Mitsubishi BODY SERVICE MANUAL
BODY
42-1
CONTENTS
HOOD 3..............................
FENDER 4............................
SEALANT 4...............................
FENDER 5................................
FUEL FILLER DOOR 7................
WINDOW GLASS 10..................
ADHESIVE 10............................
SPECIAL TOOLS 10......................
WINDOW REPAIR 10.....................
WINDSHIELD 13..........................
QUARTER WINDOW GLASS 16...........
SIDE WINDOW GLASS 19................
SLIDE DOOR WINDOW GLASS 20........
TAILGATE WINDOW GLASS 22...........
42109000324
TROUBLESHOOTING 25..................
ON-VEHICLE SERVICE 31................
Door Fit Adjustment 31......................
Door Window Glass Adjustment 31...........
Adjustment and Replacement When
There is a Malfunction of the Power
Windows 32................................
Power Window Safety Mechanism
Check 32...................................
Door Outside Handle Play Check 33..........
Power Window Operation Current
Inspection 33...............................
Circuit Breaker (Incorporated in the Power
Window Motor) Inspection 33.................
Door Inside Handle Play Check and
Adjustment 34..............................
DOOR ASSEMBLY 35.....................
DOOR TRIM AND WATERPROOF
FILM 37..................................
DOOR 24.............................
SERVICE SPECIFICATIONS 24............
SEALANT 24.............................
SPECIAL TOOLS 24......................
DOOR GLASS AND REGULATOR 43......
DOOR HANDLE AND LATCH 49..........
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP 51.....
CONTINUED ON NEXT PAGE
42-2
SLIDE DOOR 52.......................
SERVICE SPECIFICATIONS 52............
SEALANT 52.............................
SPECIAL TOOLS 52......................
ON-VEHICLE SERVICE 53................
Door Fit Adjustment 53......................
Door Outside Handle Play Check and
Adjustment 54..............................
Door Inside Handle Play Check and
Adjustment 54..............................
SLIDE DOOR ASSEMBLY 55..............
SLIDE DOOR TRIM AND WATERPROOF
FILM 59..................................
SLIDE DOOR HANDLE AND LATCH 60...
SLIDE DOOR WEATHERSTRIP 61.........
TAILGATE 62.........................
SERVICE SPECIFICATION 62.............
SEALANT 62.............................
SPECIAL TOOLS 62......................
TROUBLESHOOTING 63..................
TAILGATE ASSEMBLY 64.................
TAILGATE TRIM AND WATERPROOF
FILM 67..................................
TAILGATE HANDLE AND LATCH 69.......
KEYLESS ENTRY SYSTEM 70..........
SPECIAL TOOL 70.......................
TROUBLESHOOTING 70..................
ON-VEHICLE SERVICE 74................
How to Replace a Battery of the
Transmitter 74..............................
Secret Code Registration Method 74...........
KEYLESS ENTRY SYSTEM 76............
SUNROOF 77.........................
SERVICE SPECIFICATION 77.............
TROUBLESHOOTING 77..................
ON-VEHICLE SERVICE 81................
Water Test 81...............................
Sunroof Fit Adjustment 81...................
SUNROOF 82............................
ON-VEHICLE SERVICE 63................
Tailgate Fit Adjustment 63...................
Tailgate Handle Free Play Check 63..........
BODY -
Hood
42-3
HOOD 42100160045
REMOVAL AND INSTALLATION
3
11
1
22 Nm
12
5
4
2
10
6
9
22 Nm
13
7
1
9
6
9Nm
9
Adjustment of hood step and
hood striker linkage
1. Hood lock release handle
2. Hood weatherstrip
3. Front hood weatherstrip
4. Clip
5. Hood insulator
6. Bumper
7. Hood support rod
Hood lock release cable removal
steps
8. Hood lock release cable
13
Adjustment of clearance around
hood and height
Hood latch removal steps
D Radiator grille (Refer to GROUP 51.)
9. Hood latch
Hood and hood hinge removal steps
10. Washer hose connection
1 1. Hood
12. Hood hinge
13. Hood side weatherstrip
6
42-4
Clip positions
BODY -
Hood/Fender
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
5
A
A
A
A
A
Section A - A
Hood inner
panel
5
4
11
FENDER 42100050137
SEALANT
Item Specified sealant Remark
Splash shield 3M ATD Part No. 8625 or equivalent Ribbon sealer
Fender
BODY -
Fender
42-5
FENDER
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Front Bumper Removal and Installation
(Refer to GROUP 51.)
