MINOURA P-500AL-5S User Manual

P-500AL-5S "PairStand"
FEATURES
● Save vast amounts of space by storing two bicycles in a single space.
● Alloy pillar is light weight and rust proof, but durable. Max load is 100 kgs.
● Legs are switchable between K-style and X-style depending on the number of bikes or setup location.
● Updated alloy clamp securely holds the cradle and allows for easy position changes.
● The bike hook is designed to be low prole to get the bike on and o󱐯 easily. Soft plastic pads prevent frame from being scratched. It ts up to 70mm diameter frame.
● Individually angle adjustable arm ts any type of bike frame.
instructions manual
(ver.5.2 2015/5)
!
CAUTIONS
For normal 2-wheel bicycle only. Tandem,
recumbent and long tail bikes may not be used on this stand. Place heaviest bike in the lower cradle to maintain stands balance.
Set stand on an even, horizontal oor. Adjust
each foot precisely to insure each of the
foot's four points touch the oor evenly.
Leaving a bike in the top cradle only may
cause an imbalance and the stand could fall down. Be careful to keep weights balanced
(Image: P-500AL-5S in K-style leg)
The clamp is made of light alloy material. Do not over- tighten or the bolt may come out of the housing, ruining the
clamping mechanism. Follow the correct order for tightening the screws. Failure to do so may lead to improperly tightened screws.
When you setup the legs in K-style, the stand should be placed next to a wall to prevent the stand from tipping over
backwards. Do not install any optional attachment on the backside of the pillar to maintain a safe balance. When you setup the legs in X-style, these won't be a problem.
at all times. Do not hook the bike with the down-tube and
seat-tube. Hook the top-tube.
If you have question or problem on this product, please contact the shop where you originally purchase this product
Contact
or the distributor in your country first. The distributor information can be found on our web site. Only when you cannot obtain enough service from them, you can contact Minoura directly.
MINOURA JAPAN MINOURA NORTH AMERICAN TECH CENTER
(for ALL customers, including Canada) (for U.S. residents ONLY)
1197-1 Godo, Anpachi, Gifu 503-2305 Japan Mon - Fri, 9 am - 5 pm (PCT) Fax +81-584-27-7505 Phone 1-510-538-8599 / Fax 1-510-538-5899 minoura@minoura.jp / www.minoura.jp support@minourausa.com
Made in Japan
Part Name
Assemble P-500 in K-style Leg
Cradle
Upper Pillar
Arm
Cradle Clamp
!
Hook material may leave stain on the bike frame. For more info, refer page 8.
Pillar Joint Clamp
Hook
Setting up your P-500 in the K-Style leg conguration saves valuable room because the stand can be placed next to a wall. ONLY place the bikes on the front side of the stand so as to maintain balance and keep the stand from toppling over. Maximum bikes per stand is TWO (2).
Pillar
Attach two Leg Brackets to the
1
Pillar. One is set directly, and another one is set beyond the silver Collars. Do not tighten the M6x70 Bolts firmly yet. (see Fig. B)
Spring Washer
M6x70 Bolt
Leg Bracket
(both are exactly same)
Collar (Silver)
Screw the bolts to these slots
(Fig. A)
Lower Pillar
Long Leg
Short Leg
Foot Adjuster
Required Tools
1 x M5 Hex Wrench 1 x Phillips Screwdriver 1 x 13mm Spanner
(We strongly recommend to use the fatter No.3 screwdriver instead of standard No.2)
(included)
(not included)
(not included)
(Fig. B)
Put the black Collars to the designated holes (see Fig. D) on
2
both Long and Short Legs. Collar is put from the larger hole.
The collar works to prevent deforming the tube
by the bolt tightening power. You must set
the collar correctly.
Long Leg
Collar (Black)
Place the legs as shown in Fig.E.
3
Short Leg
(Fig. C)
(Fig. D)
How To Read Bolt Size
Diameter
Length
(Unit: mm)
Ex) 6 x 30
Diameter Length
(Fig. E)
- 2 -
Inside layout is as shown in Fig.F. You will install short Legs first, so you don't have to set Long Leg at this moment.
Assemble P-500 in X-style Leg
Setting up the P-500 in the X-style allows the stand to
be placed anywhere due
to the larger footprint and
maximum stability of the X.
It also allows you to install
extra bike cradles and/or
optional attachments on the
back side (max number of bikes is 4).
Put the longer M6x70 Bolt to the end hole on the
4
Short Leg, then screw it into the Pillar.
