Micro Motion CDM100 Operating Manual

5 (3)

Configuration and Use Manual

MMI-20020944, Rev AC

April 2016

Micro Motion® Compact Density Meters (CDM)

Configuration and Use Manual

Safety messages

Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully before proceeding to the next step.

Emerson Flow customer service

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UAE

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Contents

Contents

Part I

Getting Started

 

Chapter 1

Before you begin ............................................................................................................

3

 

1.1

About this manual .......................................................................................................................

3

 

1.2

Model codes and device types .....................................................................................................

3

 

1.3

Communications tools and protocols ..........................................................................................

4

 

1.4

Additional documentation and resources ....................................................................................

5

Chapter 2

Quick start

.....................................................................................................................

7

 

2.1

Power up the transmitter .............................................................................................................

7

 

2.2

Check meter status ......................................................................................................................

7

 

2.3

Make ..............................................................................a startup connection to the transmitter

8

 

2.4

Zero the ............................................................................................................................meter

9

 

 

2.4.1 ...................................................................................

Zero the meter using the display

9

 

 

2.4.2 ..................................................................................

Zero the meter using ProLink III

10

 

 

2.4.3 ............................................................

Zero the meter using the Field Communicator

11

Part II

Configuration and commissioning

 

Chapter 3

Introduction to configuration and commissioning .......................................................

15

 

3.1

Default values ............................................................................................................................

15

 

 

3.1.1

CDM default values .....................................................................................................

15

 

3.2

Enable access to the off-line menu of the display .......................................................................

16

 

3.3

Disable HART security ................................................................................................................

17

 

3.4

Set the HART lock ......................................................................................................................

19

 

3.5

Restore the factory configuration ..............................................................................................

19

Chapter 4

Configure process measurement ..................................................................................

21

 

4.1

Verify the calibration factors ......................................................................................................

21

 

 

4.1.1

Calibration factors ......................................................................................................

22

 

4.2

Configure line density measurement ........................................................................................

23

 

 

4.2.1

Configure Density Measurement Unit ................................................................................

23

 

 

4.2.2

Configure Density Damping ...........................................................................................

25

 

 

4.2.3

Configure Density Cutoff ................................................................................................

26

 

 

4.2.4

Configure two-phase flow parameters ........................................................................

26

 

4.3

Configure temperature measurement .......................................................................................

28

 

 

4.3.1

Configure Temperature Measurement Unit ........................................................................

28

 

 

4.3.2

Configure Temperature Damping .....................................................................................

29

 

 

4.3.3

Configure Temperature Input ..........................................................................................

30

 

4.4

Configure the pressure input .....................................................................................................

33

 

 

4.4.1

Configure the pressure input using ProLink III .............................................................

33

 

 

4.4.2

Configure the pressure input using the Field Communicator .......................................

35

 

 

4.4.3

Options for Pressure Measurement Unit ...........................................................................

36

 

4.5

Set up the API referral application ..............................................................................................

37

Configuration and Use Manual

i

Contents

 

 

4.5.1

Set up the API referral application using ProLink III ......................................................

37

 

 

4.5.2

Set up the API referral application using the Field Communicator ...............................

42

 

4.6

Set up concentration measurement ..........................................................................................

50

 

 

4.6.1

Preparing to set up concentration measurement ........................................................

50

 

 

4.6.2

Set up concentration measurement using ProLink III ...................................................

51

 

 

4.6.3

Set up concentration measurement using the Field Communicator ............................

58

 

 

4.6.4

Using equations to calculate specific gravity, °Baumé, °Brix, °Plato, and °Twaddell ......

63

 

 

4.6.5

Matrix switching .........................................................................................................

64

 

4.7

Set up flow monitoring ..............................................................................................................

66

 

 

4.7.1

Configure velocity measurement ................................................................................

66

 

 

4.7.2

Configure volume flow rate measurement ..................................................................

68

 

 

4.7.3

Configure Flow Direction ................................................................................................

70

 

 

4.7.4

Configure Flow Damping ................................................................................................

74

Chapter 5

Configure device options and preferences ....................................................................

75

 

5.1

Configure the transmitter display ..............................................................................................

75

 

 

5.1.1

Configure the language used for the display ...............................................................

75

 

 

5.1.2

Configure the process variables and diagnostic variables shown on the display ...........

76

 

 

5.1.3

Configure the number of decimal places (precision) shown on the display ..................

76

 

 

5.1.4

Configure the refresh rate of data shown on the display ..............................................

