MB MCD-WB Operator's Manual

OPERATOR’S MANUAL
Model MCD-WB Walk Behind Power Broom
Serial No. 10-1856 and up
11/06
Table of Contents
CONTENTS:
Safety Rules & Information
General Operation ...........................................2
Slope Operation...............................................2
Children ...........................................................3
Emissions ........................................................3
Service & Maintenance ...................................3
ANSI B71.3-1995 Warnings ............................4
Decals..............................................................5
Safety Icons.....................................................7
Identification Numbers........................................8
Features, Controls, & Operation
Control Locations.............................................9
Safety Icons.....................................................9
General Operation
Checks Before Each Start-Up .......................10
Starting the Engine ........................................10
Operating the Power broom...........................11
Ground Speed Selector .................................11
Brush Angle Adjustment ................................12
Brush Height Adjustment...............................12
Easy Turn™ Traction .....................................13
Easy Turn™ Freewheeling and
Traction Drive Lock .......................................13
Temporary storage (30 Days Or Less) ..........14
Long term storage (Longer Than 30 Days) ...14
Starting after long term storage.....................14
Regular Maintenance
Maintenance Schedule ..................................15
Checking Tire Pressure .................................15
Lubrication .....................................................16
Troubleshooting, Adjustments, & Service
Troubleshooting .............................................17
Speed Selector Adjustment ...........................19
Broom Drive Tension .....................................19
Traction Drive Tension ...................................19
Easy Turn™ Cable Adjustment......................20
Belt Replacement ..........................................21
Brush Segment Replacement........................23
Optional Equipment
Turf Caster Kit................................................24
Debris Box Kit................................................24
Parts Lists
Final Drive Repair Parts ................................26
Brush Assembly.............................................27
Broom Head Assembly................................. 28
Debris Box Assembly.....................................30
Turf Caster Parts............................................32
Handles and Controls Group .........................34
Engline and Frame ........................................36
Traction Drive Group......................................38
Wheel Group .................................................42
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your power broom.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and /or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
Safety Rules & Information
GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the unit before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown.
• Be sure the area is clear of other people. Stop unit if anyone enters the area.
• Always look down and behind before and while trav­elling in reverse.
• Be aware of the discharge direction and do not point it at anyone. Do not point the discharge at glass enclosures, automobiles, or windows.
• Disengage all clutches (release drive and broom con­trol levers) before starting the engine.
• Never leave a running unit unattended. Always disen­gage the broom and traction controls and stop engine.
• Operate only in daylight or good artificial light.
• Do not operate the unit while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the unit into a trailer or truck.
• Keep in mind the operator is responsible for acci­dents occurring to other people or property.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings which must be followed.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Do
• See your authorized dealer for recommendations counterweights to improve stability.
• Travel up and down slopes, not across.
• Remove obstacles such as large rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Snow can hide obstacles.
• Use slow speed. Tires may lose traction on slopes. Choose a low gear so that you will not have to stop or shift while on the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Always keep unit in gear especially when traveling downhill.
Do Not
• Do not start or stop on a slope. If tires lose traction, disengage the broom and proceed slowly straight down the slope.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not operate near drop-offs, ditches, or embank­ments. The unit could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not operate power broom on roof tops.
• Do not operate on wet surfaces. Reduced traction could cause sliding.
• Do not shift to neutral and coast down hills.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. Travel UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the unit safely enough to protect themselves and others from injury.
• All operators should seek and obtain professional and practical instruction.
• Always wear substantial footwear and appropriate clothing. Wear footwear that improves traction on slippery slopes. DO NOT wear long scarves or loose clothing that could become entangled in moving parts.
• Before using, always visually check that all hardware is present, in-tact, and secure. Replace worn or damaged parts.
• Never operate the machine with defective guards, or without safety protective devises in place.
• Stop engine before: refuelling, removing the broom assembly, or making adjustments.
• Follow the manufacturer’s recommendation for wheel weights or counterweights.
• Adjust support roller height to set proper ground con­tact pattern.
• Do not touch power broom parts which may be hot from operation. Allow such parts to cool before attempting to service the unit.
Safety Rules
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.
• Keep children out of the area and under the watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and down for small children.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
SERVICE AND MAINTENANCE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. a) Use only an approved container. b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before refueling. Do not smoke.
c) Never refuel the unit indoors.
• If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
• Replace all fuel tank caps and fuel container caps securely.
• Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possi­ble, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dis­penser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com­plete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi­ately.
• Maintain or replace safety and instruction labels as necessary.
