McQuay AGZ055A Installation Manual

Installation and Operation Manual
Air-Cooled Global Chiller
IOM 686
Group: Chiller Part Number: 062994901 Effective: March 1997
Supersedes: None
© 1997 McQuay International
Table of Contents
Introduction.........................................3
General Description.......................................3
Inspection ....................................................... 3
Installation...........................................4
Handling......................................................... 4
Location.......................................................... 5
Service Access................................................ 5
Vibration Isolators......................................... 6
Water Piping...................................................7
Flow Switch................................................... 9
Water Connections.........................................9
Refrigerant Charge......................................... 9
Superheat and Subcooling............................. 9
Glycol Solutions..........................................10
Evaporator Water Flow and Pressure Drop 11
Physical Data.....................................13
Electrical Data...................................16
Field Wiring ................................................. 16
Dimensional Data..............................28
Optional Sensors..........................................31
Pre Start-up .................................................. 31
Start-Up........................................................31
Shutdown......................................................32
Sequence of Operation.................................33
Standard Controller Setpoints (optional Zone
Terminal required to change values)...........33
Software Description (Global UNT Interface
Kit required to read or change variables)....34
Hot Gas Bypass (Optional)..........................34
Combination Filter Drier.............................35
System Adjustment ...................................... 35
Liquid Sightglass and Moisture Indicator... 35
Refrigerant Charging ................................... 35
Thermostatic Expansion Valve.................... 35
Crankcase Heaters........................................ 36
Water Cooler................................................36
Controller Inputs /Outputs..........................38
Additional Global UNT Controller Features41
Alarms .......................................................... 43
ZONE TERMINAL (optional)....................44
Zone Terminal Glossary...............................48
Global UNT Controller Troubleshooting
Chart.............................................................50
MicroTech Controller Installation
and Operation....................................51
AGZ Unit Check-out.........................29
Water piping checkout ................................. 29
Refrigerant piping checkout........................29
Electrical Check Out....................................29
AGZ Troubleshooting Chart........................30
Global UNT Controller Installation
and Operation....................................31
General Description.....................................31
"McQuay" is a registered trademark of McQuay International
"Illustrations cover the general appearance of McQuay International products at the time of publication and we
reserve the right to make changes in design and construction at anytime without notice"
1997 McQuay International
General Description.....................................51
Optional Sensor Packages ........................... 51
Installation.................................................... 51
Sequence of Operation.................................60
Start-Up and Shutdown................................62
Keypad / Display..........................................63
Menu Descriptions....................................... 66
Trouble Analysis for the AGZ MicroTech
Controller.....................................................77
Test Procedures............................................79
2 AGZ 030A through 065A IOM 686

Introduction

General Description
McQuay Air-Cooled Global water chillers are complete, self-contained automatic refrigerating units. Every unit is completely assembled, factory wired, charged, and tested. Each unit consists of twin Air­Cooled condensers with integral subcooler sections, multiple tandem scroll compressors, replaceable tube dual circuit shell-and-tube evaporator, and complete refrigerant piping. Liquid line components include manual liquid line shutoff valves, sight-glass/moisture indicators, solenoid valves, and double diaphragm hydraulic element thermal expansion valves. Other features include compressor crankcase heaters, an evaporator heater for chilled water freeze protection, limited pumpdown during “on” or “off” periods, compressor lead-lag switch to alternate the compressor starting sequence, and sequenced starting of compressors.
automatic operation. Condenser fan motors are fused in all three phases and started by their own three-pole contactors. Compressors are not fused but may be protected by optional circuit breakers.
Inspection
Check all items carefully against the bill of lading. Inspect all units for damage upon arrival. Report shipping damage and file a claim with the carrier. Check the unit name plate before unloading, making certain it agrees with the power supply available. McQuay is not responsible for physical damage after unit leaves the factory.
The electrical control center includes all safety and operating controls necessary for dependable
Note: Unit shipping and operating weights are available in the Physical Data tables beginning on page 13.
IOM 686 AGZ 030A through 065A 3

Installation

Note: Installation is to be performed by qualified personnel who are familiar with local
codes and regulations.
WARNING
Sharp edges and coil surfaces are a potential hazard. Avoid contact with them.
Handling
Be careful to avoid rough handling of the unit. Do not push or pull the unit from anything other than the base. Block the pushing vehicle away from the unit to prevent damage to the sheet metal cabinet and end frame (see Figure 1).
To lift the unit, 2 1/2" (64mm) diameter lifting holes are provided in the base of the unit. Arrange
spreader bars and cables to prevent damage to the condenser coils or cabinet (see Figure 2).
Figure 1, Suggested pushing arrangement
Blocking is required across full width
Figure 2, Suggested lifting arrangement
Number of fans may vary
Spreader Bars
recommended
(use caution)
4 AGZ 030A through 065A IOM 686
from this diagram. The
lifting method will remain
the same
These rigging holes must be used.
Location
Unit Placement
AGZ units are for outdoor applications and can be mounted on a roof or ground level. Set units on a solid and level foundation. For roof mounted applications, install the unit on a steel channel or I-beam frame to support the unit above the roof. For ground level applications, install the unit on a substantial base that will not settle. A one piece concrete slab with footings extended below the frost line is recommended. Be sure the foundation is level (within 1/2” [13 mm] over its length and width). The foundation must support the operating weights listed in the Physical Data tables beginning on page
13. On ground level applications protect fins against vandalism using the optional coil guards or by
erecting a screen fence. The fence must allow free flow of air to the condenser coil for proper unit operation.
Clearances
The flow of air to and from the condenser coil must not be limited. Restricting air flow or allowing air recirculation will result in a decrease in unit performance and efficiency. There must be no obstruction above the unit that would deflect discharge air downward where it could be recirculated back to the inlet of the condenser coil. The condenser fans are propeller type and will not operate with ductwork on the fan outlet.
Install the unit with enough side clearance for air entrance to the coil and for servicing. Provide
service access to the evaporator, compressors, electrical control panel and piping components as shown in Figure 3.
Do not allow debris to accumulate near the unit. Air movement may draw debris into the
condenser coil causing air starvation. Give special consideration to low ambient operation where snow can accumulate. Keep condenser coils and fan discharge free of snow or other obstructions to permit adequate airflow.