77

 

 

5.1.5

Enable or disable automatic scrolling through the display variables ............................

77

 

5.2

Enable or disable the Acknowledge All Alerts display command ......................................................

78

 

5.3

Configure security for the display menus ..................................................................................

79

 

5.4

Configure alert handling ............................................................................................................

80

 

 

5.4.1

Configure Fault Timeout .................................................................................................

80

 

 

5.4.2

Configure Alert Severity .................................................................................................

81

 

5.5

Configure informational parameters .........................................................................................

83

Chapter 6

Integrate the meter with the control system ................................................................

85

 

6.1

Configure Channel B ..................................................................................................................

85

 

6.2

Configure the mA output ..........................................................................................................

86

 

 

6.2.1

Configure mA Output Process Variable .............................................................................

86

 

 

6.2.2

Configure Lower Range Value (LRV) and Upper Range Value (URV) ....................................

88

 

 

6.2.3

Configure Added Damping .............................................................................................

89

 

 

6.2.4

Configure mA Output Fault Action and mA Output Fault Level ...............................................

91

 

6.3

Configure the discrete output ...................................................................................................

92

 

 

6.3.1

Configure Discrete Output Source ....................................................................................

92

 

 

6.3.2

Configure Discrete Output Polarity ...................................................................................

93

 

 

6.3.3

Configure Discrete Output Fault Action .............................................................................

94

 

6.4

Configure an enhanced event ....................................................................................................

95

 

6.5

Configure HART/Bell 202 communications ...............................................................................

96

 

 

6.5.1

Configure basic HART parameters ...............................................................................

96

 

 

6.5.2

Configure HART variables (PV, SV, TV, QV) ..................................................................

97

 

 

6.5.3

Configure burst communications ...............................................................................

99

 

6.6

Configure Modbus communications ........................................................................................

103

 

6.7

Configure Digital Communications Fault Action ...............................................................................

105

 

 

6.7.1

Options for Digital Communications Fault Action ...............................................................

105

Chapter 7

Complete the configuration .......................................................................................

107

 

7.1

Test or tune the system using sensor simulation ......................................................................

107

 

7.2

Back up transmitter configuration ...........................................................................................

107

 

7.3

Enable HART security ...............................................................................................................

108

ii

Micro Motion® Compact Density Meters (CDM)

Contents

Part III

Operations, maintenance, and troubleshooting

 

Chapter 8

Transmitter operation ................................................................................................

113

 

8.1

Record the process variables ...................................................................................................

113

 

8.2

View process variables and diagnostic variables ......................................................................

113

 

 

8.2.1

View process variables using the display ...................................................................

114

 

 

8.2.2

View process variables and other data using ProLink III .............................................

114

 

 

8.2.3

View process variables using the Field Communicator ..............................................

115

 

8.3

View and acknowledge status alerts ........................................................................................

115

 

 

8.3.1

View and acknowledge alerts using the display ........................................................

115

 

 

8.3.2

View and acknowledge alerts using ProLink III ...........................................................

117

 

 

8.3.3

View alerts using the Field Communicator ................................................................

118

 

 

8.3.4

Alert data in transmitter memory .............................................................................

118

Chapter 9

Measurement support ...............................................................................................

121

 

9.1

Perform the inline calibration check procedure .......................................................................

121

 

 

9.1.1

Perform the inline calibration check using ProLink III .................................................

122

 

 

9.1.2

Perform the inline calibration check using the Field Communicator ..........................

123

 

9.2

Perform the Known Density Verification procedure .................................................................

123

 

 

9.2.1

Perform the Known Density Verification procedure using the display .......................

124

 

 

9.2.2

Perform the Known Density Verification procedure using ProLink III .........................

125

 

 

9.2.3

Perform the Known Density Verification procedure using the

 

 

 

 

Field Communicator .................................................................................................

125

 

9.3

Adjust density measurement with Density Offset or Density Meter Factor .......................................

126

 

9.4

Perform density offset calibration ............................................................................................

127

 

 

9.4.1

Perform density offset calibration using the display ..................................................

128

 

 

9.4.2

Perform density offset calibration using ProLink III ....................................................

129

 

 

9.4.3

Perform density offset calibration using the Field Communicator .............................

129

 

9.5

Adjust temperature measurement with Temperature Offset ........................................................

130

 

9.6

Adjust concentration measurement with Trim Offset .................................................................

131

 

9.7

Adjust concentration measurement with Trim Slope and Trim Offset ...........................................

132

 

9.8

Set up user-defined calculations ..............................................................................................

