Mitsubishi Electric C80 Connection And Set Up Manual

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Page 2

Introduction

This manual covers the items required for installing, connecting and setting up the C80. Read this manual thoroughly and understand the product's functions and performance before starting to use. This manual is written on the assumption that all optional functions are added, but the actually delivered device may not have all functions. The unit names, cable names and various specifications are subject to change without notice. Please confirm these before placing an order. Be sure to keep this manual always at hand.

Notes on Reading This Manual

(1) This manual explains general parameters as viewed from the NC.

For information about each machine tool, refer to manuals issued from the machine tool builder. If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual, the later has priority over the former.

(2) This manual is intended to contain as much descriptions as possible even about special operations.

The operations to which no reference is made in this manual should be considered "impossible".

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by

the machine tool builder takes precedence over this manual.

Items that are not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all the applicable functions are included.

Some of them, however, may not be available for your NC system. Refer to the specifications issued by the machine tool builder before use.

For information about each machine tool, refer to manuals issued from the machine tool builder.

Some screens and functions may differ depending on each NC system (or version), and some functions

may not be possible. Please confirm the specifications before starting to use.

Do not connect NC system to the Internet-connected network.

To maintain the safety of the NC system against unauthorized access from external devices via the

network, take appropriate measures.

Also refer to the manuals on "Manual List" as necessary.

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Manual List

Manuals related to M800/M80/E80/C80 Series are listed as follows. These manuals are written on the assumption that all optional functions are added to the targeted model. Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the specifications before use.) The manuals issued by MTB take precedence over these manuals.

Manual IB No. Purpose and Contents

M800/M80/E80 Series Instruction Manual

C80 Series Instruction Manual

M800/M80/E80/C80 Series Programming Manual (Lathe System) (1/2)

M800/M80/E80/C80 Series Programming Manual (Lathe System) (2/2)

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (1/2)

M800/M80/E80/C80 Series Programming Manual (Machining Center System) (2/2)

M800/M80/E80/C80 Series Alarm/Parameter Manual

IB-1501274

IB-1501453

IB-1501275

IB-1501276

IB-1501277

IB-1501278

IB-1501279

 Operation guide for NC  Explanation for screen operation, etc.

 G code programming for lathe system  Basic functions, etc.

 G code programming for lathe system  Functions for multi-part system, high-accuracy function, etc.

 G code programming for machining center system  Basic functions, etc.

 G code programming for machining center system  Functions for multi-part system, high-accuracy function, etc.

 Alarms  Parameters

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Manuals for MTBs (NC)

Manual IB No. Purpose and Contents

M800/M80/E80/C80 Series Specifications Manual (Function)

M800/M80/E80/C80 Series Specifications Manual (Hardware)

M800W/M80W Series Connection and Setup Manual

M800S/M80/E80 Series Connection and Setup Manual

C80 Series Connection and Setup Manual

M800/M80/E80 Series PLC Development Manual

M800/M80/E80 Series PLC Programming Manual

M800/M80/E80/C80 Series PLC Interface Manual

M800/M80/E80 Series Maintenance Manual

C80 Series Maintenance Manual

IB-1501505

IB-1501506

IB-1501268

IB-1501269

IB-1501452

IB-1501270

IB-1501271

IB-1501272

IB-1501273

IB-1501454

 Model selection  Outline of various functions

 Model selection  Specifications of hardware unit

 Detailed specifications of hardware unit  Installation, connection, wiring, setup (startup/adjustment)

 Electrical design  I/O relation (assignment, setting, connection), field network  Development environment (PLC on-board, peripheral

development environment), etc.

 Electrical design  Sequence programming  PLC support functions, etc.

 Electrical design  Interface signals between NC and PLC

 Cleaning and replacement for each unit  Other items related to maintenance

Manuals for MTBs (drive section)

Manual IB No. Contents

MDS-E/EH Series Specifications Manual

MDS-E/EH Series Instruction Manual

MDS-EJ/EJH Series Specifications Manual

MDS-EJ/EJH Series Instruction Manual

MDS-EM/EMH Series Specifications Manual

MDS-EM/EMH Series Instruction Manual

DATA BOOK IB-1501252  Specifications of servo drive unit, spindle drive unit, motor, etc.

IB-1501226  Specifications for power supply regeneration type

IB-1501229  Instruction for power supply regeneration type

IB-1501232  Specifications for regenerative resistor type

1235  Instruction for regenerative resistor type

IB-150

IB-1501238

IB-1501241  Instruction for multi-hybrid, power supply regeneration type

 Specifications for multi-hybrid, power supply regeneration

type

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Manuals for MTBs (Others)

Manual No. Purpose and Contents

GOT2000 Series User’s Manual (Hardware)

GOT2000 Series User’s Manual (Utility)

GOT2000 Series User’s Manual (Monitor)

GOT2000 Series Connection Manual (Mitsubishi Electric Products)

GT Designer3 (GOT2000) Screen Design Manual

■ For M800/M80/E80 Series

Manual No. Purpose and Contents

GOT2000/GOT1000 Series CC-Link Communication Unit User's Manual

GX Developer Version 8 Operating Manual (Startup)

GX Developer Version 8 Operating Manual

GX Converter Version 1 Operating Manual

MELSEC-Q CC-Link System Master/ Local Module User’s Manual

GOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 1)

GOT2000 Series Connection Manual (Non-Mitsubishi Electric Products 2)

GOT2000 Series Connection Manual (Microcomputers, MODBUS/ Fieldbus Products, Peripherals)

GT SoftGOT2000 Version1 Operating Manual

SH-081194

SH-081195

SH-081196  Outline of each monitor function of GOTs

SH-081197

SH-081220

IB-0800351

SH-080372E

SH-080373E

IB-0800004E

SH-080394E

SH-081198ENG

SH-081199ENG

SH-081200ENG

SH-081201ENG

 Outline of hardware such as part names, external dimensions,

installation, wiring, maintenance, etc. of GOTs

 Outline of utilities such as screen display setting, operation

method, etc. of GOTs

 Outline of connection types and connection method between

GOT and Mitsubishi Electric connection devices

 Outline of screen design method using screen creation

software GT Designer3

 Explanation for handling CC-Link communication unit (for

GOT2000 series/GOT1000 series)

 Explanation for system configuration, installation, etc. of PLC

development tool GX Developer

 Explanation for operations using PLC development tool GX

Developer

 Explanation for operations using data conversion tool GX

Converter

 Explanation for system configuration, installation, wiring, etc.

of master/local modules for CC-Link system

 Explanation for connection types and connection method

between GOT and other company's devices

 Explanation for connection types and connection method

between GOT and microcomputers, MODBUS/fieldbus products, peripherals

 Explanation for system configuration,

and operation method of monitoring software GT SoftGOT2000

screen configuration

■ For C80 Series

Manual No. Purpose and Contents

MELSEC iQ-R Module Configuration Manual

MELSEC iQ-R CPU Module User’s Manual (Startup)

MELSEC iQ-R CPU Module User’s Manual (Application)

QCPU User’s Manual (Hardware Design, Maintenance and Inspection)

GX Works3 Operating Manual SH-081215  Outline of functions, programming, etc.

SH-081262

SH-081263

SH-081264

SH-080483

 Outline of system configuration, specifications, installation,

wiring, maintenance, etc.

 Outline of specifications, procedures before operation,

troubleshooting, etc. for CPU module

 Outline of memory, functions, devices, parameters, etc. for

CPU module

 Outline of specifications, necessary knowledge to configure

the system and maintenance-related descriptions for Q series CPU module, etc.

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Reference Manual for MTBs

Manual No. Purpose and Contents

M800/M80 Series Smart safety observation Specification manual

C80 Series Smart safety observation Specification manual

M800/M80 Series CC-Link (Master/ Local) Specification manual

M800/M80 Series PROFIBUS-DP Specification manual

M800/M80 Series Interactive cycle insertion (Customization) Specification manual

M800/M80 Series EtherNet/IP Specifications manual

BNP-C3072-022

 Explanation for smart safety observation function

BNP-C3077-022

BNP-C3072-089  Explanation for CC-Link

BNP-C3072-118  Explanation for PROFIBUS-DP communication function

BNP-C3072-121-

0003

BNP-C3072-263  Explanation for EtherNet/IP

 Explanation for interactive cycle insertion

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Precautions for Safety

Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".

DANGER

When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.

WARNING

When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION

When the user could be subject to injuries or the property could be damaged if handling is mistaken.

Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation. All the items are important and must always be observed.

The following sings indicate prohibition and compulsory.

This sign indicates prohibited behavior (must not do).

For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do).

For example, indicates "it must be grounded".

The meaning of each pictorial sing is as follows.

CAUTION

Prohibited

CAUTION rotated

Disassembly is

prohibited

object

CAUTION HOT

KEEP FIRE AWAY General instruction

Danger Electric shock

risk

Danger explosive

Earth ground

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For Safe Use

Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes. Do not use this product in any applications other than those specified above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties.

1. Items related to prevention of electric shocks

Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and charged sections will be exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections. The inside of the controller and drive unit are charged, and this could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric shocks.

Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to observe this could result in electric shocks. Contact your nearby Service Center or Service Station for replacing parts and servicing.

Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks.

WARNING

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could result in electric shocks.

Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

Completely turn off the all lines of the power supply externally before wiring. Not completely turning off all power could result in electric shock or damage to the product.

When turning on the power supply or operating the module after wiring, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock.

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2. Items related to prevention of fire

CAUTION

Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and configure the sequence that shuts the power off upon drive unit’s emergency stop or alarm.

When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is dangerous.

Incorrect wiring and connections could cause the devices to damage or burn.

3. Items related to prevention of bodily injury or property damage

DANGER

When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away from the product.

CAUTION

Do not apply voltages to the connectors or terminals other than voltages indicated in the connection and setup manual for the controller or specifications manual for the drive unit. Failure to observe this could cause bursting, damage, etc.

Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals.

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.

Persons wearing medical devices, such as pacemakers, must stay away from this unit. The electromagnetic waves could adversely affect the medical devices.

Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these sections. Failure to observe this could result in burns.

Do not ent er the ma chine’s movable range during automatic operation. Keep your hands, feet or face away from the spindle during rotation.

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4. General precautions

Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.

(1) Items related to product and manual

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.

Items that are not described in this manual must be interpreted as "not possible".

This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not be available for your NC system. Refer to the specifications issued by the machine tool builder before use.

For information about each machine tool, refer to manuals issued from the machine tool builder.

Some screens and functions may differ depending on each NC system (or version), and some functions may not be possible. Please confirm the specifications before starting to use.

Do not connect NC system to the Internet-connected network.

To maintain the safety of the NC system against unauthorized access from external devices via the network, take appropriate measures.

(2) Transportation and installation

CAUTION

Correctly transport the products according to the mass.

Do not stack the products exceeding the indicated limit.

Do not hold the cables, shaft or detector when transporting the motor.

Do not transport the controller or drive unit by suspending or holding the connected wires or cables.

Do not hold the front cover when transporting the unit, or the front cover could come off, causing the unit to drop.

Install on a non-combustible place where the unit's or motor's mass can be withstood according to the instruction manual.

The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.

When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor shaft.

Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)

Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage.

Do not get on the product or place heavy objects on it.

Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices.

Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.

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CAUTION

Take care not to cut hands, etc. with the heat radiating fins or metal edges.

Do not block the intake/outtake ports of the motor with the cooling fan.

Install the controller’s display section and operation board section on the spot where cutting oil will not reach.

The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on them.

Store and use the units according to the environment conditions indicated in each specifications manual.

When disinfectants or insecticides must be used to treat wood packaging materials, always use methods other than fumigation (for example, apply heat treatment at the minimum wood core temperature of 56 °C for a minimum duration of 30 minutes (ISPM No. 15 (2009))).

If products such as units are directly fumigated or packed with fumigated wooden materials, halogen substances (including fluorine, chlorine, bromine and iodine) contained in fumes may contribute to the erosion of the capacitors. When exporting the products, make sure to comply with the laws and regulations of each country.

Do not use the products in conjunction with any components that contain halogenated flame retardants (bromine, etc). Failure to observe this may cause the erosion of the capacitors.

Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.

Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks.

Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation.

When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could be damaged.

Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the tolerable radial load of the shaft.

Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to break.

Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged.

Before using this product after a long period of storage, please contact the Mitsubishi Service Station or Service Center.

Following the UN recommendations, battery units and batteries should be transported based on the international regulations such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO) and U.S. Department of Transportation (DOT).

Due to ventilation problems, do not install the base units vertically or horizontally when C80 is mounted on a board, etc.

Install the basic base on a flat surface. Unevenness or warping of the surface can apply undue force to printed circuit boards and lead to operation failures.

Avoid installing the base units close to a vibration source, such as a large electromagnetic contactor or nofuse breaker. Install them on a separate panel or at a safe distance.

To limit the effects of reflected noise and heat, leave 100mm(3.94inch) or more clearance to instruments fitted in front of CNC CPU (on the rear of the door). Similarly, leave 50mm(1.97inch) or more clearance between instruments and the left and right sides of the basic b

ase.

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(3) Items related to wiring

COM COM

Control output signal

Drive unit

Control output signal

Drive unit

(24VDC) (24VDC)

CAUTION

Correctly wire this product. Failure to observe this could result in motor runaway, etc.

Incorrect terminal connections could cause the devices to rupture or damage, etc.

Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.

Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected.

Always install an AC reactor per each power supply unit.

Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple power supply units.

Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults.

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise countermeasure.

When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output signal. If mistaken, the signal will not be output due to fault in the drive unit, and consequently the protective circuit, such as emergency stop, could be disabled.

Do not connect or disconnect the cables between units while the power is ON.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting them.

Securely tighten the cable connector fixing screw or fixing mechanism. The motor could come off during operation if insecurely fixed.

Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable clamps.

Separate the signal wire from the drive line or power line when wiring.

Carry out wiring so that there is no possibility of short circuit between wires, nor of dangerous state.

Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system.

Ground the device according to the requirements of the country where the device is to be used.

Wire the heat radiating fins and wires so that they do not contact.

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CAUTION

When using the RS-232C device as a peripheral device, caution must be paid for connector connection/ disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/ disconnect the connector with the AC power supply on the device side OFF.

NC unit

Device

RS-232C

Switch

AC socket

Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of 24V.

12V, 5V, and 3.3V output from connectors are to supply the power for dedicated peripheral devices. Do not use for other equipment to supply the power since we do not guarantee the NC operation by voltage down or noise sneaking.

When using an inductive load such as a relay, always connect a diode in parallel to the load to prevent a counter-electromotive force.

When the rush current exceeds the maximum output current, always connect a protective resistor serially to the load to suppress rush currents.

The wires from the surge absorber should be connected without extensions.

Be sure to ground the earth terminal FG and LG. Not doing so could result in electric shock or operation failure. (Ground resistance: 100Ω or less)

When wiring in the unit, be sure that it is done correctly by checking the product's rated voltage and the terminal layout. Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage.

External connections shall be crimped or pressure welded with the specified tools, or correctly soldered. Imperfect connections could result in short circuit, fire, or operation failure.

Tighten the terminal screws within the specified torque range. If the terminal screws are loose, it could result in short circuit, fire, or operation failure. Tightening the terminal screws too far may cause damages to the screws and/or the module, resulting in drop, short circuit, or operation failure.

Be sure there are no foreign matters such as sawdust or wiring debris inside the module. Such debris could cause fire, damage, or operation failure.

The module has an ingress prevention label on its top to prevent foreign matter, such as wiring debris, from entering the module during wiring. Do not remove this label during wiring. Before starting system operation, be sure to remove this label because of heat dissipation.

When connecting to a personal computer and a unit with the USB interface, an electric shock or a unit failure may occur. Operate these correctly according to the manual of a unit and a personal computer. Observe the following cautions when a personal computer in an AC power supply is used. (1) For a personal computer that uses a 3-pin power plug or power plug with a ground lead type, make sure to use a plug socket including a ground input electrode or ground the earth lead, respectively. And, ensure to ground a personal computer and a unit. (Ground resistance: 100Ω or less) (2) For a personal computer that uses a 2-pin power plug without ground lead, make sure to connect the unit to the personal computer according to the following procedures. And, it is recommended to supply the same power supply line to a personal computer and the unit.

　(a) Pull out the power plug of the personal computer from the AC outlet. 　(b) Confirm that the power plug of the personal computer has been pulled out from the AC outlet, and

connect USB cables, the extension cable or the bus connection cable of a GOT. 　(c) Insert the power plug of the personal computer into the AC outlet.

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(4) Set up

WARNING

Do not cancel the emergency stop before confirming the basic operation.

Always set the stroke end and stroke limit. Failure to set this could result in collision with the machine end.

CAUTION

If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual. the latter has priority over the former.

The operations to which no reference is made in this manual should be considered "impossible".

Some screens and functions may differ depending on each NC system (or version), and some functions may not be possible. Please confirm the specifications before starting to use.

If the battery low warning is issued, save the machining programs, tool data and parameters in an input/ output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and parameters may have been destroyed. Replace the battery and then reload the data.

Do not adjust the spindle when possible risks associated with adjustment procedures are not thoroughly taken into consideration.

