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MGE UPS SYSTEMS

Pulsar EXtreme

2200C / 3200C

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Installation and user manual

 

 

 

 

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34007532EN/AA - Page 1

Introduction

Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment.

The Pulsar EXtreme C range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS.

MGE UPS SYSTEMS pays great attention to the environmental impact of its products. Measures that have made Pulsar EXtreme C a reference in environmental protection include:

the eco-designapproach used in product developmen,recycling ofPulsar EXtreme C at the end of its service life.

To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar EXtreme C range, we invite you to visit our web site atwww.mgeups.com or contact your MGE UPS SYSTEMS representative.

Page 2 - 34007532EN/AA

Foreword

Using this document

Information may be found primarily by consulting:

the contents,the index.

Pictograms

Important instructions that must always be followed.

Information, advice, help.

Visual indication.

Action.

Audio indication.

In the illustrations on the following pages, the symbols below are used:

LED off.

LED on.

LED flashing.

34007532EN/AA - Page 3

Page 4 - 34007532EN/AA

Contents

1.Presentation

1.1

Standard positions .......................................................................................................................

7

 

Rack position ..................................................................................................................................

7

 

Tower position .................................................................................................................................

7

1.2

Back ...............................................................................................................................................

8

 

Pulsar EXtreme 2200C ..................................................................................................................

8

 

Pulsar EXtreme 3200C ..................................................................................................................

8

 

Pulsar EXB 2200 / 3200 .................................................................................................................

8

1.3

Control panel .................................................................................................................................

9

2.Installation

2.1

Unpacking and checks ...............................................................................................................

10

2.2

Installation in rack position .......................................................................................................

11

2.3

Installation in tower position .....................................................................................................

12

2.4

Connection to the RS232 or USB communications port (optional) .........................................

13

2.5

Installation of the communications-card option ......................................................................

13

2.6

Connections ................................................................................................................................

14

3.operation

3.1

Start-up ........................................................................................................................................

15

3.2

Bargraph indications ..................................................................................................................

15

3.3

Operation on battery power (following failure of AC input power) .............................................

16

 

Transfer to battery power ..............................................................................................................

16

 

Threshold for the low-batterywarning ...........................................................................................

16

 

End of backup time .......................................................................................................................

16

3.4

Personalisation (optional) ...........................................................................................................

17

 

Function ........................................................................................................................................

17

 

"ON / OFF conditions" tab .............................................................................................................

17

 

"Battery" tab ..................................................................................................................................

17

 

"Output" tab ...................................................................................................................................

18

 

"Bypass" tab ..................................................................................................................................

18

3.5

UPS Shutdown ............................................................................................................................

18

3.6

UPS remote power off ................................................................................................................

19

34007532EN/AA - Page 5

Contents

4.Maintenance

4.1

Troubleshooting ..........................................................................................................................

20

4.2

Replacement of the battery module ..........................................................................................

22

5. Environment .....................................................................................................................................

24

6.Appendices

6.1

Technical characteristics ...........................................................................................................

25

6.2

Glossary.......................................................................................................................................

26

6.3

Index.............................................................................................................................................

27

Page 6 - 34007532EN/AA

1. Presentation

1.1 Standard positions

Rack position

438 mm (19")

654 mm

P U L S A R

E X t r e m e

2

1

www.mgeups.com

Pulsar EXtreme 2200C: 35.3 Kg

Pulsar EXtreme 3200C: 35.7 Kg

86.5 mm

(2U)

Tower position

1

2

P U L S A R

EXtreme

www.mgeups.com

34007532EN/AA - Page 7

1. Presentation

1.2 Back

Pulsar EXtreme 2200C

 

 

 

 

 

 

 

1

Slot for communications-cardoption.

 

 

 

 

 

 

 

 

 

3

8

 

9

10

11

12

1

2

RS232 communications port.

 

 

 

 

 

 

 

 

3

USB communications port.

 

 

 

 

 

 

 

 

4

Four outlets for direct connection of

 

 

 

 

 

 

 

 

 

protected equipment.

 

 

 

 

 

 

 

 

5

Two programmable outlets

2

5

 

 

4

 

 

7

 

(outlet 1 and 2).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Output circuit breakers.

Pulsar EXtreme 3200C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Socket for connection to AC-power

3

8

6

9

10

11

12

1

 

source.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Connector for an additional battery

 

 

 

 

 

 

 

 

 

module.

 

 

 

 

 

 

 

 

9

Connector for automatic detection of an

 

 

 

 

 

 

 

 

 

additional battery module.

2

5

 

 

4

 

 

7

10

Pushbutton to test phase/neutral

 

 

 

 

 

 

 

 

 

inversion of AC-powersource.

