuel.
1-6 Recommendation to drivers
3 Danger of fire and explosion by using
mixed fuel
Fuel containing 5% gasoline has a flash point as low as 0°C (32°F), which can lead to a fire or explo­sion while the engine is running.
DANGER
NEVER MIX DIESEL FUEL WITH GASOLINE, GASOHOL OR ALCOHOL. USE OF FUEL MIXED WITH ONE OR MORE OF THESE COULD LEAD TO A FIRE OR EXPLOSION INVOLVING SERIOUS INJURY, DEATH OR PROPERTY DAMAGE. IF YOU ACCIDENTALLY USE GASOLINE OR ALCO­HOL WHEN REFUELING THE VEHICLE, REMOVE ALL OF IT FROM THE FUEL SYS­TEM.
4 Adverse effects of mixed fuel on engine
Using diesel fuel mixed with gasoline, alcohol, or both, has the following adverse effects on the engine:
•••• Fuel viscosity becomes lower, resulting in
excessive wear, damage, and failure of fuel sys­tem parts.
•••• Difficulty in starting the engine will result due to
a reduced cetane number.
CAUTION
•••• The lower the cetane number, the more likely
internal engine damage will occur.
•••• Do not add antifreeze agents or other sub-
stances to the fuel. They could damage the engine’s fuel injection system.
•••• If the fuel tank cap and breather (air hole)
become so dirty that the breather gets blocked, the fuel tank may deform and the fuel injection system may fail. Be sure to clean them regularly.
1-7
5 Refueling
WARNING
•••• Stop the engine before fueling.
•••• Never smoke when fueling since diesel
fuel could ignite or explode. Never operate lighters or other items that emit sparks.
•••• If you inadvertently put gasoline in the fuel
tank, pump it all out. Running the engine with gasoline in the tank could cause a fire or explosion endangering your or other people’s lives.
CAUTION
Be careful not to allow the engine to run out of fuel. Engine stall resulting from an empty tank could cause damage to the fuel injection sys­tem.
NOTE: Air will be present in the fuel system after the engine has run out of fuel. This air will prevent the engine from restarting even after it is adequately refueled. You must bleed the fuel system before the engine can be started.
P. 1 3 - 2 7
<125-liter fuel tank>
<113-liter fuel tank>
•••• 125-liter fuel tank
The fuel tank is on the right-hand side of the vehi­cle. To open the cap, slowly turn it counterclock­wise. To close the cap, turn it fully clockwise.
Fuel tank capacity
125 liters (33 gallons)
•••• 113-liter fuel tank
<FE: other than Crew-cab models>
The fuel tank is at the rear of the vehicle. To open the fuel tank cap, slowly turn it counterclockwise. To close the cap, turn it clockwise until you hear a click.
Fuel tank capacity
113 liters (29.8 gallons)
Z11891
1-8 Recommendation to drivers
Z12537
WARNING
•••• When filling the fuel tank using a gun-type
fuel pump, do not continue pumping after the pump automatically stops. (The tank is full at this point.) When filling the fuel tank using any other method, stop as soon as the surface of the fuel becomes visible through the opening of the fuel filler. If you supply so much fuel that it comes up to the opening, fuel may leak though the check valve when the vehicle starts moving and when it stops moving. If fuel leaks, carefully wipe it all up to prevent the risk of fire.
•••• If the pointer of the fuel gauge is above the
“F” mark, do not add the fuel any more.
Handling of the new vehicle
The way the vehicle is handled when new greatly affects its subsequent performance and service life. Observe the following precautions when handling the new vehicle.
1 Maintenance
The “new vehicle inspection” is very important for extending the service life of your vehicle. We strongly recommend that you have this inspection carried out by an authorized dealer. Be sure to give the dealer this manual at that time. During the initial run-in period, oil is quickly contam­inated. Replace the following oils and oil filter ele­ments at the time of the “new vehicle inspection”.
At 4,000 km (2,500 miles)
•••• Engine oil
•••• Manual transmission gear oil
•••• Transfer gear oil <FG>
•••• Front axle housing gear oil <FG>
•••• Rear axle housing gear oil
Z08646
1-9
2 Maximum engine speed during run-in
period
To avoid overburdening a new engine, limit engine RPM to that indicated below for the first 1,000 km (600 miles). Then, run in your vehicle step by step at various speeds, beginning with low gears.