Be careful when touching spindle's rotating section, or your hand may be caught in or cut.

It is dangerous to restore the backup data of other machine when the absolute position is established because the zero point will be established with the absolute position of the linear axis rewritten, thus the zero point position is off the right position. Initialize the zero point again.

Restoration by SRAM data is available only if the rotary axis motor has not rotated in a same direction 30,000 times or more since the acquisition of the data. Otherwise, the zero point of the rotary axis will change by turning the power OFF and ON after writing the SRAM data, which will cause danger. Make sure the zero point is not off the right position. The use of this method should be limited to when necessary, such as when replacing an NC unit, and requires enough safety confirmation before executing.

(5) Operation and adjustments

CAUTION

If the operation start position is set in a block which is in the middle of the program and the program is started, the program before the set block is not executed. Please confirm that G and F modal and coordinate values are appropriate. If there are coordinate system shift commands or M, S, T and B commands before the block set as the start position, carry out the required commands using the MDI, etc. If the program is run from the set block without carrying out these operations, there is a danger of interference with the machine or of machine operation at an unexpected speed, which may result in breakage of tools or machine tool or may cause damage to the operators.

Under the constant surface speed control (during G96 modal), if the axis targeted for the constant surface speed control moves toward the spindle center, the spindle rotation speed will increase and may exceed the allowable speed of the workpiece or chuck, etc. In this case, the workpiece, etc. may jump out during machining, which may result in breakage of tools or machine tool or may cause damage to the operators.

Check and adjust programs and each parameter before starting operation. Failure to observe this could result in unpredictable operations depending on the machine.

Do not make drastic adjustments or changes in the parameters as the operation could become unstable.

In the explanation on bits, set all bits not used, including blank bits, to "0".

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(6) Usage

The metal part becomes the high temperature.

CAUTION

Use C80 in an environment that meets the general specifications contained in this manual. Using C80 in an environment outside the range of the general specifications could result in electric shock, fire, operation failure, and damage to or deterioration of the product.

When mounting the module, be sure to insert the module fixing hook on the module's bottom into the module fixing hole on the base unit. Incorrect mounting could cause an operation failure or a damage/drop of the unit.

Hold down the module loading lever at the module bottom and securely insert the fixing hook into the fixing hole in the base unit. Install the module with the module fixing hole as a supporting point. Incorrect mounting could cause an operation failure or a damage/drop of the unit.

Be sure to fix all the modules with screws to prevent them from dropping. The fixing screws (M3 x 12) are to be prepared by user.

Tighten the screw in the specified torque range. Under tightening may cause a drop, short circuit or operation failure. Over tightening may cause a drop, short circuit or operation failure due to damage to the screw or module.

Be sure to install the extension cable to connectors of the basic base unit correctly. After installation, check them for looseness. Poor connections could cause an input or output failure.

Completely turn off all lines of external power supply used in the system before loading or unloading the module. Not doing so could result in electric shock or damage to the product.

Do not mount/dismount the modules or base over 50 times. Mounting/dismounting over 50 times may cause an operation failure.

Do not directly touch the module's conductive parts or electronic parts. Touching these parts could cause an operation failure or give damage to the module.

Do not touch the radiating fin of the CNC CPU module while an electric current is supplied or in a short while after the power OFF. Touching the fin may cause burns. Take care when removing the unit.

When removing the unit, always remove the fixing screws and then take the fixing hook out from the fixing hole. Incorrect removal will damage the module fixing hook.

When the module fixing screws are used, remove the screws first and module from the base unit. Failure to do so may damage the module.

The module surface temperature may be high immediately after power-off. When the module is removed, pay attention to the burn injury.

Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function mounted in the controller.

Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit or motor.

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CAUTION

MBR EMG

Motor

Electromagnetic brake

Shut off with motor brake control output

Shut off with CNC brake control PLC output

24VDC

Only a qualified technician may disassemble or repair this product.

Do not alter.

Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.

Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to observe this could result in fires or faults.

The combination of the motor and drive unit that can be used is determined. Be sure to check the models of motor and drive unit before test operation.

The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of holding, and must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the purpose of holding.

For the system running via a timing belt, install a brake on the machine side so that safety can be ensured.

Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure to confirm SERVO ON prior to releasing the brake.

When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake terminal.

Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The cannon plug pins could be damaged by sparks.

After changing programs/parameters, or after maintenance/inspection, always carry out a test operation before starting actual operation.

Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable instantaneous power failure time) indicated in each specifications manual.

When making detector cables, do not mistake connection. Failure to observe this could result in malfunction, runaway or fire.

(7) Troubleshooting

Use a motor with electromagnetic brakes or establish an external brake mechanism for the purpose of holding; this serves as countermeasures for possible hazardous situation caused by power failure or product fault.

Use a double circuit structure for the electromagnetic brake's operation circuit so that the brakes will activate even when the external emergency stop signal is issued.

The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.)

To secure the absolute position, do not shut off the servo drive unit’s control power supply when its battery voltage drops (warning 9F) in the servo drive unit side.

If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining programs, tool data and parameters, etc. with the input/output device before replacing the battery. Depending on the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the alarm occurrence.

CAUTION

Page 18

(8) Maintenance, inspection and part replacement

CAUTION

Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data before maintenance and inspections.

The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even when used in a normal environment. Contact the Service Center or Service Station for replacements.

Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

Be careful not to break the heat radiating fins during maintenance or replacement.

(9) Disposal

CAUTION

Take the batteries, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes.

Do not alter or disassemble controller, drive unit, or motor.

Collect and dispose of the spent batteries according to the local laws.

(10) General precautions

To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed. When operating the product, always place the cover or partitions back to their original position, and operate as indicated in the instruction manual, etc.

Page 19

Page 20

Treatment of waste

The following two laws will apply when disposing of this product. Considerations must be made to each law. The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If necessary, indicate or notify these laws to the final user of the product.

(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(a) Recycle as much of this product as possible when finished with use. (b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap

contractors. Mitsubishi recommends sorting the product and selling the members to appropriate contractors.

(2) Requirements for "Law for Treatment of Waste and Cleaning"

(a) Mitsubishi recommends recycling and selling the pr oduct when n o longer needed a ccording to item

(1) above. The user should make an effort to reduce waste in this manner. (b) When disposing a product that cannot be resold, it shall be treated as a waste product. (c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment

contractor, and appropriate measures, including a manifest co ntrol, must be taken. (d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal

laws.

Page 21

Page 22

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste. If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows: Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%) In the European Union there are separate collection systems for used batteries and accumulators. Please, dispose of batteries and accumulators correctly at your local community waste collection/ recycling centre.

Please, help us to conserve the environment we live in!

Page 23

Page 24

Trademarks

MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT, CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other countries.

Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries. Microsoft®, Windows®, SQL Server® and Access® are either trademarks or registered trademarks of Microsoft Corporation in the United States and/or other countries. SD logo and SDHC logo are either registered trademarks or trademarks of LLC. UNIX is a registered trademark of The Open Group in the United States and/or other countries. Intel® and Pentium® are either trademarks or registered trademarks of Intel Corporation in the United States and/or other countries. MODBUS® is either a trademark or a registered trademark of Schneider Electric USA, Inc. or the affiliated companies in Japan and/or other countries. EtherNet/IP is a trademark of Open DeviceNet Vendor Association,Inc. PROFIBUS-DP and PROFINET are either trademarks of Profibus International. Oracle® is a registered trademark of Oracle Corporation, the subsidiaries, or the affiliated companies in the United States and /or other countries. VNC is a registered trademark of RealVNC Ltd. in the United States and other countries.

Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.

Page 25

Page 26

本製品の取扱いについて

( 日本語 /Japanese) 本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外での使用をお願いいたします。

Handling of our product

(English) This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

본 제품의 취급에 대해서

( 한국어 /Korean) 이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에 서 사용하는 것을 목적으로 합니다 .

Page 27

Page 28

1 System Basic Configuration ....................................................................................................................... 1

1.1 System Basic Configuration Drawing..................................................................................................... 2

2 General Connection Diagram...................................................................................................................... 3

3 List of Configuration.................................................................................................................................... 5

3.1 CNC Control Unit ................................................................................................................................... 6

3.2 GOT ..................................................................................................................................................... 16

3.2.1 GT27............................................................................................................................................ 16

3.2.2 GT25............................................................................................................................................ 18

3.3 Peripheral Device................................................................................................................................. 19

3.4 Dual Signal Module.............................................................................................................................. 19

3.5 List of Q Series Units (for RQ extension base unit) ............................................................................. 20

4 General Specifications .............................................................................................................................. 23

4.1 Installation Environment Conditions..................................................................................................... 24

4.2 Base Unit ............................................................................................................................................. 25

4.2.1 Basic Base Unit............................................................................................................................ 25

4.2.2 Extension Base Unit..................................................................................................................... 26

4.2.3 RQ Extension Base Unit .............................................................................................................. 28

4.3 Power Supply....................................................................................................................................... 29

4.3.1 R61P/R62P/R63P/R64P .............................................................................................................. 29

4.3.2 Q61P/Q63P/Q64PN..................................................................................................................... 33

4.4 PLC CPU ............................................................................................................................................. 38

4.5 CNC CPU Module................................................................................................................................ 43

4.6 Dual Signal Module.............................................................................................................................. 47

4.7 Signal Splitter....................................................................................................................................... 52

4.8 Manual Pulse Generator ...................................................................................................................... 54

4.8.1 5V Manual Pulse Generator (UFO-01-2Z9) ................................................................................. 54

4.8.2 12V Manual Pulse Generator (HD60C) ......................................................................................55

4.9 Recommended Terminal Block for Dual Signal Module ...................................................................... 55

4.10 GOT (Panel Cut Dimensions) ............................................................................................................ 56

5 Installation .................................................................................................................................................. 57

5.1 Module Installation ............................................................................................................................... 58

5.1.1 Precautions for Handling................................................................................................

Precautions for Installation of Basic Base Unit ............................................................................ 61

5.1.2

5.1.3 Module Installation and Removal................................................................................................. 63

5.1.4 Installation and Removal the Signal Splitter ................................................................................ 66

5.2 Calculating Heat Generation by C80 ................................................................................................... 68

6 Wiring and Connecting.............................................................................................................................. 71

6.1 Precautions .......................................................................................................................................... 72

6.1.1 Precautions for Power Supply Wiring .......................................................................................... 72

6.1.2 Precautions for Wiring of I/O Equipment...................................................................................... 73

6.1.3 Precautions for Grounding........................................................................................................... 73

6.1.4 Precautions for Using Optical Communication Cable.................................................................. 74

6.2 Wiring to the Power Supply Module..................................................................................................... 76

6.2.1 R61P/R62P/R63P/R64P .............................................................................................................. 76

6.2.2 Q61P/Q63P/Q64PN..................................................................................................................... 77

6.3 Connecting the Emergency Stop Signal .............................................................................................. 78

6.4 Connecting the GOT ............................................................................................................................ 79

6.5 Connecting the Drive Unit .................................................................................................................... 80

6.6 Connecting the Dual Signal Module..................................................................................................... 81

6.7 Connecting the Signal Splitter.............................................................................................................. 82

6.8 Connecting the Skip Signal (Sensor) ................................................................................................... 83

6.9 Connecting the Manual Pulse Generator............................................................................................. 84

.............. 58

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7 Cable ........................................................................................................................................................... 87

7.1 Symbols for Writing Cable Drawings.................................................................................................... 88

7.2 Cables for CNC CPU ........................................................................................................................... 89

7.2.1 F020/F021/F022 Cable ................................................................................................................ 89

7.2.2 G020/G021/G022 Cable .............................................................................................................. 90

7.2.3 H010 Cable .................................................................................................................................. 91

7.2.4 H101 Cable .................................................................................................................................. 92

7.2.5 H300 Cable .................................................................................................................................. 93

7.2.6 H310 Cable .................................................................................................................................. 94

7.2.7 H401 Cable .................................................................................................................................. 95

7.2.8 H501 Cable .................................................................................................................................. 95

7.2.9 J303 Cable................................................................................................................................... 96

7.3 Cable Relating to Drive Unit................................................................................................................. 97

7.3.1 Cable Wire and Assembly............................................................................................................ 97

7.3.2 CNP2E-1 Cable ........................................................................................................................... 98

7.3.3 CNP3EZ-2P/CNP3EZ-3P Cable .................................................................................................. 99

7.3.4 CNV2E-8P/CNV2E-9P Cable .................................................................................................... 100

7.3.5 CNV2E-D Cable......................................................................................................................... 101

7.3.6 CNV2E-HP Cable ...................................................................................................................... 102

7.3.7 DG30 Cable ............................................................................................................................... 103

7.3.8 G380 Cable................................................................................................................................ 104

7.3.9 J395 Cable................................................................................................................................. 105

7.3.10 J396 Cable............................................................................................................................... 106

7.3.11 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable................................................................... 107

7.3.12 MR-BT6V2CBL Cable.............................................................................................................. 107

7.3.13 MR-D05UDL3M-B Cable ......................................................................................................... 108

7.3.14 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable ................................................................. 108

7.3.15 SH21 Cable.............................................................................................................................. 109

8 Setup Outline............................................................................................................................................ 111

8.1 Flow of the Initial Setup...................................................................................................................... 112

9 GOT Initial Setup ...................................................................................................................................... 113

9.1 GT Designer3..................................................................................................................................... 114

9.1.1 Installing GT Designer3 ..................................

9.1.2 Making Communication Settings ............................................................................................... 115

9.1.2.1 Setting Ethernet Connection.............................................................................................. 115

9.1.3 Setting the Saving Destination Drive for Backup Data............................................................... 122

9.1.4 Setting Time on GOT ................................................................................................................. 124

9.1.5 Creating a GOT Screen ............................................................................................................. 126

9.1.5.1 Precautions for Device Settings......................................................................................... 126

9.1.5.2 Special Function Switch..................................................................................................... 127

9.1.6 Writing the Package Data to GOT ............................................................................................. 128

10 PLC CPU Initial Setup ............................................................................................................................ 133

10.1 GX Works3....................................................................................................................................... 134

10.1.1 Connecting the Devices Necessary for Setup ......................................................................... 134

10.1.2 Setting the Connection to GX Works3 ..................................................................................... 135

10.1.3 Setting Multi-CPU Parameters................................................................................................. 137

10.1.4 Writing the Created Parameters to the PLC ............................................................................ 148

11 CNC CPU Initial Setup ........................................................................................................................... 149

11.1 Initializing CNC CPU Internal Data (Clearing SRAM Data).............................................................. 150

11.1.1 Loss and Restoration of Absolute Position Data...................................................................... 151

11.2 Selecting NC System Type and Display Language ......................................................................... 153

11.3 Setting Multi-CPU Parameters ......................................................................................................... 155

11.4 Setting the Date and Time ............................................................................................................... 170

................................................................

........... 114

12 Setting Machine Parameters ................................................................................................................. 171

12.1 Setting the Parameters for the System Specifications ..................................................................... 172

Page 30

12.2 Setting the Parameters for the Machine Specifications ................................................................... 173

12.3 Setting Drive Unit MDS-E/EH Series ............................................................................................... 175

12.3.1 Setting the Rotary Switch......................................................................................................... 175

12.3.2 Setting DIP Switch ................................................................................................................... 176

12.4 Setting Drive Unit MDS-EM/EMH Series ......................................................................................... 177

12.4.1 Setting the Rotary Switch......................................................................................................... 177

12.5 Setting Drive Unit MDS-EJ/EJH Series............................................................................................ 178

12.5.1 Setting the Rotary Switch......................................................................................................... 178

12.5.2 Setting the DIP Switch ............................................................................................................. 179

12.6 Setting Up without Connecting to the Motor/Drive Units at the Startup of Drive Unit ...................... 180

12.7 Servo Simplified Adjustment ............................................................................................................ 181

12.7.1 First Measure Against Vibration............................................................................................... 181

12.7.2 NC Analyzer2........................................................................................................................... 182

13 Setting of Inter-CPU Features ............................................................................................................... 183

13.1 Setting to Share Handles between CNC CPU Modules .................................................................. 184

14 Setting the Position Detection System ................................................................................................ 185

14.1 Adjusting the Absolute Position Detection System ..........................................................................186

14.1.1 Basic Position Alignment Method I .......................................................................................... 188

14.1.2 Basic Position Alignment Method II ......................................................................................... 191

14.1.3 Machine End Stopper Method: Automatic Initialization............................................................ 193

14.1.4 Machine End Stopper Method: Manual Initialization................................................................ 197

14.1.5 Dog-type .................................................................................................................................. 200

14.1.6 Precautions Common for the Initilization Operation................................................................. 200

14.1.7 Precautions Common for the Dogless-type Absolute Position Detector.................................. 201

14.2 Adjustment of Reference Position Return in Relative Position Detection System ........................... 202

14.2.1 Dog-type Reference Position Return Operation ..................................................................... 202

14.2.2 Dog-type Reference Position Return Adjustment Procedures ................................................. 203

15 Setting the Tool Entry Prohibited Range ........................................................................................... 209

15.1 Stroke End (H/W OT)....................................................................................................................... 210

15.2 Stored Stroke Limit (S/W OT) .......................................................................................................... 211

15.2.1 Outline ..................................................................................................................................... 211

15.2.2 Stored Stroke Limit I ...................................

15.2.3 Stored Stroke Limit II ............................................................................................................... 215

15.2.4 Stored Stroke Limit IB .............................................................................................................. 217

15.2.5 Stored Stroke Limit IC.............................................................................................................. 218

15.2.6 Movable Range during Inclined Axis Control ........................................................................... 219

15.2.7 Stored Stroke Limit for Rotation Axis ....................................................................................... 220

15.2.8 Changing the Area for the Stored Stroke Limit I ...................................................................... 220

15.2.9 Precautions .............................................................................................................................. 221

16 Setting the Deceleration Check ............................................................................................................ 223

16.1 Function ........................................................................................................................................... 224

16.2 Deceleration Check Method............................................................................................................. 226

16.3 Deceleration Check for Opposite Direction Movement Reversal..................................................... 228

16.4 Parameter ........................................................................................................................................ 229

16.5 Relation with Other Functions.......................................................................................................... 231

16.6 Precautions ...................................................................................................................................... 232

17 Data Backup and Restoration ............................................................................................................... 233

17.1 Backup ............................................................................................................................................. 235

17.2 Restoration....................................................................................................................................... 237

................................................................

