Mitsubishi Canter 2005 User Manual

Owner’s Manual

2005 Model

Pub. No. MH998679

OWNER AND VEHICLE INFORMATION

OWNER NAME:

USER/COMPANY NAME:

MAILING ADDRESS:

CITY, STATE: ZIP:

VEHICLE IDENTIFICATION NUMBER:

DATE OF DELIVERY (WARRANTY START DATE):

MO. DAY YR.

/ /

SELLING DEALER IMPRINT HERE

Foreword

Thank you for purchasing a Mitsubishi Fuso FE, FG Truck.

This Owner’s Manual explains proper vehicle handling, simple maintenance practices, and the periodical maintenance schedule to ensure that you are able to drive your vehicle safely and comfortably.

As improper use of the vehicle may result in a breakdown or cause an accident, we urge you to read this handbook thoroughly before operating the vehicle.

Please keep this manual in the vehicle so it is always available for reference. If you sell the vehicle, make sure the next owner receives this manual and is aware of its contents.

Reading the handbook

Q The information in this manual is accurate as of the time of printing. Because of differences in specifica-

tions and improvements that may be added after preparation of this manual, some of the explanations and illustrations in this handbook may not apply to your vehicle.

Q The following symbols are used throughout this handbook:

: optional equipment : requests that reader should refer to the page of the number indicated.

Q This manual contains important cautionary instructions and supplementary information under the follow-

ing four headings which identify the nature of the instructions and information:

DANGER

WARNING

CAUTION

NOTE: Suggestions or supplementary information for more efficient use of

Q California Proposition 65 Warning

Precautions that should be taken when handling dangerous substances such as battery fluid in order to prevent a serious injury or death

Precautionary instructions, which, if not observed, could result in serious injury or death.

Precautionary instructions, which, if not observed, could result in damage to or destruction of equipment or parts.

equipment or better understanding.

DANGER

THIS PRODUCT CONTAINS OR EMITS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.

CONTENTS

1. Recommendation to drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3. Opening and closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4. Seat and steering wheel adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5. Switches and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

6. Instruments and warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

7. Starting and driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

8. 4WD operation <FG models> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9. Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

10. Interior equipment and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

11. In cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

12. Simple inspection and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

13. Useful advice for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

14. Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

15. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

16. Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

17. Maintenance record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1

Each chapter has a table of contents on its first page.

1-1

1. Recommendation to drivers

Chassis and engine numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Powerline label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Vehicle identification number (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Handling of the new vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Reporting safety defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Obtaining service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1-2 Recommendation to drivers

Chassis and engine numbers

If presented at the time of repair or parts order, the chassis number and engine number will facilitate the quick and smooth processing of your requests.

1 Chassis number

The chassis number is indicated on the left frame, near the left front wheel.

Example: FE83DD -

Z11767

Z11768

Chassis number

Vehicle model

2 Engine number

The engine number is indicated on the left side of the crankcase.

Example: 4M50 -

Engine number

Engine model

Powerline label

The powerline label located in the position shown indicates the vehicle model, chassis number and information relevant to the vehicle’s power transmission components.

<Crew-cab model>

1-3

Vehicle identification number (VIN)

The VIN is stamped on a plate that is located as shown in the illustration.

The VIN comprises 17 numbers and letters, the meanings of which are listed below.

Z11959

Z11769

J AA6L D 5S1 K

Country J: Japan Make L: Mitsubishi Fuso Type 6: Incomplete vehicle Gross vehicle weight / Brake system

A: 10,001 to 14,000 lbs. / Hydraulic B: 14,001 to 16,000 lbs. / Hydraulic C: 16,001 to 19,500 lbs. / Hydraulic

Line A: FE83D

B: FE84D C: FE85D D: FE84 W E: FG84D

Series (wheel base) C: 2.6 to 2.89 m (8.53 to 9.48 ft.)

D: 2.9 to 3.19 m (9.51 to 10.46 ft.) E: 3.2 to 3.49 m (10.49 to 11.44 ft.) G: 3.8 to 4.09 m (12.46 to 13.41 ft.) H: 4.1 to 4.39 m (13.45 to 14.40 ft.)

J: 4.4 to 4.69 m (14.43 to 15.38 ft.) Cab chassis type 1: Chassis cab Engine S: 4.899 L Diesel turbo charged and charge air cooled Check digit Model year 5: 2005 Plant K: Kawasaki Plant sequential number

1-4 Recommendation to drivers

Z11771

Maintenance

Checking your vehicle at regular intervals is very important for maximizing performance and extending service life. It is recommended that you make a habit of performing the following inspections. This manual describes simple maintenance checks and procedures that can be carried out by the owner. If you have difficulty or your vehicle needs maintenance work that is not shown in this manual, please refer to an authorized dealer.