Sound Isolation
The ultra-low sound levels of the AGZ chiller is suitable for most applications. When additional sound reduction is necessary, locate the unit away from sound sensitive areas. Avoid locations beneath windows or between structures where normal operating sounds may be objectionable. Reduce structurally transmitted sound by isolating water lines, electrical conduit and the unit itself. Use wall sleeves and rubber isolated piping hangers to reduce transmission of water or pump noise into occupied spaces. Use flexible electrical conduit to isolate sound through electrical conduit. Spring isolators are effective in reducing the low amplitude sound generated by reciprocating compressors and for unit isolation in sound sensitive areas.
Service Access
Each end of the unit must be accessible after installation for periodic service. Compressors, filter­driers, and manual liquid line shutoff valves are accessible. High pressure control is located in the control panel when using the Global UNT controller, and on the compressor when using the MicroTech controller. Low pressure, and motor protector controls are on the compressor. Most other operational, safety and starting controls are located in the unit control box.
The condenser fan and motors can be removed from the top of the unit.
IOM 686 AGZ 030A through 065A 5
Vibration Isolators
Vibration isolators are recommended for all roof mounted installations or wherever vibration transmission is a consideration.
lists isolator loads and type. Table 2 lists spring isolator part numbers for all unit sizes. See Dimensional Data for dimensions required to secure each isolator to the mounting surface.
Figure 3, Clearance requirements
6 AGZ 030A through 065A IOM 686
The spring flex isolators are white type CP2-32, McQuay part number 047792932. A total of four per unit is required.
Figure 4, Isolator Locations
Table 1 , Isolator Loads at each Mounting Location with Aluminum Fins
Unit 1 2 3 4 Total Unit
Size Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg 030AS 838 380 944 428 773 351 870 395 3425 1554 035AS 850 386 960 435 785 356 885 401 3480 1579 040AS 864 392 974 442 797 362 900 408 3535 1603 045AS 928 421 1048 475 858 389 966 438 3800 1724 050AS 940 426 1062 482 868 394 980 445 3850 1746 055AS 990 449 1118 507 915 415 1032 468 4055 1839 060AS 1006 456 1134 514 928 421 1047 475 4115 1867 065AS 1050 476 1184 537 970 440 1091 495 4295 1948 030AE 852 386 960 435 786 357 887 402 3485 1581 040AE 904 410 1017 461 834 378 940 426 3695 1676 050AE 980 445 1105 501 905 411 1020 463 4010 1819
Table 2, Isolator Loads at each Mounting Location with Copper Fins
Unit 1 2 3 4 Total Unit
Size Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg 030AS 946 429 1066 484 873 396 985 447 3870 1755 035AS 960 435 1082 491 886 402 997 452 3925 1780 040AS 973 441 1096 497 899 408 1012 459 3980 1805 045AS 1038 471 1170 531 958 435 1079 489 4245 1926 050AS 1050 476 1184 537 970 440 1091 495 4295 1948 055AS 1154 523 1300 590 1066 484 1200 544 4720 2141 060AS 1166 529 1320 599 1078 489 1216 552 4780 2168 065AS 1252 568 1412 640 1156 524 1305 592 5125 2325 030AE 960 435 1083 491 887 402 1000 454 3930 1783 040AE 1066 484 1202 545 984 446 1108 503 4360 1978 050AE 1142 518 1288 584 1055 479 1190 540 4675 2121
Water Piping
Local authorities can supply the installer with the proper building and safety codes required for safe and proper installation.
Install piping with minimum bends and changes in elevation to minimize pressure drop. Consider
the following when installing water piping:
1. Vibration eliminators to reduce vibration and noise transmission to the building.
2. Shutoff valves to isolate the unit from the piping system during unit servicing.
IOM 686 AGZ 030A through 065A 7
3. Manual or automatic air vent valves at the high points of the system. Install drains at the lowest points in the system.
4. A means of maintaining adequate system water pressure (expansion tank or regulating valve).
5. Temperature and pressure indicators located at the unit to aid in unit servicing.
6. A strainer or other means of removing foreign matter from the water before it enters the pump. Place the strainer far enough upstream to prevent cavitation at the pump inlet (consult pump manufacturer for recommendations). The use of a strainer will prolong pump life and keep system performance up.
7. Place a strainer in the water line just before the inlet of the evaporator. This will help prevent foreign material from entering and decreasing the performance of the evaporator.
CAUTION
If separate disconnect is used for the 115V supply to the evaporator heating cable, mark the disconnect clearly to ensure disconnect is not accidentally shut off during cold seasons.
8. The shell-and-tube evaporator has a thermostat and heating cable to prevent freeze-up down to ­20°F (-29°C). It is suggested that the heating cable be wired to a separate 110V supply circuit. As shipped from the factory, the heating cable is wired to the control circuit. All water piping to the unit must also be protected to prevent freezing.
9. If the unit is used as a replacement chiller on a previously existing piping system, flush the system thoroughly before unit installation. Regular water analysis and chemical water treatment for the evaporator loop is recommended immediately at equipment start-up.
10. The total water volume in the system should be sufficient to prevent frequent “on-off” cycling. Turnover rate should not be less than 15 minutes for normal variable cooling loads. Turnover rate for process cooling or a constant load, should not be less than 6 minutes.
11. When glycol is added to the water system for freeze protection, the refrigerant suction pressure will be lower, cooling performance less, and water side pressure drop greater. If the percentage of glycol is high, or if propylene is used instead of ethylene glycol, the added pressure drop and loss of performance could be substantial. Reset the freezestat and low leaving water alarm temperatures. The freezestat is factory set to default at 36°F (2.2°C). Reset the freezestat setting to approximately 4 to 5 degrees F (2.3 to 2.8 degrees C) below the leaving chilled water setpoint temperature. See the section titled “Glycol Solutions” for additional information concerning glycol.
12. Perform a preliminary leak check before insulating the piping and filling the system.
13. Piping insulation should include a vapor barrier to prevent condensation and possible damage to the building structure.
Figure 5, Typical field evaporator water piping
8 AGZ 030A through 065A IOM 686
Flow Switch
Mount a water flow switch in either the entering or leaving water line to shut down the unit when water flow is interrupted.
A flow switch is available from McQuay (part number 0017503300). It is a “paddle” type switch and adaptable to any pipe size from 3” (76mm) to 8” (203mm) nominal. Certain minimum flow rates are required to close the switch and are listed in Table 3. Installation should be as shown in Figure 6. Connect the normally open contacts of the flow switch in the unit control center at terminals 5 and 6. There is also a set of normally closed contacts on the switch that can be used for an indicator light or an alarm to indicate when a “no flow” condition exists. Freeze protect any flow switch that is installed outdoors.
NOTE: Differential pressure switches are not recommended for outdoor installation.