M6x70 Bolt Spring Washer
Put the shorter M6x45 Bolt into the corner hole to fix
5
the Long and Short Legs. M6x45 Bolt will be screwed to the Dome Nut.
Dome Nut
(Fig. F)
(Fig. G)
Please note, setting the stand up in the
X-style does require more oor space.
Put 4 black Collars to the designated holes on the
1
Long Leg. Sandwitch the Long Leg with 2 Leg Brackets, then attach to the Pillar.
M6x45 Bolt Spring Washer
M6x70 Bolt Spring Washer
Long Leg
M6x45 Bolt Spring Washer
Pillar
Collar (Black)
(Fig. J)
Dome Nut
Leg Bracket
(both are exactly same)
(Fig. K)
M6x45 Bolt Spring Washer
Tighten every bolt.
6
Over-tightening the M6x70 Bolt may cause serious damage to the alloy Pillar. Do not overtighten.
(Fig. H)
(Fig. I)
- 3 -
Use the longer M6x70 Bolts to the center 2 holes for screwing into the Pillar. Use the shorter M6x45 Bolts to the outer holes, then screw to the Dome Nuts. Every bolt should not be tightened firmly yet.
Screw the bolts to these slots
This is the image after every bolt is screwed in.
(Fig. L)
(Fig. M)
Put the black Collars to all holes on the Short Leg.
2
Collar must be inserted from the larger hole.
Short Leg
Collar (Black)
Set the Short Legs as they make "X" shape.
3
(Fig. N)
Put the longer M6x70 Bolt to the end hole on the
4
Short Leg, then screw into the Pillar.
M6x70 Bolt Spring Washer
Put the shorter M6x45 Bolt to other hole, sandlwich
5
the Short Leg with two Leg Brackets, then screw to the Dome Nut.
(Fig. Q)
Inside layout is as shown in Fig. P.
Long Leg
Short Leg
Short Leg
(Fig. O)
(Fig. P)
Dome Nut
M6x45 Bolt Spring Washer
Tighten every bolt.
6
Over-tightening the M6x70 Bolt may cause serious damage to the alloy Pillar. Do not overtighten.
(Fig. R)
- 4 -
(Fig. S)
Joint the Pillars
The pillars on P-500AL-5S are separated, not a single piece like as previous model. Both pillars have same diameter, and the pillar joint fastens the pillars. The pillar joint has already been installed on the upper pillar. You insert it into the lower pillar, then tighten the clamps to fix.
At first, loosen the clamp on the lower pillar by M5 hex wrench.
1
Insert the pillar joint into the lower pillar.
2
While keeping both pillars are tightly attached, tighten the clamp firmly.
3
(tightening torque: 8 N.m)
Reguraly check if the clamp bolts are securely
!
!
Install Bike Cr
tightened. If these bolts have been loosened, the pillar could be apart and fall down.
If you apply too much torque for tightening the bolt, the clamp may be deformed. If the clamp ends touch each other, it no longer works and you need to replace to a new clamp for your safety.
adle to
P-500
Schematic of Cradle
Metal Collar (Left side only)
Hook Fixing Bolt
Left Side Arm (Front Side)
Upper Pillar
Pillar Joint
Lower Pillar
Left side Arm Angle Fixing Bolt
Base Plate
Pillar Joint Clamp
Tighten
8 N.m
(Fig. T)
Pivot-Pin Fixing Bolt
Alloy Clamp
Clamp
Tightening
Bolt
Arm Connecting Bolt
Hook
Two Bike Cradles are exactly same.
Arm on P-500AL-5S is the bent type which is different from the one found on BikeTower10. This design allows to
place the bike a little further from the Pillar to help prevent scratching. The same cradle is sold separately under the name of "Bike Cradle 4". Use this type for adding attachment.
The clamp band is pre-installed on the pillar and it's temporally tightened.
1
Change the clamp position to your favorite location.
Bike Cradle can be set at any height and any angle on the Pillar, but you must set it on the front side only on P-500, not angled, when you setup in K-style leg.
Cradle Cap
Right Side Arm (Back side)
Right side Arm Angle Fixing Bolt
2
Pivot-Pin
(Fig. U)
3
To change the clamp position, loosen 1) the clamp tightening bolt and
2) the pivot-pin fixing bolt by the supplied M5 hex wrench, then 3) slide gently.
- 5 -
1
(Fig. V)
Loosen both bolts to adjust, not only the Clamp Tightening Bolt.
!
The clamp band may scratch the pillar
!
!