D Headlamp Removal and Installation
(Refer to GROUP 54.)
<SPACE RUNNER>
1
7
5
42100190204
D Side Sill Cover Removal and Installation (Refer to
GROUP 51 - Aero Parts.)
D Hood Removal and Installation (Refer to P.42-3.)
<SPACE WAGON>
1
7
2
2
4
4
6
5
6
3
5
Sealant:
3M ATD Part No. 8625 or
equivalent
3
3
Sealant:
3M ATD Part No. 8625 or
equivalent
AA""AA
Removal steps
1. Front fender cover
2. Delta garnish
(Refer to GROUP 51 - Garnish.)
3. Splash shield
4. Side turn signal lamp
5. Fender
6. Side moulting
(Refer to GROUP 51 - Mouldings.)
7. Fender bracket
42-6
BODY -
Fender
Fender
Fender
Lock
Fender
Hook
Lock
REMOVAL SERVICE POINT
AA"
<SPACE RUNNER>
Use a flat-tipped screwdriver to disengage the hook from
the fender, and then remove the side turn signal lamp.
<SPACE WAGON>
Use a flat-tipped screwdriver to disengage the lock from the
fender, and then remove the side turn signal lamp.
SIDE TURN SIGNAL LAMP REMOVAL
INSTALLATION SERVICE POINT
"AA
<SPACE RUNNER>
1. Put the lock in fender.
2. Push the side turn signal lamp toward the fender until
SIDE TURN SIGNAL LAMP INSTALLATION
the hook is caught in fender.
Fender
Hook
Front of vehicle
<SPACE WAGON>
Insert the hook into the fender panel, and then install the
side turn signal lamp.
Fender
BODY -
Fuel Filler Door
42-7
FUEL FILLER DOOR 42100250346
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Front Seat (driver’s side), Rear Seat Removal and
Installation (Refer to GROUP 52A.)
D Front Scuff Plate (driver’s side), Rear Scuff Plate
(driver’s side), Center Pillar Lower Trim (driver’s side),
<SPACE RUNNER>
Quarter Lower Trim (driver’s side) Removal an d
Installation (Refer to GROUP 52A.)
<R.H. drive vehicles>
10
<L.H. drive vehicles>
7
8
9
4
5
6
1
2
8
AA""AA
9
Removal steps
1. Rivet
2. Fuel filler door panel assembly
3. Clip
4. Fuel filler door lock release cable
5. Fuel filler door safety cable
6. Fuel filler door lock release cable
3
7
4
7. Fuel filler door hook assembly
8. Fuel filler door safety lever
assembly
9. Fuel filler door lock release handle
10. Fuel filler door safety stopper
assembly
42-8
<SPACE WAGON>
<R.H. drive vehicles>
<L.H. drive vehicles>
BODY -
Fuel Filler Door
4
6
5
1
2
5
Removal steps
AA""AA 1. Rivet
2. Fuel filler door panel assembly
3. Clip
3
4
6
4. Fuel filler door hook assembly
5. Lid lock release handle
6. Fuel filler door lock release cable
Fuel filler
door panel
assembly
Rivet
Drill
BODY -
REMOVAL SERVICE POINT
AA"
Use a drill (Ø4.0 - 5.5 mm) to break the rivet by drilling
a hole, and then remove the rivet.
Fuel Filler Door
RIVET REMOVAL
42-9
Body
panel
1
2
3
4
Fuel filler door
panel assembly
Rivet
Flange surface
Rivet
Riveter
A
Riveter
INSTALLATION SERVICE POINT
"AA
Use a riveter shown to install th e rivet by the following
procedure:
1. Insert the rivet into the body panel and fuel filler door
2. Insert “A” of the rivet into the riveter.
3. Pressing the flange surface of the rivet with the riveter,
4. The thinnest point of “A” is cut and the rivet is held in
RIVET INSTALLATION
panel assembly.
move the handle of the riveter.
the position.
42-10
BODY -
Window Glass
WINDOW GLASS 42200050161
ADHESIVE
Items Specified adhesive
Windshield 3M ATD Part No. 8609 Super Fast Urethane Auto Glass
Sealant or equivalent
Quarter window glass
Slide door window glass
Tailgate window glass
SPECIAL TOOLS
Tool Number Name Use
MB990480 Glass holder Removal and installation of windshield
MB990449 Window moulding
remover
WINDOW REPAIR
The following glass sections are installed by means of a liquid
urethane adhesive method.
