of this manual may be reproduced, copied, translated or transmitted in any form or by
the original manufacturer. Information provided in
to be accurate
no
responsibility for its use, nor for any infringements upon the rights of
third
parties that may result from such use.
reserves the right to make improvements to the products
in this manual at any time without notice.
any means without the prior written permission of
this manual is intended
and reliable. However, the original manufacturer assumes
Acknowledgements
Intel®, Pentium® and Celeron® are registered trademarks of Intel Corpora-
Microsoft® Windows and MS-DOS are registered trademarks of
tion.
Microsoft
®
Corp. All other product names or trademarks are properties of
their respective owners.
Support
For more information on this and other Advantech products, please visit
our websites
at: http://www.advantech.com
For technical support and service, please visit our support website at:
http://www.advantech.com/support/
Part No.
Printed in TaiwanAugust 2007
UNO-3074 User Manualii
2003307402
3rd Edition
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of our customers never need to use our repair service. If an
Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1.Collect all the information about the problem encountered. (For
example, CPU speed, Advantech products used, other hardware
and software used, etc.) Note anything abnormal and list any
onscreen messages you get when the problem occurs.
2.Call your dealer and describe the problem. Please have your man-
ual, product, and any helpful information readily available.
3.If your product is diagnosed as defective, obtain an RMA (return
merchandize authorization) number from your dealer. This allows
us to process your return more quickly.
4.Carefully pack the defective product, a fully-completed Repair and
Replacement Order Card and a photocopy proof of purchase date
(such as your sales receipt) in a shippable container. A product
returned without proof of the purchase date is not eligible for warranty service.
5.Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.
iii
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications
when shielded cables are used for external wiring. We recommend the use
of shielded cables. This kind of cable is available from Advantech. Please
contact your local supplier for ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference
at his own expense.
Technical Support and Assistance
Step 1. Visit the Advantech web site at www.advantech.com/support
where you can find the latest information about the product.
Step 2. Contact your distributor, sales representative, or Advantech's cus-
tomer service center for technical support if you need additional
assistance. Please have the following information ready before
you call:
- Product name and serial number
- Description of your peripheral attachments
- Description of your software (operating system, version, application software, etc.)
- A complete description of the problem
- The exact wording of any error messages
UNO-3074 User Manualiv
Safety Instructions
1.Read these safety instructions carefully.
2.Keep this user manual for later reference.
3.Disconnect this equipment from DC outlet before cleaning. Do not
use liquid or spray detergents for cleaning.
4.For pluggable equipment, the power outlet shall be installed near
the equipment and shall be easily accessible.
5.Keep this equipment away from humidity.
6.Put this equipment on a reliable surface during installation. Drop-
ping it or letting it fall could cause damage.
7.Make sure the voltage of the power source is correct before con-
necting the equipment to the power outlet.
8.Place the power cord such a way that people can not step on it. Do
not place anything over the power cord. The voltage and current
rating of the cord should be greater than the voltage and current rating marked on the product.
9.All cautions and warnings on the equipment should be noted.
10.If the equipment is not used for long time, disconnect it from the
power source to avoid being damaged by transient over-voltage.
11.When power core is connected, never open the equipment. For
safety reasons, the equipment should be opened only by qualified
service personnel.
12.If any of the following situations arises, get the equipment checked
by service personnel:
A. The power cord or plug is damaged.
B. Liquid has penetrated into the equipment.
C. The equipment has been exposed to moisture.
D. The equipment does not work well or you cannot get it to work
according to user manual.
E. The equipment has been dropped and damaged.
F. The equipment has obvious signs of breakage.
13.CAUTION: The computer is provided with a battery-powered
real-time clock circuit. There is a danger of explosion if battery is
incorrectly replaced. Replace only with same or equivalent type
v
recommended by the manufacture. Discard used batteries according to the manufacturer’s instructions.
14.This device complies with Part 15 of the FCC rules. Operation is
subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
15.CAUTION:
your chassis whenever you work with the hardware. Do not make
connections while the power is on. Sensitive electronic components
can be damaged by sudden power surges.
16.CAUTION: Always ground yourself to remove any static charge
before touching the motherboard, backplane, or add-on cards. Modern electronic devices are very sensitive to static electric charges.
As a safety precaution, use a grounding wrist strap at all times.
Place all electronic components on a static-dissipative surface or in
a static-shielded bag when they are not in the chassis.
17.CAUTION: Any unverified component could cause unexpected
damage. To ensure the correct installation, please always use the
components (ex. screws) provided with the accessory box.
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the
products from damage.
1.To avoid electrical shock, always disconnect the power from your
PC chassis before you work on it. Don't touch any components on
the CPU card or other cards while the PC is on.
2.Disconnect power before making any configuration changes. The
sudden rush of power as you connect a jumper or install a card may
damage sensitive electronic components.
