Masterflex 77111-10, 77111-12, 77111-15, 77111-17, 77111-37 Instruction Manual

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Masterflex 77111-10, 77111-12, 77111-15, 77111-17, 77111-37 Instruction Manual

OPERATING MANUAL:

B/T® RAPID-LOAD®

PERISTALTIC PUMPS

AND DRIVES

MASTERFLEX® B/T® Pump 77111-60

System Model Nos.

77111-10

77111-12

77111-15

77111-17

77111-30

77111-37

77111-40

77111-47

77111-50

77111-55

77111-60

77111-67

77111-80

A12995152B

Edition 04

(US & Canada only) Toll Free 1800MASTERFLEX • 18006373739 (Outside US & Canada) 18475497600 • 18473817050 www.masterflex.com • techinfo@masterflex.com

Chem-Durance, B/T, Rapid-Load, Masterflex – Reg TM of Cole-Parmer Instrument Company

C-FLEX, NORPRENE, PHARMAPURE, PHARMED, TYGON – Reg TM Saint-Gobain Performance Plastics Corp.

Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.

PUMP FOR LIQUIDS

ORIGINAL INSTRUCTIONS

B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

Masterflex

SAFETY PRECAUTIONS

Explanation of

Symbols

WARNING:

Product Use

Limitation

Preface

Safety Precautions

DANGER: High voltages exist and are accessible. Do not remove cover of Drive or Controller. Use extreme caution when servicing internal components.

CAUTIONS: Risk of electric shock – this pump is supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, groundingtype receptacle.

Electrical connections and grounding (earthing) must conform to local wiring codes.

WARNINGS: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to protect operator and equipment.

To reduce the risk of injury, use hose clamps on all tubing connections. All tubing connections, must be made outside of the pump.

To reduce risk of injury, power must be removed from pump before removing or installing tubing. Fingers or loose clothing could get caught in drive mechanism. Do not operate this pump without cover or interlock door properly closed and latched. Rotating parts can cause serious injury.

To reduce risk of injury, do not pump materials hotter than 150 degrees Fahrenheit, (65.5°C).

Before permanent installation, test the equipment with the chemicals and under the specific conditions of your application.

Verify tubing material chemical compatibility prior to use. It is the sole responsibility of the user to determine suitability of the product for the application

CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and corrective actions.

CAUTION: Risk of crushing. Keep fingers away from rotor while pump is in operation. Stop pump before loading or unloading tubing.

CAUTION: Hot Surface. Do not touch.

CAUTION: Risk of electric shock. Consult Operator’s manual for nature of hazard and corrective actions.

This product is not designed for, nor intended for use in, patient-connected applications, including, but not limited to, medical and dental use, and, accordingly, has not been submitted for FDA approval. If drive is used in a manner not specified in this manual the protection provided by the equipment may be impaired.

Use only MASTERFLEX® PERFECTPOSITION® B/T® precision tubing with MASTERFLEX pumps to ensure optimum performance. Use of other tubing may void applicable warranties.

Masterflex

B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

iii

Section 1

Section 2

Section 3

Section 4

Section 5

Section 6

Table of Contents

Page

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

PUMP MOUNTING DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 CONTROL BOX MOUNTING DIMENSIONS (Digital Models Only) . . . . . . . . . . . . . .2-1 CONTROL BOX MOUNTING DIMENSIONS (Analog Models Only) . . . . . . . . . . . . . .2-2 MODEL 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 MODEL 77111-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 MODEL 77111-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 TUBING TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 INSTALLING THE PUMP TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

CONTROL DISPLAY FUNCTION MODELS 77111-10, 77111-15,

77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 MODELS 77111-12, AND 77111-17 CONTROLLER SETUP . . . . . . . . . . . . . . . . . . . .3-2 MODELS 77111-60 AND 77111-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 MODEL 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 MODELS 77111-30 AND 77111-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

REPLACING MOTOR BRUSHES MODELS 77111-12, 77111-17, 77111-60,

77111-67, 77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 REPLACING ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 MOTOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 TROUBLESHOOTING MODELS 77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . .4-5 ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

SPECIFICATIONS AND AGENCY APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

MODELS 77111-10, 77111-12, 77111-15, 77111-17,

77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 MODELS 77111-60 AND 77111-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3 MODEL 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 MODELS 77111-30 AND 77111-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 MODELS 77111-50 AND 77111-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

WARRANTY, PRODUCT RETURN, TECHNICAL ASSISTANCE . . . . . . . . . . . . .6-1

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 PRODUCT RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Masterflex

B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

Figures

Page

RAPID-LOAD Pump and Drive Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 RAPID-LOAD Pump and Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Pump Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 Control Box Mounting Dimensions 77111-10, 77111-15,

77111-40 and 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 Control Box Mounting Dimensions 77111-60 (115V) . . . . . . . . . . . . . . . . . . .2-2 Control Box Mounting Dimensions 77111-67 (230V) . . . . . . . . . . . . . . . . . . .2-2 Air-Powered Rapid-Load Pump and Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Motor Mounting NEMA TYPE 56C Motor Fame . . . . . . . . . . . . . . . . . . . . . . .2-4 Motor Mounting IEC-72 71-14F130 Motor Frame . . . . . . . . . . . . . . . . . . . . .2-5 Tubing Retaining Pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 PerfectPosition Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 Tubing Retaining Pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 Connectors and Switch on Controller Side Panel . . . . . . . . . . . . . . . . . . . . . .3-2 Remote Control Connector Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . .3-6 Remote Control Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 Model 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9 Model 77111-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 Motor Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 Exploded Roller Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Masterflex

B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

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Tables

Page

Tubing Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Masterflex

B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

Section 1 Introduction

This manual provides information for installing, operating and servicing the following models of MASTERFLEX® B/T® RAPID-LOAD® Peristaltic Pumps and Drives.