Windshield
D
Quarter window glass
D
Slide door window glass
D
Tailgate window glass
D
42200060164
Removal of roof drip moulding
42200560114
BODY -
Window Glass
42-11
ITEMS NEEDED
Name Remarks
Adhesive 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or
equivalent
Primer 3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
Spacers Available as service part
Anti-rust solvent
(or Tectyl 506T...Valvoline Oil Company)
Isopropyl alcohol For grease removal from bonded surface
Steel piano wire Dia. ´ length...0.6mm ´ 1m For cutting adhesive
Adhesive gun For pressing-out adhesive
NOTE
The TEROSON 127.37V auto window sealer kit can also be used. If using the TEROSON 127.37V auto window
sealer kit, follow the instructions in the manual included with the kit.
For rust prevention
HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the direct
rays of the sun. Do not place any heavy article on the sealant
nor press it, otherwise it will become deformed. Avoid storing
the sealant for more than 6 months, because it will lose its
sealing effect.
BODY PINCH-WELD FLANGE SERVICING.
Before servicing the body pinch-weld flange, remove old
adhesive completely. If the flange requires painting, bake
it after painting is completed.
42-12
WORKING PROCESS
BODY -
Window glass installation procedure
Window Glass
Body side
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with isopropyl alcohol,
and let dry for 3 minutes or more.
Attaching of clip
Attach the clip to set the positions for
the glass to be installed.
Application of primer
Apply to the adhesion surface of the
body and let dry for 3 minutes or more.
Window glass side
Reusing the glass Replacing the glass
Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesion surface
with isopropyl alcohol, and let dry for
3 minutes or more.
Gluing of window spacer and glass stoppers
Glue the window spacer along the standard position on the glass outer circumference. Install
the glass stoppers to the specified positions.
Application of primer
Apply sufficient primer evenly to the adhesion surface so that there is no patchiness. After
application, let dry for 3 to 30 minutes.
Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.
Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion surface with isopropyl alcohol, and
let dry for 3 minutes or more.
Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.
Cleaning
After removing any adhesive that is sticking out or adhering to the body or
glass with a spatula, etc., clean off with isopropyl alcohol.
Checking for water leaks
Carry out a shower test to check that no water will leak through.
BODY -
Window Glass
42-13
WINDSHIELD
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Front Pillar Trim Removal and Installation
(Refer to GROUP 52A.)
Section A - A
A
A
B
B
C
C
Primer
D Headlining Removal and Installation
2
16
9
Section C - C
Section B - B
Primer
61
42200100378
mm
37
Primer
11
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
6
3
4
7
D
D
8
D
D
D
9
D
1
2
Section D - D
3
5
2
7, 8, 9
AA"
Removal steps
1. Wiper deicer <Vehicle for cold
climate region>
2. Roof drip moulding (Refer to
GROUP 51 - Moulding.)
D
Front deck garnish
(Refer to GROUP 51 - Windshield
Wiper and Washer.)
AB""AA
"AA
"AA
"AA
3. Windshield
4. Glass stopper
5. Window spacer
6. Windshield upper moulding
7. Drip moulding clip A
8. Drip moulding clip B
9. Drip moulding clip C
42-14
MB990449
BODY -
REMOVAL SERVICE POINTS
AA"
Use the special tool to lever out the moulding.
Caution
If the moulding has become warped, it should not be
reused.
Window Glass
ROOF DRIP MOULDING REMOVAL
MB990480
AB"
1. In order to protect the body (paint surface), apply cloth
2. Using a sharp-point drill, make hole in the windshield
3. Pass the piano wire from the inside of the vehicle through
4. Pull the piano wire alternately from the inside and outside
5. Make mating marks on the windshield and body.
6. Use the special tool to remove the windshield.
7. Use a knife to cut away the remaining adhesive so that
8. Finish the flange surfaces so that they are smooth.
WINDSHIELD REMOVAL
tape to all body areas around the installed windshield.
adhesive.
the hole.
along the windshield to cut the adhesive.
Caution
Do not let the piano wire touch the edge of the
windshield.
the thickness is within 2 mm around the entire
circumference of the body flange.
Caution
(1) Be careful not to remove more adhesive than is
necessary.
(2) Be careful also not to damage the paintwork on
the body surface with the knife. If the paintwork
is damaged, repair the damaged area with repair
paint or anti-rust agent.
