For purposes of improvement, specications and design are subject to change without notice.
•
Please use this service manual with referring to the operating instructions without fail.
•
Some illustrations using in this service manual are slightly different from the actual set.
•
MM7055
S0322-0V04M/DG1108
Copyright 2011 D&M Holdings Inc. All rights reserved.
WARNING: Violators will be prosecuted to the maximum extent possible.
Ver. 4
Please refer to the
MODIFICATION NOTICE.
MARANTZ DESIGN AND SERVICE
Using superior design and selected high grade components,
Only original
MARANTZ
parts can insure that your
MARANTZ
MARANTZ
product will continue to perform to the specifi cations for
company has created the ultimate in stereo sound.
which it is famous.
Parts for your
MARANTZ
ORDERING PARTS :
equipment are generally available to our National Marantz Subsidiary or Agent.
Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specifi ed.
The following information must be supplied to eliminate delays in processing your order :
1. Complete address
2. Complete part numbers and quantities required
3. Description of parts
4. Model number for which part is required
5. Way of shipment
6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.
USA
MARANTZ AMERICA, INC
100 CORPORATE DRIVE
MAHWAH, NEW JERSEY 07430
USA
JAPAN
D&M Holdings Inc.
D&M BUILDING, 2-1 NISSHIN-CHO,
KAWASAKI-KU, KAWASAKI-SHI,
KANAGAWA, 210-8569 JAPAN
EUROPE / TRADING
D&M EUROPE B. V.
P. O. BOX 8744, BUILDING SILVERPOINT
BEEMDSTRAAT 11, 5653 MA EINDHOVEN
THE NETHERLANDS
PHONE : +31 - 40 - 2507844
FAX : +31 - 40 - 2507860
Symbol z Fire or electrical shock hazard. Only original parts should be used to replaced any part marked with symbol z .
Any other component substitution (other than original type), may increase risk of fi re or electrical shock hazard.
安全上の注意:
zがついている部品は、安全上重要な部品です。必ず指定されている部品番号の部品を使用して下さい。
SHOCK, FIRE HAZARD SERVICE TEST :
CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary
AC cord connector pins (with unit NOT connected to AC mains and its Power switch ON), and the face or Front Panel of
product and controls and chassis bottom.
Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied,
and verifi ed before it is return to the user/customer.
Ref. UL Standard No. 60065.
In case of diffi culties, do not hesitate to contact the Technical
Department at above mentioned address.
2
091105DM/DG
SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis
resistance check. if the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the
power cord is less than 460 kohms, the unit is defective.
Be sure to test for leakage current with the AC plug in both polarities, in addition, in each power ON, OFF and STANDBY
mode, if applicable.
CAUTION
Please heed the points listed below during servicing and inspection.
◎Heed the cautions!
Spots requiring particular attention when servicing, such
as the cabinet, parts, chassis,etc., have cautions indicated
on labels. be sure to heed these causions and the
cautions indicated in the handling instructions.
◎Caution concerning electric shock!
(1) An AC voltage is impressed on this set, so touching
internal metal parts when the set is energized could
cause electric shock. Take care to avoid electric
shock, by for example using an isolating transformer
and gloves when servicing while the set is energized,
unplugging the power cord when replacing parts, etc.
(2) Tere are high voltage parts inside. Handle with extra
care when the set is energized.
◎ Caution concerning disassembly and
assembly!
Through great care is taken when manufacturing parts
from sheet metal, there may in some rare cases be burrs
on the edges of parts which could cause injury if fi ngers
are moved across them. Use gloves to protect your hands.
◎Only use designated parts!
The set's parts have specific safety properties (fire
resistance, voltage resistance, etc.). For replacement
parts, be sure to use parts which have the same
poroperties. In particular, for the important safety parts
that are marked z on wiring diagrams and parts lists, be
sure to use the designated parts.
◎ Be sure to mount parts and arrange the wires
as they were originally!
For safety seasons, some parts use tape, tubes or other
insulating materials, and some parts are mounted away
from the surface of printed circuit boards. Care is also
taken with the positions of the wores omsode amd clamps
are used to keep wires away from heating and high
voltage parts, so be sure to set everything back as it was
originally.
