Microsoft TM-1104-3 User Manual

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6574190580
ТМ-1104-3
Operating Manual
ТЭ3.623.912-03РЭ
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CONTENTS

1 Description and Operation 6
1.1 Description and Operation of Device 6
1.1.1 Application 6
1.1.2 Main Technical Parameters 7
1.1.3 Device Contents 7
1.1.4 Device Structure and Operation 8
1.1.4.1 Video Signal Generation, Processing and Displaying System 8
1.1.4.2 Genlocking system 9
1.1.4.3 Control System 10
1.1.4.4 Automated Checkout System 15
1.1.4.5 Chronometrical Information Input System 21
1.1.4.6 Power Supply System 21
1.1 4.7 Auxiliary Communication System 23
1.1.4.8 Device Design 24
1.1.4.9 Measurement Instrumentation, Tools and Accessories 25
1.1.4.10 Marking 25
1.2 Description and Operation of Device Component Parts 25
1.2.1 ВС-2 Television Monitor 25 2 Operation 29
2.1 Operating Conditions and Safety Rules 29
2.2 Device preparation for Operation 29
2.2.1 Safety Precautions during Installations 29
2.2.2 External Examination of Device 30
2.2.3 Initial Position of Controls before Use of Device 30
2.2.4 Interconnection with other Devices 30
2.2.5 Switching-On and Testing of Device 30
2.3 Usage of Device 31
2.3.1 Personnel Operation during Intended Use of Device 31
2.3.2 Checking Operability of Device 31
2.3.3 Possible Troubles and Remedies thereof 32
2.3.4 Switching the Device off 34
2.3.5 Safety Precautions during Usage of Device 34
2.4 Measures under Emergency Conditions 34 3 Maintenance 35
3.1 Servicing of Device 35
3.1.1 General Guidelines 35
3.1.2 Safety Measures 35
3.1.3 Maintenance Execution Order 35
3.1.4 Replacement of Modules in Device 36
3.1.5 Device Operability Check-Up 38 Appendix А List of Abbreviations and Special Terms Used in this Manual 49 Appendix B Figure B1 General View of ТМ-1104-3 Television Module 41
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Television Module
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Operating Manual
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Operating Manual ТЭ3.623.912-03РЭ is intended for studying the content, operation principle, parameters and characteristics of the ТМ-1104-3 ТЭ3.623.912-03 television module to help correct operation and full use of the technical capabilities thereof.
For studying and operation of the ТМ-1104-3 ТЭ3.623.912-03 television module the following additional documents should be guided by:
ТМ-1104-3 television module:
- electric connection diagram ТЭ3.623.912-03Э4;
- component list ТЭ3.623.912-03ПЭ4;
- block diagram ТЭ3.623.912-03Э2.
МТК-110МЭ television complex:
- general electric diagram ТЭ1.133.110-02Э6;
- block diagram ТЭ1.133.110-02Э2;
- operating manual ТЭ1.133.110-02РЭ.
The list of the special terms and abbreviations used in the present Manual is given in Appendix A.
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1 DESCRIPTION AND OPERATION

