Mitsubishi Electronics BNP-B2203D User Manual

CNC

64

CONNECTION MANUAL

BNP-B2203D(ENG)

MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation. Microsoft and MS-DOS are registered trademarks of Microsoft Corporation U.S.A. Windows is a registered trademark of Microsoft Corporation U.S.A. IBM is a registered trademark of International Business Machines Corporation U.S.A. Other company and product names are trademarks or registered trademarks of the respective companies.

i

Introduction

This manual is the MELDASMAGIC64 Connection Manual. MELDASMAGIC64 installation and connection methods are explained centered on the NC Card. Refer to the materials below for explanations concerning functions.

MELDASMAGIC64 Setup Instruction Manual................................................................................ BNP-B2191

MELDASMAGIC64 Maintenance Manual...................................................................................... BNP-B2207

MELDAS AC Servo and Spindle MDS-A/B Series Specifications Manual..................................... BNP-B3759

MELDAS AC Servo and Spindle MDS-C1 Series Specifications Manual...................................... BNP-C3000

MELDAS AC Servo and Spindle MDS-CH Series Specifications Manual.....................................BNP-C3016

MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual....................................................BNP-B3937

MELDAS AC Servo MDS-B-SPJ2 Series Specification Manual....................................................BNP-B2164

General items

(1) Read this manual carefully before using MELDASMAGIC64. Please have a full understanding of

product functions and performance, and use this product correctly.

(2) All efforts possible have been made to describe any special handling in this manual. Items not

described in this manual must be interpreted as "Not Possible".

(3) When the details described in this instruction manual change, the sub-No. of the cover page instruction

manual No. (*, A, B) will be changed.

(4) The details described in this manual may change without notice. Mitsubishi may not be held respo nsible

for errors in the contents described.

About MELDASMAGIC64

(1) MELDASMAGIC64 includes the ISA NC Card compatible with the ISA bus, and the PCI NC Card

compatible with the PCI bus. Either card can be selected. The user can structure a custom-made NC unit by inserting the NC Card supplied from Mitsubishi into the selected personal computer's expansion slot (ISA bus or PCI bus).

NC Card

ISA NC Card PCI NC Card

(ISA bus specifications)

HR621 HR623

(2) The NC Card supplied by Mitsubishi realizes the equivalent environmental resistance (ambient

temperature, noise resistance and vibration resistance) as conventional NC units. However, some environmental resistance equivalent to conventional NC units is not always guaranteed regarding personal computers presumed to be normally used in an office. Therefore, when selecting a personal computer, study this manual well and select an appropriate model responding to the required uses and applications. When required, execute the appropriate countermeasures.

(PCI bus specifications)

FCU6-HR655

ii

(3) Take care to the working environment when using MELDASMAGIC64.

Working environment

PCI NC Card ISA NC Card

Applicable personal computer

Compatible OS

• Windows 98SE

• Windows 2000

• Windows XP

• For Windows 95

IBM PC/AT or compatible machine

• Windows 95

• Windows 98

• Windows 98SE

• Windows NT Workstation 4.0

Pentium 100MHz or faster (Pentium 150MHz or faster recommended)

CPU

• For Windows 98, Windows 98SE, Windows NT Workstation 4.0

Pentium 200MHz or faster (Pentium 233MHz or faster recommended)

• For Windows 2000, Windows XP

Pentium 300MHz or faster

• For Windows 95, Windows 98

16MB or larger (24MB or larger recommended)

• For Windows 98SE, Windows NT Workstation 4.0

Memory

24MB or larger (32MB or larger recommended)

• For Windows 2000

64MB or larger (128MB or larger recommended)

• For Windows XP

128MB or larger Hard disk 20MB or more open space recommended Floppy disk One 3.5-type 1.44MB drive

Expansion slot

Electric characteristics

+3.3V (*1) 0.2A or more +5.0V 2.5A or more

PCI bus (PCI bus Standards 2.0 or higher)

+12.0V 0.7A or more 0.5A or more

Power drop characteristics

Time for +5.0V power voltage to drop from +4.5V to +4.0V when the power is turned OFF takes 1ms or more.

ISA bus

(*1) When using the PCI NC Card, always use a personal computer that supplies +3.3V power to the PCI

bus.

(4) Heat radiation-countermeasures for personal computer

A rise in the personal computer's internal temperature could cause NC Card damage or malfunction. Select a personal computer with a fan for circulating the heat in the personal computer, or a personal computer to which a fan can be mounted.

(5) Personal computer vibration

If the expansion slot on the personal computer vibrates greatly, a connector co nnection fault could occu r and result in incorrect operations. Select a personal computer with a fitting for fixing the NC Card, or a personal computer that can be fixed.

iii

Precautions for Safety

Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

DANGER

WARNING

CAUTION

Note that even if the items is ranked as " serious results. Important information is described in all cases, so please observe the items.

When there is a great risk that the user could be subject to fatalities or serious injuries if handling is mistaken.

When the user could be subject to fatalities or serious injuries if handling is mistaken.

When the user could be subject to injuries or when physical damage

CAUTION

", incorrect handling could lead to

DANGER

Not applicable in this manual.

1. Items related to prevention of electric shocks

WARNING

Do not open the front cover while the power is ON or during operation. Failure to observe this could result

in electric shocks.

Do not operate the device with the front cover removed. The high voltage terminals and charged sections

will be exposed, and could result in electric shocks.

Do not remove the front cover even when the power is OFF except for wiring work or periodic

inspections. The controller and servo drive unit are charged internally and could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF and check the voltage with a tester, etc.,

before starting wiring work or inspections. Failure to observe this could result in electric shocks.

Ground the 200V Series input controller, servo drive unit and servomotor with Class C or higher

protective grounding, and the 400V Series input with Class D or higher protective grounding. All wiring work and inspections must be carried out by a qualified electrician. Wire the controller, servo drive unit and servomotor after installation. Failure to observe this could result

in electric shocks. Do not operate the switches with wet hands, as this may lead to electric shocks.

Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may lead

to electric shocks.

iv

2. Items related to prevention of fires

CAUTION

Install the controller, servo drive unit, servomotor and regenerative resistor on non-combustible material.

Installation directly on or near combustible materials coul d result in fires.

If trouble occurs in the servo drive unit, shut off the power at the servo drive unit's input power side. Fires

could result if large current continues to flow.

When using the regenerative resistor, shut off the power with an error signal. The regenerative resistor

could abnormally overheat and cause fires due to a regenerative transistor fault, etc.

Incorrect wiring or connections could damage the device.

3. Items related to prevention of damage

CAUTION

Do not apply voltages other than those indicated in the Controller Connection Manual or Specifications

Manual for Servo Drive Unit. Failure to observe this could lead to rupture, or damage, etc.

Do not mistake the terminal connections. Failure to observe this could lead to rupture, or damage, etc.

Do not mistake the polarity (+, –). Failure to observe this could lead to rupture, or damage, etc.

Persons wearing medical devices, such as pacemakers, must not be near this unit. The medical device

could be affected by electromagnetic waves.

The servo drive unit fins, regenerative resistor and servomotor , et c., will be hot durin g operation an d for a

while after operation is stopped. Touching these sections could result in burns.

v

4. General Precautions

Always observe the following precautions. Incorrect handling could result in faults, injuries, or electric shocks, etc.

(1) Transportation and installation

CAUTION

Correctly transport the product according to its weight.

Use servomotor's suspension bolts only to transport the se rvomotor.

Do not use suspension bolts of the servomotor on the machine to transport the machine.

Do not stack products above the indicated limit.

Do not hold cables, shaft or detector when transporting the servomotor.

Do not suspend or hold the controller or servo drive unit by the connected wires or cables when transporting.

Do not hold the front cover when transporting the controller or servo drive unit. The device could drop.

When installing, always observe the installation direction and install on a place which can withstand the

weight.

Do not get on the product, or place heavy objects on it.

Provide the specified distance between the controller, servo drive unit and inner surface of the control

panel and between other devices.

Do not install or operate a controller, servo drive unit or servomotor that is damaged or that has missing

parts.

Take care not to cut hands on the heat radiating fins or metal edges.

Do not block the intake/outtake ports of the servomotor with cooling fan.

Do not allow conductive foreign matter such as screws or metal chips or combustible foreign matter such

as oil enter the controller, servo drive unit or servomotor.

The controller, servo drive unit and servomotor are precision devices so do not drop or apply strong

impacts on them.

Do not install the controller operation board where it may be subject to cutting oil.

vi

(2) Wiring

CAUTION

Correctly wire this product. Failure to do so could result in servomotor runaway, etc.

Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the

servo drive unit.

Correctly connect the output side (terminals U, V, W). The servomotor will not operate if incorrectly

connected.

Do not directly connect a commercial power supply to the servomotor. Failure to observe this could lead

to faults.

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise

measure.

When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to

suppress rush currents.

Do not mistake the direction of the surge absorption diode installed on the DC relay for the control output

signal. The signal will not be output due to fault and the protective circuit, such as emergency stop, will be

disabled.

Do not connect or disconnect the connection cables between each unit while the power is ON.

Securely

dislocation during operation. Always treat the shield cables indicated in this manual with grounding measures such as cable clamps.

Separate

Use wires and cables having a wire diameter, heat resistance level and bending capacity that match the

system. Ground the device according to the requirements of the country where the device is to be used.

Wire the heat radiating fins and wires so that they do no contact.

(3) Adjustments

Check and adjust each parameter before staring o peration . Unpredic table operations c ould occu r depend ing

on the machine.

Do not make marked adjustments or changes as the operation could become unstable.

the signal wire from the drive line/power line when wiring.

the cable connector fixing screw or fixing mechanism. Insufficient fixing could result in

tighten

CAUTION

vii

(4) Usage methods

CAUTION

Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF

immediately. A contactor, etc., must be used in addition to the shutoff function in the controller.

Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller,

servo drive unit or servomotor.

Only a qualified technician may disassemble or repair this product.

Do not modify this product.

Use a noise filter, etc., to reduce the effect of electromagnetic disturbances. Electronic devices used near

the servo drive unit could be affected by the electromagnetic disturbances.

Use the controller, servo drive unit, servomotor and regenerative resistor in the designated combination.

Failure to observe this could result in fires or faults.

The brakes (magnetic brakes) assembled in the servomotor are used for holding, and must not be used

for normal braking.

There may be cases when the magnetic brakes cannot hold the state because of the life or machine

structure (when ball screw and servomotor are coupled via a timing belt, etc.). Install a stopping device on

the machine side so that safety can be ensured.

After maintenance or inspection, always carry out a trial operation before starting actual operation.

Do not move the machine's movable range during automatic operation. Do not place hands, feet or face

near the spindle during rotation.

Use the power (input voltage, input frequency, tolerable instantaneous power failure time) under the power

specification conditions given in the Specifications.

Turn the NC Card's power ON before turning the base I/O unit's power ON.

If the base I/O unit's power is turned ON first, the current will be led to the NC Card from the connection

cable. This will prevent the personal computer or the cards in the personal computer from starting up

properly .

(5) Measures during a fault

CAUTION

If a hazardous situation could arise during a power failure or product fault, use the servomotor with

magnetic brakes or provide an external brake mechanism for holding purposes.

Use a double circuit structure for the magnetic brake's operation circuit so that the brakes will activate

even when the external emergency stop signal is issued.

If an alarm occurs, remove the cause, and secure surrounding safety before resetting the alarm and

restarting operation.

The machine could suddenly restart when power is restored after an instantaneous power failure. Do not

near the machine in this case. (Design the machine so that operator safety can be ensured even if the

machine restarts.)

viii

(6) Maintenance, inspection and part replacement

CAUTION

The electrolytic capacitor's capacity will drop due to deterioration. To prevent secondary damage due to

capacitor's faults, Mitsubishi recommends replacing the electrolytic capacitor after approx. five years

when used in a general environment. Contact the Service Center or Service Station for replacements.

Do not perform a megger test (insulation resistance measurement) during inspection.

Save the machining programs, tool data and parameters with an input/output device before replacing the

battery.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

The hard disk unit has a service life, and must be replaced when the life is reached.

Always back up the customer's data stored on the hard disk u nit. The customer's data stored on the hard

disk unit cannot be guaranteed.

(7) Disposal

CAUTION

Handle this product as general industrial waste. Note that some of the MDS Series products use alternate

Freon. These corresponding models must not be handled as general industrial waste and must always be

returned to the Service Center or Service Station. (Corresponding models have heat radiating fins on the

back of the unit.)

Do not disassemble the controller, servo drive unit or servomotor parts.

Collect and dispose of the spent batteries according to local laws.

(8) General precautions

CAUTION

To explain the details, drawings given in this instruction manual, etc., may show the unit with the cover or safety partition removed. When operating the product, always install the cover or partitions at their original position, and operate as indicated in the instruction manual, etc.

ix

1. Outline

This manual explains MELDASMAGIC64 installation and connection methods centered on the NC

Card.

By installing this NC Card in a personal computer expansion slot (ISA bus or PCI bus), and connecting

a servo drive unit, servomotor, etc., a custom-made NC unit can be constructed.

This manual assumes that all functions are added, but the actually delivered device may not have all

functions.

Refer to the following documents for explanations on the functions.

MELDASMAGIC64 Setup Instruction Manual........................................................................ BNP-B2191

MELDASMAGIC64 Maintenance Manual..............................................................................BNP-B2207

MELDAS AC Servo and Spindle MDS-A/B Series Specifications Manual ............................BNP-B3759

MELDAS AC Servo and Spindle MDS-C1 Series Specifications Manual.............................. BNP-C3000

MELDAS AC Servo and Spindle MDS-CH Series Specifications Manual.............................BNP-C3016

MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual............................................ BNP-B3937

MELDAS AC Servo MDS-B-SPJ2 Series Specification Manual............................................ BNP-B2164

1

2. Configuration

2.1 System Configuration

Prepared by machine tool manufacturer

2. Configuration

2.1 System Configuration

Desktop personal computer

or

ISA NC Card HR621/HR623 PCI NC Card FCU6-HR655

Panel computer

A

C

N

R

D

F010 cable

NC CARD

Prepared by machine tool manufacturer

Mouse

Keyb o ard

Floppy disk drive

Base I/O unit (FCU6-DX2**, 3**, 4**)

External power (24VDC supply)

F070 cable (R220 cab l e )

Relay card (HR682)

F070 cable (R220 ca bl e )

External emergency stop switch

F011 cable

Externalpo wer (24VDC supply)

F070 cable (R220 cable)

F020/F021/F022 cable

Manual pulse generator

#2

#1

RS-232C device (Note) Only the DC code (X ON/OFF) metho d ha n dshake is p o ssi b le

#3

SH41 cabl e (R211 cab l e )

Re mo te I/ O unit

2

R300/R301 cable

Machine electric cabinet

SH21 cable

Servo drive unit/ spindle drive unit

Servomotor/spindle motor

MDS-B-V1/V2 MDS-C1-V1/V2 MDS-B-SVJ2 MDS-B-SP MDS-B-SPJ2 MR-J2-CT

2. Configuration

2.2 List of Configuration Units

1. NC Card

HR621 NC Card installed in an ISA bus personal computer HR621 CPU PCB HR623 NC Card installed in an ISA bus personal computer HR623 CPU PCB

2. I/O unit (1)

emergency stop switch input I/F RS-232C uses only the DC code (X ON/OFF) method handshake.

With servo, RIO, SKIP, ENC I/F

FCU6-DX310 DI (sink/source)/DO (sink) = 80/64

FCU6-DX320 DI (sink/source)/DO (sink) = 80/64

FCU6-DX330 DI (sink/source)/DO (sink) = 48/48

FCU6-DX340 DI (sink/source)/DO (sink) = 48/48

FCU6-DX410 DI (sink/source)/DO (sink) = 96/80

FCU6-DX420 DI (sink/source)/DO (sink) = 96/80

FCU6-DX430 DI (sink/source)/DO (sink) = 64/64

FCU6-DX440 DI (sink/source)/DO (sink) = 64/64

FCU6-DX311 DI (sink/source)/DO (source) = 80/64

FCU6-DX321 DI (sink/source)/DO (source) = 80/64

FCU6-DX331 DI (sink/source)/DO (source) = 48/48

FCU6-DX341 DI (sink/source)/DO (source) = 48/48

FCU6-DX411 DI (sink/source)/DO (source) = 96/80

FCU6-DX421 DI (sink/source)/DO (source) = 96/80

FCU6-DX431 DI (sink/source)/DO (source) = 64/64

FCU6-DX441 DI (sink/source)/DO (source) = 64/64

With servo, RIO, SKIP, ENC I/F

With servo, RIO, SKIP, ENC I/F Analog output 1 point

With servo, RIO, SKIP, ENC I/F Manual pulse 2ch

With servo, RIO, SKIP, ENC I/F Analog input 4 points, analog output 1 point

With servo, RIO, SKIP, ENC I/F With servo, RIO, SKIP, ENC I/F

With servo, RIO, SKIP, ENC I/F Analog output 1 point

With servo, RIO, SKIP, ENC I/F Manual pulse 2ch

With servo, RIO, SKIP, ENC I/F Analog input 4 points, analog output 1 point

With servo, RIO, SKIP, ENC I/F With servo, RIO, SKIP, ENC I/F

With servo, RIO, SKIP, ENC I/F Analog output 1 point

With servo, RIO, SKIP, ENC I/F Manual pulse 2ch

With servo, RIO, SKIP, ENC I/F Analog input 4 points, analog output 1 point

With servo, RIO, SKIP, ENC I/F With servo, RIO, SKIP, ENC I/F

With servo, RIO, SKIP, ENC I/F Analog output 1 point

With servo, RIO, SKIP, ENC I/F Manual pulse 2ch

With servo, RIO, SKIP, ENC I/F Analog input 4 points, analog output 1 point

Type Configuration elements Details

HR183 CPU PCB FCU6-HR655 NC Card instal led in an PCI bus personal computer HR655 I/F PCB

Type

Configuration

elements

HR682 HR682 HANDLE, ENC, RS-232C,

HR325 FCU6-DX210 DI (sink/source)/DO (sink) = 48/48 Aluminum die cast HR325 RX323-1 Aluminum die cast HR325 RX323 Aluminum die cast HR325 RX331 Aluminum die cast HR325 RX341 Aluminum die cast

HR327 FCU6-DX220 DI (sink/source)/DO (sink) = 64/64 Aluminum die cast HR327 RX323-1 Aluminum die cast HR327 RX323 Aluminum die cast HR327 RX331 Aluminum die cast HR327 RX341 Aluminum die cast

HR335 FCU6-DX211 DI (sink/source)/DO (source) = 48/48 Aluminum die cast HR335 RX324-1 Aluminum die cast HR335 RX324 Aluminum die cast HR335 RX331 Aluminum die cast HR335 RX341 Aluminum die cast

HR337 FCU6-DX221 DI (sink/source)/DO (source) = 64/64 Aluminum die cast HR337 RX324-1 Aluminum die cast HR337 RX324 Aluminum die cast HR337 RX331 Aluminum die cast HR337 RX341 Aluminum die cast

With metal spacers. Add-on to FCU6-DX2** possible.