◎Inspect for safety after servicing!
Check that all screws, parts and wires removed or
disconnected for servicing have been put back in their
original positions, inspect that no parts around the area
that has been serviced have been negatively affected,
conduct an inslation check on the external metal
connectors and between the blades of the power plug,
and otherwise check that safety is ensured.
(Insulation check procedure)
Unplug the power cord from the power outlet, disconnect
the antenna, plugs, etc., and turn the power switch on.
Using a 500V insulation resistance tester, check that the
inplug and the externally exposed metal parts (antenna
terminal, headphones terminal, input terminal, etc.) is
1MΩ or greater. If it is less, the set must be inspected and
repaired.
CAUTION
Concerning important safety
parts
Many of the electric and structural parts used in the set
have special safety properties. In most cases these
properties are difficult to distinguish by sight, and using
replacement parts with higher ratings (rated power and
withstand voltage) does not necessarily guarantee that
safety performance will be poreserved. Parts with safety
properties are indicated as shown below on the wiring
diagrams and parts lists is this service manual. Be sure to
replace them with parts with the designated part number.
(1) Schematic diagrams ......Indicated by the z mark.
(2) Parts lists ......Indicated by the z mark.
Using parts other than the designated
parts could result in electric shock, fi res
or other dangerous situations.
3
NOTE FOR SCHEMATIC DIAGRAM
WARNING:
Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the manufacture
CAUTION:
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the
leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective.
WARNING:
DO NOT return the unit to the customer until the problem is located and corrected.
NOTICE:
ALL RESISTANCE VALUES IN OHM. k=1,000 OHM / M=1,000,000 OHM
ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD EACH VOLTAGE AND CURRENT ARE MEASURED AT NO SIGNAL
INPUT CONDITION. CIRCUIT AND PARTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
Signal-to-noise ratio (IHF-A):105 dB
Voltage amplifi cation level:29 dB
Supply voltage (for U1B):AC 120 V, 60 Hz
Supply voltage (for N1B):AC 230 V, 50 Hz
Power consumption:660 W
Standby power:0.2 W
Maximum external dimensions:440 (W) x 183 (H) x 384 (D) mm
Weight:15.7 kg
DIMENSION
140 W/ch, 8 Ω
170 W/ch, 6 Ω
210 W/ch, 6 Ω
2.4 V / 30 kΩ (BALANCED)
21.5
440
362
170
384
183
13
5
DISASSEMBLY
• Disassemble in order of the arrow of the fi gure of following fl ow.
• In the case of the re-assembling, assemble it in order of the reverse of the following fl ow.
• In the case of the re-assembling, observe "attention of assembling" it.
• If wire bundles are untied or moved to perform adjustment or parts replacement etc., be sure to rearrange them neatly
as they were originally bundled or placed afterward.
Otherwise, incorrect arrangement can be a cause of noise generation.
TOP COVER
FRONT PANEL ASSY
Refer to "DISASSEMBLY
1. FRONT PANEL ASSY"
and "EXPLODED VIEW"
FRONT PCB ASS'Y-1
(Ref. No. of EXPLODED VIEW : C1)
FRONT PCB ASS'Y-2
(Ref. No. of EXPLODED VIEW : C2)
FRONT PCB ASS'Y-3
(Ref. No. of EXPLODED VIEW : C10)
STBY .PCB ASS'Y-2
Refer to "DISASSEMBLY
4. STBY.PCB ASS'Y-2"
and "EXPLODED VIEW"
STBY .PCB ASS'Y-2
(Ref. No. of EXPLODED VIEW : C6)
CPU PCB ASS'Y
Refer to "DISASSEMBLY
2. CPU PCB ASS'Y"
and "EXPLODED VIEW"
CPU PCB ASS'Y
(Ref. No. of EXPLODED VIEW : C7)
TRANS
Refer to "DISASSEMBLY
3. TRANS"
and "EXPLODED VIEW"
TRANS
(Ref. No. of EXPLODED VIEW : C5)
AMP UNIT
Refer to "DISASSEMBLY
8. AMP UNIT"
and "EXPLODED VIEW"
AMP PCB ASS'Y-1
(Ref. No. of EXPLODED VIEW : C11)
AMP PCB ASS'Y-2
(Ref. No. of EXPLODED VIEW : C12)
INPUT PCB-2
Refer to "DISASSEMBLY
5. INPUT PCB-2"
and "EXPLODED VIEW"
INPUT PCB-2
(Ref. No. of EXPLODED VIEW : C15)
INPUT PCB-1
Refer to "DISASSEMBLY
6. INPUT PCB-1"
and "EXPLODED VIEW"
INPUT PCB-1
(Ref. No. of EXPLODED VIEW : C14)
POWER PCB ASSY
Refer to "DISASSEMBLY
7. POWER PCB ASSY"
and "EXPLODED VIEW"
POWER PCB ASSY
(Ref. No. of EXPLODED VIEW : C17)
6
About the photos used for descriptions in the DISASSEMBLY" section.
