• This manual contai ns text, diag r ams and explanati ons whic h wil l guid e the rea der in th e corre ct ins tal latio n,
safe use and operation of the α Series and should be read and understood before attempting to install or
use the unit.
ENG
• If in doubt at any stage during the installation of the
neer who is qualified and trained to the local and national standards. If in doubt about the operation or use
of the
• This manual is subject to change without notice.
Series pl ease consult the nearest Mitsubishi Electri c distributor.
α
Series always consult a professional electrical engi-
α
α
Simple Application Controller
α
α
Simple Application Controller
αα
Hardware Manual
ENG
Manual number : JY992D74201
Manual revision : J
Date : April 2002
i
α
Simple Application Controller
Guidelines for the safety of the user and protection of equipment
This manual is written to be use d by trained and co mpe tent per so nnel for instal latio n of this equ ipment as defi ned b y
the European directives for machinery, low voltage and EMC. A technician or engineer trained in the local and
ENG
national electrical st andard s sho uld pe rform all tasks associate d with th e el ectrical wiring of the
Throughout t his manual symbols a re used t o highli ght inform ation rela ting to th e user’s personal safety and prote c-
tion of the equipment. When any of these symbols are encountered, the associated note must be read and understood.
Symbols are:
1) The identified danger will cause physical and property damage.
2) The identified danger could cause physical and property damage.
•Under no circumstances will MITSUBISHI ELECTRIC be liable or responsible for any consequential damage that may arise as a
result of installation or use of this equipment.
•All example and diagrams shown in this manual are intended to aid understanding and do not guarantee operation. MITSUBISHI
ELECTRIC will accept no responsibility for actual use of this product based on these examples.
•Due to the great variety of possible applications for this equipment, the user must assess the suitability of this product for specific
applications.
•If the controller breaks for any reason, please have safety procedures in plac e to stop any connected equipment in a saf e manner.
•Do not replace electrical parts or try to repair an α Series product in any way.
Series controllers .
α
•Please dispose of the
Series product in accordance with local and national standards.
6.3Setting Function Block Parameters............................................. ..................... .......... 25
6.4Exiting, Running, and Stopping the Program........................... ... .. ...................... ....... 25
iv
α
Simple Application Controller
1.Introduction
The simple, friendly α Series has been designed for use around your home, office, factory.... anywhere that
requires a flexible supervisor y control function. Every module allows you to read signals and set outputs
according to particular conditions or time settings defined by you, the user. Plus the built-in programmable
display allows you to check the status of your system anytime.
Special features of the
•Direct (on-device) programming capability
•High current output capability
•Small size
•Easy access programming port
•EEPROM cassette program storage capability
α
Series system are:
Introduction 1
ENG
•Built-in Real Time Clock as standard
•Windows based programming package, AL-PCS/WIN-E
•Plus a full range of support documentation and Training packages
The
irrigation, doors, gates, simple secur ity systems, greenhouses, air fans, etc. The Real Time Clock can be
used as a power saving device to automatically turn the equipment On/Off at scheduled times.
Debug prog r ams c ar efully b efore installin g i n automate d e quipmen t. The
in life critical or fail safe applications.
Contact your dealer for more information.