Base PCB: DI (sink/source)/DO (sink) = 48/48 Add-on PCB: DI (sink/source)/DO (sink) = 32/16

Base PCB: DI (sink/source)/DO (sink) = 48/48 Add-on PCB: DI (sink/source)/DO (sink) = 32/16 Analog output 1 point

Base PCB: DI (sink/source)/DO (sink) = 48/48 Add-on PCB: Manual pulse generator 2ch

Base PCB: DI (sink/source)/DO (sink) = 48/48 Add-on PCB: Analog input 4 points, analog output 1 point

Base PCB: DI (sink/source)/DO (sink) = 64/64 Add-on PCB: DI (sink/source)/DO (sink) = 32/16

Base PCB: DI (sink/source)/DO (sink) = 64/64 Add-on PCB: DI (sink/source)/DO (sink) = 32/16 Analog output 1 point

Base PCB: DI (sink/source)/DO (sink) = 64/64 Add-on PCB: Manual pulse generator 2ch

Base PCB: DI (sink/source)/DO (sink) = 64/64 Add-on PCB: Analog input 4 points, analog output 1 point

Base PCB: DI (sink/source)/DO (source) = 48/48 Add-on PCB: DI (sink/source)/DO (source) = 32/16

Base PCB: DI (sink/source)/DO (source) = 48/48 Add-on PCB: DI (sink/source)/DO (source) = 32/16 Analog output 1 point

Base PCB: DI (sink/source)/DO (source) = 48/48 Add-on PCB: Manual pulse generator 2ch

Base PCB: DI (sink/source)/DO (source) = 48/48 Add-on PCB: Analog input 4 points, analog output 1 point

Base PCB: DI (sink/source)/DO (source) = 64/64 Add-on PCB: DI (sink/source)/DO (source) = 32/16

Base PCB: DI (sink/source)/DO (source) = 64/64 Add-on PCB: DI (sink/source)/DO (source) = 32/16 Analog output 1 point

Base PCB: DI (sink/source)/DO (source) = 64/64 Add-on PCB: Manual pulse generator 2ch

Base PCB: DI (sink/source)/DO (source) = 64/64 Add-on PCB: Analog input 4 points, analog output 1 point

Details

3

2. Configuration

g

2.2 List of Configuration Units

2. I/O unit (2) Type

RX323-1 DI (sink/source)/DO (sink)=32/16 RX323-1 Add-on PCB RX323 DI (sink/source)/DO (sink)=32/16

Analog output 1 point

RX324-1 DI (sink/source)/DO

(source)=32/16

RX324 DI (sink/source)/DO

(source)=32/16

Analog output 1 point RX331 Manual pulse generator 2ch RX331 Add-on PCB RX341 Analog input 4 points,

Analog output 1 point FCUA-DX100 DI (sink/source)/DO (sink)=32/32 RX311 Base PCB: DI (sink/source)/DO (sink)=32/32 Case FCUA-DX110 DI (sink/source)/DO (sink)=64/48

FCUA-DX120 DI (sink/source)/DO (sink)=64/48

Analog output 1 point

FCUA-DX130 DI (sink/source)/DO (sink)=32/32

Manual pulse 2ch

FCUA-DX140 DI (sink/source)/DO (sink)=32/32

Analog input 4 points,

Analog output 1 point

DO (source)=32/32 FCUA-DX111 DI (sink/source)/

DO (source)=64/48

FCUA-DX121 DI (sink/source)/

DO (source)=64/48

Analog output 1 point

FCUA-DX131 DI (sink/source)/

DO (source)=32/32

Manual pulse 2ch FCUA-DX141 DI (sink/source)/

DO (source)=32/32

Analog input 4 points,

Analog output 1 point

3. Peripheral devices Type

HD60C Manual pulse generator Without MELDAS logo HD60C-1 Manual pulse generator With MELDAS logo Grounding plate D Grounding plate D set Grounding plate E Grounding plate E set

4. Operation unit options Type

FCU6-HR211 I/O branch plate HR211 card FCU6-HR251 IC card interface HR251 card

Configuration

elements

RX323 Add-on PCB RX324-1 Add-on PCB RX324 Add-on PCB

RX341 Add-on PCB

RX311 Base PCB: DI (sink/source)/DO (sink)=32/32 RX321-1 Add-on PCB: DI (sink/source)/ DO (sink)=32/16 Case RX311 Base PCB: DI (sink/source)/DO (sink)=32/32 RX321 Add-on PCB: DI (sink/source)/ DO (sink)=32/16

Case RX311 Base PCB: DI (sink/source)/DO (sink)=32/32 RX331 Add-on PCB: Manual pulse generator 2ch Case RX311 Base PCB: DI (sink/source)/DO (sink)=32/32 RX341 Add-on PCB: Analog input 4 points,

analo Case RX312 Base PCB: DI (sink/source)/DO (source)=32/32FCUA-DX101 DI (sink/source)/ Case RX312 Base PCB: DI (sink/source)/DO (source)=32/32 RX322-1 Add-on PCB: DI (sink/source)/ DO (source)=32/16 Case RX312 Base PCB: DI (sink/source)/DO (source)=32/32 RX322 Add-on PCB: DI (sink/source)/ DO (source)=32/16

Case RX312 Base PCB: DI (sink/source)/DO (source)=32/32 RX331 Add-on PCB: Manual pulse generator 2ch Case RX312 Base PCB: DI (sink/source)/DO (source)=32/32 RX341 Add-on PCB: Analog input 4 points,

analo Case

Configuration

elements

Configuration

elements

Analo

Details

output 1 point

Details

output 1 point

4

3. Installation

3.1 General Specifications

3. Installation

3.1 General Specifications

NC Card peripheral environment conditions

Type name HR621/HR623 FCU6-HR655 HR682

Unit name NC Card Relay card

Ambient temperature

Ambient humidity

General

Working atmosphere No corrosive gas or dust

specifications

Power voltage

consumption

Power specifications

Power drop characteristics Personal computer 5V: 4.5V

Heating value 19W 22W 12W Unit size 248.9×107.6×20 (mm)

(*1) If these characteristics are not satisfied, the NC Card cannot back up the absolute position informati on of

the machine position when the power is turned OFF.

(*2) Excluding spacers

During operation 0~55°C During storage -20~60°C During operation 40~75% RH (with no dew condensation) During storage 40~75% RH (with no dew condensation)

– 3.3VDC ± 5%

5VDC ± 2%

12VDC ± 2%

3.3V – 0.2A (max) –

Current

5V 2.5A (max) – 12V 0.5A (max) 0.7A (max) – 24V – 0.5A (max)

→4.0V is 1ms or more (*1)

174.63×106.68×21 (mm)

24VDC ± 5%

Ripple ± 5% (P-P)

–

115×156×30 (mm) (*2)

Environmental conditions in electric cabinet

Type name FCU6-DX210, FCU6-DX211 FCU6-DX220, FCU6-DX221

Unit name Base I/O unit

Ambient temperature

Ambient humidity

Vibration resistance 4.9m/s2 or less (during operation) Shock resistance 29.4m/s2 or less (during operation) Working atmosphere No corrosive gas or dust

General specifications

Power voltage

Power

Current consumption 5V 1A (max), 24V 3.6A (max) (*3) 5V 1A (max), 24V 4.8A (max) (*3)

specifications

Heating value 90W (*3) 110W (*3) Mass 2.0kg Unit size 220×168×35 (mm)

(*3) When all DO points are ON

During operation 0~55°C During storage -20~60°C During operation 45~75% RH (with no dew condensation) During storage 45~80% RH (with no dew condensation)

24VDC ± 5%

Ripple ± 5% (P-P)

5

3.2 General System Diagram

RST

3-phase 200V-230VAC

No-f us e br eaker (N FB )

ON

MC

OFF

3. Installation

:

Machine t ool manu f act ur er

-prepared parts

MC

No- f u s e br ak er (NFB)

Perso nal com put er m ain un it

Transf ormer

200VAC: 100VAC

Stabilized power s uppl y

NC Card

HR621/HR623/ FCU6-H R 655

(Note)

The pow er volta ge dep en ds on the person a l c ompu t e r specificat io ns.

FG

+24VDC

CF61

CF10

No-fu s e braker (NFB)

24VDC

Noise filter

FG

RS-232C devic e

F011

F010

F390

F070 (FCUA-R220)

Emer genc y st op swi tc h

Relay card

HR682

CF61

RS232C DCIN EMG1

F070 (FCUA-R220)

Display u n i t

Keyboard

Pointin g devic e

(Note) Only the DC code (X ON /OF F) method han dshake is possible for the RS-232C.

ENC#2

HANDLE

F040/F041

F020/F021/F022

Manu al pul s e gener ato r (m ax. 3 chan n el s )

2nd s p i n dl e en c oder

R301

CF10

Base I/O unit

24VDC

F070 (FCUA-R220)

FCU6-DX2* * (DX3**)

DCIN

(DX4**)

SV1

SV2

RIO1

Cable clamp

FG

NC servo/spi ndle drive un it MDS- B-V1/ V 2 MDS-B-SVJ2 MDS-B-SP MDS-B-SPJ2 MDS-C1-V1/V2

Auxiliary axis MR-J2-CT

CAUTION

Separate the signal wire from the drive line/power line when wiring.

SH21

CF31 CF32

CF33

CF34

ENC1

SKIP

RIO2

RIO

(for expansion)

Terminator R-TM

SH41(FCUA-R211)

Note) The remote I/O u nit can be extended up to six stations. Note that when an add-on PCB is mounted (DX3**, DX4**), the remote I/O unit can be extended up to 5 stations.

DI

R301

DI

R301

DO DO

R301

F040/F041

Remote I/O unit FCUA-DX1**

DCIN RIO1

24VDC

RIO2

F070 (FCUA-R220)

Machine electri c cabinet

Sensor contact, max. 8 points

6

1st spindle encoder

Machine control relay/contact

R R

SH41 (FCUA-R211)

Terminato r R-TM

To the next remote I/O unit

3. Installation

3.2 General System Diagram

Example of connection when using V1/V2 in the drive section

RST

Connection to base I/O unit SV1 and SV2

Note (1)

SH21 cable

AC servomotor

SM

PG

Motor end detector

Servo drive un i t MDS- B/ C1 Ser i es

CN1A

CN1B

P N R0 S0

AC servomotor

U V W E

CN2

Motor end detector

Note (2) SH21 cable

SM

PG

Servo drive unit MDS - B/C 1 Ser i es

CN1B

CN1A

CN4

U V W E

CN2

Terminator A-TM

SH21 cable

CN4

P N R0 S0 MC1

Power supply unit

RSTE

MC

Batter y unit

MDS-A-BT-4 (4 axes) MDS-A-BT-2 (2 axes)

B-AL

(Note) (1) Drive section connections differ according to the configuration of the servo drive unit and

motor used.

(2) When connecting the spindle drive unit, set the axis No. to the value after the last servo

axis. (3) Connect the last axis (the axis to be connected to the battery unit) to the power supply unit. (4) When using a terminator, connect to the last axis. (5) Always wire the control unit's signal wire away from the drive section's drive lines/power

lines.

CAUTION

Separate the signal wire from the drive line/power line when wiring.

7

3. Installation

3.3 Installation

3.3.1 Installation Direction and Spacing

Each unit is installed in a sealed structure electric cabinet as a principle. Observe the following points when installing into the electric cabinet.

(1) Install each unit vertically, so that it is visible from the front. (2) Consider the heat radiation and wiring of each unit. Refer to the following drawing, and secure

space for ventilation.

(3) Install the personal computer main unit paying particular attention to the specification conditions of

the selected personal computer.

Top

100mm or more

Remote I/O unit

(heat radiation space)

Servo drive unit

Spindle drive unit

Relay card

EMG2

EMG1

RS232C

DCIN

HANDLE

CF61

ENC#2

Base I/O u nit

10mm or more

CF31 CF32

MITSUB I SHI

0 0

ENC1

SKIP

SV2

CF10

SV1

CR31

CF34CF33

RI02

DCIN

RI01

10mm or more

150mm or more (heat r ad iat io n an d wiring spac e)

10mm or more

15mm or more (wiring space)

10mm or more

15mm or more (wiring space)

MITSUB I SHI

30mm or more

Bottom

(Note) The relay card can be added on to the base I/O unit. Refer to "6.6 Installation to the Base I/O

Unit" for the installation method when adding on.

CAUTION

Always observe the direction of installation.

8

3. Installation

3.3 Installation

3.3.2 Prevention of Foreign Matter Entry

(1) The inside of each unit is densely mounted, and is sensitive to dust, etc. Always design a sealed

structure electric cabinet, and execute the following measures.

 Carry out dust-proofing and oil-proofing measures such as sealing the cable inlets with pa cking.  Be particularly careful that outside air does not enter the electric cabinet through heat radiation

holes, etc.

 Seal all gaps.  Securely install the door packing.  Always install packing around any back cover (when present).  Oil can easily accumulate in screw holes on top of the electric cabinet and penetrate into the

electric cabinet. Therefore, carry out special countermeasures such as using oil-proof packing.

Cable

Metal fittings

Pa cking

Cable inlet (example)

(2) After installing each unit, avoid any tool machining in the area surrounding those units. Cutting

chips, etc., may adhere to electronic parts and cause a failure.

(3) Design the electric cabinet so the internal temperature will rise no more than 10°C (target value

5°C or less) over the ambient temperature, and will stay within the temperature conditions of the personal computer, NC Card, etc. (Refer to "3.3.3 Heat Radiation Countermeasures" for details.) Use a panel cooler when required.

(4) The personal computer display unit may not operate normally due to external magnetic fields.

Separate magnetism producing sources (transformers, fans, magnetic switches, solenoid relays, magnet stands, magnetic workpieces, power lines flowing a large current, etc.) from the display unit by 200mm or more. Note that the magnetism produced by these magnetism producing sources differs individually, and will also differ according to the installation direction, etc. Therefore, the display unit may not operate properly even when separated by 200mm or more from these sources. When determining the layout of magnetism producing sources, also consider the direction, etc., of the magnetism produced, and finally confirm by actual operation of the machine.

CAUTION

Make sure that conductive foreign matter (screws, metal pieces, etc.) and flammable

foreign matter (oil, etc.) does not enter inside any unit.

9

3. Installation

3.3 Installation

3.3.3 Heat Radiation Countermeasures

In normal NC units, the electric cabinet thermal design is so the electric cabinet ambient temperature is a 0 to 45°C usage condition, and the electric cabinet internal temperature rise is 10°C. However, these conditions do not necessarily apply in MELDASMAGIC64. This is because the operation of all Mitsubishi-supplied units, including the NC Card, is guaranteed up to 55°C, but the operation of the personal computer is not necessarily guaranteed up to 55°C. Thus, the electric cabinet ambient temperature must first be determined as shown below.

(1) Determine the electric cabinet ambient temperature T

.

a

Ex. 0 to 35°C (2) Determine the internal temperature rise ∆T.

Ex. 5°C (3) Select a personal computer.

When T

max. = 35°C and ∆T = 5°C, the personal computer must have a guaranteed operating

a

temperature of 40°C or more (45°C or more for a margin of safety).

(4) In this example, the average temperature in the electric cabinet will be 40°C or less according to

(1) and (2).

(Note) 1. When heat accumulates in upper areas, etc., of the unit, circulate the air inside the electric

cabinet using a circulation fan.

2. Use an electric cabinet cooler when required. Use an electric cabinet cooler type that does not take outside air into the electric cabinet.

3. If the personal computer's heat builds up in the personal computer, circulate the air in the

personal computer with a fan.

