Mitsubishi Electronics A171SHCPUN, A173UHCPU, A172SHCPUN User Manual

MOTION CONTROLLER
User’s Manual
type A173UHCPU,A172SHCPUN,
A171SHCPUN
MITSUBISHI ELECTRIC

INTORODUCTION

Thank you for purchasing the Mitsubishi Motion Controller/A173UHCPU/A172SHCPUN/ A171SHCPUN. This instruction manual describes the handing and precautions of this unit. Incorrect handing will lead to unforeseen events, so we ask that you please read this manual thoroughly and use the unit correctly. Please make sure that this manual is delivered to the final user of the unit and that it is stored for future reference.

Precautions for Safety

Please read this instruction manual and enclosed doc uments before starting installation, opera­tion, maintenance or inspections t o ensure correct usage. Thoroughly underst and the machine, safety information and prec aut i ons before starting operation. The safety precautions are ran ked as "Warning" and "Caution" in th is instruction manual.
WARNING
CAUTION
Note that some items described as cautions may lead to ma jor results depending on the situation. In any case, import ant information that must be observed is described.
When a dangerous situation may occur if handling is mistaken leading to fatal or m a j o r injuries.
When a dangerous situation may occur if handling is mistaken leading to medium or minor injuries, or physical damage.

For Sate Operations

1. Prevention of electric shocks
Never open the front case or ter minal covers while the power is ON or the unit is running, as this may lead to electric shocks.
Never run the unit with the front ca se or t erminal cover removed. The high voltage terminal and charged sections will be exposed and may lead to electric shocks.
Never open the front case or terminal cover at times other than wiring work or per iodic inspections even if the power is O FF. The insides of the control u nit and servo amplifier are charged and may lead to electric shocks.
When performing wiring wor k or inspections, turn the power OFF, wait at least ten minutes, and then check the voltage wit h a t est er, et c. Failing to do so may lead to electric shocks.
Always ground the control unit, servo amplifier and servomotor wit h C la ss 3 grounding. Do not ground commonly with other devices.
The wiring work and inspections must be done by a qualified technician. Wire the units after installing the control unit, servo ampli f ier and servomotor. Failing to do
so may lead to electric shocks or damage. Never operate the switches w it h w et hands, as this may lead to electr ic shocks. Do not damage, apply excessive stress, place heavy t hings on or sandwich the cables, as
this may lead to electric shocks. Do not touch the control unit, servo amplifier or servomotor terminal blocks while the power
is ON, as this may lead to electric shocks. Do not touch the interna l power supply, internal grounding or signal wires of the control unit
and servo amplifier, as this may lead to electric shocks.
WARNING
2. For fire prevention
Install the control unit, serv o amplifier, servomotor and regenerat ive resistor on inflammable material. Direct installation on flammable material or near flammable mater ia l may lead to fires.
If a fault occurs in the control unit or serv o amplifier, shut the power OFF at the serv o amplifier’s power source. If a large current continues to flow, fires may occur.
When using a regenerative resist or, shut t he pow er OFF with an error signal. The regenera­tive resistor may abnormally ov erheat due to a fault in the regenerative t r ansist or, et c. , and may lead to fires.
Always take heat measures suc h as f lame proofing for the inside of the control panel where the servo amplifier or regenerative resistor is installed and for the w ires used. Failing to do so may lead to fires.
CAUTION
II
3. For injury prevention CAUTION
Do not apply a voltage other than that specified in the instruction manual on any t erminal. Doing so may lead to destruct ion or damage.
Do not mistake the termina l connections, as this may lea d t o dest r uct i on or damage. Do not mistake the polarity (+ / -), as this may lead to destruction or damage. The servo amplifier's heat radiat i ng f ins, regenerative resistor and servo amplifier, etc., will
be hot while the power is ON and for a short time after the power is turned OFF. Do not touch these parts as doing so may lead t o burns.
Always turn the power OFF before touching the servomotor shaft or coup led machines, as these parts may lead to injuri es.
Do not go near the machine dur ing t est operations or during operat ions such as teaching. Doing so may lead to injuries.
4. Various precautions
Strictly observe the following precautions. Mistaken handling of the unit may lead to faults, injuries or electric shocks.
(1) System structure
CAUTION
Always install a lea ka ge breaker on the control unit and serv o amplifier power source. If installation of a magnetic co nt act or for power shut off during an error, etc., is specified in
the instruction manual for t he servo amplifier, etc., always inst all the magnetic contactor. Install an external emergen cy stop circuit so that the operation c an be st opped immediately
and the power shut off. Use the control unit, servo a mpli fier, servomotor and regenerative resistor w ith t he combi-
nations listed in the instruct ion manual. Other combinat ions may lead to fires or faults. If safety standards (ex., robot safety rules, etc.,) apply to the syst em using t he control unit,
servo amplifier and servomotor, make sure that the safety standards are sat is fie d. If the operation during a control unit or servo amplifier error and the safety direction
operation of the control unit di ffer, const r uct a countermeasure circuit externally of the control unit and servo amplifi er.
In systems where coasting of the serv omot or w ill be a pro bl em during emergency stop, servo OFF or when the power is shut O FF, use dynamic brakes.
Make sure that the system considers the coasting amount even when using dynamic brakes.
In systems where perpendicular shaft dropping may be a problem dur ing emergency stop, servo OFF or when the power is shut O FF, use both dynamic brakes and magnetic brakes.
The dynamic brakes must be used only during emergency stop and errors where servo OFF occurs. These brakes must not be us ed f or normal braking.
The brakes (magnetic brakes) assembled into the servomotor are for holding applications, and must not be used for normal braki ng.
Construct the system so that t here is a mechanical allow ance allowing stopping ev en i f the stroke end limit switch is pass ed t hrough at the max. speed.
Use wires and cables that have a w ire d ia m et er, heat resistance and bending resistance compatible with the system.
III
Use wires and cables within the length of the range described in the instruction manual. The ratings and characteristics o f the system parts (other than control unit, servo amplifier,
servomotor) must be compatible w ith t he control unit, servo amplifier and serv omot or. Install a cover on the shaft so that t he rot ary parts of the servomotor are not touched during
operation. There may be some cases where hol ding by the magnetic brakes is not possible due to the
life or mechanical structure (when the ball screw and servomotor are connected with a timing belt, etc.). Install a stopping device to ensure safety on the machine side.
(2) Parameter settings and programming
Set the parameter values to those that are compatible with the control unit, servo amplifier, servomotor and regenerative resistor model and the system applicati on. The protective functions may not function if the settings are incorrect.
The regenerative resistor model and capacity parameters must be set to values that conform to the operation mode, servo amplifier and servo power unit. Th e prot ect ive functions may not function if the settings are incorrect.
Set the mechanical brake output and dynamic brake output validity parameters to values that are compatible with the system application. The protective functions may not fu nct ion if the settings are incorrect.
Set the stroke limit input v al idit y parameter to a value that is compatible with the system application. The prote c t ive functions may not function if the setting is incorrect.
Set the servomotor encoder type (incre ment , absolute position type, etc.) parameter t o a value that is compatible w ith the system application. The prot ective functions may not function if the setting is incorrect.
Set the servomotor capacity and t ype (standard, low-inertia, flat, etc. ) paramet er t o values that are compatible with the system application. The protective functions may not fu nct ion if the settings are incorrect.
Set the servo amplifier capacity and type parameters to values that are compatible with the system application. The protect ive functions may not function if the set t i ngs are incorrect.
Use the program commands for t he program with the conditions spec if ied in the instruction manual.
Set the sequence function pro gram capacity setting, dev ice capacity, latch validity range, I/O assignment setting, and v alidity of continuous operat i on during error detection to values t hat are compatible with the syst em application. The protective functions may not function if the settings are incorrect.
Some devices used in the program have fixed applicati ons, so use these with the conditions specified in the instructi on manual.