............. 214

18 Appx.1: Protection Setting .................................................................................................................... 239

18.1 Protect Setting Screen ..................................................................................................................... 240

18.2 Returning the Password to the Non-input State (Operation level 0 to 3) ......................................... 242

18.3 Changing the Operation Level to One of 4 to 6 ............................................................................... 242

18.4 Changing the Password................................................................................................................... 243

Page 31

18.5 Clearing the Password ..................................................................................................................... 244

18.6 Changing the Protection Level ......................................................................................................... 245

18.7 Saving the Protection Level Setting ................................................................................................. 245

19 Appx.2: EMC Installation Guidelines.................................................................................................... 247

19.1 Introduction ...................................................................................................................................... 248

19.2 EMC Directives ................................................................................................................................ 248

19.3 EMC Measures ................................................................................................................................ 249

19.4 Panel Structure ................................................................................................................................ 249

19.4.1 Measures for Control Panel Body ............................................................................................ 249

19.4.2 Measures for Door ................................................................................................................... 250

19.4.3 Measures for Power Supply..................................................................................................... 250

19.5 Measures for Wiring in Panel ........................................................................................................... 251

19.5.1 Precautions for Wiring in Panel................................................................................................ 251

19.5.2 Shield Treatment of Cables ..................................................................................................... 252

19.6 EMC Countermeasure Parts ............................................................................................................ 253

19.6.1 Shield Clamp Fitting................................................................................................................. 253

19.6.2 Ferrite Core.............................................................................................................................. 254

19.6.3 Surge Absorber........................................................................................................................ 256

19.6.4 Selection of Stabilized Power Supply ...................................................................................... 258

20 Appx.3: Restrictions for Lithium Batteries .......................................................................................... 259

20.1 Restriction for Packing ..................................................................................................................... 260

20.1.1 Target Products ....................................................................................................................... 260

20.1.2 Handling by User ..................................................................................................................... 261

20.1.3 Reference ................................................................................................................................ 261

20.2 Products Information Data Sheet (ER Battery) ................................................................................ 262

20.3 Forbiddance of Transporting Lithium Battery

by Passenger Aircraft Provided in the Code of Federal Regulation................................................. 264

20.4 California Code of Regulation "Best Management Practices for Perchlorate Materials" ................. 264

20.5 Restriction Related to EU Battery Directive ..................................................................................... 265

20.5.1 Important Notes ....................................................................................................................... 265

20.5.2 Information for End-user ...............................................................................................

........... 265

Appx.4: Precautions for Compliance to UL/c-UL Standards ............................................................. 267

Page 32

IB-1501452-C

System Basic Configuration

Page 33

C80 Series Connection and Setup Manual

1 System Basic Configuration

CNC CPU

R16NCCPU

RnCPU

LED

GT Designer3

GX Works3

NC Analyzer2

EMG

SKIP

MPG

GOT2000 Series

(SVGA, VGA)

SD card

Ethernet connection

PLC CPU

Rotary switch

Optical communication

Drive unit

1.1 System Basic Configuration Drawing

(Note) The supported versions of the GT Designer3 are as follows:

SVGA: Version 1.155M or later VGA: Version 1.165X or later GX Works3 Version 1.025B or later is required.

IB-1501452-C

Page 34

IB-1501452-C

General Connection Diagram

Page 35

C80 Series Connection and Setup Manual

2 General Connection Diagram

EMG

RlO1

PLCIO

NCIO

RIO2

EMG DISPLAY I/F

MPG

CN1

EXT l/F

RlO

MPG#1

ACIN/DCIN

AC/DC

H300

H010

H401

H101

H501

R16NCCPU

J303

FA-CBLxxFMV-M

R173SXY

MPG#3MPG#2

RlO1

PLCIO

NCIO

RIO2

R173SXY

RlO1

PLCIO

NCIO

RIO2

R173SXY

H501

SKIP

TU l/F

MPG TERMINAL DCIN

H310

MPG#2

MPG#3

MPG#1

DClN

FA-TBS40P

Machine I/O

/Operation panel

Manual Pulse Generator

Drive Units

Power

Unit

MELSEC iQ-R I/O Module

/ Intelligent Module

CPU Module

/ Network Module

UFO-01-2Z9 (5VDC)

(Note1)

cable

(Max:20m)

cable

(Max:0.5m)

cable

(Max:20m)

cable

Cable

cable

(Max:20m)

cable

(Max:5m)

Cable G020 (5VDC, 1ch, Max:15m) G021 (5VDC, 2ch, Max:15m) G022 (5VDC, 3ch, Max:15m) F020 (12VDC, 1ch, Max:45m) F021 (12VDC, 2ch, Max:45m) F022 (12VDC, 3ch, Max:45m)

Dotted lines indicate the sections prepared by the machine tool builder.

Used with connector. Cannot be used with cable H300 at the same time

Cable for terminal block

(Max:5m)

Terminal block type

24VDC

24VDC or 100 to 240VAC

Source Power

UFO-01-2Z9 (5VDC)

24VDC

Dual Signal Module

Terminal block type

24VDC

Display module GOT2000 Series

HD60C (12VDC)

(Max:20m)

PLC CPU

Module

CPU/

Net-

work

Module

Dual

Signal

Module

CNCCPU

Module

Manual Pulse Generator 3CH

SKIP signals. 4 points (24VDC) / Manual Pulse Generator 2CH

Specifications including unit names, cable names, and maximum lengths of cables are subject to change without notice. Always confirm these details before placing an order.

cable

24VDC or 100 to 240VAC

Basic Base

CPU/

Net-

work

Module

Dual

Signal

Module

Dual

Signal

Module

I/O

Module

I/O

Module

I/O

Module

I/O

Module

I/O

Module

I/O

Module

G380 (Max:30m, for wiring outside the panel) J395 (Max:10m, for wiring outside the panel) J396 (Max:10m, for wiring inside the panel)

cable

Signal splitter

FCU7-HN387

SKIP

signals. 4 points (24VDC)

cable

(Max:15m)

24VDC (Not used)

(12VDC) (Note1)

(Note 1) HD60C (12VDC) requires another power source 12VDC. (Note 2) A CPU module can be mounted on the CPU slot of the base unit or the slot No. 0 to 6. A slot between CPU

modules can be left empty for reservation. Note that you cannot mount an I/O module or intelligent function module on a slot between CPU modules.

IB-1501452-C

Page 36

IB-1501452-C

List of Configuration

Page 37

C80 Series Connection and Setup Manual

3 List of Configuration

3.1 CNC Control Unit

(1) Basic base

Model name Remarks Reference

R35B 5 slots: for mounting MELSEC iQ-R series module

R38B 8 slots: for mounting MELSEC iQ-R series module

R312B 12 slots: for mounting MELSEC iQ-R series module

(2) Power supply

Model name Remarks Reference

R61P AC power supply module input: AC100 to 240V, output: DC5V/6.5A

R62P

R63P DC power supply module input: DC24V, output: DC5V/6.5A

R64P AC power supply module input: AC100 to 240V, output: DC5V/9A

AC power supply module input: AC100 to 240V, output: DC5V/3.5A, DC24V/

0.6A

(3) PLC CPU

Model name Remarks Reference

R04CPU

R08CPU

R16CPU

R32CPU

R120CPU

Program capacity: 40k steps, Elementary operation processing speed (LD command): 0.98ns

Program capacity: 80k steps, Elementary operation processing speed (LD command): 0.98ns

Program capacity: 160k steps, Elementary operation processing speed (LD command): 0.98ns

Program capacity: 320k steps, Elementary operation processing speed (LD command): 0.98ns

Program capacity: 1200k steps, Elementary operation processing speed (LD command): 0.98ns

MELSEC iQ-R Module Configuration Manual (SH(NA)-081262)

MELSEC iQ-R CPU Module User's Manual (Startup) (SH(NA)-081263) MELSEC iQ-R CPU Module User's Manual (Application) (SH(NA)-081264)

(4) CNC CPU module

Model name Remarks

R16NCCPU CNC CPU module

(5) Input module

(a) AC

Model name Remarks Reference

RX10 AC input: 16 points, AC100 to 120V (50/60Hz)

MELSEC iQ-R I/O Module User's Manual (SH(NA)-081247)

(b) DC (positive/negative common type)

Model name Remarks Reference

RX40C7 DC input: 16 points, DC24V, 7.0mA

RX41C4 DC input: 32 points, DC24V, 4.0mA

RX42C4 DC input: 64 points, DC24V, 4.0mA

MELSEC iQ-R I/O Module User's Manual (SH(NA)-081247)

IB-1501452-C

Page 38

C80 Series Connection and Setup Manual

3 List of Configuration

(6) Analog input module

(a) Voltage input module

Model name Remarks Reference

MELSEC iQ-R Analog-Digital Converter Module User's Manual (Startup) (SH(NA)-081232) MELSEC iQ-R Analog-Digital Converter Module User's Manual (Application) (SH(NA)-081233)

R60ADV8

Voltage input module: 8CH DC-10 to 10V/-32000 to 32000 80μs/CH

(b) Current input module

Model name Remarks Reference

MELSEC iQ-R Analog-Digital Converter Module User's Manual

R60ADI8

Current input module: 8CH DC0 to 20mA/0 to 32000 80μs/CH

(Startup) (SH(NA)-081232) MELSEC iQ-R Analog-Digital Converter Module User's Manual (Application) (SH(NA)-081233)

Model name Remarks Reference

MELSEC iQ-R Analog-Digital Converter Module User's Manual (Startup) (SH(NA)-081232) MELSEC iQ-R Analog-Digital Converter Module User's Manual (Application) (SH(NA)-081233)

R60AD4

Voltage/current input module: 4CH DC-10 to 10V/-32000 to 32000、DC0 to 20mA/0 to 32000 80μs/CH

(7) Output module

(a) Relay

Model name Remarks Reference

RY10R2 Relay output: 16 points, DC24V/2A, AC240V/2A

MELSEC iQ-R I/O Module User's Manual (SH(NA)-081247)

(b) Transistor (sink type)

Model name Remarks Reference

RY40NT5P Transistor (sink type) output: 16 points, DC12 to 24V, 0.5A

RY41NT2P Transistor (sink type) output: 32 points, DC12 to 24V, 0.2A

RY42NT2P Transistor (sink type) output: 64 points, DC12 to 24V, 0.2A

MELSEC iQ-R I/O Module User's Manual (SH(NA)-081247)

Model name Remarks Reference

RY40PT5P Transistor (source type) output: 16 points, DC12 to 24V, 0.5A

RY41PT1P Transistor (source type) output: 32 points, DC12 to 24V, 0.1A

RY42PT1P Transistor (source type) output: 64 points, DC12 to 24V, 0.1A

MELSEC iQ-R I/O Module User's Manual (SH(NA)-081247)

IB-1501452-C

Page 39

C80 Series Connection and Setup Manual

3 List of Configuration

(8) Analog output module

Voltage output module

Model name Remarks Reference

MELSEC iQ-R Digital-Analog Converter Module User's Manual (Startup) (SH(NA)-081235) MELSEC iQ-R Digital-Analog Converter Module User's Manual (Application) (SH(NA)-081237)

R60DAV8

Voltage output module: 8CH

-32000 to 32000/DC-10 to 10V 80μs/CH

(b) Current output module

Model name Remarks Reference

MELSEC iQ-R Digital-Analog Converter Module User's Manual

R60DAI8

Current input module: 8CH 0 to 32000/DC0 to 20mA 80μs/CH

(Startup) (SH(NA)-081235) MELSEC iQ-R Digital-Analog Converter Module User's Manual (Application) (SH(NA)-081237)

Model name Remarks Reference

MELSEC iQ-R Digital-Analog Converter Module User's Manual (Startup) (SH(NA)-081235) MELSEC iQ-R Digital-Analog Converter Module User's Manual (Application) (SH(NA)-081237)

R60DA4

Voltage/current input module: 4CH DC-10 to 10V/-32000 to 32000、DC0 to 20mA/0 to 32000 80μs/CH

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3 List of Configuration

(9) Temperature adjustment

(a) Thermocouple

Model name Remarks Reference

4 channels Thermocouple (K,J,T,B,S,E,R,N,U,L,PL Ⅱ ,W5Re/W26Re)

R60TCTRT2TT2 (R60TCTT4)

R60TCTRT2TT2BW (R60TCTT4BW)

Platinum RTD (Pt100,JPt100) Without heater disconnection detection Sampling period: 250ms/4channels, 500ms/4channels 18-point terminal block Channels are isolated Heating and cooling control

4 channels Thermocouple (K,J,T,B,S,E,R,N,U,L,PL Ⅱ ,W5Re/W26Re)

Platinum RTD (Pt100,JPt100) With heater disconnection detection Sampling period: 250ms/4channels, 500ms/4channels 2 units of 18-point terminal block Channels are isolated Heating and cooling control

Temperature Control Module User's Manual (Startup) (SH(NA)-081535) Temperature Control Module User's Manual (Application) (SH(NA)-081536)

(b) Platinum RTD

Model name Remarks Reference

4 channels Platinum RTD (Pt100,JPt100)

R60TCRT4

R60TCRT4BW

Without heater disconnection detection Sampling period: 250ms/4channels, 500ms/4channels 18-point terminal block Channels are isolated Heating and cooling control

4 channels Platinum RTD (Pt100,JPt100) With heater disconnection detection Sampling period: 250ms/4channels, 500ms/4channels 2 units of 18-point terminal block Channels are isolated Heating and cooling control

Temperature Control Module User's Manual (Startup) (SH(NA)-081535) Temperature Control Module User's Manual (Application) (SH(NA)-081536)

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3 List of Configuration

(10) High-speed counter module

Model name Remarks Reference

DC5/12/24V, input: 2CH

RD62P2

RD62D2

RD62P2E

Maximum counting speed: 200kpulse/s External output: transistor (sink type)

Differential-input: 2CH Maximum counting speed: 8Mpulse/s External output: transistor (sink type)

DC5/12/24V, input: 2CH Maximum counting speed: 200kpulse/s External output: transistor (source type)

MELSEC iQ-R High-Speed Counter Module User's Manual (Startup) (SH(NA)-081239) MELSEC iQ-R High-Speed Counter Module User's Manual (Application) (SH(NA)-081241)

(11) Ethernet

Model name Remarks Reference

MELSEC iQ-R Ethernet/CC-Link IE User's Manual (Startup) (SH(NA)-081256) MELSEC iQ-R Ethernet User's Manual (Application) (SH(NA)-081257) MELSEC iQ-R CC-Link IE Controller Network User's Manual (Application) (SH(NA)-081258) MELSEC iQ-R CC-Link IE Field Network User's Manual (Application) (SH(NA)-081259)

RJ71EN71

1Gbps/100Mbps/10Mbps: 2 ports Multi-network supported (Ethernet/CC-Link IE Field Network, CC-Link IE Controller Network (twisted pair cable))

(12) Serial communication

Model name Remarks Reference

RJ71C24

RJ71C24-R2 Max. 230.4kbps RS-232:2CH

RJ71C24-R4 Max. 230.4kbps RS-422/485:2CH

Max. 230.4kbps RS-232:1CH、RS-422/485:1CH

MELSEC iQ-R Serial Communication Module User's Manual (Startup) (SH(NA)-081250) MELSEC iQ-R Serial Communication Module User's Manual (Application) (SH(NA)-081251)

(13) MES interface module

Model name Remarks Reference

MELSEC iQ-R MES Interface Module User's Manual (Startup) (SH(NA)-081422) MELSEC iQ-R MES Interface Module User's Manual (Application) (SH(NA)-081423)

RD81MES96

1000BASE-T/100BASE-TX/10BASE-T Database dynamic link (MX ME Interface-R is separately required.)