Back fan

Front fan

NC card

10

3. Installation

3.3 Installation

Please refer to following method for heat radiation countermeasures method.

Example of heat radiation countermeasures

(1) Electric cabinet ambient temperature : T (2) Internal temperature rise value : ∆T

a

d

(The value for the conventional NC is 10°C, but this temperature must be set to 10°C or less (target value 5°C) for the MELDASMAGIC64.)

(3) Average temperature in electric cabinet : T

Procedures for heat design and verification

+ ∆Td

a

(1) Refer to "3.1 General Specifications" for the

Calculate total heat generation of each mounted unit (W)

heat generated by each unit.

(2) Enclosed electric cabinet (thin steel plate)

cooling capacity calculation equation

W≤W1

Calculate electric cabinet’s

cooling capacity (W1)

Comparison of W and W1

W1 = U × A × ∆T U : 6W/m2 × °C with internal circulation fan 4W/m without internal circulation fan

2

× °C

d

A : Effective heat radiation area (m2)

>

Selection of heat exchanger

(Area where heat can be radiated from electric cabinet)

When calculating the effective heat

Mounting design

radiation area, do not include the parts that contact other objects.

(3) Points of caution for heat radiation

Collection of internal temperature rise distribution data

countermeasures when designing mounting state * Consider convection in electric cabinet

(eliminate heat spots)

≤

Evaluation

* Collect hot air at suction port in heat

exchanger panel.

(4) Evaluation standards for internal

Improvements

>

temperature rise distribution data ∆Tm (average value)

≤ ∆T

d

∆Tm max (maximum value) ≤ (∆Td + 5) °C R (inconsistency ∆T

max - ∆Tm min) ≤ 6°C

m

(Evaluate existence of heat spots)

Completion

∆T

: Internal temperature rise

m

measurement value

Mounting example and introduction to temperature (∆T) measurement locations (reference)

: Temperature rise measurement



points (example)

Rela y p an el, e tc.

Internal air flow

Heat exchang er

Air inlet

Air outlet

External air flow

11

3.3.4 Noise Countermeasures

(1) Connection of frame ground (FG)

The frame should basically be grounded at one earth point. When relaying through the grounding plate in the middle of the connection route, separate the desktop personal comp uter/panel personal computer from the remote I/O unit, and the base I/O unit from the servo drive unit/spindle drive unit, etc. The NC Card FG is connected to the personal computer electric cabinet with card installation met al fittings.

Remote I/O unit

3. Installation

3.3 Installation

Base I/O unit

HR682

Note 3

EMG2

EMG1

RS232C

DCIN

HANDLE

0 0

CF61

ENC#2

Desktop personal computer/ panel personal computer

Note 1

Spindle motor

Servomotor

Servo drive unit/spindle drive unit, etc.

Note 2

Main gr ound

Note 1

Note 1: This is not required when directly connecting to the main ground. Note 2: Connect the motor's grounding cable to the servo drive unit and spindle drive unit. Note 3: A spacer is used when mounting the HR682 card on the base I/O unit, but when not mounting on the base

I/O unit, connect the card to the main ground using the FG terminal.

12

(2) Shield clamping of cables

The shield of the shield cable connected to the base I/O unit, servo drive unit and spindle drive unit must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires or clamp fittings. Refer to the following drawings to treat the shield cable.

Example of lead wire treatment

Soldering

Signal wire

Caution

When soldering the grounding cable to the shield, if the soldered section is close to the shield, the signal wire's sheath could melt by the soldering heat resulting in a short-circuit. Solder at a place 10 to 20mm away from the mesh section.

3. Installation

3.3 Installation

Example of connection with lead wire

Grounding cable

Shield

Cable

Example of connection with clamp fitting

Unit

Grounding cable

Shield

Clamp fitting

(1) Peel part of the cable sheath and expose

the shield as shown in the drawing. Press the exposed part against the grounding plate with the cable clamp fittings.

(2) If the cable is thin, clamp several together

in a bunch.

(3) Use adequate force when tightening the cable

so that the wire material is not damaged.

(4) Connect each grounding plate together and

ground them at one point.

Cable

Grounding plate

Cable

Less than 0.8m

Shield

Clamp fitting

Unit

Grounding plate

When manufacturing the clamp fittings and grounding plate, refer to "Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings". These can also be ordered from Mitsubishi.

CAUTION

Execute ground treatment by cable clamps, etc., for the shielded cable indicated in this instruction manual.

13

3. Installation

3.3 Installation

Cables which require shield clamp with a connector cases are shown following table.

Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the wrapped copper foil tape to the connector case GND plate.

Treatment of cable ends

Connection origin

Connection

destination

Not required Not required

Not required Not required Not required Not required Not required Not required Not required

Not required Not required Not required Not required

Unit name

NC Card (HR621/HR623/ FCU6-HR655)

Base I/O unit (FCU6-DX2

∗∗)

4

Relay card (HR682)

∗∗, 3∗∗,

Connector

name

CF10 CF61

CF10 SV1 SV2 ENC1 SKIP PI01 PI02

CF61 ENC#2 HANDLE RS232C

Connection destination

Base I/O unit Relay card

NC Card Servo drive unit Servo drive unit Spindle encoder Skip Remote I/O unit Remote I/O unit

NC Card Spindle encoder Manual pulse generator RS-232C (I/O device)

(Note)

(NC Card) Not required (NC Card) Not required

(Base I/O unit) Not required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required

(Relay card) Not required (Relay card) Required (Relay card) Required (Relay card) Required

(Note) RS-232C uses only the DC code (X ON/OFF) method handshake.

(3) Connecting Spark Killers

Connect a spark killer on the coil or relay contact in parallel for noise counterme asures. Use spark killers which are 0.033~0.1µF, 10~120Ω.

Contact

SK

E

Coil

14

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.1 NC Card Connection System Diagram

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.1 NC Card Connection System Diagram

The NC Card is connected to the personal computer with the expansion slot (ISA bus or PCI bus). The base I/O unit and relay card are connected with a cable.

Expansion slot (ISA bus/PCI bus)

Base I/O unit (FCU6-DX2**/3**/4**)

Personal computer

NC Card (HR621/HR623/ FCU6-HR655)

CF10

CF61

F010 cable

CF10

Relay card (HR682)

F011 cable

CF61

CAUTION

Turn the NC Card's power ON before turning the base I/O unit's power ON. If the base I/O unit's power is turned ON first, the current will be led to the NC Card from the connection cable. This will prevent the personal computer or the cards in the personal computer from starting up properly.

15

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.2 NC Card Part Names

4.2.1 Names of HR621 Card Parts

CF62

BAT

(4)

(8)

TEST

(7)

S.O.DIMM2 S.O.DIMM1

(9)

ISP

(6)

(1 5)

(1 3)

RWDG

NCLED

DPADR IOPADR

IRQ

(12 )

(3)

(10 )

(5)

(1 1)

CIO

SEMG

(1 4)

(1)

CF61CF10

(2)

ISABUS ISABUS

List of connectors

No. Name Function details

(1) CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected. (2) CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**). An F010 cable is connected. (3) ISABUS This is connected to the personal computer expansion slot (ISA bus). (4) BAT This is a battery holder. A Toshiba battery CR2450 is installed. (5) CIO This is a connector for expansion. (6) ISP Not used. (7) TEST Not used. (8) CF62 Not used. (9) S.O. DIMM1, 2 This is the MAGIC 64 memory module connector. Do not remove the memory module.

List of rotary switches

No. Name Function details

(10) DPADR This is used in the address assignment setting of the personal computer expansion region. (11) IOPADR This is used in the address assignment setting of the personal computer I/O port region. (12) IRQ This is used in the level setting of the interrupt request signal to the personal computer CPU.

(Note) Refer to "4.4 ISA NC Card Mounting" for details on setting rotary switches.

LED list

No. Name Function details

(13) NCLED

(14) SEMG

(15) RWDG

This is the 7-segment LED for the NC status display. This LED changes when at startup, during alarms, etc.

This is the chip LED for the NC system emergency stop display.

This is the chip LED for the remote communication watchdog display.

When lit (red) : System in emergency stop. When not lit : Normal

When lit (red) : Watchdog alarm. When not lit : Normal

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

CF61CF10

16

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.2 NC Card Part Names

4.2.2 Names of HR623 Card Parts

(16)(17)(18)

BAT

3VALM

5VSALM

3VSALM

ISP

TEST

(7)

(6)

(4)

(12)

ISABUS ISABUS

(13)

(14)

SEMG

(11)

WDER

(15)

NCLD1

DPADRIOPADRIRQ

(3)

(5)

(10)

CIO

(1)

(2)

CF61CF10

List of connectors

No. Name Function details

(1) CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected. (2) CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**). An F010 cable is connected. (3) ISABUS This is connected to the personal computer expansion slot (ISA bus). (4) BAT This is a battery holder. A Toshiba battery CR2450 is installed. (5) CIO This is a connector for expansion. (6) ISP Not used. (7) TEST Not used.

List of rotary switches

No. Name Function details

(10) DPADR This is used in the address assignment setting of the personal computer expansion region. (11) IOPADR This is used in the address assignment setting of the personal computer I/O port region. (12) IRQ This is used in the level setting of the interrupt request signal to the personal computer CPU.

(Note) Refer to "4.4 ISA NC Card Mounting" for details on setting rotary switches.

LED list

No. Name Function details

(13) NCLD1

(14) SEMG

(15) WDER

(16) 5VSALM

(17) 3VSALM

(18) 3VALM

This is the 7-segment LED for the NC status display. This LED changes when at startup, during alarms, etc.

This is the chip LED for the NC system emergency stop display.

This is the chip LED for the remote communication watchdog display.

This is the chip LED for the circuit power 5VDC low alarm display.

This is the chip LED for the circuit power 3VDC low alarm display.

When lit (red) : System in emergency stop. When not lit : Normal

When lit (red) : Watchdog alarm. When not lit : Normal

When lit (red) : 5VDC low When not lit : Normal

When lit (red) : 3VDC low When not lit : Normal

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

17

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.2 NC Card Part Names

4.2.3 Names of FCU6-HR655 Unit Parts

(11)(12)(13)(14)(15)(16)

SEMG

(1)

CF61CF10

CF61

(2)

CF10

NCLD

WDER

3VALM

5VSALM

3VSALM

(9)

PCIBUS

(3)

PCIBUS

(4)

(10)

BAT

SW1

BAT

(7)

TEST

CF63

CF62

(5)

(8 )

ISP

(6)

List of connectors

No. Name Function details

(1) CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected. (2) CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**). An F010 cable is connected. (3) PCIBUS This is connected to the personal computer expansion slot (PCI bus). (4) BAT This is a battery holder. A Toshiba battery CR2032 is installed. (5) CF62 This is used to input AC FAIL from an external source. (Note 1) (6) CF63 This is used to supply power from an external source. (Note 1) (7) TEST Not used. (8) ISP Not used.

(Note 1) When multiple FCU6-HR655 cards are inserted, the power supplied from the personal computer or panel compute r

may be insufficient. Supply the power from an external source to CF63 in this case. Input a FAIL signal to CF62 when using an external power supply.

List of switches

No. Name Function details

(9) CDNO This is used to set the PCI NC Card's station No.

(10) SW1

(Note 2) Refer to "4.5 PCI NC Card Mounting" for details on setting rotary switches.

This sets the power supply method. Set "L" when supplying from the PCI bus, and set "M" when supplying power to CF63 from an external power supply.

LED list

No. Name Function details

(11) SEMG

(12) WDER

(13) 5VSALM

(14) 3VSALM

(15) 3VALM

(16) NCLD

This is the chip LED for the NC system emergency stop display.

This is the chip LED for the remote communication watchdog display.

This is the chip LED for the circuit power 5VDC low alarm display.

This is the chip LED for the circuit power 3VDC low alarm display.

This is the 7-segment LED for the NC status display. This LED changes when at startup, during alarms, etc.

When lit (red) : System in emergency stop. When not lit : Normal

When lit (red) : Watchdog alarm. When not lit : Normal

When lit (red) : 5VDC low When not lit : Normal

When lit (red) : 3VDC low When not lit : Normal

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

18

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.3 NC Card Connector Pin Assignment

Base I/O unit CF10

25

50

Plug: 10150-6000EL Shell: 10350-3210-000 Recommended manufacturer: Sumitomo 3M

Relay card

1

26

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

I/O I/O

I I I I I I I I

I I I

O

I I

O

I I

O

TXRX1 TXRX2 GND SKIP1 SKIP2 SKIP3 SKIP4 SKIP5 SKIP6 SKIP7 SKIP8 GND ENC1A ENC1B ENC1Z GND SVTXD2 SVALM2 SVRXD2 SVEMG2 GND SVTXD1 SVALM1 SVRXD1 SVEMG1

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

I/O I/O

I I I I I I I I

I I I

O

I I

O

I I

O

TXRX1* TXRX2* GND SKIP1* SKIP2* SKIP3* SKIP4* SKIP5* SKIP6* SKIP7* SKIP8* GND ENC1A* ENC1B* ENC1Z* GND SVTXD2* SVALM2* SVRXD2* SVEMG2* GND SVTXD1* SVALM1* SVRXD1* SVEMG1*

RIO1 RIO2

SKIP

ENC1

SV2

SV1

(Note) I/O in the table is from the viewpoint of the NC Card.

CF61

13

26

1

14

Plug: 10126-6000EL Shell: 10326-3210-000 Recommended manufacturer: Sumitomo 3M

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

1 2 3 4 5 6 7 8 9 10 11 12 13

TD0

O

LED1

O

LED3

O

EMGIN

I

GND HA1A

I

HA2A

I

HA3A

I

DR0

O

GND EN2A

I

EN2B

I

EN2Z

I

14 15 16 17 18 19 20 21 22 23 24 25 26

I

RD0

O

LED2

O

EMGOUT*

I

EMGIN* GND

I

HA1B

I

HA2B

I

HA3B

I

DC0 GND

I

EN2A*

I

EN2B*

I

EN2Z*

RS-232C

LED (for debugging) Emergency stop

HANDLE

RS-232C

ENC#2

(Note) I/O in the table is from the viewpoint of the NC Card.

19

ISA bus (NC Card side)

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.3 NC Card Connector Pin Assignment

18C (18D)

1C (1D)

31A (31B)

1A (1B)

* Pin Nos. inside the ( ) are rear side pin Nos.

I I I I I I I I I

I I/O I/O I/O I/O I/O I/O I/O I/O

SBHE* LA23 LA22 LA21 LA20 LA19 LA18 LA17 MEMR* MEMW* SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15

1D 2D 3D 4D 5D 6D 7D 8D 9D 10D 11D 12D 13D 14D 15D 16D 17D 18D

1C 2C 3C 4C 5C 6C 7C 8C 9C 10C 11C 12C 13C 14C 15C 16C 17C 18C

I

O

I I

O

I

GND RSTDRV +5V IRQ9 NC NC NC NC +12V GND NC NC IOW* IOR* NC NC NC NC NC NC IRQ7 NC IRQ5 NC NC NC NC BALE +5V NC GND

(Note) I/O in the table is from the viewpoint of the NC Card.

1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A

I/O I/O I/O I/O I/O I/O I/O I/O

O

I

I I I I I I I I I I I I I I I I I

NC SD7 SD6 SD5 SD4 SD3 SD2 SD1 SD0 IOCHRDY AEN* NC NC NC SA16 SA15 SA14 SA13 SA12 SA11 SA10 SA9 SA8 SA7 SA6 SA5 SA4 SA3 SA2 SA1 SA0

1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B

MEMCS16*

O

NC IRQ10

O

NC NC NC NC NC NC NC NC NC NC NC NC +5V NC GND

20

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.3 NC Card Connector Pin Assignment

PCI bus (NC Card side)

1B (1A)

1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 34A 35A 36A 37A 38A 39A 40A 41A 42A 43A 44A 45A 46A 47A 48A 49A

O

I/O

I/O I/O

I/O

I/O I/O

O

I/O I/O

I/O

I

I I

I

TRST* 12V TMS TDI +5V INTA* N.C. +5V N.C.

⎯

N.C. GND GMD N.C. RST*

⎯

N.C. GND N.C. AD30 +3.3V AD28 AD26 GND AD24 IDSEL +3.3V AD22 AD20 GND AD18 AD16 +3.3V FRAME* GND TRDY* GND STOP* +3.3V N.C. N.C. GND PAR AD15 +3.3V AD13 AD11 GND AD9

1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B 33B 34B 35B 36B 37B 38B 39B 40B 41B 42B 43B 44B 45B 46B 47B 48B 49B

I

O

I

I/O I/O

I

I/O

I/O I/O

I/O

I

O

I

O

I

I/O

I/O I/O

N.C. TCK GND TDO 5V 5V N.C. N.C. PRSNT1* N.C. PRSNT2* GND GND N.C. GND PCLK GND N.C. N.C. AD31 AD29 GND AD27 AD25 +3.3V C/BE3* AD23 GND AD21 AD19 +3.3V AD17 C/BE2* GND IRDY* +3.3V DEVSEL* GND LOCK* PERR* +3.3V SERR* +3.3V C/BE1* AD14 GND AD12 AD10 GND

49B (49A)

52B (52A)

62B (62A)

* Pin Nos. inside the ( ) are rear side pin Nos.

