Mitsubishi Electric CAHV-P500YA-HPB Instruction Manual

Air-Cooled Heat Pump Unit CAHV
Instructions Manual
CONTENTS
Thoroughly read this manual prior to use. Save this manual for future reference.
Some of the items in this manual may not apply to made-to-order units.
Safety Precautions................................................................... 2
1. External Appearance and Components ...............................
6
2. Operating the Unit................................................................
7
[1] Initial Operation.................................................................
7
[2] Daily Operation .................................................................
7
[3] Using the Unit in Sub-freezing or Snowy Conditions.........
8
3. Troubleshooting...................................................................
9
[1] Diagnosing Problems Using Error Codes .........................
9
[2] Calling for Service...........................................................
12
4. Safety and Maintenance Information .................................
13
[1] Contact information............................................................
13
[2] Refrigerant Information ...................................................
13
[3] Periodic Inspection..........................................................
13
[4] Parts Inspection and Replacement Intervals...................
16
[5] Safety, Ventilation, and Fire-Extinguishing Devices........
16
5. Warranty ............................................................................
17
[1] Terms and Conditions.....................................................
17
[2] Exclusions.......................................................................
17
6. Main Specifications............................................................
18
CAHV-P500YA-HPB
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Safety Precautions
• Thoroughly read the following safety precautions prior to use.
• Observe these precautions carefully to ensure safety.
General
WARNING
To reduce the risk of burns or electric shock, do not touch exposed pipes and wires.
To reduce the risk of burns or frost bites, do not touch the pipes or refrigerant circuit components with bare hands during and immediately after operation.
To reduce the risk of shorting, current leakage, electric shock, malfunctions, smoke, or fire, do not splash water on electric parts.
To reduce the risk of injury, keep children away while installing, inspecting, or repairing the unit.
To reduce the risk of electric shock, malfunctions, smoke or fire, do not operate the switches/buttons or touch other electrical
p
arts with wet hands.
To reduce the risk of fire or explosion, do not use volatile or flammable substances as a heat carrier.
To reduce the risk of electric shock and injury from the fan or other rotating parts, stop the operation and turn off the main power before cleaning, maintaining, or inspecting the unit.
CAUTION
WARNING
Do not install the unit in a place where large amounts of oil, steam, organic solvents, or corrosive gases such as sulfuric gas are present or where acidic/alkaline solutions or sprays containing sulfur are used frequently.
These substances can compromise the performance of the unit or cause certain components of the unit to corrode, which can result in refrigerant leakage, water leakage, injury, electric shock, malfunctions, smoke, or fire.
Do not try to defeat the safety features of the unit or make unauthorized setting changes.
Forcing the unit to operate the unit by defeating the safety features of the devices such as the pressure switch or the temperature switch, making unauthorized changes to the switch settings, or using accessories other than the ones recommended by Mitsubishi Electric may result in smoke, fire, or explosion.
Keep the space well ventilated.
Refrigerant can displace air and cause oxygen starvation. If leaked refrigerant comes in contact with a heat source, toxic gas may be generated.
IMPORTANT
Indicates a risk of injury or structural damage
Indicates a risk of death or serious injury
Indicates a risk of damage to the unit or other components in the system
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If any abnormality (e.g., burning smell) is noticed, stop the operation, turn off the power switch, and consult your dealer.
Continuing the operation may result in electric shock, malfunctions, or fire.
Always replace a fuse with one with the correct current rating.
The use of improperly rated fuses or a substitution of fuses with steel or copper wire may result in fire or explosion.
Properly install all required covers and panels on the terminal box and control box to keep moisture and dust out.
Dust accumulation and water may result in electric shock, smoke, or fire.
Consult an authorized agency for the proper disposal of the unit.
Refrigerant oil and refrigerant that may be left in the unit pose a risk of fire, explosion, or environmental pollution.
CAUTION
To reduce the risk of fire or explosion, do not place flammable materials or use flammable sprays around the unit.
The model of heat pump unit described in this manual is not intended for use to preserve food, animals, plants, precision instruments, or art work.
Do not operate the unit without panels and safety guards properly installed.
To reduce the risk of injury, do not sit, stand, or place objects on the unit.
To reduce the risk of adverse effects on plants and animals, do not place them where they are directly exposed to discharge air from the unit.