Table 3, Flow switch minimum flow rates
NOMINAL PIPE SIZE MINIMUM REQUIRED FLOW TO
INCHES (MM) ACTIVATE SWITCH - GPM (L/S)
1 (25.4) 6.00 (0.38) 11/4 (31.8) 9.80 (0.62) 11/2 (38.1) 12.70 (0.80)
2 (50.8) 18.80 (1.20)
21/2 (63.50 24.30 (1.50)
3 (76.20 30.00 (1.90) 4 (101.6) 39.70 (2.50) 5 (127.0) 58.70 (3.70) 6 (152.4) 79.20 (5.00)
Figure 6, Flow switch installation
Flow direction
marked on switch
1" (25mm) NPT flow
switch connection
Tee
Water Connections
Bring water piping to the evaporator through the side between the vertical supports.
Refrigerant Charge
All units are designed for use with R-22 and other refrigerants. See nameplate for specific refrigerant used. Units are shipped with an operating charge. The operating charge (using R-22) for each unit is shown in the Physical Data tables beginning on page 13.
Superheat and Subcooling
For optimum operation, set the evaporator superheat for 8 - 12°F (4.4 - 6.6°C) and condenser subcooling (at the liquid shutoff valves) to 15°F (8.3°C).
IOM 686 AGZ 030A through 065A 9
Note: The procedure does not specify the type of glycol. Use the derate factors found in Table 4 for corrections when using ethylene glycol and those in Table 5 for propylene glycol.
Glycol Solutions
The system glycol capacity, glycol solution flow rate in GPM, and pressure drop through the cooler may be calculated using the following formulas and table.
1. Capacity -- Find the reduced capacity by multiplying the chiller’s capacity with water by the
capacity correction factor C.
2. Flow -- To determine evaporator gpm (or Delta-T) knowing Delta-T (or gpm) and capacity:
×
Glycol GPM (from table)=
24 capacity glycol
Delta T
For Metric Applications -- To determine evaporator L/s (or Delta-T) knowing Delta-T (or L/s)
and kW:
Glycol L / s (from table)=
4.18
kW
×
Delta T
3. Pressure drop -- To determine pressure drop through the evaporator, when using glycol, enter the
water pressure drop curve on page 12 at the actual glycol GPM. Multiply the water pressure drop by PD correction factor from Table 4 or Table 5 to obtain corrected glycol pressure drop.
4. To determine the unit's power consumption when using glycol, multiply the water system kW by factor kW.
Test coolant with a clean, accurate glycol solution hydrometer (similar to that found in service stations) to determine the freezing point. Obtain percent glycol from the freezing point table below. On glycol applications it is normally recommended by the supplier that a minimum of 25% solution by weight be used for protection against corrosion.
( )
×
Flow
×
G
CAUTION
Do not use an automotive grade antifreeze. Industrial grade glycols must be used. Automotive antifreeze contains inhibitors which will cause plating on the copper tubes within the chiller evaporator. The type and handling of glycol used must be consistent with local codes.
Table 4, Ethylene glycol
% Freeze Point
E.G. °F °C Cap. kW GPM PD
10 26 -3 0.991 0.996 1.013 1.070 20 18 -8 0.982 0.992 1.040 1.129 30 7 -14 0.972 0.986 1.074 1.181 40 -7 -22 0.961 0.976 1.121 1.263 50 -28 -33 0.946 0.966 1.178 1.308
Table 5, Propylene glycol
% Freeze Point
P.G. °F °C Cap. kW GPM PD
10 26 -3 0.987 0.992 1.010 1.068 20 19 -7 0.975 0.985 1.028 1.147 30 9 -13 0.962 0.978 1.050 1.248 40 -5 -21 0.946 0.971 1.078 1.366 50 -27 -33 0.929 0.965 1.116 1.481
10 AGZ 030A through 065A IOM 686
Table 6, Capacity and power derates
Chilled Water Fouling Factor
ALTITUDE °F °C Cap. kW Cap. kW Cap. kW
SEA 10 5.6 1.000 1.000 0.975 0.986 0.919 0.939
LEVEL 12 6.7 1.005 1.002 0.980 0.989 0.923 0.941
2000 feet 12 6.7 0.992 1.011 0.970 0.998 0.914 0.949
4000 feet 12 6.7 0.978 1.025 0.956 1.008 0.904 0.958
6000 feet 12 6.7 0.963 1.034 0.942 1.017 0.895 0.966
Delta-T 0.00025 (0.044) 0.00075 (0.132) 0.00175 (0.308)
6 3.3 0.992 0.995 0.996 0.982 0.911 0.935 8 4.4 0.995 0.997 0.969 0.984 0.914 0.937
14 6.8 1.010 1.005 0.985 0.991 0.928 0.943 16 8.9 1.014 1.007 0.989 0.993 0.930 0.944
6 3.3 0.978 1.005 0.957 0.990 0.903 0.943 8 4.4 0.982 1.007 0.961 0.993 0.905 0.945
10 5.6 0.986 1.009 0.965 0.995 0.909 0.947 14 6.8 0.997 1.014 0.973 1.001 0.919 0.952
16 8.9 1.000 1.016 0.975 1.002 0.921 0.953
6 3.3 0.966 1.016 0.944 0.999 0.894 0.951 8 4.4 0.969 1.018 0.947 1.001 0.896 0.953
10 5.6 0.973 1.021 0.952 1.005 0.900 0.956 14 6.8 0.982 1.027 0.959 1.011 0.909 0.960
16 8.9 0.986 1.028 0.961 1.015 0.911 0.961
6 3.3 0.953 1.025 0.930 1.009 0.884 0.961 8 4.4 0.955 1.028 0.934 1.011 0.887 0.962
10 5.6 0.959 1.031 0.939 1.013 0.890 0.964 14 6.8 0.968 1.036 0.946 1.020 0.899 0.968
16 8.9 0.972 1.037 0.949 1.024 0.902 0.969
Evaporator Water Flow and Pressure Drop
Evaporator flow rate must fall between the minimum and maximum values shown in the evaporator pressure drop table on page 12.
Measure the chilled water pressure drop through the evaporator at factory installed pressure taps.
It is important not to include the effect of valves or strainers in these readings.
Varying chilled water flow through the evaporator while the compressor(s) are operating is not
recommended.