1 New vehicle inspection

After you have driven the first 4,000 km (2,500 miles), your vehicle requires a special inspection and adjustments to compensate for the initial settlement of various parts. When the distance has been reached, have your vehicle inspected by an authorized dealer by showing them this Owner’s Manual.

NOTE: The cost of oil, lubricants, parts and any work that is not included in the new vehicle inspection must be borne by the owner.

Z01367

2 Pre-operational check

Make a habit of checking your vehicle at the start of every day’s operation. This will ensure safe and comfortable operation. P. 12-8

3 Periodic inspection

In addition to maximizing the vehicle’s working life, regular inspections also help prevent accidents. Periodic inspection is based on either the distance traveled (odometer reading) or period of use (months/years). The intervals between and content of periodic inspections are as shown in the Maintenance Schedule section. Please adhere to the maintenance schedule carefully.

Z01368

1-5

Fuels

Use only diesel fuels conforming to the following recommendations, without any additives, for diesel engines installed in Mitsubishi Fuso trucks.

1 Diesel-fuel properties

The following recommendations concerning diesel fuel used with Mitsubishi Fuso diesel engines are given for optimum fuel economy and performance.

Use condition Recommendation

Normal operation at temperatures above –12°C (10°F).

Operation at temperatures below –12°C (10°F), or long-hour noload operation.

NOTE: * ASTM is an acronym for the American Society for Testing and Materials which recommends fuel containing 0.05% or less sulfur content. Note that a sulfur content exceeding 0.05% deteriorates the performance of emission control device.

To meet fuel requirements exactly, it is necessary to obtain cooperation from a reputable fuel oil supplier. Both fuel suppliers and users are responsible for keeping fuel clean.

ASTM D-975

Grade Low Sulfur

Grade 2-D*

ASTM D-975

Grade Low Sulfur

Grade 1-D*

2 Danger of fire and explosion by using

mixed fuel

Fuel containing 5% gasoline has a flash point as low as 0°C (32°F), which can lead to a fire or explosion while the engine is running.

DANGER

NEVER MIX DIESEL FUEL WITH GASOLINE, GASOHOL OR ALCOHOL. USE OF FUEL MIXED WITH ONE OR MORE OF THESE COULD LEAD TO A FIRE OR EXPLOSION INVOLVING SERIOUS INJURY, DEATH OR PROPERTY DAMAGE. IF YOU ACCIDENTALLY USE GASOLINE OR ALCOHOL WHEN REFUELING THE VEHICLE, REMOVE ALL OF IT FROM THE FUEL SYSTEM.

1-6 Recommendation to drivers

3 Adverse effects of mixed fuel on engine

Using diesel fuel mixed with gasoline, alcohol, or both, has the following adverse effects on the engine:

• Fuel viscosity becomes lower, resulting in

excessive wear, damage, and failure of fuel system parts.

• Difficulty in starting the engine will result due to

a reduced cetane number.

CAUTION

• The lower the cetane number, the more likely

internal engine damage will occur.

• Do not add antifreeze agents or other sub-

stances to the fuel. They could damage the engine’s fuel injection system.

• If the fuel tank cap and breather (air hole)

become so dirty that the breather gets blocked, the fuel tank may deform and the fuel injection system may fail. Be sure to clean them regularly.

4 Refueling

WARNING

• Stop the engine before fueling.

• Never smoke when fueling since diesel

fuel could ignite or explode. Never operate lighters or other items that emit sparks.

• If you inadvertently put gasoline in the fuel

tank, pump it all out. Running the engine with gasoline in the tank could cause a fire or explosion endangering your or other people’s lives.

NOTE: If you run out of fuel, refuel the tank. After fueling, the fuel system must be primed before the engine can be started. P. 1 3- 2 3

1-7

<125-liter fuel tank>

<113-liter fuel tank>

Z11891

• 125-liter fuel tank

The fuel tank is on the left-hand side of the vehicle. To open the cap, slowly turn it counterclockwise. To close the cap, turn it fully clockwise.

Fuel tank capacity

125 liters (33 gallons)

• 113-liter fuel tank <optional for FE (except

Crew-cab models)>

The fuel tank is at the rear of the vehicle. To open the fuel tank cap, slowly turn it counterclockwise. To close the cap, turn it clockwise until you hear a click.

Fuel tank capacity

113 liters (29.8 gallons)

WARNING

• When filling the fuel tank using a gun-type

fuel pump, do not continue pumping after the pump automatically stops. (The tank is full at this point.) When filling the fuel tank using any other method, stop as soon as the surface of the fuel becomes visible through the opening of the fuel filler. If you supply so much fuel that it comes up to the opening, fuel may leak though the check valve when the vehicle starts moving and when it stops moving. If fuel leaks, carefully wipe it all up to prevent the risk of fire.

