MELDAS and MELSEC are registered trademarks of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or registered trademarks of the
respective company.
Introduction
This manual describes the specifications of CNC C70.
To safely use this CNC module, thoroughly study the "Precautions for Safety" on the next page before use.
Details described in this manual
At the beginning of each item, a table indicating it's specification according to the model.
CAUTION
The items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added.
Some functions may differ or some functions may not be usable depending on the NC system
(software) version.
General precautions
(1) When the contents of this manual is updated, the version (A, B, …) on the cover will be incremented.
(2) In this manual, the machining center system is described as "M system" and the lathe system is described
as "L system".
Precautions for Safety
Always read the specifications issued by the machine maker, this manual, related manuals and attached
documents before installation, operation, programming, maintenance or inspection to ensure correct use.
Understand this numerical controller, safety items and cautions before using the unit.
This manual ranks the safety precautions into "Danger", "Warning" and "Caution".
DANGER
When there is a great risk that the user could be subject to fatalities
or serious injuries if handling is mistaken.
WARNING
CAUTION
When the user could be subject to fatalities or serious injuries if
handling is mistaken.
When the user could be subject to injuries or when physical
damage could occur if handling is mistaken.
Note that even items ranked as "
CAUTION
", may lead to major results depending on the situation. In any
case, important information that must always be observed is described.
DANGER
Not applicable in this manual.
WARNING
Not applicable in this manual.
CAUTION
1. Items related to product and manual
The items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added.
Some functions may differ or some functions may not be usable depending on the NC system
(software) version.
2. Items related to start up and maintenance
Follow the power specifications (input voltage range, frequency range, momentary power failure
time range) described in this manual.
Follow the environment conditions (ambient temperature, humidity, vibration, atmosphere)
described in this manual.
If the parameter is used to set the temperature rise detection function to invalid, overheating
may occur, thereby disabling control and possibly resulting in the axes running out of control,
which in turn may result in machine damage and/or bodily injury or destruction of the unit. It is
for this reason that the detection function is normally left "valid" for operation.
CONTENTS
I.
GENERAL SPECIFICATIONS
1. System Configurations.......................................................................................................................................1
2. General Specifications.......................................................................................................................................2
1. Control Axes ......................................................................................................................................................1
1.1 Control Axes...............................................................................................................................................1
1.1.1 Number of Basic Control Axes (NC axes)..........................................................................................1
1.1.2 Max. Number of Control Axes (NC axes + Spindles + PLC axes).....................................................1
1.1.4 Number of Simultaneous Contouring Control Axes ...........................................................................1
1.1.5 Max. Number of NC Axes in a Part System.......................................................................................1
1.2 Control Part System....................................................................................................................................2
1.2.1 Standard Number of Part Systems.....................................................................................................2
1.2.2 Max. Number of Part Systems............................................................................................................2
1.3 Control Axes and Operation Modes ...........................................................................................................2
2.1 Data Increment...........................................................................................................................................3
2.2 Unit System ................................................................................................................................................4
2.3 Program Format..........................................................................................................................................5
2.3.1 Program Format .................................................................................................................................5
2.3.1.1 Format 1 for Lathe (G code list 2, 3) ..........................................................................................5
2.3.1.2 Format 2 for Lathe (G code list 4, 5) ..........................................................................................5
2.3.1.4 Format 1 for Machining Center (G code list 1)...........................................................................5
2.4.1 Decimal Point Input I, II ......................................................................................................................6
3.2.1 Linear Interpolation...........................................................................................................................12
4.2.1 Feed per Minute ...............................................................................................................................20
4.2.2 Feed per Revolution.........................................................................................................................21
4.6.2 Jog Feed...........................................................................................................................................34
5. Program Memory/Editing.................................................................................................................................37
5.2.1 Program Editing................................................................................................................................38
6. Operation and Display.....................................................................................................................................40