IOM 686 AGZ 030A through 065A 11
Figure 7, Pressure Drop Curve
030A - 040A
045A - 065A
Unit (ft) of water KPa (GPM) (L / s) (ft) of
Pressure Drop Flow Pressure Drop Flow Pressure Drop Flow
030A 6.6 12.9 73.00 4.61 16.6 49.7 122.00 7.70 2.9 8.6 46.00 2.90 035A 8.3 24.8 82.00 5.17 20.6 61.7 136.00 8.58 3.5 10.6 51.00 3.22 040A 10.4 31.1 93.00 5.87 26.1 78.0 155.00 9.78 4.4 13.3 58.00 3.66 045A 6.8 20.3 106.00 6.69 16.9 50.6 176.00 11.10 2.9 8.7 66.00 4.16 050A 8.0 23.9 117.00 7.38 20.1 60.0 195.00 12.30 3.4 10.2 73.00 4.61 055A 10.2 30.5 130.00 8.20 25.4 76.0 216.00 13.63 4.3 12.7 80.00 5.05 060A 12.2 36.5 141.00 8.90 30.6 91.5 235.00 14.83 5.2 15.6 88.00 5.55 065A 14.0 41.8 148.00 9.34 35.2 105.2 247.00 15.58 5.9 17.8 92.00 5.80
Minimum and maximum flows are established to ensure the Delta-T for each unit size falls within the 6 - 16°F range for proper unit control.
NOMINAL MAXIMUM MINIMUM
KPa (GPM) (L / s) (ft) of water KPa (GPM) KPa
Water
12 AGZ 030A through 065A IOM 686

Physical Data

Table 7, AGZ030AS Through 045AS
PHYSICAL DATA AGZ MODEL NUMBER
STANDARD EFFICIENCY 030AS 035AS 040AS 045AS
Unit Capacity @ ARI Conditions (1), Tons (kW) 30.5 (107.2) 34.3 (120.5) 38.9 (136.7) 44.3 (156.0)
Number Of Refrigerant Circuits 2 2 2 2
Unit Operating Charge, R-22, Lbs. 34 34 36 36 40 40 42 42
Unit Operating Charge, R-22, (kg) (15.4) (15.4) (16.3) (16.3) (18.1) (18.1) (19.0) (19.0)
Cabinet Dimensions, LxWxH, In. 94.0 x 88.2 x 86.2 94.0 x 88.2 x 86.2 94.0 x 88.2 x 86.2 94.0 x 88.2 x 86.2
Cabinet Dimensions, LxWxH, (mm) 2388 x 2241 x 2190 2388 x 2241 x 2190 2388 x 2241 x 2190 2388 x 2241 x 2190
Unit Operating Weight, Lb (kg) 3425 (1555) 3480 (1580) 3535 (1605) 3800 (1725)
Unit Shipping Weight, Lb (kg) 3350 (1520) 3405 (1545) 3460 (1570) 3695 (1675)
Add'l Weight If Copper Finned Coils, Lb (kg) 445 (200) 445 (200) 445 (200) 445 (200)
COMPRESSORS
Nominal tonnage of each Compressor 7.5 9.0 9.0 9.0 10.0 10.0 10.0 13.0
Number Of Compressors per Circuit 2 2 2 2 2 2 2 2
Oil Charge Per Compressor, Oz. 140 140 140 140 140 140 140 140
Oil Charge Per Compressor, (g) (496) (496) (496) (496) (496) (496) (496) (496)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 4 Stages 0-23-50-73-100 0-25-50-75-100 0-25-50-75-100 0-22-50-72-100
Standard Staging - Circuit #2 in Lead
Standard 4 Stages 0-27-50-77-100 0-25-50-75-100 0-25-50-75-100 0-28-50-78-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft. 46.4 46.4 46.4 46.4 46.4 46.4 46.4 46.4
Coil Face Area, (M2) (4.3) (4.3) (4.3) (4.3) (4.3) (4.3) (4.3) (4.3)
Finned Height x Finned Length, In. 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5
Finned Height x Finned Length, (mm) (2032 x
Fins Per Inch x Rows Deep 16 x 2 16 x 2 16 x 2 16 x 2 16 x 2 16 x 2 16 x 2 16 x 2
Maximum Relief Valve Pressure Setting, psig (kPa) 450
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE
Number Of Fans - Fan Diameter, In. (mm) 4 - 28 (712) 4 - 28 (712) 4 - 28 (712) 4 - 28 (712)
Number Of Motors - HP (kW) (2) 4 - 1.0 (0.7) 4 - 1.0 (0.7) 4 - 1.0 (0.7) 4 - 1.5 (1.1)
Fan And Motor RPM, 60Hz 1140 1140 1140 1140
60 Hz Fan Tip Speed, FPM (M/Sec) 8357 (35.4) 8357 (35.4) 8357 (35.4) 8357 (35.4)
60 Hz Total Unit Airflow, CFM (M3/sec) 34400 (16.2) 34400 (16.2) 34400 (16.2) 38000 (17.9)
DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE
Diameter, in. - Length, Ft. 10 - 04 10 - 04 10 - 04 12 - 04
Diameter, (mm) - Length, (mm) (254) - (1220) (254) - (1220) (254) - (1220) (305) - (1220)
Water Volume, Gallons, (L) 9.1 (34.5) 9.1 (34.5) 9.1 (34.5) 12.8 (48.5)
Maximum Water Pressure, psig (kPa) 175 (1207) 175 (1207) 175 (1207) 175 (1207)
Maximum Refrigerant Working Pressure, psig
Water Inlet / Outlet Victaulic Connections, In. (mm) 4 (101.6) 4 (101.6) 4 (101.6) 4 (101.6)
Drain - NPT int, In. (mm) .375 (9.5) .375 (9.5) .375 (9.5) .375 (9.5)
Vent - NPT int, In. (mm) .375 (9.5) .375 (9.5) .375 (9.5) .375 (9.5)
NOTES:
1. Nominal capacity based on 95F ambient air and 54F/44F water range.
2. Units with 1.0 Hp Fan Motors, Uses 1.5 Hp Fan Motors when unit is 380V / 60 Hz and 575V / 60Hz.
BASIC DATA Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls Tandem Scrolls
(kPa)
2121)
(3103)
(2032 x
2121)
(3103)
225 (1552) 225 (1552) 225 (1552) 225 (1552)
450
(2032 x
2121) 450
(3103)
(2032 x
2121) 450
(3103)
(2032 x
2121) 450
(3103)
(2032 x
2121) 450
(3103)
(2032 x
2121) 450
(3103)
(2032 x
2121) 450
(3103)
IOM 686 AGZ 030A through 065A 13
Table 8, AGZ050AS Through 065AS
PHYSICAL DATA AGZ MODEL NUMBER
STANDARD EFFICIENCY 050AS 055AS 060AS 065AS
Unit Capacity @ ARI Conditions (1), Tons (kW) 48.9 (172.2) 54.1 (190.1) 58.9 (207.4) 61.6 (216.5)
Unit Operating Charge, R-22, (kg) (18.1) (18.1) (22.6) (22.6) (23.5) (23.5) (28.1) (28.1)
Cabinet Dimensions, LxWxH, (mm) 2388 x 2241 x
Add'l Weight If Copper Finned Coils, Lb. (kg) 445 (200) 665 (300) 665 (300) 830 (375)
Nominal Horsepower of each Compressor 13.0 13.0 13.0 15.0 15.0 15.0 15.0 15.0
Number of Compressors per Circuit 2 2 2 2 2 2 2 2
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard Staging - Circuit #2 in Lead
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Finned Height x Finned Length, In. 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 100x 83.5 100x 83.5
Finned Height x Finned Length, (mm) (2032 x
Maximum Relief Valve Pressure Setting, psig (kPa) 450
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE
Number of Fans - Fan Diameter, In. (mm) 4 - 28 (712) 4 - 28 (712) 4 - 28 (712) 4 - 28(712)
60 Hz Fan Tip Speed, FPM (M/Sec) 8357 (35.4) 8357 (35.4) 8357 (35.4) 8357 (35.4)
60 Hz Total Unit Airflow, CFM (M3/sec) 38000 (17.9) 36800 (17.4) 36800 (17.4) 38400 (18.1)
DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE
Maximum Water Pressure, psig (kPa) 175 (1207) 175 (1207) 175 (1207) 175 (1207)
Maximum Refrigerant Working Pressure, psig (kPa) 225 (1552) 225 (1552) 225 (1552) 225 (1552)
Water Inlet / Outlet Victaulic Connections, In. (mm) 4 (101.6) 4 (101.6) 4 (101.6) 4 (101.6)
NOTE:
1. Nominal capacity based on 95F ambient air and 54F/44F water range.
BASIC DATA Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
Number of Refrigerant Circuits 2 2 2 2
Unit Operating Charge, R-22, Lb. 44 44 54 54 56 56 62 62
Cabinet Dimensions, LxWxH, In. 94.0 x 88.2 x 86.2 94.0 x 88.2 x 86.2 94.0 x 88.2 x 86.2 94.0 x 88.2 x 96.2
2121)
(3103)
2190
(2032 x
2121) 450
(3103)
Unit Operating Weight, Lb. (kg) 3850 (1745) 4055 (1840) 4115 (1865) 4295 (1950)
Unit Shipping Weight, Lb. (kg) 3745 (1700) 3950 (1790) 4010 (1820) 4190 (1900)
COMPRESSORS
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls Tandem Scrolls
Oil Charge Per Compressor, Oz. 140 140 140 140 140 140 140 140
Oil Charge Per Compressor, (g) (496) (496) (496) (496) (496) (496) (496) (496)
Standard 4 Stages 0-25-50-75-100 0-23-50-73-100 0-25-50-75-100 0-25-50-75-100
Standard 4 Stages 0-25-50-75-100 0-27-50-77-100 0-25-50-75-100 0-25-50-75-100
Coil Face Area,Sq. Ft. 46.4 46.4 46.4 46.4 46.4 46.4 58.0 58.0
Coil Face Area, (M2) (4.3) (4.3) (4.3) (4.3) (4.3) (4.3) (5.4) (5.4)
Fins Per Inch x Rows Deep 16 x 2 16 x 2 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3 16 x 3
Number of Motors - HP (kW) 4 - 1.5 (1.1) 4 - 1.5 (1.1) 4 - 1.5 (1.1) 4 - 1.5 (1.1)
Fan And Motor RPM, 60Hz 1140 1140 1140 1140
Diameter, in. - Length, Ft. 12 - 04 12 - 04 12 - 04 12 - 04
Diameter, (mm) - Length, (mm) (305) - (1220) (305) - (1220) (305) - (1220) (305) - (1220)
Water Volume, Gallons, (L) 12.8 (48.5) 12.8 (48.5) 2.8 (48.5) 12.8 (48.5)
Drain - NPT int, In. (mm) .375 (9.5) .375 (9.5) .375 (9.5) .375 (9.5)
Vent - NPT int, In. (mm) .375 (9.5) .375 (9.5) .375 (9.5) .375 (9.5)
2388 x 2241 x 2190 2388 x 2241 x 2190 2388 x 2241 x 2444
(2032 x
2121)
450 (3103) 450
(2032 x
2121)
(3103)
(2032 x
2121) 450
(3103)
(2032 x
2121) 450
(3103)
(2540 x
2121) 450
(3103)
(2540 x
2121) 450
(3103)
14 AGZ 030A through 065A IOM 686
Table 9, AGZ030AE Through 050AE
PHYSICAL DATA AGZ MODEL NUMBER
HIGH EFFICIENCY 030AE 040AE 050AE
Unit Capacity @ ARI Conditions (1), Tons (kW) 31.5 (110.7) 39.2 (137.7) 49.2 (172.8)
Unit Operating Charge, R-22, Lbs. 40 40 50 50 52 52 Unit Operating Charge, R-22, (kg) (16.3) (16.3) (22.6) (22.6) (23.5) (23.5)
Cabinet Dimensions, LxWxH, In. 94.0 x 88.2 x 86.2 94.0 x 88.2 x 86.2 94.0 x 88.2 x 86.2
Cabinet Dimensions, LxWxH, (mm) 2388 x 2241 x 2190 2388 x 2241 x 2190 2388 x 2241 x 2190
Unit Operating Weight, Lbs. (kg) 3485 (1580) 3695 (1675) 4010 (1820)
Add'l Weight If Copper Finned Coils, Lbs. (kg) 445 (200) 665 (300) 830 (375)
COMPRESSORS
Nominal Horsepower of each Compressor 7.5 9.0 9.0 9.0 10.0 10.0
Number Of Compressors per Circuit 2 2 2 2 2 2
Oil Charge Per Compressor, Oz. 140 140 140 140 140 140
Oil Charge Per Compressor, (g) (496) (496) (496) (496) (496) (496)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard Staging - Circuit #2 in Lead
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Finned Height x Finned Length, In. 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5 80 x 83.5
Finned Height x Finned Length, (mm) (2032 x
Maximum Relief Valve Pressure Setting, psig (kPa) 450 (3103) 450
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE
Number Of Fans - Fan Diameter, In. (mm) 4 - 28 (712) 4 - 28 (712) 4 - 28 (712)
60 Hz Fan Tip Speed, FPM (M/Sec) 8357 (35.4) 8357 (35.4) 8357 (35.4)
60 Hz Total Unit Airflow, CFM (M3/sec) 34400 (16.2) 33600 (15.9) 36800 (17.4)
DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE
Maximum Water Pressure, psig (kPa) 175 (1207) 175 (1207) 175 (1207)
Maximum Refrigerant Working Pressure, psig (kPa) 225 (1552) 225 (1552) 225 (1552)
Water Inlet / Outlet Victaulic Connections, In. (mm) 4 (101.6) 4 (101.6) 4 (101.6)
NOTE:
Nominal capacity based on 95F ambient air and 54F/44F water range.