• Never run a unit in an enclosed area.
• Keep nuts and bolts tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
• Keep unit free of debris build-up. Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running unless specified otherwise in the engine manufacturer’s manual.
• Components are subject to wear, damage, and dete­rioration. Frequently check components and replace with manufacturer’s recommended parts, when nec­essary.
• Check control operation frequently. Adjust and ser­vice as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all set­tings and adjustments.
• Only authorized service locations should be utilized for major service and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser­vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
• Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
• Disengage broom and traction, stop the engine, and disconnect the spark plug wire(s) before: performing service work or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
Safety Rules
ANSI B71.3-1995 WARNINGS
Training
1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, par­ticularly small children and pets.
4. Exercise caution to avoid slipping or falling especially when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting engine (motor).
3. Do not operate the equipment without wearing ade­quate outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. (d) Replace fuel cap securely and wipe up spilled fuel.
5. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).
6. Let engine (motor) and machine adjust to outdoor temperatures before starting to clear snow.
7. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, discon­nect the cord on electric motors, thoroughly inspect the power broom for any damage, and repair the damage before restarting and operating the power broom.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating position, before making any repairs, adjust­ments, or inspections.
6. When cleaning, repairing, or inspecting make certain the broom and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.
7. Do not run the engine indoors except for starting the engine or for transporting the power broom in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
9. Never operate the power broom without proper guards plates, or other safety protective devises in place.
10. Never operate the power broom near glass enclo­sures, automobiles, window wells, drop-offs, and the like without proper adjustment of the discharge angle. Keep children and pets away.
11. Do not overload the machine capacity by attempting to clear snow, sand or dirt at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.
13. Never direct discharge at bystanders or allow anyone in front of the unit.
14. Disengage power to the broom when power broom is transported or not in use.
15. Use only attachments and accessories approved by the manufacturer of the power broom (such as wheel weights, counterweights, cabs, and the like).
16. Never operate the power broom without good visibili­ty or light. Always be sure of your footing, and keep a firm hold on the handles. Walk, never run.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent inter­vals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and spacer heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.
3. Always refer to the operator’s guide instructions for important details if the power broom is to be stored for an extended period.
4. Maintain or replace safety and instruction labels as necessary.
5. Run the machine a few minutes after moving snow to prevent freeze-up of the broom assembly.
• Always observe safe refueling and fuel handling prac­tices when refueling the unit after transportation or storage.
• Always follow the engine manual instructions for stor­age preparations before storing the unit for both short and long term periods.
• Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
Decals
M-B COMPANIES INC
CHILTON & NEW HOLSTEIN
WISCONSIN USA
SERIAL NUMBER
390-114599
1724620
DECALS
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment.
Although reading this manual and safety instructions it contains will provide you with the necessary basic knowl­edge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All WARNING, CAUTION, and instructional messages on your unit should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important.
The safety decals below are on your unit.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective, operation.
NOTE: Engine operation and safety decals are supplied by the engine manufacturer.
DECALS
Decals
Decal Kit 390-117958
Safety Icons
WARNING: READ OPERATOR’S MANUAL.
Read and understand the Operator’s Manual before using this machine.
DANGER: THROWN OBJECTS.
This machine is capable of throwing objects and debris. Keep bystanders away.
WARNING: DISMEMBERMENT.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
DANGER: DISMEMBERMENT.
The broom can amputate limbs. Keep hands and feet away from rotating parts.
SAFETY ICONS
Identification Numbers
M-
B
COMP
ANIE
S
IN
C
CHI
LT
ON
& NEW
HOLST
E I N
WISCONSI
N
US
A
SER
I AL
NUMBER
When contacting your authorized dealer for replace­ment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identi­fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the location shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
Identification Numbers
Broom S/N___________________________________
Engine S/N __________________________________
M-
B
C
O
M
P
C
A
H
NI
I L
E
O
S
N
&
INC
N
E W
H
W
O
I
L
S
S
C
T
O
E
NS
I N
I
N
U
SA S ER
I A
L
N U
M
B
E
R
M-B COMPANIES INC
CHILTON & NEW HOLSTEIN
WISCONSIN USA
SERIAL NUMBER
Features, Controls, & Operation
Speed Selector
Selects forward speeds 1-5 and reverse speeds 1-2. No neutral position or gate is required, since the traction drive design automatically provides "neutral" (no forward or reverse movement), whenever the Drive Control is released.