The input devices and data registers assigned to the link will hold t he data previous to when communication is terminat ed by an error, etc. Thus, an error correspondence int erlock program specified in the instruction manual must be used.
Use the interlock program specified in the special func t io n unit's instruction manual for the program corresponding to the special function unit.
CAUTION
CAUTION
IV
(3) Transportation and installation
Transport the product with the correct method according to the weight. Use the servomotor suspension bolts only for the transportatio n of the servomotor. Do not
transport the servomotor with mac hine installed on it. Do not stack products past the l i mit. When transporting the control unit or servo amplifier, never hold the connected wires or
cables. When transporting the servomotor, never hold the cables, shaft or detector. When transporting the control unit or servo amplifier, never hold t he fr ont case as it may fall
off. When transporting, installing or removing the control unit or servo amplifier, never hold the
edges. Install the unit according to the instruction manual in a place where the weight can be withstood. Do not get on or place heavy objects on the product. Always observe the installation direction. Keep the designated cleara nce between the control unit or serv o amplifier and control panel
inner surface or the control unit and s ervo amplifier, control unit or serv o amp l ifier and other devices.
Do not install or operate cont rol units, servo amplifiers or servomotors that are damaged or that have missing parts.
Do not block the intake/outt ake ports of the servomotor with cooling fan. Do not allow conductive matter such a s screw or cut t in g chi ps or combustible matter such
as oil enter the control unit, serv o amp lifier or servomotor. The control unit, servo amplifier and servomotor are precision machines, so do not drop or
apply strong impacts on the m. Securely fix the control unit a nd servo amplifier to the machine according to the instruction
manual. If the fixing is insufficient, these may co me off duri ng operation. Always install the servomotor with reduction gears in the designated direction. Fai ling t o do
so may lead to oil leaks. Store and use the unit in the following environmental conditions.
CAUTION
Environment
Ambient temperature
Ambient humidity Storage
temperature Atmosphere
Altitude 1000m (3278.69ft.) or less above sea level Vibration According to each instruction manual
Control unit/servo amplifier Servomotor
0°C to +55°C
(With no freezing) According to each instruction manual. According to each instruction manual.
Indoors (where not subject to direct sunlight).
No corrosive gases, flammable gases, oil mist or dust must exist
V
Conditions
0°C to +40°C
(With no freezing)
RH or less
80
%
(With no dew condensation)
C to +65°C
−20°
When coupling with the synchronization encoder or servomotor shaft end, do not apply impact such as by hitting with a hammer. Doing so may lead to detector damage.
Do not apply a load larger than the t olerable load onto the servo motor shaft. Doing so may lead to shaft breakage.
When not using the unit for a long ti me, disconnect the power line from the control unit or servo amplifier.
Place the control unit and servo amplifier in static electric it y preventing vinyl bags an d st ore. When storing for a long time, please co nsult our sales representative.
(4) Wiring
Correctly and securely w ire the w ires. Reconfirm the connection s for mist akes and the terminal screws for tightness after w iring. Failing to do so may lead to run away of the servomotor.
After wiring, install the prote ct ive covers such as the terminal cov ers t o t he original positions. Do not install a phase adv ancing capacitor, surge absorber or radio noise filter (option FR-
BIF) on the output side of the servo amplifier. Correctly connect the output side (terminals U, V, W). Incorrect connections will lead the
servomotor to operate abnormally. Do not connect a commercial power supply to the serv omotor, as t his may lead to trouble.
CAUTION
CAUTION
Do not mistake the direction o f the surge absorbing diode installed on the DC relay for the c ont rol signal output of brake signals, etc. Incorrect installation may lead to signals not being output when trouble occurs or the protective functions not functioning.
Do not connect or disconnect the connection cables between each unit, the encoder cable or sequence ex­pansion cable while the pow er is ON.
Securely tighten the cable co nnector fixing screws and fixing mechanisms. Insufficient fixing may lead to the cables combing off during operation.
Do not bundle the power lin e or cables.
(5) Trial operation and adjustment
Confirm and adjust the progra m a nd each parameter before operation. U npredictable movements may occur depend ing on the machine.
Extreme adjustments and changes may lead to unstable operation, so never make them. When using the absolute posit ion system function, on starting up, and when the controller or
absolute value motor has been repla ced, always perform a home position return.
CAUTION
Servo amplifier
VIN
(24VDC)
Control output
signal
RA
VI
(6) Usage methods
Immediately turn OFF the pow er i f s m oke, abnormal sounds or odors are em it t ed from the control unit, servo amplifier or servomotor.
Always execute a test operat ion before starting actual operatio ns after the program or parameters have been changed or after maintenance and inspection.
The units must be disassembl ed and repaired by a qualified techn ici an. Do not make any modifications t o t he unit. Keep the effect or magnetic obstacles to a minimum by insta l ling a noise filter or by using
wire shields, etc. Magnetic obsta cl es may affect the electronic devic es used near the control unit or servo amplifier.
When using the CE Mark-compli ant equipment, refer to the "EMC Insta llation Guidelines" (data number IB(NA)-67339) for the motion contro ll ers and refer to the corresponding EMC guideline information for the servo amplifiers, inverters and ot her equipment.
Use the units with the fo llowing conditions.
Item
Input power Input frequency 50/60Hz 5%
Tolerable momentary power failure
CAUTION
Conditions
A1S61PN A1S62PN
100 to 240VAC (85 to 264VAC)
Within 20ms
CPU module's built-
in power supply
+10%
-15%
(7) Remedies for errors
If an error occurs in the self diagnosis of the c ont rol unit or servo amplifier, confir m the check details according to the instruct i on manual, and restore the operation.
If a dangerous state is predicted in case of a power failure or product failure, use a servomotor with magnetic brakes or i nst al l a brake mechanism externally .
Use a double circuit construction so that the magnetic brake operatio n circuit can be operated by emergency stop signa ls set externally.
If an error occurs, remove the cause, secure the safety and then resume operat ion.
The unit may suddenly resume operation after a power failure is restored, so do not go near the machine. (Design the machine so that personal safety can be ensure d even if the machine restarts suddenly . )
CAUTION
Shut off with servo ON signal OFF, alarm, magnetic brake signal.
Servo motor
Magnetic brakes
RA1
Shut of f with th e emergency stop signal(EMG).
EMG
24VDC
VII
(8) Maintenance, inspection and part replacement
CAUTION
Perform the daily and pe riodic inspections according to the instruction manua l. Perform maintenance and insp ect io n after backing up the program and para meters for the
control unit and servo amplifi er. Do not place fingers or hands in the c learance when opening or closing any opening. Periodically replace consumable parts such as batteries a ccording to the instruction manual.
Do not touch the lead sections such as ICs or the connector contacts. Do not place the control unit or servo amplifier on metal that may cause a power leakage or
wood, plastic or vinyl that may cause static electricity buildup. Do not perform a megger test (insulat i on resistance measurement) during inspection. When replacing the control unit or servo amplifier, always set the new unit set t in gs correctly. When the controller or absolute value mot or has been replaced, carry out a home positi on
return operation using one of the f ol lowing methods, otherwise p osition displacement cou ld occur.
1) After writing the servo data to the P C using peripheral device softw are, switch on the power again, then perform a ho me position return operation.
2) Using the backup function o f the peri pheral device software, load t he dat a backed up before replacement.
After maintenance and inspections are complete d, confirm that the position detection of the absolute position detector funct ion is correct.
Do not short circuit, charge, overheat, incinerate or disassemble the bat t eries. The electrolytic capacitor will generate gas during a fault, so do not place your face near t he
control unit or servo amplifi er. The electrolytic capacito r and fan will deteriorate. P eriodically change thes e t o prevent
secondary damage from faults. Replacements can be made by our sales representative.
(9) Disposal
Dispose of this unit as general industrial waste. Do not disassemble the control unit , servo amplifier or servomotor parts. Dispose of the battery accordi ng t o local laws and regulations.
(10) General cautions
All drawings provided in the instruction manual show t he st ate with the covers and safety partitions removed to explain detai led s ect i ons. When operating the product, always return the covers and partitions to the designated positions, and operat e according to the instruction manual.
CAUTION
CAUTION
VIII