1.1 Description and Operation of Device

1.1.1 Application

The ТМ-1104-3 ТЭ3.623.912-03 television module, hereinafter referred to as "device",
when used as a part of the TV-complex is intended for:
- commutation of video signals from TVDs to TVMs of the TV-complex;
- displaying of video information from TVDs of the TV-complex on the screen of the
ВС-2 TVM, that is built into the device;
- generation and reception of control signals during data exchange via RCLI channels
with the TM-1215-4 control modules and ТМ-1213 terminal module of the TV-complex;
- generation and reception of control signals during data exchange via RCLI channels
with the ТМ-1304 combined modules of the TV-complex;
- generation and transmission of the DGP signal to the ТМ-1304 combined modules of
the TV-complex;
- reception of chronometrical information from device "Гном-2МЭ", indication of that on the screen of the ВС-2 TVM and its transmission to the ТМ-1213 terminal module of the TV-complex via RCLI channel;
- supplying the ТМ-1304 combined modules, TM-1215-4 control modules and TM-1213 terminal module of the TV-complex with a feeding voltage of plus 27 V;
- gathering and processing of information on the TV-complex state;
- indication of information on the TV-complex state on the screen of the ВС-2 TVM;
- indication of information on the TV-complex state with the built-in LEDs;
- checkout of the equipment of the TV-complex during maintenance and operation.
To provide easy restoration of the device some modules and units of the BSP are built
immediately into the device.
The device provides the parameters and characteristics given below under the
following operating conditions:
- ambient temperature from 0 to 40 °С;
- relative humidity up to 98% at a temperature of 35 °С;
- air pressure from 600 mm Hg to 1520 mm Hg;
- sinusoidal vibration in a frequency range of 5 to 60 Hz at an acceleration amplitude of up to (2,0 ± 0,4)g.
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1.1.2 Main Technical Parameters
The device has the following main technical parameters:
- number of video signal inputs - 21;
- number of video signal outputs - 4;
- swing of input and output video signals - (1 ± 0,3) V;
- load resistance in video signal circuit - (75 ± 5%) Ω;
- video channel bandwidth, at least 7,3 MHz;
- scanning - interlaced, 625 lines, 25 frames a second;
- number of RCLI channels for data exchange with the TM1215-4 control module and
ТМ-1213 terminal module - 4;
- number of RCLI channels for data exchange with the ТМ-1304 combine modules - 6;
- lock mode - autonomous;
- number of DGP output signals - 6;
- two independent channels for receiving chronometrical information from device
"Гном-2МЭ";
- supply voltage - three-phase, from 180 to 231 V;
- feeding voltage frequency - (50 ± 1) Hz;
- power consumption - no more than 500 VA, including total power consumption of
external load not exceeding 350 VA;
- continuous operation time - 5000 h;
- overall dimensions – no more than 1722 x 360 x 629 mm;
- weight, maximum - 125 kg.

1.1.3 Device Contents

The device includes the parts shown in Table 1.
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Table 1
Designation Code Part Name Qty.
ТЭ2.045.544 ВС-2 Television monitor 1
ТЭ2.067.408 ФСП-3В Interference rejection filter 6
ТЭ2.072.492 ЭМ-1211 Diagnostics module 1
ТЭ2.201.769 ЭМ-1213 Power supply unit 3
ТЭ2.242.434-01 ЭМ-1204-1 Videoswitch module 1
ТЭ2.242.435-01 ЭМ-1205-1 Videoswitch module 1
ТЭ2.275.261 ЭМ-1242 Interface unit 1
Table 1 (continued)
Designation Code Part Name Qty.
ТЭ3.057.439-01 ЭМ-1209-1 Controller 1
ТЭ3.679.117-01 ЭМ-1212-1 Control module 1
ТЭ5.883.022 Assembly unit 1

