Milton CAT 324D FM User Manual

Page 1
Engine
Engine Model Cat®C7 ACERT™ Net Flywheel Power 140 kW 188 hp
Weights
General Forestry (HW) 31 226 kg 68,853 lb Log Loader (U/U) 34 300 kg 75,698 lb Log Loader (O/U) 34 484 kg 76,037 lb
• Operating weight with front linkage, without bucket or grapple.
324D FM
Forest Machine
®
®
Page 2
2
324D FM Forest Machine
The D Series incorporates innovations for improved performance, rugged durability and maximum productivity.
Caterpillar®Grapples
Cat®Log Loading Grapples combined with Cat Forest Machines make the 324D FM flexible, versatile and efficient enough, allowing you to maximize productivity on your forestry job. pg. 12
Versatility
Designed and purpose-built to meet diverse forestry applications, the 324D FM can help improve productivity in various forestry and millyard applications. pg. 11
Operator Comfort
Spacious purpose built forestry cab with excellent sightlines to the work area with 8 lights and all scratch resistant polycarbonate windows. pg. 6
Hydraulics
Forest Machine hydraulic systems are designed to provide reliability, outstanding controllability and proven performance in various forestry applications. pg. 5
Power Train
The Cat®C7 with ACERT™ Technology gives the 324D FM exceptional power and fuel efficiency unmatched in the industry. The C7 meets U.S. EPA Tier 3 emissions requirements. pg. 4
Customer Focus
Down time is minimized by the utilization of a worldwide computer network that can help find in-stock parts and minimize your down time. Your Cat dealer can also offer a wide range of other services that can be set up to meet your equipment needs. The dealer will help choose the plan that can cover everything from machine and attachment selection to replacement. pg. 15
Page 3
New Feature
3
Serviceability
The new FM cooling package provides easy access to all radiator cores for faster cleanouts. Regularly scheduled maintenance extends machine service life and lowers overall operating costs.
pg. 14
Owning and Operating Costs
Proven fuel efficiency combined with easier access and extended service intervals maximize uptime, reduce operating costs and maximize productivity. pg. 13
Undercarriage
Heavy Duty link assemblies provide toughness and durability. The FM track will maximize undercarriage life and minimize operating costs. pg. 10
Guarding
Factory forestry cab guarding, shoe support guards and heavy-duty access doors help extend component life, reduces downtime and helps to protect your forestry machine investment. pg. 9
Structures
Purpose-built carbody design uses the most advanced manufacturing processes, ensuring durability and reliability in the most rugged forestry applications. pg. 8
Page 4
Cat C7 ACERT™. The Cat®C7 with ACERT™ Technology gives the 324D FM exceptional power and fuel efficiency unmatched in the industry. The C7 meets U.S. EPA Tier 3 emissions requirements. The forestry designed hydraulics give the 324D FM exceptional power, efficiency and controllability unequaled in the industry for consistently high performance in all forestry applications.
Performance. The 324D FM is equipped with the C7 ACERT engine, which provides 12% more horsepower as compared to the 3126B ATAAC HEUI™ engine.
Automatic Engine Speed Control.
The two-stage, one-touch control maximizes fuel efficiency and reduces sound levels.
ADEM™ A4 Engine Controller.
The ADEM A4 electronic control module manages fuel delivery to get the best performance per liter of fuel used. The engine management system provides flexible fuel mapping, allowing the engine to respond quickly to varying application needs. It tracks engine and machine conditions while keeping the engine operating at peak efficiency.
Electronic Control Module.
The Electronic Control Module (ECM) works as the “brain” of the engine’s control system, responding quickly to operating variables to maximize engine efficiency. Fully integrated with sensors in the engine’s fuel, air, coolant, and exhaust systems, the ECM stores and relays information on conditions such as RPM, fuel consumption, and diagnostic information.
Fuel Delivery. The Cat C7 ACERT features electronic controls that govern the fuel injection system. Multiple injection fuel delivery involves a high degree of precision. Precisely shaping the combustion cycle lowers combustion chamber temperatures, generating fewer emissions and optimizing fuel combustion. This translates into more work output for your fuel cost.
Cooling System. The cooling fan is directly driven from the engine. An optional programmable reversible fan allows for radiator blowout, to increase service intervals and to maintain engine operational temperatures. The optimum fan speed is calculated based on the target engine speed, coolant temperature, hydraulic oil temperature and actual fan speed. The Cat C7 ACERT delivered a completely new layout that separates the cooling system from the engine compartment.
Air Cleaner. The radial seal air filter features a double-layered filter core for more efficient filtration and is located in a compartment behind the cab. A warning is displayed on the monitor when dust accumulates above a preset level.
Noise Reduction Technologies.
The engine mounts are rubber-isolating mounts matched with the engine package. Further noise reduction has been achieved through design changes to the isolated top cover, oil pan, multiple injection strategy, insulated timing cover, sculpted crankcase and gear train refinements.
4