To reduce the risk of injury, do not touch the heat exchanger fins or sharp edges of components with bare hands.
To reduce the risk of injury, do not insert fingers or foreign objects into air inlet/outlet grills. If the unit is left on a damaged base, it may fall and cause injury.
To reduce the risk of injury, wear protective gear when working on the unit.
Do not place a container filled with water on the unit.
If water spills on the unit, it may result in shorting, current leakage, electric shock, malfunction
,
smoke, or fire.
Always wear protective gears when touching electrical components on the unit.
Several minutes after the power is switched off, residual voltage may still cause electric shock.
In areas where temperature drops to freezing, use an anti-freeze circuit and leave the main power turned on to prevent the water in the water circuit from freezing and damaging the unit or causing water leakage and resultant damage to the furnishings.
Do not connect the makeup water pipe directly to the potable water pipe. Use a cistern tank between them.
Connecting these pipes directly may cause the water in the unit to migrate into the potable water and cause health problems.
Do not install the unit on or over things that are vulnerable to water damage.
Condensation may drip from the unit.
Do not release refrigerant into the atmosphere. Collect and reuse the refrigerant, or have it properly disposed of by an authorized agency.
Refrigerant poses environmental hazards if released into the air.
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Installation
Transportation and repairs
WARNING
WARNING
CAUTION
Periodically check the installation base for damage.
To reduce the risk of shorting, electric shock, fire, or malfunction, do not touch the circuit board with tools or with your hands, and do not allow dust to accumulate on the circuit board.
Use clean tap water.
The use of acidic or alkaline water or water high in chlorine may corrode the unit or the pipes, causing water leakage and resultant dama
g
e to the furnishings.
In areas where temperature can drop low enough to cause the water in the pipes to freeze, operate the unit often enough to prevent the water from freezing.
Frozen water in the water circuit may cause the water to freeze, resulting in burst pipes and damage to the unit or the furnishings.
To prevent environmental pollution, dispose of brine in the unit or cleaning solutions according to the local regulations.
It is punishable by law not to dispose of them according to the applicable laws.
Periodically inspect and clean the water circuit.
Dirty water circuit may compromise the unit's performance or corrodes the unit or cause water leakage and resultant damage to the furnishings.
The water heated by the heat pump is not suitable for use as drinking water or for cooking.
It may cause health problems or degrade food.
In areas where temperature drops to freezing during the periods of non-use, blow the water out of the pipes or fill the pipes with anti-freeze solution.
Not doing so may cause the water to freeze, resulting in burst pipes and damage to the unit or the furnishings.
The unit should be moved, disassembled, or repaired only by qualified personnel. Do not alter or modify the unit.
Improper repair or unauthorized modifications may result in refrigerant leakage, water leakage, injury, electric shock, or fire.
After disassembling the unit or making repairs, replace all components as they were.
Failing to replace all components may result in injury, electric shock, or fire.
As an anti-freeze, use ethylene glycol or propylene glycol diluted to the specified concentration.
The use of other types of anti-freeze solution may cause corrosion and resultant water leakage. The use of flammable anti-freeze may cause fire or explosion.
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General
IMPORTANT
To avoid damage to the unit, use appropriate tools to install, inspect, or repair the unit.
To reduce the risk of malfunctions, use the unit within its operating range.
To reduce the risk or malfunction, turn on the power at least 12 hours before starting operation, and leave the power turned on throu
g
hout the operating season.
To maintain optimum performance and reduce the risk of malfunction, keep the air pathway clear.
Do not unnecessarily change the switch settings or touch other parts in the refrigerant circuit.
Doing so may change the operation mode or damage the unit.
Recover all refrigerant from the unit.
It is punishable by law to release refrigerant into the atmosphere.
Do not switch on or off the main power in a cycle of shorter than 10 minutes.
Short-cycling the compressor may damage the compressor.
Check the water system, using a relevant manual as a reference.
Using the system that does not meet the standards (including water quality and water flow rate) may cause the water pipes to corrode.
To ensure proper operation of the unit, periodically check for proper concentration of anti-freeze.
Inadequate concentration of anti-freeze may compromise the performance of the unit or cause the unit to abnormally stop.
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1. External Appearance and Components
Discharge air outlet
Intake air inlet
Service panel
Hot water outlet
Control box
Hot water inlet
Service panel
Control box
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