MINOURA BikeTower 25D Instruction Manual

Page 1
bicycle storage stand
BikeTower 25D
instructions manual
(ver.1.3 2018/12)
Thank you for choosing the Minoura
BikeTower 25D
BikeTower comes with two bike cradles, and it can be expanded up to 4 bikes and other items by installing optional bike cradles and attachments.
Read this instructions manual carefully before use for your safety, and keep on hand for future reference.
Part Name
Top Rubber Cup
(with spring inside)
Red Caution Indicator
Clamp
Bike Cradle
Upper Pillar
(45mm diameter)
Pillar Joint
8 N.m
Important Notes
• Use the supplied plastic tie to hold the pillar to the ceiling or the wall to avoid the stand from toppling over if the pillar length was shortened if there was an issue with the locking bolt. Minoura is not responsible for damage caused by misuse or improper installation.
• For standard 2-wheel bike only. Not for use with tandems or long wheel-base bicycles.
• Each bike cradle is rated to hold up to 25 kgs. If mounting heavy bikes, check the cradle bolts often to make sure they have not come loose.
• Check to make sure the Pillar Joint has remained secure by pulling down the Upper Pillar after tightening the Pillar Joint Bolt and the Lock Plate Bolt. If the pillar has moved after tightening, discontinue using and contact your dealer or Minoura distributor in your country. You may need to replace the metal ring of the Pillar Joint.
• The pillar is supported by the internal spring applying pressure to the ceiling.
Make sure that the pillar comes in contact with a stud or
other reinforced area of the ceiling otherwise the spring pressure may cause damage to the dry wall or ceiling.
[Pillar Joint]
Center Pillar
(40mm diameter)
Cradle Hook
Lower Pillar
(45mm diameter)
How To Read The Bolt Size
Example)
Diameter
Length
Bottom Rubber Cup
(without spring inside)
Pillar Joint
Cap Bolt M6x15
Metal Ring
Cap Bolt M6x20
M 6 x 30
Diameter
(Plastic)
Length
(Unit: mm)
8 N.m
8 N.m
• Adjust the pillar length correctly. If the red plastic appears beneath the Upper Rubber Cup, it means the pillar is not adjusted properly (too short).
• Do not install the pillar upside down. NEVER use BikeTower horizontally. It is for vertical use ONLY.
• The pillar must be completely vertical, and not at any angle. Failure to do so will cause the stand to fall.
• The rubber cap material may leave a mark on some ceilings
or oors.
We recommend placing a small piece of fabric, paper or wooden plate between the rubber cup and the ceiling. Do not use a slippery material such as a Vinyl sheet.
• The coating on the cradle hook may leave a mark on your bicycle frame.
We recommend wrapping a piece of bar tape on the hook
where it comes in contact with the frame.
• Depending on the bike size, you may have to change the clamp position from the fatter Upper or Lower Pillar to the narrower Center Pillar. In this case, install the supplied gray plastic shim between the clamp and the pillar.
The pillar is just a single pole so it's easy to turn. Do not place
any fragile items or sharp edge articles around the pillar.
Cap Bolt M6x15
Lock Plate
Recommended Tightening Torque = 8 N.m
8 N.m
• This product is subject to change without prior notice for quality and safety improvements.
Page 2
!
How To Setup
Measurement→Temporarily Setting→Adjusting Length→Setting→Check→Fix
Required Tool :
5mm Hex Wrench
1
The Upper and Lower Pillars come separated. The Center Pillar is retracted inside the Upper Pillar.
2 3 4 5
Loosen two M6x15 bolts of the Lock Plates, move them to the mid zone of the Center Pillar and hold. (Fig. B)
Loosen both M6x15 and M6x20 bolts to move the lower Pillar Joint upward. (Fig. C)
Loosen the M6x20 bolt of the Metal Ring on the upper Pillar Joint to extract the Center Pillar.