1.1.4 Device Structure and Operation

Modules and units of the device form several functional systems, that are parts of the
corresponding systems of the TV-complex. This functional systems are listed below:
- system providing generation, processing and displaying of video signals;
- genlocking system;
- control system;
- automated checkout system;
- chronometrical information input system;
- power supply system;
- auxiliary communication system.
Most modules included by the device contain units that are parts of different systems. The description of the device and operation thereof refers to elements in the
ТМ-1104-3 ТЭ3.623.912-03Э4 TV-module electric connection diagram and the ТЭ1.133.110-02Э6 TV-complex general electric diagram.
1.1.4.1 Video Signal Generation, Processing and Displaying System
The system of video signal generation, processing and displaying provides:
- “mirror” rotation of the image arriving from the KT-257 TV-camera;
- multiplexing of 21 input video signals to five outputs;
- generation of a video signal for displaying information on the TV-comlex state on the ВС-2 TVM;
- displaying of video information from the TVDs of the TV-complex on the screen of the ВС-2 TVM.
The device contains three main modules of the video signal generation, processing
and displaying system:
- videoswitch module, ЭМ-1204-1 (А31);
- videoswitch module, ЭМ-1205-1 (А32);
- ВС-2 television monitor (А11);
- ЭМ-1211 diagnostics module (А21) that generates the video signal containing data on the TV-complex state.
The ЭМ-1205-1 videoswitch module converts the inverse image from the KT-257 TV-camera (created by the lens of pull-out optical device “Сигнал-3”) to an erect image. The ЭМ-1205-1 videoswitch module provides several modes of image rotation: by line, by frame and by both at the same time. The rotation mode is set by parallel binary code that is used for remote control. The code comes from the ЭМ-1204-1 videoswitch module.
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The video signal from the KT-257 TV-camera comes to connector X1 of the device and then – to the input of the ЭМ-1205-1 videoswitch module. The ЭМ-1205-1 videoswitch module contains a DAC, an ADC and a PLIC. The ADC performs conversion of the analog video signal into a digital one. Then, the PLIC provides writing of the data into the internal RAM and reading the content of the RAM in an inverse order thereby performing the image
unit forms the DGP signal basing on clock pulses of a quartz oscillator and supplies it to the six DGP outputs via a buffer amplifier. This signals are fed to connectors X26-X31 of the device and finally arrive to the TM-1304 combined modules. One DGP output (connector
X31) is reserved and not used in the TV complex. rotation required. The rotation process is initiated on a remote control command. From the output of the PLIC the digital data come to the DAC that does the conversion into an analog output video signal.
The ЭМ-1204-1 videoswitch module performs multiplexing of 21 input video signals to five outputs in accordance with remote control commands that come from the ЭМ-1209-1 controller via RCLI lines.
The ЭМ-1204-1 videoswitch module contains an analog matrix multiplexer providing commutation of 24 input signals to 6 outputs. The device employs only 21 inputs and five outputs. The matrix multiplexer is driven by a built-in microcontroller (MC) receiving commands from the ЭМ-1209-1 controller.
with microcontrollers and microprocessors of the main device modules interconnected via RCLI lines. The ЭM-1209-1 controller constitutes a dedicated computer performing the main control functions of the TV complex. The microcontrollers and microprocessors that are parts of the ЭM-1204-1 videoswitch module (А31), ЭМ-1211 diagnostics module (А21), ЭM-1212-1 control module (А22), and ЭM-1242 interface unit (А23) perform local control functions.
The video signal from the output of the ЭМ-1205-1 videoswitch module comes to input 1 of the ЭМ-1204-1 videoswitch module. The signals from the TVDs of the TV-complex are connected to inputs 2 to 20. "Video Input 21" of the ЭМ-1204-1 videoswitch module is
of the TV complex CPs to receive control instructions from the module buttons;
reserved and not used in the TV-complex. The output video signals of the ЭМ-1204-1 videoswitch module are assigned as follows:
device, during the TV complex operation check.
"Video Output 1" via connector X22 of the device comes to TVM ВС-2-1 No.1 of the TV-complex (first CP of TV-complex);
"Video Output 2" via connector X23 of the device comes to TVM ВС-2-1 No.2 of the TV-complex (second CP of TV-complex);
the device and other modules of the TV complex to provide power supply and control of the TVDs, correction and commutation of video signals, centralized genlocking and video recording.
"Video Output 3" via connector X24 of the device comes to the ВС-1-1 No.1 of the TV­complex (third CP of the TV-complex);
fulfillment results;
"Video Output 4" comes to connector X25 of the device and is not used in the TV­complex;
checkout system (ACS).
"Video Output 5" comes to the video input of the ЭМ-1211 diagnostics module and then - to the ВС-2 TVM.
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ВС-2 TVM coming from the ЭМ-1204-1 videoswitch module and a diagnostics signal that is
The ЭМ-1211 diagnostics module performs switching between video signals for the
generated by the ЭМ-1211 diagnostics module by itself.
Commutation of video signals is done by pressing the buttons on the front panel of the
ЭМ-1211 diagnostics module. By pressing button SELECT the video signal from the ЭМ-1204-1 videoswitch module (from the TVD chosen on the
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connected to the ВС-2 TVM. Pressing button ENTER provides connection of the video signal formed in the ЭМ-1211 diagnostics module, containing data on the TV-complex state, to the
ЭМ-1212-1 control module) is
system and the whole TV complex. The working software of the controller is written to ROM and provides control of the TV complex via serial duplex communication channels. The ЭM-1209-1 controller incorporates a power supply supervisor and a watchdog timer, controlling the working program execution and automatically resetting the system in case of a fault. The ЭM-1209-1 controller provides 14 serial duplex interface channels (RCLI) and an RS-232 channel. The working program can be reset by pressing the RESTART button, mounted on the front panel of the controller. The ЭM-1209-1 controller is installed on the third floor of the device in the rightmost row (see Appendix B, pos.13). To the left of that the two ЭM-1209-1 controllers of the BSP are installed.
screen of the ВС-2 TVM.
TV-complex are controlled via RCLI channels.
1.1.4.2 Genlocking System
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The genlocking system provides centralized synchronization of all the TVDs of the complex by forming DGP signals on the six output connectors of the device. The DGP signal constitutes a pulse sequence with a swing of 3 V, frequency of 15625 Hz and duration of 5 µS. Every 625-th pulse has a duration of 12 µS. The centralized synchronization reduces
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the mutual interference level and simplifies video signal processing.
transmission lines) and two wires are used for input datastreams (data reception lines);
The main unit of the genlocking system is the EM-1209-1 controller. The PLIC of the