Revisions

*The manual number is given on the bottom left of the back cover.
Print Date *Manual Number Revision
Apr.1998 IB(NA)-67395-B First edition
Sep.2000 IB(NA)-67395-C
Addition Addition of information on the A173UHCPU
Correction For Sate Operations (4. Various precautions (3), (6), (8)), CONTENTS, 1.1,
1.2.1, 1.2.2, 1.3, 1.4, 1.5.1, 1.5.2 (1), 1.5.3, 1.5.4, 1.5.5, 1.5.6, 2.1, 2.3, 2.3.1,
2.3.2 (2), 4.3, 4.4, 5.4.1, 5.4.1(3), 5.4.1 (4), 5.4.1 (5), APPENDICES Delete
1.5.7 (2), 5.3.1 (2)
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 2000 Mitsubishi Electric Corporation

CONTENTS

1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS.....................................................1- 1 to 1-57
1.1 Overview of the Motion System ......................................................................................................... 1- 1
1.2 Overall Configuration of Motion System ............................................................................................ 1- 3
1.2.1 A172SHCPUN/A171SHCPUN System Overall Configuration....................................................1- 3
1.2.2 A173UHCPU System Overall Configuration ............................................................................... 1- 5
1.3 Equipment in System.........................................................................................................................1- 7
1.4 General Specifications......................................................................................................................1-10
1.5 Specifications and Settings of Components ..................................................................................... 1-11
1.5.1 A173UHCPU/A172SHCPUN/A171SHCPUN............................................................................. 1-11
1.5.2 Extension Base Power Supply Module ...................................................................................... 1-25
1.5.3 Base Units and Extension Cables.............................................................................................. 1-28
1.5.4 Manual Pulse Generator/Synchronous Encoder Interface Module............................................ 1-38
1.5.5 Teaching Unit ............................................................................................................................. 1-49
1.5.6 SSCNET Cables and Termination Resistor and Their Connection Method .............................. 1-53
1.5.7 Battery ........................................................................................................................................ 1-57
2. DESIGN......................................................................................................................................2- 1 to 2-22
2.1 System Designing Procedure ............................................................................................................ 2- 1
2.2 System Design...................................................................................................................................2- 4
2.3 External Circuit Design....................................................................................................................... 2- 5
2.3.1 Power Supply Circuit Design...................................................................................................... 2-10
2.3.2 Safety Circuit Design.................................................................................................................. 2-12
2.3.3 Instructions for External Circuit Wiring Design...........................................................................2-16
2.4 Layout Design within Enclosure........................................................................................................ 2-17
2.4.1 Location Environment................................................................................................................. 2-17
2.4.2 Installing the Base Units............................................................................................................. 2-18
2.4.3 Installation .................................................................................................................................. 2-19
2.4.4 Calculating Heat Generated by A173UHCPU/A172SHCPUN/A171SHCPUN.......................... 2-20
2.5 Design Checklist ............................................................................................................................... 2-22
3. MOUNTING AND WIRING.........................................................................................................3- 1 to 3-12
3.1 Mounting and Wiring Methods ........................................................................................................... 3- 1
3.2 Mounting the Base Unit...................................................................................................................... 3- 1
3.2.1 Mounting without DIN Rail........................................................................................................... 3- 2
3.2.2 Mounting with DIN Rail................................................................................................................ 3- 2
3.3 Mounting and Removing Modules ..................................................................................................... 3- 4
3.4 Mounting the Serial Absolute Synchronous Encoder ........................................................................ 3- 7
3.5 Wiring.................................................................................................................................................3- 9
3.5.1 How to Run the Power Supply and I/O Wires.............................................................................3- 9
3.5.2 Example of Routing the Power Supply and I/O Wires ............................................................... 3-11
3.6 Mounting/Wiring Checklist ................................................................................................................ 3-12
4. TRIAL RUN AND ADJUSTMENT ...............................................................................................4- 1 to 4- 8
4.1 Checklist before Trial Operation ........................................................................................................ 4- 1
4.2 Trial Run and Adjustment Procedure................................................................................................. 4- 3
4.3 Operating System Installation Procedure .......................................................................................... 4- 7
4.4 Trial Run and Adjustment Checklist................................................................................................... 4- 8
5. INSPECTION AND MAINTENANCE .........................................................................................5- 1 to 5-23
5.1 Maintenance Works ........................................................................................................................... 5- 1
5.2 Daily Inspections................................................................................................................................5- 3
5.3 Scheduled Inspections.......................................................................................................................5- 4
5.3.1 Replacing the Battery.................................................................................................................. 5- 5
5.4 Troubleshooting ................................................................................................................................. 5- 7
5.4.1 Troubleshooting for CPU Module and I/O Modules .................................................................... 5- 9
APPENDICES......................................................................................................................APP- 1 to APP-26
Appendix 1 Cables.............................................................................................................................APP- 1
Appendix 1.1 SSCNET Cables........................................................................................................ APP- 1
Appendix 1.2 Encoder Cables.........................................................................................................APP- 5
Appendix 1.3 A31TU-E Teaching Unit Cable.................................................................................APP-12
Appendix 2 Outside Dimensions....................................................................................................... APP-14
Appendix 2.1 CPU Modules..........................................................................................................APP-14
Appendix 2.2 Pulse Generator/Synchronous Encoder Interface Module (A172SENC)................APP-16
Appendix 2.3 Main Base Unit........................................................................................................APP-17
Appendix 2.4 Extension Base Units ..............................................................................................APP-19
Appendix 2.5 Teaching Unit..........................................................................................................APP-21
Appendix 2.6 Connector................................................................................................................APP-23
Appendix 2.7 Manual Pulse Generator Specifications..................................................................APP-25
Appendix 2.8 Serial Absolute Synchronous Encoder Specifications ............................................APP-26
II

1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS

1. SPECIFICATIONS OF MO TION SYS TEM COM PONENTS
This chapter provides the system configuration of the motion system and the specifications, functions, setting methods, external equipment connection methods, part names and other information of the related modules for those who are involved in the design, installation, wiring, trial run, adjustment and maintenance of the motion system.