50A 51A 52A 53A 54A

I/O

55A

I/O 56A 57A

I/O 58A

I/O 59A 60A 61A 62A

(Note 1) (Note 2)

Connector key Connector key Connector key

C/BE0

I

+3.3V AD6 AD4 GND AD2 Ad0 N.C. N.C. +5V +5V

50B 51B 52B 53B 54B 55B 56B 57B 58B 59B 60B 61B 62B

10A and 16A are for +5V (for I/O). I/O in the table is from the

I/O I/O

I/O

Connector key

AD8 AD7 +3.3V AD5 AD3 GND AD1 N.C. N.C. +5V +5V

viewpoint of the NC Card.

21

AC FAIL CF62

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.3 NC Card Connector Pin Assignment

2

1

External power supply CF63

6

1 2 I

(Note)

1

(Note)

I/O in the table is from the viewpoint of the NC Card.

AC FAI L* GND

1 2 3 4 5 6

+5V +5V GND GND +12V GND

22

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.4 ISA NC Card Mounting

4.4.1 Before Mounting the ISA NC Card

(1) Before mounting the ISA NC Card, confirm that the control section items below are present.

 HR621/623 card (ISA bus-compatible NC Card): 1 pc.  FCU6-DX2**, DX3** or DX4** unit

(Base I/O unit: with aluminum die cast): 1 pc.

 HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc.  CR2450 (Toshiba button battery): 1 pc.  F010 cable (half-pitch 50-pole shielded cable): 1 pc.  F011 cable (half-pitch 26-pole shielded cable): 1 pc.

(2) Insert a battery to the ISA NC Card as shown below.

+

45°

-

Insert at a 45° angle. The positive (+) polarity side should face up.

Press in horizontally. The insertion should complete smoothly. Do not press in from above.

A reverse insertion prevention function is attached so the battery can only be inserted with the proper polarity in the holder.

Battery holder

ISA NC Card (HR621)

Insert in the direction of the arrow.

ISA NC Card (HR623)

Insert in the direction of the arrow.

Battery holder

CAUTION

Do not short-circuit, charge, overheat, incinerate or disassemble the battery. Dispose of the spent battery according to local laws.

20

23

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.4 ISA NC Card Mounting

4.4.2 ISA NC Card Mounting Procedure

Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191). The software will not be installed correctly if the soft ware installation and NC Card mounting procedure are mistaken. Mount the NC Card onto the personal computer with the following procedures.

(1) Set the DPADR, IOPADR and IRQ rotary switches according to the personal computer memory

region, I/O port region and interrupt request signals designated when installing the software.

(Note) Before touching the NC Card, touch an exposed metal section of the personal computer to

discharge any static electricity.

Pay attention not to touch the NC Card, personal computer chip or circuit.

Location of ISA NC Card (HR621) rotary switches

DPADR IOPADR IRQ

Location of ISA NC Card (HR623) rotary switches

DPADR

IOPADR

IRQ

Roles of each rotary switch

 DPADR : This is used in the address setting of the personal computer expansion region.  IOPADR : This is used in the address setting of the personal computer I/O po rt region.  IRQ : This is used in the level setting of the interrupt request signal to the personal computer CPU.

DPADR setting IOPADR setting IRQ setting

Switch Expansion region Switch I/O port region Switch

0 h0D_8000~h0D_FFFF 0 h0120-h0123 0 None 1 h0D_0000~h0D_7FFF 1 h0140-h0143 1 IRQ5 2 h0C_8000~h0C_FFFF 2 h0160-h0163 2 IRQ7 3 h0C_0000~h0C_7FFF 3 h0180-h0183 4 IRQ9 4 RESERVED 4 h01A0-h01A3 8 IRQ10 5 RESERVED 5 h01C0-h01C3 6 RESERVED 6 h01E0-h01E3 7 RESERVED 7 h0200-h0203 8 RESERVED 8 h0220-h0223

9 RESERVED 9 h0240-h0243 A RESERVED A h0260-h0263 B RESERVED B h0280-h0283 C RESERVED C h02A0-h02A3 D RESERVED D h02C0-h02C3 E RESERVED E h02E0-h02E3 F RESERVED F h0300-h0303

Interrupt

request signal

24

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.4 ISA NC Card Mounting

(2) Following the instructions in the personal computer manual, remove the personal computer cover.

(Note) Follow the precautions instructed in the personal computer manual. Confirm that the

personal computer power is OFF, and that the power cable is disconnected.

(3) After confirming that there is a vacant ISA bus slot, remove the slot cover of the selected ISA bus

slot. (Note) Do not misplace the slot cover screw as it is used to fix the ISA NC Card onto the personal

computer.

(4) Holding the card installation metal fittings and the ends of the ISA NC Card, so as to push in the

NC Card upper end, insert the card all the way into the personal computer ISA bus slot. (Note) The ISA BUS slot insertion orientation is predetermined. Insert the card so that the card

mounting fitting comes to the slot cover position.

Press in

Card mounting

ISA NC Card

fitting

Personal computer ISA bus slot

(5) Using the fixing screw of the slot cover removed in mounting step 3, fix the ISA NC Card to the

personal computer. (Note) Securely tighten the screw.

Screw

N

C

a

r

d

25

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.4 ISA NC Card Mounting

(6) Following the instructions in the personal computer manual, install the personal computer cover

removed in mounting step 2.

(7) Reconnect the personal computer power cables.

(Note) Do not turn the personal computer ON yet.

(8) Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the card

installation metal fitting section of the ISA NC Card. (Note) Connect the F010 cable to the CF10 connector, and the F011 cable to the CF61 connector.

(9) Connect the F010 and F011 cables to the base I/O unit and relay card.

(Note) Connect the F010 cable to the CF10 connector on the base I/O unit, and the F011 cable to

the CF61 connector on the relay card. This completes the ISA NC Card (HR621/623) mounting. (10) Install the MELDASMAGIC64 software into the personal computer while the ISA NC Card is

mounted. (Note) Install the software and mount the NC Card following the Setup Instruction Manual

(BNP-B2191).

26

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.5 PCI NC Card Mounting

4.5.1 Before Mounting the PCI NC Card

(1) Before mounting the PCI NC Card, confirm that the control section items below are present.

 FCU6-HR655 unit (PCI bus-compatible NC Card): 1 pc.  FCU6-DX2**, DX3** or DX4** unit

(Base I/O unit: with aluminum die cast): 1 pc.

 HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc.  CR2032 (Toshiba button battery): 1 pc.  F010 cable (half-pitch 50-pole shielded cable): 1 pc.  F011 cable (half-pitch 26-pole shielded cable): 1 pc.

(2) Insert a battery to the PCI NC Card as shown below.

+

-

Insert with t he + pola rity fac ing upward , and catch with the hook.

Insert in the direction of the arrow.

Battery holder

+

-

+

CAUTION

Do not short-circuit, charge, overheat, incinerate or disassemble the battery. Dispose of the spent battery according to local laws.

Press in vertically.

Check the battery's polarity indicated on the holder's metal section before inserting.

PCI NC Card (HR183+655)

BAT

27

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.5 PCI NC Card Mounting

4.5.2 PCI NC Card Mounting Procedure

Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191). The software will not be installed correctly if the soft ware installation and NC Card mounting procedure are mistaken. Mount the NC Card onto the personal computer with the following procedures.

(1) Set the rotary switch CDNO and slide switch SW1.

(Note) Before touching the NC Card, touch an exposed metal section of the personal computer to

discharge any static electricity. Pay attention not to touch the NC Card, personal computer chip or circuit.

Location of PCI NC Card (FCU6-HR655) switches

CDNO

Roles of each switch

 CDNO (rotary switch): Use to set the PCI NC Card's station No.  SW1 (slide switch): Use to set the PCI NC Card's power supply (internal/external).

CDNO setting

Switch Card

0 1st card 1 2nd card 2 3rd card 3 4th card 4 5th card 5 6th card 6 7th card 7 8th card 8 9th card

9 10th card A 11th card B 12th card C 13th card D 14th card E 15th card

F 16th card

The default setting is "0".

BAT

CF62

CF63

SW1

SW1 setting

Switch Supply method Details

L Internal supply

M External supply

The default setting is "L".

+5V/+12V is supplied by PCI bus.

+5V/+12V is supplied by stabilized power supply.

BAT

AC FAIL

CF62

L

M

SW1

Connect a stabilized power supply to the CF62 and CF63 connectors when using an external power supply.

CF63

+12V/+5V

Stabilized power supply

28

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.5 PCI NC Card Mounting

(2) Following the instructions in the personal computer manual, remove the personal computer cover.

(Note) Follow the precautions instructed in the personal computer manual. Confirm that the

personal computer power is OFF, and that the power cable is disconnected.

(3) After confirming that there is a vacant PCI bus slot, remove the slot cover of the selected PCI bus

slot. (Note) Do not misplace the slot cover screw as it is used to fix the PCI NC Card onto the personal

computer.

(4) Holding the card installation metal fittings and the ends of the PCI NC Card, so as to push in the

NC Card upper end, insert the card all the way into the personal computer PCI bus slot. (Note) There is a set orientation for inserting the PCI NC Card into the PCI bus slot. Insert the card

so that the card installation fitting comes to the slot cover's position.

Pre ss in

Press in

Card mounting fitting

PCI NC Card

Personal computer PCI bus slot

(5) Using the fixing screw of the slot cover removed in mounting step 3, fix the PCI NC Card to the

personal computer. (Note) Securely tighten the screw.

Screw

N

C

a

r

d

29

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.5 PCI NC Card Mounting

(6) Following the instructions in the personal computer manual, install the personal computer cover

removed in mounting step 2.

(7) Reconnect the personal computer power cables.

(Note) Do not turn the personal computer ON yet.

(8) Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the card

installation metal fitting section of the PCI NC Card. (Note) Connect the F010 cable to the CF10 connector, and the F011 cable to the CF61 connector.

(9) Connect the F010 and F011 cables to the base I/O unit and relay card.

(Note) Connect the F010 cable to the CF10 connector on the base I/O unit, and the F011 cable to

the CF61 connector on the relay card. This completes the PCI NC Card (FCU6-HR655) mounting. (10) Install the MELDASMAGIC64 software into the personal computer while the PCI NC Card is

mounted. (Note) Do not change the personal computer's station No. or the power supply method while

installing the software.

Install the software and mount the NC Card following the Setup Instruction Manual

(BNP-B2191).

30

5. Base I/O Unit (FCU6-DX2/3/4**) Connection

5.1 Base I/O Unit Outline

5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection

5.1 Base I/O Unit Outline

The base I/O unit is used in the connection of the machine input/output (DI/DO), servo drive unit, spindle encoder, skip and remote I/O unit. There must be one base I/O unit for each NC Card. Depending on the base I/O unit type, connection is possible with analog input, analog output and a manual pulse generator. The following shows a list of base I/O units and add-on PCBs.

Name Type

Base I/O unit

Add-on PCB

FCU6-DX210 DI (sink/source)/DO (sink)=48/48 FCU6-DX211 DI (sink/source)/DO (source)=48/48 FCU6-DX220 DI (sink/source)/DO (sink)=64/64 FCU6-DX221 DI (sink/source)/DO (source)=64/64 FCU6-DX310 DI (sink/source)/DO (sink)=80/64 FCU6-DX311 DI (sink/source)/DO (source)=80/64 FCU6-DX410 DI (sink/source)/DO (sink)=96/80 FCU6-DX411 DI (sink/source)/DO (source)=96/80

FCU6-DX320 DI (sink/source)/DO (sink)=80/64 FCU6-DX321 DI (sink/source)/DO (source)=80/64 FCU6-DX420 DI (sink/source)/DO (sink)=96/80 FCU6-DX421 DI (sink/source)/DO (source)=96/80

FCU6-DX330 DI (sink/source)/DO (sink)=48/48 FCU6-DX331 DI (sink/source)/DO (source)=48/48 FCU6-DX430 DI (sink/source)/DO (sink)=64/64 FCU6-DX431 DI (sink/source)/DO (source)=64/64 FCU6-DX340 DI (sink/source)/DO (sink)=48/48 FCU6-DX341 DI (sink/source)/DO (source)=48/48 FCU6-DX440 DI (sink/source)/DO (sink)=64/64 FCU6-DX441 DI (sink/source)/DO (source)=64/64 RX323-1 DI (sink/source)/DO (sink)=32/16 None RX323 DI (sink/source)/DO (sink)=32/16 Analog output 1 point RX324-1 DI (sink/source)/DO (source)=32/16 None RX324 DI (sink/source)/DO (source)=32/16 Analog output 1 point RX331 None HANDLE2ch RX341 None

No. of machine input/

output points

Other interfaces

SV1, SV2, ENC1, SKIP, RIO1, RIO2, CR31 (for add-on PCB)

SV1, SV2, ENC1, SKIP, RIO1, RIO2 Add-on PCB: RX323-1 (DO is sink type) : RX324-1 (DO is source type)

SV1, SV2, ENC1, SKIP, RIO1, RIO2, Analog output 1 point Add-on PCB: RX323 (DO is sink type) : RX324 (DO is source type)

SV1, SV2, ENC1, SKIP, RIO1, RIO2, HANDLE2ch Add-on PCB: RX331

SV1, SV2, ENC1, SKIP, RIO1, RIO2, Analog input 4 points, analog output 1 point Add-on PCB: RX341

Analog input 4 points, analog output 1 point

(Note) Refer to "7. Remote I/O Unit Connection" for add-on PCB connections.

31

5. Base I/O Unit Connection

5.2 Base I/O Connection System Dra wing

5.2 Base I/O Connection System Drawing

Base I/O unit

NC card

CF10

F010 cable

SV1

CF10

SV2 ENC1 SKIP RIO1 RIO2 CF31 CF32 CF33 CF34 CR31

SW1 SW2

>

DCIN

1

0

(Note) Refer to "7. Remote I/O Unit Connection" for add-on PCB connections.

CAUTION

Turn the NC Card's power ON before turning the base I/O unit's power ON. If the base I/O unit's power is turned ON first, the current will be led to the NC Card from the connection cable. This will prevent the personal computer or the cards in the personal computer from starting up properly.

SH21 cable

F040 cable

SH41 (FCUA-R211) cable

R301 cable

R301 cable R301 cable R301 cable Enclosed cable

F070 (FCUA-R220) cable

Servo drive unit (spindle and NC servo axis) Servo drive unit (auxiliary axes) Encoder 1ch (1st spindle encoder) Sensor signal (skip)

Remote I/O unit, part system 1 Remote I/O unit, part system 2

(future expansion) DI (machine input)

DI (machine input) DO (machine output) DO (machine output) Add-on PCB

External power (24VDC)

32

5. Base I/O Unit Connection

5.3 Base I/O Unit Part Names

(8) (9)

CF31 CF32

CF34CF33

(10)

CS1：オンボードRIO第1局局番設定ロータリスイッチ CS2：オンボードRIO第2局局番設定ロータリスイッチ

(11)

(5)

(12)

SKIP

CR31

(4)

ENC1

(1)

CF10 SV2

(7)

RI02

(6)

(15)

CS2CS1

0

1

F

E

D

C

B

A

88

9

(3)

RI01

24IN RAL1

5OUT RAL2

2

7

3

6

4

5

0

1

F

E

D

C

B

A

9

(2)

DCIN

2

3

4

5

6

7

(16)

(17)

(14)

SV1

(13)

List of connectors

No. Name Function

FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221

(1) CF10 This is used in the connection with the NC Card. An F010 cable is connected. (2) SV1 This is connected to the servo drive unit 1st part system (for spindles and NC servo axes). (3) SV2 This is connected to the servo drive unit 2nd part system (for auxiliary axes). (4) ENC1 This is connected to the encoder 1st channel (1st spindle encoder). (5) SKIP This is the sensor signal (skip) input connection. Up to eight points can be used.

This is connected to the remote I/O unit 1st part system. The max. No. of occupied stations is eight. Because two stations are

(6) RIO1

(7) RIO2

(8) CF31

(9) CF32

(10) CF33

(11) CF34

occupied in the base I/O unit, the remaining six occupied stations can be used. Note that when an add-on PCB is used, the remaining five occupied stations can be used.

This is connected to the remote I/O unit 2nd part system. The max. No. of occupied stations is eight. Eight occupied stations can be used. For future expansion.

This is used in the connection of the station No. (normally station No. 0) machine input signal set by the CS1 rotary switch.

DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)

This is used in the connection of the station No. (normally station No. 1) machine input signal set by the CS2 rotary switch.

DI: 16 (sink/source) DI: 16 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)

This is used in the connection of the station No. (normally station No. 0) machine output signal set by the CS1 rotary switch.

DO: 32 (sink type) DO: 32 (source type) DO: 32 (sink type) DO: 32 (source type)

This is used in the connection of the station No. (normally station No. 1) machine output signal set by the CS2 rotary switch.

DO: 16 (sink type) DO: 16 (source type) DO: 32 (sink type) DO: 32 (source type) (12) CR31 This is a connector for an add-on PCB. It cannot be used unless using an add-on PCB. (13) DCIN 24VDC must be supplied by external power. Refer to "3.1 General Specifications" for power specifications.

Unit name

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

33

5. Base I/O Unit Connection

5.3 Base I/O Unit Part Names

List of rotary switches

No. Name Function

(14)

CS1 This is used in the station No. setting of the CF31 and CF33 machine input/output signals.