Appendix BProgramming the Watchdog Timer ............ 70
ixTable of Contents
UNO-3074 User Manualx
Overview
CHAPTER
1
This chapter provides an overview of
UNO-3074 specifications.
Sections include:
•
Introduction
•
Hardware specification
•
Safety precautions
•
Chassis dimensions
Chapter 1
Overview
1.1 Introduction
Standard PCs and some industrial computers with a standard OS and hardware for the consumer market cannot provide the reliability required by
industrial automation and embedded
ever,
many engineers prefer to use PCs because of their advanced functions such as: analog
based
applications, and communication with third-party devices. UNO3074 combines the best features of
and powerful software, with
nature
of a PLC. UNO-3074 has the compact size and ruggedness of a PLC,
and the
software flexibility and functionality of a PC. It's an ideal platform
for sophisticated
Open Architecture Designed for Automation
For applications demanding customized control, UNO-3074 that uses
more
flexible, off-the-shelf technology is a better option. UNO-3074 uses
off-the-shelf components
CompactFlash and DRAM. System
inputs from sensors via plug-in data acquisition cards and provide outputs
to other devices to
unit
can broadcast the process data through the Ethernet and share the data
with operators
builders
require multiple inputs, optimized control, or Ethernet communication. So,
UNO-3074 offers the I/O connectivity of
100Base-T
pactFlash,
play panels.
can customize the control scheme they use for other machines that
Ethernet, 2 x RS-232, 2 x RS-232/422/485, 4 x USB, Com-
PC Card and PCI extension slots and VGA interfaces for dis-
control and simulation, database connectivity, web-
the reliability, ruggedness, and distributed
control and logging in rugged environments.
such as an x86 processor, an Ethernet chip set,
control the operation. At the same time, the UNO-3074
and managers. By using off-the-shelf components, machine
industrial control applications. How-
a PC, including the processor, RAM,
designers can easily create multiple
PCs with options such as 2 x 10/
UNO-3074 User Manual2
An Industry-Proven Design
Industrial and mobile applications require controllers with high-vibration
specifications and
light industrial environments also require flexible and
Many machine builders underestimate
ler
because their end applications are mounted in an industrial enclosure.
Advantech UNO-3074 has a special design without the weaknesses of a
a wide temperature range. Machines or controllers in
stable mounting.
the need for a more rugged control-
standard PC. No fan and no HDD design prevent dust and vibration problems.
A
battery-backup function secures the last state of the system, mak-
ing
system crashes less problematic. With a smart mechanical design,
UNO-3074 can
perature and almost everything
meet 50G shock, 2G vibration, up to 50° operating tem-
a harsh industrial environment demands.
Off-the-shelf Universal PCI Extensions
From a computing point of view, the UNO-3074 with its PC-based control
CPU is a high-end machine controller. It can be simply operated with the
onboard
are also available.
for plug-in data acquisition and control
GPIB cards,
providing a
Ethernet interface or with a PC Fieldbus card. Two free PCI slots
In addition, Advantech offers a complete product line
I/O cards, motion control cards,
industrial communication and Fieldbus communication cards,
complete PC-based solution.
Front Access Connections
All PC connections are on one side of the housing. The PC can optionally
be
equipped with mounting plates and fastened with screws in a control
cabinet.
plug-in
mance
All mechanical parts have a simple design, and the drivers and
cards are easily accessible without compromising system perfor-
or integrity. The installation options are also well balanced.
Designed to Fit Into Control Cabinets
The fully-fledged UNO-3074 could easily be mistaken for a PLC by its
look and feel. In
sures
180 x 177 x 237 mm (W x H x D). But the UNO-3074 not only deals
with PLC tasks, but also offers all
of a modern PC with its Intel Celeron or
dows Operating System software. So, Adventech UNO-3074 is a
powerful and inexpensive
completely new packaging, the smallest UNO only mea-
the operating and communication power
Pentium III processor and Win-
small,
PLC substitute.
3Chapter 1
Onboard DI/O for Counter, Alarm/Event Handling
UNO-3074 features onboard DI and DO. These DIs and DOs can be used
as
32-bit counters or to handle alarms and events. Any events can be
passed to UNO-3074
UNO-3074 can
notify key
personnel about urgent events.
through DIs with an additional DI plug-in card.
also output alarms through onboard DOs immediately to
Flexible Networking Options
UNO-3074 offers three ways to connect to a network: Ethernet, Wireless
LAN
and Modem. The two built-in Ethernet ports provide high-speed net-
working capability up to 100 Mbps.