MODEL TYPE

77111-10 Controller Only 115VAC for 77111-40

77111-12 Drive Only 115VAC for 77111-40

77111-15 Controller Only 230VAC for 77111-47

77111-17 Drive Only 230VAC for 77111-47

77111-30 Fixed Speed w/TEFC, 115V AC @ 60 Hz

77111-37 Fixed Speed w/TEFC, 230V AC @ 50 Hz

77111-40 Modular Drive, Digital 115V AC system.

77111-47 Modular Drive, Digital 230V AC system.

77111-50 Drive Only NEMA56C mount less motor

77111-55 Drive Only IEC72 mount less motor

77111-60 Modular Drive, Analog 115V AC system

77111-67 Modular Drive, Analog 230V AC system

77111-80 Air-Powered Variable Occlusion Peristaltic Pump and Drive.

The unique design of these peristaltic pumps provides a greatly simplified means for rapid loading and changing of tubing. In addition, the following features are incorporated:

Pumps up to 11.1 GPM (42.0 LPM).

Uses continuous tubing to ensure a sanitary and non-contaminating system.

Fluid contacts only the tubing.

Handles wide range of viscosities.

Several different sizes and formulations of tubing can be used.

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Section 1

Introduction

Application Data The gentle peristaltic action of these pumps is ideal for pumping highly viscous and shear-sensitive liquids. These pumps are also ideally suited for use where sterile conditions and purity are required. Toxic and hazardous fluids can be pumped with the proper selection of MASTERFLEX PERFECTPOSITION B/T tubing since the fluid contacts only the tubing and not the pump.

Use only MASTERFLEX® PERFECTPOSITION® B/T® precision tubing with MASTERFLEX pumps to ensure optimum performance. Use of other tubing may void applicable warranties.

WARNING: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to

protect operator and equipment.

Verify tubing material chemical compatibility prior to use. It is the sole responsibility of the user to determine suitability of the product for the application.

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B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

Masterflex

Section 1

Introduction

General Description The RAPID-LOAD® B/T peristaltic pump (see Figure 1) is mounted on a base and attached to a NEMA 56C frame motor or IEC-72 71-14F130 frame motor through a 5.45:1 gear head and adapter. Depending on the model, the motor is either supplied or customer furnished and is attached to the adapter by four bolts. A modular controller is furnished with some models. The modular controller can be wall mounted.

Figure 1-1. RAPID-LOAD Pump and Drive Family

Due to its unique design, different MASTERFLEX PERFECTPOSITION B/T tubing sizes can be accommodated by this RAPID-LOAD peristaltic pump.

For an indirect estimate of flow rate, a reflective element attached to the rotor has been provided for use with an optical tachometer. Point tachometer beam through front cover window and target the reflective element.

To obtain flow rate in mL/min., multiply tachometer rpm reading times the nominal flow per revolution value provided in TABLE 1

(Note: 3,785 mL = 1 U.S. liquid gallon).

Masterflex

B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

1-3

Section 1

Introduction

The maximum recommended rotor speed is 321 rpm. The pump rotor can turn either clockwise or counterclockwise. When turning clockwise (FWD) the top connection is for suction and the bottom connection is for discharge. The 321 rpm speed is obtained from the standard 1725 rpm fractional horsepower motor through the 5.45:1 gear reduction. Faster speeds will increase flow, but will also considerably shorten average tubing life. (Manufacturer cannot be responsible for pump performance when operated at speeds higher than 321 rpm.)

WARNING: To reduce the risk of injury, use hose clamps on all tubing connections.

Silicone or C-FLEX® tubing, because of their highly elastic natures, can expand very quickly if back-pressure is present and could create leakage at the fittings if not securely retained. It is this same elastic nature, however, that makes them such excellent materials for this peristaltic type pump. NORPRENE® tubing yields longer life, especially under pressure. Refer to Table 1 for tubing recommendations. Do not attempt to use other materials in lieu of these, as pump performance could be severely compromised with possible damage to the pump.

DOOR ASSEMBLY

ROTOR

ASSEMBLY

RETAINER

ASSEMBLY

	REFLECTIVE
ROLLER	ELEMENT	OCCLUSION BED

Figure 1-2. RAPID-LOAD Pump and Drive

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B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

Masterflex

PUMP MOUNTING DIMENSIONS (All Models)

Section 2 Installation and Setup

These units should be placed on a flat surface such as a floor, bench or table and should be near an electrical power source. Be sure to check data plate for proper voltage rating(s).

	27.0	.5
	(685.80)
		(12.70)

15.8
(400.05)	14.8

374.65

	12.8	6X	.5 (13.49)
	(323.85)
.8			.3 (6.35)
	25.5

(19.05)	(647.70)

Figure 2-1. Pump Mounting Dimensions, applies to all Pump Systems.

CONTROL BOX MOUNTING DIMENSIONS (Digital Models Only)

CLEARANCE FOR 1/4 IN SCREW

Figure 2-2. Control Box Mounting Dimensions 77111-10, 77111-15, 77111-40 and 77111-47.

Masterflex

B/T® RAPID-LOAD® Peristaltic Pumps and Drive Operating Manual

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