Power Train

The Cat®C7 has exceptional power and fuel efficiency unmatched in the industry for consistently high performance in both forestry and millyard applications.
Page 5
Component Layout. The 324D FM hydraulic system and component locations have been designed to provide a high level of system efficiency. The main pumps, control valves and hydraulic tank are located close together to allow for shorter tubes and lines between components that reduce friction loss and pressure drops in the lines. The layout further provides greater operator comfort by placing the radiator on the cab side of the upper structure.
This allows incoming air to enter the engine compartment from the operator side and hot air and corresponding engine sound to exit on the opposite side away from the operator. This reduces engine compartment heat and sound being transmitted to the operator.
Pilot System. The pilot pump is independent from the main pumps and controls the front linkage, swing and travel operations.
Hydraulic Cross Sensing System.
The hydraulic cross sensing system improves productivity with faster implement speeds and quicker, stronger pivot turns.
Boom and Stick Regeneration Circuit.
Boom and stick regeneration circuit saves energy during boom-down and stick-in operation which increases efficiency, reduces cycle times and pressure loss for higher productivity, lower operating costs and increased fuel efficiency.
Fine Swing Control. Standard fine swing control cushions start and stop for better implement control.
Controllability. The hydraulic system offers precise control to the 324D FM reducing operator fatigue, improving operator effectiveness and efficiency, which ultimately translates into enhanced performance.
Auxiliary hydraulic Valve. The auxiliary valve is standard on the 324D FM. Control Circuits are available as attachments, allowing for operation of high and medium pressure tools such as grapples.
Hydraulic Cylinder Snubbers. Snubbers are located at the rod-end of the boom cylinders and both ends of the stick cylinders to cushion shocks, reduce sound and increase cylinder life, increasing uptime and productivity.
5

Hydraulics

Cat®hydraulics provide the power and control needed for a variety of applications.
Page 6
Operator Station. The workstation is spacious, quiet and comfortable, assuring high productivity during a long work day. Controls, joysticks and an ergonomically designed seat reduces operator fatigue.
Pre-Start Check. Prior to starting the machine, the system will check for low fluid levels for the engine oil, hydraulic oil and engine coolant and warn the operator through the monitor in the event display area.
Monitor. The monitor is a full color 400 234 pixels Liquid Crystal Display (LCD) graphic display. The monitor angle can be adjusted to minimize sun glare and has the capability of displaying information 27 different languages.
6
The purpose built forestry cab interior layout maximizes operator space, provides exceptional comfort, provides excellent sightlines and reduces operator fatigue.

Operator Comfort

Page 7
Gage Display. Three analog gauges,
fuel level, hydraulic oil temperature and coolant temperature, are displayed in this area.
Event Display. Machine information is displayed in this area with the icon and language.
Multi-Information Display. This area is reserved for displaying various information which is convenient for the operator. The “Cat” logo is displayed when no information is available to be displayed.
Seat. Seat provides a variety of adjustments to suit the operator’s size and weight including fore/aft, height and weight. Wide adjustable armrests and a retractable seat belt are also included.
Joystick Control. Joystick controls have low lever effort and are designed to match the operator’s natural wrist and arm position. The operator can operate joystick controls with an arm on the armrest and the horizontal and vertical strokes have been designed to reduce operator fatigue. Exclusive proportional control and push buttons are programmable to operator personal preferences, allowing maximum productivity.
Hydraulic Activation Control Lever.
For added safety, this lever must be in the operate position to activate the machine control functions.
Console. Redesigned consoles feature a simple, functional design to reduce operator fatigue, ease of switch operation and excellent visibility.
Skylight. An enlarged skylight with sunshade provides excellent upwards visibility.
Viewing. Cab design optimizes post structures, and scratch-resistant polycarbonate window placement to provide excellent operator visibility to front, sides and rear. Forestry cab is designed with heavy-duty guarding, meeting FOPS/OPS/FOGS/TOPS and CB requirements.
7
Page 8
Rugged main frame design maximizes durability.
Outer frame utilizes curved side rails, which are di-formed for excellent uniformity and strength.
Box-section channels improve upper frame rigidity under the cab.
Inverted U-channels span the width of the main frame and are formed, rather than fabricated, for superior strength and reduced weight.
Boom tower and main rails are constructed of solid, high-tensile strength, steel plates.
Boom foot and engine mount areas are reinforced for additional strength.
Sheet metal supporting structure is improved by integrating the mounting into the upper frame structure.
Carbody Design. Advanced, reinforced, purpose-built carbody design stands up in the toughest forest applications.
Carbody Structure. Wide, tall, and thick carbody structure provides operating stability and durability while improving operation’s effectiveness.
Upper structure weight and stresses are distributed evenly across the full length of the track roller frame.
Smooth transitions and long welds help reduce stresses at the carbody­to-roller frame junctions for excellent durability.
Robot welding helps ensure consistent, high-quality welds throughout the manufacturing process.
8