The PCMCIA extension with PCMCIA wireless LAN module offers you a mobile and scalable network
without incurring additional cabling costs. And
UNO-3074,
working method by
industrial modems offer the most popular and easiest net-
PSTN.
through COM ports of
Popular Operating Systems and Rapid Application Development
UNO-3074 supports the popular off-the-shelf Microsoft Windows 2000/
NT/XP
operating systems and the Linux operating system. UNO-3074 also
features
tions
ers.
pre-built Microsoft Windows XP embedded or Windows CE solu-
offering a pre-configured image with optimized onboard device driv-
Microsoft Windows CE and XP Embedded are compact, highly
efficient, and real-time operating systems that are designed for embedded
systems
developing onboard device
custom
without a HDD. There is no need to waste time and energy on
drivers or using the Platform Builder to build a
Windows CE image, they have all been done for the Advantech
UNO-3000 series. Through the built-in runtime library and Software
Development Kit
Windows-based
(SDK), the UNO-3000 series leverages your existing
programming skills to rapidly develop applications.
UNO-3074 User Manual4
1.2 Hardware Specifications
•
CPU:
•
System Memory:
• Battery Backup RAM: 512 KB
• Chipset:
Intel 855GME GMCH/ICH4 Chipset 400 MHz PSB
(Celeron M 1G MHz Pentium M 1.4 GHz Pentium M 1.8G Hz)
•
BIOS: Award 4 Mbit Flash BIOS, supports Boot-on-LAN function
•
Interface I/O:
•
Clock:
Battery-backup RTC for time and date
•
Serial Ports: 2 x RS-232 and 2 x RS-232/422/485 with DB-9 connector
and Automatic RS-485
•
RS-232 Speed:
•
RS-422/485 Speed:
•
LAN:
Tw o 10/100Base-T RJ-45 ports
•
USB Interface:
•
CompactFlash Slots:
•
LEDs: Power, Power input 1 & 2, Power fault, IDE and
4 COM ports Tx /Rx, Alarm for battery backup
•
Four PCI-bus Slots support:
• One PC Card-bus Slot:
VGA/Keyboard/Mouse
50 bps ~ 115.2 kbps
Four USB ports, USB UHCI, Rev. 2.0 compliant
Celeron M 1GHz CPU (non-cache) or
Pentium M 1.4GHZ CPU( 2MB cache) or
Pentium M 1.8GHz CPU( 2MB cache)
1x 200 pin SODIMM socket,
supports up to 1GB DDR RAM
(
DB-15 VGA Connector, PS/2
data flow control
50 bps ~ 921.6 kbps
One internal and one external
12 V @ 5 A
-12 V @ 0.8
5 V @ 8 A
3.3 V @ 6 A
CardBus (Card-32) Card and 16-bit
(PCMCIA 2.1/JEIDA4.2) Card
+5V, +3.3V &12V@120mA working power
keyboard & mouse)
A
Diagnosis
5Chapter 1
• 4-ch Isolated Digital Input (DI0~DI3)
- 2,000 VDC isolation
- 2,000 VDC
- 70 VDC
- -50~50 VDC input range and 10 kHz
ESD protection
over-voltage protection
speed
- Input Voltage Range:
Logic 0: -3 ~ 3 VDC
Logic 1: -50 ~ -10 VDC, 10 ~ 50 VDC
- Input Current:
10 VDC: 1.7 mA (typical)
12 VDC:
24 VDC:
48 VDC:
50 VDC:
-
Interrupt handling capability
•
4-ch Isolated Digital Output (DO0~DO3)
2.1 mA (typical)
4.4 mA (typical)
9.0 mA (typical)
9.4 mA (typical)
- 2,000 VDC isolation and 200 mA max / channel sink current
- 2 options after hot reset: Reset all digital output or keep last status
Power Requirement: Min 96 W, (16~36 VDC) (e.g. +24 V @ 4A)
•
Chassis Size (WxHxD):
180 x 237 x 179 mm (7.1" x 9.3" x 7.0") for Celeron-M 1GHz CPU
193 x 237 x 179 mm (7.6" x 9.3" x 7.0") Pentium-M 1.8GHz or faster CPU
• Mounting:
• We i g h t :
•
Software OS:
16 ~ 36 VDC
-10 ~ 55° C (14 ~ 131° F)
0~95% @ 40° C (non-condensing)
Wall/Panel/Stand mounting
5.0 kg for Celeron-M 1GHz CPU
6.0 kg for Pentium-M 1.8GHz or faster CPU
Windows XP Embedded/CE 5.0/2000/XP, Linux
1.3 Safety Precautions
The following messages inform how to make each connection. In most
cases,
you will simply need to connect a standard cable.
Note:
Always disconnect the power cord from your chassis whenever you are working on it.
while the power is on. A sudden rush of power can
damage sensitive electronic components. Only
experienced electronics personnel should open the
chassis.