134

 

 

9.8.1

Equations used in user-defined calculations ..............................................................

136

 

 

9.8.2

Measurement units used in user-defined calculations ...............................................

136

 

9.9

Diagnostic density ...................................................................................................................

137

 

 

9.9.1

Enable diagnostic input density ................................................................................

138

 

 

9.9.2

Enable calculated diagnostic density .........................................................................

138

Chapter 10

Troubleshooting ........................................................................................................

139

 

10.1

Quick guide to troubleshooting ...............................................................................................

139

 

10.2

Check power supply wiring ......................................................................................................

140

 

10.3

Check grounding .....................................................................................................................

141

 

10.4

Perform loop tests ...................................................................................................................

142

 

 

10.4.1

Perform loop tests using the display .........................................................................

142

 

 

10.4.2

Perform loop tests using ProLink III ...........................................................................

143

 

 

10.4.3

Perform loop tests using the Field Communicator ....................................................

144

 

10.5

Status LED states .....................................................................................................................

146

 

10.6

Status alerts, causes, and recommendations ...........................................................................

147

 

10.7

Density measurement problems .............................................................................................

153

 

10.8

Temperature measurement problems .....................................................................................

154

 

 

10.8.1

Thermal insulation ....................................................................................................

155

Configuration and Use Manual

iii

Contents

 

10.9

API referral problems ...............................................................................................................

155

 

10.10

Concentration measurement problems ...................................................................................

156

 

10.11

Velocity measurement problems ............................................................................................

156

 

10.12

Milliamp output problems .......................................................................................................

158

 

10.13

Discrete output problems ........................................................................................................

160

 

10.14

Time Period Signal (TPS) output problems ...............................................................................

160

 

10.15

Using sensor simulation for troubleshooting ...........................................................................

161

 

10.16

Trim mA outputs .....................................................................................................................

161

 

 

10.16.1 Trim mA outputs using ProLink III ..............................................................................

161

 

 

10.16.2 Trim mA outputs using the Field Communicator .......................................................

162

 

10.17

Check HART communications .................................................................................................

162

 

10.18

Check Lower Range Value and Upper Range Value .........................................................................

164

 

10.19

Check mA Output Fault Action ......................................................................................................

164

 

10.20

Check for radio frequency interference (RFI) ............................................................................

165

 

10.21

Check Flow Direction ..................................................................................................................

165

 

10.22

Check the cutoffs ....................................................................................................................

165

 

10.23

Check for two-phase flow (slug flow) .......................................................................................

166

 

10.24

Check the drive gain ................................................................................................................

166

 

 

10.24.1 Excessive or erratic drive gain ....................................................................................

167

 

 

10.24.2 Collect drive gain data ..............................................................................................

168

 

10.25

Check the pickoff voltage ........................................................................................................

168

 

 

10.25.1 Collect pickoff voltage data ......................................................................................

169

 

10.26

Check for internal electrical problems .....................................................................................

169

 

10.27

Locate a device using the HART 7 Squawk feature ...................................................................

170

Appendices and reference

 

Appendix A

Calibration certificate ................................................................................................

171

 

A.1

Sample calibration certificates ................................................................................................

171

Appendix B

Using the transmitter display .....................................................................................

175

 

B.1

Components of the transmitter interface ................................................................................

175

 

B.2

Use the optical switches ..........................................................................................................

175

 

B.3

Access and use the display menu system .................................................................................

176

 

 

B.3.1

Enter a floating-point value using the display ............................................................

177

 

B.4

Display codes for process variables ..........................................................................................

180

 

B.5

Codes and abbreviations used in display menus ......................................................................

180

Appendix C

Using ProLink III with the transmitter .........................................................................

193

 

C.1

Basic information about ProLink III ...........................................................................................

193

 

C.2

Connect with ProLink III ...........................................................................................................

194

 

 

C.2.1

Connection types supported by ProLink III ................................................................

194

 

 

C.2.2

Connect with ProLink III over Modbus/RS-485 ...........................................................

195

 

 

C.2.3

Connect with ProLink III over HART/Bell 202 .............................................................

198

Appendix D

Using the Field Communicator with the transmitter ...................................................

207

 

D.1

Basic information about the Field Communicator ....................................................................

207

 

D.2

Connect with the Field Communicator ....................................................................................

208

Appendix E

Concentration measurement matrices, derived variables, and process variables ........

211

 

E.1

Standard matrices for the concentration measurement application ........................................