Loosen
(Fig. A)
Extract
After extracting,
Move
Move
Loosen
tighten the bolts temporarily. (Fig. A)
(Fig. B)
Loosen
(Fig. C) (Fig. D)
About Center Pillar Insertion Depth
The BikeTower25D is constructed with two fatter pillars and single narrower pillar combination. The center pillar must be inserted into the upper or lower pillar at least in the depth until the MAX decal becomes invisible. In this condition, the pillar will have enough strength to support the load. We strongly recommend you to insert the center pillar into both the upper and lower pillars in the same length that would provide maximum stability. If the center pillar is not inserted evenly into the upper and lower pillars, the balance of the stand will be off and could compromise the overall stability of the stand.
Please be sure the MAX decal is put on both top and bottom end of the Center Pillar.
This tells you need to insert the Center Pillar into the Upper or the Lower Pillar in the depth at least this red indicator becomes invisible for your safety. (Fig. D)
MAX Decal
M
A X
MAX
Insert
Insert the Center Pillar into the Lower Pillar. (Fig. E)
Make sure the top end of the Lower Pillar comes until the end of the Pillar Joint plastic sleeve. (Fig. F)
Tighten both M6x15 and M6x20 bolts on the lower Pillar Joint with the tightening torque 8 N.m to fix the position.
M
A X
The total pillar length adjustment will be done on the Upper Pillar side only. So leave the upper Pillar Joint as it is temporarily tightened.
(Fig. E)
Tighten
8 N.m
Same length is the best
×
Not good
For your reference, if your room's ceiling height is 2.4 meters (7.9'), you should insert the center pillar in the depth of 25 centimeters (10"). It will give you the proper insertion ratio.
Calculation Of Tightening Torque
If the hex wrench length is 75mm, pull the wrench tip with the power of 107N (11 kgf) to expect 8 N.m tightening torque.
75 mm
8 N.m
Pull with 107N power
(Fig. G)
(Fig. F)
The Lower Pillar must be fully inserted into the Pillar Joint. If some clearance remains, the pillar may be too short and could fall down, causing a serious accident.
- 2 -
Page 3
6 7
Extend
Lay the temporarily adjusted pillar down on the floor.
Then, lift up the pillar and loosen the upper Pillar Joint, and extend the Upper Pillar toward the ceiling. (Fig. H)
When the Top Rubber Cup reaches the ceiling, stop extending the pillar and temporarily tighten the upper bolt to keep this pillar length.
Temporarily Tighten
8
Adjust the pillar length to the final size. (Fig. J)
Loosen the bolt on the upper Pillar Joint,
Extend the Upper Pillar
Tighten both bolts on the upper Pillar Joint firmly
at
8 N.m
torque.
20mm more
This is the final pillar length that will fit your room perfectly.
Loosen
Tighten
8 N.m
Extend 20mm more
Loosen
Loosen
You don't need to compress the spring in the Top Rubber Cup yet. Just touching the ceiling is OK for n o w.
This is the first pillar length that fits to your actual room height. You will adjust the pillar to the final size.
(Fig. J )
Set the Lock Plates so the Center pillar is in the proper position
9
even if the bolts become accidentally loose.
Move
Loosen
Tighten
8 N.m
(Fig. H) (Fig. I )
(Fig. K) (Fig. L)
Loosen the bolt on the upper Lock Plate and move upward until it touches the Upper Pillar.
- 3 -
Loosen
Move
Tighten the bolt firmly at 8 N.m torque to fix it.
Next, loosen the bolt on the lower Lock Plate and move downward until it touches the Lower Pillar.
Tighten
8 N.m
(Fig. M)
Tighten the bolt firmly at 8 N.m torque to fix it.
Now the pillar length adjustment is completed.
Page 4
10 11 12
Push Up
Completed
Hold the pillar with both hands and attach to the ceiling. (Fig. N)
Make sure the area you chose is the reinforced by the beam inside.
Push the pillar strongly toward the ceiling to compress the spring in the Top Rubber Cup. (Fig. O)
While compressing the spring, scoot the pillar until it stands vertical. (Fig. P)
After setting up, check if all bolts are firmly tightend by pulling down the Upper Pillar by using your own weight.
Pull down Upper Pillar to test
13
Scoot
(Fig. N)
(Fig. O) (Fig. P)
To prevent the possibility of the bikes falling down, Minoura strongly recommends you to use the supplied plastic tie to support the pillar.
Wind the plastic tie around the pillar (just beneath the Top Rubber Cup), squeeze the tie, and keep the end on the ceiling or the wall with the supplied screw where a beam is located inside for reinforcement.
