8.2.1. POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY................28
8.2.2. POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL.................................... 28
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL1
Page 3
2. WARNINGS
FAILURE TO COMPLY WITH THE INSTRUCTIONS IN THIS MANUAL MAY LEAD TO INCORRECT USE
OF THE WASHER EXTRACTOR, AND MAY RESULT IN BODILY INJURIES OR DEATH AND/OR
DAMAGE TO THE LAUNDRY AND/OR THE WASHER EXTRACTOR.
♦ This En glish versi on is t h e origi nal versi on .
♦ This instruction is not complete without „User“, „Installation and Maintenance“, „Programming“, „Spare parts manual“.
♦ Bef ore inst alling, op er at in g or m aint ai ning the m ac hi n e, r ead and f ollow thes e ins t ruc tions carefull y and keep t h em in a han d y place
for later use. Saf ety ins tr uc t i ons inc l ud ed in manuals for personnel oper at ing the wash in g machine must be pri nt ed and post ed
on a visible place near the machine in the laundry room.
♦ Follow all basic and valid safety instructions and laws. Do not bypass the instructions stated in the instruction manual and warnings
on the labels . T h e lab els mus t st ay on the mac hi n e and they must be legibl e.
♦ Installation and s ervice can b e done only b y a ser vice organi z at i on w it h proper auth or i z ation.
D o not l et ch ild ren use, pl ay in , on, or around th e m ac hi n e.
♦ Any changes concernin g th e ins tallati on wh ic h are not descr i b ed in t his Ins t allation M anu al m us t be approv ed b y th e sup plier
or manuf acturer. Otherwise, the su pp li er and m anufactur er are not resp ons ible f or potential injuries t o operators or f or an y da mages.
Interven t i ons in th e machine ex ec ution or func tions are n ot all owed, and th e man ufactur er ref uses any r es p ons ib ili ty in such c ases.
♦ During transp ortation an d st orage ne ver use excessive f orces on the c arton box because comp onents c an be d am ag ed protrudi ng
the contour line of the machine.
♦ The wash er extract or m us t be ins t alled on le vel . If not, th e m ac hi n e may b ec om e unbal anced durin g extracti on and, alt h ough fitted
with an unb al ance saf ety, t h e m ach in e m ay become s er i ous l y d amaged wh at m a y res ul t in b odi l y injuries.
♦ Never transport the machine without the transporting braces mounted.
♦ Never put the machine in op eration wh en t h e tr ans p orting braces are not rem o ved.
♦ To prev ent the possibil i t y of el ectric al sh oc k, m ak e sure the was her has been properl y grou nded in accordance with th e inst al lation
instruct i ons and ALL loc al c od es.
Us e c opp er c onduc t or s onl y. T his app li ance must b e connect ed to a sup pl y circ uit to which no light in g un it s or gen eral-purpos e
recept acl es ar e c onn ec t ed.
♦ The machine must be connected to the power, ground, water, ventilation and steam supply according to the Installation manual,
in compliance with the local standards done by qualified technicians with proper authorization. The valid standards for connecting
to the local power network (TT / TN / IT, ...) must be followed. In the standard execution, the washer may not be suitable for connecting
to an IT suppl y s yst em .
♦ All machines types are produced according the EMC-directive (Electro-Magnetic-Compatibility). They can be used in restricted
surroundings only (comply minimally with class A requirements). For safety reasons there must be kept the necessary precaution
distances with s ensi t i ve el ec tr ical or elec tronic d evice(s) .
♦ If you have a machine with frequency inverter do not change the parameters of the inverter. Doing so can cause serious injury, fire,
machine damage, etc.
♦ Before removing top or back panel of the machine, switch power off and wait for at least 10 minutes. Before starting inspection of frequency
inverter, check for residual voltage across main circuit terminals + and -. This voltage must be below 30 VDC before you can access
the inverter for inspection.
♦ The washer extractor is intended to be permanently connected to fixed wiring.
♦ The washer must not be operated when the finger protection rubbers are removed or damaged.
♦ Do not exp os e t h e washing e xtr actor to exc ess ive hu mi dit y or ext reme tem p eratur es.
♦ Keep th e top of the machine clean, without th e pr esenc e of flam m able mat eri als . Do not w as h or s pr ay the machine with ru nn in g wat er.
♦ Do not operate th e was h er extract or wh en pa rts are broken or mis s ing or wh en c over s ar e open. The m ach in e m ay n ot op erate until
the fixed guards are put correctly in place.
♦ Do not tam p er with the wash er ext ractor c ontrols an d d o not byp as s th e s af ety instruc ti ons an d t h e w arni n gs .
♦ Do not stor e f l am m abl e m ater i als around th e m ach in e.
♦ Defin e the danger ous areas in th e laun dry room an d obs truct an ad mis s i on to them duri n g m ach ine's op er ating.
♦ Carefully read and follow the instructions on the packaging of detergents. Observe all warnings, cautions and labels to avoid personal
injury. Store detergents , lau ndry aids an d dis infectants out of reac h of childr en , pr eferabl y in a loc k ed c abi n et .
Do not put articles soiled with explosive solvents and/or dangerous chemical products in the machine for any reason.
Do not open door until cylinder remains stopped and water has been drained from cylinder.
♦ Always dis connect t h e p ow er su pp ly and clos e all w at er an d st eam val v es w h il e s er vic i ng the w as h er extract or.
♦ Althoug h the washer may be in the „off“ position, there is still electri cal power to the switch supply termin als.
Do not repair or adjust belt drive when the machine is in operation. Do not repair or replace any part of the washer, or attempt any servicing
unless specifically recommended in the maintenance instructions.
Original or identical parts must be used for replacement in this washer extractor. After servicing replace and secure all panels
in the original way. Take these measures for continued protection against electrical shock, injury, fire and/or property damage.
♦ If steam is leaking, turn off the main steam supply and contact the maintenance worker.
♦ Turn off th e mai n su pp l y lik e w at er , st eam , electric i ty at the end of eac h operatin g day.
♦ Check t h e func tionin g of th e door l oc k m ech an is m on regular base.
♦ Regul arly onc e a three m onths ch ec k th e proper func t i on of gr ou nd and emerg ency butt on .
♦ The emergency stop device is omitted on machines design for coin, token, external payment system or similar operation for use
in self-service situation. The owner-installer-user must provide a remote-located emergency stop device that is connected to each machine.
♦ Under certain conditions, hydrogen gas may be created in the hot water system that has not been used for two or more weeks.
Hydrogen gas is explosive. If the hot w ater s ys t em h as n ot been used for such p er i od op en all hot wat er taps an d let th e w at er run out
for few min utes. This will r el ease any acc u m ulated g as. As th is gas is fl am m abl e, do not sm ok e or us e open f l am es dur ing this time.
♦ The instructions and warnings described in this manual do not include all conditions and situations which may occur during the installation,
maintain or operate of your machine. They must be generally understood. Caution and care are factors which are not included in the design
of this machine and all persons who install, operate or maintain the machine must be qualified and familiar with the operating instructions.
♦ If any prob l ems or failures occu r w hich you do n ot underst an d, im m ed i at el y c ont act your d ealer, serviceman or man ufactur er .