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3 List of Configuration

(14) CC-Link

Model name Remarks Reference

MELSEC iQ-R CC-Link System Master/Local Module User's Manual (Startup)

RJ61BT11 Max. 10Mbps master/local station CC-Link Ver.2 supported

(SH(NA)-081269) MELSEC iQ-R CC-Link System Master/Local Module User's Manual (Application) (SH(NA)-081270)

(15) CC-Link IE controller network

Model name Remarks Reference

MELSEC iQ-R Ethernet/CC-Link IE User's Manual (Startup)

RJ71GP21-SX 1Gbps optical fiber cable control/normal station

(SH(NA)-081256) MELSEC iQ-R CC-Link IE Controller Network User's Manual (Application) (SH(NA)-081258)

(16) CC-Link IE Field Network

Model name Remarks Reference

MELSEC iQ-R Ethernet/CC-Link IE User's Manual (Startup)

RJ71GF11-T2 1Gbps master/local station

(SH(NA)-081256) MELSEC iQ-R CC-Link IE Field Network User's Manual (Application) (SH(NA)-081259)

(17) Extension base

Model name Remarks Reference

R65B 5 slots: for mounting MELSEC iQ-R series module

R68B 8 slots: for mounting MELSEC iQ-R series module

R612B 12 slots: for mounting MELSEC iQ-R series module

MELSEC iQ-R Module Configuration Manual (SH(NA)-081262)

(18) RQ extension base

Model name Remarks Reference

RQ65B 5 slots: for mounting MELSEC Q series module

RQ68B 8 slots: for mounting MELSEC Q series module

RQ612B 12 slots: for mounting MELSEC Q series module

MELSEC iQ-R Module Configuration Manual (SH(NA)-081262)

(19) Spring clamp terminal block

Model name Remarks Reference

Q6TE-18SN

For 16 points I/O modules, 0.3 to 1.5mm

(AWG22 to 16)

I/O Module Type Building Block User's Manual (SH(NA)-080042)

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(20) Connector/terminal block converter module

Model name Remarks Reference

A6TBX70 For positive common type input modules (3-wire type) I/O Module Type Building Block

A6TBXY36

A6TBXY54

For positive common type input modules and sink type output modules (standard type)

For positive common type input modules and sink type output modules (2-wire type)

User's Manual (SH(NA)-080042)

(21) Cable

(a) Cables for CNC CPU

Cable type Application Max. length Standard cable length (m) Remarks

F020 Manual pulse generator: 1ch 45m 0.5, 1, 2, 3, 5, 7, 10, 15, 20

F021 Manual pulse generator: 2ch 45m 0.5, 1, 2, 3, 5, 7, 10, 15, 20

F022 Manual pulse generator: 3ch 45m 0.5, 1, 2, 3, 5, 7, 10, 15, 20

G020 Manual pulse generator: 1ch 15m 0.5, 1, 2, 3, 5, 7, 10, 15

G021 Manual pulse generator: 2ch 15m 0.5, 1, 2, 3, 5, 7, 10, 15

G022 Manual pulse generator: 3ch 15m 0.5, 1, 2, 3, 5, 7, 10, 15

H010 Signal splitter connection 5m 0.5, 1, 2, 3, 5

H101 Emergency stop 20m 0.5, 1, 2, 3, 5, 7, 10, 15, 20

H300 SKIP/manual pulse generator input 20m 0.5, 1, 2, 3, 5, 7, 10, 15, 20

H310 SKIP connection 15m 0.5, 1, 2, 3, 5, 7, 10, 15 For Signal splitter

H401 Manual pulse generator: 1ch for 5V 20m 0.5, 1, 2, 3, 5, 7, 10, 15, 20

H501 Dual-signal module communication 0.5m 0.1, 0.2, 0.3, 0.5

J303

Display module communication (Straight)

20m 1, 2, 3, 5, 7, 10, 15, 20

12V power supply type can be used. For Signal splitter

5V power supply type can be used. For Signal splitter

(Note) The Standard cable length column shows the lengths of the cable available from MITSUBISHI.

(b) Cable for connector and terminal block changeover unit

Model name Remarks Reference

AC05TB

AC10TB

AC20TB

AC30TB

AC50TB

AC80TB

AC100TB

For A6TBXY36/A6TBXY54/A6TBX70 (positive common/sink type modules)

0.5m

For A6TBXY36/A6TBXY54/A6TBX70 (positive common/sink type modules) 1m

For A6TBXY36/A6TBXY54/A6TBX70 (positive common/sink type modules) 2m

For A6TBXY36/A6TBXY54/A6TBX70 (positive common/sink type modules) 3m

For A6TBXY36/A6TBXY54/A6TBX70 (positive common/sink type modules) 5m

For A6TBXY36/A6TBXY54/A6TBX70 (positive common/sink type modules) 8m (Common current not exceeding 0.5A)

For A6TBXY36/A6TBXY54/A6TBX70 (positive common/sink type modules) 10m (Common current not exceeding 0.5A)

I/O Module Type Building Block User's Manual (SH(NA)-080042)

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Cable type Application Max. length Standard cable length (m)

Motor side PLG cable

CNP2E-1-xM

CNP3EZ-2P-xM

CNP3EZ-3P-xM

CNV2E-8P-xM Motor side detector cable for HG/HG-H, HQ/HQ-H (For D48/D51/D74) 30m 2, 3, 4, 5, 7, 10, 15, 20, 25, 30

CNV2E-9P-xM Motor side detector cable for HG/HG-H, HQ/HQ-H (For D48/D51/D74) 30m 2, 3, 4, 5, 7, 10, 15, 20, 25, 30

CNV2E-D-xM MDS-B-SD unit cable 30m 2, 3, 4, 5, 7, 10, 15, 20, 25, 30

CNV2E-HP-xM MDS-B-HR unit cable 30m 2, 3, 4, 5, 7, 10, 15, 20, 25, 30

DG30-xM

G380 LxM

J395 LxM

J396 LxM

MR-BKS1CBLxMA1-H

MR-BKS1CBLxMA2-H

MR-BT6V2CBL LxM

MR-D05UDL3M-B STO cable 3m 3

MR-PWS1CBLxMA1H

MR-PWS1CBLxMA2H

SH21 LxM

Spindle side accuracy detector TS5690 cable

Spindle side detector cable OSE-1024 cable

Battery cable (drive unit - battery box, drive unit - drive unit)

Optical communication cable for wiring between drive units (outside panel)

Optical communication cable for wiring between drive units (outside panel) for wiring between NC-drive units

Optical communication cable for wiring between drive units (inside panel)

<200V Series> Brake cable for HG96 Lead out in direction of motor shaft

<200V Series> Brake cable for HG96 Lead out in opposite direction of motor shaft

Battery cable (MDS-EJ/EJH) (drive unit - drive unit)

<200V Series> Power cable for HG96 Lead out in direction of motor shaft

<200V Series> Power cable for HG96 (Note) It can not be used with HF-KP13. Lead out in opposite direction of motor shaft

Power supply communication cable Power backup unit communication cable

30m 2, 3, 4, 5, 7, 10, 15, 20, 25, 30

10m 0.3, 0.5, 1, 2, 3, 5, 7, 10

30m 5, 10, 12, 15, 20, 25, 30

10m 3, 5, 7, 10

10m 0.2, 0.3, 0.5, 1, 2, 3, 5

10m 2, 3, 5, 7, 10

1m 0.3, 1

10m 2, 3, 5, 7, 10

30m 0.35, 0.5, 1, 2, 3

(Note 1) The Standard cable length column shows the lengths of the cable available from MITSUBISHI. (Note 2) "x" in type columns indicate cable length (unit: m).

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3 List of Configuration

(22) Relay terminal unit

(a) Unit

Model name Remarks Reference

Relay Terminal Module User's

A6TE2-16SRN 40 pin connector For 24VDC Transistor output unit (sink type module)

Manual (Hardware) A6TE216SRN (IB(NA)-66833)

(b) Cable

Model name Remarks Reference

For A6TE2-16SRN 0.6m

AC06TE

AC10TE

AC30TE

AC50TE

AC100TE

For 32 points (1 connector), one of this cable and two units of the relay terminal unit are used

For A6TE2-16SRN 1m For 32 points (1 connector), one of this cable and two units of the relay terminal unit are used

For A6TE2-16SRN 3m For 32 points (1 connector), one of this cable and two units of the relay terminal unit are used

For A6TE2-16SRN 5m For 32 points (1 connector), one of this cable and two units of the relay terminal unit are used

For A6TE2-16SRN 10m For 32 points (1 connector), one of this cable and two units of the relay terminal unit are used

Relay Terminal Module User's Manual (Hardware) A6TE216SRN (IB(NA)-66833)

(23) Extension cable

Model name Remarks Reference

RC06B

RC12B

RC30B

RC50B

0.6m cable for connecting the extension base/the RQ extension base with the basic base

1.2m cable for connecting the extension base/the RQ extension base with the basic base

3m cable for connecting the extension base/the RQ extension base with the basic base

5m cable for connecting the extension base/the RQ extension base with the basic base

MELSEC iQ-R Module Configuration Manual (SH(NA)-081262)

(24) Connector

Model name Remarks Reference

A6CON1 Soldering type 32 point-connector (40-pin connector)

A6CON2 Crimp-contact type 32 point-connector (40-pin connector)

A6CON3 Flat cable pressure displacement type 32-point connector (40-pin connector)

A6CON4

Soldering type 32 point-connector (40-pin connector; two-way cable can be mounted)

I/O Module Type Building Block User's Manual (SH(NA)-080042)

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(25) CC-Link Remote I/O unit

(a) Thread terminal block type

Model name Remarks Reference

AJ65SBTB1-16D

AJ65SBTB1-32D

AJ65SBTB1-16TE

AJ65SBTB1-32TE1

Input 16 points: 24VDC (positive/negative common shared type), 1-wire, terminal block type, response time: 1.5 ms

Input 32 points: 24VDC (positive/negative common shared type), 1-wire, terminal block type, response time: 1.5 ms

Output 16 points: 12/24VDC (0.1A), transistor output (source type), 1-wire, terminal block type

Output 32 points: 12/24VDC (0.5A), transistor output (source type), 1-wire, terminal block type

CC-Link System Compact Type Remote I/O Module User's Manual (SH(NA)-4007)

(b) Waterproof connector type

Model name Remarks Reference

AJ65FBTA4-16DE

AJ65FBTA2-16TE

Input 16 points: 24VDC (negative common), 4-wire, super-slim waterproof type, response time: 1.5 ms

Output 16 points: 12/24VDC (1.0A), transistor output (source type), 2-wire, super-slim waterproof type

CC-Link System Compact Type Remote I/O Module User's Manual (SH(NA)-4007)

(26) I/O mixed unit

(a) DC input/transistor output

Model name Remarks Reference

RH42C4NT2P

DC input: 32 points, DC24V, 4.0mA Transistor (sink type) output: 32 points, DC12 to 24V, 0.2A

MELSEC iQ-R I/O Module User's Manual (SH(NA)-081247)

(27) SD memory card

Model name Remarks Reference

MELSEC iQ-R Module

NZ1MEM-2GBSD 2G byte

Configuration Manual (SH(NA)-081262)

(28) Extended SRAM cassette

Model name Remarks Reference

NZ2MC-1MBS 1M byte

MELSEC iQ-R Module Configuration Manual (SH(NA)-081262)

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3.2 GOT

3.2.1 GT27

(1) GOT

(a) GT2712

Model name Remarks Reference

12.1-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported>

GT2712-STBA

GT2712-STBD

(b) GT2710

Model name Remarks Reference

GT2710-STBA

GT2710-STBD

GT2710-VTBA

GT2710-VTBD

100-240VAC, user memory, storage memory (ROM):57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155M or later.

12.1-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 24VDC, user memory, storage memory (ROM): 57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155M or later.

10.4-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 100-240VAC, user memory, storage memory (ROM):57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155M or later.

10.4-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 24VDC, user memory, storage memory (ROM): 57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155M or later.

10.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 100-240VAC, user memory, storage memory (ROM):57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

10.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 24VDC, user memory, storage memory (ROM): 57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

GT27 General Description (IB(NA)-0800502)

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Model name Remarks Reference

8.4-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported>

GT2708-STBA

GT2708-STBD

GT2708-VTBA

GT2708-VTBD

100-240VAC, user memory, storage memory (ROM): 57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155M or later.

8.4-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 24VDC, user memory, storage memory (ROM): 57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155M or later.

8.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 100-240VAC, user memory, storage memory (ROM): 57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

8.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors <Multimedia and video/RGB and multi-touch supported> 24VDC, user memory, storage memory (ROM): 57MB, operation memory (RAM): 128MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

GT27 General Description (IB(NA)-0800502)

(d) GT2705

Model name Remarks Reference

5.7-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors

GT2705-VTBD

<Multi-touch supported> 24VDC, user memory, storage memory (ROM): 32MB, operation memory (RAM): 80MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

GT27 General Description (IB(NA)-0800502)

(2) SD card

Model name Remarks Reference

MELSEC iQ-R Module

NZ1MEM-2GBSD 2GB SD memory card for GOT

Configuration Manual (SH(NA)-081262)

(3) Protection sheet

Model name Remarks Reference

Protection sheet for 12.1-type (Clear, 5 sheets)

GT25-12PSCC

GT25-10PSCC

GT25-08PSCC

GT25-05PSCC

Surface treatment: clear, sheet color: clear, USB environment resistant cover part: with opening, the number of sheets in a set: 5 sheets

Protection sheet for 10.4-type (Clear, 5 sheets) Surface treatment: clear, sheet color: clear, USB environment resistant cover part: with opening, the number of sheets in a set: 5 sheets

Protection sheet for 8.4-type (Clear, 5 sheets) Surface treatment: clear, sheet color: clear, USB environment resistant cover part: with opening, the number of sheets in a set: 5 sheets

Protection sheet for 5.7-type (Clear, 5 sheets) Surface treatment: clear, sheet color: clear, USB environment resistant cover part: with opening, the number of sheets in a set: 5 sheets

GOT2000 Series Protective Sheet for GT27/GT25/GT23 User's Manual (IB(NA)-0800499)

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3.2.2 GT25

(1) GOT

(a) GT2512

Model name Remarks Reference

12.1-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors

GT2512-STBA

GT2512-STBD

(b) GT2510

Model name Remarks Reference

GT2510-VTBA

GT2510-VTBD

100-240VAC, user memory, storage memory (ROM):32MB, operation memory (RAM): 80MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155X or later.

12.1-type SVGA [800×600 dots] TFT color liquid crystal display, 65536 colors 24VDC, user memory, storage memory (ROM): 32MB, operation memory (RAM): 80MB

・Requiring GT Designer3 Version1 (GOT2000) 1.155X or later.

10.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors 100-240VAC, user memory, storage memory (ROM):32MB, operation memory (RAM): 80MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

10.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors 24VDC, user memory, storage memory (ROM): 32MB, operation memory (RAM): 80MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

GT25 General Description (IB(NA)-0800537)

Model name Remarks Reference

8.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors

GT2508-VTBA

GT2508-VTBD

100-240VAC, user memory, storage memory (ROM): 32MB, operation memory (RAM): 80MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

8.4-type VGA［640×480 dots] TFT color liquid crystal display, 65536 colors 24VDC, user memory, storage memory (ROM): 32MB, operation memory (RAM): 80MB

・Requiring GT Designer3 Version1 (GOT2000) 1.165X or later.

GT25 General Description (IB(NA)-0800537)

(2) SD card

Model name Remarks Reference

MELSEC iQ-R Module

NZ1MEM-2GBSD 2GB SD memory card for GOT

Configuration Manual (SH(NA)-081262)

(3) Protection sheet

Model name Remarks Reference

Protection sheet for 12.1-type (Clear, 5 sheets)

GT25-12PSCC

GT25-10PSCC

GT25-08PSCC

Surface treatment: clear, sheet color: clear, USB environment resistant cover part: with opening, the number of sheets in a set: 5 sheets

Protection sheet for 10.4-type (Clear, 5 sheets) Surface treatment: clear, sheet color: clear, USB environment resistant cover part: with opening, the number of sheets in a set: 5 sheets

Protection sheet for 8.4-type (Clear, 5 sheets) Surface treatment: clear, sheet color: clear, USB environment resistant cover part: with opening, the number of sheets in a set: 5 sheets

GOT2000 Series Protective Sheet for GT27/GT25/GT23 User's Manual (IB(NA)-0800499)

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3.3 Peripheral Device

(1) Signal splitter

Model name Remarks

FCU7-HN387 Manual pulse generator is required for 2 or 3 axes specifications

(2) Manual pulse generator

Model name Remarks

UFO-01-2Z9 5V specifications

HD60C

12V specifications, for connection to operation panel I/O module 12V power supply is separately required.

3.4 Dual Signal Module

(1) Dual signal module

Model name Remarks

R173SXY I/O duplication monitoring module (Maximum 3 modules)

(2) Terminal block

Model name Remarks

FA-TBS40P

FA-LTB40P Terminal block converter module (Arrangement : MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED)

Terminal block converter module (Arrangement : MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED) UL supported.