BASIC DATA Ckt.1 Ckt.2 Ckt.1 Ckt.2 Ckt.1 Ckt.2
Number Of Refrigerant Circuits 2 2 2
Unit Shipping Weight, Lbs. (kg) 3410 (1545) 3620 (1640) 3905 (1770)
Type Tandem Scrolls Tandem Scrolls Tandem Scrolls
Standard 4 Stages 0-23-50-73-100 0-25-50-75-100 0-25-50-75-100
Standard 4 Stages 0-27-50-77-100 0-25-50-75-100 0-25-50-75-100
Coil Face Area,Sq. Ft. 46.4 46.4 46.4 46.4 46.4 46.4
Coil Face Area, (M2) (4.3) (4.3) (4.3) (4.3) (4.3) (4.3)
Fins Per Inch x Rows Deep 16 x 2 16 x 2 16 x 3 16 x 3 16 x 3 16 x 3
2121)
Number Of Motors - HP (kW) 4 - 1.0 (0.7) 4 - 1.0 (0.7) 4 - 1.5 (1.1)
Fan And Motor RPM, 60Hz 1140 / 950 1140 / 950 1140 / 950
Diameter, in. - Length, Ft. 10 - 04 10 - 04 12 - 04
Diameter, (mm) - Length, (mm) (254) - (1220) (254) - (1220) (305) - (1220)
Water Volume, Gallons, (L) 9.1 (34.5) 9.1 (34.5) 12.8 (48.5)
Drain - NPT int, In. (mm) .375 (9.5) .375 (9.5) .375 (9.5)
Vent - NPT int, In. (mm) .375 (9.5) .375 (9.5) .375 (9.5)
(2032 x
2121)
(3103)
(2032 x
2121)
450 (3103) 450
(2032 x
2121)
(3103)
(2032 x
2121) 450
(3103)
(2032 x
2121) 450
(3103)
IOM 686 AGZ 030A through 065A 15

Electrical Data

Field Wiring
Internal power wiring to the compressors for single and multiple point option are different. Field wiring must be installed according to unit wiring diagram.
Wiring must comply with all applicable codes and ordinances. Warranty is void if wiring is not in accordance with specifications. Copper wire is required for all power lead terminations at the unit. Aluminum or copper can be used for all other wiring.
AGZ units have internal power wiring for single point power connection. A single large power terminal block is provided and wiring within the unit is sized in accordance with the National Electrical Code. A single field supplied fused disconnect is required. An optional factory mounted transformer may be installed.
If the evaporator heater is on a separate disconnect switch from the main unit power supply, the unit may be shut down without defeating the freeze protection provided by the cooler heater.
Table 10, AGZ030A - 065A, 60 Hz, Single Point Power Electrical Data
AGZ Circuit Field Wire Hub or
Unit Volts Ampacity Wire Nominal HACR
Size (MCA) Quantity Gauge Quantity Size Size
030AS 380 86 3 3 1 1.25 (32) 100 030AE 460 68 3 4 1 1.00 (25) 80
035AS 380 93 3 3 1 1.25 (32) 110
040AS 380 111 3 2 1 1.25 (32) 125 040AE 460 78 3 3 1 1.25 (32) 90
045AS 380 123 3 1 1 1.25 (32) 150
050AS 380 134 3 1/0 1 1.50 (38) 150 050AE 460 94 3 2 1 1.25 (32) 110
055AS 380 148 3 1/0 1 1.50 (38) 175
060AS 380 161 3 2/0 1 1.50 (38) 175
065AS 380 161 3 2/0 1 1.50 (38) 175
CAUTION
Minimum POWER SUPPLY Max. Fuse
Breaker
208 129 3 1 1 1.25 (32) 150 230 129 3 1 1 1.25 (32) 150
575 53 3 6 1 1.00 (25) 60 208 143 3 1/0 1 1.50 (38) 150
230 143 3 1/0 1 1.50 (38) 150 460 73 3 4 1 1.00 (25) 80
575 58 3 4 1 1.00 (25) 70 208 159 3 2/0 1 1.50 (38) 175
230 159 3 2/0 1 1.50 (38) 175
575 67 3 4 1 1.00 (25) 80 208 180 3 3/0 1 2.00 (51) 175
230 180 3 3/0 1 2.00 (51) 175 460 88 3 2 1 1.25 (32) 90
575 76 3 3 1 1.25 (32) 80 208 191 3 3/0 1 2.00 (51) 225
230 191 3 3/0 1 2.00 (51) 225
575 83 3 3 1 1.25 (32) 100 208 221 3 4/0 1 2.00 (51) 250
230 221 3 4/0 1 2.00 (51) 250 460 103 3 2 1 1.25 (32) 125
575 87 3 2 1 1.25 (32) 100 208 247 3 250 1 2.50 (64) 250
230 247 3 250 1 2.50 (64) 250 460 112 3 2 1 1.25 (32) 125
575 90 3 2 1 1.25 (32) 100 208 247 3 250 1 2.50 (64) 250
230 247 3 250 1 2.50 (64) 250 460 112 3 2 1 1.25 (32) 125
575 90 3 2 1 1.25 (32) 100
16 AGZ 030A through 065A IOM 686
Table 11, AGZ030A - 065A, 60 Hz, Compressor and Condenser Fan Motor Amp Draw
AGZ Compressors No. Of Compressors
Unit Volts No. No. Fan Fan Fan Across-The-Line
Size 1 & 3 2 & 4 Motors Motors Motors No.1 & 3 No.2 & 4
208 22.9 29.9 4.0 4 17.0 169 232
230 22.9 29.9 4.0 4 17.0 189 232 030AS 380 14.9 18.6 3.4 4 14.4 112 144 030AE 460 12.5 15.3 2.0 4 8.5 94 116
575 9.1 11.6 2.2 4 10.3 74 97
208 29.9 29.9 4.0 4 17.0 232 232
230 29.9 29.9 4.0 4 17.0 232 232 035AS 380 18.6 18.6 3.4 4 14.4 144 144
460 15.3 15.3 2.0 4 8.5 116 116
575 11.6 11.6 2.2 4 10.3 97 97