= Warnings and labels present on the machine
2INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Diameter530 mm/20.86“530 mm/20.86“530 mm/20.86“650 mm/25.6“
Depth270 mm/10,63“330 mm/12,99“420 mm/16.53“500 mm /19.68“
Drum Volume60dm3/15.85gal73dm3/19.28gal95dm3/25.1gal166dm³/43.8gal
Door opening285 mm / 11,22“285 mm / 11,22“285 mm / 11,22“410 mm / 16,14“
WEIGHT
Net230 kg / 508 lb235 kg / 519 lb275 kg / 607 lb465 kg / 1026 lb
Gross240 kg / 530 lb250 kg / 552 lb300 kg / 662 lb485 kg / 1070 lb
ELECTRICAL DATA
Permitted dev iation of voltage-6% to +10% V- 6% to +10% V-6% to +10% V-6% t o +10% V
Permitted dev iation of frequency
TOTAL INPUT OF THE
MACHINE WITH
Electri c heating 6kW6.75 kW6.75 kW7.5 kWElectri c heating 9 kW
Electri c heating 12 kW-12.75 kW13.5 kW14.3kW
Electri c heating 18 kW---20.3kW
Without heati ng or steam0.75 kW0.75 kW1.5 kW2.3kW
Nominal output of m otor0.75 kW0.75 kW1.5 kW2.2kW
NOMINAL OUTPUT OF THE MOTOR
AT RPM
INPUT PROTECTION
Electri c heating 6kW (220-240V)
Electric heating 6kW (400/440V 3AC)
Electri c heating 9kW (220-240V)
*
6 kg / 13 lb7 kg / 16 lb10 kg / 22 lb16 kg / 36 lb
3
1.6 m3/56.5 ft
3x380-415V+ N 50Hz - applicable f or 16 k g / 36 lb
3x380-415V 50Hz - applicable for 16 kg / 36 lb
3x380V 60Hz - applicable for two motor drive
3x440-480V 60Hz
3x220-240V 50Hz
3x200V 50/60Hz
3x208-240V 60Hz
3x380-415V+ N 50/60Hz 1x220-240V 50/60Hz - not applicable for elec tr ical heati ng
3x220-240V 50/60Hz - applicable for electrical heating
1x200-208V 50/60Hz - applicable f or 10 kg / 22 lb, 16 kg / 36 lb,
not applicable for electrical heating
3x200-208V 50/60Hz - applicable f or 10 kg / 22 lb, 16 kg / 36 lb,
applicable for electrical heating
3x380-480V 50/60Hz
±1% Hz±1% Hz±1% Hz±1% Hz
9.75 kW9.75 kW10.5 kW11.3kW
0.75 kW0.75 kW1.5 kW2.2kW
applicable for electrical heating
25A
16A
32A
3
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL3
Page 5
Electric heating 9kW (400/440V 3AC)
Electri c heating 12kW (220-240V)
Electric heating 12kW (400/440V 3AC)
Electri c heating 18kW (220-240V)
Electric heating 18kW (400V 3AC )
Electric heating 18kW (440V 3AC )
Without el. heating (220-240C 1/3AC)
Water in letG3/4"G3/4"G3/4"G3/4"
Maximal water t em per ature
CONNECTION OF WATER
DRAINAGE
Via drain valve diam eter
Flow amount with dr ain v alv e3.5 l/s3.5 l/s3.5 l/ s3.5 l/s
CONNECTION OF STEAM
Steam connecti onG1/2“
Steam pressure low1-3 bar / 14,5 - 44 PSI
Steam pressure high3-8 bar / 44-116 PSI
ELECTRICAL CONSUMPTIO N
Light soiled fabrics, wash 60°C(1)
Without electrical heating0.2 kWh0.2 kWh0.3 kWh0.5kWh
With electri c al heating1.2 kWh1.3 kW1.7 kW3.5kWh
WORKING CONDITIONS
Ambient temper ature+5°C (41°F) to
Relative humidity
Heigth abov e sea level
Storage temper ature0°C (32°F) to
BOTTOM LOAD
Max.static load on floor2413 N2492 N3002 N5450N
Max.dynamic load on floor650 N730 N1100 N1220 N
Frequency of dy nami c l oad16 Hz16 Hz16 Hz16Hz
NOISE
Equivalent sound power level
Leq (dB(A))
0.3-0.5 MPa /
3-5 bar / 36.3 PSI
90°C / 194°F90°C / 194°F90°C / 194°F90°C / 194°F
76 mm/3"76 mm/3"76 mm/3"76 mm/3"
+35°C (95°F)
30% to 90%
without
condensation
up to 1000 m /
3280 ft
+55°C (131°F)
< 70 dB(A)< 70 dB(A)< 70 dB(A)< 70 dB(A)
0.3-0.5 MPa /
3-5 bar / 36.3 PSI
+5°C (41°F) to
+35°C (95°F)
30% to 90%
without
condensation
up to 1000 m /
3280 ft
0°C (32°F) to
+55°C (131°F)
0.3-0.5 MPa /
3-5 bar / 36.3 PSI
+5°C (41°F) to
+35°C (95°F)
30% to 90%
without
condensation
up to 1000 m /
3280 ft
0°C (32°F) to
+55°C (131°F)
0.3-0.5 MPa /
3-5 bar / 36.3 PSI
+5°C (41°F) to
+35°C (95°F)
30% to 90%
without
condensation
up to 1000 m /
3280 ft
0°C (32°F) to
+55°C (131°F)
maximum dimensions including protruding parts
*
(1) Depends of tem per ature of cold and hot water supply
4INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 6
6kg / 13lb, 7kg / 16lb, 10k g / 22lb16kg / 36lb machine with frequency control drive
Fig. 3.1.
1. Control panel
2. Connection liquid soap
3. Serial plate
4. Soap hopper venting
5. Water suppl y
6. Frequency inverter
7. Fuses
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL5
8. Main switch
9. Electrical supply connection
10. Drain
11. Adjustable leg
12. Steam connection
13. Soap hopper
14. Emergency/Coin system
Page 7
6kg / 13lb7kg / 16lb10kg / 22lb16kg / 36lb
A
B
C
D
E
F
G
H
K
L
M
N
O
P
Q
R
S
660 mm / 25.98“660 mm / 25.98“660 mm / 25.98“835 mm / 32.87“
685 mm / 26.97“685 mm / 26.97“785 mm / 30.91“960 mm / 37.8“
1070 mm / 42.13“1070 mm / 42. 13“1130 mm / 44.49“1295 mm / 50. 98“
560 mm / 22.05“560 mm / 22.05“560 mm / 22.05“715 mm / 28.15“
585 mm / 23.03“585 mm / 23.03“685 mm / 26.97“815 mm / 32.09“
20 mm / 0.79“20 mm / 0.79“20 mm / 0.79“420 mm / 15.54“420 mm / 15.54“480 mm / 18.90“430 mm / 16.92“
263 mm / 10.35“263 mm / 10.35“263 mm / 10.35“300 mm / 11.81“
910 mm / 35.83“910 mm / 35.83“970 mm / 38.19“1135 mm / 44.68“
I
J
103 mm / 4.06“103 mm / 4. 06“103 mm / 4.06“120 mm / 4. 72“
980 mm / 38.58“980 mm / 38.58“1040 mm / 40.94“1195 mm / 47“
44 mm / 1.73“44 mm / 1.73“44 mm / 1.73“44 mm / 1.73“
835 mm / 32.87“835 mm / 32.87“895 mm / 35.24“1015 mm / 39.96“
78 mm / 3.07“78 mm / 3.07“78 mm / 3.07“55 mm / 2.16“
375 mm / 14.76“375 mm / 14.76“375 mm / 14.76“415 mm / 16.33“
10 mm / 0.39“10 mm / 0.39“10 mm / 0.39“15 mm / 0.6“
445 mm / 17.52“445 mm / 17.52“445 mm / 17.52“530 mm / 20.86“
700 mm / 27.56“700 mm / 27.56“700 mm / 27.56“700 mm / 27.55“
600 mm / 23.6“600 mm / 23. 6“600 mm / 23.6“600 mm / 23.62“
6INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 8
4. MACHINE INSTALLATION
4.1. MACHINE INSPECTION
When the machine is delivered, it is necessary to do a visual inspection for any damage that may have occurred
during transi t. If the pack age or pallet are damaged or signs of possibl e dam age ar e ev ident, let the carri er
note the condition on the shipping papers before the shipping receipt is signed.
Remove the package as soon as possible and check if the information on the serial plate correspond with your
order. The seri al plate is located on the rear of the machine, fig. 4.1. This determines the type of model
you have bought, t he v oltage and the serial number.
Fig. 4.1.Serial plate
Check if the machi ne is not dam aged and if all the accessories are incl uded ac c ording to your order.
The accessories and manuals are located inside the machine.
4.2. MACHINE STORAGE
When the machine will be stored after delivery, be sure this is followed:
- Use the delivered pack age to protect the machine agai nst m oistur e and dirt.
- The storage temper ature is between 0°C / 32F and 55°C / 131F.
- The machine may not be installed within the reach of spraying water.
- Avoid severe clim atic storage conditions and ex c essive humidity. When the temper ature changes and this
causes damp, you m ust av oid water under and around the machine and also on his covers.
- If possible, leave the machine in the transporting package or at least let it set on the transport ing wooden
id until the time of fi nal installation on the f oundation according the chapter 4.3. of this manual.