Maximum engine RPM during run-in period
1,800 rpm
Reporting safety defects
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform both the National Highway Traffic Safety Administration (NHTSA) and the Mitsubishi Fuso Truck of America, Inc. (MFTA). If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or MFTA. To contact NHTSA, you may either call the Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-
9153) or write to: Administrator, National Highway Traffic Safety Administration, 400 Seventh Street, S.W., Washington, DC 20590. You can also obtain other information about motor vehicle safety from the Vehicle Safety Hotline. For further information, please visit the following NHTSA website: http://www.safercar.gov
1-10 Recommendation to drivers
Obtaining service
At Mitsubishi Fuso Truck of America, Inc. (MFTA), we are proud of the quality and workmanship that is built into every MFTA Truck. We are equally proud of our corporate commitment to promote the highest possible degree of customer satisfaction with our products and services.
Today’s trucks are extremely complex and are com­prised of an enormous number of individual parts. Occasionally, a failure of one of these parts may occur. Should you experience such a failure, we are confident that you will find an Authorized Dealer prepared to provide you with high quality service. Every Authorized Dealer has trained personnel, plus the tools and equipment necessary to provide for your various service needs. In the event that a problem arises, we ask you to follow the procedure outlined as follows, and in the sequence listed:
STEP 1: Contact your Nearest Authorized Dealer
This is the most direct and expedient way to obtain service. Each Authorized Dealer has the ultimate responsibility for providing the services and repairs you may need. We recommend that you contact the Service Manager of your nearest Authorized Dealer for assistance. In the event that you feel additional assistance is required, ask to speak to the General Manager of the Authorized Dealer.
STEP 2: Contact MFTA
After the completion of Step 1, and in the event that your nearest Authorized Dealer has been unable to satisfactorily resolve the problem, please contact MFTA’s Customer Service Representative at 1-877- 711-0707.
Please be prepared to provide the following infor­mation when you call:
•••• Your Name, Company Name, Address, Tele-
phone Number
•••• Vehicle Model
•••• Vehicle Model Year
•••• Vehicle Identification Number
•••• Mileage
•••• Name of Dealer contacted under Step 1, if appli-
cable
•••• Details of the Complaint/Comment
1-11
You also may correspond with the Customer Ser­vice Representative in writing, addressed to:
MITSUBISHI FUSO TRUCK OF AMERICA, INC. CUSTOMER SERVICE REPRESENTATIVE 2015 CENTER SQUARE RD. LOGAN TOWNSHIP, NJ 08085
2-1
2. Warning labels
Locations in cab ................................................................................................................. 2-3
Locations outside cab ........................................................................................................ 2-5
2-2 Warning labels
•••• The caution and warning labels show important
information. Be sure to read them before using the vehicle.
•••• If any label has peeled so it is difficult to read, is
scratched or otherwise damaged, or has peeled off completely, please inform an authorized dealer. The warning and caution labels apply only to the vehicle itself, not to any equipment mounted on the vehicle. For information on cau­tion and warning labels that apply to equipment mounted on the vehicle, please refer to the Owner’s Manual supplied by the manufacturer of the equipment.
•••• The caution and warning labels are located in
the cab as shown below. Samples of these labels are indicated in this and following pages.
Locations in cab
2-3
DPF indicator lamp
Parking <Automatic transmission vehicles>
Fuel
Hydraulic brake booster <FE85>
Towing <Automatic transmission vehicles>
Transfer lever <FG>
Voltage
DPF system
again
Primarily
Fuse
Limited slip differential
Hydraulic brake booster <FE85>
normal
113-liter fuel tank <FE: other than Crew-cab models>
Z17777
2-4 Warning labels
Engine inspection hatch <Crew-cab models>
Z17778
Locations outside cab
2-5
Pressure cap
Engine oil Automatic transmission fluid
113-liter fuel tank
High-current fuse
Oil cooler <Automatic transmission vehicles>
<FE: other than Crew-cab models>
Oil cooler <Automatic transmission vehicles>
<The oil cooler of Crew-cab model is installed in the other side>
Battery
113-liter fuel tank <FE: other than Crew-cab models>
Z16848
2-6 Warning labels
Cab tilt function <Vehicles other than Crew-cab models>
125-liter fuel tank
Cab tilt function <Vehicles other than Crew-cab models>
Limited slip differential
125-liter fuel tank
Z17822
3-1
3. Opening and closing
Starter key .......................................................................................................................... 3-2
Doors ................................................................................................................................. 3-2
Central door locks .............................................................................................................. 3-4
Keyless entry system ........................................................................................................ 3-5
Entering and leaving the vehicle ...................................................................................... 3-10
Door window glass ........................................................................................................... 3-12
3-2 Opening and closing
Z08736
Starter key
•••• There are two starter keys: a main key and a
sub key . You can use either of these starter keys for lock­ing/unlocking the doors and starting/stopping the engine.