9. When reusing the windshield, remove the adhesive still
adhering to the windshield, and clean with isopropyl
alcohol.
10. Clean the body side in the same way.
Caution
Let the cleaned places stand for 3 minutes or more,
and carry out the next procedures after they have
dried. Also, do not touch any surface that has been
cleaned.
BODY -
Window Glass
42-15
A
300 mm
A
Section A - A
19.6 mm
Glass stopper
10 mm
15 mm
Centre
Glass stopper
300 mm
INSTALLATION SERVICE POINTS
"AA
1. When replacing the windshield, temporarily set the
2. Use isopropyl alcohol to degrease the inside and outside
3. Soak a sponge in the primer, and apply evenly to the
4. Apply the primer, and then let it dry for 3 to 30 minutes.
5. Install the windshield upper moulding to the windshield.
6. Place the window spacer to the windshield so that it
7. Install the glass stopper to the shown dimension.
8. Fill a sealant g u n with adhesive. Then apply the adhesive
9. After applying the adhesive, align the mating marks on
10. Use a spatula or the like to remove any excessive
11. Try not to move the vehicle until the adhesive sets. Wait
WINDSHIELD UPPER MOULDING/WINDOW
SPACER/GLASS STOPPER/WINDSHIELD
INSTALLATION
windshield against the body, and place a mating mark
on the windshield and body.
of the windshield and the body flanges.
windshield and the body in the specified places.
Caution
(1) The primer strengthens the adhesive, so be sure
to apply it evenly around the entire circumference.
However, a too thick application will weaken the
adhesive.
(2) Do not touch the coated surface.
inclines toward t he windshield and its right and left
clearances are equal. Then install the spacer firmly so
that it is not adrift.
evenly around the windshield within 30 minutes after
applying the primer.
NOTE
Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.
the windshield and the body, and then press the windshield
gently to seat it.
adhesive. Then clean the surface with isopropyl alcohol.
Install the roof drip moulding before the adhesive hardens.
30 minutes or more, and then test for water leakage.
Caution
(1) Do not move the vehicle unless absolutely
necessary.
(2) When testing for water leakage, do not pinch the
end of the hose to spray the water.
42-16
BODY -
Window Glass
QUARTER WINDOW GLASS
REMOVAL AND INSTALLATION
<SPACE RUNNER>
Pre-removal and Post-installation Operation
D Quarter Upper Trim Removal and Installation
(Refer to GROUP 52A.)
Section A - A
B
B
C
C
A
A
D
D
Section C - C
Primer
Primer
D Headlining Removal and Installation
Section B - B
57
Section D - D
42200250196
mm
14.5
Primer
Primer
14.5
14.5
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
1
3
2
Section E - E
4
4
E
E
3
E
E
5
2
AA""AA
AA""AA
AA""AA
Removal steps
1. Quarter window dam
2. Quarter window glass
3. Quarter window garnish
"AA
4. Clip A
5. Spacer
BODY -
<SPACE WAGON>
Pre-removal and Post-installation Operation
D Quarter Upper Trim, Retractor Trim and Belt Line Trim
Removal and Installation (Refer to GROUP 52A.)
Window Glass
D Headlining Removal and Installation
42-17
Section A - A
Section B - B
14.5
B
B
A
A
D
D
C
C
Section C - C
55
Primer
Section D - D
Primer
14.5
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
2
1
Section E - E
6
mm
Primer
Primer
14.5
AA""AA
AA""AA
5
E
E
E
E
6
Removal steps
1. Harness connector
2. Quarter window dam
3. Quarter window glass
3
Section F - F
F
F
View G
4
AA""AA
View G
For left window glass
"AA
5
3
3
4
4
For right
window glass
4. Clip B
5. Quarter window garnish
6. Clip A
42-18
BODY -
REMOVAL SERVICE POINT
AA"
<SPACE RUNNER>
Removal procedure is same as for the windshield except
for the service points mentioned below. (Refer to P.42-14.)
(1) Break a clip A to remove it.
(2) If the quarter window glass or quarter window garnish
<SPACE WAGON>
Removal procedure is same as for the windshield except
for the service points mentioned below. (Refer to P.42-14.)
(1) Break the clip A to remove it.
(2) Use pliers to pinch the clip B behind the quarter window
(3) If the quarter window glass or quarter window garnish
Window Glass
QUARTER WINDOW DAM/QUARTER WINDOW
GLASS/QUARTER WINDOW GARNISH REMOVAL
is re-used, make the positioning mark on it before removing
in order to re-install it correctly.
garnish to remove it.
is re-used, make the positioning mark on it before removing
in order to re-install it correctly.
