MINOURA BikeTower 25D Instruction Manual

bicycle storage stand
BikeTower 25D
instructions manual
(ver.1.3 2018/12)
Thank you for choosing the Minoura
BikeTower 25D
BikeTower comes with two bike cradles, and it can be expanded up to 4 bikes and other items by installing optional bike cradles and attachments.
Read this instructions manual carefully before use for your safety, and keep on hand for future reference.
Part Name
Top Rubber Cup
(with spring inside)
Red Caution Indicator
Clamp
Bike Cradle
Upper Pillar
(45mm diameter)
Pillar Joint
8 N.m
Important Notes
• Use the supplied plastic tie to hold the pillar to the ceiling or the wall to avoid the stand from toppling over if the pillar length was shortened if there was an issue with the locking bolt. Minoura is not responsible for damage caused by misuse or improper installation.
• For standard 2-wheel bike only. Not for use with tandems or long wheel-base bicycles.
• Each bike cradle is rated to hold up to 25 kgs. If mounting heavy bikes, check the cradle bolts often to make sure they have not come loose.
• Check to make sure the Pillar Joint has remained secure by pulling down the Upper Pillar after tightening the Pillar Joint Bolt and the Lock Plate Bolt. If the pillar has moved after tightening, discontinue using and contact your dealer or Minoura distributor in your country. You may need to replace the metal ring of the Pillar Joint.
• The pillar is supported by the internal spring applying pressure to the ceiling.
Make sure that the pillar comes in contact with a stud or
other reinforced area of the ceiling otherwise the spring pressure may cause damage to the dry wall or ceiling.
[Pillar Joint]
Center Pillar
(40mm diameter)
Cradle Hook
Lower Pillar
(45mm diameter)
How To Read The Bolt Size
Example)
Diameter
Length
Bottom Rubber Cup
(without spring inside)
Pillar Joint
Cap Bolt M6x15
Metal Ring
Cap Bolt M6x20
M 6 x 30
Diameter
(Plastic)
Length
(Unit: mm)
8 N.m
8 N.m
• Adjust the pillar length correctly. If the red plastic appears beneath the Upper Rubber Cup, it means the pillar is not adjusted properly (too short).
• Do not install the pillar upside down. NEVER use BikeTower horizontally. It is for vertical use ONLY.
• The pillar must be completely vertical, and not at any angle. Failure to do so will cause the stand to fall.
• The rubber cap material may leave a mark on some ceilings
or oors.
We recommend placing a small piece of fabric, paper or wooden plate between the rubber cup and the ceiling. Do not use a slippery material such as a Vinyl sheet.
• The coating on the cradle hook may leave a mark on your bicycle frame.
We recommend wrapping a piece of bar tape on the hook
where it comes in contact with the frame.
• Depending on the bike size, you may have to change the clamp position from the fatter Upper or Lower Pillar to the narrower Center Pillar. In this case, install the supplied gray plastic shim between the clamp and the pillar.
The pillar is just a single pole so it's easy to turn. Do not place
any fragile items or sharp edge articles around the pillar.
Cap Bolt M6x15
Lock Plate
Recommended Tightening Torque = 8 N.m
8 N.m
• This product is subject to change without prior notice for quality and safety improvements.
!
How To Setup
Measurement→Temporarily Setting→Adjusting Length→Setting→Check→Fix
Required Tool :
5mm Hex Wrench
1
The Upper and Lower Pillars come separated. The Center Pillar is retracted inside the Upper Pillar.
2 3 4 5
Loosen two M6x15 bolts of the Lock Plates, move them to the mid zone of the Center Pillar and hold. (Fig. B)
Loosen both M6x15 and M6x20 bolts to move the lower Pillar Joint upward. (Fig. C)
Loosen the M6x20 bolt of the Metal Ring on the upper Pillar Joint to extract the Center Pillar.
Loosen
(Fig. A)
Extract
After extracting,
Move
Move
Loosen
tighten the bolts temporarily. (Fig. A)
(Fig. B)
Loosen
(Fig. C) (Fig. D)
About Center Pillar Insertion Depth
The BikeTower25D is constructed with two fatter pillars and single narrower pillar combination. The center pillar must be inserted into the upper or lower pillar at least in the depth until the MAX decal becomes invisible. In this condition, the pillar will have enough strength to support the load. We strongly recommend you to insert the center pillar into both the upper and lower pillars in the same length that would provide maximum stability. If the center pillar is not inserted evenly into the upper and lower pillars, the balance of the stand will be off and could compromise the overall stability of the stand.
Please be sure the MAX decal is put on both top and bottom end of the Center Pillar.
This tells you need to insert the Center Pillar into the Upper or the Lower Pillar in the depth at least this red indicator becomes invisible for your safety. (Fig. D)
MAX Decal
M
A X
MAX
Insert
Insert the Center Pillar into the Lower Pillar. (Fig. E)
Make sure the top end of the Lower Pillar comes until the end of the Pillar Joint plastic sleeve. (Fig. F)
Tighten both M6x15 and M6x20 bolts on the lower Pillar Joint with the tightening torque 8 N.m to fix the position.
M
A X
The total pillar length adjustment will be done on the Upper Pillar side only. So leave the upper Pillar Joint as it is temporarily tightened.
(Fig. E)
Tighten
8 N.m
Same length is the best
×
Not good
For your reference, if your room's ceiling height is 2.4 meters (7.9'), you should insert the center pillar in the depth of 25 centimeters (10"). It will give you the proper insertion ratio.
Calculation Of Tightening Torque
If the hex wrench length is 75mm, pull the wrench tip with the power of 107N (11 kgf) to expect 8 N.m tightening torque.
75 mm
8 N.m
Pull with 107N power
(Fig. G)
(Fig. F)
The Lower Pillar must be fully inserted into the Pillar Joint. If some clearance remains, the pillar may be too short and could fall down, causing a serious accident.
- 2 -
6 7
Extend
Lay the temporarily adjusted pillar down on the floor.
Then, lift up the pillar and loosen the upper Pillar Joint, and extend the Upper Pillar toward the ceiling. (Fig. H)
When the Top Rubber Cup reaches the ceiling, stop extending the pillar and temporarily tighten the upper bolt to keep this pillar length.
Temporarily Tighten
8
Adjust the pillar length to the final size. (Fig. J)
Loosen the bolt on the upper Pillar Joint,
Extend the Upper Pillar
Tighten both bolts on the upper Pillar Joint firmly
at
8 N.m
torque.
20mm more
This is the final pillar length that will fit your room perfectly.
Loosen
Tighten
8 N.m
Extend 20mm more
Loosen
Loosen
You don't need to compress the spring in the Top Rubber Cup yet. Just touching the ceiling is OK for n o w.
This is the first pillar length that fits to your actual room height. You will adjust the pillar to the final size.
(Fig. J )
Set the Lock Plates so the Center pillar is in the proper position
9
even if the bolts become accidentally loose.
Move
Loosen
Tighten
8 N.m
(Fig. H) (Fig. I )
(Fig. K) (Fig. L)
Loosen the bolt on the upper Lock Plate and move upward until it touches the Upper Pillar.
- 3 -
Loosen
Move
Tighten the bolt firmly at 8 N.m torque to fix it.
Next, loosen the bolt on the lower Lock Plate and move downward until it touches the Lower Pillar.
Tighten
8 N.m
(Fig. M)
Tighten the bolt firmly at 8 N.m torque to fix it.
Now the pillar length adjustment is completed.
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