1.1.4.3 Control System

The functional control system (CS) is formed by the ЭM-1209-1 controller (A33) along
The control system provides:
- communication with the TM-1215-4 control modules and the TM-1230 control module
- input of control instructions from the ЭM-1212-1 control module, that is a part of the
- processing of control instructions and output of instructions to the execution units of
- receiving and analysis of replies of execution units and indication of instruction
- preparation and output of data about the state of the TV-complex to the automatic
The ЭM-1209-1 controller is the main control element of both the device control
The modules that are parts of the device as well as other modules included by the
The RCLI channels have the following parameters:
- loop-type channel, duplex, four-wire, two wires are used for output datastreams (data
- data transmission and reception circuits are galvanically decoupled;
- baud rate - 19200;
- number of data bits - 8;
- number of stop bits – 1;
- LSB is transferred first;
- pause, stop bit and logic one are transferred as current from 0 to 1 mA;
- start bit and logic 0 are transferred as current from 15 to 25 mA;
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- receiver operation threshold is from 5 to 8 mA.
Data in the RCLI channels is transmitted as byte arrays. Data arrays are transferred with a frequency from 10 to 25 Hz. The pause between arrays is no less than 1 ms. Pause between neighboring bytes within an array is no more than 100 µS. Every array ends with a
the ЭМ-1204-1 videoswitch module. The command array contains instructions for commutation of the input video signals to the six outputs. The reply array contains
information on the instruction execution. check sum. Data exchange in RCLI channels is started by the ЭМ-1209-1 controller by transmission of the corresponding command instruction arrays. On reception of the command
device. They are reserved and not used in the TV-complex. instruction array all the units and modules of the TV-complex start transmission of reply arrays.
used for setup and debugging of the TV-complex.
Data exchange between the ЭМ-1209-1 controller and the ТМ-1304 No.1 -
ТМ-1304 No.5. combined modules is performed via channels " RCLI 1" – " RCLI 5". During
periodically, with a frequency of 10 to 25 Hz, carries out the following actions: this exchange the datastream passes through assembly modules, ТМ-1308 No.1­ ТМ-1308 No.3.
ЭМ-1212-1 control module via the RCLI channels;
Every command array consists of nine bytes and contains the following data:
command to switch on the power supplies of four TVDs, video signal correction factors for
control module and ЭМ-1212-1 control module when their buttons are pressed; four TVDs, type of synchronizing pulses and delay of those for synchronization of four TVDs, instructions for control of TVD modes. The reply arrays contain data on functioning of the
RCLI channels. modules that are parts of the ТМ-1304 combined modules, supply voltage presence on four TVDs, presence of video signals from four TVDs, diagnostic information from four TVDs.
Data exchange between the ЭМ-1209-1 controller and the ТМ-1213 terminal module
is performed via channel " RCLI 7". During this exchange the datastream passes through
video signal commutation module,
synchronization modules in the ТМ-1304 combined modules, ЭМ-1241 control modules in
the ТМ-1220-1 optical TV-units and the КТ-257 TV camera; connector X38 of the device and the ТМ-1308 No.4 assembly module.
The command array contains commands to light up the LEDs of the ТМ-1215-4 No.1 and the ТМ-1230 control modules, commands for control of the ДЕ-118-1 VRD, data for mixing into the video signal before video recording (abbreviated name of TVD, date and