Series is designed to be used in the following automatic applications: lighting, air conditioning,
Maximum Power Consumption
(without Special Connection
Modules)
240V AC~ (120V AC~) <
24 V DC<
AL-6MR-A, 264V AC~3.0 W
AL-10MR-A, 264V AC~4.0 W
AL-10MR-D, 28.8V DC3.0 W
AL-10MT-D, 28.8V DC2.0 W
AL-20MR-A, 264V AC~8.0 W
AL-20MR-D, 28.8V DC7.0 W
AL-20MT-D, 28.8V DC5.0 W
1.5 Amp (0.7 Amp)
7.0 Amp
4
α
Simple Application Controller
Table 2.2: Power Supply Specifications
DescriptionCodeSpecification
Hardware Specification 2
AL-6MR-A, 240V AC~I/O all On - 2.5 W, I/O all Off - 1.5 W
AL-6MR-A, 120V AC~I/O all On - 2.0 W, I/O all Off - 1.2 W
AL-10MR-A, 240V AC~I/O all On - 3.0 W, I/O all Off - 1.5 W
Typical Power Consumption
(without Special Connection
Modules)
AL-10MR-A, 120V AC~I/O all On - 2.5 W, I/O all Off - 1.2 W
AL-10MR-D, 24V DCI/O all On - 2.0 W, I/O all Off - 0.3 W
AL-10MT-D, 24V DCI/O all On - 2.0 W, I/O all Off - 0.3 W
AL-20MR-A, 240V AC~I/O all On - 5.0 W, I/O all Off - 1.5 W
AL-20MR-A, 120V AC~I/O all On - 4.0 W, I/O all Off - 1.2 W
AL-20MR-D, 24V DCI/O all On - 5.0 W, I/O all Off - 0.3 W
AL-20MT-D, 24V DCI/O all On - 5.0 W, I/O all Off - 0.3 W
Resolution10000/250 mv
Conversion Speed10 ms
Input Voltage0 - 10V DC
Input Impedance150 kOhm or higher
Overall Accuracy+/- 5% (0.5V DC)
Offset Value = 0 at 0V DC
Offset/Gain
Temperatur e Drift+/- 3 LSB
Gain Value: 0 - 10V = 0 - 250
These default values can be changed in the Offset FB
ENG
7
α
Simple Application Controller
2.4 Output Specification
Table 2.6:Relay Output Specifications
DescriptionRelay Specification
Switched Voltage250V AC~ or less, 30V DC or less
Max. Resistive Load (AL-6M ** or AL-10M**)8A / common (10A/common for 110V AC~ outputs)
Hardware Specification 2
ENG
Contact Life Cycle / Re sistance Load
Minimum Load50mW (10mA at 5V DC)
Max. Inductive Load245 VA (1/3 hp)/ 125 VAC~, 367 VA (1/2 h p) / 250 VAC~
Response Time10ms or less
Operation IndicationLiquid Crystal Disp lay
Isolation CircuitBy Relay
Table 2.7: Transistor Output Specifications (Source Type only)
DescriptionTransistor Specification
Switched Voltage5 - 24V DC (+20%, -5%)
Max. Resistive Load1A / point (8 - 24V DC), 0.1A / point (5 - 8V DC)
Minimum Load1.0mA
Max. Inductive Load1A / 24V DC (24 W)
Max. Lamp Load0.125 A / 24V DC (3.0 W)
100,000 Cycles at 8 Amps / 240V AC~ or 24V DC
30,000 Cycles at 10 Amps / 110V AC~
Response Time On/Off, Off/On (approx) <
Open Circuit Current Leakage<
Operation IndicationLiquid Crystal Disp lay
Isolation CircuitNone
1 ms
0.1mA / 24V DC
8
α
Simple Application Controller
2.5 General Specification
Table 2.8:Environmental and Electrical Specifications
DescriptionSpecification
Progra mming MethodFunction Bloc k
Program Capacity64 Function Blocks or 1500 bytes
Program StorageBuilt in EEPROM (no battery backup required) or opt ion al EEPROM cassette
Device Backup20 Days at 25°C (by capacitor)
RTC Backup20 Days at 25°C (by capacitor)
RTC Accuracy5 seconds / day
Operating Temperature0 - 55 °C
Storage Temperature(-30) - 70 °C
Humidity35 - 85% Relative Humidity, no condensation
Dielectric withstand voltage
Conforms to IEC 68-2-6; 10-57 Hz: 0.15 mm Constant Amplitude
57-150 Hz: 19.6 m/s
Sweep Count for X,Y,Z: 10 times (80 minutes in each direction)
Conforms to IEC 68-2-6; 10-57 Hz: 0.075 mm Constant Amplitude
57-150 Hz: 9.8 m/s
Sweep Count for X,Y,Z: 10 times (80 minutes in each direction)
2
Conforms to IEC 68-2-27: 147m/s
3 times in each direction X,Y, and Z
3750V AC > 1 min per EN60730-1 between the following points:
Power/Input Terminals and Relay Output Terminals
Relay Output Terminal and Relay Output Terminal
All Terminals and the DIN 43880 Control box or equivalent
Acceleration, Action Time: 11 ms
2
Acceleration
2
Acceleration
9
ENG
α
Simple Application Controller
Table 2.8:Environmental and Electrical Specifications
DescriptionSpecification
Insulation Resistance
Type of ActionEN 60730-1, Section 6.4.3 - Type 1C (Relay Output)
Type of ActionEN 60730-1, Section 6.4.3 - Type 1Y (Transistor Output)
Software ClassEN 60730-1, Section H6.18 - Class A
Construction of ControlEN 60730-1, Section 6.15 - Incorporated Control
Whether the Control is electricEN 60730-1, Section H2.5.7 - Electric Control
Hardware Specification 2
7 Mohm at 500V DC per EN60730-1 between the following points:
Power/Input Terminals and Relay Output Terminals
Relay Output Terminal and Relay Output Terminal
All Terminals and the DIN 43880 Control box or equivalent
Safety Class
Pollution ControlFor use in normal pollution situations
GroundingNone
Electrical IsolationReinforced primary/secondary insulation
Operation AmbienceTo be free of corrosive gases. Dust should be minimal.