Structures

Purpose-built forest applications with reinforced carbody, rugged swing bearing, heavy doors and extra guarding.
Page 9
Shoe Support Guards. Standard full length track shoe support guards help protect rollers and provide increased rigidity to track links in rough underfoot conditions.
Factory Forestry Cab. Caterpillar factory forestry designed and built FOPS cab has options for windshield guard and window guards to meet local guarding requirements. The right side and rear windows are made from impact resistant polycarbonate.
Heavy-Duty Access Doors. Heavy-duty access doors are standard on the 324D FM and are made from 6 mm (0.24 in), high-strength, low alloy steel. Positive locking latch stays closed in forestry applications. Hinges have larger diameter pins over standard doors. The smooth door profile enhances machine appearance.
9

Guarding

Caterpillar guarding protects your forestry machine investment.
Page 10
Heavy-Duty Top Rollers. Track rollers with dual supports replace carrier rollers to assure superior endurance.
Heavy-Duty Track Rollers. Heavy-duty track rollers stand up to the toughest forest applications. Features include greater sealability, higher resistance to deformation and greater load carrying capacity.
Heavy-Duty Grease Lubricated Track.
The 325 HD Track Link with 203 mm (8 inch) pitch and 8 bottom rollers is standard on the 324D FM.
1) Grease Lubricated Track.
Extends internal bushing wear life
Reduces noise
Provides more usable horsepower because of decreased internal friction
Reduces chance for frozen track joints
2) 10% Larger Bushing Diameter.
Extends external bushing wear life
3) Greased Pin and Larger Bushing Combined.
Extends system life
Reduces sprocket wear because the system stays matched longer
Improves balance in component wear life
4) 15% Increase in Link Height
Increases link wear life
5) 36% Wider Bushing Strap
Improves bushing-to-link retention
6) Unique Pin Retention System
Locks the pin to the link
10

Undercarriage

Durable undercarriage absorbs stresses and provides excellent stability.
Page 11
The Caterpillar Log Loader is Purpose Built. The Caterpillar log loader is
purpose built for forest applications. Completely assembled, heel-type log loaders (including grapple) are available from the factory.
The Caterpillar Heel-Type Loader Arrangements. The Caterpillar heel-type
loader arrangements fit a wide variety of log handling and loading applications in the woods and millyards. Heel booms are especially well-suited for use with large diameter saw logs and tree length loads.
Caterpillar Roadbuilders. Caterpillar Roadbuilders can be equipped with buckets, thumbs, clamshells and clearing grapples to fit a wide range of forest road jobs.
Applications Include. Moving right­of-way logs, stumping, pioneering, stripping organic material, excavating shot rock, truck loading, back sloping, ditching, finish grading and slash piling.
The Caterpillar 324D FM Delimber Carrier. The Caterpillar delimber
carrier can be fit with a variety of AEM delimbers.
11

Versatility

A wide selection of Forest Machine configurations meet diverse forestry applications and improve your productivity.
Page 12
Cat 360 Degree Continuous Rotating Log Loader Grapples. Cat 360 Degree
Continuous Rotating Log Loading Grapples for Forestry Machines are high capacity tools, built for endurance in high-volume logging applications. GLL grapple legs are made of high­strength alloy steel with unique leg profiles for maximum performance in picking/sorting, bunching/loading or shoveling applications. Large bunches of stems or single large logs are easily handled by the wide grapple opening 1524 mm (60 inch), while interlocking legs close down to 127 mm (5 inch) for picking and sorting. Cat grapples have bolt-on access panels allowing for easy serviceability and are backed by the world-class Caterpillar Dealer Network.
360-Degree Continuous Rotation.
High torque hydraulic motor positions the grapple precisely for rapid sorting and loading.
Hydraulic Cylinders. Heavy-duty wall construction delivers durability and maximum closing power move the maximum amount of wood per pass.
Legs. Built with high-strength alloy steel for maximum durability. Optimized profile performs equally well whether sorting, bunching or shoveling.
Pin. Induction-hardened alloy pins float, decreasing wear.
Serviceability. Bolt-on access panels protect the grapples internal components, while providing easy access. Long service intervals and infield servicing result in more uptime and lower operating costs.
12

Caterpillar Grapples

Caterpillar Forest Machines combined with Cat Log Loading Grapples mean optimal performance, reliability and on-the-job productivity.
GLL Specifications/Dimensions
GLL52B GLL55B GLL60B
Weight (kg/lb) 1255/2,767 1291/2,840 1344/2,965
Width (mm/in) 1725/68 1765/70 1935/76
A Height, open (mm/in) 2134/84 2184/86 2261/89
B Height, closed (mm/in) 2159/85 2210/87 2286/90
C Maximum Opening (mm/in) 1321/52 1397/55 1524/60
D Minimum Opening (mm/in) 127/5 127/5 127/5
Rotation, continuous 360° 360° 360°
Rotation torque at 1,200 psi (N·m/ft lb) 1153/850 1153/850 1153/850
Matching Guide
GLL52B GLL55B GLL60B
320 FM
324 FM
325 FM
330 FM
Provides optimum machine match. Provides acceptable machine match.
Page 13
ACERT Technology Fuel Economy.
Based on Caterpillar testing, the fuel economy of Cat engines with ACERT technology is 3 to 5 percent better than current competing technologies. This fuel economy is directly related to the complete combustion of fuel due to the integration between the electronic control that monitors conditions, the air management system that controls air volume and the fuel injection system that delivers just the right amount of fuel as needed.
Radiator Compartment. The radial air filter has a double layered filter core for more efficient filtration and is located in a compartment behind the cab. Easy access doors allows for easy, faster cleanout minimizing down time. Heavy-duty screen filters assembled on the door keep debris away from the radiator compartment, extending service intervals.
13