Do not connect
Note:Always ground yourself to
Note:
tric charge
electronic
tric charges. Use
times.
dissipative
If DC voltage is supplied by an external circuit,
please put a protection
input
before touching UNO-3074. Modern
devices are very sensitive to static elec-
a
grounding wrist strap at all
Place all electronic components on a static-
surface or in a static-shielded bag.
device in the power supply
port.
7Chapter 1
remove any static elec-
1.4 Chassis Dimensions
Figure 1.1: Chassis Dimensions for CeleronM 1GHz
UNO-3074 User Manual8
Figure 1.2: Chassis for Pentium 1.8GHz or Faster CPU
9Chapter 1
1.5 Packing List
The accessory package of UNO-3074 contains the following items:
(A) Power cable
(B) Keyboard/ Mouse PS/2 cable
(C) Warranty card
(D) Driver and Utility CD-ROM
(E) 4 x nti-vibration rubber
(F) PCI expansion to hold 2nd anti-vibration rubber
(G) Mini Jumper
(H) Paper menu
( I ) Power connector
(J) IDE cable for 2.5" HDD
Figure 1.3:
UNO-3074 User Manual10
Accessories
2
CHAPTER
Hardware Functionality
This chapter shows how to setup the
UNO-3074 hardware functions, including connecting
switches and indicators.
Sections include:
• Introduction
• RS-232 Interface
• RS-232/422/485 Interface
• LAN / Ethernet Connector
• DI/O and Counter
• Power Connector
•
LED and Buzzer
• PS/2 Mouse and Keyboard
• USB Connector
• PCMCIA: PC Card Slot
• VGA Display Connector
• Battery Backup SRAM
• Reset Button
peripherals, and setting
Connector
Chapter 2
Hardware Functionality
2.1 Introduction
The two figures below show the connectors on UNO-3074, and following
sections give you detailed information about function of each peripheral.
Figure 2.1:
UNO-3074 User Manual12
Front Panel of UNO-3074
2.2 RS-232 Interface (COM1~COM2)
The UNO-3074 offers two industrial standard RS-232 serial communication
interface ports: COM1 and COM2. Please refer to Appendix A.4 for
their pin
The IRQ and I/O address range
COM1: 3F8
assignments.
of
COM1 and COM2 are listed below:
, IRQ4COM2: 2F8H, IRQ3
H
2.3 RS-232/422/485 Interface (COM3~COM4)
The UNO-3074 offers two industrial RS-232/422/485 serial communication interface
their pin assignments. The default setting of COM3 and COM4 are RS422/485. (Please refer to section 2.3.4 for how to determine RS-232 or
RS-422/485)
2.3.1
Advantech UNO-3074 comes with 16C550 UARTs containing 16 bytes
FIFOs.
2.3.2
In RS-422/485 mode, UNO-3074 automatically detects signals to match
RS-422 or
ports: COM3 and COM4. Please refer to Appendix A.5 for
16C550 UARTs with 16-byte FIFO Standard
RS-422/485 Detection
RS-485 networks. (Refer to section 2.3.5)
2.3.3
Automatic Data Flow Control Function for RS-485
In RS-485 mode, UNO-3074 automatically detects the direction of incoming data
shaking signal
RS-485 network
cation
can be maintained without
and switches its transmission direction accordingly. So no hand-
(e.g. RTS signal) is necessary. This lets you easily build an
with Data+, Data- and Ground. More importantly, appli-
software previously written for full-duplex RS-232 environments
modification.
13Chapter 2
2.3.4
RS-232/422/485 Selection
COM3 and COM4 support 9-wire RS-232, RS-422 and RS-485 interfaces.
The system detects RS-422 or RS-485 signals automatically in RS-422/
485 mode.
To select
select
You can refer to figures below to set the JP4 and JP5.
between RS-422/485 and RS-232 for COM3, adjust JP4. To
between RS-422/485 and RS-232 for COM4, adjust JP5.
Note:
Jumper setting for RS-422/485 interface: (Default setting).
Jumper setting for RS-232 interface:
2.3.5
You can set the “Auto Flow Control” mode of RS-485 or “Master/Slave”
mode of RS-422
(Refer to Figure A.3 for location of SW2).
In RS-485,
the direction of the data
Then no handshaking
the driver
Please refer to Appendix A.2 Figure A.3 for location
of JP4 and JP5 location
Figure 2.2:
Figure 2.3:
RS-422/485 Jumper Setting
RS-232 Jumper Setting
RS-485 Auto Flow/RS-422 Master/Slave Selection
by
using the SW2 DIP switch for each RS-422/485 port.
if the switch is set to “Auto”, the driver automatically senses
flow and switches the direction of transmission.
is necessary. In RS-422, if DIP switch is set to “On”,
is always enabled, and always in high or low status.
UNO-3074 User Manual14
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