(3) Cable

Model name Remarks

FA-CBL □□ FMV-M

Cable for terminal block converter module (Cable length □□ = 05:0.5m, 10:1m, 20:2m, 30:3m, 50:5m) (Arrangement: MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED)

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3.5 List of Q Series Units (for RQ extension base unit)

(1) Extension base

Model name Remarks Reference

Q63B 3 slots; for mounting Q series modules including power supply module

Q65B 5 slots; for mounting Q series modules including power supply module

Q68B 8 slots; for mounting Q series modules including power supply module

Q612B 12 slots; for mounting Q series modules including power supply module

Q52B 2 slots; for mounting Q series modules including power supply module

Q55B 5 slots; for mounting Q series modules including power supply module

(2) Extension cable

Model name Remarks Reference

QC05B 0.45m Cable

QC06B 0.6m Cable

QC12B 1.2m Cable

QC30B 3m Cable

QC50B 5m Cable

QC100B 10m Cable

(3) Power supply

QCPU User’s Manual (Hardware Design, Maintenance and Inspection) (SH(NA)-080483ENG)

Model name Remarks Reference

Q61P

Q63P Input voltage: 24VDC, output voltage: 5VDC, output current: 6A

Q64PN Input voltage: 100 to 240VAC, output voltage: 5VDC, output current: 8.5A

Input power supply: 100 to 240VAC, output power supply: 5VDC, output current: 6A

QCPU User’s Manual (Hardware Design, Maintenance and Inspection) (SH(NA)-080483ENG)

(4) Output module

(a) Transistor (independent)

Model name Remarks Reference

8 points, 5 to 24VDC

QY68A

OFF-time leakage current: 0.1mA Response time: 10ms, Sink/source type 18-point terminal block, Surge killer provided All points isolated

I/O Module Type Building Block User's Manual (SH(NA)-080042)

(5) Analog output module

(a) Voltage/current output module

Model name Remarks Reference

2 channels

Q62DA-FG

Input (resolution): 0 to 12000; -12000 to 12000; -16000 to 16000 Output: -12 to 12VDC, 0 to 22mADC Conversion speed: 10ms/2channels 18-point terminal block, Channels are isolated

Channel Isolated Digital-Analog Converter Module User's Manual (SH(NA)-080281)

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3 List of Configuration

(6) MELSECNET/H

(a) SI/QSI optical interface

Model name Remarks Reference

Q Corresponding MELSECNET/ H Network System Reference Manual (PLC to PLC network) (SH(NA)-080049)

QJ71LP21-25

SI/QSI/H-PCF/Broad-band H-PCF optical cable, Double loop PLC to PLC network (control/normal station)/Remote I/O net (remote master station)

Q Corresponding MELSECNET/ H Network System Reference Manual (Remote I/O network) (SH(NA)-080124) For QnA/Q4AR MELSECNET/10 Network System Reference Manual (IB(NA)-66690)

(b) Coaxial interface

Model name Remarks Reference

Q Corresponding MELSECNET/ H Network System Reference Manual (PLC to PLC network) (SH(NA)-080049)

QJ71BR11

3C-2V/5C-2V coaxial cable, Single bus PLC to PLC network (control/normal station)/ Remote I/O net (remote master station)

Q Corresponding MELSECNET/ H Network System Reference Manual (Remote I/O network) (SH(NA)-080124) For QnA/Q4AR MELSECNET/10 Network System Reference Manual (IB(NA)-66690)

(7) FL-net (OPCN-2)

(a) Ver.2.00

Model name Remarks Reference

QJ71FL71-T-F01 10BASE-T/100BASE-TX

FL-net(OPCN-2) Interface Module User’s Manual (SH(NA)-080350E)

(8) AS-i

Model name Remarks Reference

AS-i Master Module User's

QJ71AS92 Master station, AS-Interface Specification Version 2.11 supported

Manual (Hardware) (IB(NA)-0800122E)

(9) DeviceNet

Model name Remarks Reference

QJ71DN91

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3 List of Configuration

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General Specifications

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C80 Series Connection and Setup Manual

4 General Specifications

For the specifications of GOT, I/O unit, etc. refer to the manuals listed in "List of Configuration". For the drive unit specifications, refer to the specification manual for the drive unit you are using

4.1 Installation Environment Conditions

C80, which is an open equipment, must be installed within a sealed metal control panel (IP54 or higher). C80 must also be used and stored under the conditions listed in the table of specifications below.

Item Specification

Operating ambient temperature

Storage ambient temperature

Operating ambient humidity

Storage ambient humidity 5 to 95%RH non-condensing

Compliant

Vibration resistance

Shock resistance

Operating ambience No corrosive gases nor inflammable gases

Operating altitude 2000m (6561.68ft.) or less (Note 3)

Installation location Inside control panel

Overvoltage category (Note 1)

Pollution level (Note 2) 2 or less

with JIS B 3502 and IEC 61131-2

Under intermittent vibration

Under continuous vibration

147m/s

0 to 55 ℃ (-13 to 167°F)

-25 to 75 ℃ (-13 to 167°F)

5 to 95%RH non-condensing

Frequency

5 to 8.4Hz - 3.5mm 10 times each in X, Y,

8.4 to 150Hz

5 to 8.4Hz - 1.75mm

8.4 to 150Hz

, 3 times in each of 3 directions X, Y, Z

Constant

acceleration

9.8m/s

4.9m/s

II or less

Half amplitude Sweep count

Z directions (For 80

min.)

(Note 1) This indicates the section of the power supply to which the equipment is assumed to be connected between the

public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge withstand voltage for the equipment up to the rated 300V is 2500V.

(Note 2) This index indicates the degree to which conductive material is generated in terms of the environment in which

the equipment is used. Pollution level 2 is when only non-conductive pollution occurs. A temporary conductivity caused by condensing must be expected occasionally.

(Note 3) Do not use or store C80 under pressure higher than the atmospheric pressure of altitude 0m. Doing so can

cause an operation failure.

(Note 4) The following environment conditions are also required for the layout design.

・No large amount of conductible dust, iron filings, oil mist, salt, or organic solvents ・No direct sunlight ・No strong electrical or magnetic fields ・No direct vibrations nor shocks on C80

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4 General Specifications

4.2 Base Unit

4.2.1 Basic Base Unit

(1) (2)

(5) (4)

n - M4x14

[mm]

32.5

101

(8)

80 ± 0.310

15.5

(3) (7)

(6)

WS2WS1

WS4WS3

R35B R38B R312B

n 455

W 245 328 439

WS1 - 190±0.3 190±0.3

WS2 - 116±0.3 227±0.3

WS3 - (170) (170)

WS4 - (138) (249)

WS1+WS2 222.5±0.3 - -

WS3+WS4 (224.5) - -

[mm]

Number Name Description

A connector for connecting to an extension base unit. A MELSEC iQ-R series extension

(1) Extension cable connector (OUT)

cable is connected here. When no cable is connected, attach the supplied extension connector cover to prevent entry of foreign matter such as dust.

(2) Extension connector cover A protective cover for the extension cable connector.

A connector for mounting MELSEC iQ-R series modules.

(3) Module connector

Attach the supplied connector cover or the blank cover module (RG60) to the connector(s) where no module is mounted to prevent entry of foreign matter such as dust.

(4) Module fixing hole A screw hole to fix a module to the base unit (M3×12 screw)

(5) Base unit installation hole A hole to install a base unit to a control panel. (M4 screw)

(6) DIN rail adapter mounting hole A hole to mount a DIN rail adapter.

(7) Guide A guide to mount a module to the base unit.

(8) Production information marking Shows the production information (16 digits) of the module.

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4.2.2 Extension Base Unit

(9)

101

80 ± 0.310

15.5

WS1

WS3

WS2

WS4

n - M4x14

(6)

(2) (5)

(4) (8)

(1) (3)

[mm]

32.5

(7)

(1) R65B/R68B/RQ612B

R65B R68B R612B

n 455

W 245 328 439

WS1 - 190±0.3 190±0.3

WS2 - 116±0.3 227±0.3

WS3 - (170) (170)

WS4 - (138) (249)

WS1+WS2 222.5±0.3 - -

WS3+WS4 (224.5) - -

[mm]

No. Name Description

(1) Extension cable connector (IN)

(2) Extension cable connector (OUT)

(3) Extension connector cover A protective cover for the extension cable connector.

(4) Module connector

(5) Module fixing hole A screw hole to fix a module to the base unit. (M3×12 screw)

(6) Base unit installation hole A hole to install a base unit to a control panel. (M4 screw)

(7) DIN rail adapter mounting hole A hole to mount a DIN rail adapter.

(8) Guide A guide to mount a module to the base unit.

(9) Production information marking Shows the production information (16 digits) of the module.

A connector for connecting to a base unit (upper level). A MELSEC iQ-R series extension cable is connected here.

A connector for connecting to a base unit (lower level). A MELSEC iQ-R series extension cable is connected here. When no cable is connected, attach the supplied extension connector cover to prevent entry of foreign matter such as dust.

A connector for mounting MELSEC iQ-R series modules. The CPU module and remote head module cannot be mounted on an extension base unit. Attach the supplied connector cover or the blank cover module (RG60) to the connector(s) where no module is mounted to prevent entry of foreign matter such as dust.

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(2) Q63B/Q65B/Q68B/Q612B/Q52B/Q55B

M4 x n

7.5

(2)

(1)

(3)

(4)

(5)

WS2

WS1

WS3

WS4

HS1 HS2

[mm]

Q63B Q65B Q68B Q612B Q52B Q55B

n 445544

W 189 245 328 439 106 189

WS1 15.5

WS2 - - 190±0.3 190±0.3 - -

WS3 - - 116±0.3 227±0.3 - -

WS4 167±0.3 222.5±0.3 - - 83.5±0.3 167±0.3

H 98

HS1 7

HS2 80±0.3

[mm]

No. Name Application

(1) Extension cable connector

(2) Base cover

(3) Module connector

(4) Module fixing screw hole Screw hole for fixing the module to the base unit. Screw size: M3x12

(5) Base fixing hole

Connector to which the extension cables are connected for sending and receiving signals from the extension base unit.

Protective cover of extension cable connector. Before an extension cable is connected, the area of the base cover surrounded by the groove under the word "OUT" on the base cover must be removed with a tool such as nippers.

Connector for installing the Q series power supply module, CPU module, I/O modules, and intelligent function module. Attach the supplied connector cover or the blank cover module (QG60) to the connector(s) where no module is mounted to prevent entry of foreign matter such as dust.

Hole for fixing this base unit onto the panel of the control panel. (for M4 screw)

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4.2.3 RQ Extension Base Unit

(6) n - M4x14

(2)

(5)

(7)

(4)

(1)(3)

(8)

80 ± 0.3

15.5

44.1

7.5

WS2WS1

[mm]

RQ65B RQ68B RQ612B

n 455

W 245 328 439

WS1 - 190±0.3 190±0.3

WS2 - 116±0.3 227±0.3

WS1+WS2 222.5±0.3 - -

[mm]

No. Name Description

(1) Extension cable connector (IN)

(2) Extension cable connector (OUT)

(3) Extension connector cover A protective cover for the extension cable connector.

(4) Module connector

(5) Module fixing hole A screw hole to fix a module to the base unit. (M3×12 screw)

(6) Base unit installation hole A hole to install a base unit to a control panel. (M4 screw)

(7) DIN rail adapter mounting hole A hole to mount a DIN rail adapter.

(8) Production information marking Shows the production information (16 digits) of the module.

A connector for connecting to a MELSEC iQ-R series base unit (upper level). A MELSEC iQ-R series extension cable is connected here.

A connector for connecting to a MELSEC-Q series base unit (lower level). A MELSEC-Q series extension cable is connected here. When no cable is connected, attach the supplied extension connector cover to prevent entry of foreign matter such as dust.

A connector for mounting the MELSEC-Q series unit. The CPU module cannot be mounted on the extension base unit. Attach the supplied connector cover or the blank cover module (QG60) to the connector(s) where no module is mounted to prevent entry of foreign matter such as dust.

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4.3 Power Supply

4.3.1 R61P/R62P/R63P/R64P

Specifications

Item

R61P R62P R64P R63P

Input power supply voltage *1

Input frequency 50/60Hz±5% -

Input voltage distortion factor Within 5% -

Maximum input apparent power 130VA 120VA 160VA -

Maximum input power -

Inrush current *2 20A, 8ms or less 100A, 1ms or less

Rated output current

Overcurrent protection *3

Overvoltage protection *45VDC 5.5 to 6.5V

Efficiency 76% or more 70% or more

Allowable momentary power failure time *5

Withstand voltage

Insulation resistance

Noise withstand level

Fuse Built-in (user-unchangeable)

Contact output section

Terminal screw size M4 (M3.5 for +24V and 24G terminals of the R62P)

Applicable wire size 0.75 to 2mm2

Applicable solderless terminal

Applicable tightening torque

External dimensions

Mass 0.41kg 0.45kg 0.46kg 0.41kg

5VDC 6.5A 3.5A 9A 6.5A

24VDC -0.6A--

5VDC 7.1A or higher 3.8A or higher 10.0A or higher 7.1A or higher

24VDC - 0.66A or higher - -

Application

Rated switching voltage/current

Minimum switching load

Response time

Life time

Surge suppressor None

Fuse None

Height 106mm (Base unit mounting side: 98mm)

Width 54.6mm

Depth 110mm

100 to 240VAC (85 to 264VAC)

Within 20ms Within 10ms

2300VACrms per minute (altitude 0 to 2000m), Between the combined "line input/LG terminals" and the "FG terminal and output"

10MΩ or higher by 500VDC insulation resistance tester (between the combined "line input/LG terminals" and the "FG terminal and output", the line input and LG terminals, the output and FG terminals)

• Noise voltage 1500Vp-p, noise width 1μs, noise frequency 25 to 60Hz (noise simulator condition)

• Noise immunity test IEC 61000-4-4: 2kV

contact

ERR

24VDC, 0.5A

5VDC, 1mA

Off → on: 10ms or less On → off: 12ms or less

Mechanical: 20 million times or more Electrical: Rated switching voltage/current, 100 thousand times or more

RAV1.25-4, RAV2-4, thickness of 0.8mm or less, up to two solderless terminal connections per terminal (for the +24V and 24G terminals of the R62P: RAV1.25-3.5, RAV2-3.5, thickness of 0.8mm or less, up to two solderless terminal connections per terminal)

M4 screw: 1.02 to 1.38Nꞏm M3.5 screw: 0.66 to 0.89Nꞏm

AC input power supply module

DC input power supply

module

24VDC (15.6 to 31.2VDC)

50W

510VAC per minute (altitude 0 to 2000m), between primary terminal and 5VDC terminal

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4 General Specifications

*1 Input power supply voltage

Input power supply voltage is a voltage required for the power supply module to operate normally. If the voltage is out of the specified range, an error is detected and the system may stop.

*2 Inrush current

Inrush current is the maximum, instantaneous input current drawn into the circuits immediately after power-on. If power is supplied to the system immediately after shut-off, an inrush current of more than the specified value may flow. Wait for five seconds or more after shut-off, and supply power to the system again. When selecting a fuse or a breaker for the external circuit, consider blowouts, sensing property, and specified value of inrush current.

*3 Overcurrent protection

The function of this protection is to shut off the circuit to stop the system if a current exceeding the specification value flows into a circuit of 5VDC or 24VDC. With overcurrent protection activated, the LED of the power supply module goes off or lights dim green due to a voltage drop. To restart the system, shut off the power and eliminate the cause of the problem, such as insufficient current or short-circuit. After the cause is eliminated, wait for a few minutes, and supply power to the system again. When the output current is back to normal, the system starts initially.

*4 Overvoltage protection

The function of this protection is to shut off the circuit to stop the system if an overvoltage exceeding the specified value is applied to a 5VDC circuit. With overvoltage protection activated, the POWER LED of the power supply module turns off. To restart the system, shut off the power, wait for a few minutes, and supply power to the system again. Then, the system starts initially. If the system does not restart and the POWER LED remains off, replace the power supply module.

*5 Allowable momentary power failure time

The system detects an input voltage down and stops its operation when a momentary power failure occurs. Allowable momentary power failure time is a period of time that the system can continue its operation even after the power failure. If power fails exceeding this period of time, the system can either continue its operation or start initially, depending on the load of the power supply module. When the system continues its operation, the operation will be the same as that of the system returned within the allowable momentary power failure time.

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4 General Specifications

Outline dimension

[mm]

98 4

110

182

19.5

106

54.6

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Names of parts

(7)

(1)

(2)

(8)

(3)

(4)

(5)

(6)

No. Name Description

Indicates the operating status of the power supply module.

(1) POWER LED

On: Normal operation Off: Power-off, power failure, or hardware failure

[When mounting the module on the main base unit] The contact turns on when the entire system operates normally. (M4 screw) This contact turns off (opens) in the following cases:

• When the power supply module fails

• When the power is not supplied

• When a stop error (including reset) occurs in the CPU module

• When the fuse is blown In a multiple CPU system, the contact turns off when a stop error occurs in any of the CPU

(2)

ERR

contact

modules. When the remote head module is mounted, this contact turns off when moderate or major error (including reset) occurs. [When mounting the module on the extension base unit] The contact is off at all times. When the module is mounted on a redundant power supply extension base unit, the following operation is performed:

• The contact turns on when the power supply module operates normally. (M4 screw)

• This contact turns off (opens) when the power supply module fails, the power is not

(3)

(4)

FG terminal

LG terminal

supplied, or the fuse is blown.