Pulsar EXB 2200 / 3200

 

 

 

 

 

 

 

11

LED indicating phase/neutral inversion

14

15

 

 

 

 

 

 

 

of AC-powersource.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

Connector for remote power off.

 

 

 

 

 

 

 

 

13

Battery module connectors (to the UPS

 

 

 

 

 

 

 

 

 

or to other battery modules).

 

 

 

 

 

 

 

 

14

Connectors for automatic detection of

 

 

 

 

 

 

 

 

 

additional battery modules.

13

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

Circuit breaker for battery ON/OFF and

 

 

 

 

 

 

 

 

 

protection.

Page 8 - 34007532EN/AA

1. Presentation

1.3 Control panel

 

 

BYPASS

 

 

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

test

%

20% 50%

80%

100%

%

 

 

 

 

 

 

 

 

16

17

18

19

20

21

22

23

24

25

26

27

 

16ON / OFF.

17Operation on battery power.

18Operation in ON-LINEmode (backup power available).

19Operation on bypass (no backup power available).

20 Status of programmable outlet 2:

21Status of programmable outlet 1:

22Lamp test or buzzer OFF.

Forced transfer to bypass and back by pressing button 3 times in less than 5 seconds.

23Hold down to display percent load:

Supplied with power.

Status change in progress.

Press simultaneously at least 3 seconds to reset the “End of battery life” alarm.

 

 

%

%

 

Alarms

battery

load

 

 

remaining

 

27

UPS

100%

100%

 

overload

 

 

26

Electronics

80%

80%

 

fault

 

 

25

Battery

50%

50%

 

fault *

 

 

24

 

20%

20%

(*): flashing LED + buzzer: battery fault (battery must be replaced).

flashing LED + long buzzer (once per hour): theoretical end of battery life (replacement recommended).

34007532EN/AA - Page 9

2. Installation

2.1 Unpacking and parts check

28

29

32

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www.mgeups.com

28Cord for connection to the AC-powersource forPulsar EXtreme 3200C versions only (for thePulsar EXtreme 2200C version, use the power cord of the protected equipment).

29Two cords for connection of the protected equipment.

30RS232 communications cable.

31USB communications cable.

32Telescopic rails for mounting in 19" bay with mounting hardware.

33Securing system for equipment power cords.

34CD-ROMwith theSolution-Pac andUPS Driver software.

35Product documentation.

36Two supports for the upright position.

30

31

33

36

Page 10 - 34007532EN/AA

2. Installation

2.2 Installation in rack position

Follow steps 1 to 6 for rack mounting of the UPS on the rails.

2

1

2

2

4

2

3

 

6

3

5

The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS.

Note for step 3: It is possible to adjust the positions of the front brackets.

34007532EN/AA - Page 11

2. Installation

2.3 Installation in tower position

Connect the two supports for the upright position.

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Page 12 - 34007532EN/AA

2. Installation

2.4 Connection to the RS232 or USB communications port (optional)

30

31

1 - Connect the RS232 30 or USB31 communications cable to the serial port or the USB port on the computer.

2 - Connect the other end of the communications cable 30 or31 to the RS2322 or USB3 communications port on the UPS.

The UPS can now communicate with all MGE UPS SYSTEMS supervision, set-upor safety software.

3

2

The RS232 and USB communications ports cannot operate simultaneously.

2.5 Installation of the communications-cardoption

Slot for the communicationscard option.

1

It is not necessary to shut down the UPS to install the communications card:

1 - Remove the slot 1 cover secured by two screws.

2 - Insert the card in the slot.

3 - Secure the card with the two screws.

34007532EN/AA - Page 13

2. Installation

2.6 Connections

Check that the indications on the rating plate on the back of the UPS correspond to your AC-powersystem and to the actual electrical consumption of all the equipment to be connected to the UPS.

7

1 - Remove the power cord supplying the

 

equipment to be protected.

 

 

 

2 - Pulsar EXtreme 2200C: connect the

 

power cord (1) just removed from the

 

 

 

equipment to the AC-powersocket

7

and

 

then to the AC-powerwall outlet.

 

 

 

- Pulsar EXtreme 3200C: connect the

 

 

supplied power cord

28 (250 V, 16 A) to the

28

AC-powersocket7

and then to the AC-

 

power wall outlet.

 

 

 

 

29

3 - Connect the protected equipment to the

 

 

UPS using the two cords

29 . It is advised to

 

connect priority loads to the four outlets

4

 

and any non-priorityloads to the two

 

 

4

programmable outlets 5

(If the UPS is

5

connected to a computer running MGE UPS

 

SYSTEMS communications software, it is

33

possible to program the interruption of power

 

to the two programmable outlets 5

during

 

operation on battery power, thus reserving

 

backup power for the priority loads).