(15)

CS2 This is used in the station No. setting of the CF32 and CF34 machine input/output signals.

Rotary switch

setting value

0 0 X00~X1F Y00~Y1F 1 1 X20~X3F Y20~Y3F 2 2 X40~X5F Y40~Y5F 3 3 X60~X7F Y60~Y7F 4 4 X80~X9F Y80~Y9F 5 5 XA0~XBF YA0~YBF 6 6 XC0~XDF YC0~YDF 7 7 XE0~XFF YE0~YFF

8~F Cannot be used

Station

No.

Device assignment

DI DO

LED list

No. Name Function

24IN This is the LED for the 24VDC input display.

(16)

(17)

This is the LED for the onboard remote I/O 1st station

RAL1

(CS1 setting station No.) communication alarm display. This is the LED for the circuit power 5VDC output

5OUT

display. This is the LED for the onboard remote I/O 2nd station

RAL2

(CS2 setting station No.) communication alarm display.

When lit (green) : 24VDC being supplied. When not lit : 24VDC supply OFF.

When lit (red) : Communication alarm. When not lit : Normal

When lit (green) : Outputting 5VDC. When not lit : 5VDC output OFF.

When lit (red) : Communication alarm. When not lit : Normal

34

5. Base I/O Unit Connection

5.4 Base I/O Unit Connector Pin Assignment

NC Card CF10

25

50

<Cable side connector type> Plug : 10150-6000EL Shell : 10350-3210-000 Recommended manufacturer: Sumitomo 3M

1

26

Connector pin assignment: Refer to "4.3 NC Card Connector Pin Assignment" (Base I/O unit: CF10).

Servo drive unit SV1

Plug : 10120-6000EL Shell : 10320-3210-000 Recommended manufacturer: Sumitomo 3M

Servo drive unit SV2

<Cable side connector type> Plug : 10120-6000EL Shell : 10320-3210-000 Recommended manufacturer: Sumitomo 3M

Spindle encoder

10

1 2

1

1120

3 4 5 6 7 8 9 10

(Note) I/O in the table is from the viewpoint of

1

1120

(Note) I/O in the table is from the viewpoint of

GND

O

SVTXD1

I

SVALM1

I

SVRXD1 GND

O

SVEMG1

O

+5V

the base I/O unit.

1

O

2

I

3

I

4 5 6

O

7 8 9

O

10

the base I/O unit.

GND SVTXD2 SVALM2 SVRXD2 GND

SVEMG2

+5V

11 12 13 14 15 16 17 18 19 20

O

I I

O

GND SVTXD1* SVALM1* SVRXD1* GND

SVEMG1*

GND

O

SVTXD2*

I

SVALM2*

I

SVRXD2* GND

O

SVEMG2*

ENC1

5

1

69

<Cable side connector type> Connector : CDE-9PF Contact : CD-PC-111 Case : HDE-CTH Recommended manufacturer: Hirose Electric

35

I

1 2 3 4 5

(Note) I/O in the table is from the viewpoint of

ENC1A

I

ENC1B

I

ENC1Z GND GND

the base I/O unit.

I I I

O

ENC1A* ENC1B* ENC1Z* +5V

6 7 8 9

Sensor signal SKIP

<Cable side connector type> Connector : CDA-15P Contact : CD-PC-111 Case : HDA-CTH Recommended manufacturer: Hirose Electric

15

5. Base I/O Unit Connection

5.4 Base I/O Unit Connector Pin Assignment

8

1

9

1 2 3 4 5 6 7 8

(Note) I/O in the table is from the viewpoint of

GND SKIP IN1

I

SKIP IN3

I

SKIP IN5

I

SKIP IN7

I

GND

the base I/O unit.

9 10 11 12 13 14 15

GND SKIP IN2

I

SKIP IN4

I

SKIP IN6

I

SKIP IN8

I

GND

Remote I/O unit RIO1

Remote I/O unit RIO2

+24VDC input DCIN

CAUTION

12

3

Connector : 1-178288-3 Contact : 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

3

Connector : 1-178288-3

(Note) I/O in the table is from the viewpoint of

the base I/O unit.

Contact : 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

3

Connector : 2-178288-3

(Note) I/O in the table is from the viewpoint of

the base I/O unit.

Contact : 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

(Note) I/O in the table is from the viewpoint of

the base I/O unit.

1

I/O

TXRX1

2

I/O

TXRX1*

3

GND

I/O

TXRX2

1

I/O

TXRX2*

2

GND

3

I

1 2 3

+24V GND FG

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified

connectors.

36

DI/DO CF31, 32, 33, 34

B 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

X0

I

X1

I

X2

I

X3

I

X4

I

X5

I

X6

I

X7

I

X8

I

X9

I

XA

I

XB

I

XC

I

XD

I

XE

I

XF

I

COM

I

+24V

I

+24V

I

5. Base I/O Unit Connection

5.4 Base I/O Unit Connector Pin Assignment

A1A20

B20 B1

<Cable side connector type> Connector : 7940-6500SC Recommended manufacturer: Sumitomo 3M

CF31 CF32

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

I

X10

I

X11

I

X12

I

X13

I

X14

I

X15

I

X16

I

X17

I

X18

I

X19

I

X1A

I

X1B

I

X1C

I

X1D

I

X1E

I

X1F

I

COM GND GND

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

B

I

X20

I

X21

I

X22

I

X23

I

X24

I

X25

I

X26

I

X27

I

X28

I

X29

I

X2A

I

X2B

I

X2C

I

X2D

I

X2E

I

X2F

I

COM

I

+24V

I

+24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

I

(X30)

I

(X31)

I

(X32)

I

(X33)

I

(X34)

I

(X35)

I

(X36)

I

(X37)

I

(X38)

I

(X39)

I

(X3A)

I

(X3B)

I

(X3C)

I

(X3D)

I

(X3E)

I

(X3F)

I

COM GND GND

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

The values in parentheses are used only for DX220 and DX221.

CF33

B

Y0

O

Y1

O

Y2

O

Y3

O

Y4

O

Y5

O

Y6

O

Y7

O

Y8

O

Y9

O

YA

O

YB

O

YC

O

YD

O

YE

O

YF

O

+24V

I

+24V

I

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

O

Y10

O

Y11

O

Y12

O

Y13

O

Y14

O

Y15

O

Y16

O

Y17

O

Y18

O

Y19

O

Y1A

O

Y1B

O

Y1C

O

Y1D

O

Y1E

O

Y1F

I

GND

I

GND

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

O O O O O O O O O O O O O O O O

I I

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F

+24V +24V

CF34

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

O

(Y30)

O

(Y31)

O

(Y32)

O

(Y33)

O

(Y34)

O

(Y35)

O

(Y36)

O

(Y37)

O

(Y38)

O

(Y39)

O

(Y3A)

O

(Y3B)

O

(Y3C)

O

(Y3D)

O

(Y3E)

O

(Y3F)

I

GND

I

GND

The values in parentheses are used only for DX220 and DX221.

(Note) I/O in the table is from the viewpoint of

the base I/O unit.

37

5. Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.1 Rotary Switch (CS1 and CS2) Settings

 Normal settings

CS1 0 CS2 1

The base I/O unit No. of occupied stations is two (when an add-on PCB is not used). (Note) Also refer to "7.14 Setting of Channel No. When Using Multiple Remote I/O Units" for rotary

switch (CS1 and CS2) settings of the base I/O unit.

 Relation between rotary switches and DI/DO connectors

CS1 DI: CF31, DO: CF33 CS2 DI: CF32, DO: CF34

 Relation between rotary switches and device assignments

Setting

value

Station

No.

Device assignment

DI DO 0 0 X00~X1F Y00~Y1F 32 points 1 1 X20~X3F Y20~Y3F 32 points 2 2 X40~X5F Y40~Y5F 32 points 3 3 X60~X7F Y60~Y7F 32 points 4 4 X80~X9F Y80~Y9F 32 points 5 5 XA0~XBF YA0~YBF 32 points 6 6 XC0~XDF YC0~YDF 32 points 7 7 XE0~XFF YE0~YFF 32 points

8~F Cannot be used

 Station No. settings of add-on PCBs

When using an add-on PCB, set the station No. using the rotary switch on the ad d-on PCB. This rotary switch corresponds to connectors CR21 and CR22 of the ad d-on PCB. The setting values, station Nos. and device assignments are as shown in the table above.

No. of I/O

points (max)

(Note) Refer to "5.1 Base I/O Unit Outline" for types of add-on PCBs.

One station is occupied when using RX331 (manual pulse generator) and RX341 (analog input/output) also.

5.5.2 RIO1 Terminator

Connect a terminator to the final end of the remote I/O unit connected to the RIO1. When not using any remote I/O unit, connect a terminator to the base I/O unit RIO1. Terminator type: R-TM Recommended manufacturer: Tyco Electronics AMP

X

AMP

D-3

38

5. Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.3 CF31, CF32 Input Circuit

Refer to "7.4 Outline of Digital Signal Input Circuit" for the base I/O unit CF31 and CF32 input circuits.

1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221 2 Card name HR325 HR335 HR327 HR337 3 Input type Sink/source Sink/source Sink/source Sink/source 4 COM pin connection +24V/GND +24V/GND +24V/GND +24V/GND 5 No. of input points 48 points 48 points 64 points 64 points 6 Pin used for input X00~X2F X00~X2F X00~X3F X00~X3F

5.5.4 CF33, CF34 Output Circuit

Refer to "7.5 Outline of Digital Signal Output Circuit" for the base I/O unit CF33 and CF34 output circuits.

1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221 2 Card name HR325 HR335 HR327 HR337 3 Output type Sink type Source type Sink type Source type 4 Output current 60mA/point 60mA/point 60mA/point 60mA/point 5 No. of output points 48 points 48 points 64 points 64 points 6 Pin used for output Y00~Y2F Y00~Y2F Y00~Y3F Y00~Y3F

5.5.5 Specifications of ADD ON PCB Connected to CR31

Refer to "7. Remote I/O Unit Connection" for add-on PCB specifications. One add-on PCB can be installed on the base I/O unit, and it occupies one station. Reference items are as in the following table.

Name Reference item Reference connector name

1 RX323-1

2 RX323

3 RX324-1

4 RX324

5 RX331

6 RX341

Refer to "7.6 Outline of Analog Signal Output Circuit" for the analog output specifications. Refer to "7.7 Outline of Analog Signal Input Circuit" for the analog input specifications.

7.9 Connection of FCUA-DX11* unit and machine control signal

7.10 Connection of FCUA-DX12* unit and machine control signal

7.9 Connection of FCUA-DX11* unit and machine control signal

7.10 Connection of FCUA-DX12* unit and machine control signal

7.11 Connection of FCUA-DX13* unit and handle

7.13 Connection of FCUA-DX14* unit and analog input/output signal

FCUA-DX110: DI-R, DO-R

FCUA-DX120: DI-R, DO-R

FCUA-DX111: DI-R, DO-R

FCUA-DX121: DI-R, DO-R

FCUA-DX13*: HANDLE

FCUA-DX14*: AIO

39

5. Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.6 Connection of Base I/O Unit Power Supply

Supply the +24V power to the base I/O unit from the DCIN connector.

Base I/O unit

Sta bilized po wer

+24V GND FG

(Prepare separately.)

DCIN

+24V GND NC

(Note) A +24V power supply must be input for both the sink type and source type.

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified

connectors.

40

5. Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.7 Examples of DI/DO Connection

There are two types of MELDASMAGIC64 DI/DO; the base I/O unit and remote I/O unit. Normally, one base I/O unit is used, a remote I/O unit is connected to RIO1 or RIO2 (for future expansion), and the No. of I/O points is configured in combination with the user specifications. Refer to "7. Remote I/O Unit Connection" for information about remote I/O units.

<Connection example 1> When not using an add-on PCB

SH41(FCUA-R211)

RIO1

cable

Bas e I/O unit FCU6-DX2

No. of occupied stations: 2 (dependent on RIO1)

**

RIO2

Remote I/O unit: FCUA-DX11

No. of occupied stations: 2

Total No. of occupied stations (RIO1): Base I/O unit (2 stations) + 3 remote I/O units (2 stations + 2 stations + 2 stations) = 8 stations

SH41(FCUA-R211) cable

Remote I/O unit: FCUA-DX11

No. of occupied stations: 2

Total No. of occupied stations (RIO2): Remote I/O unit (2 stations + 2 stations + 2 stations + 2 stations) = 8 stations

No. of occupied stations: 2

<Connection example 2> When using an add-on PCB

SH41(FCUA-R211)

RIO1

Base I/O unit FCU6-DX3

No. of occupied stations: 3 (dependent on RIO1)

**/4**

RIO2

cable

Remote I/O unit: FCUA-DX10

No. of occupied stations: 1

Total No. of occupied stations (RIO1): Base I/O unit (3 stations) + remote I/O unit (1 station + 2 stations + 2 stations) = 8 stations

SH41(FCUA-R211) cable

*×1 unit + Remote I/O unit: FCUA-DX11*/12*/13*/14*

No. of occupied stations: 2

*/12*/13*/14*×3 units

No. of occupied stations: 2

(For future expansion)

*/12*/13*/14*×4 units

No. of occupied stations: 2

(For future expansion)

Maximum configuration

No. of occupied stations: 2

Maximum configuration

×2 units

Maximum configuration

Remote I/O unit: FCUA-DX11

No. of occupied stations: 2

Total No. of occupied stations (RIO2): Remote I/O unit (2 stations + 2 stations + 2 stations + 2 stations) = 8 stations

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing

No. of occupied stations: 2

*/12*/13*/14*×4 units

No. of occupied stations: 2

so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified

connectors.

41

5. Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.8 Connection of Servo Drive Unit

Connect the servo drive unit to the base I/O unit SV1 (for spindles and NC servo axes) and SV2 (for peripheral axes).

Base I/O unit

Servo drive unit

SV1

SV2

SH21 cable

Servo drive unit

CN1A

(Spindles and NC servo axes)

(For auxiliary axes)

Refer to "MELDAS AC Servo and Spindle MDS-A/B Series Specifications Manual (BNP-B3759) MDS-C1 Series Specifications Ma nual (BNP-C3000)" for servo drive unit details.

Cable manufacturing drawing: “Appendix 2.1 SH21 cable” Connector pin assignment: “5.4 Base I/O unit connector pin assignment” - servo drive unit (SV1, SV2)

5.5.9 Connection of Spindle Encoder

Connect the spindle encoder to ENC1 on the base I/O unit. When connecting two channels, connect the second channel to ENC#2 on the relay card (HR682).

(Channel 1)

Base I/O unit

1st spindle encoder

ENC1

(Channel 2)

Relay card

F040/F041 cable

2nd spindle encoder

F040/F041 cable

ENC#2

Outline drawing: Appendix 1 Cable manufacturing drawing: “Appendix 2.15 F040 cable”, “Appendix 2.16 F041 cable ” Connector pin assignment: “5.4 Base I/O unit connector pin assignment” - encoder (ENC1 )

“6.4 Relay card connector pin assignment” - encoder (ENC#2)

42

5. Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.10 Connection of Sensor Signal (skip)

Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing the high-speed signals. Always shield the cable.

(1) Sensor signal (skip) cable

Base I/O unit

SKIP

Sta bilized p ower

+24V GND FG

(2) Input conditions

FG

2

10

3

11

5

13

6

14

1,8,9,15

SKIP IN1

2.2kΩ

SKIP IN2

2.2kΩ

SKIP IN3

2.2kΩ

SKIP IN4

2.2kΩ

SKIP IN5

2.2kΩ

SKIP IN6

2.2kΩ

SKIP IN7

2.2kΩ

SKIP IN8

2.2kΩ

Control circuit

Use the input signal within the following condition range.

1 Input voltage when external contact is ON 25.2V or more 2 Input current when external contact is ON 9mA o r more 3 Input voltage when external contact is OFF 4V or less

+24V

Ton

4 Input current when external contact is OFF 1mA or less 5 Input signal hold time (Ton) 2ms or more 6 Internal response time 0.08ms or less

7 Machine side contact capacity

+30V or more, 16mA or more

GND

_

Ton 2ms

>

Connector pin assignment: “5.4 Base I/O unit connector pin assignment” – sensor signal (SKIP)

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified

connectors.

t

43

6. Relay Card (HR682) Connection

6.1 Relay Card Outline

6. Relay Card (HR682) Connection

6.1 Relay Card Outline

The relay card is used in the connection of the spindle encoder, manual pul se ge nerato r, RS-2 32C a nd external emergency stop. There must be one relay card for each NC Card.

Name Type

Relay

HR682 No DI/DO

card

6.2 Relay Card Connection System Diagram

No. of machine input/

output points

Relay card

Other interfaces

EMG, ENC#2, HANDLE 3ch and RS-232C.

With metal spacers. Add-On to FCU6-DX2** possible. RS-232C uses only the DC code (X ON/OFF) method handshake.

NC Card

CF61

F011 cable

CF61

ENC#2 HANDLE RS232C

EMG1 DCIN

F040 cable F020 cable

F390 cable

F070 cable

Encoder 2ch (2nd spindle encoder)

Manual pulse generator 3ch

RS-232C 1ch

Emergency stop switch External power (24VDC)

(Note) RS-232C uses only the DC code (X ON/OFF) method handshake.