Owning and Operating Costs

Caterpillar Forest Machines provide the best value for your forestry and millyard applications.
Page 14
Ground Level Service. The design and layout of the 324D FM was made with the service technician in mind. Many service locations are easily accessible at ground level allowing critical maintenance to get done quickly and efficiently.
Air Filter Compartment. The air filter features a double-element construction for superior cleaning efficiency. When the air cleaner plugs, a warning is displayed on the monitor screen inside the cab. Pump Compartment. A service door on the right side of the upper structure allows ground-level access to the pump and pilot filter.
Radiator Compartment. The left rear service door allows easy access to the engine radiator, oil cooler and air-to-air aftercooler. A reserve tank and drain cock are attached to the radiator for simplified maintenance.
Grease Lubricated Track. Grease lubricated seals protect the track link and deliver long track pin and bushing inner wear life.
Capsule Filter. The hydraulic return filter, a capsule filter, is situated outside the hydraulic tank. This filter prevents contaminants from entering the system when hydraulic oil is changed and keeps the operation clean.
Fan Guard. Engine radiator fan is completely enclosed by fine wire mesh, reducing the risk of an accident.
Anti-Skid Plate. Anti-skid plate covers top of storage box and upper structure to prevent slipping during maintenance.
Diagnostics and Monitoring.
The 324D FM is equipped with S•O•S
SM
sampling ports and hydraulic test ports for the hydraulic system, engine oil, and for coolant. A test connection for the Cat Electronic Technician (Cat ET) service tool is located in the cab.
Extended Service Interval. 324D FM service and maintenance intervals have been extended to reduce machine service time and increase machine availability.
14

Serviceability

Simplified service and maintenance features save you time and money.
Page 15
15
Product Support. You will find nearly all parts at our dealer parts counter. Cat dealers utilize a worldwide computer network to find in-stock parts to minimize machine down time. Save money with remanufactured components.
Machine Selection. Make detailed comparisons of the machines you are considering before you buy. What are the job requirements, machine attachments and operating hours? What production is needed? Your Cat dealer can provide recommendations.
Customer Support Agreements.
Cat dealers offer a variety of product support agreements, and work with customers to develop a plan the best meets specific needs. These plans can cover the entire machine, including attachments, to help protect the customers investment.
Operation. Improving operating techniques can boost your profits. Your Cat dealer has videotapes, literature and other ideas to help you increase productivity, and Caterpillar offers certified operator training classes to help maximize the return on your investment.
Maintenance Services. Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as Scheduled Oil Sampling, Coolant Sampling and Technical Analysis help you avoid unscheduled repairs. Replacement. Repair, rebuild, or replace? Your Cat dealer can help you evaluate the cost involved so you can make the right choice.

Customer Focus

Caterpillar dealer services help you operate longer with lower costs.
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324D FM Forest Machine specifications
Hydraulic System
Main Implement System – 220 L/min 58.1 gal/min Maximum Flow (2x)
Max. pressure – Implements 35 000 kPa 5,075 psi Max. pressure – Travel 35 000 kPa 5,075 psi Max. pressure – Swing 24 500 kPa 3,553 psi Pilot System – Maximum flow 36 L/min 9.5 gal/min Pilot System – Maximum pressure 3920 kPa 568 psi Boom Cylinder – Bore 135 mm 5.3 in Boom Cylinder – Stroke 1305 mm 51.4 in Stick Cylinder – Bore 140 mm 5.5 in Stick Cylinder – Stroke 1660 mm 65.4 in
Log Loader Linkage
Boom Cylinder – Bore 140 mm 5.5 in Boom Cylinder – Stroke 1185 mm 46.7 in Stick Cylinder – Bore 170 mm 6.7 in Stick Cylinder – Stroke 1680 mm 66.1 in Under/Under Heel Cylinder – Bore 130 mm 5.1 in Under/Under Heel Cylinder – Stroke 1156 mm 45.5 in Over/Under Heel Cylinder – Bore 150 mm 5.9 in Over/Under Heel Cylinder – Stroke 1470 mm 57.9 in
Swing Mechanism
Swing Torque – General Forestry 73.4 kN·m 54,147 lb ft Swing Speed – General Forestry 10 rpm
Excavator Linkage
CB1 Family Bucket Cylinder – Bore 130 mm 5.1 in CB1 Family Bucket Cylinder – Stroke 1156 mm 45.5 in
Standards
Brakes SAE J1026 APR90 Cab/FOGS/OPS/TOPS/FOPS SAE J1356 FEB88 ISO 10262/
SAE J1084/ISO 8084/ OR-OSHA 437-007-0775/ WCB G602, G603, G604, G608
Engine
Engine Model Cat®C7 ACERT™ Net Flywheel Power 140 kW 188 hp ISO 9249 140 kW 188 hp J1349 139 kW 186 hp EEC 80/1269 140 kW 188 hp Bore 110 mm 4.3 in Stroke 127 mm 5 in Displacement 7.2 L 440 in
3
• The 324D FM meets U.S. EPA Tier 3 and EU Stage IIIa emissions requirements.
• Net power advertised is the power available at the flywheel when the engine is equipped with fan, air cleaner, muffler, and alternator.
• No engine derating required below 2300 m (7500 ft) altitude.
Weights
General Forestry (HW) 31 226 kg 68,853 lb Log Loader (U/U) 34 300 kg 75,698 lb Log Loader (O/U) 34 484 kg 76,037 lb
• Operating weight with front linkage, without bucket or grapple.
Service Refill Capacities
Fuel Tank 520 L 137.4 gal Fuel Tank – Optional Auxiliary 410 L 108.3 gal
Right Front Optional Counterweight with 490 L 129.5 gal
Fuel Tank Maximum Fuel with all 1420 L 375.2 gal
Optional Tanks Cooling System 30 L 7.9 gal Engine Oil 34 L 9 gal Swing Drive 8 L 2.1 gal Hydraulic System (including tank) 245 L 64.7 gal Hydraulic Tank 145 L 38 gal Final Drive (each) 8 L 2 gal
Drive
Maximum Travel Speed 5.7 km/h 3.5 mph Maximum Drawbar Pull 259 kN 58,226 lb
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324D FM Forest Machine specifications