• If the pointer of the fuel gauge is above the

“F” mark, do not add the fuel any more.

Z12537

Handling of the new vehicle

The way the vehicle is handled when new greatly affects its subsequent performance and service life. Observe the following precautions when handling the new vehicle.

1 Maintenance

The “new vehicle inspection” is very important for extending the service life of your vehicle. We strongly recommend that you have this inspection carried out by an authorized dealer. Be sure to give the dealer this manual at that time. During the initial run-in period, oil is quickly contaminated. Replace the following oils and oil filter elements at the time of the “new vehicle inspection”.

1-8 Recommendation to drivers

Z08646

At 4,000 km (2,500 miles)

• Engine oil

• Manual transmission gear oil

• Transfer gear oil <FG>

• Front axle housing gear oil <FG>

• Rear axle housing gear oil

2 Maximum engine speed during run-in

period

To avoid overburdening a new engine, limit engine RPM to that indicated below for the first 1,000 km (600 miles). Then, run in your vehicle step by step at various speeds, beginning with low gears.

Maximum engine RPM during run-in period

1,800 rpm

Reporting safety defects

If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform both the National Highway Traffic Safety Administration (NHTSA) and the Mitsubishi Fuso Truck of America, Inc. (MFTA). If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or MFTA. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 1-202366-0123 in Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Auto Safety Hotline.

1-9

Obtaining service

At Mitsubishi Fuso Truck of America, Inc. (MFTA), we are proud of the quality and workmanship that is built into every MFTA Truck. We are equally proud of our corporate commitment to promote the highest possible degree of customer satisfaction with our products and services.

Today’s trucks are extremely complex and are comprised of an enormous number of individual parts. Occasionally, a failure of one of these parts may occur. Should you experience such a failure, we are confident that you will find an Authorized Dealer prepared to provide you with high quality service. Every Authorized Dealer has trained personnel, plus the tools and equipment necessary to provide for your various service needs. In the event that a problems arises, we ask you to follow the procedure outlined as follows, and in the sequence listed:

STEP 1: Contact your Nearest Authorized Dealer

This is the most direct and expedient way to obtain service. Each Authorized Dealer has the ultimate responsibility for providing the services and repairs you may need. We recommend that you contact the Service Manager of your nearest Authorized Dealer for assistance. In the event that you feel additional assistance is required, ask to speak to the General Manager of the Authorized Dealer.

STEP 2: Contact MFTA

After the completion of Step 1, and in the event that your nearest Authorized Dealer has been unable to satisfactorily resolve the problem, please contact MFTA’s Customer Service Representative at 1-877- 711-0707.

Please be prepared to provide the following information when you call:

• Your Name, Company Name, Address, Tele-

phone Number

• Vehicle Model

• Vehicle Model Year

• Vehicle Identification Number

• Mileage

• Name of Dealer contacted under Step 1, if appli-

cable

• Details of the Complaint/Comment

You also may correspond with the Customer Service Representative in writing, addressed to:

MITSUBISHI FUSO TRUCK OF AMERICA, INC. CUSTOMER SERVICE REPRESENTATIVE 2015 CENTER SQUARE RD. LOGAN TOWNSHIP, NJ 08085

2-1

2. Warning labels

Locations in cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Locations outside cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2-2 Warning labels

• The caution and warning labels show important

information. Be sure to read them before using the vehicle.

• If any label has peeled so it is difficult to read, is

scratched or otherwise damaged, or has peeled off completely, please inform an authorized dealer. The warning and caution labels apply only to the vehicle itself, not to any equipment mounted on the vehicle. For information on caution and warning labels that apply to equipment mounted on the vehicle, please refer to the Owner’s Manual supplied by the manufacturer of the equipment.

• The caution and warning labels are located in

the cab as shown below. Samples of these labels are indicated in this and following pages.

Locations in cab

Limited slip differential 113-liter fuel tank

<FE: other than Crew-cab models>

Z10690 Z12494

Z12495

2-3

Voltage

Transfer lever

Hydraulic brake booster <FE85>

Z11770

Z11693

Towing <Automatic transmission vehicles>

Hydraulic brake booster <FE85>

Z12483

Z11694

Z11666

Fuse

Z12564

2-4 Warning labels

Engine inspection hatch <Crew-cab models>

Cab tilt function <Vehicles other than Crew-cab models>

Z11805 Z10697

Locations outside cab

2-5

Z12496

2-6 Warning labels

Engine oil

Automatic transmission fluid

Battery

Z10084

Z12549

Pressure cap

Z08670

Z11680

Oil cooler <Automatic transmission vehicles> Oil cooler <Automatic transmission vehicles>

Z11844 Z11773

2-7

High-current fuse

Z11803

Cab tilt function <Vehicles other than Crew-cab models>

Z11774

125-liter fuel tank

Air conditioner

Z10711

Cab tilt function <Vehicles other than Crew-cab models>

Z11804

Limited slip differential

113-liter fuel tank <FE: other than Crew-cab models>

Z11678

Z12494

Z10707

3-1

3. Opening and closing

Starter key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Central door locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Entering and leaving the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Door window glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-2 Opening and closing

Starter key

• There are two starter keys: a main key and a

sub key .