Position A
Position B
Positioning
mark
INSTALLATION SERVICE POINT
"AA
Installation procedure is same as for the windshield except
for the service points mentioned below. (Refer to P.42-14.)
If the quarter window glass or quarter window garnish is
re-used, install it by the following procedure:
1. If t he quarter window garnish is re-used, cut away the
2. If the quarter window glass is re-used and the clip B
3. If the quarter window glass is re-used, eliminate the clip
4. Assemble the quarter window glass and quarter window
QUARTER WINDOW GARNISH/CLIP A/QUARTER
WINDOW GLASS/QUARTER WINDOW DAM
INSTALLATION
remaining clips at positions A and B, and clean up the
clip surface .
NOTE
If the quarter window garnish is re-used, you made the
positioning mark, therefore you may eliminate the clips.
had been broken, make the positioning mark as shown
in the illustration before eliminating the clip B, in order
to install new clip B correctly.
B which was broken, and then attach new clip B at the
marked position by using the double-sided tape. Clips
B for left window glass and right window glass differ in
shape, therefore confirm its shape before attaching.
garnish temporarily, and note their contact surfaces.
BODY -
5. Disassemble the quarter window glass and quarter
6. If the quarter window garnish is re-used, apply a butyl
7. If the quarter window garnish is re-used, apply an adhesive
8. Install the quarter window glass and quarter window
Window Glass
42-19
window garnish, and degrease that contact surfaces in the
same manner as for the windshield. Apply primer and
adhesive to the contact surfaces, and then assemble
them.
tape to the clip fixing bosses on the quarter window garnish
at positions A and B, in order to prevent the noise.
tape to the clip holes on the body panel at positions
A and B, in order to prevent water from penetrating.
garnish to the body, and use a gummed tape, etc. to
fix them until the adhesive hardens.
SIDE WINDOW GLASS <SPACE RUNNER>
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
Quarter Upper Trim Removal and Installation
D
(Refer to GROUP 52A.)
4
5
A
A
Headlining Removal and Installation
D
3
42200250196
2
Section A - A
5
4
3
Removal steps
1. Link cover
2. Side window link assembly
3. Side window glass
6
1
4. Side window glass moulding
5. Clip
6. Side window weatherstrip
42-20
BODY -
Window Glass
SLIDE DOOR WINDOW GLASS <SPACE RUNNER>
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Slide Door Sash Trim Removal and Installation
(Refer to P.42-59.)
D
D
A
A
B
CC
D Slide Door Upper Trim Removal and Installation
(Refer to P.42-59.)
Section A - A
51.0
Section C - C
Primer
Primer
Section D - D
Section B - B
15.5
31.0
42200250196
mm
Primer
B
46.5
Primer
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
3
E
E
E
E
3
Section E - E
3
2
1
2
E
E
3
3
3. Glass stopper
AA""AA
E
E
Removal steps
1. Slide door window garnish
2. Slide door window glass assembly
BODY -
REMOVAL SERVICE POINT
AA"
Remove the slide door window glass assembly in the same
manner as for the windshield, except th e glass stopper. (Refer
to P.42-14.)
INSTALLATION SERVICE POINT
"AA
Install the slide door window glass assembly in the same
manner as for the windshield, except th e glass stopper. (Refer
to P.42-15.)
Window Glass
SLIDE DOOR WINDOW GLASS ASSEMBLY
REMOVAL
SLIDE DOOR WINDOW GLASS ASSEMBLY
INSTALLATION
42-21
42-22
BODY -
Window Glass
TAILGATE WINDOW GLASS
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Side Tailgate Trim, Lower Tailgate Trim Removal and
Installation (Refer to P.42-67.)
<SPACE RUNNER>
A
A
B
B
D
D
C
C
D
D
D Rear Wiper Removal and Installation
(Refer to GROUP 51.)