4.3. MACHINE POSITIONING
WARNING !
!
IF THE MACHINE IS LOCATED ON AN ELEVATED BASE FOR EASIER OPERATION, THE FRONT
LEGS OF THE MACHINE SHOULD BE SECURED FOR SAFETY REASONS .
- Before placing t he m ac hine on its place, remove the packaging, loosen the rear panel (see fig. 4.4. pos.4)
and the service panel (see fig. 4.4. pos.5). Remove the four bolts, which holds t he m ac hine on the wooden
pallet. Lift up the mac hine c ar efully, take care not t o dam age the mac hine c om ponents.
- Leave at least a 0.6m / 23,6“ free space betwee n the rear panel of machine and the wall. Leave at least
a 0.01 m / 0.39" free space between the side panel of the machine and the wall or other m ac hine. Above
the machine must be minimum 0.7 m / 27.56“ of free space for the maintenance access.
- All passages and spaces the m ac hine has to be transported through at i nstallation should be reasonably
dimensioned to m eet t he height and width of the machine including the package.
- Never push, pull or pr ess the components protruding f r om t he c ontour line of machine(contr ol panel, door,
control elem ents, water inlet and outl et pipes, et c .).
- Make sure that the filling door is closed during handling.
- Take ca r e that the floor w here the ma c h ines will b e placed is underne ath suppo r t ed . The wash er should not be
installed on an upper floor or over a basement without approval of structural engineer about the requirements
of permissible loading, vibrations and noi se l evel in the building.
- Take care that the fl oor where the machines will be plac ed is not combustible.
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL7
Page 9
4.3.1. FREELY ON THE FLOOR
The machine is to be loc ated on a not el ev ated leveled concrete floor that comply with static and dynamic
stress of the machine.
The fricti on coefficient must be higher t hen 0,5 bet ween the r ubber feet and the floor material. Do not place
the machine on a smoot h surf ac e but on a rough floor material lik e concrete. If the friction coeff icient is less,
then the machine can move while spinning. If this should happens fasten the machine, s ee „Fas ten with anchoring
bolts“.
MACHINES 6kg / 13lb, 7kg / 16lb, 10kg / 22lb
Position the mac hine only on his 4 adjustable rubber f eet.
MACHINES 16kg / 36lb
Place between the f our c or ner s of the fram e and the floor a thin rubber sheet of 10x 10cm / 3.93“x3.93“
with thickness between 1-2 / 0.04“-0.08“ maximum. We advice to fasten this m ac hines al ways, see „Fasten
with anchoring bolts“.
4.3.2. FREELY ON AN ELEVATION
MACHINES 6kg / 13lb, 7kg / 16lb, 10kg / 22lb
If you choose to place the mac hine on a m etal base or pad, use a U-profile to secure the machine position.
Fix the U-profile to the iron frame by welding or fix it to the floor by anchoring bolts. This is necessary to prevent
that the machi ne moves from the base. M ak e a base accor ding, fig. 4.3.2.
Place the machines front rubber feet in the U-profile.
Fig. 4.3. 2. Design of metal base
6kg / 13lb7kg / 16lb10kg / 22lb
Distance A
Distance B
Distance C
!
WARNING !NEVER DO THIS FOR A 16 kg / 36 lb MACHI NE.
8INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
660660760
480480480
590590590
Tab 4.3.2. Frame dimensi ons
Page 10
4.3.3. FIXED ON AN ELEVATION
The machine can al so be secured to a m ounting base or foundation by means of bolts and anchoring bolts
to assure the safety. When a concrete pad or a frame is used then is the maxi mum height 305 mm (12“).
The pad or frame must be designed so that it can carry the static and dynami c forc es. The thickness of iron
profiles is minimum 4 mm (0.158“).
For 6kg / 13lb, 7kg / 16lb, 10k g / 22lb mac hines, r em ov e the four rubber feeds from the machine frame.
Do not tighten anchor ing bolts before the concrete base around the bolts is compl etely secured.
Tighten the anchor ing bolts with the prescribed torque of the bolts.
1.Bolt M8
2. Securing nut
3. Nut M8
4. Machine frame
5. Washer
6. Elevation frame
7. Concrete floor
8. Anchoring bolt
Fig. 4.3. 3.A On an elevation
Fig. 4.3.3.B Frame fixation dimensions
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL9
660 mm / 25.98“660 mm / 25.98“660 mm / 25.98“830 mm / 32.7“
560 mm / 22.05“560 mm / 22.05“560 mm / 22.05“715 mm / 28.1“
50 mm / 1.97“50 mm / 1.97“50 mm / 1. 97“57.5 mm / 2. 26“
685 mm / 26.97“685 mm / 26.97“785 mm / 30.91“960 mm / 37.8“
455 mm / 17.91“455 mm / 17.91“565 mm / 22.24“815 mm / 32.09“
130 mm / 5.12“130 mm / 5.12“130 mm / 5.12“80 mm / 3.15“
110 mm / 4.33“110 mm / 4.33“110 mm / 4.33“130 mm / 5. 12“
Tab 4.3.3. Dist anc es anchoring bolts
4.3.4. LEVELING THE MACHINE
WARNING !
!
THE MACHINE MUST RELIABLY REST IN ALL FOUR CORNERS OF THE MACHINE!
THE MACHINE MAY NOT ROCK.
THE MACHINE MUST BE IN WATER LEVELLED POSITION.
MACHINES 6kg / 13lb, 7kg / 16lb, 10kg / 22lb
The rubber feet are screwed on the bottom of the machine fr ame and are adjustable with a wrench size
13mm / 0.5" and 17mm / 0.7". Check the positi on of t he top of the machine by a water level and adjust
machine legs, fig.3.1, pos.11. Adjust the four rubber feet until the machine is leveled and tighten the nuts
M10 back to the bottom of the fram e.
MACHINES 16kg / 36lb
The 16kg / 36lb machines don’t have rubber feet for adjustment to water level. When it is necessary use
thin hard plat es of 10x 10cm / 3.93“x 3.93“with thick ness of 1mm / 0. 04“ and plac e them under the f r am e
corner of the lowes t pos ition. Use mo re of the m unt il the mac h ines stands water level. It is always ad visable
to bolt down this machine after leveling. Take car e that the machine is in the lowest possible position.
If the machine with his cabinet roc ks can it dama ge the mach ine cab inet. The manufa c turer is not res ponsible
for consequences caused by a wrong i nstallation.
4.4. SHIPPING BARS
WARNING !
!
DO NOT TRY TO OPERATE THE MACHINE WITHOUT REMOVING THE SHIPPING BARS
DO NOT TRANSPORT THE MACHINE WITHOUT SHIPPING BARS MOUNTED.
OTHERWISE THIS CAN LEAD TO INJURY TO PEOPLE AND CAN DAMAGE THE MACHINE.
The machine is blocked for transport. This eliminates all possible mov em ent of t he tub during transportati on.
There are 3 striking shipping bars which must be removed before putting the machine into operation.
IMPORTANT : UNSCREW ONLY THE NUTS WHERE INDICATED !
10INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 12
After removing the shipping bars put the servic e panel, fig. 4.4. pos.3 and the rear panel, fig.4.4. pos.4 back
on the machine. Keep the shipping bars pos.1, 2 for possibl e future transportat ion.
Fig. 4.4. Transporting braces
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL11
Page 13
4.5. ELECTRICAL CONNECTION
4.5.1. GENERAL
WARNING !
!
THE MACHINE MUST BE CONNECTED TO THE POWER, GROUND, WATER, VENTILATION AND STEAM
SUPPLY ACCORDING TO THE INSTALLATION MANUAL, IN COMPLIANCE WITH THE VALID LOCAL STANDARDS
DONE BY QUALIFIED TECHNICIANS WITH P ROPE R AUTHORIZAT IO N.
THE VALID STANDARDS FOR CONNECTING TO THE LOCAL POWER NETWORK (TT / TN / IT, ...) MUST BE
FOL LO WED. I N THE STANDARD EXECUTION, THE WASHER MAY NOT BE SUITABLE FOR CONNECTING
TO AN IT SUPPLY SYSTEM.
THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED TO THE ELECTRICAL
SUPPLY.