ЭМ-1209-1 controller with the buttons mounted on the front panel and LED indication of
execution of the following commands: time). The reply array contains the codes of the buttons pressed on the control modules, ТМ-1215-4 N 1 and ТМ-1230, and also information about the state of the ДЕ-118-1 VRD.
GROUP5, CHANNEL1-CHANNEL4, OFF.
Data exchange between the ЭМ-1209-1 controller and the ТМ-1215-4 No.2 control module is performed via channel " RCLI 8". During this exchange the datastream passes through connector X38 of the device, the ТМ-1308 No.4 assembly module and the ТМ-1201 No.1 terminal module. The command array contains commands to light up the LEDs of the
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ТМ-1215-4 No.2 control module. The reply array contains the codes of the buttons pressed.
Data exchange between the ЭМ-1209-1 controller and the ТМ-1215-4 No.3 control
buttons TVD TO CHECK and TVD FROM CHECK.
ЭМ-1212-1.
Channel " RCLI 14" is used for data exchange between the ЭМ-1209-1 controller and
Channels " RCLI 6" and " RCLI 10" are brought out to connectors X37 and X39 of the
The RS-232 channel is brought out on connector X43 of the device. This channel is
The ЭМ-1209-1 executes the program stored in its non-volatile memory. This program
- communication with the ТМ-1215-4 control modules, TМ-1230 control module and
- handling of commands coming from the ТМ-1215-4 control modules, TМ-1230
- forming of control instructions for all the modules connected to the ЭМ-1209-1 via the
- transferring of instructions via the RCLI channels and interrogation of the ЭМ-1204-1 ЭМ-1242 interface module, ЭМ-1202 control and
- forms and transfers the diagnostic data to the ЭМ-1211 diagnostics module.
The ЭМ-1212-1 control module (Fig.1) provides manual command input for the
- switching on and off of any of the 20 TVDs of the TV-complex with buttons GROUP1-
- enabling the night mode of the KT-257 TV-camera with button NIGHT MODE;
- control of the selected ТМ-1220-1 optical TV-module with button TEST ON.
- indication of location of faulty TVDs under servicing or servicing completion with
- testing LEDs and buttons of the ЭМ-1212-1 control module with button TEST of the
module is performed via channel " RCLI 9". During this exchange the datastream passes through connector X39 of the device, the ТМ-1308 No.5 assembly module and the ТМ-1201 No.2 terminal module. The command array contains commands to light up the LEDs of the ТМ-1215-4 No.3 control module. The reply array contains the codes of the
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buttons pressed.
The ЭМ-1209-1 controller transmits data to the ЭМ-1211 diagnostics module via channel " RCLI 11". The data array contains information on data transfers between the ЭМ-1209-1 controller and all the peripheral modules, information on the state and control of all the TVDs and VRDs.
Channel " RCLI 12" is used for data exchange between the ЭМ-1209-1 controller and the ЭМ-1212-1 control module. The command array contains instructions for controlling the
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LEDs of the ЭМ-1212-1 control module. The reply array contains the codes of the buttons pressed.
Channel " RCLI 13" is used for data exchange between the ЭМ-1209-1 controller and the ЭМ-1242 interface module. The command array contains a request for transferring chronometrical information from the first or the second channel of the ЭМ-1242 interface
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module. The reply array contains chronometrical information from the requested exchange channel of the ЭМ-1242 interface module.