• The direction from which the photographs used herein were photographed is indicated at "Direction of photograph: ***"
at the left of the respective photographs.
• Refer to the table below for a description of the direction in which the photos were taken.
• Photographs for which no direction is indicated were taken from above the product.
The viewpoint of each photograph
(Photografy direction)
[View from above]
Direction of photograph: C
1. FRONT PANEL ASSY
Direction of photograph: B
Front side
Direction of photograph: D
Direction of photograph: A
Proceeding :
Please refer to "EXPLODED VIEW" for the disassembly method of each PCB included in FRONT PANEL ASSY and
FRONT PANEL ASSY.
TOP COVER
FRONT PANEL ASSY
→
2. CPU PCB ASS'Y
Proceeding :
Please refer to "EXPLODED VIEW" for the disassembly method of CPU PCB ASS'Y.
TOP COVER
CPU PCB ASS'Y
→
3. TRANS
Proceeding :
Please refer to "EXPLODED VIEW" for the disassembly method of TRANS.
TOP COVER
CPU PCB ASS'Y
→
→
TRANS
4. STBY.PCB ASS'Y-2
Proceeding :
Please refer to "EXPLODED VIEW" for the disassembly method of STBY.PCB ASS'Y-2.
TOP COVER
STBY.PCB ASS'Y-2
→
7
5. INPUT PCB-2
Proceeding :
(1) Disconnect the connector wire.
(2) Remove the screws.
TOP COVER
Direction of photograph: A
INPUT PCB-2
→
CN52
8
6. INPUT PCB-1
Proceeding :
(1) Disconnect the connector wire.
(2) Remove the screws.
TOP COVER
INPUT PCB-2
→
INPUT PCB-1
→
BN51
Direction of photograph: A
7. POWER PCB ASSY
Proceeding :
Please refer to "EXPLODED VIEW" for the disassembly method of POWER PCB ASS'Y.
TOP COVER
INPUT PCB-2
→
INPUT PCB-1
→
POWER PCB ASS'Y
→
9
8. AMP UNIT
Proceeding :
(1) Remove the screws.
View from bottom
TOP COVER
INPUT PCB-2
→
INPUT PCB-1
→
AMP UNIT
→
(2) Remove the screws.
Direction of photograph: C
10
(3) Disconnect the connector wires, then remove the screws.
CN21
CN31
CN21
BN41
CN15,CN16,CN17,CN18,CN19
(4) Disconnect the connector wire.
CN13
Please refer to "EXPLODED VIEW" for the disassembly method of each PCB included in AMP UNIT.
11
SPECIAL MODE
Special mode setting button
Enters the special mode when A button is pressed in normal power state.
b
No.ModeButton AContents
1Service modeService
1-1 Protection Log displayServiceDisplayed protection history.
Furthermore,this unit in a condition of the following by pushing the Button A.
Service
(Hold button more
than 5 seconds.)
DisplayDisplay and changing destination.
Display
+
ON/STANDBY
ON/STANDBY
Displayed protection history and move to normal mode.
Cooling FAN actived .
and
Furthermore,this unit in a condition of the following by pushing the Button A.
Go to standby mode condition with after 15 seconds.
• no signal
• no operation
• no command (RC)
Initialize
V3
(D405)V2(D406)V1(D407)
CPU Version / Protection Log
Indication LED
FACTORY
botton
(SW401)
SERVICE
botton
(SW402)
12
1. CPU Version check
The fi rmware version is displayed on LEDs as follows.