44

6. Relay Card (HR682) Connection

6.3 Relay Card Part Names

Relay card

(7)

DCIN

(8)

(9)

(10)

(11)

LED3 LED1

EMG LED2 5VON

(6)

(3)

HANDLE

(5)

CF61

EMG1

RS232C

(1)

ENC#2

(2)

(4)

List of connectors

No. Name Function details

(1) CF61 This is used in the connection with the NC Card. An F011 cable is connected. (2) ENC#2 This is connected to the encoder 2nd channel (2nd spindle encoder). (3) HANDLE This is connected to the manual pulse generator. Up to 3 channels can be connected.

(4) RS232C (5) EMG1 This is connected to the external emergency stop switch.

(6) DCIN 24VDC is supplied by external power. Refer to "3.1 General Specifications" for power specifications.

This is connected to the RS-232C. One channel can be connected. Note that only the DC code (X ON/OFF) method handshake is possible.

LED list

No. Name Function details

(7) 5VON (8) LED1 Not in use

(9) LED2 Not in use

(10)

LED3 Not in use

(11)

EMG

This is the LED for the circuit power 5VDC output display.

This is the LED for the NC system emergency stop display.

When lit (green): Outputting 5VDC. When not lit: 5VDC output OFF.

When lit (red): System in emergency stop When not lit: Normal

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

45

6. Relay Card (HR682) Connection

y

6.4 Relay Card Connector Pin Assignment

NC Card CF61

<Cable side connector type> Plug : 10126-6000EL Shell : 10326-3210-000 Recommended manufacturer: Sumitomo 3M

Spindle encoder ENC#2

<Cable side connector type> Connector : CDE-9PF Contact : CD-PC-111 Case : HDE-CTH Recommended manufacturer: Hirose Electric

Manual pulse generator HANDLE

<Cable side connector type> Connector : CDA-15P Contact : CD-PC-111 Case : HDA-CTH Recommended manufacturer: Hirose Electric

13

1

26

14

5

1

69

8

15

1

9

Connector pin assignment: Refer to "4.3 NC Card connector pin assignment" (Relay card: CF61).

I I I

I I I I I I

ENC2A ENC2B ENC2Z GND GND

the rela

HA1A HA1B HA2A HA2B HA3A HA3B

the rela

card.

9 10 11 12 13 14 15

6 7 8 9

ENC2A*

I

ENC2B*

I

ENC2Z*

I

+5V

O

GND +12V GND +12V GND +12V

1 2 3 4 5

(Note) I/O in the table is from the viewpoint of

1 2 3 4 5 6 7 8

(Note) I/O in the table is from the viewpoint of

46

6. Relay Card (HR682) Connection

y

6.4 Relay Card Connector Pin Assignment

RS-232C device RS232C

<Cable side connector type> Connector : CDA-25P Contact : CD-PC-111 Case : HDA-CTH Recommended manufacturer: Hirose Electric

+24VDC input DCIN

<Cable side connector type> Connector : 2-178288-3 Contact : 1-175218-5 Recommended manufacturer: Tyco Electronics AMP

Emergency stop EMG1

<Cable side connector type> Connector : 2-178288-3 Contact : 1-175218-5 Recommended maker: Tyco Electronics AMP

CAUTION

13

25

12

1

14

(Note) I/O in the table is from the viewpoint of the relay card.

This connector shows the minimum required pin assignment for the RS-232C interface. Refer to "Appendix 2.18 F390 Cable" for details on manufacturing the cable.

1 2 3 4 5 6 7 8 9 10 11 12 13

3

(Note) I/O in the table is from the viewpoint of

FG TD

O

RD

I

DR

O

GND

14 15 16 17 18 19

I

20 21 22 23 24 25

DC

1 2 3

+24V GND FG

the rela

card.

3

I

1 2 3

(Note) I/O in the table is from the viewpoint of

EMG GND FG

the rela

card.

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified

connectors.

47

6. Relay Card (HR682) Connection

6.5 Relay Card Input/Output Specifications

6.5.1 Relay Card Power Connection

Supply the external power (24VDC) input by the DCIN connector.

Relay card

DCIN

24VDC GND NC

6.5.2 Emergency Stop Connection

The emergency stop input is connected to the EMG1 connector.

Emergency stop switch

2.2kΩ

EMG1

1

R

Stabilized power supply

24VDC GND FG

(Prepare separately)

Stabilized power supply

24VDC

2

3

GND

FG

(Prepare separately)

 Input conditions

Input voltage when external contact is ON 18V or more Input current when external contact is ON 9mA or more

Tson

+24V

Input voltage when external contact is OFF 4V or more Input current when external contact is OFF 1mA or more Input signal hold time (Tson) 40ms or more

Machine side contact capacity

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing

+30V or more, 16mA or more

GND

_

>

Tson 40ms

so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified

connectors.

t

48

6. Relay Card (HR682) Connection

6.5 Relay Card Input/Output Specifications

6.5.3 Connection of Spindle Encoder

Refer to "5.5.9 Connection of Spindle Encoder" for details.

6.5.4 Manual Pulse Generator Connection

Connect the manual pulse generator to the relay card HANDLE connector. The manual pulse generator can be connected to a max. of three channels.

Relay card

HANDLE

F020/F021/F022 cable

F021/F022 cable

F022 cable

(Channel 1)

(Channel 2)

(Channel 3)

 Manual pulse generator connection cables

Cable name

F020 cable F021 cable F022 cable

1 2 3

     

Channel

: Connection possible

Outline drawing: "Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing" Cable manufacturing drawing: "Appendix 2.12 F020 Cable", "Appendix 2.13 F021 Cable" and

"Appendix 2.14 F022 Cable"

Connector pin assignment: "6.4 Relay Card Connector Pin Assignment"

- Manual Pulse Generator (HANDLE)

6.5.5 RS-232C Device Connection

Connect the RS-232C device to the RS-232C connector on the relay card using an F390 cable. The pin assignment for the RS-232C connector differs from a commercially-available RS-232C cable. Refer to the following related sections for details on manufacturing the cable. Note that only the DC code (X ON/OFF) method handshake is possible.

Cable manufacturing drawing: "Appendix 2.18 F390 Cabl e" Connector pin assignment: "6.4 Relay Card Connector Pin Assignment"

- RS-232C Device (RS232C)

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified

connectors.

49

6. Relay Card (HR682) Connection

6.6 Installation on the Base I/O Unit

A relay card (HR682) can be added on to the base I/O unit. When adding on, install the card using the following procedure. Adding on is only possible with the FCU6-DX2** base I/O unit. Note that adding on is not possible with the FCU6-DX3** and 4**.

1. Remove screw 1 from the base I/O unit. (Fig. 1)

2. Remove screw 2 of the relay card and spacer 1 (screw holes at both ends are female). (Fig. 2)

3. Install the attached spacer 2 (screw holes on one side are male) to the hole of screw 1 that was removed from the base I/O unit. (Fig. 3)

4. Mount the relay card on the base I/O unit, and fix with screw 1 that was removed in step 1. (Fig. 4)

5. Turn the unit over, and fix the screws at the three holes to the three spacer locations. (Fig. 5)

This completes the installation of the relay card to the base I/O unit.

0 0

CF31CF32

CF34CF33

Remove screw 1.

Fig. 1

0 0

CF34CF33

Install spacer 2.

CF31CF32

CF34CF33

Fig. 2

Remove screw 2 and spacer 1.

0 0

Install screw 1.

Fig. 3 Fig. 4

Turn the unit over, and fix the screws at the three locations.

Fig. 5

50

7. Remote I/O Unit Connection (FCUA-DX1**)

7.1 Outline of Remote I/O Unit

7. Remote I/O Unit Connection (FCUA-DX1**)

7.1 Outline of Remote I/O Unit

The eight types of signals that can be input/output from the remote I/O unit (FCUA-DX1**) are shown below according to the type and No. of contacts. Use with serial link connections (MC link B) to the NC Card. When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No. of occupied stations (channels) is within 8 channels. (Refer to "7.14 Setting of Channel No. When Using Multiple Remote I/O Units" for station No. setting details.)

Unit name Machine control signals that can be input/output

FCUA-DX100

FCUA-DX101

FCUA-DX110

FCUA-DX111

FCUA-DX120

FCUA-DX121

FCUA-DX130

FCUA-DX131

FCUA-DX140

FCUA-DX141

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) sink type

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) source type

Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 48 points (non-insulation) sink type

Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 48 points (non-insulation) source type

Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 48 points (non-insulation) sink type Analog output (AO) : 1 point

Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 48 points (non-insulation) source type Analog output (AO) : 1 point

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) sink type Handle input : 2 channels

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) source type Handle input : 2 channels

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) sink type Analog input (AI) : 4 points Analog output (AO) : 1 point

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) source type Analog input (AI) : 4 points Analog output (AO) : 1 point

No. of occupied

serial link channels

1

2

51

7. Remote I/O Unit Connection (FCUA-DX1**)

7.2 Names of Each Remote I/O Unit Section

FCUA-DX10* FCUA-DX11*/FCUA-DX12* FCUA-DX13* FCUA-DX14*

Front view

(1) (2)

(3) (4)

(1) (2)

(3)

(4)

(Front)(Front)

(5)

(6)

Bottom view

(7)

(1) DI-L (machine input signal connector) (2) DS (transfer speed changeover switch) (3) CS (channel No. changeover switch) (4) DO-L (machine output signal connector) (5) RIO1 (serial connection connector #1)

(5)

(6) (7)

(Rear)(Rear)

Bottom view

(8)

(3)

(9)

(1) (2)

(3)

(4)

(6)

(5)

(7)

DS

CS

(Front)

(Rear)

3

2

1

0

F

E

Bottom view

4

5

6

B

D

C

7

8

9

A

(10)

(1) (2)

(3)

(4)

(Front)

(5)

(6)

(7)

(Rear)

For changeove r of transfer speed. Normally set to left side.

No t used

Selection of channel No.

(11)

(3)

Bottom view

(6) RIO2 (serial connection connector #2) (7) DCIN (+24VDC power input connector) (8) DI-R (machine input signal connector) (9) DO-R (machine output signal connector)

(10) HANDLE (manual pulse generator signal input connector)

(11) AIO (analog signal input/output connector)

52

Enlarged drawing of DS and CS

(Note) Baud rate changeover

Left side : 2.8Mbps Right side : 1.4Mbps

7. Remote I/O Unit Connection (FCUA-DX1**)

7.3 Connection of Remote I/O Power

+24VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions.

Output voltage +24V ±5%

Ripple ±5% (P-P)

Max. output current

The +24VDC power for the control circuit is supplied from the connector DCI N on the bottom of the unit or from connectors DI-L, DI-R, DO-L or DO-R on the front. When supplying from the front connector, supply to all corresponding pins. When manufacturing the R300 cable, use the single-end connector CN300 (optional, with one end), and when manufacturing the R301 cable, use the connector set CS301 (optional, with two ends).

Machine control panel, electric cabinet, etc.

FCUA-DX10* 2.4A or more FCUA-DX11* 3.8A or more FCUA-DX12* 3.8A or more FCUA-DX13* 3.4A or more FCUA-DX14* 3.4A or more

Front

Remote I/O unit

R300 cable or R301 cable

DI-L DI-R

DI-L

B1 B2

A1 A2

DI-R

B1 B2

A1 A2

+24VDC

0V

FG

Stabilized power (prepare separately)

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing

so may lead to destruction or damage.

Incorrect connections could damage the device, so always connect the cable to the

designated connector .

RA

PL

Supply to either method

R220 cable

+24VDC

0V

DO-L DO-R

(Front)

Y Y

Base

(Rear)

1 2 3

B1 B2

A1

A2

DO-L

DCIN

+24VDC

0V FG

B1 B2

A1 A2

DO-R

53

7. Remote I/O Unit Connection (FCUA-DX1**)

7.4 Outline of Digital Signal Input Circuit

The input circuit can be selected from sink type or source type in card units.

Input circuit

(Machine side)

DI-R/DI-L

2.2k

0V

2.2k

0V

2.2k

0V

2.2k

0V

2.2k

0V

+24VDC

(Machine side)

+24VDC

A3,B3

Control circuit

COM

Sink type

DI-R/DI-L

2.2k

+24VDC

0V

A3,B3

COM

54

2.2k

Source type

Control circuit

7. Remote I/O Unit Connection (FCUA-DX1**)

7.4 Outline of Digital Signal Input Circuit

Input conditions

The input signals must be used within the following condition ranges.

Sink type

Input voltage at external contact ON 6V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more, 25. 2V or l ess Input current at external contact OFF 2mA or less Tolerable chattering time (T1) 3ms or less Input signal hold time (T2) 40ms or mo re Input circuit operation delay time (T3, T4)

3ms ≤ T3

T4 ≤ 16ms

Machine side contact capacity +30V or more, 16mA or more

Source type

Input voltage at external contact ON 18V or more, 25.2V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 4V or less Input current at external contact OFF 2mA or less Tolerable chattering time (T1) 3ms or less Input signal hold time (T2) 40ms or mo re Input circuit operation delay time (T3, T4)

3ms ≤ T3

T4 ≤ 16ms

Machine side contact capacity +30V or more, 16mA or more

T2

T1 T1

T3

T4

T1 T1

T3 T4

Sink type Source type

55

7. Remote I/O Unit Connection (FCUA-DX1**)

7.5 Outline of Digital Signal Output Circuit

The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the specification ranges shown below.

Output circuit

(Machine side)

DO-R/DO-L

+24VDC

(Machine side)

RA

PL

R

DO-R/DO-L

RA

PL

Control circuit

Sink type (DX1*0)

+24VDC

Control circuit

Output conditions

Source type (DX1* 1)

Insulation method Non-insulation Rated load voltage +24VDC Max. output current 60mA/1 point (fixed value) Output delay time 40µs

(Note) An output voltage of more than 60mA per point cannot be flowed.

* When using an inductive load such as a relay, always connect a diode (voltage

resistance 100V or more, 100mA or more) in parallel to the load.

* When using a capacity load such as a ramp, always connect a protective resistor

(R=150 ) serially to the load to suppress rush currents. (Make sure that the

current is less than the above tolerable current including the momentary current.)

CAUTION

When using an inductive load such as a relay, always connect a diode in parallel to the load.

When using a capacity load such as a ramp, always connect a protective resistor serially

to the load to suppress rush currents.

56

7. Remote I/O Unit Connection (FCUA-DX1**)

7.6 Outline of An alog Signal Output Circuit

7.6 Outline of Analog Signal Output Circuit

The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.

Output circuit

220

AO

AO*

R

DAC

Output conditions

Output voltage 0V~±10V (±5%) Resolution

(polarity included)

12 bit (±10V × n/4096) (n = 2

Load conditions 10k load resistance Output impedance 220

0

to 211)

57

7. Remote I/O Unit Connection (FCUA-DX1**)

7.7 Outline of An alog Signal Input Circuit

7.7 Outline of Analog Signal Input Circuit

The analog signal output circuit can be used only for the FCUA-DX140/DX141.

Input circuit

AI

150

AI*

ADC

Input conditions

Max. input voltage rating ±15V Resolution (polarity included) 12 bit (±10V × n/2048) (n = 20 to 211) Precision Within ±25mV AD input sampling time (conversion delay) 14.2ms (AI0)/42.6ms (AI1~3)

58

7. Remote I/O Unit Connection (FCUA-DX1**)

7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal

Type of machine input/output signal and No. of points

R300 cable/ R301 cable

Machine signal

R300 cable/ R301 cable

Machine signal

Input Output

32 points 32 points

DI-L

DO-L

FCUA-DX10* or FCUA-DX13* or FCUA-DX14*

DCIN

RIO2

RIO1

The single-end connector CN300 (optional, with one end) includes the DI-L and DO-L connectors. The connector set CS301 (optional) includes the DI-L and DO-L connectors, and two connectors for

connection with the terminal block

∗

.

∗ IDEC IZUMI Corporation I/O terminal BX1F-T40

FCUA-DX101/131/141

A3 B3

B1

B2

A1 A2

B1 B2

A1 A2

COM

2.2k

RIO1

Input cir cu it source type

Output circuit source type

RIO2

Control circu it

DCIN

12

0V+24V DC FG

3

+24VDC

0V

+24VDC

RA

PL

Machine contr ol pan el

DI-L

A3 B3

B1 B2 A1 A2

DO-L

B1

B2

A1 A2

Stabi liz ed power

FCUA-DX10 0/1 30 /14 0

RIO1

COM

2.2k

Output circuit sink type

RIO2

Input cir cu it sink type

Control circu it

DCIN

3

12

0V+24VDC FG

DI-L

0V

+24VDC

DO-L

RA

PL

0V

Machine contr ol p anel

Stabi liz ed power

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power

is ON.

59

7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal

When using more than two remote

I/O units, the signal assignments will Machine side control panel, etc.

+24VDC

0V

change. Refer to the "PLC Interface

Manual (BNP-B2211)" for details.