6.1 Structure of Operation/Display Panel.......................................................................................................40
6.2 Operation Methods and Functions...........................................................................................................40
6.2.2 Absolute Value/Incremental Value Setting.......................................................................................40
6.2.5 Displayed Part System Switch .........................................................................................................40
6.3 Display Methods and Contents.................................................................................................................41
6.3.1 Status Display...................................................................................................................................41
7. Input/Output Functions and Devices ...............................................................................................................43
7.1 Input/Output Data .....................................................................................................................................43
8. Spindle, Tool and Miscellaneous Functions....................................................................................................44
8.1 Spindle Functions (S) ...............................................................................................................................44
8.1.1 Spindle Control Functions ................................................................................................................44
8.1.1.1 Spindle Digital I/F......................................................................................................................45
8.1.2 S Code Output..................................................................................................................................45
10. Coordinate System ........................................................................................................................................66
10.1 Coordinate System Type and Setting.....................................................................................................66
10.1.11 Counter Set ..................................................................................................................................75
10.2.1 Manual Reference Position Return ................................................................................................76
10.2.2 Automatic 1st Reference Position Return ......................................................................................77
10.2.3 2nd, 3rd, 4th Reference Position Return; G30...............................................................................79
10.2.4 Reference Position Verification......................................................................................................80
10.2.5 Absolute Position Detection ...........................................................................................................81
11. Operation Support Functions.........................................................................................................................82
11.1 Program Control .....................................................................................................................................82
11.1.2 Single Block....................................................................................................................................83
11.2 Program Test..........................................................................................................................................84
11.4.9 Simultaneous Operation of Manual and Automatic Modes............................................................92
12. Program Support Functions...........................................................................................................................93
12.1 Machining Method Support Functions....................................................................................................93
12.1.7 Axis Control ..................................................................................................................................134
13.2.3 Lost Motion Compensation...........................................................................................................156
14. Automation Support Functions ....................................................................................................................157
14.3.1 Programmable Current Limitation ................................................................................................164
15. Safety and Maintenance..............................................................................................................................165
15.3.9 Door Interlock...............................................................................................................................175
15.3.9.1 Door Interlock I .....................................................................................................................175
v
15.3.9.2 Door Interlock II ....................................................................................................................176
15.4.102 All Backup.................................................................................................................................182
17. Machine Support Functions.........................................................................................................................185
17.2.5 Position Switch .............................................................................................................................194
(Note 1) This indicates the section of the power supply to which the equipment is assumed to be
connected between the public electrical power distribution network and the machinery
within premises. Category II applies to equipment for which electrical power is supplied
from fixed facilities.
The surge voltage withstand level for up to the rated voltage of 300 V is 2500V.
(Note 2) This index indicates the degree to which conductive material is generated in terms of the
environment in which the equipment is used.
In the environment corresponding to "Pollution level 2", basically only nonconductive
pollution occurs, however temporary conductivity may occur due to the occasional
condensing.
0 to 55°C
-25 to 75°C (-20 to 60°C for M700 series)
5 to 95% RH (with no dew condensation)
5 to 95% RH (with no dew condensation)
Under intermittent vibration
Sweep count
FrequencyAccelerationAmplitude
10 to 57Hz- 0.075mm
57 to150Hz9.8m/s2 -
When there is a continuous vibration
FrequencyAccelerationAmplitude
each in X, Y,
Z directions
(for 80 min.)