A ground terminal connected to the shield pattern of the printed circuit board. This terminal is a functional ground terminal. (M4 screw)

A ground terminal for the power supply input filter. This terminal is a functional ground terminal. For AC input, the terminal has one-half the potential of the input voltage. (M4 screw)

(5) Power input terminal

(6) Terminal cover A protective cover for the terminal block.

A power input terminal for the power supply module. The power supply to be connected differs depending on a power supply module. (M4 screw) (Refer to the specifications list.)

(7) Production information marking Shows the production information (16 digits) of the module.

+24V terminal and 24G terminal

(8)

Used for a device that requires a supply of 24VDC. (M3.5 screw) The power is supplied to a device through the external wiring.

*1 Individually ground the FG and LG terminals with a ground resistance of 100 ohms or less. *2 Only the R62P has these terminals.

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4 General Specifications

4.3.2 Q61P/Q63P/Q64PN

Specifications

Item Q61P

Base loading position Q series power supply module loading slot

Applicable base unit Q63B, Q65B, Q68B, Q612B

Input power supply

Input frequency 50/60Hz±5%

Input voltage distortion factor Within 5%

Maximum input apparent power 130VA

Inrush current

Rated output current

Overcurrent protection

Overvoltage protection

5VDC 6A

24VDC -

5VDC 6.6A or higher

24VDC -

5VDC 5.5 to 6.5V

Efficiency 70% or more

Permissible instantaneous

power off time

Withstand voltage

Insulation resistance

Noise withstand level

By noise simulator of 1500Vp-p noise voltage, 1μs noise width and 25 to 60Hz noise frequency

Operation display LED display (Normal: ON (Green), Error: OFF)

Fuse Built-in (Unchangeable by user)

Application ERR contact

Rated switching

voltage/current

Minimum switching

Contact

output

section

load

Response time OFF to ON:10ms or less, ON to OFF:12ms or less

Life time

Electrical: 100 thousand times or more at rated switching voltage/current

Surge suppressor None

Fuse None

Terminal screw size M3.5 screw

Applicable size of wire

Applicable solderless terminal RAV1.25-3.5, RAV2-3.5

Applicable tightening torque 0.66 to 0.89Nꞏm

Mass [kg] 0.4

100 to 240VAC+10%-15%

(85 to 264VAC)

Within 20A 8ms

Within 20ms

Across inputs/LG and outputs/FG

2830VAC rms/3 cycles

(Altitude: 2000m)

Across inputs and outputs

(LG and FG separated),

across inputs for LG/FG,

across outputs for LG/FG

10MΩ or more by insulation

resistance tester (500VDC)

Noise voltage IEC61000-4-4, 2kV

24VDC, 0.5A

5VDC, 1mA

Mechanical: 20 million times or more

0.75 to 2mm

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Item Q63P Q64PN

Base loading position Q series power supply module loading slot

Applicable base unit Q63B, Q65B, Q68B, Q612B

Input power supply

24VDC+30%-35% (15.6 to 31.2VDC)

100 to 240VAC+10%-15%

(85 to 264VAC)

Input frequency - 50/60Hz±5%

Input voltage distortion

factor

Maximum input apparent

power

Input current

at 24VDC input: 1.82A or less at 15.6VDC input: 2.8A or less

- Within 5%

45W 160VA

at 100VAC input: 1.3A or less

at 200VAC input: 0.75A or less

Repetitive peak current - 4A or less

Inrush current 100A 1ms or less (at 24VDC input)

Rated output

current

Overcurrent

protection

Overvoltage

protection

5VDC 6A 8.5A

24VDC --

5VDC 6.6A or higher 9.9A or higher

24VDC --

5VDC 5.5 to 6.5V

Within 20A 8ms

Efficiency 70% or more

Permissible instantaneous

power off time

Within 10ms (at 24VDC input) Within 20ms

Across inputs/LG and outputs/FG

Withstand voltage 500VAC across primary and 5VDC

2,830VAC rms/3 cycles

(Altitude: 2,000m (6,561.68ft.))

Input and LG batched, output and FG batched,

Insulation resistance

10MΩ or more (measured with an insulation

resistance tester)

batch input-LG, batch output-FG

10MΩ or m ore by insulation resistance tester

(500VDC)

By noise simulator of 1,500Vp-p noise voltage,

1μs noise width and 25 to 60Hz noise frequency

Noise voltage IEC61000-4-4, 2kV

LED display

(Normal: ON (Green), Error: OFF)

Noise withstand level

Operation display

By noise simulator of 500Vp-p noise voltage, 1μs

noise width and 25 to 60Hz noise frequency

LED display

(Normal: ON (Green), Error: OFF)

Fuse Built-in (Unchangeable by user)

Application ERR contact

Rated switching

voltage/current

Minimum switching

load

24VDC, 0.5A

5VDC, 1mA

Response time OFF to ON: 10ms or less, ON to OFF: 12ms or less

Life time

Surge suppressor None

Contact output section

Electrical: 100 thousand times or more at rated switching voltage/current

Mechanical: 20 million times or more

Fuse None

Terminal screw size M3.5 screw

Applicable size of wire

Applicable solderless

terminal

0.75 to 2mm

RAV1.25-3.5, RAV2-3.5

Applicable tightening torque 0.66 to 0.89Nꞏm

Mass [kg] 0.33 0.47

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*1: Overcurrent protection

The overcurrent protection device shuts off the 5V, 24VDC circuit and stops the system if the current flowing in the circuit exceeds the specified value. The LED of the power supply module is turned off or lights up in dim green when voltage is lowered. If this device is activated, switch the input power supply off and eliminate the cause such as insufficient current capacity or short. Then, a few minutes later, switch it on to restart the system. The initial start for the system takes place when the current value becomes normal.

*2: Overvoltage protection

The overvoltage protection device shuts off the 5VDC circuit and stops the system if a voltage of 5.5VDC or more is applied to the circuit. When this device is activated, the power supply module LED is switched OFF. To restart the system, switch the input power OFF, then a few minutes later ON. The initial start for the system will take place. The power supply module must be changed if the system is not booted and the LED remains OFF.

*3: Permissible instantaneous power off time

(1) For AC input power supply

An instantaneous power failure lasting less than 20ms will cause AC down to be detected, but operation will continue. An instantaneous power failure lasting in excess of 20ms may cause the operation to continue or initial start to take place depending on the power supply load. Further, when the AC supply of the AC input module is the same as that of the power supply module, it prevents the sensor connected to the AC input module, which is ON at power-off, from turning OFF by switching off the power supply. However, if only the AC input module is connected to the AC line, which is connected to the power supply, detection of the AC down for the power supply module may be delayed by the capacitor in the AC input module. Thus, connect a load of approx. 30mA per AC input module to the AC line.

(2) For DC input power supply

An instantaneous power failure lasting less than 10ms* will cause 24VDC down to be detected, but operation will continue. An instantaneous power failure lasting in excess of 10ms* may cause the operation to continue or initial start to take place depending on the power supply load. * : This is for a 24VDC input. This is 10ms or less for less than 24VDC.

*4: Inrush current

When power is switched on again immediately (within 5 seconds) after power-off, an inrush current of more than the specified value (2ms or less) may flow. Reapply power 5 seconds after power-off. When selecting a fuse and breaker in the external circuit, take account of the blow out, detection characteristics and above matters.

*5: Operation indication

During the operation, do not allow the input voltage to change from 200VAC level (170 to 264VAC) to 100VAC level (85 to 132VAC). (If changed, the POWER LED of the module turns off and the system operation stops.)

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Outline dimension

Q64PN

Q61P/Q63PQ61P/Q63P

Q61P/Q64PNQ63P

Names of parts

(1) POWER LED

Q61P/Q64PN

ON (green):

OFF:

Q63P

ON (green):

OFF:

Normal (5VDC output, instantaneous power failure within 20ms)

- The power supply module is out of order while AC power supply is ON. (5VDC error, internal circuit failure, blown fuse)

- Over current protection or over voltage protection operated.

- AC power supply is not ON (including power failure and an instantaneous power failure of more than 20ms)

Normal (5VDC output, instantaneous power failure within 10ms)

- The power supply module is out of order while DC power supply is ON. (5VDC error, internal circuit failure, blown fuse)

- Over current protection or over voltage protection operated.

- DC power supply is not ON (including power failure and an instantaneous power failure of more than 10ms)

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(2) ERR terminal

Q61P/Q64PN

- Turned ON when the whole system operates normally.

- This terminal turns OFF (opens) when the AC power is not input, a stop error (including a reset) occurs in the CPU module, or the fuse is blown.

- In a Multiple CPU system configuration, turned OFF when a stop error occurs in any of the CPU modules.

- Normally OFF when loaded in an extension base unit.

Q63P

- Turned ON when the whole system operates normally.

- This terminal turns OFF (opens) when the DC power is not input, a stop error (including a reset) occurs in the CPU module, or the fuse is blown.

- In a Multiple CPU system configuration, turned OFF when a stop error occurs in any of the CPU modules.

- Normally OFF when loaded in an extension base unit.

(3) FG terminal

Ground terminal connected to the shield pattern of the printed circuit board.

(4) LG terminal

- Grounding for the power supply filter.

- This terminal has potential of 1/2 of the input voltage for AC input (Q61P, Q64PN and Q64P).

- This is also a protective earth terminal (PE).

(5) Power input terminals

- Power input terminals connected to a power supply of 100VAC or 200VAC. (Q64PN)

- Power input terminals connected to a power supply of 24VDC. (Q63P)

- Power input terminals connected to a power supply of 100-200VAC. (Q61P)

(6) Terminal screw

M3.5 x 7 screw

(7) Terminal cover

Protective cover of the terminal block

(8) Module fixing screw hole

Used to fix the module to the base unit. M3 x 12 screw (user-prepared) (Tightening torque: 0.36 to 0.48 Nꞏm)

(9) Module loading lever

Used to load the module into the base unit.

(Note 1) Q63P is dedicated for inputting a voltage of 24VDC. Q63P may break down unless connected to 24VDC for

inputting or with reversed polarity.

(Note 2) Ensure that the earth terminals LG and FG are grounded. (Ground resistance: 100 or less) Since the LG

terminals have potential of 1/2 input voltage, the operator may receive an electric shock when touching metal parts.

(Note 3) When Q61P, Q63P, Q64PN or Q64P is loaded on the extension base unit, a system error cannot be detected

by the ERR terminal. (ERR terminal is always OFF.)

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4 General Specifications

4.4 PLC CPU

106

110

154

27.8

[mm]

For the further details than the following descriptions, refer to the following manuals:

MELSEC iQ-R CPU Module User's Manual (Startup) (SH(NA)-081263) MELSEC iQ-R CPU Module User's Manual (Application) (SH(NA)-081264)

Outline dimension

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Names of parts

(1) (2) (3) (4) (5) (6) (7) (8)

(13)

(12)

(11)

(14)

(9)

(10)

(18)

(21)

(15)

(19)

(20)

(16)

(17)

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Number Name Details

(1) READY LED Indicates the operating status of the CPU module and the error level.

(2) ERROR LED

PROGRAM RUN LED

(3)

PROGRAM RUN LED (When the Process CPU is used in redundant mode)

(4) USER LED

(5) BATTERY LED

(6) CARD READY LED

(7) CARD ACCESS LED

(8) FUNCTION LED Indicates the status of the function being executed.

(9) SPEED LED

(10) SD/RD LED

(11) RUN/STOP/RESET switch

(12) SD memory card access control switch A switch for disabling access to the SD memory card to remove it from the CPU module.

(13) SD memory card slot A slot where an SD memory card is inserted.

(14)

USB port

(15) Ethernet port

(16) Battery

(17) Battery connector pin

[READY LED-ERROR LED status] On-off: Normal operation On-on: Minor error On-flashing: Moderate error Flashing-on: Minor error (Changing module online) Flashing (every 2s)-off: Initial processing Flashing (every 400ms)-off: Changing module online Off-on/flashing: Major error

Indicates the operating status of the program. On: Being executed (RUN state) Flashing: Being suspended (PAUSE state) Off: Stopped (STOP state) or stop error

Indicates the operating status of the program. (a) Control system (CTRL LED of the redundant function module: On) On: Being executed (RUN state) Flashing: Being suspended (PAUSE state) Off: Stopped (STOP state) or stop error (b) Standby system (SBY LED of the redundant function module: On) [Backup mode] On: Being executed (programs being executed in both systems) Flashing: Being suspended (PAUSE state) (programs being executed in both systems) Off: Stopped (STOP state/RUN state/PAUSE state) (no program being executed in both systems) or stop error [Separate mode] On: Being executed (RUN state) Flashing: Being suspended (PAUSE state) or waiting for state transition to RUN (same as STOP state) Off: Stopped (STOP state) or stop error (c) Systems not determined Flashing: Waiting for state transition to RUN by switch operation (same as STOP state) Off: Under normal operation

Indicates the status of the annunciator (F). On: Annunciator (F) ON Off: Normal operation

Indicates the battery status. Flashing: Battery low Off: Normal operation

Indicates the availability of the SD memory card. On: Available Flashing: Ready Off: Not available or not inserted

Indicates the access status of the SD memory card. On: Being accessed Off: Not accessed

Refer to the following. MELSEC iQ-R Ethernet/CC-Link IE User's Manual (Startup)

A switch for controlling the operating status of the CPU module. RUN: Executes the program. STOP: Stops the program. RESET: Resets the CPU module. (Keep the switch in the RESET position for approximately one second.) Operate the RUN/STOP/RESET switch with your fingers. To prevent the switch from being damaged, do not use any tool such as a screwdriver.

A connector for a USB-compatible peripheral. (connector type: miniB)

Refer to the following. MELSEC iQ-R Ethernet/CC-Link IE User's Manual (Startup)

A backup battery to hold clock data and to use the backup power function for the device/label memory.

A pin for connecting a lead wire of the battery. To save the battery, the lead wire is disconnected from the connector before shipment.

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Number Name Details

(18) Cassette cover

(19) LED cover

(20) USB cover

(21) Production information marking Shows the production information (16 digits) of the module.

A cover for the connector where an extended SRAM cassette is inserted. To use an extended SRAM cassette, open the cover, and insert the cassette.

A cover for the LED indicators, SD memory card slot, and switches. Open this cover and insert or remove an SD memory card or set the RUN/STOP/RESET switch. Otherwise, keep the cover closed to prevent entry of foreign matter such as dust.

A cover for the USB port. Open this cover and connect a USB-compatible peripheral. Otherwise, keep the cover closed to prevent entry of foreign matter such as dust.

*1 When a cable is connected to the USB connector at all times, clamp the cable. It prevents a poor connection, moving,

and disconnection by unintentional pulling.

Battery life

There are two types of values for describing a battery life: actual service value and guaranteed value.

• Actual service value: The battery life estimated based on the value actually measured by Mitsubishi under a storage ambient temperature of 40 ℃ . This value varies depending on the characteristics and variation of the

components, and should be referred to as a reference value.

• Guaranteed value: Refers to the battery life at 70℃ guaranteed by Mitsubishi in a storage ambient temperature of 70 ℃ based on the characteristics of the memory device provided by the component manufacturer.

[Actual service value (reference value)]

Extended SRAM

cassette

Not used, used (1MB type), used (2MB type), used (4MB type), used (8MB type)

Used (16MB type)

Power-on time

0 to 100%

30%

50 to 100%

ratio

Actual service value when used with

43800 hours (5.00 years)

30100 hours (3.43 years)

43000 hours (4.90 years)

43800 hours (5.00 years)

the R04CPU

Q6BAT Q7BAT Q6BAT Q7BAT

43800 hours (5.00 years)

Actual service value when used with

the R08CPU, R16CPU, R32CPU, or

43800 hours (5.00 years)

25500 hours (2.91 years)

36400 hours (4.15 years)

43800 hours (5.00 years)

R120CPU

43800 hours (5.00 years)

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4 General Specifications

[Guaranteed value]

Extended SRAM

cassette

Not used

Used (1MB type)

Used (2MB type)

Used (4MB type)

Used (8MB type)

Used (16MB type)

Power-on time

30%

50 to 100%

30%

50%

70 to 100%

30%

50%

70 to 100%

30%

50%

70 to 100%

30%

50%

70%

100%

30%

50%

70%

100%

ratio

Guaranteed value when used with the

Q6BAT Q7BAT Q6BAT Q7BAT

31700 hours (3.61 years)

43800 hours (5.00 years)

22000 hours (2.51 years)

31400 hours (3.58 years)

43800 hours (5.00 years)

19600 hours (2.23 years)

28000 hours (3.19 years)

39200 hours (4.47 years)

43800 hours (5.00 years)

15300 hours (1.74 years)

21800 hours (2.48 years)

30600 hours (3.49 years)

43800 hours (5.00 years)

10100 hours (1.15 years)

14400 hours (1.64 years)

20200 hours (2.30 years)

33600 hours (3.83 years)

43800 hours (5.00 years)

6400 hours (0.73 years)

9100 hours (1.03 years)

12800 hours (1.46 years)

21300 hours (2.43 years)

43800 hours (5.00 years)

R04CPU

43800 hours (5.00 years)

39600 hours (4.52 years)

43800 hours (5.00 years)

26900 hours (3.07

ars)

38400 hours (4.38 years)

43800 hours (5.00 years)

16100 hours (1.83 years)

23000 hours (2.62 years)

32200 hours (3.67 years)

43800 hours (5.00 years)

Guaranteed value when used with the

R08CPU, R16CPU, R32CPU, or

R120CPU

30600 hours (3.49 years)

43700 hours (4.98 years)

43800 hours (5.00 years)

21500 hours (2.45 years)

30700 hours (3.50 years)

43000 hours (4.90 years)

43800 hours (5.00 years)

19100 hours (2.18 years)

27200 hours (3.10 years)

38200 hours (4.36 years)

43800 hours (5.00 years)

15000 hours (1.71 years)

21400 hours (2.44 years)

30000 hours (3.42 years)

43800 hours (5.00 years)

10000 hours (1.14 years)

14200 hours (1.62 years)

20000 hours (2.28 years)

33300 hours (3.80 years)

43800 hours (5.00 years)

6400 hours (0.73 years)

9100 hours (1.03 years)

12800 hours (1.46 years)

21300 hours (2.43 years)

43800 hours (5.00 years)

43100 hours (4.92 years)

43800 hours (5.00 years)

36200 hours (4.13 years)

43800 hours (5.00 years)

24800 hours (2.83 years)

35400 hours (4.04 years)

43800 hours (5.00 years)

16000 hours (1.82 years)

22800 hours (2.62 years)

32000 hours (3.65 years)

43800 hours (5.00 years)

*1 The power-on time ratio indicates the ratio of the programmable controller power-on time to 24 hours. (If the total

power-on time is 12 hours, the ratio will be 50%. If the total power-on time is 6 hours, the ratio will be 25%.)