After adjusting, tighten BOTH bolts firmly.
if adjusted height roughly. Use caution when moving the band.
The bike cradle MUST only be installed on the front side. Failure to do so will cause the stand lose balance and possibly topple over.
2
Install the Hooks to the pre-assembled bike cradle. Attach the Hook from the foreside of the Arm.
Next, install the bike cradle to the Alloy Clamp. Make sure there is a rectangle hole on the backside of the Base Plate. It will be connected to the Clamp body. Tighten the Arm Connecting Bolt (hidden in the plastic cap) through the center hole on the Cradle Cap until the bike cradle is rigidly installed.
3
The arms are independently angle adjustable in the range of +/- 35 degrees in order to fit to various types of bike frame as perfectly as possible.
(Fig. X)
To change the arm angle, loosen the Arm Connecting Bolt through the center hole first, loosen the backside Arm Angle Fixing Bolt on each arm, then change the arm angle by hand.
After adjusting, make sure you tighten both center and backside bolts firmly.
(Fig. W)
If it's hard to screw the Arm Connecting
!
!
Bolt, you can loosen both bolts on the clamp slightly and change the arm angle to be horizontal. It should make the job easier.
When tightening the bolt to install the Bike Cradle onto the Clamp body, screw it gently in the beginning at least 3 rotations, then tighten strongly by using a tool. If you tighten the bolt strongly by using the tool from the beginning, you may break the thread on the alloy clamp hat means you will need to buy and replace a new clamp.
(Fig. Y)
We do not recommend you to set both arms
!
!
upright. You should set the arm which supports main load to horizontal or lower angle.
If the bolts are not rmly tightened, the arms
may move and cause the bike to fall off the hooks. Make sure the bolts are tightened correctly.
- 6 -
Mount Your Bike
How To Reinstall Clamp Band
To mount your bike on P-500AL-5S, place the hooks under the crossing sections of the frame tubing. You should set the hook distance as wide as possible for greatest stability.
On a normal diamond type frame, you will hook the top­tube with both hooks, but in the case of sloping frame or other specially designed frame, you can change to another point such as behind the seat-tube to avoid slippage problem.
Choose the most stable section for maximum safety.
The clamp bands come pre-installed and they should not need to be removed. However, there may come time when adding options to P-500AL-5S that you will need to remove them. Install the clamp peoperly as instructed below. Failure to do so may cause parts damage or bike falling off accident.
1
Wind the clamp arms around the Pillar.
The following description is set as the single side arm is on YOUR right, and the double side arm is on YOUR left.
Pillar
(Fig. AA)
2
Put the Pivot-Pin through all 3 holes on the clamp band from bottom side, and screw the Pivot-Pin Fixing Bolt with a flat washer temporally.
Make sure to insert the
!
!
(Fig. Z)
Pivot-Pin from the bottom. If you don't, you will not be able to tighten the bolt using a hex wrench.
Do not tighten the Pivot-
Pin Fixing Bolt rmly yet.
The next job will become
difcult.
(Fig. AB)
3
If the bikes front wheel is placed higher than
!
the rear, the front wheel may move side-to­side. This could cause incidental damage to your bike if the handle bars or brakes or other parts come in contact with your frame.
Turn the Pivot-Pin to align the thread hole to the side hole on the clamp band. Screw the Clamp Tightening Bolt into the Pivot-Pin.
Adjust the bike accordingly to avoid incidental contact. Or we strongly recommend you to connect the front wheel and the down-tube with a strap belt.
To fix the clamp band firmly, tighten the Clamp Side Pin first then tighten the Pivot-Pin Fixing Bolt later.
(Fig. AC)
- 7 -
Using Black Round Decal
If you wish to hide the holes beside the Leg Bracket when setting up in K-style leg configuration, put the supplied black round decal onto the hole. You will not use them when setting up in X-style.
Black Round Decal
(Fig. AD)
Warranty Period
Minoura offers 1-year limited warranty from the date of your purchase. Any problem caused by manufacturer's defect and wrong workmanship will be covered by this program. But any trouble caused by user's misuse, unapproved modification, natural calamity and every problem happened during shipment will NOT be covered by Minoura.
For more detail, please refer the attached "Warranty Program Instruction" card. And we recommend you to checkout Minoura's web site regularly for the latest information.
Stain To Bike Frame
!
The hook material may leave stain to the bike frame nish, especially on the light color such as white. To avoid this problem, we recommend you to put a piece of bar-tape on the hook or wrap the hook with bandage in
order to prevent touching each other directly.
- 8 -
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