10 to 57Hz- 0.035mm
2
57 to150Hz4.9 m/s
Conforming to JIS B 3502, IEC61131-2
2
[15.0G], 3 times in each of 3 directions X, Y, Z)
-
No corrosive gases
2000m or less
Inside control panel
II or less
2 or less
10 times
I - 2
3. Outline Drawing
3. Outline Drawing
3.1 NC CPU Model Q173NCCPU
3.1 NC CPU Model Q173NCCPU
Q173 NCCPU
SW
SW
2
11
2
R
CAUTION
CAUTION
EMG
FRONT
FRONT
BATBAT
MPG
MPG
ACFAILLACFAIL
RIO
RIO
I - 3
4. Servo/Spindle Drive System
4. Servo/Spindle Drive System
(1) Power supply regenerative type
200VAC (50Hz)/200 to 230VAC (60Hz)
MDS-D-V1 1st axis servo drive unit
MDS-D-V2 2nd axis servo drive unit
MDS-D-SP Spindle drive unit
MDS-D-CV Power supply unit
(2) Resistance regenerative type
200VAC (50Hz)/200 to 230VAC (60Hz)
MDS-D-SVJ3 1st axis servo drive unit
MDS-D-SPJ3 Spindle drive unit
MDS-D-V1/V2 Series MDS-DH-V1/V2 Series
+10% -15%
MDS-D-SVJ3/SPJ3 Series
+10% -15%
380 to 440VAC (50Hz)/380 to 480VAC (60Hz)
±10%
MDS-DH-V1 1st axis servo drive unit
MDS-DH-V2 2nd axis servo drive unit
MDS-DH-SP Spindle drive unit
MDS-DH-CV Power supply unit
I - 4
5. CNC Signals (PLC Interface Signals)
5. CNC Signals (PLC Interface Signals)
The CNC signal includes the following signals.
Refer to "PLC Interface Manual" for detail.
Bit Type Input Signals
(CNC->PLC)
System State
24 hours continuous operation
Safety signal unconfirmed after
compare error
Controller ready completion
Servo ready completion
Door open enable
In spindle synchronization
Spindle rotation speed
synchronization completion
Spindle phase synchronization
completion
Chuck close confirmation
Battery warning
Battery alarm
NC alarm 1
NC alarm 2 (Servo alarm)
In door interlock
Axis State
Servo ready
Axis selection
In axis plus motion
In axis minus motion
1st reference position reached
2nd reference position reached
3rd reference position reached
4th reference position reached
Near reference position
NC axis up-to-speed
Zero point initialization set
completed
Zero point initialization set error
completed
In zero point initialization
Zero point initialization incomplete
Current limit reached
Unclamp command
In-position
Part System State
In jog mode
In handle mode
In incremental mode
In manual arbitrary feed mode
In reference position return mode
In automatic initial set mode
In program operation mode (In
memory mode)
In MDI mode
In automatic operation "run"
In automatic operation "start"
In automatic operation "pause"
In "reset"
In manual arbitrary feed
In rewind
Motion command completion
All axes in-position
All axes smoothing zero
Manual arbitrary feed completion
External search finished
In rapid traverse
In cutting feed
In tapping
In thread cutting
In synchronous feed
In constant surface speed
In skip
In reference position return
F 1-digit commanded
In tool life management output
Tool life over
NC alarm 3 (Program error)
NC alarm 4 (Operation error)
Search & start (error)
Search & start (search)
Illegal axis selected
F 1-digit No. code 1
F 1-digit No. code 2
F 1-digit No. code 4
M code independent output M00
M code independent output M01
M code independent output M02
M code independent output M30
M function strobe 1
M function strobe 2
M function strobe 3
M function strobe 4
Manual numerical command
Tool change position return
completion
New tool change
T function strobe 1
T function strobe 2
T function strobe 3
T function strobe 4
2nd M function strobe 1
2nd M function strobe 2
2nd M function strobe 3
2nd M function strobe 4
S function strobe 1
S function strobe 2
S function strobe 3
S function strobe 4
S function strobe 5
S function strobe 6
S function strobe 7
Position switch 1
Position switch 2
Position switch 3
Position switch 4
Position switch 5
Position switch 6
Position switch 7
Position switch 8
Tap retract possible
No. of work machining over
Absolute position warning
Position switch 9
Position switch 10
Position switch 11
Position switch 12
Position switch 13
Position switch 14
Position switch 15
Position switch 16
Spindle State
S command gear No. illegal