Section A - A
18.5
Primer
Section C - C
Primer
18.5
Section B - B
Section D - D
42200370243
mm
28.5
Primer
18.5
Primer
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
5
Section E - E
3
4
2
E
1
Removal steps
1. Harness connector
2. Harness connector <Vehicles with
diversity antenna>
E
E
E
4
AA""AA
3. Tailgate window glass
4. Glass stopper
5. Dual-lock fastener
3
<SPACE WAGON>
BODY -
Window Glass
42-23
Section A - A
A
A
B
B
D
D
C
C
D
D
Section C - C
18.5
Primer
Primer
18.5
Section B - B
18.5
Section D - D
Primer
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
3
Section E - E
2
3
mm
Primer
18.5
2
AA""AA
1
Removal steps
1. Harness connector
2. Tailgate window glass
3. Glass stopper
E
E
E
3
E
REMOVAL SERVICE POINT
AA"
Remove the tailgate window glass in the same manner as
for the windshield, except the glass stopper. (Refer to P.42-14.)
TAILGATE WINDOW GLASS REMOVAL
INSTALLATION SERVICE POINT
"AA
Install the tailgate window glass in the same manner as for
the windshield, except the glass stopper. (Refer to P.42-15.)
TAILGATE WINDOW GLASS INSTALLATION
42-24
BODY -
Door
DOOR 42300030168
SERVICE SPECIFICATIONS
Items Standard value
Door outside handle play mm Front <SPACE RUNNER> 2.1 or more
<SPACE WAGON> 1.9 or more
Rear 2.4 or more
Power window operating current A 5 ± 1 (for 14 -15 V power supply at 25_C)
Door inside handle play mm 5.3 or more
SEALANT
Items Specified sealant Remark
Waterproof film 3M ATD Part No. 8625 or equivalent Ribbon sealer
SPECIAL TOOLS
Tool Number Name Use
MB991502 MUT-II sub
assembly
MB991529 Diagnosis code
check harness
MB990784 Ornament remover Removal of door trim
ETACS-ECU input signal checking
ETACS-ECU input signal checking when
voltmeter is used
42300050065
42300060143
MB990900 or
MB991 164
Door adjusting
wrench
Adjustment of door fit
BODY -
Door
42-25
TROUBLESHOOTING
42300070238
DIAGNOSIS FUNCTION
INPUT SIGNAL INSPECTION POINTS <VEHICLES WITH ETACS-ECU>
1. Connect the MUT-II to the diagnosis connector. (Refer to GROUP 00 - How to Use
Troubleshooting/Inspection Service Points.)
2. If buzzer of the MUT-II sounds once when door lock actuator switch is operated (LOCK/UNLOCK),
the ETACS-ECU input signal for that switch circuit system is normal.
INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptom Inspection
procedure
Power windows The power windows cannot be operated by any of the power
window switches.
Driver’s side power window cannot be operated by the power
window main switch.
Passenger’s side power window cannot be operated by the power
window main switch. (However, it can be operated by the power
window sub-switch.)
When the glass is raised, it then lowers automatically. 4 42-28
The glass is not lowered when something is jammed in the
window.
1 42-26
2 42-27
3 42-28
5 42-28
Reference
page
42300700083
Door locking
mechanism
When the glass is fully raised, it then lowers automatically. 6 42-29
None of the door lock functions operate. (Keyless entry system
does not operate also.)
None of the doors lock or unlock when the driver’s side inside door
locking knob is operated (including by means of the door key).
(However, keyless entry system operates.)
Some doors do not lock or unlock. 9 42-30
7 42-29
8 42-30
42-26
BODY -
Door
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
The power windows cannot be operated by any of the
power window switches.
The cause may be a malfunction of the power window relay, power window relay
drive circuit and of the ETACS-ECU.
Check the power window relay continuity. (Refer to P.42-48.)
OK
Measure at the junction block connector
B-89.
D Disconnect the connector and
measure at the harness side.
D Ignition switch: ON and OFF
D Voltage between 1 and body earth
OK:
System voltage (ON)
0 V (OFF)
OK
Measure at the ETACS-ECU connector
B-104.
D Disconnect the connector and
measure at the harness side.
D Voltage between 8 and body earth
OK:
System voltage
OK
Replace the ETACS-ECU.
NG
NG
NG
Replace
Check the following connectors:
B-66, B-103, B-101, B-89
OK
Check trouble symptoms.
Check the following connectors:
B-104, B-101
OK
Check trouble symptoms.
Probable cause
D Malfunction of power window relay
D Malfunction of ETACS-ECU
D Malfunction of wiring harness or connector
NG
NG
NG
NG
Repair
Check the harness wire between fusible
link No.6 and power window relay, between power window relay and junction
block, and repair if necessary.
Repair
Check the harness wire between power
window relay and ETACS-ECU, and repair if necessary.
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