*2 To use the extended SRAM cassette (16MB type) with the RnCPU, check the version of the CPU module and

engineering tool.

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4 General Specifications

4.5 CNC CPU Module

498

110

106

27.8

(9) (8) (7)

(1) (2) (3)

(4)

(5)

(6)

(10)

[mm]

Dimension and Names of parts

(1) READY LED (2) ERROR LED

The operating state and the error state of CNC CPU will be displayed.

READY LED ERROR LED Operating state

Not lit Not lit Power OFF or hardware failure

Flashing Not lit Initializing

Lit Not lit Under normal operation

Lit Flashing Occurrence of a moderate error

Not lit Lit or flashing Occurrence of a severe error

(3) SW

Rotary switch for maintenance (usually set to “0”)

(4) Dot matrix LED

The operating state and the error information will be displayed. (3 digits)

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4 General Specifications

(5) CN1

1 IN RD

2 OUT TD

1 OUT TD+

2 OUT TD-

3 IN RD+

4 CMTR

5 CMTR

6 IN RD-

7 CMIT

8 CMIT

1 IN EMG.COM

2 IN EMG

70553-0001

(MOLEX)

EMG

EMG.COM

10kΩ

Connector for servo/spindle drive unit

(6) DISPLAY I/F

Connector for display (GOT)

(7) EMG

Connector for the emergency stop signal input

Input type: Current sinking/sourcing Insulation method: Photocoupler insulation Input voltage: 24VDC (+10%, -15%, ripple ratio within 5%) OFF voltage/current : 17.5VDC or more / 3.0mA or less ON voltage/current : 1.8VDC or less / 0.18mA or less

Input resistance: Approximate 10kΩ Response time (OFF -> ON or ON -> OFF): 1ms

Applicable size of wire : 0.3mm

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4 General Specifications

(8) MPG

1 OUT 5VDC

2 IN HA1

3 IN HB1

4 OUT SG(0V)

5 -

6 FG

+5VDC

SG(0V)

HB1

HA1

470Ω

+5VDC

220Ω

4700pF

470Ω

220Ω

4700pF

70553-0005

(MOLEX)

1 IN/OUT RXTXH

2 IN/OUT RXTXL

3 SG(V)

70553-0002

(MOLEX)

Connector for 5V manual pulse generator

Input pulse signal type: 90°phase difference between HA1 and HB1 Max. input pulse frequency: 5kHz Number of pulses per rotation: 100pulse/rev Input signal voltage: H level 3.5V to 5.25V, L level 0V to 0.5V For pulse generators

Power voltage for pulse generators : 5VDC±10% Max. output current: 100mA

HA1(HB1)

HB1(HA1)

a.b.c.d.e: HA1 or HB1 rising edge (falling edge) phase difference = T/4 ± T/10 T: Ha1 or HB1 phase cycle (Min. 10μs)

(9) RIO

Connector for Dual signal module

b da c e

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4 General Specifications

(10) EXT I/F

HDR-EC50LFDT1-SDL+

(HONDA)

1 OUT 5VDC 26 OUT 5VDC

2 OUT 5VDC 27 OUT 5VDC

3 OUT SG(0V) 28 OUT SG(0V)

(Reserve)

29 OUT SG(0V)

36(Reserve)

12 OUT SG(0V) 37 OUT SG(0V)

13 (Reserve) 38 (Reserve)

14 (Reserve) 39 (Reserve)

15 OUT SG(0V) 40 OUT SG(0V)

16 (Reserve) 41 (Reserve)

17 OUT SG(0V) 42 OUT SG(0V)

18 IN HA3 43 IN HB3

19 IN HA2 44 IN HB2

20 IN HA1 45 IN HB1

21 (Reserve) 46 (Reserve)

22 (Reserve) 47 (Reserve)

23 IN SKIPCOM 48 IN SKIPCOM

24 IN SKIP1 49 IN SKIP2

25 IN SKIP3 50 IN SKIP4

t0V

+24VDC

Ton >= 2ms

Connector for the expansion connection of skip signal/ 5V manual pulse generator

HA1

HB1

+5VDC

HA2

HB2

SG(0V)

+5VDC

HA3

HB3

SG(0V)

SKIP1

SKIP2

SKIP3

SKIP4

IB-1501452-C

MPG

26+5VDC

27+5VDC

23SKIPCOM

48SKIPCOM

+5VDC

470Ω

220Ω

4700pF

470Ω

220Ω

4700pF

470Ω

220Ω

4700pF

470Ω

220Ω

4700pF

470Ω

220Ω

4700pF

470Ω

220Ω

4700pF

10kΩ

---Manual pulse generator I/F specification---Input pulse signal type: 90°phase difference between HA1 and HB1. Max. input pulse frequency : 5kHz Number of pulses per rotation: 100pulse/rev Input signal voltage : H level 3.5V to 5.25V, L level 0V to 0.5V Output power voltage : +5VDC -10% -10% Max. output current : 100mA

(Note) The connector MPG and EXT I/F have input pins for HA1 and HB1. Use either of the connectors. Use either of the connectors.

HA1(HB1)

HB1(HA1)

b da c e

a.b.c.d.e: HA1 or HB1 rising edge (falling edge) phase difference = T/4 ± T/10 T: Ha1 or HB1 phase cycle (Min. 10μs)

---SKIP I/F specification--Input ON voltage : 18V or more to 25.2V or less Input ON current : 2mA or more Input OFF voltage : 4V or less Input OFF current : 0.4mA or less Input signal holding time (Ton) : 2ms or more Internal response time : 0.08ms or less

(Note) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay, etc.) are used, malfunctions will occur due to chattering. Use semiconductor contacts (transistor, etc.).

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4 General Specifications

4.6 Dual Signal Module

Use the dual signal module within the following specifications.

Items

Number of input points

Input insulation method Photocoupler insulation

Rated input voltage 24VDC (+20/-15%, ripple ratio within 5%)

Rated input current Approximate 4mA

Input derating Refer to the derating figure

ON voltage/ON current 19V or more/3mA or more

OFF voltage/OFF current 4V or less / 1.7mA or less

Input resistance Approximate 5.6kΩ

Input response time 1ms

Input common method

Input type Type 1, Current sinking

Number of output points 12 points x 2 systems

Output insulation method Photocoupler insulation

Rated load voltage 24VDC (+20/-15%)

Maximum load current

Utilization category DC12/DC13

Maximum rush current 0.7A,10ms or less (1.4A, 10ms or less for 0.2A output pin)

OFF-time leakage current 0.1mA or less

ON-time maximum voltage drop 0.1VDC(TYP.)0.1A, 0.2VDC(MAX.)0.1A

Output response time 1ms or less (at rated load and resistance load)

Output common method

Output Current sourcing

Surge suppressor Zener diode

Fuse Not provided

External power supply

Protection

Withstand voltage 560VAC rms/3cycles (at 2000m elevation)

Insulation resistance 10MΩ or more (measured with an insulation resistance tester)

Noise withstand level

Protection degree IP2X

Number of I/O occupational points 32 points (with I/O assignments as 32 points I/O mixed unit)

Operation display ON display (LED) and 32 input points display for PLC CPU control

External connection method 40-pin connector

Applicable size of wire

Connector for external wiring A6CON1, A6CON2, A6CON3, A6CON4 (sold separately)

Terminal block changeover unit

5VDC internal power dissipation 200mA (TYP. when all points are ON)

Mass 0.14kg

Voltage 24VDC (+20/-15%, ripple ratio within 5%)

Electric current 40mA

32 points x 2 systems (32 points for PLC CPU control + 32 points for CNC CPU control, 20 points x 2 systems for safety input, 12 points x 2 systems for feedback input for output)

32 points/common (Common terminal 1A01, 1A02, 2A01, 2A02) (Each part-system has a different common.)

(0.1A x 8 points, 0.2A x 4 points) x 2 systems Common current: 1.6A or less for each connector

12 points/common (Common terminal 1B01, 1B02, 2B01, 2B02) (Each part-system has a different common.)

Provided (thermal protection and short circuit protection) Thermal protection works for each 2 points. Short circuit protection works for each 1 point. (1 to 3A/point)

Simulator noise 500Vp-p, Noise width 1μs measured with a noise simulator with noise frequency 25 to 60Hz

First transient noise IEC61000-4-4: 1kV

(for A6CON1 and A6CON4)

0.3mm

FA-LTB40P (Cable FA-CBL □□ FMV-M)

Specifications

R173SXY

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4 General Specifications

Names of parts

1 IN/OUT RXTXH

2 IN/OUT RXTXL

3 SG(V)

70553-0005

(MOLEX)

498

110

106

(1)

(7)

[mm]

(2)

(6)

27.8

(5) (4) (3)

(1) RUN LED

Shows the operating state of the dual signal module.

(2) LED

Shows the input signal state of PLCIO (part-system 2).

(3) ALM LED

Shows the communication state with the CNC CPU module.

(4) RSW

Rotary switch for station No. setting Set within the range of 0 to 2.

(5) RIO1/RIO2

Connector for connecting the CNC CPU module and the 2nd or subsequent dual signal module.

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4 General Specifications

(6) NCIO

1A20 1A19 1A18 1A17 1A18 1A15 1A14 1A13 1A12 1A11 1A10 1A09 1A08 1A07 1A06 1A05 1A04 1A03 1A02 1A01

1B20 1B19 1B18 1B17 1B18 1B15 1B14 1B13 1B12 1B11 1B10 1B09 1B08 1B07 1B06 1B05 1B04 1B03 1B02 1B01

1B20

1A11

1B10

1A05

1B02

1A02

1B01

1A01

2B02

2B01

1B20 IN NC-X00 1A20 IN NC-X10

1B19 IN NC-X01 1A19 IN NC-X11

1B18 IN NC-X02 1A18 IN NC-X12

1B17 IN NC-X03 1A17 IN NC-X13

1B16 IN NC-X04 1A16 IN NC-X14

1B15 IN NC-X05 1A15 IN NC-X15

1B14 IN NC-X06 1A14 IN NC-X16

1B13 IN NC-X07 1A13 IN NC-X17

1B12 IN NC-X08 1A12 IN NC-X18

1B11 IN NC-X09 1A11 IN NC-X19

1B10(*) IN/OUT NC-Y0A/PC-X0A 1A10(*) IN/OUT NC-Y1A/PC-X1A

1B09(*) IN/OUT NC-Y0B/PC-X0B 1A09(*) IN/OUT NC-Y1B/PC-X1B

1B08 IN/OUT NC-Y0C/PC-X0C 1A08 IN/OUT NC-Y1C/PC-X1C

1B07 IN/OUT NC-Y0D/PC-X0D 1A07 IN/OUT NC-Y1D/PC-X1D

1B06 IN/OUT NC-Y0E/PC-X0E 1A06 IN/OUT NC-Y1E/PC-X1E

1B05 IN/OUT NC-Y0F/PC-X0F 1A05 IN/OUT NC-Y1F/PC-X1F

1B04 --- 1A04 ---

1B03 --- 1A03 ---

1B02 24VDC(COM1) 1A02 0V(COM2)

1B01 24VDC(COM1) 1A01 0V(COM2)

0 102030405055

(䉝)

100

(䠂)

ON rate

Temperature

24VDC

26.4VDC

28.8VDC

Part-system 1 I/O signal connector

(Note 1) Output pins with (*) allow 0.2A output. Other pins have 0.1A output. (Note 2) Pins with signal names "NC-Y0A" and "NC-X0A" are the output signals controlled by CNC CPU. When any of

the signals is output to Y0A, the signal is input to X0A as a feedback signal.

(Note 3) The device Nos. written above are for the assignment on hardware. These Nos. are different from the device

Nos. to be actually used.

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4 General Specifications

(7) PLCIO

0102030405055

(䉝)

100

(䠂)

ON rate

Temperature

2B20

2A11

2B10

2A05

2B02

2A02

2B01

2A01

1B02

1B01

2A20 2A19 2A18 2A17 2A18 2A15 2A14 2A13 2A12 2A11 2A10 2A09 2A08 2A07 2A06 2A05 2A04 2A03 2A02 2A01

2B20 2B19 2B18 2B17 2B18 2B15 2B14 2B13 2B12 2B11 2B10 2B09 2B08 2B07 2B06 2B05 2B04 2B03 2B02 2B01

2B20 IN PC-X00

2B19 IN PC-X01

2B18 IN PC-X02

2B17 IN PC-X03

2B16 IN PC-X04

2B15 IN PC-X05

2B14 IN PC-X06

2B13 IN PC-X07

2B12 IN PC-X08

2B11 IN PC-X09

2B10(*) IN/OUT PC-Y0A/NC-X0A

2B09(*) IN/OUT PC-Y0B/NC-X0B

2B08 IN/OUT PC-Y0C/NC-X0C

2B07 IN/OUT PC-Y0D/NC-X0D

2B06 IN/OUT PC-Y0E/NC-X0E

2B05 IN/OUT PC-Y0F/NC-X0F

2B04 ---

2B03 ---

2B02 24VDC(COM1)

2B01 24VDC(COM1)

2A20 IN PC-X10

2A19 IN PC-X11

2A18 IN PC-X12

2A17 IN PC-X13

2A16 IN PC-X14

2A15 IN PC-X15

2A14 IN PC-X16

2A13 IN PC-X17

2A12 IN PC-X18

2A11 IN PC-X19

2A10(*) IN/OUT PC-Y1A/NC-X1A

2A09(*) IN/OUT PC-Y1B/NC-X1B

2A08 IN/OUT PC-Y1C/NC-X1C

2A07 IN/OUT PC-Y1D/NC-X1D

2A06 IN/OUT PC-Y1E/NC-X1E

2A05 IN/OUT PC-Y1F/NC-X1F

2A04 ---

2A03 ---

2A02 0V(COM2)

2A01 0V(COM2)

24VDC

26.4VDC

28.8VDC

Part-system 2 I/O signal connector

(Note 1) Output pins with (*) allow 0.2A output. Other pins have 0.1A output. (Note 2) The device Nos. written above are for the assignment on hardware. These Nos. are different from the device

Nos. to be actually used.

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4 General Specifications

Connector type

Connector FCN-367J040-AU/F FCN-363J040 FCN-361J040-AU

Contact -

Case -

Manufacturer FUJITSU Component

Pressure displacement type

Crimp-contact type Soldering type

AWG#24 to #28: FCN-363J-AU AWG#22 to #26: FCN-363J-AU/S

FCN-360C040-B FCN-360C040-D (Wide-mouthed type) FCN-360C040-E (Long screw type)

FCN-360C040-H/E (Side-mouthed type) FCN-360C040-J1 (Sloped-mouth cover) FCN-360C040-J2 (Thin sloped-mouth cover)

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4 General Specifications

4.7 Signal Splitter

172

RIO1

DIN Rail

(1) (2)

(3)

(4) (5) (6)

[mm]

4 SKIP4

5 ---

SKIP1

SKIP2

SKIP3

D-SUB 9pin

9 COM4IN

COM1

COM2

COM3

(Note) Signal splitter allows DIN rail installation only.

Dimension and Names of parts

(1) NC I/F

Connector for CNC CPU

(2) RIO1

(Not used)

(3) DCIN

Terminal block for power supply (Used for the 12V power supply type manual pulse generator)

(4) SKIP

Connector for skip signal

IB-1501452-C

---SKIP I/F specification--Input ON voltage: 18V or more to 25.2V or less Input ON current: 6mA or more Input OFF voltage: 4V or less Input OFF current: 2mA or less Input signal holding time (Ton): 2ms or more Internal response time: 0.08ms or less (Note) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay, etc.) are used, malfunctions will occur due to chattering. Use semiconductor contacts (transistor, etc.).