S command max./min. command
value over
S command no gear selected
Spindle speed upper limit over
Spindle speed lower limit over
Spindle gear shift command 1
Spindle gear shift command 2
Current detection
Speed detection
In spindle alarm
Zero speed
Spindle up-to-speed
Spindle in-position
In L coil selection
Spindle ready-ON
Spindle servo-ON
In spindle forward run
In spindle reverse run
Z-phase passed
Position loop in-position
In torque limit
I - 5
5. CNC Signals (PLC Interface Signals)
Data Type Input Signals
(CNC->PLC)
System State
Speed monitor door open
possible
CRT display information
Emergency stop cause
User macro output #1132
(Controller -> PLC)
User macro output #1133
(Controller -> PLC)
User macro output #1134
(Controller -> PLC)
User macro output #1135
(Controller -> PLC)
CNC software version code
Battery drop cause
Temperature warning cause
Spindle synchronization phase
error 1
Spindle synchronization phase
error 2
Spindle synchronization phase
error output
Spindle synchronization Phase
error monitor
Spindle synchronization Phase
error monitor (lower limit)
Spindle synchronization Phase
error monitor (upper limit)
Spindle synchronization Phase
offset data
Part System State
External search status
M code data 1
M code data 2
M code data 3
M code data 4
S code data 1
S code data 2
S code data 3
S code data 4
T code data 1
T code data 2
T code data 3
T code data 4
2nd M function data 1
2nd M function data 2
2nd M function data 3
2nd M function data 4
Tool No.
Group in tool life management
No. of work machining(current
value)
Near reference position (per
reference position)
Tool life usage data
No. of work machining(maximum
value)
Error code output
S code data 5
S code data 6
S code data 7
User Macro output #1132
(Controller -> PLC)
User Macro output #1133
(Controller -> PLC)
User Macro output #1134
(Controller -> PLC)
User Macro output #1135
(Controller -> PLC)
Thermal expansion compensation
amount
Spindle command rotation speed
input
Spindle command final data
(Rotation speed)
Spindle actual speed
Contactor shutoff test signal
Integration time input 1
Integration time input 2
Data protect key 1
Data protect key 2
Data protect key 3
CRT changeover completion
Display changeover $1
Display changeover $2
PLC emergency stop
Door open I
Door open II
PLC axis control buffering mode
valid
PLC axis 1st handle valid
PLC axis 2st handle valid
PLC axis 3st handle valid
Spindle synchronization cancel
Chuck close
Spindle synchronization
Spindle phase synchronization
Spindle synchronous rotation
direction
Phase shift calculation request
Phase offset request
Error temporary cancel
Axis State
Spindle State
Bit Type Output Signals
(PLC->CNC)
System Command
PLC axis near point detection 1
PLC axis near point detection 2
PLC axis near point detection 3
PLC axis near point detection 4
PLC axis near point detection 5
PLC axis near point detection 6
PLC axis near point detection 7
PLC axis control valid 1
PLC axis control valid 2
PLC axis control valid 3
PLC axis control valid 4
PLC axis control valid 5
PLC axis control valid 6
PLC axis control valid 7
Axis Command
Control axis detach
Servo OFF
Mirror image
External deceleration +
External deceleration Automatic interlock +
Automatic interlock Manual interlock +
Manual interlock Automatic machine lock
Manual machine lock
Feed axis selection +
Feed axis selection Manual/Automatic simultaneous
valid
Control axis detach 2
Current limit changeover
Droop release request
Zero point initialization set mode
Zero point initialization set start
Unclamp completion
Part System Command
Jog mode
Handle mode
Incremental mode
Manual arbitrary feed mode
Reference position return mode
Automatic initialization mode
Program operation mode
(Memory mode)
MDI mode
Automatic operation "start"
command (Cycle start)
Automatic operation "pause"
command (Feed hold)
Single block
Block start interlock
Cutting block start interlock
Dry run
Error detect
NC reset 1
Spindle Command
Gear shift completion
Spindle override code 1
Spindle override code 2