Dimensions

All dimensions are approximate.
4
1
2
6 7
4
2
324D FM General Forestry HW GF 1 Shipping height. (All risers with cab tilted) 3310 mm (10'10") 2 Boom height 3170 mm (10'5") 3 Overall height 4020 mm (13'2") 4 Shipping length 9880 mm (32'5") 5 Tail swing radius 2940 mm (9'8") 6 Length to centers of rollers 3780 mm (12'5") 7 Track length 4670 mm (15'4") 8 Ground clearance 710 mm (2'4") 9 Track gauge 2920 mm (9'7") 10 Transport width with 700 mm (27.5") shoes (DG) 3620 mm (11'11")
2
5
3
8
6 7
9
10
4
6
7
324D FM Log Loaders Under/Under Over/Under 1 Shipping height. (All risers with cab tilted) 3310 mm (10'10") 3310 mm (10'10") 2 Boom height 2780 mm (9'1") 2760 mm (9'1") 3 Overall height 4790 mm (15'9") 4790 mm (15'9") 4 Shipping length 14 080 mm (46'2") 14 990 mm (49'2") 5 Tail swing radius 2940 mm (9'8") 2940 mm (9'8") 6 Length to centers of rollers 3780 mm (12'5") 3780 mm (12'5") 7 Track length 4670 mm (15'4") 4670 mm (15'4") 8 Ground clearance 710 mm (2'4") 710 mm (2'4") 9 Track gauge 2920 mm (9'7") 2920 mm (9'7") 10 Transport width with 700 mm (27.5") shoes (DG) 3620 mm (11'11") 3620 mm (11'11")
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324D FM Forest Machine specifications

324D FM Working Ranges

Heel Boom (Under/Under, Over/Under), and Reach ranges
Feet
45
40
35
30
25
20
15
10
10
15
20
Heel Boom
(Under/Under)
Meters
14
13
12
11
10
9
8
7
6
5
4
3
2
5
1
0
0
1
5
2
3
4
5
6
1112 10 9
87654
3040 15202535 10 5 -50
321 -10
Meters
Feet
Feet
45
40
35
30
25
20
15
10
10
15
20
Meters
14
13
12
11
10
9
8
7
6
5
4
3
2
5
1
0
0
1
5
2
3
4
5
6
1112 10 9
Heel Boom
(Over/Under)
87654
3040 15202535 10 5 -50
321 -10
Meters
Feet
Feet
35
30
25
20
15
10
10
15
20
General Forestry
HW U/C, 5.9 m (19'4") Boom
with 2.95S Stick
Meters
10
9
8
7
6
5
4
3
2
5
1
0
0
1
5
2
3
4
5
6
7
01234567891011 -1
Meters
05101520253035 Feet
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324D FM Forest Machine specifications