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TROUBLE
GROUP CHANNEL TVD CONTROL TROUBLE
ЭМ-1212-1
ЭМ-1204-1 ТМ-1304 N1
ЭМ-1205-1 ТМ-1304 N2
ЭМ-1209-1 ТМ-1304 N3
ЭМ-1242 ТМ-1304 N4
ЭМ-1213 N1 ТМ-1304 N5
ЭМ-1213 N2
ЭМ-1213 N3 ТМ-1215-4 N1
ТМ-1215-4 N2
FUSE
ТМ-1215-4 N3
1
2
3
4
5
1
2
3
4
NIGHT MODE
TEST ON
TVD
TO
CHECK
TVD FROM CHECK
OFF
TEST ЭМ-1212-1
ТМ-1213
МТК-110МЭ ДЕ-118-1
Table 2
Group­channel
1-1
1-2
Place of TVD installation
Device Сигнал-3
Fore end, 6 frame
Video signal
source
Designation on
ТМ-1215-4
КТ-257 PERISCOPE
ТМ-1220-1 FE –6FR
1-3 1 room, 1 deck, starboard side Неотон-08-2 1R 1D STB
1-4 1 room, 2 deck Неотон-08-1 1R 2D
2-1 1 room, 1 deck, port side Неотон-08-1 1R 1D PS
2-2 Superstructure, 20 frame ТМ-1220-1
SUPRSTR 20FR
2-3 3 room, 1 deck Неотон-08-2 3R 1D
2-4 3 room, 3 deck Неотон-08 3R 3D
3-1 4 room, 1 deck Неотон-08-2 4R 1D
3-2
BF, winch automated communication system
ТМ-1220-1 WINCH ACS
3-3 4 room, 2 deck, starboard Неотон-08-1 4R 2D STB
3-4 4 room, 2 deck, port side Неотон-08-1 4R 2D PS
4-1 5 room, port side Неотон-08-2 5R PS
Fig. 1 – Front panel of the ЭМ-1212-1 control module.
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Functioning of the ЭМ-1212-1 control module as a part of the control system is provided by microcontroller CS, PLIC, interface and buttons with LEDs. The microcontroller
4-2 5 room, starboard Неотон-08-2 5R STB
4-3 Pod, winch sonar system ТМ-1220-1 WINCH SS
4-4 4 room, 2 deck, PCS Неотон-08 4R 2D PCS
5-1 6 room, 1 deck, aft Неотон-08-1 6R 1D A
(MC) together with the PLIC inquires the buttons. On request from the ЭМ-1209-1 controller the MC forms a reply array with the codes of the buttons pressed and transfers it via the RCLI channel to the ЭМ-1209-1 controller.
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instructions for lighting up the LEDs and switches on the corresponding LEDs by means of
The MC of CS receives from the ЭМ-1209-1 controller a command array with
the PLIC. The working program of the ЭМ-1209-1 controller analyses the button state and decides whether to light up the LEDs.
Correspondence between group numbers, channel numbers, TVD installation places and the designation on the ТМ-1215-4 control module is shown in Table 2.
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The ЭМ-1211 diagnostics module has a microprocessor and an interface receiving arrays with data on the CS state from the ЭМ-1209-1 controller and provide visualization of the data in video frames of the ACS.
The ЭМ-1204-1 videoswitch module contains a MC and an interface that receive instructions from the ЭМ-1209-1 controller for commutation of video signals and control their execution.
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5-2 6 room, 1 deck, fore Неотон-08-1 6R 1D F
5-3 Tiller compartment Неотон-08 TC
5-4 Pod, 108 frame ТМ-1220-1 POD 108FR
The ЭМ-1242 interface unit contains a MC and a PLIC that form an array with
chronometrical data on request from the ЭМ-1209-1 controller.
The ЭМ-1209-1 controller working program provides various priorities for the
ЭМ-1212-1 and ТМ-1215-4 control modules as per enabling and control of the TVDs. The ЭМ-1212-1 control module has the highest control priority. The second comes the ТМ-1215-4 No.1 control module, then - the ТМ-1215-4 No.2 control module and ТМ-1215-4 No.3 control module.
The ЭМ-1209-1 prohibits accidental enabling the night channel of the KT-257 TV-camera in the day time. On the first press on button PERISCOPE NIGHT on any of the ТМ-1215-4 control modules, the ЭМ-1209-1 controller will switch on the day channel of the
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