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4 General Specifications

(5) MPG

D-SUB 15pin

4 HB2

5 HA3

7 +5VDC

8 +5VDC

OUT

IN HB3

HA1

HB1

HA2

12 +12VDC

13 SG(0V)

15 ---

OUT +12VDC

OUT

SG(0V)

+12VDC

SG(0V)

b da c e

HA1 (HB1)

HB1 (HA1)

5V/12V Connector for manual pulse generator

5V manual pulse generator (UFO-01-2Z9)

input conditions

12V manual pulse generator (HD60C)

input conditions

Input pulse signal type HA1 and HB1 phases (with phase difference 90°) (Refer to the waveform below.)

Input signal voltage

Max. input pulse frequency

Pulse generators power supply voltage

5VDC±10% 12VDC±10%

H level 3.5V to 5.25V

L level 0V to 0.5V

5kHz

Current consumption 100mA or less

Number of pulses per rotation

100 pulse/rev 25 pulse/rev

a.b.c.d.e: HA1 or HB1 rising edge (falling edge) phase difference = T/4 ± T/10 T: HA1 or HB1 cycle (Min. 10μs)

CNC CPUSignal Splitter

+5V

MPG

HA1

HA2

HA3

Signal

input

0.1μF

+5V

HB1

HB2

12V

Power

output

(Note)

Power output

HB3

+12V +12V +12V

+5V +5V

0V 0V 0V

12V

10 12 14

7 8

9 11 13

(Note) 12V power is separately required to connect 12V manual pulse generator.

(6) TERMINAL

(Not used)

(Refer to "6.9 Connecting the Manual Pulse Generator".)

Control

0.1μF

unit

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4 General Specifications

4.8 Manual Pulse Generator



 3-M4



[mm]

0V A B

80.5

61626

R43

8.89 7.6 M3 x 6

Gasket

Above size only

72 at equal pitch

Panel cut diameter

stud

Index



[mm]

at equal pitch

4.8.1 5V Manual Pulse Generator (UFO-01-2Z9)

100 pulse/rev

[Outline dimension]

[Panel cut dimension]

Produced by NIDEC NEMICON CORPORATION

IB-1501452-C

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4 General Specifications

4.8.2 12V Manual Pulse Generator (HD60C)

3.6

16 27

0.5

L10

8.89 7.60

t2.0

3-M4

77 0.5

80 1

58 0.5

60 0.5

[mm]

24 0.5

56 0.5

Installation of screws

stud bolt

Packing

other than M3 x 6 not possible

12V

3- 4.8

0. 2

120°

[mm]

(Divide equally by three)

25 pulse/rev

[Outline dimension]

[Panel cut dimension]

4.9 Recommended Terminal Block for Dual Signal Module

Terminal block converter module FA-TBS40P or FA-LTB40P, produced by MITSUBISHI ELECTRIC ENGINEERING, is recommended to connect the dual signals to the dual signal module. Use the connection cable FA-CBL □□ FMV-M

produced by MITSUBISHI ELECTRIC ENGINEERING. [MITSUBISHI ELECTRIC ENGINEERING: http://www.mee.co.jp]

IB-1501452-C

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C80 Series Connection and Setup Manual

4 General Specifications

4.10 GOT (Panel Cut Dimensions)

CBC

C B C

ABC

GT2712-S 302 228

GT2710-S,GT2710-V 289 200

GT2708-S,GT2708-V 227 176

GT2705-V 153 121

GT2512-S 302 228

GT2510-V 289 200

GT2508-V 227 176

Horizontal Vertical

Model Panel thickness

10 or More 1.6 to 4

Unit: mm

Make an installation hole on the control panel with the dimensions as shown below.

The C dimension shows the measurements for installing fittings on the control panel.

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Installation

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C80 Series Connection and Setup Manual

5 Installation

5.1 Module Installation

5.1.1 Precautions for Handling

CAUTION

Use C80 in an environment that meets the general specifications contained in this manual.

Using C80 in an environment outside the range of the general specifications could result in electric shock, fire,

operation failure, and damage to or deterioration of the product.

When mounting the module, be sure to insert the module fixing hook on the module's bottom into the module

fixing hole on the base unit. Incorrect mounting could cause an operation failure or a damage/drop of the unit.

Hold down the module loading lever at the module bottom and securely insert the fixing hook into the fixing

hole in the base unit. Install the module with the module fixing hole as a supporting point. Incorrect mounting

could cause an operation failure or a damage/drop of the unit.

Be sure to fix all the modules with screws to prevent them from dropping.

The fixing screws (M3 x 12) are to be prepared by user.

Tighten the screw in the specified torque range. Under tightening may cause a drop, short circuit or operation

failure. Over tightening may cause a drop, short circuit or operation failure due to damage to the screw or

module.

Be sure to install the extension cable to connectors of the basic base unit correctly. After installation, check

them for looseness. Poor connections could cause an input or output failure.

Completely turn off all lines of external power supply used in the system before loading or unloading the

module. Not doing so could result in electric shock or damage to the product.

Do not mount/dismount the modules or base over 50 times. Mounting/dismounting over 50 times may cause

an operation failure.

Do not directly touch the module's conductive parts or electronic parts. Touching these parts could cause an

operation failure or give damage to the module.

Do not touch the radiating fin of the CNC CPU module while an electric current is supplied or in a short while

after the power OFF. Touching the fin may cause burns. Take care when removing the unit.

When removing the unit, always remove the fixing screws and then take the fixing hook out from the fixing

hole. Incorrect removal will damage the module fixing hook.

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C80 Series Connection and Setup Manual

5 Installation

This section describes precautions for handling the CPU modules, I/O modules, power supply modules and basic base unit, etc.

(1) Do not drop or apply strong impact on the modules, terminal block connectors and pin connectors.

(2) Do not remove modules printed circuit boards from the case. If you remove them from the case, it may result in

damage.

(3) The module fixing screws and terminal block screws within the tightening torque range specified below:

Location of screw Tightening torque range

Module fixing screw (M3x12) 0.36 to 0.48Nꞏm

Terminal block screw (M3) 0.42 to 0.58Nꞏm

Terminal block mounting screw (M3.5) 0.66 to 0.89Nꞏm

Connector screw (M2.6) 0.20 to 0.29Nꞏm

Terminal screw (M4) of a power supply module 1.02 to 1.38Nꞏm

Terminal screw (M3.5) of a power supply module 0.66 to 0.89Nꞏm

(4) Make sure to install the power supply module on the basic base unit and extension base unit. When the power supply

module is not installed and if the I/O modules and intelligent function module installed on the basic base unit are light load type, the modules may be operated. In this case, because a voltage becomes unstable, we cannot guarantee the operation.

(5) When an extension cable is used, do not bind the cable together with the main circuit (high voltage, heavy current)

line or lay them close to each other. Keep the cable at least 100 mm away from the line.

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5 Installation

(6) Be sure to use the fixing screws and fix the basic base unit on the panel to avoid an operation failure due to

vibrations. Install the basic base unit in the following procedure.

(a) Fit the two fixing screws for top of the basic base unit to the panel.

(b) Place the right-hand side notch of the basic base unit onto the right-hand side screw.

(d) Fit the fixing screws into the fixing screw holes in the basic base unit bottom and re-tighten all the fixing

screws.

(Note) Install the basic base unit to a panel, with no module installed in the right slot.

Remove the basic base unit after unloading the module from the right-end slot.

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C80 Series Connection and Setup Manual

5 Installation

5.1.2 Precautions for Installation of Basic Base Unit

5mm or more 5mm or more

or more

100mm or more

40mm

100mm

Install C80 to a panel, etc., considering enough about operability, maintainability and environmental resistance.

(1) Unit installation position

For enhanced ventilation and ease of module replacement, leave the following space between the module top/ bottom and structure/parts.

A shaded area shows the ceiling of a control panel, wiring duct, or parts.

(2) Unit installation orientation

(a) Since C80 generates heat, it should be fitted on a well ventilated location in the orientation shown below for heat

release.

(b) Do not use it in either of the orientations shown below.

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5 Installation

(3) Installation surface

(a)

(b)

Fit the base unit on a flat surface. If the installation surface is not even, this may strain the printed circuit boards and cause malfunctions.

(4) Installation of the unit in an area where the other devices are installed

Avoid fitting basic unit in proximity to vibration sources such as large electromagnetic contractors and nofuse circuit breakers; fit the unit on a separate panel or at a distance.

(5) Distances from the other devices

In order to avoid the effects of radiated noise and heat, provide the clearances indicated below between C80 and the other devices (contactors and relays).

(a) A device in front of C80: 100mm or more (b) A device on the right and left of C80: 50mm or more

IB-1501452-C

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C80 Series Connection and Setup Manual

5 Installation

5.1.3 Module Installation and Removal

(b)

(a)

(c)

This section explains how to install and remove a power supply module, PLC CPU module, CNC CPU module, input/ output module and intelligent function module or another module to and from the base unit.

[Installation]

(1) When a cap is attached to the module connector of the base unit, remove it.

(2) Place the concave part (a) of a module onto the guide (b) of the base unit.

(3) Push in the module until the module fixing hook (c) snaps into place.

Check that the module fixing hook (c) hangs the base unit and the module is mounted on the base unit securely.

(4) Secure the module to the base unit using screws.

(Note) Be sure to fix all the modules with screws to prevent them from dropping.

The fixing screws (M3 x 12) are to be prepared by user.

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5 Installation

[Removal]

(c)

(b)

(1) Remove the module fixing screws.

(2) Hold the module with both hands, and push the hook (a) on the top of the module with a finger until it stops.

(a)

(3) While pushing the hook (a), and using the bottom of the module as a support, pull the module toward you.

Lift the module upwards and remove the module concave part (b) from the guide (c) of the base module.

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5 Installation

CAUTION

1. When module fixing screws are used, remove the screws first and module from the base unit. Failure to do so

may damage the module.

2. The module surface temperature may be high immediately after power-off. When the module is removed, pay

attention to the burn injury.

The metal part becomes the high temperature.

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C80 Series Connection and Setup Manual

5 Installation

5.1.4 Installation and Removal the Signal Splitter

(1)

(2)

The signal splitter is only for the installation of the DIN rail. With the DIN rail, the unit can be installed both laterally and longitudinally.

[Installation]

(1) Hook the upper latch of the unit on the DIN rail. (2) Push the unit into the rail.

[Lateral direction]

[Longitudinal direction]

(1)

(2)

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[Removal]

(1) Set down the rail hook.

When setting down the rail hook, use the tool such as a flat-blade screwdriver.

(2) Remove the unit.

[Lateral direction]

Rail hook

[Longitudinal direction]

(1)

(2)

Designate the type below as DIN rail standard

- TH35-7.5Fe:7.5

- TH35-7.5AL:7.5

- TH35-15Fe:15

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5 Installation

5.2 Calculating Heat Generation by C80



Wpw = × (I5v × 5) [W]

3 7

:Current consumption of logic 5 VDC circuit of each module

The ambient temperature inside the control panel storing the C80 must be suppressed to a C80 operating ambient temperature of 55°C (131°F). For the design of radiation from the storing panel, it is necessary to know the average power consumption (heating value) of the devices and instruments stored in the control panel. Here, the method of obtaining the average power consumption of C80 is described. From the power consumption, calculate a rise in ambient temperature inside the control panel.

The power consuming parts of C80 are roughly classified into six blocks as shown below. The following shows how to calculate the average power consumption in each block.

(1) Power consumption of the power supply module

The power conversion efficiency of the power module is approx. 70 [%], i.e., 30 [%] of the output power is consumed by heating. As a result, 3/7 of the output power becomes the power consumption. Therefore, the calculation formula is as follows.

(2) Power consumption of a total of 5 VDC logic section of each module (including CPU module)

The power consumption of the 5 VDC output circuit section of the power module is the power consumption of each module. (Including the current consumption of the basic base.)

= I5V × 5 [W]

(3) A total of 24 VDC average power consumption of the output module (power consumption for simultaneous ON points)

The average power of the external 24 VDC power is the total power consumption of each module. W

= I

24V

: Average current consumption of internal consumption power supply of the output module 24VDC [A]

24V

× 24 × ratio of simultaneous ON [W]

24V

(4) Average power consumption due to voltage drop in the output section of the output module

(Power consumption for simultaneous ON points) W

= I

OUT

: Output current (Current in actual use) [A]

OUT

x Vdrop x Number of output points x Simultaneous ON rate [W]

OUT

Vdrop : Voltage drop in each output module [V]

(5) Average power consumption of the input section of the input module (Power consumption for simultaneous ON

points)

= IIN x E x Number of input points x Simultaneous ON rate [W]

: Input current (Effective value for AC) [A]

E: Input voltage (Voltage in actual use) [V]

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5 Installation

(6) Power consumption of the external power supply section of the intelligent function module

T =

W UA

W : C80 overall power consumption (value obtained above) A : Surface area inside the control panel[m2]

U : When the ambient temperature inside the control panel is uniformed by a fan......6

When air inside the control panel is not circulated .................................................4

WS = I5V × 5 + I

24V

× 24 + I

× 100 [W]

100V

The total of the power consumption values calculated in (1) to (6) becomes the C80 overall power consumption. W = W

+ W5V + W

24V

+ W

+ WIN + WS [W]

OUT

From this overall power consumption [W], calculate the heating value and a rise in ambient temperature inside the control panel. The outline of the calculation formula for a rise in ambient temperature inside the control panel is shown below.

When a rise in ambient temperature inside the control panel exceeds the specified limit, it is recommended that you install a heat exchanger in the control panel to lower the ambient temperature inside the control panel. If a normal ventilating fan is used, dust will be sucked into C80 together with the external air. Note that it may affect C80.

(7) Example of average power consumption calculation (R16NCCPU use)

(a) System configuration

R64P R04CPU R16NCCPU R173SXY RX40C7

RY40 PT5P

RJ71EN71 R38B

(b) 5VDC/24VDC current consumption of each module

Unit 5VDC current consumption 24VDC current consumption

R04CPU (Note) 0.67[A] -

R16NCCPU 1.70[A] -

R173SXY 0.20[A] 0.04[A]

RX40C7 (Note) 0.11[A] -

RY40PT5P (Note) 0.13[A] 0.02[A]

RJ71EN71 (Note) 0.82[A] -

R38B (Note) 0.71[A] -

(Note) 5VDC current consumption of the MELSEC standard module may be changed. It must be always

confirmed in the latest manual.

= 3 / 7 × (0.67 + 1.70 + 0.20 + 0.11 + 0.13 + 0.82 + 0.71) × 5 = 9.30 [W]

(d) Power consumption of a total of 5VDC logic section of each module

= (0.67 + 1.70 + 0.20 + 0.11 + 0.13 + 0.82 + 0.71) × 5 = 21.70 [W]

(e) A total of 24VDC average power consumption of the output module

= 0.04 × 24 + 0.02 × 24 = 1.44 [W]

24V

(f) Average power consumption due to voltage drop in the output section of the output module

= 0.1 × 0.2 × 24 × 1 + 0.5 × 0.3 × 16 × 1 = 2.88 [W]

OUT

(g) Average power consumption of the input section of the input module

= 0.004 × 24 × 40 × 1 + 0.004 × 24 × 16 × 1 = 5.38 [W]

(h) Power consumption of the external power supply section of the intelligent function module.

= 0 [W]

(i) Power consumption of overall system

W = 9.30 + 21.70 + 1.44 + 2.88 + 5.38 = 40.70 [W]

IB-1501452-C

Mitsubishi Electric C80 Connection And Set Up Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Manual List

Precautions for Safety

Treatment of waste

Disposal

Trademarks

Contents

System Basic Configuration

1.1 System Basic Configuration Drawing

General Connection Diagram

List of Configuration

3.1 CNC Control Unit

3.2 GOT

3.2.1 GT27

3.2.2 GT25

3.3 Peripheral Device

3.4 Dual Signal Module

3.5 List of Q Series Units (for RQ extension base unit)

General Specifications

4.1 Installation Environment Conditions

4.2 Base Unit

4.2.1 Basic Base Unit

4.2.2 Extension Base Unit

4.2.3 RQ Extension Base Unit

4.3 Power Supply

4.3.1 R61P/R62P/R63P/R64P

4.3.2 Q61P/Q63P/Q64PN

4.4 PLC CPU

4.5 CNC CPU Module

4.6 Dual Signal Module

4.7 Signal Splitter

4.8 Manual Pulse Generator

4.8.1 5V Manual Pulse Generator (UFO-01-2Z9)

4.8.2 12V Manual Pulse Generator (HD60C)

4.9 Recommended Terminal Block for Dual Signal Module

4.10 GOT (Panel Cut Dimensions)

Installation

5.1 Module Installation

5.1.1 Precautions for Handling

5.1.2 Precautions for Installation of Basic Base Unit

5.1.3 Module Installation and Removal

5.1.4 Installation and Removal the Signal Splitter

5.2 Calculating Heat Generation by C80