324D FM LL Heel Boom Under/Under Lift Capacities

CONFIGURATION – 11.6 m (38') Boom/Stick/Heel Linkage,
SHOES – 700 mm (28") Double Grouser
Heavy Counterweight
Load Point Over Over Over Over Over Over Over Over Over Over Over Over m Height Front Side Front Side Front Side Front Side Front Side Front Side ft
10.5 m kg *8850 *8850 *7850 6800 *7600 5900 8.03
35.0 ft lb *19,400 *19,400 *17,250 14,350 *17,100 13,450 25.73
9.0 m kg *7500 7000 6550 5000 6000 4550 9.37
30.0 ft lb *18,650 *18,650 *16,400 14,950 13,900 10,550 13,500 10,200 30.38
7.5 m kg *8600 *8600 *7500 7000 *6600 5100 5100 3850 10.32
25.0 ft lb *18,750 *18,750 *16,350 15,050 14,200 10,850 11,400 8,550 33.65
6.0 m kg *9050 *9050 *7700 6900 6600 5050 5050 3800 4600 3450 10.98
20.0 ft lb *19,600 *19,600 *16,700 14,800 14,150 10,800 10,750 8,050 10,150 7,600 35.93
4.5 m kg *10 500 *10 500 *9700 9600 *8000 6700 6500 4950 5000 3750 4300 3200 11.41
15.0 ft lb *23,500 *23,500 *21,000 20,650 *17,350 14,350 13,950 10,600 10,700 8,050 9,500 7,050 37.39
3.0 m kg *10 400 9100 *8300 6400 6350 4800 4950 3700 *4100 3100 11.63
10.0 ft lb *22,450 19,550 *17,900 13,750 13,600 10,250 10,600 7,900 *9,100 6,800 38.14
1.5 m kg *10 750 8600 8150 6150 6200 4650 4850 3650 *3550 3050 11.65
5.0 ft lb *23,250 18,450 17,550 13,150 13,250 9,950 10,450 7,750 *7,850 6,750 38.22
Ground kg *10 200 *10 200 *10 450 8200 7950 5900 6050 4500 *4700 3550 *2900 *2900 11.47
Line lb *24,650 *24,650 *22,550 17,600 17,050 12,700 13,000 9,700 *9,850 7,650 *6,350 *6,350 37.63
–1.5 m kg *11 050 *11 050 *9300 7950 *7200 5750 *5450 4450 *3550 3550 *2550 *2550 10..97
–5.0 ft lb *25,900 *25,900 *20,100 17,150 *15,450 12,400 *11,600 9,550 *7,100 7,650 *5,550 *5,550 35.96
–3.0 m kg *9100 *9100 *7300 *7300 *5650 *5650 *3950 *3950 *3000 *3000 9.69
–10.0 ft lb *19,600 *19,600 *15,700 *15,700 11,950 11,950 *8,100 *8,100 *6,650 *6,650 31.57
4.5 m/15.0 ft 6.0 m/20.0 ft 7.5 m/25.0 ft 9.0 m/30.0 ft 10.5 m/35.0 ft
* Limited by hydraulic capacity rather than tipping load. The above loads are in compliance with hydraulic excavator lift capacity standard ISO 10567.
They do not exceed 87% of hydraulic lifting capacity or 75% of tipping capacity.
Weight of all lifting accessories must be deducted from the above lifting capacities.
Load at Maximum Reach
324D FM LL Heel Boom Over/Under Lift Capacities
CONFIGURATION – 12.2 m (40') Boom/Stick/Heel Linkage,
Heavy Counterweight
Load Point Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over m Height Front Side Front Side Front Side Front Side Front Side Front Side Front Side Front Side ft
10.5 m kg *7450 7150 6700 5100 8.86
35.0 ft lb *16,350 15,150 *15,150 11,600 28.51
9.0 m kg *7200 *7200 *6500 5250 5400 4100 10.09
30.0 ft lb *15,750 *15,550 *14,150 11,100 12,100 9,150 32.76
7.5 m kg *7250 *7250 *6450 5250 5150 3900 4700 3500 10.98
25.0 ft lb *15,750 *15,550 *14,000 11,250 10,950 8,300 10,400 7,800 35.81
6.0 m kg *7450 7100 *6500 5200 5150 3900 4250 3200 11.60
20.0 ft lb *16,150 15,250 *14,100 11,100 11,050 8,350 9,400 7,000 37.95
4.5 m kg *9300 *9300 *7750 6850 6600 5050 5100 3850 4000 2950 4000 2950 12.01
15.0 ft lb *20,100 *20,100 *16,850 14,700 14,200 10,800 10,900 8,250 8,800 6,550 39.34
3.0 m kg *10 050 9300 *8100 6550 6400 4850 5000 3750 4000 2950 *3850 2850 12.21
10.0 ft lb *21,700 20,000 *17,550 13,800 13,800 10,450 10,700 8,050 8,550 6,300 8,500 6,300 40.06
1.5 m kg *10 550 8700 8250 6200 6200 4650 4900 3650 *3900 2950 *3350 2850 12.23
5.0 ft lb *22,800 18,700 17,700 13,300 13,350 10,000 10,500 7,800 *7,700 6,250 *7,400 6,250 40.13
Ground kg *13 000 12 650 *10 500 8200 7950 5900 6050 4500 4800 3550 *3000 2900 *2750 *2750 12.06
Line lb *31,050 27,150 *22,700 17,600 17,050 12,700 13,000 9,650 10,300 7,650 *6,050 *6,050 39.57
–1.5 m kg *11 500 *11 500 *9650 7850 *7450 5700 *5800 4400 *4250 3500 *2300 *2300 11.63
–5.0 ft lb *26,900 26,100 *20,900 16,900 *16,100 12,250 *12,400 9,450 *8,800 7,550 *5,050 *5,050 38.13
–3.0 m kg *6350 *6350 *10 250 *10 250 *8000 7750 *6200 5600 *4600 4350 *2750 *2750 *2600 *2600 10.57
–10.0 ft lb *14,500 *14,500 *22,100 *22,100 *17,200 16,650 *13,250 12,100 *9,650 9,350 *5,750 *5,750 34.51
–4.5 m kg *5500 *5500 *4150 *4150 *3800 *3800 7.88
15.0 ft lb *11,600 *11,600 *8,850 *8,850 24.65
* Limited by hydraulic capacity rather than tipping load. The above loads are in compliance with hydraulic excavator lift capacity standard ISO 10567.
They do not exceed 87% of hydraulic lifting capacity or 75% of tipping capacity.
Weight of all lifting accessories must be deducted from the above lifting capacities.
3.0 m/10.0 ft 4.5 m/15.0 ft 6.0 m/20.0 ft 7.5 m/25.0 ft 9.0 m/30.0 ft 10.5 m/35.0 ft 12.0 m/40.0 ft
SHOES – 700 mm (28") Double Grouser
Load at Maximum Reach
Always refer to the appropriate Operation and Maintenance Manual for specific product information.
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324D FM Forest Machine specifications