Or you can fix the Top Rubber Cup on the ceiling directly by screwing at the dimple on the cup. (Fig. R) Make sure you screw into a support beam.
- 4 -
Tapping Screw M3.5x16 or 25
(Use the one which reaches the inside beam)
(Fig. Q)
Dimple for direct screwing
(Fig. R)
Page 5
!
!
!
!
Important Notes
Be sure to perform the pillar test for your own safety. Minoura is not responsible for any
damage that might occur from not performing this test.
If the pillar has been shortened, it means the bolt on the pillar joint or the lock plate has not
been tightend rmly enough. If loosened, tighten at 8 N.m torque after adjusting the pillar
length correctly.
It is your responsibility to regularly check the red indicator beneath the top rubber cup.
Set up the pillar perfectly vertical. If the pillar is slanted, it may fall down when a load is applied.
Use the supplied plastic tie.
Minoura will not be responsible for any problem if you miss it.
If you cannot use the tie due to the ceiling or wall material, it is your own responsibility to use BikeTower alone.
Make sure you screw to the reinforcement beam. The screw may come off easily if you
screw to just the panel.
Regularly check if the red indicator becomes visible just beneath the top rubber cup. (Fig. S)
If you can see the red indicator, it means the pillar is too short and may be unstable. Remove the pillar from the ceiling, extend it until the indicator becomes hidden, then install the pillar again.
If the pillar continues to become shorter even if you tighten the
bolts rmly, the pillar joint may be deformed. Minoura will replace
the joint parts. Immediately remove your bikes from the stand and contact your dealer or the distributor from which you purchased the stand. Do not continue using BikeTower while the pillar joint has been loosened.
(Fig. S)
Red Indicator
- 5 -
Page 6
Schematics of Bike Cradle
!
!
!
Arm Bar
Clamping Bolt
Pivot Pin Fixing Bolt
Base Plate
Hook Fixing Bolt with Spring & Flat Washers
Hook
(assembling required)
Angle Adjusting
Cradle Cap
(assembling required)
Clamp Connecting Bolt (Center)
(assembling required)
How To Install Bike Cradle
The clamp body has been pre-installed on the pillar. You will install the bike cradle to the clamp. The hook and the cradle cap are separated. You will install them on the cradle later.
Install the rectangle projection part of the Clamp Body into the rectangle hole on the Base Plate. (Fig. T)
1
Required Tool: 5mm Hex Wrench
Bolt (Left & Right)
Pad
Pivot Pin
Clamp Body
(pre-installed on the pillar)
(Fig. T)
Be sure to put the rectangle projection evenly and into the hole level. If it is not completely
level, the clamp may be damaged and it will become difcult to screw the Clamp Connecting Bolt into the thread hold on the Clamp Body.
The clamp body is made of soft light alloy material and this part cannot be repaired. You must replace it at your own expense if damaged.
A thread has a unique physical mechanism that you can screw the bolt in the slightly slanted
angle. The bolt will stop turning after 2-3 rotations so do not force the bolt any further or you could cause damage to the stand.
You must conrm rst that you can rotate the bolt at least 3 rotations smoothly without using
any tool. After that, you can use tool for tightening more.
Screw the M6x20 cap bolt in the parts pack to the Clamp body through the center hole on the Arm Bar. Tighten the bolt
2
firmly by 5mm hex wrench.
Install the Hooks to both ends of the Arm Bar.
3
The hook is position and angle adjustable in order to fit your bike frame size and design as perfectly as possible.
Install the Cradle Cap to the Base Plate.
4
You should attach the cap bottom first, then push the top for better installation. Failure to do so may cause the cap breakage problem.
After installation of the Cradle Cap, you will tighten or loosen the bolts through the hole on
the cap. When you need to remove the cradle from the clamp body, you should not keep pushing the cradle forward. The cap will lift up naturally while loosening the bolt. Otherwise, the bolt head may push and remove the cradle cap.
- 6 -
Page 7
!
!
How To Reinstall The Clamp
!
You may need to remove and change the installation position of the bike cradle from the fatter Upper Pillar to the narrower Center Pillar depending on the bike size or the bike layout. To do so, follow the steps below. If you just change the installation position among the same pillar, just loosen the clamp, no need to remove.