Spindle override code 4
Spindle override method selection
Spindle gear selection code 1
Spindle gear selection code 2
Spindle stop
Spindle gear shift
Spindle orientation
Spindle forward run start
Spindle reverse run start
Spindle forward run index
Spindle reverse run index
Spindle orientation command
L coil selection
Torque limit 1
Torque limit 2
Torque limit 3
Data Type Output Signals
(PLC->CNC)
System Command
Speed monitor mode
User macro input #1032
(PLC -> Controller)
User macro input #1033
(PLC -> Controller)
User macro input #1034
I - 7
5. CNC Signals (PLC Interface Signals)
(PLC -> Controller)
User macro input #1035
(PLC -> Controller)
PLC version code
1st axis index
2nd axis index
3rd axis index
4th axis index
5th axis index
6th axis index
7th axis index
8th axis index
9th axis index
10th axis index
11th axis index
12th axis index
13th axis index
14th axis index
15th axis index
16th axis index
Spindle synchronization Basic
spindle selection
Spindle synchronization
Synchronous spindle selection
Spindle synchronization Phase
shift amount
PLC version code (method 2)
User Macro input #1033
(PLC -> Controller)
User Macro input #1034
(PLC -> Controller)
User Macro input #1035
(PLC -> Controller)
External machine coordinate
system compensation data
Each axis reference position
selection
Thermal expansion offset
compensation amount
Thermal expansion max.
compensation amount
Spindle command rotation speed
output
S command override
Multi-point orientation position
data
PLC axis state
PLC axis control
Window result information
Window command
Data registered to magazine for M
system
Tool life management (M system)
Safety observing
Axis State
Spindle Command
Classified Under Purpose
(CNC->PLC)
(PLC->CNC)
I - 8
II. FUNCTIONAL SPECIFICATIONS
1. Control Axes
1.1 Control Axes
1. Control Axes
The NC axis, spindle, PLC axis are generically called the control axis.
The NC axis is an axis that can be manually operated, or automatically operated with the machining program.
The PLC axis is an axis that can be controlled from the PLC ladder.
1.1 Control Axes
1.1.1 Number of Basic Control Axes (NC axes)
M system : { 3 axes L system : { 3 axes
1.1.2 Max. Number of Control Axes (NC axes + Spindles + PLC axes)
A number of axes that are within the maximum number of control axes, and that does not exceed the
maximum number given for the NC axis, spindle and PLC axis can be used.
For example, if 16 NC axes are used, this alone is the maximum number of control axes, so a spindle and
PLC axis cannot be connected.
Max. number of control axes (NC axes + spindles + PLC axes)
M system : 16 axes L system : 16 axes
Max. number of NC axes (in total for all the part systems)
M system : 16 axes L system : 16 axes
Max. number of spindles
M system : 7 axes L system : 4 axes
Max. number of PLC axes
M system : 7 axes L system : 7 axes
1.1.4 Number of Simultaneous Contouring Control Axes
Simultaneous control of up to four axes or less is possible in the same part system.
However, for actual use, the machine tool builder specification will apply.
M system : 4 axes L system : 4 axes
1.1.5 Max. Number of NC Axes in a Part System
M system : 8 axes L system : 8 axes
II
- 1
1. Control Axes
1.2 Control Part System
1.2.1 Standard Number of Part Systems
M system : 1 part system L system : 1 part system
1.2.2 Max. Number of Part Systems
M system : Δ7 part systems L system : Δ3 part systems
For actual use, the machine tool builder specification will apply.
1.3 Control Axes and Operation Modes
1.3.2 Memory Mode
M system : {L system : {
The machining programs stored in the memory of the NC unit are run.
1.3.3 MDI Mode
1.2 Control Part System
M system : {L system : {
The MDI data stored in the memory of the NC unit is executed. Once executed, the MDI data is set to the
"setting incomplete" status, and the data will not be executed unless the "setting completed" status is
established by performing screen operations.
II
- 2
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