 

 

4 - Lock the connections using the securing system 33 .

As soon as the UPS is energised, the battery begins charging. Eight hours are required to charge to the full rated backup time.

(1) Make sure the cord has the following characteristics: 250 V, 10 A, cross-sectionalarea 1 mm2, type HO5.

Page 14 - 34007532EN/AA

3. Operation

3.1 Start-up

The protected equipment connected to the UPS can be energised, whether AC input power is available or not.

 

 

2

1

 

 

 

 

 

 

 

test

%

20%

50% 80% 100%

%

 

 

 

 

16

17

18

25

 

26

27

Caution: the AC input power source must be present when energising for the first time.

Press the ON / OFF button 16 .

The buzzer beeps and all the LEDs go ON. The buzzer beeps twice, then:

If AC input power is available, LED 18 goes ON, indicating operation inON-LINEmode.

If AC input power is not available and the UPS is configured for automatic restart mode, the buzzer beeps three times and LED 17 goes ON, signalling operation on battery power.

All connected equipment is energised.

If LEDs 17 or18 do not go ON or if LEDs25 to27 flash, there is a fault (see section 4.1).

3.2 Bargraph indications

 

 

 

BYPASS

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

test

%

20% 50%

80%

100%

%

 

 

 

 

 

 

 

16

17

18

19

20 21

22

23

24

25

26

27

 

Status LEDs 20 and 21 for programmable outlets 1 and 2:

LEDs OFF: the outlets are not supplied with power.LEDs flashing: status change in progress.

LEDs ON: the outlets are supplied with power.

Outlets 1 and 2 can be remotely programmed and controlled. They may be used for sequential start-upof the protected applications, shedding ofnon-priorityapplications during operation on battery power, and priority management at the end of battery backup time to reserve the longest possible backup time for the most sensitive applications. These outlets are programmed usingSolution Pac software.

LEDs 24 to 27 provide three

different indications:

1 - Remaining backup time in percent (during normal operation).

2 - Percent load drawn by the protected equipment, when button 23 is pressed. 3 - Operating faults (flashing LED and beeps):

27 Overload.

26 UPS fault.

25 Battery fault orend-of-lifewarning.

34007532EN/AA - Page 15

3. Operation

3.3 Operation on battery power (following failure of AC input power)

Transfer to battery power

The AC-powersource is outside tolerances, LED17 is ON, the buzzer

beeps three times.

BYPASS 2 1

The equipment connected to the UPS is supplied by the battery.

test

17

Threshold for the low-batterywarning

BYPASS 2 1

test

17

The low-batterywarning threshold can be set by the user, with theUPS Driver software (see section 3.4).

LED 17 flashes.

The buzzer beeps every three seconds.

There is very little remaining battery backup time. Close all applications because UPS automatic shutdown is imminent.

End of backup time

The buzzer sounds continuously.

BYPASS

2 1

Press button 22 to turn the buzzer OFF.

The equipment is no longer supplied with power.

test

22

The UPS goes to sleep mode at the end of the battery backup time until complete shutdown due to tripping of the batteryprotection function against deep discharge.

Return of AC input power:

If, in spite of the return of AC input power, the UPS does not restart, check that the automatic-restartfunction (activated by return of AC input power) has not been disabled (see section 3.4).

Page 16 - 34007532EN/AA

3. Operation

3.4 Personalisation (optional)

Function

Personalisation parameters can be set and modified using the UPS Driver software installed on a computer that is connected to the UPS (see section 2.4 Connection to the RS232 communications port).

Check that the RS232 30 cable is properly connected.

UPS Driver installation:

1 - Insert the Solution-PacCD-ROMcontaining theUPS Driver software in the computer drive. 2 - Open the Windows file manager or explorer and select the CD drive.

3 - Run "\Emb\Config\UPSDRVxx.exe", where xx is the software version.

It is also possible to download the UPS Driver software from thewww.mgeups.com site.

Once the UPS Driver software has been installed, the parameters listed below can be modified.

"ON / OFF conditions" tab

Personalisable function

Default setting

Options

 

 

 

Automatic start

Enabled

Disabled

 

 

 

Cold start (battery power)

Enabled

Disabled

 

 

 

Forced shutdown

Enabled

Disabled

 

 

 

Sleep mode

Disabled

Enabled

 

 

 

UPS ON / OFF via software

Enabled

Disabled

 

 

 

"Battery" tab

Personalisable function

Default setting

Options

 

 

 

 

 

Once a day

Automatic "Battery test" intervals

Every weeks

Once a month

 

 

No test

 

 

 

"Low-batterywarning" threshold

20% remaining battery backup time

From 0% to 100% of the remaining

 

 

battery backup time

 

 

 

Protection against deep discharges

Enabled

Disabled

 