ProtectionIP 20
CertificationsCE, UL/cUL
Attestation of ConformityTÜV (AL-10MT-D, AL-10MR-D)
Complies with
Liquid Crystal Display
II
UL 508
EN60730-1
EN61010-1
EN50081-1
EN50082-1
EN61000-6-2
Will display 4 lines of ten characters per line, Program Run On/Off mode,
Pas s w ord P rotect ion, Imag e Table, and Functio n Bloc ks during pr ogr ammi ng.
10
α
Simple Application Controller
3.Installation
Installation 3
Tab le 3.1: Front Panel Layout
7
5
6
2
LN
POWER
AC 100-240V
OUT
1
3
~
1 2 3 4 5 6 7 8 9 10 11 12
4
Ref.Item Description
IN
1DIN-RAIL Mounting clips
2Mounting ho le, D ia. 4.2 mm
AC INPUT
ESC
3Power Terminals
4Input Terminals
ENG
5Liquid Crystal Display
6Operation keys
OK
AL-20MR-A
RELAY OUTPUT
7Output Terminals
3.1 DIN RAIL Mounting
Units can be snap mou nted t o 35mm DIN ra il (DIN
OUT
OUT
OUT
2
3
OUT
4
5
OUT
6
OUT
OUT
8
7
EN 50022). To release pull the spring loaded clips
away from the rail and sli de the unit off and up.
1
3.2 Termination at Screw Terminals
Cables terminati ng at a screw ter minal should be
fitted with insulated crimp terminals.
11
α
Simple Application Controller
3.3 Installation Mounting Notes
Installation 3
ENG
The α Series’ safe design means the
user can install it almost anywhere but
the f ollowing points sho uld be taken into
consideration.
Do not install i n are as wit h: excessive or
conductive dust, corrosive or flammable
gas, moisture or rain , excessive heat,
regular impact shocks or excessive
vibration. Do not place in water or let
water leak onto the controller.
Do not allow debris to fall inside the unit
during installation.
Keep as far as possible from
high-voltage cables and power equipment.
The
Series Controller must be
α
installed in ca bin ets which are designed
for the assembly of devices complyin g
to DIN 43880 or in a control box.
4.0(0.16")
90.0(3.54")
10(0.39")*
6.0(0.24")
POWER
AC 100/240V
RELAY OUTPUT
OUT3OUT4OUT2OUT1
6.0(0.24")
71.2(2.80")
IN
34215L6N
AC INPUT
10(0.39")*
ESC
+
-
OK
4.0(0.16")
55.0(2.17")
Use size M4 screws when mounting by screw holes.
The connectors must be covered to prevent injury from contact with “live” wires.
* Leave a minimum of 10mm of space for ventilation between the top and bottom edges of the
troller and the enclosure walls.
Series Con-
α
12
α
Simple Application Controller
Do not disassemble the α Series controller. Ref er to the Memory Cassette Manual when ch anging th e Memory Cassette.
Installation 3
4.0(0.16")
90.0(3.54")
10(0.39")*
6.0(0.24")
~
LN
POWER
AC 100-240V
OUT
OUT
1
1 2 3 4 5 6 7 8 9 10 11 12
OUT
2
3
IN
AC INPUT
ESC
OK
AL-20MR-A
RELAY OUTPUT
OUT
4
124.6(4.91")
10(0.39")*
ENG
4.0(0.16")
OUT
5
OUT
6
6.0(0.24")
OUT
8
OUT
7
55.0(2.17")
13
ENG
α
Simple Application Controller
Installation 3
14
α
7mm(0.276") ± 0.5mm(0.02")
26 -12 AWG
Simple Application Controller
4.Wiring
4.1 Installation Wiring Notes
The wiring of α Series has been designed to be safe and easy. A technician or engineer trained in the local
Wiring 4
and national electrical standards should perform all tasks associated with the electrical wiring of the
controllers. Turn off the Power before performing any wiring operations.