208 33.6 33.6 4.0 4 17.0 255 255
230 33.6 33.6 4.0 4 17.0 255 255 040AS 380 22.8 22.8 3.4 4 14.4 151 151 040AE 460 16.4 16.4 2.0 4 8.5 127 127
575 13.7 13.7 2.2 4 10.3 100 100
208 33.6 39.5 5.8 4 23.7 255 318
230 33.6 39.5 5.8 4 23.7 255 318 045AS 380 22.8 28.2 3.4 4 14.4 151 188
460 16.4 19.3 2.8 4 10.7 127 158
575 13.7 17.3 2.3 4 11.5 100 125
208 39.5 39.5 5.8 4 23.7 318 318
230 39.5 39.5 5.8 4 23.7 318 318 050AS 380 28.2 28.2 3.4 4 14.4 188 188 050AE 460 19.3 19.3 2.8 4 10.7 158 158
575 17.3 17.3 2.3 4 11.5 125 125
208 39.5 52.6 5.8 4 23.7 318 411
230 39.5 52.6 5.8 4 23.7 318 411 055AS 380 28.2 34.6 3.4 4 14.4 188 249
460 19.3 23.7 2.8 4 10.7 158 187
575 17.3 19.0 2.3 4 11.5 125 150
208 52.6 52.6 5.8 4 23.7 411 411
230 52.6 52.6 5.8 4 23.7 411 411 060AS 380 34.6 34.6 3.4 4 14.4 249 249
460 23.7 23.7 2.8 4 10.7 187 187
575 19.0 19.0 2.3 4 11.5 150 150
208 52.6 52.6 5.8 4 23.7 411 411
230 52.6 52.6 5.8 4 23.7 411 411 065AS 380 34.6 34.6 3.4 4 14.4 249 249
460 23.7 23.7 2.8 4 10.7 187 187
575 19.0 19.0 2.3 4 11.5 150 150
Rated Load Amps Locked Rotor Amps
(Each) (Each) (Each) (Each) (Each) (Each)
Table 12, AGZ030A - 065A, 60 Hz Single Point Power, Field Wiring Data
AGZ Power Block Non-Fused Disconnect Switch
Unit Volts Terminal Connector Wire Range Terminal Connector Wire Range
Size Amps (Copper Wire Only) Amps (Copper Wire Only)
208 175 #12 - 2/0 225 # 3 - 300 MCM
230 175 #12 - 2/0 225 # 3 - 300 MCM 030AS 380 175 #12 - 2/0 100 #14 - 1/0 030AE 460 175 #12 - 2/0 100 #14 - 1/0
575 175 #12 - 2/0 100 #14 - 1/0
208 175 #12 - 2/0 225 # 3 - 300 MCM
230 175 #12 - 2/0 225 # 3 - 300 MCM 035AS 380 175 #12 - 2/0 100 #14 - 1/0
460 175 #12 - 2/0 100 #14 - 1/0
575 175 #12 - 2/0 100 #14 - 1/0
208 175 #12 - 2/0 225 # 3 - 300 MCM
230 175 #12 - 2/0 225 # 3 - 300 MCM 040AS 380 175 #12 - 2/0 150 #4 - 4/0 040AE 460 175 #12 - 2/0 100 #14 - 1/0
575 175 #12 - 2/0 100 #14 - 1/0
208 335 # 4 - 400 MCM 225 # 3 - 300 MCM
230 335 # 4 - 400 MCM 225 # 3 - 300 MCM 045AS 380 175 #12 - 2/0 150 #4 - 4/0
460 175 #12 - 2/0 100 #14 - 1/0
575 175 #12 - 2/0 100 #14 - 1/0
Table continued on next page
IOM 686 AGZ 030A through 065A 17
Wiring to Standard Wiring to Optional
Table 12, AGZ030A - 065A, 60 Hz Single Point Power, Field Wiring Data (continued)
AGZ Power Block Non-Fused Disconnect Switch
Unit Volts Terminal Connector Wire Range Terminal Connector Wire Range
Size Amps (Copper Wire Only) Amps (Copper Wire Only)
208 335 # 4 - 400 MCM 225 # 3 - 300 MCM
230 335 # 4 - 400 MCM 225 # 3 - 300 MCM 050AS 380 335 # 4 - 400 MCM 150 #4 - 4/0 050AE 460 175 #12 - 2/0 150 #4 - 4/0
575 175 #12 - 2/0 150 #4 - 4/0
208 335 # 4 - 400 MCM 400 250 - 500 MCM
230 335 # 4 - 400 MCM 400 250 - 500 MCM 055AS 380 335 # 4 - 400 MCM 250 #4 - 350 MCM
460 175 #12 - 2/0 150 #4 - 4/0
575 175 #12 - 2/0 150 #4 - 4/0
208 335 # 4 - 400 MCM 400 250 - 500 MCM
230 335 # 4 - 400 MCM 400 250 - 500 MCM 060AS 380 335 # 4 - 400 MCM 250 #4 - 350 MCM
460 175 #12 - 2/0 150 #4 - 4/0
575 175 #12 - 2/0 150 #4 - 4/0
208 335 # 4 - 400 MCM 400 250 - 500 MCM
230 335 # 4 - 400 MCM 400 250 - 500 MCM 065AS 380 335 # 4 - 400 MCM 250 #4 - 350 MCM
460 175 #12 - 2/0 150 #4 - 4/0
575 175 #12 - 2/0 150 #4 - 4/0
Wiring to Standard Wiring to Optional
Notes for “Electrical Data Single Point” Power:
1. Unit wire size ampacity (MCA) is equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other loads in the circuit including the control transformer.
2. If the control transformer option is furnished, no separate 115v power is required.
3. If a separate 115V power supply is used for the control circuit, then the wire sizing amps is 10 amps for all unit sizes.
4. Recommended power lead wire sizes for 3 conductors per conduit are based on 100% conductor ampacity in accordance with NEC. Voltage drop has not been included. Therefore, it is recommended that power leads be kept short. All terminal block connections must be made with copper (type THW) wire.
5. “Recommended Fuse Sizes” are selected at approximately 150% to 175% of the largest compressor RLA, plus 100% of all other loads in the circuit.