211

 

E.2

Concentration measurement matrices available by order ........................................................

212

 

E.3

Derived variables and calculated process variables ..................................................................

214

iv

Micro Motion® Compact Density Meters (CDM)

Contents

Appendix F MID applications ........................................................................................................

217

F.1

Certification ............................................................................................................................

217

F.2

MID flow computer and power supply requirements ...............................................................

218

F.3

Flow computer density calculations ........................................................................................

218

F.4

TPS and external input connections to the flow computer .......................................................

220

F.5

MID support ............................................................................................................................

220

F.6

Read revision and checksum data ............................................................................................

221

F.7

Secure the meter .....................................................................................................................

221

F.8

Switch to unsecured mode ......................................................................................................

224

Configuration and Use Manual

v

Contents

vi

Micro Motion® Compact Density Meters (CDM)

Getting Started

Part I

Getting Started

Chapters covered in this part:

Before you begin

Quick start

Configuration and Use Manual

1

Getting Started

2

Micro Motion® Compact Density Meters (CDM)

Before you begin

1 Before you begin

Topics covered in this chapter:

About this manual

Model codes and device types

Communications tools and protocols

Additional documentation and resources

1.1About this manual

This manual provides information to help you configure, commission, use, maintain, and troubleshoot the Micro Motion Compact Density Meter (CDM).

The following versions of the CDM are documented in this manual:

Compact Density Meter with Analog Outputs

Compact Density Meter with Analog Output and Discrete Output

Compact Density Meter with Time Period Signal Output

For the Compact Density Meter with FOUNDATIONFieldbus, see Micro Motion® Compact Density Meters with FOUNDATIONFieldbus: Configuration and Use Manual.

Important

This manual assumes that the following conditions apply:

The meter has been installed correctly and completely, according to the instructions in the installation manual.

The installation complies with all applicable safety requirements.

The user is trained in all government and corporate safety standards.

1.2Model codes and device types

Your device can be identified by the model code on the device tag.

Table 1-1: Model codes and device types

 

 

 

 

Electronics mount-

Model code

Device nickname

I/O

 

ing

 

 

 

 

 

CDM100M****C

CDM mA

Two mA outputs

Integral

 

 

RS-485 terminals

 

 

 

 

 

 

CDM100M****D

CDM DO

One mA output

Integral

 

 

One discrete output

 

 

 

RS-485 terminals

 

 

 

 

 

 

Configuration and Use Manual

3

Before you begin

Table 1-1: Model codes and device types (continued)

 

 

 

 

Electronics mount-

Model code

Device nickname

I/O

 

ing

 

 

 

 

 

CDM100M****B

CDM TPS

One mA output

Integral

 

 

One Time Period Sig-

 

 

 

 

nal output

 

 

 

RS-485 terminals

 

 

 

 

 

 

CDM100M****A

CDM FF

FOUNDATIONfield-

4-wire remote

 

 

 

bus

transmitter

 

 

 

 

 

Restriction

The CDM mA, CDM DO, and CDM FF support a complete set of application and configuration options. The CDM TPS supports a subset of configuration options. Refer to the product data sheet for details.

1.3Communications tools and protocols

You can use several different communications tools and protocols to interface with the device. You may use different tools in different locations or for different tasks.

Table 1-2: Communications tools, protocols, and related information

Communica-

 

 

 

 

 

 

tions tool

Supported protocols

Scope

In this manual

For more information

 

 

 

 

 

Display

Not applicable

Basic configuration and

Complete user informa-

Not applicable

 

 

 

commissioning

tion. See Appendix B.

 

 

 

 

 

 

 

 

ProLink III

Modbus/RS-485

Complete configuration

Basic user information.

User manual

 

HART/Bell 202

and commissioning

See Appendix C.

Installed with soft-

 

Service port

 

 

 

ware

 

 

 

 

 

On Micro Motion

 

 

 

 

 

 

user documentation

 

 

 

 

 

 

CD

 

 

 

 

 

On Micro Motion

 

 

 

 

 

 

web site

 

 

 

 

 

 

(www.micromo

 

 

 

 

 

 

tion.com)

 

 

 

 

 

 

Field Commu-

HART/Bell 202

Complete configuration

Basic user information.

User manual on

nicator

 

 

and commissioning

See Appendix D.