V1(D407)V2(D406)V3(D405)Version
ONOFFOFFVer1
OFFONOFFVer2
ONONOFFVer3
OFFOFFONVer4
ONOFFONVer5
OFFONONVer6
ONONONVer7
1.1. Protection Log display
The last time protection log is displayed on LEDs as follows if the Service button is pushed(>5sec) in the Service
mode. For detail and coping process, please refer to “SYSTEM ERROR”.
V1(D407)V2(D406)V3(D405)Cause of protect
OFFOFFOFFNo protection log
OFFOFFONDetection of over current over 200msec on Power AMP
OFFONOFFDetection of DC on Power Amp output
OFFONON-
ONOFFOFF
ONOFFON
ONONOFFDetection of abnormal heat of Power Amp
ONONON-
Detection of over current below 200msec on Power
Amp
Detection of abnormality on +/-38V, +/-15V supply
or power amp supply
13
2. Cooling FAN active
The fan rotates according to the condition of the temperature sensor(IC406,407,408) as follows.
T :IC406,407 and 408 temperatureFan rotate
T < 0°CSTOP
0°C ≦ T < 10°CRotate Low speed
10°C ≦ TRotate High speed
2.1. AVSS H/L Switching
The AVSS relay High/Low switching cyclic if the Factory button is pushed in the factory mode.
If not changing, there is an error in the AVSS relay circuit (RY14,15 on Power pcb).
This is effective only in factory mode.
2.2. Destination Switching
The destination changes cyclic if the DISPLAY button is pushed for fi ve seconds in the factory mode.
For confi rmation, The Auto Standby LED lights as follows.
The difference by destination is only a Auto Standby function.
DestinationAuto standby function
N (Europe)EnableLights
Others (NA/Japan)DisableBlinking 500msec interval
Auto standby LED
(factory mode only)
2.3. Auto Standby Function confi rm mode
When press DISPLAY button(fi rst) + ON/STANDBY button(second) together, enters Auto Standby Function confi rm
mode.
From this state, if there is no audio input/operation/command for 15 seconds, changes in the state of the standby.
If not changing, there is an error in the auto standby detect circuit (IC510,511,512 on Bal input pcb).
2.4. Initialize
Initializes following setting if the ON/STANDBY button is pushed in the factory mode.
ContentsAfter initialized
Auto Standby ModeNot change
Illumination LED On/OffOn
Protection logNo protection log
14
3. SYSTEM ERROR
The reason for the error can be presumed from Standby LED display when the error occurs and protection log display.
Refer to [1-1.] for the method of confi rming protection log.
If the AC power supply is turned off, the state of all protection can be released.
Protection log
Error Detection
display
V1
D407V2D406V3D405
ReasonCheck Point
Detection of abnormality on +/-38V, +/15V supply or power amp supply
(_P LINE FAIL)
Connection
POWER PWB : BN12- 4pin
CPU PWB : CN41 - 4pin
Standby LED Blinking
125msec interval
(Fast Blinking)
Standby LED Blinking
500msec interval
(Slow Blinking)
ONOFFON
CPU (IC402) 45pin _P LINE FAIL :
0V : Fail 5V : Normality
There is a possibility that ± 38 V supply or
P-AMP power supply is broken.
Detection of over current over 200msec
on Power AMP
(_P CUR FAIL)
OFFOFFON
CPU (IC402) 38pin _P CUR FAIL :
0V : Fail 5V : Normality
There is a possibility that Power AMP is
broken.
Detection of over current below 200msec
on Power Amp
(_P CUR FAIL)
ONOFFOFF
CPU (IC402) 38pin _P CUR FAIL :
0V : Fail 5V : Normality
Detection of DC on Power Amp output
(_P AMP FAIL)Connection
Detection of abnormal heat of Power Amp
(_HEAT DET P)Connection
ONONOFF
Main-CPU (IC402) 24pin
0V : Fail 5V : Normality
OFFOFFOFF No protection log
Power Amp
Supply Power
Connection
Power Amp
Connection
Power Amp
Power Amp
PosistorTH91,TH92
POWER PWB :
IC13,IC14,D109,RY14,RY15
,F101,F102,D110-D113
AMP PWB : CN95 - 4pin,
CN94-8pin
CPU PWB :BN41 - 8pin.