The machines have been designed for connecting to the electrical network according to the specifications of your
order. Befor e c onnec tion check if the electrical v al ues stated on the serial plat e of the machine c or respond
to your electrical network. If not do not connect the machine, please contact your dealer.
If the machine is not equipped with a supply disconnecting device, like a main switch then a supply disconnecting
device need to be provided in the installation for all electrical supplies connected to the machine, in accordance
with EN 60204-1 standard, point 5.3. This device shal l disconnect the electr ical equipment of the machine
from the supply when required e.g. maintenance.
4.5.2. EMERGENCY STOP DEVICE
The machines are equipped wit h an em er genc y st op dev ice in accordance with I SO13850 - c ategory 0 stop
function. Nev er theless, the emergency stop device is omitted on machi nes design f or c oin, token, external
payment system or similar operation for use in self- service situation. The owner-installer - user must provide
remote-l oc ated emergency stop device( s). This emergency stop device(s) needs to stop eac h machine
in accordance with ISO13850 - category 0. There a r e made provisions in th e wiring harness, wer e immediate
removal of power to the actuators can be accomplished. See the electrical schematic of the machine for correct
connection of t he dev ic e.
4.5.3. SUPPLY CABLE AND SAFETY DEVICES
MACHINE
Fig. 4.5.A. Exam ple of electrical connection
12INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 14
Supply cable of the m ac hine m ust hav e c opper wi r es. The cross section of the supply wir es depends
on the supply voltage and on the total electrical power input of the machine (see table 4.3). The supply cable
saf ety devic e against a short- c ircuit fa ult and overloadin g m ust be p er formed by autom atic breakers or fuse s
in the laundry switchboard. The recommended minimal cross-section of the supply wires as well as the values
of fuses (F) for the supply ar e stated in table 4.5.
In all cases were the local standards requirements are higher, these has to be followed above the recommendation
in table 4.5. If the local standards require installation of the earth leakage trip, we suggest to install one of 100 mA
for the machines equi pped with frequency inver ter. The main contacts of the earth leak age trip must comply
with the specifi ed power i nput of the machine.
Power supply
protection (A)
Recommended phase
conductor secti on
(mm2)
Protection conductor
section (mm2)
162,52,5
25 - 3244
4066
501010
60 - 801616
Tab 4.5.A. Recommended minimal conductor section
4.5.4. INSTALL SUPPLY CABLE TO THE MACHI NE
WARNING !
!
THE PROTECTIVE CONDUCTOR MUST BE LONGER SO THAT WHEN THE CABLE IS PULLED OUT
ACCIDENTALLY, THIS CONDUCTOR IS DISCONNECTED AS THE LAST ONE!
Push the cable through the turnbuckle and connect the wires with the main switch. The diameter of the supply
cable must between 11-17 mm / 0 . 4 3-0.67“ for M25 turnbuckle and between 12-21mm / 0 .47-0.83 “ for M32
turnbuckle. Conductors of the supply cords shall not be consolidated by lead-tin soldering where they are subject
to contact pressure, unl es s the c lamping means is constructed so that there is no risk of a bad contac t due
to cold flow of the solder . T he phase terminals are marked by L1, L2 and L3. A separat e insulated terminal,
labeled N, is provi ded for the neutral wire. Connect the protection earth wire directly to the protection earth
terminal (marked PE) located on the rear bridge. Tighten the cap nut of the turnbuckle. By this way the rubber
ring in the turnbuck le is pressed, thus securing the c able mechanically and against water. If there’s no main
switch the terminals are marked in the same way so also the connection is the same. Depending on your supply
voltage it i s possible that L2 and L3 (1 AC) or N (3 AC without Neutral) must not be connec ted.
If the cable is attached from above, it is recomm ended to make a sagging on the cable in front of its entr y
into the cable turnbu ck le . In th is way an ing res s of the runn ing conde ns ed water into the bush and/or machine
can be avoided. The manufacturer recommends to att ac h the c able from beneath.
1. L1, L2, L3 and N terminal
2. Turnbuckle
3. Turnbuckle nut
4. PE terminal
Fig. 4.5.B. Exam ple of supply c able connection
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL13
Page 15
4.5.5. CHECKING ROTATION DIRECTION
CHECK IF THE DRUM ROTATES FROM THE FRONT VIEW IN CLOCKWISE DIRECTION DURING
EXTRACTION. IF IT ROTATES IN OPPOSITE DIRECTION, DISCONNECT TWO PHASES
OF THE CONNECTION FROM THE FREQUENCY INVERTER TO THE MOTOR , SWITCH THEM OVER
AND CHECK AGAIN THE ROTATION DIRECTION.
Fig. 4.5. C. Spin dir ec tion
4.5.6. MULTIPLE MACHINES IN LINE SIMPLE PHASE
When m ultipl e single phase machines are connected to the same elec tri c al network, it i s n ecess ary to connec t
the machines according to fig. 4.5.D. The phase of the frequency control and motor which is connected
to the terminal ins ide the machine, has to be conn ec ted alt e rna t i vely for the firs t mac h ine with the first phase
L1 of the network, the second machine with the second phase L2, ... The fourth machine must agai n be
connected to t he first phase L1. This assures a better l oad of the electrical network.
Fig. 4.5.D. Multiple machines in line
4.6. CONNECTION OF WATER S UPPLIES
WATER CONNECTION
WATER HARDNESS
It is advisable to contact the water supplier for i nformation concerni ng the proper ties of the water in your
area. Good wash results are dependent also on the water hardness. For medium to very hard water,
considerati on shoul d be m ade to make the water softer.
Only in some cases is the use of hard water desi r able, such as adding softener in the linen.
The soap supplier c an help y ou with maki ng the right decisions concer ning hard water, soft water, washing
programs, t y pe of soap and other r elated items to have the best wash results.
14INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
3
dH -
Germany
Tab.4.6.A.
fH -
France
England
gr/gal
USA
Page 16
HOT WATER
When the machine is provided with a hot water inlet, we advi se connecting this inlet t o a hot water supply
that is set to 70°C / 158°F. The hot water suppl y needs to be large enough to provide the required hot water
for the washers.
WATER CONNECTION
Most machines are made wit h 2 or 3 water inlets. One is always marked with „soft water“. If more inlet s are
present, they are m ar k ed with „Hot water“ or „Hard water“. F or connec tion dimensions see fig. 3.1. Always
use the flexible hose delivered with the machine, if not present, cont act y our dealer. In each case do not
use a fixed connecti on to the water supply.
For the proper function of the machine, it is necessary to k eep the water pressure withi n the limits stated
in the technical data. It is also necessary to connect all available water inlets to a water supply. If a hard water
supply is not present, c onnec t it with soft water. If no hot water suppl y is present, contact y our deal er for
the proper requi r ed action.
The machine is equi pped with 3/4" inlet valves. Fi r st let the water flow from the tap into the drain before
connecting the machine to the water system. Thi s is for cl eaning the pipes from dirt. Other wise the filters
could be stopped up.
Open the taps and check the connec tion points at the taps and at the inlets of the machine for tightness.
If water is leaking, correct the positi on of the seal and tighten the screw coupling.
WATER CONSUMP TION
The water consumption depends on the programmed values in the timer. These values are shown in the program
manual. For a prewash and wash the low water level (LL) is used. The high water level (HL) is used for rinsing.
The programmed unit s corr espond to an average amount of water. Y ou can calculate the total water
consumpti on in one washing program by counting up the amount of water by each washing step.
An example is shown for a system with cold and warm water supply for a machine with capacity of 10kg / 22lb.
A system without warm water supply you can count with t he tot al am ounts.
The values received from this calculation is only an estimation of the real water c onsumption. The devi ation
depends on many circumstances. In the wash cycle for example there will be taken a mix of warm water
and cold water. The mix of the water depends on the temperature of both. The total amount of water consumed
depends also on the loading of the drum with linen and the turning of the drum.
Cold water
(liter / gal)
Warm water
(liter / gal)
Total
(liter / gal)
STEAM CONNECTION
WARNING !
!
BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY
UP TO 300 MICROMETERS. POSSIBLE DIRT BIGGE R THAN 300 MICROMETERS MIGHT DAMAGE
THE STEAM VALVE AND CAUSE ITS LEAKAGE.