Micro Motion web site

 

 

 

 

 

(www.micromo

 

 

 

 

 

tion.com )

 

 

 

 

 

 

 

4

Micro Motion® Compact Density Meters (CDM)

Before you begin

Tip

You may be able to use other communications tools from Emerson Process Management, such as AMS Suite: Intelligent Device Manager, or the Smart Wireless THUMAdapter. Use of AMS or the Smart Wireless THUM Adapter is not discussed in this manual. For more information on the Smart Wireless THUM Adapter, refer to the documentation available at www.micromotion.com.

1.4Additional documentation and resources

Micro Motion provides additional documentation to support the installation and operation of the device.

Table 1-3: Additional documentation and resources

Topic

Document

 

 

Device installation

Micro Motion Compact Density Meters (CDM): Installation Manual

 

 

Product data sheet

Micro Motion Compact Density Meters: Product Data Sheet

 

 

All documentation resources are available on the Micro Motion web site at

www.micromotion.com or on the Micro Motion user documentation DVD.

Configuration and Use Manual

5

Before you begin

6

Micro Motion® Compact Density Meters (CDM)

Quick start

2 Quick start

Topics covered in this chapter:

Power up the transmitter

Check meter status

Make a startup connection to the transmitter

Zero the meter

2.1Power up the transmitter

The transmitter must be powered up for all configuration and commissioning tasks, or for process measurement.

1.Ensure that all transmitter and sensor covers and seals are closed.

WARNING!

To prevent ignition of flammable or combustible atmospheres, ensure that all covers and seals are tightly closed. For hazardous area installations, applying power while housing covers are removed or loose can cause an explosion.

2.Turn on the electrical power at the power supply.

The transmitter will automatically perform diagnostic routines. During this period, Alert 009 is active. The diagnostic routines should complete in approximately

30 seconds.

Postrequisites

Although the sensor is ready to receive process fluid shortly after power-up, the electronics can take up to 10 minutes to reach thermal equilibrium. Therefore, if this is the initial startup, or if power has been off long enough to allow components to reach ambient temperature, allow the electronics to warm up for approximately 10 minutes before relying on process measurements. During this warm-up period, you may observe minor measurement instability or inaccuracy.

2.2Check meter status

Check the meter for any error conditions that require user action or that affect measurement accuracy.

1.Wait approximately 10 seconds for the power-up sequence to complete.

Immediately after power-up, the transmitter runs through diagnostic routines and checks for error conditions. During the power-up sequence, Alert A009 is active. This alert should clear automatically when the power-up sequence is complete.

Configuration and Use Manual

7

Quick start

2.Check the status LED on the transmitter.

Table 2-1: Transmitter status reported by status LED

LED state

Description

Recommendation

 

 

 

Green

No alerts are active.

Continue with configuration or process meas-

 

 

urement.

 

 

 

Yellow

One or more low-severity alerts are active.

A low-severity alert condition does not affect

 

 

measurement accuracy or output behavior.

 

 

You can continue with configuration or proc-

 

 

ess measurement. If you choose, you can iden-

 

 

tify and resolve the alert condition.

 

 

 

Flashing yellow

Calibration in progress, or Known Density Veri-

The measurement can fluctuate during the

 

fication in progress.

calibration process or change as a result of the

 

 

calibration process. The alert will clear when

 

 

the calibration is complete. Check the calibra-

 

 

tion results before continuing.

 

 

 

Red

One or more high-severity alerts are active.

A high-severity alert condition affects meas-

 

 

urement accuracy and output behavior. Re-

 

 

solve the alert condition before continuing.

 

 

 

View and acknowledge status alerts (Section 8.3)

Status alerts, causes, and recommendations (Section 10.6)

2.3Make a startup connection to the transmitter

For all configuration tools except the display, you must have an active connection to the transmitter to configure the transmitter.

Identify the connection type to use, and follow the instructions for that connection type in the appropriate appendix. Use the default communications parameters shown in the appendix.

Communications tool

Connection type to use

Instructions

 

 

 

ProLink III

Modbus/RS-485

Appendix C

 

HART/Bell 202

 

 

 

 

Field Communicator

HART/Bell 202

Appendix D

 

 

 

Postrequisites

(Optional) Change the communications parameters to site-specific values.

To change the communications parameters using ProLink III, choose Device Tools >

Configuration > Communications.

8

Micro Motion® Compact Density Meters (CDM)

Quick start

To change the communications parameters using the Field Communicator, choose

Configure > Manual Setup > HART > Communications.

Important

If you are changing communications parameters for the connection type that you are using, you will lose the connection when you write the parameters to the transmitter. Reconnect using the new parameters.