 

 

34007532EN/AA - Page 17

3. Operation

"Output" tab

Personalisable function

Default setting

Options

 

 

 

Rated UPS voltage

230 V

200 V - 208 V - 220 V - 240 V - 250 V

 

 

 

Frequency mode

Autoselect

Converter

 

 

 

Rated UPS frequency

F = 50 Hz

60 Hz

 

 

 

UPS tolerance for AC-power

F ± 5%

F ± 1% to± 10%, in 1% steps

source frequency

 

 

 

 

 

Overload alarm threshold

110%

0 to 110%, in 10% steps

 

 

 

UPS restart following short-circuit

Disabled

Enabled (click to add check)

 

 

 

"Bypass" tab

Personalisable function

Default setting

Options

 

 

 

Transfer to bypass if overload

Enabled

Disabled (click to remove check)

 

 

 

Transfer to bypass following a fault, whatever the

Disabled

Enabled (click to add check)

conditions on the AC-powersource

 

 

 

 

 

3.5 UPS shutdown

BYPASS

2

1

Press button 16 (return to the OFF position).

 

 

 

 

 

The connected equipment is no longer supplied with power.

 

 

 

test

16

 

 

 

Page 18 - 34007532EN/AA

3. Operation

3.6 UPS remote power off

Pulsar EXtreme C is equipped with a remote power off function (RPO) that can cut power to all the devices connected to the UPS using a remoteuser-operatedcontact.

The function is implemented by opening a contact connected to the two terminals of connector 12 on the back of the UPS.

12

37

38

Installation and test of the remote power off function

1

- Check that the UPS is shut off and disconnected to the AC-powersource.

2

- Remove the RPO connector 12 by undoing the screws37 .

3

- Connect an insulated dry contact (NC, 60 V DC, 30 V AC max., 20 mA max., cable size 0.75 mm2) to the two terminals

of the RPO connector 38 .

4

- Put the RPO connector 12 back in place on the back of the UPS.

5

- Connect the UPS to the AC-powersource and restart it as indicated previously.

6

- Activate the RPO external contact to test the function.

7

- To return to normal operation, deactivate the RPO external contact and restart the UPS using button 16 (press OFF,

then ON).

34007532EN/AA - Page 19

4.Maintenance

4.1Troubleshooting

If any of LEDs 25 ,26 or27 flash, there is a operating anomaly or an alarm.

If a LED flashes, the bargraph data is no longer displayed.

 

 

Indication

Diagnostic

Correction

 

 

 

 

 

 

 

LED 27 flashes and the

UPS overload. Overload is too long or too high.

Check the power drawn by the

 

 

buzzer beeps.

If AC power is present and within tolerances, the UPS

equipment and disconnect any non-

 

 

 

goes to bypass mode (supply directly by the AC-power

priority devices.

 

 

 

source). LED 19 flashes.

 

 

 

 

The buzzer beeps every seconds.

 

 

 

 

 

 

 

 

If AC power is not present or not within tolerances,

 

 

 

 

 

 

 

 

the connected applications are no longer supplied.

 

 

 

 

The buzzer sounds continuously.

 

 

 

 

 

 

 

 

LED 25 flashes and the

A battery fault was detected during the automatic

Check that the battery connector is

 

 

buzzer beeps.

battery test.

fully pushed in.

 

 

 

 

Replace battery module (see the

 

 

 

 

Maintenance section).

 

 

 

 

 

 

 

LED 25 flashes and the

The battery has reached the theoretical end of its

Reset the alarm by pressing

 

 

buzzer emits a long beep

service life.

buttons 22 and23 simultaneously

 

 

once per hour.

 

for 3 seconds.

 

 

 

 

It is advised to replace the battery.

 

 

 

 

See the section on maintenance.

 

 

 

 

 

 

 

The yellow LED 24

The function for monitoring the phase and neutral

Directly earthed neutral type

 

 

flashes, the red indicator

position of your electrical network has detected a

networks: to correct cabling, unplug

 

 

light 11 behind the UPS

reversal.

and turn the network socket, of the

 

 

comes on and the buzzer

 

DIN-SCHUKOtype, by 180 degrees

 

 

sounds continuously.

 

or contact an electrician to modify

 

 

 

 

your electrical network.

 

 

 

 

For all other network types, de-

 

 

 

 

activate the detection function (this

 

 

 

 

function is only operational for

 

 

 

 

directly earthed neutral electrical

 

 

 

 

networks):

 

 

 

 

Press for at least 5 seconds the

 

 

 

 

pushbutton 10 behind the UPS

 

 

 

 

(UPS stopped and connected to the

 

 

 

 

network for less than 30 minutes).

 

 

 

 

 

Page 20 - 34007532EN/AA