Machines with steam heating have a device for a steam connecting, see fig. 3.1, pos.12) with diameter 1/2“
in rear left part. Us e inlet s tea m p ress ure hos es , adapte d to the valves with seal. The condition for proper function
of inlet valves is the pr es s ure between (0,1 - 0,3 MPa / 14,5 - 44 PSI - applic ab le for steam pressure low ) ,
(0,3-0,8 MPa / 44-116 PSI - applicable for steam pressure high).
WATER DRAIN CONNECTION
The machine is equi pped with a drain valve of 76 mm (3“) diameter. T he dr ain is situated on the rear
of the machine. The dr ain has to be c onnec ted to the waste channel. You can use t he elbow, which is a part
of the deliv ery. Secure the elbow with a clamp.
THE WASTE CHANNEL MUST BE LOCATED LOWER THAN THE DRAIN PIPES BECAUSE THE WATER
DISCHARGES FROM THE MACHINES BY GRAVITY. DO NOT REDUCE THE DIAMETER OF THE MACHINE
DRAIN PIPES.
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL15
Page 17
1. Waste channel cover
2. Drain elbow ∅76mm / 3“
3. Clamp
4. Waste channel
Without rubber feet :
X1 = 55mm / 2.16"
With rubber f eet :
X1 = 73mm / 2.87"
X2 > 100mm / 3.93"
X3 > 20mm / 0.78"
Fig. 4.6.A. Design of the waste channel
The main drain pipe m ust hav e the capaci ty to be able to handle the total output of all connected machi nes.
There must also be a hol e every twenty meter in the drainpipe, fig. 4.6.B, pos. 1 to assure the good working
of the drain. This allows air in the main drain and fac ilita tes dra inage of the wat er flow. E very time a machine
is coupled on the dr ainpipe, the diameter of the tube or the width of the waste channel must be more. See,
fig. 4.6.B, D1, D2, D3.
The recommended drain pipes diameter are:
D1 = 75 mm / 3“ for one machine
D2 = 100 mm / 4“ for two machines
D3 = 125 mm / 5“ for three machines
If the main drai n cannot be sufficiently deodorized, install a deodori z er per m ac hine.
Fig. 4.6.B. Recomm ended dr ain pipe diameters
16INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 18
AIR VENT CONNECTION
WARNING!
!
WATCH OUT, VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING!
DO NOT COVER OR CONNECT TO ANYTHING!
On the backside, t he washers are provided with an air vent opening of O.D. 75 mm / 3".
Do not cover the washer air v ent opening. It is part of the back fl ow prevention water system. It also tak es
care that the tub can not be pr essuriz ed by water intake and vapor of the hot water, this allows for proper
measuring of the water level.
For the safety of ev eryone mak e sure t hat unauthorized persons cannot reac h the backside of t he m achi ne.
4.7. CONNECTION OF LIQUID WASHING SOAPS DOSING
It is possible to connec t an external dosing of liqui d soaps to the machine.
WARNING !
!
DISCONNECT THE MACHINE SUPPLY POWER INLET BEFO RE INSTALLATION.
THE INLET TERMINALS ARE UNDER CURRENT EVEN WHEN THE MAIN SWITCH IS OFF
ELECTRICAL CONNECTION AND CONNECTING T HE MACHINE I NLETS M UST BE CARRIED OUT
BY AUTHORIZED WORKERS ACCORDING TO INSTALLATI ON MANUAL INSTRUCTIONS AND IN
ACCORDANCE WITH VALID LOCAL STANDARDS.
AFTER THE HOSES ARE CONNECTED PUT ALL MACHINE COVERS BACK TO THEIR PLACES.
For connecting the liquid soap inlets and wiring for machines 6kg / 13lb, 7kg / 16lb, 1 0 k g / 22lb you must take
of the top panel. Unscrew the two bolt s and tak e the top panel of the machine. For 16kg / 36lb machine it i s
sufficient to open the top panel by means of the two key switches at t he front.
At the right side panel there is a support for the top panel.
The hoses of external dosi ng of liquid soaps are
pushed through the holes in the rear panel after
removing the pl ugs. The hoses should be protected
by rubber bushings where penet r ating the rear panel .
After thi s make as many holes i n the soap hopper,
fig. 4.7.A, pos.1) as you have liquid soap hoses.
Connect the hoses to the soap hopper by m eans
of clamps.
Fig 4.7.A. Connection soap hopper
WARNING !
!
CHECK IF THE HOSES ARE TIGHTEN BY THE CLAMPS !
ANY LEAKAGE OF CHEMICALS MAY CAUSE CORROSION ON THE PARTS IN THE MACHINE.
The liquid soap pump system supply needs to be connected to an external electrical source. Only authorized
workers with a valid qualification must execute the electrical connection of the machine according to the valid
local standards. Do not connect the pump system in the machine. The liquid soap signals are available
in the machine on a connector, see fig. 4.7.B. The first te r minal is the co mmon line of the signals. The following
terminals are the signals that will be active depending of the programmed wash program. These signals have
a potential of max. 250V. Use a cabl e that is sufficient for thei r func tion and pass it in the appropriate opening
in the machine. Connect these signa l term inals like the man ufactu rer of the liquid soap system requires.
The liquid soap system may draw maximum 0,1A out the contr ol ci r c uit of the washer-extractor .
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL17
Page 19
1. Terminals for connection
liquid soap pum ps
2. Neutral line
3. Soap signals
Fig. 4.7.B. Electrical connection soap pumps
4.8. PREPARING THE MACHINE FOR OPERATION
CHECKING BEFORE PUTTING INTO SERVICE
1. Make sure the tr ansport ing braces are removed.
2. Put out all things from wash drum.
3. Check the mac hine hor iz ontal position.
4. Check connect ion and clearance of your drain, channel or central drainage.
6. Open water v alv es to m ac hine and c hec k hose and connect ions for leaks.
7. Read caref ully the „ User´s manual“ and „Programmi ng m anual“, which are a part of delivery.
8. Initi ali z e the programmer after machine installation. The calibration of the zero level must not happen
anymore. This calibration is executed in the factory and is not changeable.
9. Check the drum r otati on dir ec tion during extracting according to the extracting label.
10. Check the vibr ation switch function duri ng ex tracting (see also chapter 5.2 adjustments and parts
exchange, adjustment of the vibration switc h.
11. Check the emer genc y function.
18INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 20
5. MAINTENANCE AND AD JUSTMENTS
WARNING !
!
ALWAYS FOLLOW SAFETY INSTRUCTIONS! DO NOT BYPASS ANY SAFET Y DEVICES OR THEIR
PARTS, ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED.
BEFORE MAINTENANCE WORK DISCONNECT T HE MACHINE POWER SUPPLY.
USE THE PROPER CHEM ICAL AGENTS W H IC H AVOID CALCIU M SEDIMENTS O N HEATING EL EM ENTS
AND OTHER MA CHINE PA RTS. DISCUSS THIS I SSUE W ITH YOU R SUP P LIER O F W A SHING P RODUCTS.
THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING
ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM S E DIME NTS.
In case of serious failures call the technical service of your supplier. When replacing any parts of the machine,
exchange them with ori ginal parts obtai ned from your dealer or ordered through t he spare parts catalogue.
5.1. MAINTENANCE
CHECKING AND MAINTENANCE DAILY
1. Remove the linen or other parts (paperclips, needles, …) who are left lying in the drum to av oid injuries
and damage to the rubber door seal , seals, glass etc.
2. Clean the door seal from any remaining deter gent and other foreign matter.
3. Clean the top and body when water or detergent traces are on the machine. Use a damped cloth, do not use
abrasive cleaner s. Dr y with a soft cloth.
4. Hoppers must be cleaned at the end of each working day. Remove sediments inside the reservoir by means
of a plastic spatula and splash by water.
5. Check water and possible steam inlets for leak age.
6. At the end of the working day, open the machine door to allow airing out the machine and to prolong the door
gasket life service. We recommend to shut off all elec trical power inlets and mai n water i nlets.
CHECKING AND MAINTENANCE EVERY THREE MONTHS
WARNING !
!
HOT MACHINE PARTS SHOULD BE ALLOWED TO COOL FIRST !
1. Check if the drai n valve is not leaking during the wash process.It is also important that the valve opens
properly after ward s (drain valve opens when elect ri c al power falls out).Wash out the drain if the water
doesn’t drain fluent.