Check Power AMP circuit
(AMP PWB)
AMP PWB : CN95 - 4pin,
CN94-8pin
CPU PWB :BN41 - 8pin.
Check Power AMP circuit
(AMP PWB)
AMP PWB :CN95 - 5pin,
CN94-9pin
CPU PWB : BN41 - 9pin
Check Power AMP circuit
(AMP PWB)
AMP PWB : CN94 - 10pin
CPU PWB : BN41 - 10pin
15
VERSION UPGRADE PROCEDURE OF FIRMWARE
ABOUT REPLACE THE MICROPROCESSOR WITH A NEW ONE
When replaced of the U-PRO (Microprocessor), confi rm contents of the following.
PWB NameRef. No.Description
12336Z-AIC402
After replaced
A : Mask ROM (With software). No need write-in of software to the microprocessor.
B : Flash ROM (With software). Usually, no need write-in of software. But, when the software was updated, you should
be write-in of the new software to the microprocessor or fl ash ROM. Please check the software version.
C : Empty Flash ROM (Without software). You should be write-in of the software to the microprocessor.
Refer to “Update procedure” or “writing procedure”, when you should be write-in the software.
R5F21246SNFPC
[A] Update CPU's software to internal Flash-ROM.
• This mode is to update the software for microprocessor.
• The target devise is internal fl ash ROM of microprocessor (IC402) on CPU PWB (12336Z-A).
• The updating of software takes about 20 seconds.
• The software is common by MM7055 and MM7025.
Necessary Equipment
The following items are required for updating.
• Windows PC (OS: Windows2000 or WindowsXP) with Serial port.
• RS-232C Dsub-9 pin cable (female to female/straight type)
• Update software to CPU. (FlashSta.exe, MM7055_7025_yymmddvv.mot and MM7055_7025_yymmddvv.id in CPU
(MM7055_7025) folder)
• DATA UPDATE KIT (part no. 90M-SR4500JIG)
Use DATA UPDATE KIT to connect PC and CN44 (FFC connector) in rear panel of the unit, when updating CPU
After
replaced
Remark
Update CPU’s software to internal Flash-ROM
(1) Disconnect the mains cord from the unit
(2) Connect PC and the DATA UPDATE KIT with the RS-232C cable. And connect FFC (upside contact) to the connector
(CN44) into the rear panel of the unit from the DATA UPDATE KIT.
(3) Connect the mains cord into the unit.
(4) Press the POWER ON/OFF button for turn on the unit. Then the STANDBY LED do not turn on a light.
(5) Put the CPU (MM7055_7025) folder into anywhere on your PC’s hard disc.
16
(6) Double click the CPU (MM7055_7025) folder.
(7) Double click the FlashSta.exe. And launch the M16C Flash Start.
(8) Check the internal fl ash memory in the Select Program.
Choose the COM Port number. And the click OK.
17
(9) Click the Refer....
(10) Choose the MM7055_7025_yymmddvv.mot. And click Open.
NOTE : The yy is two digit of year. The mm is month. The dd is date. The vv is version.
(11) The FilePath and ID are inputted automatically, and the MCU Type is selected to R8C automatically.
Click the OK.
18
(12) Click the Setting....
(13) Choose the 57600 in the Baud rate. (DO NOT choose the other one.)
Choose the 40 in Program_intervals(ms). Click the OK.
19
(14) Click the E.P.R....
(15) Click the OK.
(16) Software is written into the internal Flash-ROM of CPU.
The updating of software takes about 20 seconds.
20
(17) Click the OK.
(18) Click the Exit.
(19) Disconnect the mains cord from the unit.
(20) Disconnect the RS-232C cable from the unit.
21
ADJUSTMENT
Idling Current Alignment
(1) Each of the measurement points are provided with the two test points. Set a digital Voltage meter to DC voltage
input, connect the meter to the test points at both contact points.
(2) After the setup above, turn on the main switch.
(3) Adjust variable resistors (VR11 - VR31) according to the digital voltmeter readings. The target setting value is the