7. Remote I/O Unit Connection (FCUA-DX1**)

DI-L

FCUA-DX10*/13*/14*

B X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F

COM +24V +24V

B

X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F

COM 0V 0V

DO-L

DI-L

A

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

+24VDC

RA

PL

+24VDC

0V

Base I/O unit

R-TM

Re mo te I/ O unit

DO-L

B

Y00

Y10

Y01

Y11

Y02

Y12

Y03

Y13

Y04

Y14

Y05

Y15

Y06

Y16

Y07

Y17

Y08

Y18

DO-L

Y09

Y19

Y0A

Y1A

Y0B

Y1B

Y0C

Y1C

Y0D

Y1D

Y0E

Y1E

Y0F

Y1F

+24V

0V

+24V

0V

B

RI01

12

TXRX

3

LG

TXRX*TXRX TXRX*

X

AMP

D-3

A

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

RI02

2

13

LG

+24V

X

AMP

D-3

DCIN

123

FG0V

AMP

Y

D-3

DCIN (CN220) RIO1/RIO2 (CN211)

Connector: 2-178288-3 Contact : 1-175218-5 Manufacturer: Tyco Electronics AMP

Connector: 1-178288-3 Contact : 1-175218-2 Manufacturer: Tyco Electronics AMP

60

DI-L/DO-L(CN300)

Crimp type connector: 7940-6500SC

Manufacturer: Sumitomo 3M

Terminator (R-TM)

X

AMP

D-3

Manufacturer: Tyco Electronics AMP

7. Remote I/O Unit Connection

7.9 Connection of FCUA-DX11* Unit and Machine Control Signal

Type of machine input/output signal and No. of points

R300 c able/ R301 cable

Machine signal

Input Output

64 points 48 points

DI-L

DI-R

FCUA-DX11*

Mach ine si gnal

R300 cable/ R301 cable

DO-L

DO-R

RIO1

DCIN

RIO2

The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors. The connector set CS301 (optional) includes the DI-L (DI-R) and DO-L (DO-R) co nnectors,

and two connectors for connection with the terminal block

∗

.

∗ IDEC IZUMI Corporation I/O terminal BX1F-T40

FCUA-DX1 11

COM

2.2kΩ

RIO2

RIO1

Input cir cu it source type

Outpu t c ir cu it source type

Control circu it

DCIN

3

12

0V+24VDC FG

+24VDC

0V

+24VDC

RA

PL

Machin e control panel

CAUTION

DI-L/ R

A3 B3

B1 B2 A1

A2

DO-L/ R

B1 B2 A1 A2

RIO1

Stabi liz ed power

FCUA-DX1 10

COM

2.2kΩ

RIO2

Input cir cu it sink type

Outpu t ci rc ui t sink type

Control circu it

DCIN

3

12

0V+24VDC FG

0V

+24VDC

RA

PL

0V

Machin e contr ol pan el

DI-L/ R

A3 B3

B1 B2 A1 A2

DO-L/ R

B1

B2 A1 A2

Stabi liz ed power

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power

is ON.

61

7.9 Connection of FCUA-DX11* Unit and Machine Control Signal

When using two or more remote I/O units, the signal allocation will differ. Refer to the "P LC i nterface manual" for details.

7. Remote I/O Unit Connection

FCUA-DX11*

DI-L

DI-R

Machine side control panel, etc.

+24VDC

0V

+24VDC

0V

+24VDC

0V

+24VDC

DI-L

DI-R

DO-L

DO-R

DO-L

DO-R

0V

+24VDC

Base I/O unit

0V

Remote I/O unit

R-TM

DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)

Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer : Tyco Electronics AMP

Connector : 1-178288-3 Contact : 1-175218-2 Manufacturer : Tyco Electronics AMP

Crimp type connector: 7940-6500SC Manufacturer: Sumitomo 3M

Manufacturer: Tyco Electronics AMP

62

7. Remote I/O Unit Connection

7.10 Connection of FCUA-DX12* Unit and Machine Control Signal

Type of machine input/output signal and No. of points

Input Output

Analog

output

64 points 48 points 1 point

FCUA-DX12*

R300 cable/ R301 cable

Mach ine si gnal

R300 cable/ R301 cable

Mach ine si gnal

DI-L

DO-L

DI-R

DO-R

DCIN

RIO2

RIO1

The single-end connector CN300 (optional, with one end) includes the DI- L (DI-R) and D O-L (DO-R) connectors. The connector set CS301 (optional) includes the DI-L (DI-R) and DO-L (DO-R) connectors, and two connectors for connection with the terminal block

∗

.

∗ IDEC IZUMI Corporation I/O terminal BX1F-T40

FCUA-DX1 21

COM

2.2kΩ

R

Ω

220

Input cir cu it source type

Output circuit source type

Control circu it

R

DAC

+24VDC

0V

+24VDC

RA

PL

Machine contr ol pan el

DI-L/ R A3 B3

B1 B2

A1 A2

DO-L/R

B1 B2 A1 A2

DO-R

B4Analog o u t A4

FCUA-DX120

COM

2.2kΩ

R

Ω

220

Input cir cu it sink type

Outpu t ci rc ui t sink type

Control circu it

DAC

0V

+24VDC

RA

PL

0V

Machi ne contr ol pan el

Analog out

DI-L/ R

A3 B3

B1 B2

A1 A2

DO-L/R

B1 B2 A1 A2

DO-R

B4

A4

RIO1

CAUTION

Incorrect connections could damage the device, so always connect the cable to the

RIO2

Stabilized power

DCIN

12

3

0V+24VDC FG

RIO1

Stabilized power

RIO2

designated connector.

Do not connect or disconnect the connection cables between each unit while the power

is ON.

63

DCIN

12

3

0V+24V DC FG

7.10 Connection of FCUA-DX12* Unit and Machine Control Signal

When using two or more rem ote I/O units, the signal allocation will differ. Refer to the "PLC interface manual" for details.

7. Remote I/O Unit Connection

DI-L

FCUA-DX12*

DI-R

Machine side control panel, etc.

+24VDC

0V

+24VDC

0V

+24VDC

0V

DI-L

DI-R

DO-L

DO-R

DO-L

DO-R

0V

+24VDC

Base I/O unit

0V

Remote I/O unit

R-TM

<Adaptive connector> DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)

Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer : Tyco Electronics AMP

Connector : 1-178288-3 Contact : 1-175218-2 Manufacturer : Tyco Electronics AMP

Crimp type connector: 7940-6500SC Manufacturer: Sumitomo 3M

Manufacturer: Tyco Electronics AMP

64

7. Remote I/O Unit Connection

7.11 Connection of FCUA-DX13* Unit and Handle

To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the connector set CS000 (optional, with two ends). (Refer to Appendix 2.4 R041 Cable, and Appendix 2.5 R042 Cable for cable details.)

To Connect one manual pulse generator

Manual pulse generator

FCUA-HD60

Rear view

NO.1

HANDLE

12V A0V B

FCUA-DX13*

4-M3

R041 cable

To connect two manual pulse generators

Manual pulse generator

FCUA-HD60

Rear view

NO.2

12V A0V B

NO.1

12V A0V B

20

11

Pin No.

HANDLE

4-M3

R042 cable

SEL*

FCUA-DX13*

When connecting the second manual pulse generator, connect the SEL* signal to the No. 1's 0V.

CAUTION

10

1

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power

is ON.

65

7. Remote I/O Unit Connection

7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit

When connecting a device (pulse generator) other than the manual pulse gen erator to the FCUA-DX13* unit, use within the following specifications.

Input/output conditions

Input pulse signal format

Input voltage H level 3.5V or more, L level 1.0V or less Max. frequency of input pulse 100kHz Output voltage 12V ± 10% Max. output current 300mA

Input waveform

The difference of the input waveform potential must be ± 45 degrees or less.

2 signals of A -phase and B-phase potential difference 90 degrees (Refer to waveform below)

A(B) phase

e: Rising edge potential difference of A-phase or B-phase

B(A) phase

e

T

T: A or B-phase cycle (min. 10µs)

Input/output circuit

FCUA-DX13*

Connector pin No.

+5V

470Ω

HA2

3

220Ω

4700pF

+5V

470Ω

HB2

Input

HA1

13

4

470Ω

220Ω

+5V

220Ω

4700pF

Control circuit

+5V

470Ω

HB1

+12V 6

Output

14

220Ω

4700pF

HC14 phase or equivalent

10V

The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.

66

7. Remote I/O Unit Connection

7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal

For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and one output point of the analog input/output signal can be connected. When manufacturing the R031, use the connector set CS000 (optional, with two ends). (Refer to the Appendix 2.3. R031 cable.)

FCUA-DX14

AIO

R031 cable

Input/output circuit

Connector pin No.

Input

Output

AI0 AI1 AI2 AI3

AO

GND GND GND GND

2 12 3 13

1 11 5 15

20

10

11

1

Pin No.

FCUA-DX14*

150Ω 150Ω

150Ω

ADC

150Ω

R

Ω

7

220

R

DAC

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power

is ON.

67

7. Remote I/O Unit Connection

7.14 Setting of Channel No. when Using Multiple Remote I/O Units

When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No. of occupied channels is within 8 channels.

Unit name

FCUA-DX10* 1 FCUA-DX11* 2 FCUA-DX12* 2 FCUA-DX13* 2 FCUA-DX14* 2

When using multiple remote I/O units, a characteristic station No. must be set for each unit. The FCUA-DX10* unit has one station No. setting switch, and FCUA-DX11*, DX12*, DX13* and DX14* units have two switches. Each of these switches must be set to a characteristic station No. The device address in each unit is determined according to the station No. Use the station No. setting switch to set the device address.

 Relation between rotary switches and device assignments

No. of occupied serial

link channels

Setting

value

0 0 X00~X1F Y00~Y1F 32 points 1 1 X20~X3F Y20~Y3F 32 points 2 2 X40~X5F Y40~Y5F 32 points 3 3 X60~X7F Y60~Y7F 32 points 4 4 X80~X9F Y80~Y9F 32 points 5 5 XA0~XBF YA0~YBF 32 points 6 6 XC0~XDF YC0~YDF 32 points 7 7 XE0~XFF YE0~YFF 32 points

8~F Cannot be used

Rotary switch

setting value

(Note) Refer to the next page for a configuration example.

Station

No.

0 0 X00~X1F Y00~Y1F 1 1 X20~X3F Y20~Y3F 2 2 X40~X5F Y40~Y5F 3 3 X60~X7F Y60~Y7F 4 4 X80~X9F Y80~Y9F

Device assignment

DI DO

Station

No.

Device assignment

DI DO

No. of I/O

points (max)

Rotary switch

setting value

0 0 X00~X1F Y00~Y1F 1 1 X20~X3F Y20~Y3F 2 2 X40~X5F Y40~Y5F 3 3 X60~X7F Y60~Y7F 4 4 X80~X9F Y80~Y9F 5 5 XA0~XBF YA0~YBF 6 6 XC0~XDF YC0~YDF 7 7 XE0~XFF YE0~YFF

(Note) Refer to the next page for a configuration example.

Station

No.

Device assignment

DI DO

68

7. Remote I/O Unit Connection

7.14 Setting of Channel No. when Using Multiple Remote I/O Units

Configuration for <Device assignment example 1> on the previous page

FCU6-DX22* unit

CS1CS2

1

0

FCUA-DX10* unit

FCUA-DX11* unit

or

FCUA-DX12* unit

+

2

No. of occupied channels: 2 No. of occupied channels: 1

Configuration for <Device assignment example 2> on the previous page

FCU6-DX21* unit

FCUA-DX11* unit or FCUA-DX12* unit: 3 units

+

3

No. of occupied channels: 2

Total No. of occupied cannels: 5

+++

4

0 1 2 3 4 5 6 7

No. of occupied channels: 2

(Note) In MELDASMAGIC64, the base I/O unit normally occupies station Nos. 0 and 1.

Both of the examples above are configuration examples when connected to RIO1 (Part system 1) connectors.

No. of occupied channels: 2

T

otal No. of occupied channels: 8

(Max. configuration)

69

7. Remote I/O Unit Connection

7.15 Remote I/O Unit Input/Output Signal Cables

There are two types of remote I/O unit digital input/output signal cables; the R300 and R301. The R300 cable has one end cut off. The R301 cable is a cable for connecting to the terminal block R300-3M and R301-3M are available If a cable longer than 3m is required, use the connector set CN300 or CS301. The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables. For the analog input/output cable, the R031 cable must be manufactured by the user.

∗

IDEC IZUMI Corporation I/O terminal BX1F-T40A

Machine control panel, power distribution panel, etc.

RA

PL

2468

IDEC

35

BX1F-T40A

7

9

101214

1113

15

1618 20 2224 26 2830

17 21 23 252729 3133 37 39 19 351

R300 cable

R301 cable

∗

.

Connector pin correspondence table

Terminal

block BX1F

1 A1 3 A2 5 A3 7 A4 9 A5

11 A6 13 A7 15 A8 17 A9 19 A10 21 A11 23 A12 25 A13 27 A14 29 A15 31 A16 33 A17 35 A18 37 A19 39 A20

DX1**

3432 36 38 40

Terminal

block BX1F

2 B1 4 B2 6 B3

8 B4 10 B5 12 B6 14 B7 16 B8 18 B9 20 B10 22 B11 24 B12 26 B13 28 B14 30 B15 32 B16 34 B17 36 B18 38 B19 40 B20

DX1**

70

Appendix 1 Outline Drawings

Appendix 1.1 ISA NC Card Outline Drawing (HR621)

Appendix 1 Outline Drawings

Appendix 1.1 ISA NC Card Outline Drawing (HR621)

248.9

BAT

100

ISABUS ISABUS

NCLED

DPADR IOPADR

IRQ

CIO

Appendix 1.2 ISA NC Card Outline Drawing (HR623)

248.9

BAT

NCLD1

CIO

CF61CF10

120

DPADRIOPADRIR Q

100

CF10 CF61

ISABUS ISABUS

CF61CF10

120

71

Appendix 1 Outline Drawings

Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655)

174.63

CDNO

NCLD

CF62

CF61

BAT

106.71

120

ISP

TEST

CF10

PCIBUS

SW1

CF63

72

Appendix 1 Outline Drawings

Appendix 1.4 Base I/O Unit Outline Drawing

SKIP

CR31

ENC1

CF10

2

3

1

4

0 0

5

F

6

E

88

7

D

9

B

C

A

SV2

4-M5 screw hole

1

2

3

4

5

F

6

7

E

D

9

B

C

A

SV1

66

CF31 CF32

CF34CF33

208 220

168

156

RIO2RIO1

DCIN

66

Add-on PCB

73

Appendix 1 Outline Drawings

Appendix 1.5 Relay Card (independent installation) Outline Drawing

70

19 51

5

4-M3 screw hole

73174610

DCIN

904610

EMG1

RS232C

19

115

HANDLE

CF61

ENC#2

91

156

5

91

Spacer

Screw diameter: M3×0.5 Outline diameter: Ø8 or less Length: 6mm or more

146

74

Appendix 1 Outline Drawings

Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Drawing

4-M5 screw hole

0 0

1

F

2

E

3

D

4

5

6

7

88

9

SV2

4

C

5

B

6

A

7

9

SV1

CF31 CF32

CF34CF33

DCIN

SKIP

HANDLE

CR31

ENC1

CF10

C

B

A

66

168

156

EMG1

RIO2RIO1

CF61

DCIN

RS232C

ENC#2

208

220

66

75

Appendix 1 Outline Drawings

Appendix 1.7 Remote I/O Unit Outline Drawing

Top

40

70

Wiring allowance

135

100

Heat dissipation

allowance

168

6

150

Heat dissipation,

wiring allowance

Bottom

135

2-M5-0.8 screw

Installation hole

6

DX

1566

76

634

Appendix 1 Outline Drawings

Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing

3-M4 stud bolts L10

Ø77 ± 0.5

3.6

Ø60 ± 0.5

16 24 27 ± 0.5

c

e

s

i

r

T

(

°

0

2

1

Rubber shield t2.0

12V0V A B

+12V 0V A B

Ø60 ± 0.5

)

n

o

i

t

Ø80 ± 1

3 - Ø4.8 hole

Uniform

Ø62

8.89 7.60

+2

0

Installation other than M3 x 6 not possible

Ø72 ± 0.2

Panel cut drawing

77

Appendix 1 Outline Drawings

Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing

Caution plate

Ø68

Detector (1024P/rev)

20

-0.009

-0.025

68

56

Ø50

68 56

4 - Ø5.4 hole

19.5

Encoder side Applicable cable side

0

-0.11

Ø14.3

2

5

102

135

: 97F3102E20-29P (or equivalent) : MS3106A20-29S

2

-0.006

-0.017

Ø16

Ø15

1.15 26

+0.14

0

1.15

+0.14

0

28

3

33

-0.012

5

-0.042

-0.025

-0.009

Ø50

0

+0.1

3

Cross-section BB

The effective depth of the key way is 21mm

Enlarged view of key

78

A 1chA K 0V B2chZ L C3chB M D N 1chA

E

Case

grounding

P 2chZ

F R 3chB G S H+5V T

J

Appendix 1 Outline Drawings

Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings

The shield wire generally only needs to be grounded to the connector's case frame. However, the effect can be improved by directly grounding to the grounding plate as shown on the right. Install the grounding plate near each unit. Peel part of the cable sheath as shown on the right to expose the shield sheath. Press that section against the grounding plate with the clamp fitting. Note that if the cable is thin, several can be clamped together. Install the grounding plate directly onto the cabinet or connect a grounding wire so that sufficient frame grounding is achieved. If the AERSBAN-SET, containing the grounding plate and clamp fitting, is required, please contact Mitsubishi.