2. Check for the belt tightness or possible damage; therefore remove the machine rear cover.
3. Check the ti ghtness of the bolts according to chapter 5.2.
4. Check visually all hoses and connection i nsi de the machine for leaking.
5. Make sure that the control components are prot ec ted against moisture and dust duri ng the clean up.
Wipe and clean up the machine insi de.
6. Tight en the c ontacts of heating elements terminals on machines with electri c al heating.
CHECKING AND MAINTENANCE EVERY SIX MONTHS
1. The filt er s i n the water connec tion at the valves need t o be cleaned. Turn off the t ap. Unscrew the hoses
at the back of the applianc e. Take out the filter at the cent er wit h pointed pliers, clean and re- insert.
When re-att ac hing the hoses, make sure that the seals are seated correc tly. Check water inlets for leaks.
Tighten the connec tions or replace the seals of the inlet hose if necessary.
BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE, SWITCH POWER OFF AND WAIT
!
FOR AT LEAST 10 MINUTES. BEFORE STARTING INSPECTION OF FREQUENCY INVERTER,
CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS + AND -. THIS VOLTAGE
MUST BE BELOW 30V DC BE F ORE YOU CAN ACCESS THE INVERTER FO R INS PE C TION.
2. Clean and remov e dir t and dust f r om :
– the cooling fin of the inverter
– the motor cooling fins
– the internal ventilator of the inverter (if present)
– the ext er nal ventilator (if present)
– the ext er nal air relieves of the machine
– check if v entilator in coolfins of inv erter (if pr esent) is functional
– check if external ventilat or (if present) is functional
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL19
Page 21
5.2. ADJUSTMENTS AND PART´S EXCHANGES
ADJUSTMENT OF DOOR SEAL THRUST
MACHINES 6kg / 13lb, 7kg / 16lb, 10kg / 22lb
If there is a water leakage around the door it is necessary to find out if the problem has been caused due
to the door shift out of its position or if the door seal thrust should be adjusted. In some cases the door seal
has to be replaced. (fig. 5.2.A).
1. For increasing (decreasing) the pressure of the door seal, take off spacers (pos.1) (add spacers) between
the door frame and the hinge blocks. Therefore rem ov e the screws (pos.4) on the door frame. Tighten
the screws again af ter positioning the spacers.
2. The adjustm ents of the door seal pressure must be ex ecuted as f ollows. The door r ubber (pos.2) must
still touch t he tub rubber at the hinge side when the door opens at 5°.
3. Adjust the position of the door by loosening the screws (pos.4) on the door frame. The door hook must be right
in the center of the door lock opening. Tighten the screws (pos.4) again after correct positioning of the door.
1. Adjusting spacers of the door hinge
2. Door seal
3. Door glass
4. Bolts of the door hi nge
5. Door frame
Fig. 5.2.A. Door f astening
MACHINES 16kg / 36lb
1. Loosen two bolts (6) fastening the top door hinge (7) , fig. 5.2.B.
BE CAREFUL TO AVOID POSSIBLE FALLING OF THE DOOR WITH LOOSENED HINGE TO THE
FLOOR. RISK OF INJURIES!
2. Take off the elimination washer (8).
3. Tighten the two bolts (6) fastening the top door hi nge.
4. Do the same with the bott om hi nge.
5. Check if the door hinge has not mov ed, closing and opening of the door m ust be smoot h.
If the thrust adjusting has not been sufficient, exchange the door seal.
6. Hinge bolt
7. Hinge
8. Elimination washer
9. Door
Fig. 5.2.B. Door f astening
20INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 22
REPLACEMENT OF DOOR RUBBER
MACHINES 6kg / 13lb, 7kg / 16lb, 10kg / 22lb
1. Open the door. Remove the door glass (Fig. 5.2.A, pos.3) with rubber (pos.2) from the stainless steel door
(pos.5) by pushing it towards the drum. Do it caref ully , do not dam age the glass.
2. Remove the seal ( pos.4) from the glass.
3. Place a new rubber seal with wider groove on the glass with the edge up.
4. Moisten t he seal gr oov e ( pos.2) for door with soap water. Place a smooth cord in t he gr oov e all ar ound.
Tighten up the mar gin by cord and fit the unit to the door opening (pos. 5) ( with the clip up). Hold one end
of the cord firmly on the door . Pull the other cord end towards the center of the glass for the rubber edge
properly fit in.
ADJUSTING OF VIBR ATION SWITCH
WARNING!
!
MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY PULLING OUT THE PLUG!
The vibration switch is an important safet y el em ent which m ust - if cor r ectly adjusted - st op the machine
if excessive v ibr ations and shaking occur due to an unbalance caused by improper distribution of linen
in the washing drum. It is recommended that at the first installation and then once in a year a qualified worker
verifies the v ibr ation switch, fig. 5.2.C.
5. Dismantle (6kg / 13lb, 7kg / 16lb, 10kg / 22lb) the t op cover by two bolts on machine rear for machines.
For the 16kg / 36lb the top cov er can be f olded open and supported by the support at the right side panel.
6. Check the di st anc e between microswitch (pos 1) and the limiter (pos 2).
7. The distanc e between the microswitch and the spri ng hol der m ust be 0,2mm / 0.008“.
8. Check the position and condition of t he sensor (pos.3) in the limiter (pos 2).
It must be exactly in the center of the hole! Unscrew the tiltswitch plate and move the pl ate up, down, left
and right to adj ust the center of the sensor to the center of the hole on the limiter.
9. At the first installation and then once in a y ear the vibration switch has to be tested on his functionality.
After starting the extraction mode and after reaching the maximum RPM, carefully switch over the vibration
switch by moving the fl exi ble sensor manually. The machine will stop extracting and will return to 0 RPM.
WARNING!
!
DO NOT OPERATE THE MACHINE IF THIS FUNCTION DOESN’T WORK ANYMORE!
DO THIS CAREFULLY TO AVOID INJURIES BY VIBRATING AND FIRM PART S OF THE MACHINE!
AFTER YOU HAVE CHECKED THE FUNCTION, MOUNT THE MACHINE COVER BACK!
1. Microswitch
2. Limiter
3. Sensor
Fig. 5.2. C. Vibr ation switch
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL21
Page 23
REPLACEMENT / REGULATION OF THE BELT
WARNING!
!
MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY PULLING OUT THE
PLUG FROM THE SOCKET.
On a new machine and after a belt replacement, make an inspecti on of the belt tightness :
10. After first 24 hr s of oper ation
11. After first 80 hr s of oper ation
12. Every 6 months or every 1000 operation hours - which ever come fi r st.
The belts are acc essible from the rear of the machine.
If the belts are too tight the bearing seating are under stress and their life service will be shorte ne d. If the b e lt s
are too loose they can be slipping on the pulley and can cause a noisy operation. In the case when it’s needed,
tighten the belts.
MACHINES 16kg / 36lb
The testing force o f be lt tensioning is 200 N which can be measured by tens ion meter. Procedure for approximate
belt tensioning w ith belt deflection 20mm / 0.78“ : apply a load of 5 ,5kg / 12 lb to the midd le o f the be lt . Change
the belts if they ar e worn out or dam aged.
!
T O CHANGE THE BELTS:
NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES!
1. Dismantle the rear panel, fig. 5.2.D, (pos.1).
2. Take off the bel ts, (pos.2.) by pulling t he belt and t ur ning the drum pull ey (pos.5).
3. Put a new belt (2) of identical type on pulleys (pos.5 and 8). The re-asse mbly of the belts is done in the re verse
order as the disassembly.
4. The belt must be plac ed in the correct motor pull ey t r enches in such way the belt i s running in the center
of the drum pulley.
To tighten or loosen the belt tension :
1. Loosen the bolts (pos.4) for securi ng the motor position.
2. First unscrew the lower nut (pos.6) and then unscrew the upper nut (pos.7) for increasing the belt tension.
3. For decreasing the belt tension screw the lower and upper nut (pos.6 and 7) and lift the motor suspension.
After thi s tighten all the bolts.
4. After the belt replacement, check the pulley alignment, the tightness of belts, bolts and nuts. Keep the belts
and pulleys clean and f r ee of oil, lubricants, water etc.