324D FM GF Reach Boom Lift Capacities

CONFIGURATION – 5.9 m (19'4") Boom, 2.95 m (9'8") Stick,
SHOES – 700 mm (28") Double Grouser
Standard Counterweight
Load Point Over Over Over Over Over Over Over Over Over Over m Height Front Side Front Side Front Side Front Side Front Side ft
7.5 m kg *6650 *6650 *5450 *5450 6.67
25.0 ft lb *14,700 *14,700 *12,050 *12,050 21.56
6.0 m kg *6900 *6900 *5950 5950 *5250 *5250 7.67
20.0 ft lb *15,050 *15,050 *13,100 13,100 *11,600 *11,600 24.99
4.5 m kg *9200 *9200 *7750 *7750 *7000 *7000 *5300 *5300 8.27
15.0 ft lb *19,800 *19,800 *16,800 *16,800 *15,350 *15,350 *11,650 *11,650 27.06
3.0 m kg *11 650 *11 650 *8850 *8850 *7550 6950 *5550 *5550 8.57
10.0 ft lb *25,000 *25,000 *19,200 *19,200 *16,400 14,950 *12,150 *12,150 28.10
1.5 m kg *13 550 *13 550 *9900 9200 *8100 6800 *6000 5650 8.60
5.0 ft lb *29,250 *29,250 *21,450 19,850 *17,550 14,650 *13,150 12,450 28.20
Ground kg *6300 *6300 *14 300 13 600 *10 500 9000 *8400 6700 *6750 5800 8.35
Line lb *14,400 *14,400 *31,000 29,250 *22,800 19,400 *18,200 14,400 *14,850 12,800 27.40
–1.5 m kg *11 550 *11 550 *14 050 13 550 *10 550 8950 8250 6650 *7800 6350 7.81
5.0 ft lb *26,150 *26,150 *30,500 29,150 *22,800 19,250 17,800 14,350 *17,200 13,950 25.58
3.0 m kg *17 750 *17 750 *12 850 *12 850 *9700 9000 *8100 7500 6.90
10.0 ft lb *38,400 *38,400 *27,800 *27,800 *20,850 19,400 *17,800 16,600 22.52
4.5 m kg *10 100 *10 100 *8100 *8100 5.44
15.0 ft lb *21, 500 *21, 500 *17,800 *17,800 17.55
* Limited by hydraulic capacity rather than tipping load. The above loads are in compliance with hydraulic excavator lift capacity standard ISO 10567.
They do not exceed 87% of hydraulic lifting capacity or 75% of tipping capacity.
Weight of all lifting accessories must be deducted from the above lifting capacities.
Always refer to the appropriate Operation and Maintenance Manual for specific product information.
3.0 m/10.0 ft 4.5 m/15.0 ft 6.0 m/20.0 ft 7.5 m/25.0 ft
Load at Maximum Reach
Forestry Grapples
Specification GLL 52 GLL 55 GLL 60
Part # 271-1533 271-1534 271-1535
For use with 320C FM, 324D FM 324D FM, 325D FM 325D FM, 330D FM
Rotation Continuous Continuous Continuous
Rotation torque 1153 N•m (850 ft-lb) 1153 N•m (850 ft-lb) 1153 N•m (850 ft-lb)
Max. Opening 1321 mm (52") 1397 mm (55") 1524 mm (60")
Min. Opening 126 mm (5") 126 mm (5") 126 mm (5")
Weight 1255 kg (2,767 lb) 1291 kg (2,840 lb) 1344 kg (2,965 lb)
Width 673 mm (26.5") 673 mm (26.5") 673 mm (26.5")
Height, open 2134 mm (84") 2184 mm (86") 2261 mm (89")
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324D FM Forest Machine specifications