2.4Zero the meter

Zeroing the meter establishes a baseline for the velocity indicator by analyzing the sensor's output when there is no flow through the sensor tubes.

Note

Do not zero the meter if a high-severity alert is active. Correct the problem, then zero the meter. You may zero the meter if a low-severity alert is active.

In most cases, the default value (0) is adequate for flow indication. Do not zero the meter unless the velocity switch is being triggered incorrectly and you need to apply an offset to the velocity measurement.

Zero the meter using the display

(Section 2.4.1)

Zero the meter using ProLink III

(Section 2.4.2)

Zero the meter using the Field Communicator (Section 2.4.3)

2.4.1Zero the meter using the display

Restriction

You cannot change the Zero Time setting from the display. The current setting of Zero Time will be applied to the zero procedure. The default value is 20 seconds. If you need to change Zero Time, you must make a connection to the transmitter from a communications tool such as ProLink III.

Procedure

1.Prepare the meter:

a.Stop flow through the sensor by shutting the downstream valve, and then the upstream valve if available.

b.Verify that the sensor is blocked in, that flow has stopped, and that the sensor is completely full of process fluid.

c.Verify that the process fluid is not flashing or condensing, and that it does not contain particles that can settle out.

d.Remove or reduce sources of electromechanical noise if appropriate.

2.Start the zero process.

a.Navigate to the Zero menu: OFFLINE MAINT > OFFLINE CALIB > VEL ZERO.

Configuration and Use Manual

9

Quick start

b.Scroll to CAL VEL/ZERO and activate Select, then select CAL/YES?.

The status LED changes to flashing yellow while the zero is in progress.

3.Read the zero result on the display.

The display reports CAL PASS if the zero was successful, or CAL FAIL if it was not.

Postrequisites

Restore normal flow through the sensor by opening the valves.

Need help? If the zero fails:

Ensure that there is no flow through the sensor, then retry.

Remove or reduce sources of electromechanical noise, then retry.

Set Zero Time to a lower value, then retry.

If the zero continues to fail, contact Micro Motion.

If you want to return the meter to operation using a previous zero value, choose OFFLINE MAINT > CAL > RESTORE VEL/ZERO.

2.4.2Zero the meter using ProLink III

1.Prepare the meter:

a.Stop flow through the sensor by shutting the downstream valve, and then the upstream valve if available.

b.Verify that the sensor is blocked in, that flow has stopped, and that the sensor is completely full of process fluid.

c.Verify that the process fluid is not flashing or condensing, and that it does not contain particles that can settle out.

d.Remove or reduce sources of electromechanical noise if appropriate.

2.Choose Device Tools > Calibration > Zero Velocity.

3.Modify Zero Time, if desired.

Zero Time controls the amount of time the transmitter takes to determine its zeroflow reference point. The default Zero Time is 20 seconds. For most applications, the default Zero Time is appropriate.

4.Click Calibrate Zero.

The Calibration in Progress message is displayed. When the calibration is complete:

If the zero procedure was successful, a Calibration Success message and a new zero value are displayed.

If the zero procedure failed, a Calibration Failed message is displayed.

Postrequisites

Restore normal flow through the sensor by opening the valves.

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Micro Motion® Compact Density Meters (CDM)

Quick start

Need help? If the zero fails:

Remove or reduce sources of electromechanical noise, then retry.

If the zero continues to fail, contact Micro Motion.

If you want to return the meter to operation using a previous zero value, choose Device Tools >

Calibration > Zero Velocity > Restore Prior Zero. Restore Prior Zero is available only while the Zero Velocity window is open. If you close the Zero Velocity window, you will no longer be able to restore the prior zero.

2.4.3Zero the meter using the Field Communicator

1.Prepare the meter:

a.Stop flow through the sensor by shutting the downstream valve, and then the upstream valve if available.

b.Verify that the sensor is blocked in, that flow has stopped, and that the sensor is completely full of process fluid.

c.Verify that the process fluid is not flashing or condensing, and that it does not contain particles that can settle out.

d.Remove or reduce sources of electromechanical noise if appropriate.

2.Choose Service Tools > Maintenance > Calibration > Zero Calibration.

3.Modify Zero Time, if desired.

Zero Time controls the amount of time the transmitter takes to determine its zeroflow reference point. The default Zero Time is 20 seconds. For most applications, the default Zero Time is appropriate.

4.Press Perform Auto Zero to start the zero, and wait while the zero calibration is performed.

5.When the zero is complete, data from the zero calibration is displayed.

Press OK to accept the data and store the values.