1. Rear panel
2. 2 x Belt
3. 2 x Screw M12 : Alignm ent
4. 2 x Screw M10
5. Motor pulley
6. Securi ng nut of bolt M16 (lower)
7. Securi ng nut of bolt M16 (upper)
8. Drum pulley
Fig. 5.2.D. Regulation of belt
22INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 24
WATER FILTERS
Machines are equipped with filters on water inlets. It is necessary to clean up the filters occasionally to avoid
a prolongati on of filling the machine with water. Intervals of cleani ng depend on the quality of the water,
for example for eign par ticles in the water line.
WARNING !
!
BEFORE YOU START THE FILTER CLEANING CHECK IF THE INLET OF HOT WATER TO THE
MACHINE IS CLOSED AND COLD.
TIGHTENING MOMENTS
WARNING !
!
REGULARLY, ONCE IN THREE MONTHS OR EVERY 500 WORKI NG HOURS INSPECT THE
TIGHTNESS OF THE BOLTS !
REPLACE A DAMAGED BOLT WITH A BOLT OF THE SAME STRENGTH VALUE MARKED ON HIS
HEAD ! IGNORING OF THE BOLT QUALITY AND MECHANICAL STRENGT H CAN CAUSE SERIOUS
BODILY INJURIES !
The recommended t or que v alues for standardized steel bolts :
M6 8.8 : C = 10 Nm
M8 8.8 : C = 25 Nm
M10 8.8 : C = 45 Nm
M12 8.8 : C = 80 Nm
M16 8.8 : C = 200 Nm
The bolts that have to be inspected ar e :
Bolts which are used for the reinforcement triangles for the cabinet. This reinforcements are found in the front
(2 pieces) and in the back ( 2 piec es) of the machine = 16 bolts M6 and M8.
Bolts for fixation of bearing house in tub M10 or M12.
FUSES
The internal fuses FU1, F U2 for controlling circuits have value 1A (230V or 400V) and dim ensi on L=32m m /
1.26“ and ∅ = 6,3mm / 0.24“. The f uses are accessible from the machine rear , fig. 3.1., pos.7.
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL23
Page 25
6. TROUBLESHOOTING AIDS
6.1. ERROR HANDLING
The timer allows the full control of the washing machine. When an error occurs then automatically the machine
will go over to a safe state. Wit h the diagnostic program you c an determi ne the problem (See „Programming
manual"). This program will test all the functi ons of the washing machine.
If a failure occurs then the computer will display a diagnostic mes s age. The mess age is a number that correspond
with a typical problem.
If a failure occurs and the timer gives no message you can consult chapter 6.2.
6.2. PROBLEM CHECK LIST
ProblemCauseSolving the problem
When the power is switched on :
the display is not lighting up
Remark :
The displ ay m us t al w ays li ght up
when the power connector is
connected to the power board
(EPROM with software must be
implemented)
The machine is not starting up when
the start button is pressed.
Coins are inserted but the displayed
program pr ice is not c ount ing down
Coindrop is accepting coins but does
not start the washer
The machine is not responding on
pressing the keyboard buttons
• no external power
• the emerg ency button is activat ed
• the power connector is not
connected on the b oar d
• the power connector is inverse
connected
• the fuse on the PWR board has
jumped
• the input connector is disconnected
• the EPROM that contains the
softwar e is not im pl em ented
• the key switch stands in Program
mode
• the correct amount of coins is not
inserted
• the door is not closed properly
• the micro contact mounted on the
coin drop is not fu nc t i on al
• the optocoupler mounted on the
coindrop is not functional
• check the wiring to the coindrop
• verify if you h av e entered a c oin
value in the u-submenu for the
corresponding coindrop
• the start but t on is not pus h ed after
the amount is flashing on ‘00’
• the right amount is not reached
• the door is not closed properly
• the key switch is not functional (no
dot is displayed when switching in
Progr am mode)
• verify the extern al t ens i on of th e
machine
• deactivate the emergency button
• connect the power connector
• check the wiring and connect the
co n nect or as it m ust b e
• if the transformer is deformed replace
the PWR board
Check th e wiri ng and the tens i on at th e
power Connector
If the transformer is still OK change the
Fuse
• if the displ ay is ligh t i ng up : verif y that
the input signals or the + 16 V signal are
not touching the cabinet
• put the right EPROM with software into
the socket on the board.
• set the Key switch to Run m od e
• the start but t on mus t be pressed when
00 is flashing on the lower display
• close the door
• verify the w ell func tionin g of th e micro
contact of the coindrop :
positive pulses should be generated
• verify the w ell func tionin g of th e
optoc oup l er p os iti ve p ulses shou ld be
generated
• if the wiring is broken: repair the wiring
• insert the correct coin value in the u-
submenu
• push the start button
•Put the right amount in the coindrop
• close the door
• check if the input connector A is well
connec t ed an d ch ec k t h e wir in g b et ween
the input connector and the keyswitch
• the START button is not functional
(the key switch stands in Program
mode)
• the SET button is not functional (the
key swit ch stands in Run mode)
• no button is functional and the key
switch is in the ri g ht p osit i on
The dot to indicate th at th e s oftware is
in program mode can not be enabled
or disabled
24INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
• the key switch is not functional
• the infrar ed k ey is not functi on al
• set the Key switch to Run m od e
• set the Key switch to Program mode
• check if the connector K of the keyboard
is well connected
• check if the input connector A is well
connec t ed an d ch ec k t h e wir in g b et ween
the input connector and the keyswitch
• set the menu- it em , Ir = On
Page 26
ProblemCauseSolving the problem
The machine is not behaving as
expected
A program is started, but the outputs
ar e not ac ti v at e d
Dashes ar e di s pl ay ed and on the
lower display a coun ter is counting
down
Wrong wat er l evel
(the water level sensor must not be
calibrated)
The process is stopped and there is
still water in the drum
The wat er does not stay in th e
machine
Machine is not filling or filling time is
too long
Machine is filli n g wi th water in the
‘OFF’ position
Machine is leak ing
There is a door s eal leakage
There is no warm water in the wash
sequence
The heating time is too long
There is too m uc h vibrati on during
extracting
use the key switch at a distance less
then 0,5 meter and in front of check the
battery (the LED of the infr ared key is
eluminated when the button is pressed)
• if the wrong m ac hi n e typ e is
select ed th e wr on g outputs wil l b e
activated
• the suspension is not working, the
shock absorbers ar e c old
• check if connector R and Q are
connected
• check if connector R and Q are not
inverted
• this is a wait state caused by a
power int errupti on or a s af ety
sequence at the end of the proc ess
• check if the programmed water
levels in the P- s ub m en u are the
correct ones
• check if the right machine type is
selected in the S-submenu
• you have changed th e m ach in e typ e
but the standard water levels are not
changed
• you c an start a new program and
advance the program to the tumble
sequence
• the drain is stopped up
• the drain val ve is bl oc ked
• the drain val ve is not closing
• leakage of rubber between tub and
drain val ve
• inlet taps are closed
• water pressure too low
• water is blocked somewhere
• inlet valve filter is blocked
• inlet valve is damaged
• inlet valve is damaged• replace in l et val ve
• clamps of h os es are n ot tigh tened
• some hose is damaged
• sealing is damaged
• supply and drain hos es are n ot
connected prop er l y
• the door rubber seal is damaged
• insuff ic ient d oor pr ess ure
• program is not correct
• the hoses are not correct connected
• incoming supply is not warm
• heating el em en ts ar e d ef ective
• wiring is dam aged or wr ong
• calcium sediments cover the
heating el em ent s
• bolts of cabinet and reinforcements
are not fixed properly
• vibration switch is not correct
installed
• the suspension is damaged, the
• check if the right machine type is
selected in the S-submenu
• change shock absorbers or springs
• connect the connector at the correct
positi on
• Pin Q10 must be supplied with 220Vac
when the door is closed
• wait until the counter has reached 0
• do no t switch of/on the power again as
you will r est art th e c ounter
• set the right water levels
• select the right machine type in the S-
submenu
• the standard water levels can only be
reinitialised by changing the program Set
in the S-submenu : standard wash
• advancing a program : turn the key
switch in program-mode and press the
start button
When the w at er is drained y ou c an op en
the door
• clean the drain
• clean the drain valve
• check wir in g from drain valve
• change dr ain val ve w h en br ok en
• Replace rubber piece
• open inlet t aps
• look at your supply installation
• check for kinks in the inl et h ose
• close wat er inlet and cl ean filter
• replace in l et valve
• tighten the clamps
• replace the hose
• change the sealing
• connect the hoses properly
• change the door rubber seal
• remove spacers from behind the hinges
• change program to correct temperature
• connect the supply hoses correctly, the
incoming supply to the warm water inlet
valve.