•Input and output cables should not be run through the same multicore cable or share the same wire.
•Do not lay input/output cables near high voltage power cables.
Allow for voltage drop and noise interference with input/output lines used over an extended distance. Please
use wire that is properly sized for the current load.
4.2 Wire Size and Specifications
Wire the Inputs and Outpu ts using 26 - 12 AWG wire (0.13 mm2 - 3.31
2
mm
). Strip the wire to a length of 7 +- 0.5 mm (0.250 - 0.300 inches).
Please unscrew the terminal to its widest position before inserting a wire.
Insert the wire completely into the terminal to ensure that a proper connection can be made. Insert the wire into the terminal and tighten enough
to keep the wire from pulling free. To avoid damaging the wire, do not
exceed a maximum torque of 0.5 N⋅m. Please do not use tin, solder, or
any other substance on the stripped wire that might cause the wire strand
to break.
Series
α
ENG
The terminals will accept a 3mm flathead screwdriver.
15
ENG
α
Simple Application Controller
4.3 Power Supply
When wiring AC supplies the “Live” cable should be connected to the “L” ter minal and the “Neutral” cable
should be connected to the “N” terminal. Do NOT connect the “Live” wire to the “N” terminal, the user might
receive a dangerous shock on powerup.
When wiring DC supplies the “positive” cable should be connected to the "+" terminal and the negative cable
should be connected to the “-” terminal. On no account should the power supply terminals be connected to
any other terminal on the unit. DC Power Supply units should be capable of providing 4 Amperes of current
to the controller.
4.4 Recommended Power Input Wiring Diagram
%
MC
&
(
MC
+
−
!"
L
MC
N
MC
#
Start
$
Wiring 4
Table 4.1:Recommended Power Wiring
Ref.Item Description
Power Supply: AC~:100-240V
1
50-60Hz
DC: 24V
2Circuit Isolation Device
LN
+−
'
"L" and "N" terminals are not
reversible.
3Emergency Stop
4Power On Pilot Indicator
5
Circuit protection device - limit to
1.0 Amps
6Power Supply for AC loads
7Magnetic Switch Contact
1DC Service Supply, 24V DC
2DC Power Terminals
3Sink/Source Input Wiring Terminals
4Input Terminals
5Sensor Input Switches
6Analog Input
7
Circuit Protection Device - Limit to
1.0 Amps
+−
(A)(B)123
"#
INPUTS
$
456
18
α
Simple Application Controller
4.7 Output Relay and Transistor Wiring
4.7.1Relay Output Wiring Diagram (AC and/or DC)
"!
OUT1
OUT2OUT3OUT4
Wiring 4
Table 4.4: Relay Output Wiring
Ref.Item Description
&
1
2Mutually exclusive outputs
%
+
$
##
%
$
(
3Output Devices
4
5Emergency Stop
6DC Power Supply
7AC Power Supply
Base Unit
α
Circuit Protection Device - Limit
to 10 Amps per every four output terminals used.
ENG
19
α
Simple Application Controller
4.7.2Transistor Output (Source or “+” Common Only) Wiring Diagram
Table 4.5: Transistor Output Wiring
Wiring 4
ENG
%
&
'
+−
Ref.Item Description
1
Base Unit
α
2Output Terminals
)
(
+−
OUT1
!
"
OUT2OUT3OUT4
3Output Devices
Circuit Protection D evice - See
4
Table 4.6 for Specifications
5Emergency Stop
6DC Power Supply for output
7Power Terminal
8DC Power Supply, 24V DC
Circuit Protection Device
9
- Limit to 1.0 Amps
Table 4.6: Tran si stor Output Circuit
Protection Table
Circui t V oltage Circuit Protection (Fuse)
%
&
$
#
+
$
+
#
#
5 Vo lt< 0.3 Amps per Circuit
12 Volt<
24 Volt<
VoltOutput Terminal Notes
2.0 Amps per Circuit
2.0 Amps per Circuit
5Each circuit can contain from on e output ter m inal up to every output te rminal.