Press ABORT to discard the data and return to the previous zero values.

Postrequisites

Restore normal flow through the sensor by opening the valves.

Need help? If the zero fails:

Ensure that there is no flow through the sensor, then retry.

Remove or reduce sources of electromechanical noise, then retry.

Set Zero Time to a lower value, then retry.

If the zero continues to fail, contact Micro Motion.

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Quick start

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Micro Motion® Compact Density Meters (CDM)

Configuration and commissioning

Part II

Configuration and commissioning

Chapters covered in this part:

Introduction to configuration and commissioning

Configure process measurement

Configure device options and preferences

Integrate the meter with the control system

Complete the configuration

Configuration and Use Manual

13

Configuration and commissioning

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Micro Motion® Compact Density Meters (CDM)

Introduction to configuration and commissioning

3 Introduction to configuration and commissioning

Topics covered in this chapter:

Default values

Enable access to the off line menu of the display

Disable HART security

Set the HART lock

Restore the factory configuration

3.1Default values

Default values for your meter are configured at the factory.

Important

Default values are based on your purchase order options. Therefore, the default values described in the following tables may not be the factory default values configured for your system. For absolute accuracy, refer to the configuration sheet that was shipped with your meter.

3.1.1CDM default values

Table 3-1: CDM default mA scaling values

Variable

Default 4 mA

Default 20 mA

 

 

 

Line density

0.500 g/cm3

1.500 g/cm3

 

 

 

Line temperature

-50°C

200.000°C

 

-58°F

392°F

 

 

 

Tube-case temperature differ-

0°C

10°C

ential

32°F

50°F

 

 

 

Drive gain

0.000 %

100.000 %

 

 

 

External temperature

-50.000°C

200.000°C

 

-58.00000°F

392.0000°F

 

 

 

External pressure

0.000 PSIg

1450.377 PSIg

 

 

 

Case temperature

-50°C

200°C

 

 

 

Sensor time period

5000 us

10000 us

 

0 us

5000 us

 

 

 

Velocity

-10 m/s

10 m/s

 

 

 

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Introduction to configuration and commissioning

Table 3-1: CDM default mA scaling values (continued)

Variable

Default 4 mA

Default 20 mA

 

 

 

User-defined calculation out-

0

100

put

 

 

 

 

 

Volume flow rate

-0.2 l/s

0.2 l/s

 

 

 

API Referral option enabled

 

 

 

 

 

Referred density (API)

500 kg/m3

1500 kg/m3c

 

 

 

Concentration Measurement option enabled

 

 

 

 

Concentration

0 %

100 %

 

 

 

Referred density (concentra-

0.5 g/cm3

1.5 g/cm3

tion)

 

 

 

 

 

Specific gravity

0.5 SGU

1.5 SGU

 

 

 

Table 3-2: CDM default variables

Default variable

Output option A

Output options B and C

 

 

 

Primary Variable (PV), mA1

Sample Temperature

Density

 

 

 

Secondary Variable (SV),

Sensor Time Period

Sample Temperature

mA2

 

 

 

 

 

Tertiary Variable (TV)

Velocity

Velocity

 

 

 

Quaternary Variable (QV)

Case Temp

Case Temp

 

 

 

3.2Enable access to the off-line menu of the display

Display

Not available

 

 

ProLink III

Device Tools > Configuration > Transmitter Display > Display Security

 

 

Field Communicator

Configure > Manual Setup > Display > Display Menus > Offline Menu

 

 

Overview

By default, access to the off-line menu of the display is enabled. If it is disabled, you must enable it if you want to use the display to configure the transmitter.

Restriction

You cannot use the display to enable access to the off-line menu. You must make a connection from another tool.

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Micro Motion® Compact Density Meters (CDM)

Introduction to configuration and commissioning

3.3Disable HART security

If you plan to use HART protocol to configure the device, HART security must be disabled. HART security is disabled by default, so you may not need to do this.

Prerequisites

Strap wrench

3 mm hex key

Procedure

1.Power down the meter.

2.Using the strap wrench, loosen the grub screws and remove the transmitter endcap.

Figure 3-1: Transmitter with end-cap removed

A

A. Transmitter end cap

3.Using the hex key, remove the safety spacer.

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Micro Motion CDM100 Operating Manual

Introduction to configuration and commissioning

Figure 3-2: Transmitter with end-cap and safety spacer removed

A

B

A.Transmitter end cap

B.Safety spacer

4.Move the HART security switch to the OFF position (up). The HART security switch is the switch on the left.