• Please make a note of the starter key number

. You can purchase more starter keys if you

inform an authorized dealer of this number.

Z08736

Doors

WARNING

• To help prevent accidents, always check

for vehicles and pedestrians approaching from behind before opening the doors.

• Driving with a door ajar can be very dan-

gerous. Make sure the doors are completely closed before starting.

• Exercise caution when opening a door in

strong wind. Otherwise, the wind could catch the door and suddenly blow it open.

• Exercise caution when opening a door on

a downward slope. Otherwise, the inclination of the vehicle could cause the door to suddenly fall open.

• When leaving the vehicle, take with you

any child who was riding in the cab. Never leave a child in the cab. A child left in the cab could interfere with the vehicle, causing it to move or catch fire. Also, the cab gets extremely hot in sunshine and in hot weather so a child left in the cab could suffer heatstroke.

Z10730

3-3

1 From the outside

To open, pull the outer handle toward you.

•

• Use the starter key to lock or unlock the door.

• It is possible to lock each door without using the

starter key. With the driver’s door or assistant driver’s door, push the lock knob toward the front of the vehicle then pull the outer handle and keep it pulled as you close the door. With a rear door, push the lock knob down then pull the outer handle and keep it pulled as you close the door.

NOTE:

• If your vehicle is not a Crew-cab model vehicle,

locking or unlocking the driver’s door using the starter key or lock knob also causes the assistant driver’s door to automatically lock or unlock.

• When you leave your vehicle, be sure to remove

the starter key from the starter switch to prevent theft.

• Be careful not to lock the doors with the starter

key inside the vehicle.

Z10731

Z10732

2 From the inside

To close, use the door waist bar . Close the

•

door completely.

• To lock the driver’s door or assistant driver’s

door, push the lock knob toward the front of the vehicle. To lock a rear door, push the lock knob down.

• To unlock and open the driver’s door or assist-

ant driver’s door, push the lock knob toward the rear of the vehicle then pull the inner handle . To unlock and open a rear door, pull up the lock knob then pull the inner handle .

CAUTION

Closing the door by pulling any part other than the door waist bar could damage the door mechanism.

3-4 Opening and closing

Central door locks

• When the “LOCK” side of the switch is

pressed, both doors are locked. When the “UNLK” side of the switch is pressed, both doors are unlocked.

• When the lock knob on the driver’s door is

pushed forward, the passenger’s door is also automatically locked. If the lock knob on either door is subsequently pushed rearward, only that door is unlocked.

• When the driver’s door is locked from the out-

side using the starter key, the passenger’s door is automatically also locked. If the starter key is subsequently used to unlock either door, the other door remains locked.

Z11819

Entering and leaving the vehicle

WARNING

• Always use the step to climb into or down

from the vehicle. Never put your foot on the wheel or tire since it could easily slip off.

• The step can become slippery in rain or

snow. Firmly hold the grip while climbing into or down from the vehicle. Holding the grip is particularly important when snow has settled and frozen on the step.

• If the soles of your shoes are oily or

greasy, you could slip when climbing down from the vehicle or when operating the brake or clutch pedal. Wipe any oil and grease off the soles of your shoes before entering or leaving the vehicle.

• When putting your foot on the step, make

sure your body is supported in three places for safety.

• Do not hold luggage or other items in your

hands when entering or leaving the vehicle since this can be dangerous.

• Do not jump down from the vehicle. Jump-

ing down from the vehicle could cause you to fall or sustain an injury.

• Take care when entering or leaving the

vehicle on a slope or in a strong wind since the door could open or close suddenly.

3-5

<FE>

<FG>

Z12471

CAUTION

• Hold onto the grip when entering or leaving

the vehicle. Do not grasp any other part of the vehicle since it could break.

• When entering or leaving an FG model truck,

do not place your feet or hands on the fender

. The fender could suffer damage. Also, the

fender can be dangerously slippery.

Hold the grip tightly and put your foot fully on the step when entering or leaving the vehicle. If you place your hand on the fender, put it on the non-slip section .

+ 280 hidden pages