Traction Control / Free Hand™ Lock
Engages traction drive to wheels when depressed. Also locks broom control when depressed simultaneously. Releasing the traction control lever releases the Free Hand™ broom control lock and stops the drive wheels.
Broom Control
Engages the broom when depressed. Releasing the control stops the broom.
Easy Turn™ Control
Easy Turn Control: Engaging the Easy Turn™ lever
releases the right wheel to allow easy turning in tight areas. Releasing the control automatically engages both drive wheels for full traction.
Traction Lock Pins: The right traction wheel can be com­pletely released using the locking pin (see Figure 7). This allows the unit to be easily moved with the engine off.
Fuel
Fuel tank filler cap. Note: The fuel shut off valve is located under the fuel tank. When transporting or for long term
storage, close the valve. Open the valve before starting.
Throttle Lever
Controls engine speed. Move toward the hare icon for faster engine speed, move toward the turtle icon for slower engine speed. Set throttle to FULL/FAST (hare icon) for operation. Move throttle past FAST to engage choke. Once engine is running smoothly, move throttle to FAST run position.
Engine Power Switch
The Engine Power Switch prevents the engine from being started. Rotate switch to ON position to start engine, OFF on shut engine off.
Broom Swivel Lock
Broom Swivel Lock: Pull upwards to release the broom
swivel lock pin. The broom can be angled to either the right, left or straight by rotating the broom frame with the broom assembly resting on the ground. Release the broom swivel lock to lock the broom in the selected position.
1,2..
1,2..
Operation
10
GENERAL OPERATION
CHECKS BEFORE EACH START-UP
1. Make sure all safety guards are in place and all nuts, bolts and clips are secure.
2. Check the engine oil level. See your engine Owner’s Manual for procedure and specifications.
3. Check to make sure spark plug wire is attached and spark plug is tightened securely. If necessary, torque spark plug to 15 ft. lbs.
4. Check the fuel supply. Fill the tank no closer than 1/4 to 1/2 inch of top of tank to provide space for expan­sion. See your engine Owner’s Manual for fuel rec­ommendations.
5. Check the casters to make sure they are set at the desired height.
6. Check the Drive Control (B, Figure 2), and Broom Control (C) for proper operation. If adjustment is required, see the Service section for procedures.
7. Make sure that the broom is angled in the proper direction. See the Service section for adjustment pro­cedures and troubleshooting.
8. Check the Speed Selector (A, Figure 2) for smooth operation. The control must move freely into each speed position gate and remain in position when released. If the Speed Selector does not move freely into all forward and reverse speed positions, contact your local authorized dealer for assistance.
STARTING THE ENGINE
1. Turn the fuel valve (D, Fig. 1) to the ON position.
2. Set Engine Power switch (C) to the ON position.
WARNING
For your safety, operation on slopes should be in an up and down direction only. If it becomes necessary to move across the face of a slope, use caution and do not engage the broom. Be very careful when changing direction on a slope.
Proper footwear is recommended for the operator to help prevent slipping. Never attempt to operate on excessively steep slopes. The maximum slope for any operation is 17.7% (10º).
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is hot or running. Always move outdoors to fill the tank. Keep power broom and gasoline away from open flame or spark.
A
D
C
B
Figure 1. Engine Controls A. Starter Handle B. Throttle Lever and Choke Control C. Engine Power Switch D. Fuel Valve
OPERATING THE POWER BROOM
ENGINE SPEED
Broom speed is adjusted by engine rpm. Adjust broom speed as needed.
Operation
11
Figure 2. Controls (from operator’s position) A. Speed Selector B. Traction & Free-Hand™ Control C. Broom Engage Control
3. Move the Throttle Lever (E) fully up to the FAST posi­tion and to the Choke position. (Do not choke a warm engine.)
4. Pull Starter Handle (A) rapidly to start the engine. Do not allow the Starter Handle to snap back—let the starter rope rewind slowly—while keeping a firm grip on the Starter Handle.
7. As the engine starts slide throttle lever towards the idle position for a few minutes until engine runs smoothly
NOTE: Allow the engine to warm up at SLOW throttle for a few minutes before operating the power broom at full speed. The engine will not develop full power until it reaches operating temperature. After warming up, always operate at full throttle.
OPERATING THE POWER BROOM
1. Set the Speed Selector to the desired forward speed.
2. Fully press and hold the Traction & Free-Hand™ Control lever (B, Figure 2) on the left-hand grip to engage the traction drive and begin moving the power broom. To disengage the traction drive, com­pletely release the lever.