Figure 3-3: HART security switch

B

A

A.HART security switch

B.Unused

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Micro Motion® Compact Density Meters (CDM)

Introduction to configuration and commissioning

5.Replace the safety spacer and end-cap.

6.Power up the meter.

3.4Set the HART lock

If you plan to use a HART connection to configure the device, you can lock out all other HART masters. If you do this, other HART masters will be able to read data from the device but will not be able to write data to the device.

Restrictions

This feature is available only when you are using the Field Communicator or AMS.

This feature is available only with a HART 7 host.

Procedure

1.Choose Configure > Manual Setup > Security > Lock/Unlock Device.

2.If you are locking the meter, set Lock Option as desired.

Option Description

Permanent Only the current HART master can make changes to the device. The device will remain locked until manually unlocked by a HART master. The HART master can also change Lock Option to Temporary.

Temporary Only the current HART master can make changes to the device. The device will remain locked until manually unlocked by a HART master, or a power-cycle or device reset is performed. The HART master can also change Lock Option to Permanent.

Lock All No HART masters are allowed to make changes to the configuration. Before changing Lock Option to Permanent or Temporary, the device must be unlocked. Any HART master can be used to unlock the device.

Postrequisites

To avoid future confusion or difficulties, ensure that the device is unlocked after you have completed your tasks.

3.5Restore the factory configuration

Display

Not available

 

 

ProLink III

Device Tools > Configuration Transfer > Restore Factory Configuration

 

 

Field Communicator

Service Tools > Maintenance > Reset/Restore > Restore Factory Configuration

 

 

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Introduction to configuration and commissioning

Overview

Restoring the factory configuration returns the transmitter to a known operational configuration. This may be useful if you experience problems during configuration.

Tip

Restoring the factory configuration is not a common action. You may want to contact Micro Motion to see if there is a preferred method to resolve any issues.

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Micro Motion® Compact Density Meters (CDM)

Configure process measurement

4 Configure process measurement

Topics covered in this chapter:

Verify the calibration factors

Configure line density measurement

Configure temperature measurement

Configure the pressure input

Set up the API referral application

Set up concentration measurement

Set up flow monitoring

4.1Verify the calibration factors

Display

Not available

 

 

ProLink III

Device Tools > Calibration Data

 

 

Field Communicator

Configure > Manual Setup > Calibration Factors

 

 

Overview

The calibration factors are used to adjust measurement for the unique traits of the sensor. Your device was calibrated at the factory. However, you should verify that the calibration factors that are configured in your device match the factory values.

Prerequisites

You will need the factory values for the calibration factors. These are provided in two locations:

The calibration certificate shipped with your meter

The label inside the transmitter's end-cap

Important

If the transmitter is not the original component, do not use the values from the transmitter label.

Procedure

1.View the calibration factors that are stored in the device.

2.Compare them to the factory values.

If the values match, no action is required.

If the values do not match, contact Micro Motion customer service.

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Configure process measurement

Related information

Sample calibration certificates

4.1.1Calibration factors

The original calibration factors are obtained from factory calibration, and are unique to each device. They are used to adjust measurements for the specific physical properties of the device.

Contents of the calibration certificate

The calibration certificate contains several sets of factors:

Density calibration

Define the relationship between density and the response

coefficients

of your sensor

Temperature

Adjust density measurement for the effect of temperature

compensation coefficients

on sensor response

Pressure compensation

Adjust density measurement for the effect of pressure on

coefficients

sensor response

Flow compensation

Adjusts density measurement for the effect of flow on

coefficient

sensor response

The calibration certificate also provides the results of the Known Density Verification procedure that was performed at the factory.

For each calibration performed at the factory, the calibration certificate contains the data used to calculate the calibration coefficients.

CDM format and legacy format (A factors and K factors)

The calibration factors are provided on three calibration certificates:

The first certificate provides the calibration factors in the CDM format, An, in SI units. These are obtained from factory calibration of your device.

The second certificate provides the calibration factors in the legacy format, Kn, in SI units. These factors represent the current calibration factors converted to the format used by the 7835 and 7845 meters.

The third certificate provides the calibration factors in the legacy format, Kn, in imperial units. These factors represent the current calibration factors converted to the format used by the 7835 and 7845 meters, and then converted to imperial units.

If you have existing programs that use the K factors, update your programs with the new K values in the appropriate units. In all other situations, use the A-format calibration factors.

Related information

Sample calibration certificates

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Micro Motion® Compact Density Meters (CDM)

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