12-24Each circuit can contain from one output terminal up to every output terminal.
Using any combination of 5 Volt, 12 Volt, and 24 Volt outputs can be accomplished on the same
5,12,24
Series Controller if separate circuits are used for each voltage level.
α
20
α
LN1234
OUT1
AL-10MR-A
OUT2
IN
56
OUT3
OUT4
+−
(B)
1234
OUT1
AL-10MT-D
OUT2
IN
56
OUT3OUT4
(A)
Simple Application Controller
Series Terminal Layout 5
αααα
5.
αααα
Series Terminal Layout
AL-6MR-A, AC Input, Relay Output AL-10MR-A, AC Input, Relay Output
IN
LN1234
AL-6MR-A
OUT1
OUT2
AL-10MR-D, DC Input, Relay Output AL-10MT-D, DC Input, Transistor Output
IN
+−
(A) (B)
1234
56
ENG
AL-10MR-D
OUT1
OUT2
OUT3
OUT4
21
ENG
α
Simple Application Controller
AL-20MR-A, AC Input, Relay Output
LN
AL-20MR-A
OUT1
OUT2OUT3OUT5OUT7OUT4OUT6OUT8
AL-20MR-D, DC Input, Relay Output
-
+
AL-20MR-D
(A) (B)
IN
IN
Series Terminal Layout 5
αααα
121112345678910
121112345678910
OUT1
OUT2OUT3OUT5OUT7OUT4OUT6OUT8
AL-20MT-D, DC Input, Transistor Output
IN
-
+
AL-20MT-D
OUT1OUT2
(A) (B)
OUT3OUT5OUT7OUT4OUT6OUT8
121112345678910
22
α
0 1
I n
0 1
A d d F B
O 0 1
C o n n e c t
Simple Application Controller
How to Use
Series Controllers - Getting Started 6
αααα
6.How to Use
Series controllers use Function Block Programming. In this style of programming, Function Blocks are con-
α
nected together to b uild a prog r am. Ther e are f iv e types o f b loc ks that can be pl aced in y our prog r am: Syst em
nputs, front panel Keys, System M bits, Function Block s, and System Outputs.
I
A screen showing the date, time, and image table (input and output status) will show when the controller is
turned On. Hit any key to proceed to the To p Menu. Enter the ProgEdit mode with the OK key to begin programming.
αααα
Series Controllers - Getting Started
6.1 Connecting Two Blocks
Function Blocks (FB) are connected by joining an output pin to an unused input
pin. The arrow is pointing to the output pin. The out pu t pin is always shown on
the right side of the function blocks. Unused Input pins are shown as “>” while
used input pins show as a solid triangles. Press the right arrow button to move
the screen to the r ight until the output pin is flashing. U se the “+” key to connect or “add” a FB. The “-” key will disconnect two devices.
ENG
Press the “+” key. The FB options available for connection appear on the right
of the screen. Use the U p and Down arrows to move to the desired device to
add. The curren t cho ice will be blinking. A “Connect” prompt will app ear on the
top or bottom of the screen. Choose the desired connecting block with the OK
key
23
ENG
Hourm eter
Pulse
F B S e l e c t
Tim e S W
AND
0101
OUT
0 3
F L
α
Simple Application Controller
Inputs, Keys, M bits, Function Blocks, and Outputs will automatically show
whenever they can be connected. Function Blocks must be added durin g the
course of progr ammin g.
To add a new FB, select AddFB. The AddFB menu will show the list of twentytwo function blocks (see function block descriptions at the end of this chapter).
Choose the appropriate block with the OK key.
Choose an open (“>”) input pin and ent er OK. The “connect” p rompt should
disappear from the screen - the two function blocks are now connected!
Output pins can be connected to multiple input pins but input pins can have
only one connection.
How to Use
Series Controllers - Getting Started 6
αααα
6.2 Accessing Blocks
When the FB number is flashing, use the “+” and “-” keys to scroll through adjacently numbered blocks.
Ex. Input number 0 3 flashi ng on the d isplay. Pressing the “+” ke y will move the
screen to Input number 04. Inputs, Outputs, Keys, and Memory bits can be
accessed in this manner.
Function Blocks will perform the same operation but will scroll only through the
Function Blocks that have been added to the program.
24
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