Standard Equipment

Standard equipment may vary. Consult your Caterpillar dealer for details.
Power Train
Cat C7 with ACERTTechnology U.S. EPA Tier 3
emissions compliant with 24-volt electric starting and
air intake heater Automatic engine speed control with one touch low idle Easy clean swing-out condenser Easy clean swing out radiator Muffler Two speed auto-shift travel Water separator in fuel line
Undercarriage
Hydraulic track adjusters Track type undercarriage with grease lubricated seals Idler and full-length track shoe support
Other Standard Equipment
Heavy-duty upper frame with catwalks, bottom guards,
heavy duty side doors Core hydraulic lines and controls with standard main valves
on upper structures Door locks, cap locks and Caterpillar one key security system Automatic swing parking brake Travel alarm Counterweight with lifting eye Right front corner guard
324D FM General Forestry Arrangement also includes:
Forestry cab, hydraulic tilt 457 mm (18 inch) riser High-wide undercarriage Heavy-Duty recoil springs Heavy-Duty track roller frame Heavy-Duty travel motor covers Heavy-Duty swivel guard Forestry Heavy-Duty upper frame with catwalk Heavy-Duty bottom guard Heavy-Duty side doors Right front corner guard Travel alarm
324D FM Log Loader Arrangement also includes:
Forestry cab Hydraulic tilt 1219 mm (48 inch) riser High-wide undercarriage Heavy-Duty recoil springs Heavy-Duty track roller frame Heavy-Duty travel motor covers Straight travel third pedal Grapple/rotator hydraulic arrangement Heavy-Duty swivel guard Forestry Heavy-Duty upper frame with catwalk Heavy-Duty bottom guard Heavy-Duty side doors Right front corner guard Travel alarm
Electrical
80 Ampere alternator 4 Front working lights, cab top mounted 2 Front working lights, riser mounted 1 Left side working light, cab mounted 1 Rear working light, cab mounted Horn
Operator Environment
Purpose built forestry cab with 8 lights and all scratch
resistant polycarbonate windows
Seat, four-way adjustable suspension seat with adjustable
armrest, retractable seat belt, headrest and lumbar support Integrated seat, console and joystick type controls Language display monitor with gauges Warning information
Filter/fluid change information
working hour information
machine condition
error code and tool mode setting information
start up level check for hydraulic oil, engine oil and
engine coolant Full time clock on monitor (2 weeks) Seat mounted joystick with extra functions for grapple Fixed polycarbonate skylight with retractable sun shade Interior lighting Lower and upper windshield wipers and washer Positive filtered ventilation, pressurized cab with bi-level air
conditioner, heater and defroster with manual control Forced air fan 2 post mounted fresh air vents Behind seat storage tray with tie down points 2 CB radio mounts 1 Fire extinguisher mount 1 Attachment computer control mount Secondary roof exit openable from inside and outside 2 Coat hooks Ashtray with lighter Literature holder Cup holder Neutral lever for all controls Travel control pedals with removable hand levers Washable floor mat Radio/CD player (12V) 1 Converter/2 sockets – 12V-10A power supply
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324D FM Forest Machine specifications

Optional Equipment

Optional equipment may vary. Consult your Caterpillar dealer for details.
Undercarriage (Track Shoes)
600 mm (24 in) Double Grouser Shoes with Trap Holes 700 mm (28 in) Heavy-Duty Double Grouser Shoes with
Trap Holes
800 mm (32 in) Heavy-Duty Triple Grouser Shoes with
Trap Holes
Electrical
Product Link (PL 321 SR)
General Optional Equipment
Auxiliary Pump Driver (for additional pump) Right Front Corner Fuel Tank (additional 409 L – 108 gal) Counterweight with Fuel Tank Adds (492 L – 130 gal) Heavy Counterweight (additional 780 kg – 1,720 lb).
For General Forestry (Standard on Log Loader).
GLL and GLLS Family Grapples. For General Log Loader.
Front Linkage: For General Forestry
Reach Boom 5.9 m (19 ft 4 in) Reach Stick 2.95 m (9 ft 8 in) Bucket Linkage CB1 Family Boom lowering Control Device
Front Linkage: For Log Loader
Over/Under Boom/Stick/Heel linkage 12.2 m (40 ft 0 in) Under/Under Boom/Stick/Heel linkage 11.6 m (38 ft 0 in) Stick Cylinder Guard
Hydraulic Arrangements: For General Forestry
Rotating Grapple (Standard on Log Loader) Harvesting Head Thumb
Auxiliary Hydraulic Lines: For General Forestry
Auxiliary lines HP& MP, Reach Boom Auxiliary lines HP & MP, Reach Stick
Engine/Power Train
Auto Reverse Fan Prefilter, air Cold Weather Staring Aid Extended Life Cooling with 50% concentration of
protection –34° C (–30º F)
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324D FM Forest Machine specifications

Notes

Page 24
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
© 2009 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, ACERT, their respective logos, “Caterpillar Yellow”
and the POWER EDGE trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
AEHQ5915-02 (1-09)
Replaces AEHQ5915-01
324D FM Forest Machine
R
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