•••• Please make a note of the starter key number
. You can purchase additional starter keys
from an authorized dealer.
Doors
WARNING
•••• To help prevent accidents, always check
for vehicles and pedestrians approaching from behind before opening the doors.
•••• Driving with a door ajar can be very dan-
gerous. Make sure the doors are com­pletely closed before starting.
•••• Exercise caution when opening a door in
strong wind. Otherwise, the wind could catch the door and suddenly blow it open.
•••• Exercise caution when opening a door on
a downward slope. Otherwise, the inclina­tion of the vehicle could cause the door to suddenly fall open.
•••• When leaving the vehicle, take with you
any children or pets who was riding in the cab. Never leave children or pets in the cab. A child left in the cab could interfere with the vehicle, causing it to move or catch fire. Also, the cab gets extremely hot in sunshine and in hot weather so a child left in the cab could suffer heatstroke.
•••• When closing a door, be careful not to trap
your hand or anything else.
NOTE:
•••• Only open or close a door slowly without apply-
ing undue force; otherwise the door components could be damaged.
•••• Do not swing on or hang anything heavy on any
of the doors. Doing so could damage the door components.
Z10730
3-3
1 From the outside
••••
To open, pull the outer handle toward you.
•••• Use the starter key to lock or unlock the door.
•••• It is possible to lock each door without using the
starter key. With the driver’s door or assistant driver’s door, push the lock knob toward the front of the vehicle then pull the outer handle and keep it pulled as you close the door. With a rear door, push the lock knob down then pull the outer handle and keep it pulled as you close the door.
NOTE:
•••• If your vehicle is not a Crew-cab model vehicle,
locking the driver’s door using the starter key or lock knob also causes the assistant driver’s door to automatically lock. On the other hand, unlocking the driver’s door using the starter key or lock knob unlocks only the driver’s door.
•••• When you leave your vehicle, be sure to remove
the starter key from the starter switch to prevent theft.
•••• Be careful not to lock the doors with the starter
key inside the vehicle.
Z10731
3-4 Opening and closing
Z10732
2 From the inside
••••
To close, use the door waist bar . Close the door completely.
•••• To lock the driver’s door or assistant driver’s
door, push the lock knob toward the front of the vehicle. To lock a rear door, push the lock knob down.
•••• To unlock and open the driver’s door or assist-
ant driver’s door, push the lock knob toward the rear of the vehicle then pull the inner handle . To unlock and open a rear door, pull up the lock knob then pull the inner handle .
CAUTION
Closing the door by pulling any part other than the door waist bar could damage the door mechanism.
Central door locks
Z14894
<Vehicles other than Crew-cab models>
•••• When the “LOCK” side of the switch is
pressed, both doors are locked. When the “UNLK” side of the switch is pressed, both doors are unlocked.
•••• When the lock knob on the driver’s door is
pushed forward, the passenger’s door is also automatically locked. If the lock knob on either door is subsequently pushed rearward, only that door is unlocked.
•••• When the driver’s door is locked from the out-
side using the starter key, the passenger’s door is automatically also locked. If the starter key is subsequently used to unlock either door, the other door remains locked.
3-5
Keyless entry system
<Vehicles other than Crew-cab models>
1 The Grant of Equipment Authorization certificate for wireless transmitter
(remote control switch) RKE Transmitter MDL E11TG
Z16853
1. FCC ID: MOZE11TG
2. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
•••• This device may not cause harmful interference.
•••• This device must accept any interference received, including interference that may
cause undesired operation.
3. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
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