1.1 Overview of the Motion System A173UHCPU/A172SHCPUN/A171SHCPUN are CPUs which incorporate the

positioning control CPU (hereinafter referred to as PCPU) and the sequence control CPU (hereinafter referred to as SCPU) and perform the following functions:
PCPU..........Carries out the positioning control, home position return, servo
amplifier control status monitoring using a servo program or motion program.
SCPU..........Carries out the sequence control, start-up of servo program or
motion program, enabling and disabling manual pulse generator operation, and jog operation.
Positioning data setting and programming of A173UHCPU/A172SHCPUN/ A171SHCPUN is performed using the following peripheral devices and positioning software package.
(1) Peripheral device
IBM PC/AT compatible running DOS/V5.0 or higher(hereinafter abbreviated
as "IBM PC")
(2) Positioning software package
For IBM PC ......... SW
SRX-GSV PE, SW RN-GSV PE
The following diagram outlines the peripheral devices and programs using a positioning software package, data creation, and A173UHCPU/A172SHCPUN/ A171SHCPUN processing.
[Peripheral device] [Program, data] [A173UHCPU/A172SHCPUN/A171SHCPUN]
IBM PC
+ SW SRX-GSV PE, SW RN-GSV PE
+
SW SRX-SV , SW RN-SV
Sequence program
Servo program or motion program Positioning parameter
SCPU
Positioning
device
PCPU
Sequence control Servo program or motion
program execution JOG operation For communication
between SCPU and PCPU Positioning control
Home position return Servo monitoring
1 − 1
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
The sequence program written into the SCPU, the servo program or motion
program written into the PCPU, and the positioning parameters are created after starting up corresponding positioning software package by the peripheral device.
The peripheral device started up by the positioning software package can
monitor the positioning control conditions of A173UHCPU/A172SHCPUN/ A171SHCPUN, execute the servo program or motion program, and perform a test such as JOG operation.
REMARKS
For information about a peripheral device and programming information for producing a sequence program and a special function unit, refer to each manual pertaining to the individual unit. For information about creating motion programs, refer to the programming manual of the operating system used. For information about the operation of each peripheral software package, refer to each individual operating manuals.
In this manual, the following abbreviations are used.
Description Abbreviation
A173UHCPU/A172SHCPUN/ A171SHCPUN Module MR-H-BN,MR-J2S-B,MR-J2-B servo amplifier MR-H-BN/MR-J2S-B/MR-J2-B
A172SENC manual pulse generator/synchronous encoder interface unit/module A172SENC Fast serial communication betw een motion control ler and serv o ampl ifi er SSCNET
A173UHCPU/A172SHCPUN/ A171SHCPUN or CPU module
*1
*1 SSCNET: Servo System Controller NETwork
1 − 2
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS

1.2 Overall Configuration of Motion System

1.2.1 A172SHCPUN/A171SHCPUN System Overall Configuration

Manual pulse generator/ synchronous encoder interface module
Battery
A6BAT
Emergency stop input
100/200VAC
IBM PC
(DOS)
Teaching unit
A31TU-E/A30TU-E
RS422
Communication cable
(A270CDCBL M/ A270BDCBL M)
IBM PC (DOS,Windows)
SSCNET2
SSC I/F card/board (A30CD-PCF/A30BD-PCF)
Motion CPU
RS422
Motion slot Sequence module slot
A172
SENC
SSCNET cable
SSCNET1
*1
Limit switch
output mo dule
A1S Y42
A1S input module or special function module
Manual pulse generator 1
P
(MR-HDP01)
Serial absolute synchronous encoder cable (MR-HSCBL M)
E
Serial absolute synchronous encoder 1 (MR-HENC)
External input signals
FLS upper stroke limit RLS lower stroke limit STOP signal DOG/CHANGE near-zero point dog/ changeover between speed and position
TRA tracking
Electromagnetic brake command output
d1 d2 d3 dn
Extension cable
(A1SC B for
A1S6 B
and A168B)
(A1S NB for A6 B)
Main base unit(A178B-S1/A17 B)
GOT
module
Power supply
Sequence extension base Up to one extension base unit for A1S6 B Up to one extension base unit for A168B (GOT compatible) Up to one extension base unit for A6 B
A171SHCPUN A172SHCPUN
4
1
8
1
*2
Termination resistance
*1:No. of motion slots
A17 B 1 A178B-S1 2
M E
M E
M
E
M E
*2:n:No. of control axes (max.)
A171SHCPU N 4 A172SHCPU N 8
MR-H-BN/MR-J2S-B/MR-J2-B model
Servo amplifier
SSCNET:Servo System Controller NETwork
POINTS
(1) When using the sequence extension base and bus connection type GOT, select the A168B as the
sequence extension base. When not using the sequence extension base, you can connect the bus connection type GOT directly to the extension connector of the main base unit.
(2) When using a teaching unit A31TU-E with a dead-man switch, a dedicated connecting cable
A31TUCBL03M is required between the CPU unit and A31TU-E connector. If the A31TU-E is connected directly to the RS422 connector of the CPU without using a dedicated cable, the A31TU-E will not operate at all. After disconnecting the A31TU-E, attach a short-circuit connector
A31SHORTCON for A31TUCBL. (3) In a motion module, a sequence A1S I/O modules can also be installed. (4) Though the external input signals of A172SENC are reserved for eight axes, for A171SHCPUN,
set those for the first half four axes (PX0 to PX0F).
1 − 3
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
CAUTION
Configure safety circuits external to the controller or servo amplifier if their abnormal operation could cause axis motion in a direction other than the safe operating direction for the system. Ensure that the characteristics of other components used in a system match those of the controllers, servo amplifiers, and servo motors. Set the parameters to values appropriate for the controllers, servo amplifiers, servo motors, regenerative resistor types, and system application. The protective functions may not work if the parameters are set incorrectly.
1 − 4
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS

1.2.2 A173UHCPU System Overall Configuration

Battery
A6BAT
Emergency stop input
100/200VAC
IBM PC
(DOS)
Teaching unit
A31TU-E/A30TU-E
RS422
Communication cable
(A270CDCBL M/ A270BDCBL M)
IBM PC (DOS,Windows)
SSCNET4
SSC I/F card/board (A30CD-PCF/A30BD-PCF)
A173UHCPU
RS422
*2
Motion slot Sequence module slot
Manual pulse generator/ synchronous encoder interface module
A172
SENC
*2
*1
Main base unit (A178B-S3/ A178B-S2/ A178B-S1/ A17 B)
A172
A172
SENC
A172
SENC
SENC
A1S input module or special function module
P
Manual pulse generator 3
P
(MR-HDP01)
P
Serial absolute synchronous
E
encoder cable
E
(MR-HSCBL M)
E
Serial absolute synchronous encoder 4
E
(MR-HENC)
External input signals
FLS upper stroke limit RLS lower stroke limit STOP signal DOG/CHANGE near-zero point dog/ speed-position change
TRA tracking
Electromagnetic brake command output
SSCNET2
d1
*3
SSCNET cable
SSCNET3
d8
d9
Extension cable
(A1SC B for
A1S6 B
and A168B)
(A1S NB for A6 B)
d16
GOT
module
Power supply
Sequence extension base Up to one extension base unit for A1S6 B Up to one extension base unit for A168B (GOT compatible) Up to one extension base unit for A6 B
8
1
SSCNET4
d17
8 8 8
1 1 1
d24
d25
d32
SSCNET1
*1:No. of motion slots
A17 B 1 A178B-S1 2 A178B-S2 4
M
E
M E
M
E
M
E
M E
M E
M E
M E
A178B-S3 8
MR-H-BN/MR-J2S-B/MR-J2-B model
Servo amplifier, max. 32 axes
SSCNET:Servo System Controller NETwork
POINTS
(1) When using the sequence extension base and bus connection type GOT, select the A168B as the
sequence extension base. When not using the sequence extension base, you can connect the bus
connection type GOT directly to the extension connector of the main base unit. (2) When using a teaching unit A31TU-E with a dead-man switch, a dedicated connecting cable
A31TUCBL03M is required between the CPU unit and A31TU-E connector. If the A31TU-E is
connected directly to the RS422 connector of the CPU without using a dedicated cable, the
A31TU-E will not operate at all. After disconnecting the A31TU-E, attach a short-circuit connector
A31SHORTCON for A31TUCBL. (3) In a motion module, a sequence A1S I/O modules can also be installed. *2 The A173UHCPU can use four channels of the SSCNET. When using the SSCNET card/board
(A30CD-PCF/A30BD-PCF), connect it to the SSCNET4 and the servo amplifiers to the SSCNET1
to 3.
In this case, up to 24 axes of servo amplifiers can be connected. *3 TRA tracking enable can use any one point.
1 − 5
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
CAUTION
Configure safety circuits external to the controller or servo amplifier if their abnormal operation could cause axis motion in a direction other than the safe operating direction for the system. Ensure that the characteristics of other components used in a system match those of the controllers, servo amplifiers, and servo motors. Set the parameters to values appropriate for the controllers, servo amplifiers, servo motors, regenerative resistor types, and system application. The protective functions may not work if the parameters are set incorrectly.
1 − 6
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS

1.3 Equipment in System (1) Table of motion modules

Part Name Model Name Description
A173UHCPU(-S1) Max. 32 axes control 1.90 A172SHCPUN Max. 8 axes control 1.63CPU module A171SHCPUN Max. 4 axes control 1.63 A172B One motion module slot and one sequence module slot A175B One motion module slot and four sequence module slots
Main base unit
Sequence extension base unit
Extension cable
Manual pulse generator /synchronous encoder interface module
Limit output unit A 1SY4 2 Transistor output 64 points, 12/24 VDC, 0.1A 0.93 Manual pulse generator Serial absolute synchronous encoder
Serial absolute synchronous encoder cable
Battery A6BAT
Teaching unit
SSC I/F board A30BD-PCF ISA bus loading type, 2 channels/board SSC I/F card A30CD-PCF PCMCIA TYPE II, 1 channel/card SSC I/F board
cable SSC I/F card
cable
A178B A178B-S1 Two motion module slots and six sequence module slots
A178B-S2 Four motio n module slots and four sequence module slots A178B-S3
A1S65B A1S68B A168B A1SC01B Flat cable of 55 mm (2.17 in) in length
A1SC03B Length 330 mm (13 in) A1SC07B Length 700 mm (27 in) A1SC12B Length 1200 mm (47 in) A1SC30B Length 3000 mm (118 in) A1SC60B Length 6000 mm (236 in) A1SC05NB Length 450 mm (17 in) AnN extension base cables A1SC07NB Length 700 mm (27 in) AnN extension base cables A1SC30NB Length 3000 mm (118 in) AnN extension base cables A1SC50NB Length 5000 mm (197 in) AnN extension base cables
A172SENC
MR-HDP01
MR-HENC
MR-HSCBL
A30TU-E For SV13, cable length 5 m (16.4 ft) 0.22 A31TU-E
A31TU-RE
A31TUCBL03M CPU module to A31TU-E connector cable of 3 m (9.84 ft.) For control panel A31SHORTCON Short-circuit connector for A31TUCBL
A270BDCBL
A270CDCBL
One motion module slot and seven sequence module slots
Eight motion module slots and zero sequence module slots Extension power and five slots for system up to one extension stage Extension power and eight slots for system up to one extension stage Extension power and eight slots for system up to one extension stage
32 points I/O signals (FLS, RLS, STOP, DOG/CHANGE×8) Tracking input 1 point Electromagnetic brake control output 1 point Manual pulse generator interface 1 point Synchronous encoder interface 1 point
4.5 VDC to 13.2 VDC 25 PLS/rev, 100 PLS/rev at magnification of 4
Resolution: 16384 PLS/rev, Permitted rotational speed: 4300r/min
Synchronous encoder and A172SENC connector cables: 2 m (6.56 ft.), 5 m (16.4 ft.), 10 m (32.8 ft.), 20 m (65.6 ft.), 30 m (98.4 ft.)
M
(Same cables as encoder cables for HA-LH SF/RF/UF(2000r/min)series motors.) For CPU module memory back-up (Sequence program/servo program)
For SV13 with deadman switch, cable length 5 m (16.4 ft)
For SV51 with deadman switch, cable length 5 m (16.4 ft) (Need A31TUCBL03M and A31SHORTCON.)
3 m (9.84 ft.), 5 m (16.4 ft.), 10 m (32.8 ft.) for
M
A30BD-PCF 3 m (9.84 ft.), 5 m (16.4 ft.), 10 m (32.8 ft.) for
M
A30CD-PCF
K, HC-
Current
Consumption
5 VDC (A)
0.42
0.06
0.15
0.22
0.22
1 − 7
Remarks
Sequence extension connector as accessory
Extension connector as accessory For extension to the right side
For A6 B
When A31TU-E is not connected
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
y
(2) Table of servo amplifier modules
Part Name Model Name Description
50 W to 22 kW 30 kW to 55 kW
External regenerative resistor 10 W to 500 W Regenerative power 600 W External regenerative resistor 1300, 3900 W
For connection of CPU module and MR-H-BN, for connection of MR-H-BN and MR-H-BN
0.5 m(1.64 ft), 1 m (3.28ft), 5 m (16.4 ft) For connection of HA-LH
BN
M-H
2 m (16.4 ft), 5 m (16.4 ft), 10 m (32.8 ft), 20 m (65.6 ft), 30 m (98.4 ft) For
HA-LH
Amplifier side connector and encoder side connector set 50 W to 7 kW, three-phase 200 to 230 VAC or single-phase 230 VAC 50 W to 400 W, single-phase 100 to 120 VAC
For connection of CPU module and MR-J2S-B/MR-J2-B, for connection of MR-H­BN and MR-J2S-B/MR-J2-B
M-A
0.5 m(1.64 ft), 1 m (3.28ft), 5 m (16.4 ft) For connection of MR-J2S-B/MR-J2-B and MR-J2S-B/MR-J2-B
M
0.5 m(1.64 ft), 1 m (3.28ft), 5 m (16.4 ft) Standard
M-L
cable
M-H
Long flexing life cable
M-H
Standard
M-L
cable Long flexing
M-H
life cable For HC-SF/RF/UF (2000r/min), HC-SFS/RFS/UFS (2000r/min) series motors
Amplifier side connector and encoder side connector set For HC-MF/UF (3000r/min), HA-FF, HC-MFS/KFS/UFS (3000r/min) series motors
Amplifier side connector and encoder side connector set
K, HC-SF/RF/UF (2000r/min) series motors
For connection of HC-SFS/RFS/UFS (2000r/min) series motor and MR-J2S-B, and for connection of HC-SF/RF/UF (2000r/min) series motor and MR-J2-B 2 m (6.56 ft), 5 m (16.4 ft), 10 m (32.8 ft), 20 m (65.6 ft), 30 m (98.4 ft) For connection of HC-MFS/KFS/UFS (3000r/min) series motor and MR-J2S-B, and for connection of HC-MF/UF (3000r/min), HA-FF series motor and MR-J2-B 2 m (6.56 ft), 5 m (16.4 ft), 10 m (32.8 ft), 20 m (65.6 ft), 30 m (98.4 ft)
K, HC-SF/RF/UF (2000r/min) series motor and MR-H-
MR-H-BN series
MR-J2S-B series
MR-J2-B series
Equipment common to MR-J2S-B and MR-J2-B series
Servo amplifier Battery MR-BAT Backup for absolute position detection
Termination connector
Regenerative resistor
SSCNET cable MR-HBUS
Encoder cable
*2
Encoder connector set
Servo amplifier
Servo amplifier MR-J2­Battery MR-BAT Backup for absolute position detection
Termination connector
SSCNET cable
Encoder cable
*2
Encoder connector set
MR-H BN MR-H
KBN
MR-TM Fitted to the last amplifier of SSCNET MR-PB
MR-H
KB Standard accessor MR-PB -4 FR-BU Brake unit 15/30/55K FR-RC Power return converter 15/30/55K
M
MR-HSCBL M MR-EN1CBL MR-JSCNS
MR-EN1CNS MR-J2S- B MR-J2S-
MR-A-TM Fitted to the last amplifier of SSCNET
MR-J2HBUS
MR-J2HBUS
MR-JHSCBL MR-JHSCBL
MR-ENCBL MR-JCCBL
MR-JCCBL
MR-J2CNS MR-ENCNS
MR-J2CNM
*1: 5kW and 7kW are scheduled for release. *2: Long distance cable or cable without connector (cable only) is also available.
Avoid using a short cable as it will cause a position shift or the like.
*1
B1
B 50 W to 3.5 kW
1 − 8
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
(3) Table of software package
(a) Motion function
Peripheral Software Package Main OS Software Package Model Name
Use
For conveyor assembly (SV13)
For motion SFC­compatible conveyor assembly (SV13)
For automatic machinery (SV22)
For motion SFC­compatible automatic machinery (SV22) For machine tool peripheral (SV43) For dedicated robot (SV51)
Peripheral
Devices
Japanese SW2SRX-GSV13P From 0AC on 00T or later
DOS
English SW2SRX-GSV13PE From 00J on 00F or later
IBM PC/AT
IBM PC/AT
IBM PC/AT
IBM PC/AT
IBM PC/AT DOS Japanese SW2SRX-GSV43P From 00T on 00J or later
IBM PC/AT DOS Japanese SW2SRX-GSV51P
Japanese SW3RNC-GSV From 00F on 00E or later
NT/ 98
English SW3RNC-GSVE
Japanese SW3RNC-GSV From 00F on
NT/ 98
English SW3RNC-GSVE
Japanese
DOS
English
Japanese SW3RNC-GSV From 00F on 00E or later
NT/ 98
English SW3RNC-GSVE
Japanese SW3RNC-GSV From 00F on
NT/ 98
English SW3RNC-GSVE
Model Name
SW2SRX-GSV22P From 0AC on 00T or later SW0SRX-CAMP From 00B on 00B or later SW2SRX-GSV22PE From 00J on 00F or later
SW0IX-CAMPE
Applicable version
For
A173UH
Without restriction
Without restriction
Without restriction
Without restriction
Without restriction
For
A172SH/
A171SH
Without restriction Without restriction
Without restriction
Without restriction
Without restriction Without restriction
Without restriction
00E or later
For
A173UH
SW2SRX­SV13B
SW2SRX­SV13B
SW3RN­SV13B
SW2SRX­SV22A
SW3RN­SV22A
SW2SRX­SV43A
A172SH
SW0SRX­SV13D
SW2SRX­SV13D
SW3RN­SV13D
SW0SRX­SV22C
SW3RN­SV22C
SW0SRX­SV43C
SW0SRX­SV51D
For
For
A171SH
SW0SRX­SV13G
SW0SRX­SV13G
SW0SRX­SV22F
SW0SRX­SV43F
SW0SRX­SV51G
Teaching
function
Yes
No
No
Yes
1 − 9
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS

1.4 General Specifications

Table 1.1 Generation Specifications
Item Specification
Operating ambient temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity
Frequency Acceleration Amplitude
Vibration resistance
Shock resistance Conforms to JIS C 0912 (98m/s2 (10g), 3 directions, 3 times)*
Noise resistance
Withstand voltage 2830V A C rms / 3 cycles across all i nputs/ LG and all out puts/F G (alt itude 2000m (6557. 38f t. )) Insulation resistance 5M Ground Class 3 grounding. Connect to enclosure when grounding is impossible. Operating environment No corrosive gas, low dust Cooling method Natural cooling.
Conforms to JIS C
2
0911*
(1) Noise voltage: 1500Vpp, noise amplitude: 1 (2) Noise voltage : IEC801-4, 2 kV
or more by 500VDC insulation resistance tester across all inputs/LG and all outputs/FG
10 to 55Hz
55 to 150Hz 9.8m/s
10% to 90%RH, no condensation
10% to 90%RH, no condensation
0 to 55°C
-20 to 75°C
Number of Sweeps
0.075mm (0.003 in)
2
2
µ
s, noise frequency: 25 to 60 Hz, with a noise simulator
(1 octave/minute)*
10
1
REMARKS
*1 An “octave” refers to an increase or decrease in frequency by a factor of
two. For example, the following are all octaves: 10 Hz to 20 Hz, 20 Hz to 40 Hz, 40 Hz to 20 Hz, and 20 Hz to 10 Hz. Refer to “CHAPTER 2 DESIGN” for the installation environment and mounting instructio ns.
*2 JIS: Japan Industrial Standards
WARNING
Class 3 grounding should be used. The motion controller should not share a common ground with
any other equipment. The ground terminal is located on the motion controller module terminal block. (See Section 1.5.2.)
CAUTION
The motion controller must be stored and operated under the conditions listed in the table of
specifications above.
Disconnect the power cables from the motion controller if it is to remain unused for a long period
of time. Insert a controller or servo amplifier into the static-proof vinyl bag for storage. Consult the system service or service station before storing equipment for a long period of time.
1 − 10
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS

1.5 Specifications and Settings of Components

1.5.1 A173UHCPU/A172SHCPUN/A171SHCPUN (1) Basic specifications of A173UHCPU, A172SHCPUN and A171SHCPUN

Item A173UHCPU(-S1) A172SHCPUN A171SHCPUN
No. of control axes 32-axes 8-axes 4-axes
SV13
Motion
PC
System
configuration
Compatibility
Outside dimensions 130 113.3 93.6 (5.12 4.46 3.69) unit = mm (inch) Weight (kg (lb)) 0.85 (1.87)
Computing frequency
Sequencer CPU Equivalent to A3UCPU
Processing speed (
s) (Sequence
instruction) No. of I/O points 8192 points 2048 points
No. of real I/O points *
Memory capacity (built-in RAM)
Program capacity (Main sequence) No. of file register (R) Max. 8192 registers
2
block * No. of sequencer extension
base units Pulser synchronous encoder
interface unit
No. of SSCNET I/F 4CH.
Teaching unit (OS with teaching function) Sequence program, parameter Servo program Mechanism program (SV22) Parameter
System setting Must be set anew.
SV22
Direct method Refresh method
1
Standard
-S1
Standard Max. 10 blocksNo. of extension file register
-S1 Max. 46 block s
(Corresponding to external signal input
A30TU-E A31TU-E
After starting A173UHCPU and reading a file, those created by A273UHCPU (32-axes) can be used as it is.
3.5 ms/1 to 20 axes
7.1 ms/21 to 32 axes
3.5 ms/1 to 12 axes
7.1 ms/13 to 24 axes
14.2 ms/25 to 32 axes
0.15
s/step 0.25 s/step
2048 points 1024 points 512 points
192k bytes (Equivalent to
A3NMCA-24)
768k bytes (Equivalent to
A3AMCA-96)
Max. 30k steps Max. 30k steps Max. 14k steps
A172SENC
32-axes)
4
(With dead-man switch)
3.5 ms/1 to 8 axes 3.5 ms/1 to 4 axes
Equivalent to
reinforced I/O
memory of A2SHCPU
0.25 to 1.9 s/step
192k bytes (Equivalent to A3NMCA-24)
Max. 10 blocks Ma x. 2 blocks
Max. one
A172SENC 1
(Corresponding to external signal input
8-axes)
2CH.
SSCNET1..... For connection of servo
SSCNET2..... For personal computer link
After starting A172SH/A171SH and reading a file, those created by A171SCPU can be used as it is.
By making sure of system setting screen after being started up by A172SH/A171SH and reading a file, changeover below is carried out: A171SCPU A171SENC now the system is ready for operation.
amplifier dedicated
A172SH/A171SHCPUN A172SENC
Equivalent to
A2SHCPU
64k bytes
(Equivalent to
A3NMCA-8)
*1 The real I/O points can be used within the range of one extension base. *2 No. of extension file register blocks varies depending on the setting of program capacity, No. of file
registers, and No. of comments.
1 − 11
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
(2) Functions and performance specifications of PCPU
The performance specifications and functions of the PCPU depend on the motion function OS model installed in the CPU module. Refer to the programming manual of the motion functions installed in the CPU module.
1 − 12
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
(3) SCPU performance specifications and functions
(a) SCPU performance specifications
As the SCPU performance specifications differ according to the operating system used, refer to the appropriate OS Programming Manual for details.
Table 1.2 Table of SCPU Performance Specifications
Item A173UHCPU(-S1) A172SHCPUN A171SHCPUN
Control method Stored programs repe at ed op era ti on I/O control method Refresh method Refresh method/direct method (selectable)
Programming language
Sequence instructions 22 26
Number of instructions
Processing speed ( s) (sequence instructions)
No. of I/O points 8192 points (X/Y0 to 1FF) 2048 points (X/Y0 to X/Y7FF) No. of real I/O points * Watchdog timer (WDT) 200 ms fixed 10 to 2000 ms
Memory capacity (internal RAM)
No. of internal relays (M) * No. of latch relays (L) 1048 points (L1000 to L2047)
No. of step relays (S) 0 point (none at initial status) No. of link relays (B) 8192 points (B0 to B1FFF) 1024 points (B0 to B3FF)
Timers (T)
Device
Counters (C)
No. of data registers (D) * No. of link registers (W) 8192 points (W0 to W1FFF) 1024 points (W0 to W3FF) No. of annunciators (F) 2048 points (F0 to F2047) 256 points (F0 to F255) No. of file registers (R) Max. 8192 points (R0 to R8191) (set with parameters) No. of accumulators (A) 2 points (A0, A1)
No. of index registers (V, Z)
No. of pointers (P) 256 points (P0 to P255) No. of interrupt pointers (I) 32 points (I0 to I31) No. of special-function rela ys( M) 256 points (M9000 to M9255) No. of special-function registers (D)
Basic instructions 252 131 Special instructions 204 106 Motion dedicated instruc ti on s 4 4 Direct method 0.25 to 1.9 s/step Refresh method 0.15
5
Standard
-S1
Main sequence program Max. 30 k steps Max. 14k steps Sub-sequence program Max. 30k steps None NoneProgram capacity Micro computer program None Max. 58k bytes Max. 26k bytes
1
Points 256 points
Specifications
Points 256 points
Specifications
1
8192 points (D0 to D8191) 1024 points (D0 to D1024)
(Relay symbol language, logic symbol language, MELSAP-II (SFC))
s/step 0.25 s/step
2048 points (X/Y0 to 7FF)
192k bytes (Equivalent to A3NMCA-24)
768k bytes (Equivalent to A3AMCA-96)
7144 points (M0 to M999,
M2048 to M8191)
100 ms timer 0.1 to 3276.7s T0 to T199
10 ms timer 0.01 to 327.67s T200 to T255
100ms retentive timer 0.1 to 3276.7s No initial value
Normal counter 1 to 32767 C0 to C255
Interrupt program counter 1 to 32767
14 points
(V, V
to V6, Z, Z1 to Z6)
1
Sequence control dedicated language
1024 points (X/Y0 to
X/Y3FF)
192k bytes 64k bytes
1000 points (M0 to M999)
Time setting Device
Set with parameters
Setting range Device
Set with parameters
2 points (V, Z)
256 points (D9000 to D9255)
512 points (X/Y0 to X/Y1FF)
C224 to C255
(No initial value)
3
*
4
*
1 − 13
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
Table 4.1 Table of SCPU Performance Specifications (Continued)
Item A173UHCPU (-S1) A172SHCPUN A171SHCPUN
Standard
No. of extension file register block
-S1
No. of comments Max. 4032 points (64k by tes), 1 point = 16 bytes (set in 64-point unit) No. of extension comments * Self-diagnosis function Watchdog error monitoring, memory/CPU/input output/battery, etc. error detection Operating mode on error Select stop/continue
Output mode selection when switching from STOP to RUN Clock function Year, month, day, hour, minute, day of the week (leap year automatic distinction)
*1 Range of positioning dedicated devices differs depending on the OS. Refer to the Programming Manual of each OS.
When shared between M, L and S, the total number of devices points is 8192 for the A173UHCPU or 2048 for the A172SHCPUN/A171SHCPUN. *2 Extension comments are not stored into the internal memory of the CPU. *3 For the A173UHCPU, set the times of the extension timers (T256 to T2047) using the word devices (D, W, R). *4 For the A173UHCPU, set the count values of the extension counters (C256 to C1023) using the word devices (D, W, R). *5 The real I/O points can be used within the range of one extension base. *6 SW0GHP-UTLP-FN1 is necessary for using A6GPP and A6PHP.