• use warm water supply, check your
warm water installation
• change heat i n g el em ent s
• check, replace or repair wiring
• clean or replace the heating elements
• tighten the bolts
• reinstall vibration switch
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL25
Page 27
ProblemCauseSolving the problem
Door fails to open
Machine will not spin
Th e re i s a l ack of ste a m
shock absorbers ar e c old
• a fault is occurred
• power is off, safety is working
• power is off, after a couple of
minutes waiting the door is jammed
• a fault in the program is made
• wiring is damaged
• V-belts ar e br ok en
• Motor is broken
• Frequency converte r is dama ged
• leak in steam system
• too many condense in the steam
system
• too much m ach in es on 1 su pp l y
• change the shock absorbers
• wait until the counter has reached ‘0’
• wait until s af ety devic e is in acti v e
• you can always open the door by the
mechanical override, be sure the machine
is stopp ed sp in ni ng and there is n o hot
water anymore in the tub.
• check the program
• check and replace wiring
• replace the V-belts
• repair or change motor
• repair or replace the frequency
converter
• repair the leakage
• Remove the condens
• Disconnect other machines or increase
steam capacity
6.3. DOOR FAILS TO OPEN
In case of a power failure or an em ergency si tuation, proceed as follows:
1. Befor e the door is open, c hec k the washing bath and machine parts temperat ur e.
WARNING !
!
IF TOO HOT DO NOT OPEN! RISK OF BURN OR SCALD INJURIES !
KEEP CHILDREN OFF WHEN THE MACHINE IS IN OPERATION !
2. When the washing bath is cooled down, find the lever of emergency door opening on the left bottom side
pull the lever by a screwdriver (∅ 4 mm / 0.15“) to open the door.
WARNING !
!
IF THE WASHING WATER WAS NOT DRAINED OFF, IT WILL RUN OUT THROUGH THE DOOR OPENING !
26INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
Page 28
7. LIST OF RECOMMENDED SPARE PARTS
Find more detailed information in the spare part m anual for individual machines.
PRI 340 055 051Drain valve 3“ 230V
PRI 340 020 0352-way water inl et valv e
PRI 340 030 0383-way water inl et valv e
273 112 994 945Rubber for door gl ass, appl icable for 16kg / 36lb
PRI 505 000 045Rubber for door gl ass, appl icable for 6kg / 13lb, 7kg / 16lb, 10kg / 22lb
PRI 610 011 077Microswitch 83.161.3
PRI 530 030 012Rubber tub housing, applicable for 16kg / 36l b
PRI 530 020 012Rubber tub housing, applicable for 6kg / 13l b, 7kg / 16lb, 10k g / 22lb
PRI 530 030 013Ring, applic able for 16kg / 36lb
PRI 530 020 013Ring, applicable for 6kg / 13lb, 7kg / 16lb, 10kg / 22lb
514 038Contact or of frequency inverter LC1- D09
514 038Heati ng c ontactor, LC1-D09, 6kW / from 200 to 440V, 9kW / 400V, 12kW / 400V
514 039Heati ng c ontactor, LC1-D12, 9kW / 230V
514 042Heati ng c ontactor, LC1-D18, 18kW / 400V
PRI 345 002 019Heating contact or , LC1-D32, (12kW, 18kW) / 230V
345 805 163 032Fuse 1A 32x6.3
PRI 401 022 021Fuse 0,5A, 200-208V / 440V
PRI 342 000 011Heating element 2000W 230V, elec trical heating 6kW, appli c able for 6kg / 13lb,
7kg / 16lb, 10kg / 22lb
PRI 342 000 028Heating element 3000W 230V, elec trical heating 9kW, appli c able for 6kg / 13lb,
7kg / 16lb, 10kg / 22lb
PRI 551 002 217Heating element 2x2000W 230V, elec trical heating 12kW , applicable for 16kg / 36lb
PRI 342 000 032Heating element 2x3000 W 230V, electrical heating 9kW, 18kW, applicable for 16kg / 36lb
PRI 342 000 040Heating element 2x1500 W 230V, electrical heating 9kW, 440V, applicable for 6kg / 13lb,
7kg / 16lb, 10kg / 22lb
PRI 342 000 031Heating element 2x2000W 230V, electrical heating 12kW, applicable for 6kg / 13lb,
7kg / 16lb, 10kg / 22lb
PRI 607 000 093Belt XPZ 1562, applicable for 7kg / 16lb
101 175Belt XPZ 1587, applicable for 6kg / 13lb, 10kg / 22lb
PRI 607 000 110Belt XPZ 1512
PRI 320 000 012Motor 0.75 kW, appl icable for 6kg / 13lb, 7kg / 16lb
PRI 320 000 013Motor 1.5 kW, applicable for 10kg / 22lb
PRI 320 000 009Motor 2.2 kW, applicable for 16kg / 36lb
101 872Frequency inverter 0.75kW, 200-240V, 400V 3AC + N, applicable for 6kg / 13lb, 7kg / 16lb
101 871Frequency inverter 0.75kW, 400/440V, without N, applicable for 6kg / 13lb, 7k g / 16lb
101 822Frequency inverter 1.5kW, 200-240V, 400V 3A C + N, appl icable for 10kg / 22lb
101 824Frequency inverter 1.5kW, 400/440V, without N, applicable for 16kg / 36lb
101 823Frequency inverter 2.2kW, 200-240V, 400V 3A C + N, applicable for 16kg / 36lb
101 825Frequency inverter 2.2kW, 400/440V without N, appli c able for 16kg / 3 6l b
PRI 348 000 123Keyboard MCB LC, blac k
100 052Keyboard MCB LC, gr ey
100 521Keyboard MCB FC, grey
100 629Keyboard MCB FC, black
516 745Keyboard MCG FC
516 694Programmer board MCB LC
516 696Programmer board MCB FC
516 697Programmer board MCG EC
516 698Programmer board MCG FC
100646 PUBLICATION DATE Sep 05INSTALLATION AND MAINTENANCE MANUAL27
Page 29
8. PUTTING THE MACHINE OUT OF SERVICE
8.1. DISCONNECTING THE MACHINE
1. Disconnect the outer electri c power supply from the machine.
2. Switch off the main switch located on the back of t he machine.
3. Turn off t he outer water or steam inlet.
4. Make sure, the inlets of power supply, water and steam are closed. Disconnect all power, water or steam
inlets.
5. Insulate the outer power supply cabl es.
6. Mark the m achi ne by „O UT OF SERVICE“.
7. Unscrew all nuts (bolts) which attach the mac hine to the floor.
8.2. MACHINE LIQUIDATION
For the machine liquidation after fi nishi ng its usage period, respect t he following instructi ons :
8.2.1. POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY
Machine liquidation is executed by the competent company which respects material sorting and conditions for
the waste liqui dation.
8.2.2. POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL
It is necessary to divide material into the following groups :
1. Plates of printed circuits incl. LCD...........................................................waste group 160215
2. Electrolytic capacitor s..............................................................................waste group 160215
3. Cabling...................................................................................................waste group 160216
4. Other elec trical components; m otor, f r equency converter,
contactors, heating elements........................................................................waste group 160216
5. Plastics...................................................................................................waste group 191204
6. Rubber....................................................................................................waste group 191204
7. Metal.......................................................................................................waste group 160117
8. Hubs with bearings..................................................................................waste group 170410
Offer the sorted waste to t he c om pany whi c h is competent for further treatment.
REMARKS :
28INSTALLATION AND MAINTENANCE MANUALPUBLICATION DATE Sep 05 100646
ANY CONTACTS WITH YOUR DEALER REGARDING
MACHINE SAFETY, OR SPARE PARTS, MUST INCLUDE
THE ABOVE IDENTIFICATION.
MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE
PLACE FOR FUTURE REFERENCE.
DEALER:
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