• Outline drawing

Grounding plate outline drawing

2-Ø5 hole

Installation hole

Presser

Clamp fitting (Fitting A,B)

Shield sheath

Clamp section drawing

Presser outline drawing

17.5

12

3

40

24

Cable

0

-0.2

Grounding plate

7

+0.3

0

20

3

29

Clamp metal fitting outline drawing

30

MAX L

10

b ± 0.3

7

Note 1 M4 screw

c

0

6

3

6

22

35

11

a

-0.2

24

35

+0.3

Note 1) Screw hole for wiring to cabinet's grounding plate

24

0

Note 2) The grounding plate thickness is 1.6mm

a b c Enclosed fittings L

AERSBAN-DSET 100 86 30 Two clamp fittings A Clamp fitting A 70 AERSBAN-ESET 70 56 – One clamp fitting B Clamp fitting B 45

(Note) a, b and c in the table are symbols in the outline drawing of (Note) L in the table is a the grounding plate. symbol in the outline drawing of the clamp metal fittings.

79

Appendix 2 Cable Manufacturing Drawings

Cable type name table

No. Appendix No. Cable type Application Max. length Remarks

1 Appendix 2.1 SH21 cable Servo drive unit * 30m 2 Appendix 2.2 SH41 cable Remote I/O * 50m 3 Appendix 2.3 R031 cable Analog input/output 30m 4 Appendix 2.4 R041 cable Manual pulse generator: 1ch 50m 5 Appendix 2.5 R042 cable Manual pulse generator: 2ch 50m 6 Appendix 2.6 R211 cable Remote I/O * 50m 7 Appendix 2.7 R220 cable DC +24V input, emergency stop 30m 8 Appendix 2.8 R300 cable DI/DO: Single-end connector 50m

9 Appendix 2.9 R301 cable DI/DO: Double-end connector 50m 10 Appendix 2.10 F010 cable I/O interface: Base I/O unit 20m 11 Appendix 2.11 F011 cable I/O interface: Relay card 15m 12 Appendix 2.12 F020 cable Manual pulse generator: 1ch 50m 13 Appendix 2.13 F021 cable Manual pulse generator: 2ch 50m 14 Appendix 2.14 F022 cable Manual pulse generator: 3ch 50m 15 Appendix 2.15 F040 cable Spindle encoder: Straight * 50m 16 Appendix 2.16 F041 cable Spindle encoder: Right angle * 50m 17 Appendix 2.17 F070 cable DC +24V input, emergency stop 30m 18 Appendix 2.18 F390 cable RS232C: 1ch 15m 19 Appendix 2.19 ENC-SP1 cable Spindle drive unit 50m

* For the cables marked with * in the Max. length column:

The cable length (L1) is the length from the NC Card to the base I/O unit and relay card. The cable length (L2) is the length from the base I/O unit and relay card to each unit. Keep the total cable length (L1 + L2) within the maximum cable length.

Maximum cable length

NC card

L1

F010

F011

Base I/O unit

SV1 SV2

RIO1 RIO2

ENC1

Relay card

ENC#2

L2

SH21

SH41 (R211)

F040/041

Servo drive unit

Remote I/O unit

Spindle encoder

Symbols for writing cable manufacturing drawing The following symbols are used in the cable manufacturing drawing.

1.

2.

3.

4. In the cable manufacturing drawings, the partner of the twisted pair cable is given a priority, so the pin Nos. of the connectors at both end are not necessary in number of order.

5. Equivalent parts can be used for the connector, contact and wire material.

indicates twist.

indicates the shield sheath.

indicates shield clamping to the ground plate.

80

Appendix 2 Cable Manufacturing Drawings

As a rule, the cables used with this product are not available from Mitsubishi, excluding the cables connected between the Mitsubishi devices. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference. Note that the cable-compatible connectors are available from Mitsubishi as the cable set (Appendix 2.20). If crimp tools are not available when manufacturing the power supply cable (F070, R220) and RIO communication cable (SH41, R211), the cables can be manufactured by soldering a wire and connector as shown in the following procedure.

1. Carry out preparatory soldering. (Remove 3.5mm of the sheath.)

2. Insert the wire into the contact. Hold the sheath keep.

Soldering iron

Contact

Wire

Solder

3. Lightly press down one side of the wire barrel using radio pliers.

Wire barrel

Radio pliers

This is a barrier to prevent mis-insertion. Do not bend.

5. Firmly press down the sheath keeps in the same manner as the wire barrel.

Sheath keep

4. Firmly press down the other side of the wire barrel. (Press firmly enough that the wire will not come out when pulled lightly.)

6. Apply the soldering iron, and melt the preparatory solder inside. Better results will be achieved if an additional, small amount of solder is applied then.

Soldering iron

7. Lastly, insert the soldered contact into the housing.

Pay attention to the insertion direction.

Be careful that the solder does not flow into the contact section.

Contact section

81

Appendix 2 Cable Manufacturing Drawings

2.1 SH21 Cable (Servo drive unit)

Cable type name: SH21 cable Appendix 2.1

Application: Base I/O unit – Servo drive unit connection

Servo drive unit – Servo drive unit connection, etc.

Assembly drawing

(1)(2)

(3)

SH21

(1)(2)

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material

List of parts used

Sumitomo 3M 10120-6000EL

Sumitomo 3M 10320-3210-000

Toyokuni Electric Cable UL20276 AWG28 × 10P

SH21

2

(1)

Connection diagram

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

Maximum cable length: 30m

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

Case frame

FG

Case frame

FG

Manufacturing precautions

(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL20276 Standard

AWG28 (0.08mm

2

).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications.

(3) Attach the nameplate with protective cover stamped with the cable name in the position

designated in the assembly drawing.

(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the

copper foil tape wrapped around the sheath to a connector GND plate.

(5) Part No. 1 (plug) and part No. 2 (shell) are solderless types. If soldering types are required,

use parts equivalent to 10120-3000VE for the plug and 10320-52FO-008 for the shell (both parts manufactured by Sumitomo 3M).

82

Appendix 2 Cable Manufacturing Drawings

2.2 SH41 Cable (Remote I/O unit)

Cable type name: SH41 cable Appendix 2.2

Application: Base I/O unit – Remote I/O unit connection

Remote I/O unit – Remote I/O unit connection

Assembly drawing

(1)(2)

(3)

SH41

(1)(2)

No. Part name Recommended part type Qty

1 Connector

2 Contact

X

Wire

3

material

List of parts used

Tyco Electronics AMP 1-178288-3

Tyco Electronics AMP 1-175218-2

Takeuchi Densen MVVS 3C × 0.3mm (MIC 3C × 0.3 mm

2

)

SH41

Connection diagram

Maximum cable length: 50m

2

6

(1)

TXRX

1

TXRX*

2 3

GND

TXRX TXRX* GND

1 2 3

Manufacturing precautions

(1) The wire material shall be a shielded, 3-core cable equivalent to AWG22 (0.3mm

2

).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications.

(3) Attach the nameplate with protective cover stamped with the cable name in the position

designated in the assembly drawing.

(4) Protect both ends of the wire with an insulating bush.

83

Appendix 2 Cable Manufacturing Drawings

2.3 R031 Cable (Analog signal input/output)

Cable type name: R031 cable Appendix 2.3

Application: Analog signal input/output

Assembly drawing

Remote I/O unit side

(1)(2)

(3)

R031

Analog input/output signal

(4)

Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.)

List of parts used

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material Crimp

4

terminal

Sumitomo 3M 10120-3000VE

Sumitomo 3M 10320-52F0-008

UL1061-2464 AWG22 × 6P

J.S.T. Mfg V1.25-4

R031

Connection diagram

Maximum cable length: 30m

1

(1)

10

Remote I/O unit side

2 1

12 11

3 5

13 15

7

FG

Case frame

Analog input/output signal

AI0 GND

AI1 GND

AI2 GND

AI3 GND

AO GND

Manufacturing precautions

(1) The wire material shall be a shielded, 6-pair stranded cable equivalent to UL1061-2464

Standard AWG22 (0.3mm

2

).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications.

(3) Attach the nameplate with protective cover stamped with the cable name in the position

designated in the assembly drawing.

(4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil

tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND

plate. (5) Stamp the name of each signal on the crimp terminal side mark tube and install. (6) Insulate the crimp terminals of unused signal wires with vinyl tape, etc. (7) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm2) or less in the catalog

specifications, but AWG 22 (0.3mm

2

) can also be used.

84

Appendix 2 Cable Manufacturing Drawings

2.4 R041 Cable (Manual pulse generator)

Cable type name: R041 cable Appendix 2.4

Application: Remote I/O unit – Manual pulse generator connection

(when one manual pulse generator is connected)

Assembly drawing

Remote I/O unit side

(1)(2)

Manual p ulse gener ator side

(3)

R041

(4)

R041

Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.)

List of parts used

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material Crimp

4

terminal

Sumitomo 3M 10120-3000VE

Sumitomo 3M 10320-52F0-008

UL1061-2464 AWG22 × 6P

J.S.T. Mfg V1.25-4

Connection diagram

Maximum cable length: 30m

1

(1)

5

Remote I/O unit side

1 11

4 14

5 15

6 16

Manual p ulse generator s ide

GND

HA1 HB1

GND

+12V

Case frame

FG

Manufacturing precautions

(1) The wire material shall be a shielded, 6-pair stranded cable equivalent to UL1061-2464

Standard AWG22 (0.3mm

2

).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate with protective cover stamped with the cable name in the position

designated in the assembly drawing. (4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil

tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND

plate. (5) Stamp the name of each signal on the crimp terminal side mark tube and install. (6) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm2) or less in the catalog

specifications, but AWG 22 (0.3mm

2

) can also be used.

85

Appendix 2 Cable Manufacturing Drawings

2.5 R042 Cable (Manual pulse generator)

Cable type name: R042 cable Appendix 2.5

Application: Remote I/O unit – Manual pulse generator connection

(when two manual pulse generator is connected)

Assembly drawing

Remote I/O unit side

(1)(2)

Manual p ulse gener ator s ide

(4)

Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.)

List of parts used

(3)

R042

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material Crimp

4

terminal

Sumitomo 3M 10120-3000VE

Sumitomo 3M 10320-52F0-008

Wire material UL1061-2464 AWG22 × 6P

J.S.T. Mfg V1.25-4

Connection diagram

Maximum cable length: 30m

1

(1)

9

Remote I/O unit side

1 11

2

3 13

4 14

5 15

6 16

Manual p ulse gener ator side

GND

SEL*

HA2 HB2

HA1 HB1

GND

+12V

Channel 2

Channel 1

Case frame

FG

(When using channel 2, connect the SEL* signal to the GND.)

Manufacturing precautions

(1) The wire material shall be a shielded, 6-pair stranded cable equivalent to UL1061-2464

Standard AWG22 (0.3mm

2

).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate with protective cover stamped with the cable name in the position

designated in the assembly drawing. (4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil

tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND

plate. (5) Stamp the name of each signal on the crimp terminal side mark tube and install. (6) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm2) or less in the catalog

specifications, but AWG 22 (0.3mm

2

) can also be used.

86

Appendix 2 Cable Manufacturing Drawings

2.6 R211 Cable (Remote I/O unit)

Cable type name: R211 cable Appendix 2.6

Application: Base I/O unit – Remote I/O unit connection

Remote I/O unit – Remote I/O unit connection

Assembly drawing

(1)(2)

(3)

Option (compatible connector set) FCUA-CN211 (Note that there is a single-end connector and contact, with no crimp terminal.)

List of parts used

X

(5)

R211

(4)

No. Part name Recommended part type Qty

1 Connector

2Contact

Wire

3

material Crimp

4

terminal Crimp

5

terminal

Tyco Electronics AMP 1-178288-3

Tyco Electronics AMP 1-175218-2

Takeuchi Densen MVVS 3C × 0.5 mm (MIC 3C × 0.5 mm

J.S.T. Mfg V1.25-3

J.S.T. Mfg V1.25-5

2

)

Connection diagram

Maximum cable length: 50m

2

6

(1)

1

TXRX TXRX* GND

1 2 3

FG FG

TXRX

1

TXRX*

2 3

GND

Manufacturing precautions

(1) The wire material shall be a shielded, 3-core cable equivalent to AWG20 (0.5mm

2

).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate with protective cover stamped with the cable name in the position

designated in the assembly drawing. (4) Protect both ends of the wire with an insulating bush. (5) Connect the crimp

terminal attached to the shield to the frame ground of the base I/O unit or

remote I/O unit.

Note that for noise resistance improvement, in some cases only one end is connected, both

ends are connected or neither end is connected.

87

Appendix 2 Cable Manufacturing Drawings

2.7 R220 Cable (+24VDC input)

Cable type name: R220 cable Appendix 2.7

Application: +24V supply to the base I/O unit, relay card and remote I/O unit

Input of emergency stop signal to the relay card

Assembly drawing

(1)(2)

(3)

(4)

Option (compatible connector set) FCUA-CN220 (Note that this is only compatible with the base I/O unit, relay card and remote I/O unit side connectors.)

Y

R220

No. Part name Recommended part type Qty

1 Connector

2 Contact

Wire

3

4

material Crimp

terminal

List of parts used

Tyco Electronics AMP 1-178288-3

Tyco Electronics AMP 2-175218-5

DDK JPVV-SB 1P × 0.5 mm

J.S.T. Mfg V1.25-3

Connection diagram

Maximum cable length: 30m

1

3

(1)

2

3

+24V GND FG

1 2 3

+24V GND FG

Manufacturing precautions

(1) The wire material shall be a shielded, 1-pair stranded cable equivalent to AWG18 (0.75mm

If the cable length exceeds 15m, select wire material equivalent to AWG16. (2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate with protective cover stamped with the cable name in the position

designated in the assembly drawing. (4) Stamp the name of each signal on the crimp terminal side mark tube and install. (5) Protect both ends of the wire with an insulating bush. (6) Use shield processing wire material equivalent to AWG18 (0.75mm

2

).

2

).

88

Mitsubishi Electronics BNP-B2203D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Precautions for Safety

CONTENTS

1. Outline

2. Configuration

2.1 System Configuration

2.2 List of Configuration Units

3. Installation

3.1 General Specifications

3.2 General System Diagram

3.3 Installation

3.3.1 Installation Direction and Spacing

3.3.2 Prevention of Foreign Matter Entry

3.3.3 Heat Radiation Countermeasures

3.3.4 Noise Countermeasures

4. NC Card (HR621/HR623/FCU6-HR655) Connection

4.1 NC Card Connection System Diagram

4.2 NC Card Part Names

4.2.1 Names of HR621 Card Parts

4.2.2 Names of HR623 Card Parts

4.2.3 Names of FCU6-HR655 Unit Parts

4.3 NC Card Connector Pin Assignment

4.4 ISA NC Card Mounting

4.4.1 Before Mounting the ISA NC Card

4.4.2 ISA NC Card Mounting Procedure

4.5 PCI NC Card Mounting

4.5.1 Before Mounting the PCI NC Card

4.5.2 PCI NC Card Mounting Procedure

5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection

5.1 Base I/O Unit Outline

5.2 Base I/O Connection System Dra wing

5.3 Base I/O Unit Part Names

5.4 Base I/O Unit Connector Pin Assignment

5.5 Base I/O Unit Input/Output Specifications

5.5.1 Rotary Switch (CS1 and CS2) Settings

5.5.2 RIO1 Terminator

5.5.3 CF31, CF32 Input Circuit

5.5.4 CF33, CF34 Output Circuit

5.5.5 Specifications of ADD ON PCB Connected to CR31

5.5.6 Connection of Base I/O Unit Power Supply

5.5.7 Examples of DI/DO Connection

5.5.8 Connection of Servo Drive Unit

5.5.9 Connection of Spindle Encoder

5.5.10 Connection of Sensor Signal (skip)

6. Relay Card (HR682) Connection

6.1 Relay Card Outline

6.2 Relay Card Connection System Diagram

6.3 Relay Card Part Names

6.4 Relay Card Connector Pin Assignment

6.5 Relay Card Input/Output Specifications

6.5.1 Relay Card Power Connection

6.5.2 Emergency Stop Connection

6.5.3 Connection of Spindle Encoder

6.5.4 Manual Pulse Generator Connection

6.5.5 RS-232C Device Connection

6.6 Installation on the Base I/O Unit

7. Remote I/O Unit Connection (FCUA-DX1**)

7.1 Outline of Remote I/O Unit

7.2 Names of Each Remote I/O Unit Section

7.3 Connection of Remote I/O Power

7.4 Outline of Digital Signal Input Circuit

7.5 Outline of Digital Signal Output Circuit

7.6 Outline of An alog Signal Output Circuit

7.7 Outline of An alog Signal Input Circuit

7.11 Connection of FCUA-DX13* Unit and Handle

7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit

7.15 Remote I/O Unit Input/Output Signal Cables

Appendix 1 Outline Drawings

Appendix 1.1 ISA NC Card Outline Drawing (HR621)

Appendix 1.2 ISA NC Card Outline Drawing (HR623)

Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655)

Appendix 1.4 Base I/O Unit Outline Drawing

Appendix 1.7 Remote I/O Unit Outline Drawing

Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing

Appendix 2 Cable Manufacturing Drawings

Cable type name: SH21 cable Appendix 2.1

5. Base I/O Unit (FCU6-DX2/3/4**) Connection