6. “Maximum Fuse Sizes” are selected at approximately 225% of the largest compressor RLA, plus 100% of all other loads in the circuit.
7. The recommended power lead wire sizes are based on an ambient temperature of 86° F. Ampacity correction factors must be applied for other ambient temperatures. Refer to the National Electrical Code Handbook.
Voltage Limitations:
Within ± 10 percent of nameplate rating
Notes for “Compressor and Condenser Fan Amp Draw”:
1. Compressor RLA values are for wiring sizing purposes only but do not reflect normal operating current draw at rated capacity. If unit is equipped with SpeedTrol condenser fan motors, the first motor on each refrigerant circuit is a single phase, 1hp motor, with a FLA of 2.8 amps at 460 volts, 5.6 amps at 208, 230, 380, and 575 volts.
2. Compressor LRA for reduced inrush start are for the first winding only. If the unit is equipped with SpeedTrol motors, the first motor is a single phase, 1 hp motor, with a LRA of 7.3 amps at 460 volts, 14.5 amps at 208, 230, 380, and 575 volts.
Notes for “Field Wiring Data”
1. Requires a single disconnect to supply electrical power to the unit. This power must be fused.
2. All field wiring to unit power block or optional non-fused disconnect switch must be copper.
3. All field wire size values given in table apply to 75° C rated wire per NEC.
18 AGZ 030A through 065A IOM 686
Figure 8, Typical Field Wiring with Global UNT Controller
UNITMAI
N
GNDLU
3PHAS
POWER
SUPPL
E
Y
DISCONNEC
(BYOTHE
R
T
TERMINALBLOCK
S
)
G
TOCOMPRESSOR(S)
ANDFANMOTOR
S
120
V
CONTR
SEPARATEEVAPORA
HEATERP
OPTIO
A
OLPOWER
O
WER
N
120VA
(BYOTHERS
ALARMBELL
CIRCUIT
DISCONNEC
(BYOTHERS
N
C
TOR
D
ISCONNECT
(BYOTHERS
C
)
N
FACTORYSUPPLIEDALAR
TIMEDELAY
OPTIO
N
(BYOTHERS
FUSEDCONTRO
TRANSFORMER
OPTIO
N
T
)
10A
FUS
E
(BYOTHERS
10A
)
FUS
FIELDWIRE
ALARMBELL
)
E
)
M
L
120VA
C
N
B
TB2
1
C
ONTRO
FUS
E
540
24VAC
L
545
IFSEPARATEEVAPORATO
HEATERPOWEROPTION
ISUSED-REMOVE
WIRES540AND545.
R
CIRCUIT
2
1
3
1
6
D
TB3
1
9
THERMOSTA
REMOTESTO
(BYOTHERS
SEEOPTIONSBELOW
(ONLYONESELECTION
0-1 TEMP.-ZONETEMP. 2-10V-R TEMP.-RETURNEVAP.WATE TEMP.-*
*STAN
AMBIENT
P
)
CHWFLOWSWITCH
(BYOTHERS
AVAIL.ATA
0
V-DEMANDLIMIT
E
MOTERESET
O
UTSIDEAIR
D
ARDSELECTIO
CLO
T
TIME.
TIM
2
TB7
1
1
143
133
134
135
4
141
4
8
GND
IFREMOTESTOPCONTROL
0
M
J
2
ORTIMECLOCK
ISUSE
D,REMOVEJUMPE
FROMTERM140TO
R
1
41.
E
OFF
C
K
AUT
O
O
N
MANUA
L
)
)
R
N
IOM 686 AGZ 030A through 065A 19
Figure 9, Typical Field Wiring Diagram with MicroTech Controller
UNITMAI
N
GNDLU
G
TOCOMPRESSOR(S)
ANDFANMOTOR
3PHAS
POWER
SUPPL
E
Y
DISCONNEC
(BYOTHE
R
T
S
)
TERMINALBLOCK
S
120VA
CONTR
SEPARATEEVAPORA
HEATERP
OPTIO
REMOTESTO
(BYOTHERS
C
OLPOWER
O
WER
N
120VA
(BYOTHERS
ALA
AMBIENT
THERMOSTA
P )
CHWFLOWSWITCH
DISCONNEC (BYOTHERS
N
TOR
DISCONNEC (BYOTHERS
C
)
N
RMBEL
OPTIO
N
(BYOTHERS
FUSEDCONTRO
CIRCUITTRANSFORME
OPTIO
T
)
10A
FUS
E
(BYOTHERS
T
10A
)
FUS
E
(BYOTHERS
2
4
VOR120VAC
(BYOTHERS
N
FACTORYSUPPLIEDAL
L
T
CLOCK
T
IME
)
FIELDWIRE
ALARMBELL
OFF
AUT
O
O
N
MANUA
L
L
N
)
)
)
CHWPU
(BYOTHERS
A
R
M
D
R
M
PRELA
1
2
0VA
C
N
B
T
B
2
1
CON
TRO
CIRCUIT
2
1
3
1
6
9
5
A
1
0
Y
)
TB3
1
9
2
8
GND
TB7
1
4
0
M
J
141
L
FUS
I
F
ISUSED,RE
545
E
REMOTESTOPCONTROL
FROMTERM1
IFSEPARATEEVAPORATO
540
HEATERPOWEROPTION
ISUSED-REMOVE
WIRES540AND545.
SOLIDSTATERELAY
24VOR12
1.5AMPSMA
24VAC
0
MOVEJUMPE
40TO141
VAC
R
X
.
R
.
142
143
4-20MAFOR
CHWRESE
(BYOTHERS
4-20MAFOR
DEMANDLIMIT
(BYOTHERS
*(CONNECTIONTORMS
(REMOTEMONITORINGSEQUENCE
ORTONMP
(NETWORKMASTERPANEL
*MICROTECHONL
Y
)
T
)
)
GND
)
135
134
133
132
131
137 138
139
GND
3 4
5
*
COMMU
PORT"B"
N
ICATION
20 AGZ 030A through 065A IOM 686
Figure 10, Single-point Connection with FanTrol
IOM 686 AGZ 030A through 065A 21
Figure 11, Single-point Connection with SpeedTrol
22 AGZ 030A through 065A IOM 686
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Figure 13, Staging Schematic (UNT)
24 AGZ 030A through 065A IOM 686
Figure 14, MicroTech Controller Schematic
IOM 686 AGZ 030A through 065A 25
Figure 15, Unit Control Schematic (MicroTech)
26 AGZ 030A through 065A IOM 686
Figure 16, Staging Schematic (MicroTech)
IOM 686 AGZ 030A through 065A 27
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