Required Tool : 5mm Hex Wrench
You can change the clamp position while the
1
cradle is still on attached to the clamp. Loosen and remove the Pivot Pin Fixing Bolt, the Clamping Bolt, and the Pivot Pin. Now you can open the clamp arms to remove it from the pillar.
Wrap the clamp arm around the pillar. (Fig. U)
2
The clamp has single arm side and twin arm side. This instruction tells as you set the single arm on the right hand side, but the clamp is universal with no specific direction.
(Bike Cradle is deleted in this section for explanation.)
Upper or Lower Pillar
(Larger diameter)
(Fig. U) (Fig. V)
Install Shim
Center Pillar
(Smaller diameter)
Turn the Pivot Pin to align the thread hole to the
4
side hole on the Clamp Band. Screw the Clamping Bolt into the Pivot Pin. (see Fig. X)
Tighten
8 N.m
Tighten the Clamping Bolt first, then tighten the
5
Pivot Pin Fixing Bolt later firmly (
8 N.m
To Adjust On The Same Pillar
If you need to adjust the clamp position along
6
the same pillar, simply loosen (do not remove) the Pivot Pin Fixing Bolt and the Clamping Bolt slightly.
(Fig. X)
).
When installing the clamp band to
the smaller diameter Center Pillar,
you must put the gray Plastic Shim between the clamp band and the pillar as a spacer.
Make sure the dual ribs are located
on the single arm side. (see Fig. V)
Put the Pivot Pin through all 3 holes on the clamp
3
band from bottom side, and screw the Pivot-Pin Fixing Bolt with a flat washer temporarily. (see Fig. W)
Do not install the Pivot Pin from the top. You will not be able to use the hex wrench.
Do not tighten the Pivot Pin Fixing Bolt firmly yet. If you tighten too much, the next step will become difficult.
(Fig. W)
- 7 -
When sliding the clamp on the pillar, loosen the screws and open the arms as widely as possible in order to avoid scratching the pillar. Do not twist the clamp along the pillar, but slide it straight up or down gently.
Warranty Period
Minoura offers from the date of your purchase. Any natural wear and the problems caused by miuse or unapproved modification will not be covered by this program. For more details, read the enclosed
Warranty Policy
Also please regularly check our Minoura web site for the latest information.
1-year limited warranty
card in the kit.
to this product
Minorua Limited
Page 8
Adjusting Cradle Width & Angle How To Mount Bike
!
!
!
The bike cradle's hook span and arm bar angle are adjustable in order to fit to various types of bike frame in order to hold them as horizontal and stable as possible.
How To Slide Cradle Hook
To mount a bike on the cradle, place the top-tube on the hooks. Usually, you hold the top-tube by both hooks, but if the bike frame design is specially sloping, you should set the rear side hook under the seat-tube to keep the bike from sliding off. (see Fig. AA)
Setting the front end to higher than the rear of the bike may cause the wheel to turn and possibly chip or damage the frame.
Minoura recommends keeping the front end
lower if possible or using a strap to secure the front wheel to the frame or stand to avoid such accidents.
The hook material may stain on your bike frame. We recommend placing a piece of bar­tape between the hook and the frame or wrapping the hook with bandage in order to avoid contact with each piece.
(Fig. Y)
Take the bike off the cradle. Loosen the bolt and slide the hook to adjust the position. You should set the hooks symmetrically to maintain maximum bike stability.
Do NOT try to adjust the hook while the
bike is in the cradle. Doing so may cause the bike to fall off the stand.
How To Adjust Cradle Angle
Special style to hold the bike
(image: BikeTower20)
(Fig. AA)
Contact
MINOURA JAPAN
1197-1 Godo, Anpachi, Gifu 503-2305 Japan Fax : +81-584-27-7505 URL: www.minoura.jp Mail : minoura@minoura.jp
Insert the 5mm hex wrench into both the right side and the left side holes on the Cradle Cap, and loosen the inside bolts slightly (do not remove). (Fig. Z) Now the cradle is ready to adjust the angle.
After adjustment, tighten both bolts firmly to fix the position.
Made in Japan
(Fig. Z)
- 8 -
Loading...