2
Max. 10 blocks
(set by memory
capacity)
Max. 46 blocks
(set by memory
capacity)
Max. 3968 points (63k bytes), 1 point = 16 bytes (set in 64-point unit)
Select re-output operation status before STOP (default) or output after operation
Max. 10 blocks
(set by memory capacity)
execution.
*6
Max. 3 blocks
(set by memory capacity)
*6
1 − 14
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
(b) SCPU functions
Refer to the A2SHCPU user's manual for details of the SCPU functions of A171SHCPUN/A172SHCPUN and A3UCPU user’s manual for details of the SCPU functions of A173UHCPU.
Table 1.3 Table of SCPU Functions
Function Description
!
Sets a constant time for one scan of a sequence program which is independent of the sequence
Constant scan
Latch (hold on power interruption)
Remote RUN/STOP
PAUSE
Status latch
Sampling trace
Off-line switch Error indicator
order or priority
Clock
program scan.
!
Set the constant scan time between 10 ms and 2000 ms.
!
The contents of devices set as latch devices are retained when a reset or a power interruption
over 20 ms occurs if the power is turned off.
!
Devices L, B, T, C, D, W can be set as latch devices.
!
Conducts remote RUN/STOP sequence control from external inputs or peripheral devices when
the RUN/STOP switch is set to RUN.
!
Stops the operation and holds the output (Y) ON/OFF status.
!
The PAUSE status can be set by two method:
!
With the remote PAUSE contacts
!
From a peripheral device
!
The contents of all devices are written to the CPU module status latch area when the status
latch conditions are met.
!
The contents of the devices stored in the status latch area can be monitored from a peripheral
device.
!
The operating status of the designated device is sampled at the set interval, and the results are
stored in the CPU module sampling trace area.
!
Data stored in the sampling trace area can be monitored from a peripheral device.
!
Separates the devices (Y, M, L, S, F, B) used by the OUT instruction from the sequence
program operations.
!
Sets order in which the indicators light and go out when an error occurs.
!
Executes the CPU module internal clock operations .
!
Clock data is: year, month, day, hour, minute, second, day of week.
!
The clock data can be read to D9025 to D9028.
1 − 15
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
(4) Names of A173UHCPU/A172SHCPUN/A171SHCPUN Parts
A173UHCPU/A172SHCPUN
3)
1)2)
13)
6)
7)
8)
9)
A171SHCPUN
5)
6)
7)
8)
9)
N
100 240VAC
105VA
NC
NC
[A173UHCPU]
FRONT SSCNET
4 1
3 2
1:SSCNET1 2:SSCNET2 3:SSCNET3 4:SSCNET4
N
100 240VAC
3
105VA
24VDC 0.6A
+24V 24G
15)
17)
1)2) 3)
15)
17)
4)
100 240VAC
10)
18), 19)
4)
100 240VAC
10)
16)
N
105VA
12)
14)
11) 19)
18)
13)
12)
N
3
105VA
24VDC 0.6A
16)
14)
18), 19)
11) 19)
No. Name Application
!
RUN/STOP: Starts or stops operation of a sequence program.
!
RESET: Resets the hardware.
1) RUN/STOP key switch
!
LATCH CLEAR (L. CLR): Clears the latch area data set with the parameters
Applies a reset after an operation error occurs and initializes the operations.
(to OFF or 0). (LATCH CLEAR also clears data outside the latch area.)
2) POWER indicator
!
Display indicator for 5 VDC power supply.
1 − 16
18)
1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
No. Name Applications
!
Lit: Sequence program operating with RUN/STOP key switch set to RUN.
The indicator remains lit if an operation error occurs in the sequence program (Refer to section 5.4.1 (10)).
!
Not lit: The RUN indicator is not lit in the following cases:
!
No 100/200 VAC power supplied to the CPU module.
!
RUN/STOP key switch is set to STOP.
!
3) RUN i ndicator
4) ERROR indicator
24 VDC, 24 GDC
5) terminals
6) FG terminal
7) LG terminal Power supply input
8) terminals
9) Terminal screws
10) Terminal cover
11) RS-422 connector
12) Covers
13) Module fixing screws
14) Battery
15) DIP switch 1
16) DIP switch 402
17) Battery connector Motion network connector
SSCNET1 to 2 (A172SHCPUN/
18) A171SHCPUN)
SSCNET1 to 4 (A173UHCPU)
!
Flashing: The RUN indicator flashes in the following cases:
!
Lit: Self-diagnosis function detected an error.
!
Not lit: Normal, or error detected by
!
Flashing: Sequence program annunciator (F) is on.
!
Internally supplies output modules which require 24 VDC (supplied through external
wiring). (A171SHCPUN only)
!
A grounding terminal connected with the shielding pattern on the printed circuit
board.
!
Ground for power supply filter, with 1/2 the electrical potential of the input voltage.
!
Connect the 100 VAC or 200 VAC power supply to the power supply input
terminals.
!
M3.5 7
!
A cover to protect the terminal block.
!
Connector to read, write, monitor, or test main programs with a peripheral device.
!
Covered by a cover when not connected to a peripheral device.
!
Open the protective cover for the printed circuit board, RS-422 connector, or
battery to carry out the following operations:
! ! !
!
Screws to fix the module to the base unit.
!
Back-up battery for programs, devices in the latch range, and file registers.
(See Section 1.5.7 for the battery mounting procedure.)
!
Installation switch
This switch is used to change the installed CPU modu le opera t ing syst em w ith a peripheral device. (See Section 1.5.1 (5) for details about the switch settings.) ON : Turn ON to install an operating system. OFF : Turn OFF to enable CPU operation when OS installation is complete.
!
This switch selects the I/O control method and enables or disables memory
protection. (See Section 1.5.1 (5) for details about the switch settings.)
!
A connector for connecting the battery unit
!
Connectors to HR-H-BN/MR-J2S-B/MR-J2-B.
A remote STOP is applied.
!
A remote PAUSE is applied.
!
Self-diagnosis function detected an error which stops sequence
program
operation.
!
A latch clear operation is conducted.
However, the indicator does not light if it is set not to light for the error detected in the order of priority settings.
CHK
instruction.
Set DIP switches. Connect the battery connectors. Replace the battery.
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1. SPECIFICATIONS OF MOTION SYSTEM COMPONENTS
No. Name Applications
Personal computer link SSC connector SSCNET2 (A172SHCPUN/
19) A171SHCPUN) SSCNET4 (A173UHCPU)
!
A connector for linking a personal computer and personal computer link SSC.
When using the A172SHCPUN/A171SHCPUN, connect the servo amplifier or personal computer to SSCNET2, or when using the A173UHCPU, connect it to SSCNET4.
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