3. Fully press and hold the Broom Engage Control (C, Figure 2) on the right-hand grip to begin broom rota­tion. Releasing the Broom Engage Control will disen­gage the broom —unless the Free-Hand™ Control
has been activated (See step 4 below).
4. When BOTH levers are depressed, the Free-Hand™ Control is activated. This allows Broom Engage Control to be released — BROOM ROTATION WILL
CONTINUE — until the Free-Hand™ Control is released.
5. Select forward or reverse speeds as needed using the Speed Selector (A, Figure 2). Release both con­trol levers before changing drive speeds.
GROUND SPEED SELECTOR
Use the Speed Selector (A, Figure 2) to control the drive speed of the broom. There are five forward speeds and two reverse speeds.
To change speeds, release both control levers (B, Figure
2), then move the Speed Selector to the desired setting. Fully depress the control levers to resume.
WARNING
When BOTH levers are depressed, the Free­Hand™ Control is activated. This allows Brush Engage Control to be released — THE BRUSH ROTATION WILL CONTINUE — until the Free­Hand™ Control is released.
WARNING
ALWAYS ENGAGE GROUND DRIVE BEFORE ENGAGING BROOM DRIVE.
ALWAYS REMOVE YOUR HAND COMPLETELY FROM THE BROOM DRIVE LEVER BEFORE DISENGAGING GROUND DRIVE.
WARNING
1. ALWAYS ENGAGE GROUND DRIVE BEFORE ENGAGING BROOM DRIVE.
2. ALWAYS RELEASE THE BROOM DRIVE LEVER BEFORE DISENGAGING GROUND DRIVE.
3. IF THE BROOM DRIVE IS ENGAGED WITHOUT THE GROUND DRIVE ENGAGED, THE BROOM MAY PUSH BACKWARDS.
A
B
C
12
Operation
A
BRUSH ANGLE ADJUSTMENT
To change the angle of the brush:
1. Pull upwards on the Brush Lock Swivel Lock handle (A, Figure 3) and hold. This will release the brush swivel lock pin (B).
2. With the brush assembly resting on the ground, rotate the brush frame to the right or left.
3. When the brush is in the proper position, release the brush lock swivel lock handle. The brush assembly will be locked in the selected position. NOTE: The brush can be positioned to either the right, left or straight ahead.
BRUSH HEIGHT ADJUSTMENT
For hard surfaces, adjust the caster wheels so that brush just touches surface. The brush works best with the brush properly leveled. To adjust the brush height:
1. Move the brush to a dusty, flat surface. Leave the engine running.
2. Start the brush at a slow speed. Run the brush in a stationary position for 30 seconds.
Figure 3. Brush Angle Adjustment A. Brush Swivel Lock Handle B. Swivel Lock Pin
A
B
A. Caster wheel lock lever Figure 6. Easy Turn Control
Figure 4. Brush Sweeping Pattern
CAUTION
If brush height is set too low, brush can drive machine rearward when attachment clutch is engaged. Engage brush slowly with brush set at proper height.
3. Lift the brush head assembly off the ground and reverse the unit to move it away from the swept area.
4. Stop engine and allow all moving parts to stop.
5. Check the width of the swept area. The brush pattern should be 2-3 inches wide, running the length of the brush. (See Figure 4)
6. To adjust a) Loosen the caster wheel lock lever.
(See A, Figure 5) b) Raise or lower the caster wheel as needed. c) Tighten the caster wheel lock lever.
NOTE: If using the power broom for turf applications, less ground contract is required.
13
Operation
Easy Turn™ Lever Released
Both Wheels Drive
Right Wheel Freewheels,
Left Wheel Drives
EASY TURN™ FREEWHEELING AND TRACTION DRIVE LOCK
Normal Operation
For easy turning when using the power broom, squeeze the Easy Turn™ lever (Figure 6). Engaging the Easy Turn™ lever releases the right traction wheel but allows the left wheel to continue driving. Releasing the Easy Turn™ lever automatically engages both drive wheels for full traction.
NOTE: The Easy Turn™ lever will be more difficult to activate under a heavy load. Activate the lever before beginning a turn.
A. Pin in Outer Hole (Freewheel) B. Pin in Inner Hole (Drive) Figure 8. Checking Tire Pressure
Figure 7. Traction Drive Lock
When Pushing the Power Broom:
A
B
EASY TURN™ TRACTION
Easy Turn Lever Released
Both Wheels Drive
TM
Right Wheel Freewheels,
Left Wheel Drives
Easy Turn Lever Engaged
TM
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